Professional Documents
Culture Documents
Flexible Cable Catalog
Flexible Cable Catalog
Flexible Cable Catalog
Safety Precautions
Make sure to read all the 'Safety Precautions' thoroughly before using the products indicated in
this guide book.
If you have any other questions about the products, please contact us prior to use.
As the safety precautions indicated here provide very important points regarding safety, be
sure to follow them.
Symbols used in the texts are as follows.
WARNINGS : Ignoring warnings and handling the products incorrectly may lead to serious injury
or death.
CAUTIONS : Ignoring cautions and handling the products incorrectly may lead to injury or
property damage.
WARNINGS
1. Risk of electric shock or fire.
- Do not perform connecting and wiring operation with the power switched ON.
- Do not disassemble or alter the products.
- Make sure to ground the shielding layer.
Note: Single grounding results in induced voltage at the ungrounded end.
Grounding both ends may cause a temperature increase to the shielding layer.
CAUTIONS
1. Prohibited matters at wire/cable processing.
- When installing a terminal joint of the high-voltage cable, make sure to remove the outer semiconductive layer
thoroughly without any residue, otherwise it may cause an insulation failure.
- Do not install the wire or cable with torsion remained, otherwise it may damage the products.
- Do not use the wire or cable for any purpose other than that which is provided for each product, otherwise it
may damage the products.
- Be sure that no water, etc. enters the conductor when terminating the wire or cable, otherwise it may damage
the products.
2. Handling Precautions
- Make sure that tension or bending radius does not exceed the permissible level, otherwise it may break or
damage the conductor and result in shortening the product life.
- When the wire or cable is subjected to tension or vibration, be sure to clamp terminals securely to prevent the
cores from being wrongly positioned. Otherwise, it may damage the products.
- Load the drums in a vertical state (on its flange side). Loading them sideways tangles the wire or cable and
makes it difficult in unloading them.
- When unloading drums, make sure to use a forklift or crane. Also be aware that coils should be treated
carefully.
If dropped from the delivery vehicle, the drums or products may be damaged.
- When lifting a drum with a crane, be sure to use a long wire so that the wiring angle is 60 degrees or less.
If being lifted with a short wire and the wiring angle becomes 60 degrees or more, the lateral pressure exerts
on the drum flange and crushes the flange, resulting in product damage.
2
■ Cable Selection Guide ……………………………………………………………………………4
■ Types and Features of Cables …………………………………………………………6
Introduction of Products
Festoon System Flexible Cable
600V 2PNCT, 600V CUR-2PNCT ……………………………………………………………………………………8
600V 3PNCT, 600V CUR-3PNCT …………………………………………………………………………………10
600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type) ……………………………………………12
600V 3PNCT-SB, 600V CUR-3PNCT-SB (Overall Shielded Type) ……………………………………………14
600V 2PNCT-PSB, 600V CUR-2PNCT-PSB (Pair Shielded Type) ……………………………………………15
600V SK-2PNCT (Flat Cable) ………………………………………………………………………………………16
Technical Data
Ampacities ………………………………………………………………………………………………………36
Core Identification ………………………………………………………………………………………39
Material Data ……………………………………………………………………………………………………40
Precautions of Use ………………………………………………………………………………………41
Stock List …………………………………………………………………………………………………………44
Confirmation Sheet for Specifications ……………………………………………45
* Fluonlex is a registered trademark of Hitachi Metals, Ltd. in Japan and U.S.A.
3
■Cable Selection Guide
Type of Cable
R R R
Power supply Cable clamp Cable clamp
Cable D
Cable clamp end (fixed) Power supply Power supply
Wire or chain end (fixed) end (fixed)
SK - 2PNCT
CAR - 2PNCT
TOR - 2PNCT
RE - 2PNCT
RE(V)-2PNCT-RF
H - 2PNCT
FG-H-3PNCT
FG-RE-3PNCT
SPD-FHNCT
SPD(Y)-2PNCT
K - PNCT
T - 2PNCT
FFCT
FRC
Note1) In the case of 10 cores or more please use CAR-2PNCT
Main application May be used (Please contact the manufacturer) Please never use
As this cable has reinforcement in the middle of the sheath and the This cable is suitable
thickness of both insulation and sheath are thicker than that of class 2, it for conditions where Conductor
Class 3 results high resistance to impact or wear. Reinforcement applied in the there is high possibility Insulation
middle of the sheath generally consists of sailcloth, however embedded of damage. Sheath
yarn braid is used instead of sailcloth in case of more flexibility. Reinforcement
4
Gravity Collector
Torsion (Revolving) Basket (Spreader) Moving Pulley Pendant Vertical Reel Vibration-Resistance
Power supply
Cable Electric tool
end (fixed)
Power supply
end (fixed) Power receiving R R
Power receiving end (moving)
end (moving) D
Power supply
end (fixed) Fixed pulley
Cable
Cable Cable
Cable
Cold 600V LT-2PNCT, EP rubber insulated special chloroprene sheathed cable having
resistance Refrigerated storage 600V SKR-2PNCT and others cold resistance (embrittlement) of - 40 degrees C.
5
■Types and Features of Cables
●Main Cable Types and Structural Features (Examples of 2PNCT)
Cable types(Main application) Structures Feature
Conductor
Separator
- High flexibility and bending resistance.
CUR-2PNCT EP rubber insulation (however, not suitable for applications where
(Festoon System) Filler cables are subjected to lateral pressure, such
Binder as carrier drum system)
Chloroprene sheath
Conductor
- High resistance to lateral pressure.
CAR-2PNCT Separator
- Reduced cable corkscrewing by making rubber
(Carrier Drum EP rubber insulation
sheath solidal structure.
System) Rubber filler
Chloroprene sheath
- Robust type of chloroprene is used as sheath.
Conductor
H-2PNCT EP rubber insulation - High resistance to lateral pressure and wear.
(Reel System) Tape - Robust type of chloroprene is used as sheath.
Chloroprene sheath
Conductor
Separator - High torsion resistance.
TOR-2PNCT EP rubber insulation - Improved slipping performance between cores by
(Torsion System) Filler
individually taping on each core.
Binder
Chloroprene sheath
●Product Description
<Example> 600V CUR 2 PNCT SB 30 × 3.5mm2
① ② ③ ④ ⑤ No. of cores (or pairs) x size
①Rated Voltage ②Main Application ③Class ④Cable Type ⑤Option (shield, etc.)
600V CUR (Festoon system) 2 (class 2) PNCT (Insulation: EP rubber) SB (Overall shield)
3300V SK (Festoon system, flat cables) 3 (class 3) (Sheath: Chloroprene) PSB (Pair shield)
6600V CAR (Carrier drum system) 4 (class 4) VCT (Insulation: PVC) CSB (Individual core shield)
− RE (Reel system) − (Sheath: PVC) SX (Special shield)
RE(V) (Vertical reel system) FFCT (Insulation: Fluonlex) B (Glass tape and stainless braid)
H (Reel system, flat cable)
(Sheath: Fluonlex) RF (Reinforced sheath)
TOR (Torsion system)
T (Vibration resistant)
SPD (Spreader)
F (Composite cable)
FG (Optical composite cable)
K (Instrumentation cable with
low voltage circuit (60V or less))
6
Introduction of
Products
Festoon System Flexible Cable ……………………………8
7
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail
Cable
Wire or chain
* 600V 2PNCT and 600V CUR-2PNCT have quite the same structure.
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment Cross-section
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C 600V 2PNCT (600V CUR-2PNCT)
Test Voltage : 3000V /1 minute
Conductor
Feature : High flexibility Conductor Separator
Application : Festoon System and Lift System EP rubber insulation
* Please use CAR-2PNCT for cable chain system (10 cores or more) and carrier drum system. Separator
Filler
EP rubber
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) insulation Binder
Standard : SP97-31-9001Rev.1 Chloroprene Chloroprene
sheath sheath
Specification No. 3-core 12-core
8
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
0.75 30/0.18 1.1 0.8 1.8 10.5 140 26.6 500 70
1.25 50/0.18 1.5 0.8 1.8 11.5 175 16.0 500 70
2 37/0.26 1.8 0.8 1.9 12.5 220 10.2 500 80
3.5 45/0.32 2.5 0.8 2.0 14.0 320 5.54 400 90
5.5 70/0.32 3.1 1.0 2.1 17.0 465 3.56 400 110
8 50/0.45 3.7 1.0 2.2 18.5 590 2.52 400 120
14 88/0.45 4.9 1.0 2.4 22 910 1.43 300 140
22 7/20/0.45 7.0 1.2 2.8 28 1,490 0.919 300 170
4 30 7/27/0.45 8.1 1.2 3.0 31 1,880 0.681 300 190
38 7/34/0.45 9.1 1.2 3.2 34 2,290 0.541 200 210
50 19/16/0.45 10.4 1.5 3.5 39 2,940 0.423 200 240
60 19/20/0.45 11.6 1.5 3.7 42 3,530 0.339 200 260
80 19/27/0.45 13.5 2.0 4.1 50 4,860 0.250 300 300
100 19/34/0.45 15.2 2.0 4.4 54 5,920 0.199 200 330
125 19/42/0.45 16.8 2.0 4.5 58 7,080 0.161 200 350
150 27/34/0.45 18.7 2.0 4.7 61 8,020 0.140 200 370
0.75 30/0.18 1.1 0.8 1.8 11.0 160 26.6 500 70
1.25 50/0.18 1.5 0.8 1.9 12.5 210 16.0 500 80
2 37/0.26 1.8 0.8 1.9 13.0 255 10.2 500 80
3.5 45/0.32 2.5 0.8 2.1 15.5 385 5.54 400 100
5.5 70/0.32 3.1 1.0 2.2 18.5 560 3.56 400 120
5 8 50/0.45 3.7 1.0 2.3 21 720 2.52 400 130
14 88/0.45 4.9 1.0 2.6 25 1,130 1.43 300 150
22 7/20/0.45 7.0 1.2 3.0 31 1,810 0.919 300 190
30 7/27/0.45 8.1 1.2 3.2 35 2,290 0.681 300 210
38 7/34/0.45 9.1 1.2 3.4 38 2,800 0.541 200 230
0.75 30/0.18 1.1 0.8 1.8 12.0 185 26.6 500 80
1.25 50/0.18 1.5 0.8 1.9 13.5 245 16.0 500 90
2 37/0.26 1.8 0.8 2.0 14.5 305 10.2 500 90
3.5 45/0.32 2.5 0.8 2.1 17.0 455 5.54 400 110
6 5.5 70/0.32 3.1 1.0 2.3 20 675 3.56 400 120
8 50/0.45 3.7 1.0 2.4 22 865 2.52 400 140
14 88/0.45 4.9 1.0 2.7 27 1,350 1.43 300 170
22 7/20/0.45 7.0 1.2 3.1 34 2,160 0.919 300 210
0.75 30/0.18 1.1 0.8 1.9 13.0 215 26.6 500 80
1.25 50/0.18 1.5 0.8 2.0 14.5 285 16.0 500 90
7 2 37/0.26 1.8 0.8 2.1 15.5 360 10.2 500 100
3.5 45/0.32 2.5 0.8 2.2 18.0 530 5.54 400 110
0.75 30/0.18 1.1 0.8 2.0 14.0 250 26.6 500 90
1.25 50/0.18 1.5 0.8 2.0 15.5 325 16.0 500 100
8 2 37/0.26 1.8 0.8 2.1 17.0 410 10.2 500 110
3.5 45/0.32 2.5 0.8 2.3 19.5 615 5.54 400 120
0.75 30/0.18 1.1 0.8 2.1 16.5 305 26.6 500 100
1.25 50/0.18 1.5 0.8 2.2 18.0 395 16.0 500 110
10 2 37/0.26 1.8 0.8 2.3 19.5 500 10.2 500 120
3.5 45/0.32 2.5 0.8 2.5 23 745 5.54 400 140
0.75 30/0.18 1.1 0.8 2.1 17.0 335 26.6 500 110
1.25 50/0.18 1.5 0.8 2.2 18.5 440 16.0 500 120
12 2 37/0.26 1.8 0.8 2.3 20 560 10.2 500 120
3.5 45/0.32 2.5 0.8 2.5 24 845 5.54 400 150
0.75 30/0.18 1.1 0.8 2.2 18.5 415 26.6 500 120
1.25 50/0.18 1.5 0.8 2.3 21 550 16.0 500 130
16 2 37/0.26 1.8 0.8 2.4 22 705 10.2 500 140
3.5 45/0.32 2.5 0.8 2.7 26 1,080 5.54 400 160
0.75 30/0.18 1.1 0.8 2.3 21 505 26.6 500 130
1.25 50/0.18 1.5 0.8 2.5 23 680 16.0 500 140
20 2 37/0.26 1.8 0.8 2.6 25 870 10.2 500 150
3.5 45/0.32 2.5 0.8 2.8 29 1,340 5.54 400 180
0.75 30/0.18 1.1 0.8 2.4 22 600 26.6 500 140
1.25 50/0.18 1.5 0.8 2.6 25 810 16.0 500 150
24 2 37/0.26 1.8 0.8 2.7 27 1,050 10.2 500 170
3.5 45/0.32 2.5 0.8 3.0 32 1,610 5.54 400 200
0.75 30/0.18 1.1 0.8 2.5 24 715 26.6 500 150
1.25 50/0.18 1.5 0.8 2.7 27 965 16.0 500 170
30 2 37/0.26 1.8 0.8 2.8 29 1,250 10.2 500 180
3.5 45/0.32 2.5 0.8 3.1 34 1,930 5.54 400 210
9
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail
Cable
Wire or chain
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility and impact resistance
Application : Festoon System and Lift System
* Please use CAR-3PNCT for cable chain system (10 cores or more) and carrier drum system.
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP97-31-9006Rev.1
Specification No.
Cross-section Cross-section
Separator Separator
3-core 3-core
Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation
Filler Filler
Binder Binder
Reinforcement (sailcloth)* Reinforcement
(embedded yarn braid)*
Chloroprene sheath
Chloroprene sheath
12-core 12-core
* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.
10
600V 3PNCT, 600V CUR-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.2 0.5 2.6 12.5 215 2.45 400 80
14 88/0.45 4.9 1.2 0.5 2.7 14.0 295 1.39 400 90
22 7/20/0.45 7.0 1.6 0.5 2.9 17.0 445 0.892 300 110
30 7/27/0.45 8.1 1.6 0.5 3.0 18.0 540 0.661 300 110
38 7/34/0.45 9.1 1.6 0.5 3.0 19.0 630 0.525 300 120
1 50 19/16/0.45 10.4 2.1 0.5 3.2 22 815 0.411 300 140
60 19/20/0.45 11.6 2.1 0.5 3.3 23 955 0.329 300 140
80 19/27/0.45 13.5 2.1 0.5 3.4 25 1,210 0.243 300 150
100 19/34/0.45 15.2 2.1 0.5 3.5 27 1,440 0.193 200 170
125 19/42/0.45 16.8 2.7 1.0 3.6 31 1,810 0.156 200 190
150 27/34/0.45 18.7 2.7 1.0 3.7 33 2,020 0.136 200 200
2 37/0.26 1.8 1.2 0.5 2.8 15.0 260 10.2 500 90
3.5 45/0.32 2.5 1.2 0.5 2.9 17.0 340 5.54 500 110
5.5 70/0.32 3.1 1.2 0.5 2.9 18.0 410 3.56 500 110
8 50/0.45 3.7 1.2 0.5 3.0 19.5 500 2.52 400 120
14 88/0.45 4.9 1.2 1.0 3.2 24 735 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.6 30 1,180 0.919 300 180
2
30 7/27/0.45 8.1 1.6 1.0 3.7 32 1,420 0.681 300 200
38 7/34/0.45 9.1 1.6 1.0 3.9 34 1,690 0.541 300 210
50 19/16/0.45 10.4 2.1 1.0 4.2 40 2,230 0.423 300 240
60 19/20/0.45 11.6 2.1 1.0 4.3 42 2,590 0.339 300 260
80 19/27/0.45 13.5 2.1 1.0 4.6 46 3,280 0.250 300 280
100 19/34/0.45 15.2 2.1 1.0 4.8 50 3,920 0.199 200 300
2 37/0.26 1.8 1.2 0.5 2.8 16.0 295 10.2 500 100
3.5 45/0.32 2.5 1.2 0.5 2.9 17.5 390 5.54 500 110
5.5 70/0.32 3.1 1.2 0.5 3.0 19.0 490 3.56 500 120
8 50/0.45 3.7 1.2 0.5 3.1 21 605 2.52 400 130
14 88/0.45 4.9 1.2 1.0 3.3 25 900 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,440 0.919 300 190
3 30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,770 0.681 300 210
38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,090 0.541 300 220
50 19/16/0.45 10.4 2.1 1.0 4.3 42 2,760 0.423 300 260
60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,250 0.339 300 270
80 19/27/0.45 13.5 2.1 1.0 4.8 49 4,130 0.250 300 300
100 19/34/0.45 15.2 2.1 1.0 5.0 53 4,960 0.199 200 320
2 37/0.26 1.8 1.2 0.5 2.9 17.0 350 10.2 500 110
3.5 45/0.32 2.5 1.2 0.5 3.0 19.0 465 5.54 500 120
5.5 70/0.32 3.1 1.2 0.5 3.1 21 590 3.56 500 130
8 50/0.45 3.7 1.2 0.5 3.2 23 730 2.52 400 140
14 88/0.45 4.9 1.2 1.0 3.4 27 1,100 1.43 400 170
4
22 7/20/0.45 7.0 1.6 1.0 3.9 34 1,790 0.919 300 210
30 7/27/0.45 8.1 1.6 1.0 4.1 37 2,210 0.681 300 230
38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,630 0.541 300 240
50 19/16/0.45 10.4 2.1 1.0 4.6 46 3,480 0.423 300 280
60 19/20/0.45 11.6 2.1 1.0 4.8 49 4,110 0.339 300 300
2 37/0.26 1.8 1.2 0.5 3.0 18.5 420 10.2 500 120
5 3.5 45/0.32 2.5 1.2 0.5 3.1 21 565 5.54 500 130
5.5 70/0.32 3.1 1.2 0.5 3.2 23 720 3.56 500 140
2 37/0.26 1.8 1.2 1.0 3.4 27 790 10.2 500 170
10 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,080 5.54 500 180
2 37/0.26 1.8 1.2 1.0 3.4 28 870 10.2 500 170
12
3.5 45/0.32 2.5 1.2 1.0 3.7 32 1,230 5.54 500 200
2 37/0.26 1.8 1.2 1.0 3.6 30 1,080 10.2 500 180
16 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,520 5.54 500 210
2 37/0.26 1.8 1.2 1.0 3.8 34 1,330 10.2 500 210
20 3.5 45/0.32 2.5 1.2 1.0 4.0 38 1,850 5.54 500 230
2 37/0.26 1.8 1.2 1.0 3.9 36 1,560 10.2 500 220
24 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,200 5.54 500 250
2 37/0.26 1.8 1.2 1.0 4.1 39 1,850 10.2 500 240
30 3.5 45/0.32 2.5 1.2 1.0 4.4 44 2,620 5.54 500 270
* There is no difference in the specified values of the above table between 3PNCT and CUR-3PNCT.
11
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)
Cable
Wire or chain
* 600V 2PNCT-SB and 600V CUR-2PNCT-SB have quite the same structure.
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility
Application : Festoon System and Lift System
* Please use CAR-2PNCT-SX for cable chain system (10 cores or more) and carrier drum system.
Core identification : 1. Concentric lay cable
Color coding / tracer method (ref. Page 39 of the Technical Data)
2. Twisted pair cable
Core identification (black x white)
Pair identification (numbering of the tape onto each pair) Cross-section
Structural Features
- Effective against static induction, can be expected for concentric lay cable.
- Effective against static and electromagnetic induction, can be expected for twisted
pair cable.
12
600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable)
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Thickness of Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Shield Braid (mm) Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
0.75 30/0.18 1.1 0.8 0.3 2.0 14.5 235 26.6 500 90
1.25 50/0.18 1.5 0.8 0.3 2.1 15.5 295 16.0 500 100
6
2 37/0.26 1.8 0.8 0.3 2.1 16.5 355 10.2 500 100
3.5 45/0.32 2.5 0.8 0.3 2.3 19.0 510 5.54 400 120
0.75 30/0.18 1.1 0.8 0.3 2.2 17.5 355 26.6 500 110
1.25 50/0.18 1.5 0.8 0.3 2.3 19.0 450 16.0 500 120
10
2 37/0.26 1.8 0.8 0.3 2.3 21 550 10.2 500 130
3.5 45/0.32 2.5 0.8 0.45 2.5 24 835 5.54 400 150
0.75 30/0.18 1.1 0.8 0.3 2.2 18.0 385 26.6 500 110
1.25 50/0.18 1.5 0.8 0.3 2.3 19.5 495 16.0 500 120
12
2 37/0.26 1.8 0.8 0.3 2.4 21 620 10.2 500 130
3.5 45/0.32 2.5 0.8 0.45 2.6 25 945 5.54 400 150
0.75 30/0.18 1.1 0.8 0.3 2.3 19.5 475 26.6 500 120
1.25 50/0.18 1.5 0.8 0.45 2.4 22 640 16.0 500 140
16
2 37/0.26 1.8 0.8 0.45 2.5 24 800 10.2 500 150
3.5 45/0.32 2.5 0.8 0.45 2.7 27 1,190 5.54 400 170
0.75 30/0.18 1.1 0.8 0.45 2.4 22 595 26.6 500 140
1.25 50/0.18 1.5 0.8 0.45 2.5 24 770 16.0 500 150
20
2 37/0.26 1.8 0.8 0.45 2.7 26 975 10.2 500 160
3.5 45/0.32 2.5 0.8 0.45 2.9 30 1,450 5.54 400 180
0.75 30/0.18 1.1 0.8 0.45 2.5 24 695 26.6 500 150
1.25 50/0.18 1.5 0.8 0.45 2.7 27 920 16.0 500 170
24
2 37/0.26 1.8 0.8 0.45 2.8 28 1,150 10.2 500 170
3.5 45/0.32 2.5 0.8 0.45 3.1 33 1,740 5.54 400 200
0.75 30/0.18 1.1 0.8 0.45 2.6 25 815 26.6 500 150
1.25 50/0.18 1.5 0.8 0.45 2.8 28 1,080 16.0 500 170
30
2 37/0.26 1.8 0.8 0.45 2.9 30 1,360 10.2 500 180
3.5 45/0.32 2.5 0.8 0.45 3.2 35 2,070 5.54 400 210
13
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail
Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)
Cable
Wire or chain
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility and impact resistance
Application : Festoon System and Lift System
* Please use CAR-3PNCT-SX (special shielded type) for cable chain system (10 cores or more) and carrier drum system.
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP11-31-9009
Specification No.
Cross-section Cross-section
Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation
Filler Filler
Binder Binder
Shield braid Shield braid
Binder Binder
Reinforcement Reinforcement
(sailcloth)* (embedded yarn braid)*
Chloroprene sheath Chloroprene sheath
* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.
2 2 37/0.26 1.8 1.2 0.3 0.5 2.9 17.5 315 10.2 500 110
3 2 37/0.26 1.8 1.2 0.3 0.5 2.9 18.0 360 10.2 500 110
4 2 37/0.26 1.8 1.2 0.3 0.5 3.0 19.5 420 10.2 500 120
5 2 37/0.26 1.8 1.2 0.3 0.5 3.1 21 490 10.2 500 130
6 2 37/0.26 1.8 1.2 0.3 0.5 3.2 22 565 10.2 500 140
10 2 37/0.26 1.8 1.2 0.45 1.0 3.5 28 900 10.2 500 170
20 2 37/0.26 1.8 1.2 0.45 1.0 3.8 35 1,440 10.2 500 210
30 2 37/0.26 1.8 1.2 0.45 1.0 4.1 40 1,970 10.2 500 240
* There is no difference in the specified values of above table between 600V 3PNCT-SB and 600V CUR-3PNCT-SB.
14
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Pair Shielded Type)
Cable
Wire or chain
* 600V 2PNCT-PSB and 600V CUR-2PNCT-PSB have quite the same structure.
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility
Effective against static and electromagnetic induction can be expected
because of pair shielded structure.
Application : Festoon System and Lift System
Cross-section
Core identification : Core identification (black x white)
Pair identification (numbering of the tape onto each pair)
600V 2PNCT-PSB (600V CUR-2PNCT-PSB)
1 Conductor
2 For twisted pair cable Separator
EP rubber insulation
3 Black Tape
6-pair Shield braid
Tape
4
White Filler
5 Binder
Chloroprene sheath
Standard : SP98-31-1055Rev.1
Specification No.
* Please contact us when insulation between pair shields is necessary.
15
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
600V SK-2PNCT
Bar
R
Cable
Wire or chain
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility
Storage space can be saved since the permissible bending radius is smaller than that of round cables if they have same number of cores.
Low possibility of side movement and twisting during crane operation because of the flat configuration.
Application : Festoon System and Lift System
Core identification : 1. Unit : by the color of tapes on the unit
2. Core : color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP03-31-1065Rev.1
Specification No.
Cross-section
600V SK-2PNCT
Core arrangement
600V SK-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
100 19/34/0.45 15.2 2.0 3.9 28 X66 4,460 0.193 200 170
24 1.25 50/0.18 1.5 0.8 2.9 18.0X42 1,230 16.0 500 110
32 1.25 50/0.18 1.5 0.8 3.3 19.0X55 1,540 16.0 500 120
40 1.25 50/0.18 1.5 0.8 3.7 19.5X68 1,980 16.0 500 120
48 1.25 50/0.18 1.5 0.8 2.9 18.0X84 2,260 16.0 500 110
56 1.25 50/0.18 1.5 0.8 2.9 18.0X102 2,730 16.0 500 110
64 1.25 50/0.18 1.5 0.8 3.3 19.0X109 3,080 16.0 500 120
72 1.25 50/0.18 1.5 0.8 2.9 18.0X126 3,390 16.0 500 110
80 1.25 50/0.18 1.5 0.8 3.7 19.5X135 3,950 16.0 500 120
16
Carrier Drum System Flexible Cable
Power receiving Cable clamp
EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable end (moving)
Wire rope
Carrier drum
Cable clamp
R
Cable
R
D
Cable clamp
Power supply
end (fixed)
600V CAR-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 2.1 17.0 475 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 730 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,180 0.919 300 160
3 30 7/27/0.45 8.1 1.2 2.8 28 1,470 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,790 0.541 200 190
60 19/20/0.45 11.6 1.5 3.4 38 2,790 0.339 200 230
4 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210
3.5 45/0.32 2.5 0.8 2.1 17.0 465 5.54 400 110
8 50/0.45 3.7 1.0 2.4 22 890 2.52 400 140
6
14 88/0.45 4.9 1.0 2.7 27 1,390 1.43 300 170
22 7/20/0.45 7.0 1.2 3.1 34 2,220 0.919 300 210
10 3.5 45/0.32 2.5 0.8 2.5 23 790 5.54 400 140
12 3.5 45/0.32 2.5 0.8 2.5 24 815 5.54 400 150
16 3.5 45/0.32 2.5 0.8 2.7 26 1,080 5.54 400 160
20 3.5 45/0.32 2.5 0.8 2.8 29 1,330 5.54 400 180
24 3.5 45/0.32 2.5 0.8 3.0 32 1,630 5.54 400 200
30 3.5 45/0.32 2.5 0.8 3.2 36 2,080 5.54 400 220
600V CAR-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.2 0.5 3.1 21 620 2.52 400 130
14 88/0.45 4.9 1.2 1.0 3.3 25 920 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,470 0.919 300 190
3 30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,810 0.681 300 210
38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,150 0.541 300 220
60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,330 0.339 300 270
4 38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,680 0.541 300 240
3.5 45/0.32 2.5 1.2 0.5 3.2 23 690 5.54 500 140
6
8 50/0.45 3.7 1.2 0.5 3.4 27 1,100 2.52 400 170
10 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,210 5.54 500 180
12 3.5 45/0.32 2.5 1.2 1.0 3.6 31 1,220 5.54 500 190
16 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,560 5.54 500 210
20 3.5 45/0.32 2.5 1.2 1.0 4.0 37 1,940 5.54 500 230
24 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,340 5.54 500 250
30 3.5 45/0.32 2.5 1.2 1.0 4.5 46 3,000 5.54 500 280
17
Carrier Drum System Flexible Cable
Cable clamp
Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)
Power receiving
end (moving) Carrier drum
Wire rope
600V CAR-2PNCT-SX D
Cable clamp
R
Cable
R
D
Cable clamp
Power supply
end (fixed)
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : Lateral pressure resistance
Application : Traversing carrier roller system of overhead cranes and cable chain system.
Core identification : Please refer to the figures below.
By counting the position from tracer core (red core-main tracer, green core-subtracer) in each layer.
Black core is the drain wire (to be grounded at one end).
Standard : SP07-31-9001
Specification No.
White
Black
Red White
Black
Red
White
Black
Red Cross-section
White Green White White Green
White
White
White
White Red
Green White Red
600V CAR-2PNCT-SX
White White White
Green White Green
White White
White White White
White White White White White White
White White
Drain wire
Conductive rubber
10-core 12-core 16-core Conductor
Separator
EP rubber insulation
Black White
Black Red White Black Red
White Red White Green Rubber filler
White White Green White
White Green White Red White White Red White Conductive rubber
White
White White shielded layer
White White Red White White Green White White Green White
White
Binder
White White White
Green White White White White
White White White Chloroprene sheath
White White White White
White White White White White White
White White White
White
White White White White
White White White White
White White White
White White White White
Structural Features
20-core 24-core 30-core
- Restrained movement of cores and reduced cable corkscrewing because of rubber
sheath solidal structure.
- Conductive rubber is used as shielding layer, and the drain wire (black core) is laid
up at the outermost layer.
- Better lateral pressure resistance compared with that of braided shield type.
600V CAR-2PNCT-SX
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
18
Torsion System Flexible Cable
Power supply
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High torsion resistance
Application : Suitable to the revolving parts of rotary cranes.
For small torsion angle, 600V CUR-2PNCT can also be used.
Core identification : Color coding / tracer method (ref. Page. 39 of the Technical Data)
Standard : SP11-31-9010
Specification No.
Cross-section
600V TOR-2PNCT
Conductor
Separator
EP rubber insulation
Tape
Filler
Binder
Chloroprene sheath
Structural Features
- Improved slipping performance between cores by individually taping on each core.
600V TOR-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 2.1 17.0 475 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 725 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,170 0.919 300 160
3 8.1 28 1,460
30 7/27/0.45 1.2 2.8 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,780 0.541 200 190
60 19/20/0.45 11.6 1.5 3.4 38 2,780 0.339 200 230
4 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210
3.5 45/0.32 2.5 0.8 2.1 17.0 460 5.54 400 110
6
8 50/0.45 3.7 1.0 2.4 22 875 2.52 400 140
10 3.5 45/0.32 2.5 0.8 2.5 24 770 5.54 400 150
12 3.5 45/0.32 2.5 0.8 2.6 24 875 5.54 400 150
16 3.5 45/0.32 2.5 0.8 2.7 27 1,110 5.54 400 170
20 3.5 45/0.32 2.5 0.8 2.9 30 1,380 5.54 400 180
24 3.5 45/0.32 2.5 0.8 3.1 33 1,660 5.54 400 200
30 3.5 45/0.32 2.5 0.8 3.2 35 1,990 5.54 400 210
19
Reel System Flexible Cable
D
Power supply
end (fixed)
20
Vertical Reel System Flexible Cable
Structural Features
- Robust type of chloroprene is used as the sheath to which the reinforcement is
further applied to increase the lateral pressure resistance.
- Steel wires are twisted together in the conductors to increase the tension
resistance.
Precautions for Use
- If the cables are twisted at reeling, please apply grease onto the cable surface
before operation.
3.5 3/0.32TST+45/0.32TA 2.6 0.8 0.5 3.1 22 670 5.54 400 220
7
5.5 3/0.32TST+70/0.32TA 3.2 1.0 0.5 3.4 26 990 3.56 400 260
3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.4 27 1,010 5.54 400 270
10
5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 3.7 32 1,480 3.56 400 320
3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.7 32 1,370 5.54 400 320
13
5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 4.0 38 2,020 3.56 400 380
* The sheath thickness of 600V RE(V)-2PNCT-RF corresponds to that of the Class 3 cables.
21
Reel System Flexible Cable
D
Power supply
end (fixed)
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment Cross-section Cross-section
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
600V H-2PNCT 600V H-3PNCT
Feature : High resistance to lateral pressure and bending H-2PNCT (for power)
Conductor
Application : Reel system (Traveling) Conductor
EP rubber
Core identification : For power or control core unit insulation H-3PNCT EP rubber
3-core (black, white, and red) Tape insulation
Chloroprene Tape
4-core (black, white, red, and green) sheath Inner
Control cores chloroprene
H-2PNCT (for control) sheath
Color coding / tracer method (ref. Page 39 of the Technical Data) Conductor
Reinforcement
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. EP rubber
insulation
Tension Conductor (no steel wire included): 39 x [total cross-section of Rubber filler Outer chloroprene
Tape sheath
conductor (mm2)] (N) or less.
Chloroprene
(However, setting this to 1/3 of the normal tension is recommended sheath
for safety when repeatedly winding.)
Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less.
Structural Features
Pressure
Standard : SP97-31-9004Rev.1 - As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension
Specification No. resistance.
- Robust type of chloroprene is used as sheath.
600V H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforecement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 1.6 1.0 3.6 20X49 1,640 0.892 300 240
30 7/27/0.45 8.1 1.6 1.0 3.7 21X52 1,960 0.661 300 260
38 7/34/0.45 9.1 1.6 1.0 3.8 22X55 2,290 0.525 300 270
50 19/16/0.45 10.4 2.1 1.0 4.2 26X63 2,970 0.411 300 320
60 19/20/0.45 11.6 2.1 1.0 4.3 27X66 3,440 0.329 300 330
3 80 19/27/0.45 13.5 2.1 1.0 4.5 29X72 4,290 0.243 300 350
100 19/34/0.45 15.2 2.1 1.0 4.7 31X77 5,100 0.193 200 380
125 19/42/0.45 16.9 2.7 1.0 5.1 35X86 6,360 0.156 200 420
150 27/34/0.45 18.7 2.7 1.0 5.3 36X90 7,110 0.136 200 440
200 37/34/0.45 21.2 3.3 1.0 5.8 41X104 9,590 0.0993 200 500
250 37/42/0.45 23.6 3.3 1.0 6.2 45X113 11,500 0.0803 200 540
* Above value of sheath thickness includes both inner and outer sheath layers.
22
Reel System Flexible Cable
High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
Mobile Crane
D
Power supply
end (fixed)
Structural Features
- Robust type of chloroprene is used as sheath.
3300V H-3PNCT
Conductor Insulation Thickness of Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 3.0 0.3 1.0 4.8 26X58 2,340 0.892 500 420
38 7/34/0.45 9.1 3.0 0.45 1.0 5.1 29X65 3,190 0.525 500 470
3
60 19/20/0.45 11.6 3.5 0.45 1.0 5.6 33X76 4,500 0.329 400 530
100 19/34/0.45 15.2 3.5 0.45 1.0 6.0 37X87 6,320 0.193 400 600
22 7/20/0.45 7.0 3.0 0.3 1.0 5.3 27X75 3,150 0.892 500 440
38 7/34/0.45 9.1 3.0 0.45 1.0 5.7 30X85 4,300 0.525 500 480
4
60 19/20/0.45 11.6 3.5 0.45 1.0 6.3 35X99 6,080 0.329 400 560
100 19/34/0.45 15.2 3.5 0.45 1.0 6.9 39X114 8,600 0.193 400 630
6600V H-3PNCT
Conductor Insulation Thickness of Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 5.0 0.45 1.0 5.4 31X72 3,350 0.892 500 500
38 7/34/0.45 9.1 5.0 0.45 1.0 5.7 34X78 4,200 0.525 500 550
3
60 19/20/0.45 11.6 5.0 0.45 1.0 6.0 37X86 5,330 0.329 500 600
100 19/34/0.45 15.2 5.0 0.45 1.0 6.4 41X97 7,260 0.193 500 660
22 7/20/0.45 7.0 5.0 0.45 1.0 6.1 33X93 4,540 0.892 500 530
38 7/34/0.45 9.1 5.0 0.45 1.0 6.4 35X102 5,680 0.525 500 560
4
60 19/20/0.45 11.6 5.0 0.45 1.0 6.8 39X112 7,240 0.329 500 630
100 19/34/0.45 15.2 5.0 0.45 1.0 7.4 43X127 9,910 0.193 500 690
23
Optical Composite Reel System Flexible Cable
Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
Mobile Crane
D
Power supply
end (fixed)
3300V FG-H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
3x38 + 1x22 38 7/34/0.45 9.1 3.0
1.0 5.8 30x90 4,530
0.525 500
480
+ 6 optical fiber cores 22 7/20/0.45 7.0 1.6 0.892 300
3x50 + 1x30 50 19/16/0.45 10.4 3.5
1.0 6.1 33x99 5,510
0.411 500
530
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
3x60 + 1x30 60 19/20/0.45 11.6 3.5
1.0 6.3 35x102 6,140
0.329 500
560
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
6600V FG-H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
3x38 + 1x22 38 7/34/0.45 9.1 5.0
1.0 6.3 35x103 5,660
0.525 500
+ 6 optical fiber cores 22 7/20/0.45 7.0 1.6 0.892 300
560
24
Optical Composite Reel System Flexible Cable
Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Round Type)
Mobile Crane
6600V FG-RE-3PNCT
Cable reel
Center of traveling
Cable
D
Power supply
end (fixed)
Tape Conductor
Gl 62.5 / 125 4.0 or less 160 or over
Inner semiconductive layer
EP rubber insulation
Outer semiconductive layer
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Shield braid
Tension Conductor (no steel wire included): 39 x [total cross-section of conductor Tape
Reinforcement
(mm2)] (N) or less. Chloroprene sheath
(However, setting this to 1/3 of the normal tension is recommended for
safety when repeatedly winding.)
Optical fiber cord
Permissible Lateral : 4.9kN/m or less.
Pressure Optical fiber
Silicon buffer layer
PFA covering
High tensile fiber
ETFE covering
(outer diameter: approx. 2.0mm)
6600V FG-RE-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.
25
Gravity Collector Basket System Spreader Cable
Power supply
end (fixed)
Power receiving
end (moving)
Cross-section
600V SPD-FHNCT
Black
Black
Red Black
Black White
Conductor
Black Red
ETFE insulation
Red White Filler
Black Green
Tape
White
Tension member
Chloroprene sheath
Standard : SP02-31-9002
Specification No.
Installation Instructions
- Use basket of 1.4m or more in diameter and the one not having a cone.
- Cable must be laid into the basket in clockwise view from the top of the crane.
- Apply grease on the cable surface before installation.
600V SPD-FHNCT
Conductor Insulation Sheath Approx. Overall Max. Conductor Min. Insulation
No. of Outer Approx. Mass Resistance Resistance
Size Construction Diameter Thickness Thickness Diameter (20 degrees C) (20 degrees C)
Cores (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
26
Gravity Collector Basket System Spreader Cable
Power supply
end (fixed)
Power receiving
end (moving)
30
15
16 36
19 20 Cross-section
29 5 17 35 21
7
28
14
1
6
18 34
18 8
22 600V SPD (Y) -2PNCT
13 7 17 1 9
27 4 2 19 33 6 2 23
12 8 16 10
3
26 20 32 5 3 24
11 9 15 4 11
10 21 Conductor
25 31 14 12 25
24 22 13 26 Separator
23 30
29 27
28 EP rubber insulation
30-core Tape
36-core Filler
Binder
42 23 24 Chloroprene sheath
41 25
9
40 22 10 26
21 1 11
39 8 2 27
20 12
38 7 3 28
19 13 Precautions for Use
37 6 4 29
18 5 14 - It is recommended to use a basket with large diameter as much as possible.
36 17 15 30 - Cable must be laid into the basket in clockwise view from the top of the crane.
16
35 31 - Hoisting stroke: 30m or less.
34 33 32
Hoisting speed: 100m / minute or less.
42-core
Standard : SP11-31-9008
Specification No.
600V SPD (Y)-2PNCT TA: Tinned annealed copper TST: Tinned steel
3/0.32TST
30 3.5 + 2.6 0.8 3.3 37 2,130 5.54 400
45/0.32TA
3/0.32TST
36 3.5 + 2.6 0.8 3.5 40 2,520 5.54 400
45/0.32TA
3/0.32TST
42 3.5 + 2.6 0.8 3.7 43 2,930 5.54 400
45/0.32TA
27
Instrumentation Flexible Cable
Cross-section Cross-section
K-PNCT K-PNCT-SB
Conductor
Conductor Separator
Separator EP rubber insulation
EP rubber insulation Filler
Tape
Chloroprene sheath Shield braid
Tape
Chloroprene sheath
K-PNCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
K-PNCT-SB
Conductor Insulation Thickness of Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
28
PVC Flexible Cable
600V VCT
Standards : JIS C 3312, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 60 degrees C
Test Voltage : 3000V / 1 minute
Feature : Light and easy-handling
Application : Lead wires for various mobile electrical equipments.
Core identification : 2-core (black and white)
3-core (black, white, and red)
4-core (black, white, red, and green)
Cross-section
Standard : SP11-31-9001Rev.1
Specification No. 600V VCT
Conductor
PVC insulation
PVC sheath
600V VCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
0.75 30/0.18 1.1 0.8 1.7 8.8 95 25.1 50
1.25 50/0.18 1.5 0.8 1.7 9.6 120 15.1 50
2 37/0.26 1.8 0.8 1.8 10.5 145 9.79 50
2 3.5 45/0.32 2.5 0.8 1.8 12.0 205 5.24 40
5.5 70/0.32 3.1 1.0 2.0 14.5 300 3.37 40
8 50/0.45 3.7 1.2 2.1 16.5 405 2.39 40
14 88/0.45 4.9 1.4 2.3 20 630 1.36 40
0.75 30/0.18 1.1 0.8 1.7 9.3 110 25.1 50
1.25 50/0.18 1.5 0.8 1.7 10.5 135 15.1 50
2 37/0.26 1.8 0.8 1.8 11.0 170 9.79 50
3 3.5 45/0.32 2.5 0.8 1.9 13.0 250 5.24 40
5.5 70/0.32 3.1 1.0 2.0 15.0 365 3.37 40
8 50/0.45 3.7 1.2 2.2 18.0 505 2.39 40
14 88/0.45 4.9 1.4 2.4 22 790 1.36 40
0.75 30/0.18 1.1 0.8 1.7 9.9 130 25.1 50
1.25 50/0.18 1.5 0.8 1.8 11.5 170 15.1 50
2 37/0.26 1.8 0.8 1.8 12.0 210 9.79 50
4 3.5 45/0.32 2.5 0.8 2.0 14.0 315 5.24 40
5.5 70/0.32 3.1 1.0 2.1 16.5 455 3.37 40
8 50/0.45 3.7 1.2 2.3 19.5 630 2.39 40
14 88/0.45 4.9 1.4 2.5 24 995 1.36 40
* 600V O-VCT for oil resistance and 600V VCT-SB (shielded) are also available.
29
Vibration Resistance Flexible Cable
Electric tool
600V T-2PNCT
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High vibration resistance
Application : Suitable for lead wires of electrical equipments such as electric tool.
Core identification : 2-core (black and white)
3-core (black, white, and red)
4-core (black, white, red, and green)
Standard : SP11-31-9013 (600V T-2PNCT)
Specification No.
Cross-section
600V T-2PNCT
Conductor
Separator
EP rubber insulation
Chloroprene sheath
600V T-2PNCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
0.75 30/0.18 1.1 0.8 1.7 8.9 105 29.4 500
1.25 50/0.18 1.5 0.8 1.7 9.7 125 17.7 500
2 2 37/0.26 1.8 0.8 1.8 10.5 155 11.3 500
3.5 45/0.32 2.5 0.8 1.9 12.5 225 6.13 400
0.75 30/0.18 1.1 0.8 1.7 9.3 120 29.4 500
1.25 50/0.18 1.5 0.8 1.8 10.5 150 17.7 500
3 2 37/0.26 1.8 0.8 1.8 11.0 185 11.3 500
3.5 45/0.32 2.5 0.8 1.9 13.0 270 6.13 400
0.75 30/0.18 1.1 0.8 1.8 10.5 140 29.4 500
1.25 50/0.18 1.5 0.8 1.8 11.5 180 17.7 500
4
2 37/0.26 1.8 0.8 1.9 12.5 225 11.3 500
3.5 45/0.32 2.5 0.8 2.0 14.0 335 6.13 400
30
Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)
Cross-section Cross-section
Structural Features
- Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling.
600V FFCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
100 19/37/0.45 15.2 1.0 2.4 22 1,230 0.193 600 560
1 200 37/34/0.45 21.2 1.2 2.8 29 2,270 0.0993 500 855
325 37/55/0.45 27.0 1.3 3.2 36 3,660 0.0614 500 1,150
2 37/0.26 1.8 0.4 1.7 9.5 140 10.2 1,500 37
2 3.5 45/0.32 2.5 0.4 1.8 11.5 205 5.54 1,500 54
2 37/0.26 1.8 0.4 1.7 10.0 165 10.2 1,500 32
3 3.5 45/0.32 2.5 0.4 1.8 12.0 245 5.54 1,500 46
2 37/0.26 1.8 0.4 1.8 11.0 200 10.2 1,500 29
4 3.5 45/0.32 2.5 0.4 1.9 13.0 300 5.54 1,500 42
6 2 37/0.26 1.8 0.4 1.9 13.0 290 10.2 1,500 25
10 2 37/0.26 1.8 0.4 2.1 16.5 480 10.2 1,500 20
20 2 37/0.26 1.8 0.4 2.4 22 825 10.2 1,500 16
30 2 37/0.26 1.8 0.4 2.6 25 1,190 10.2 1,500 13
600V FFCTB
Conductor Insulation Sheath Thickness of Max. Conductor Min.
No. of Outer Stainless Braid Approx. Overall Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Thickness Glass Tape (20 degrees C) (20 degrees C)
Cores Diameter (mm) Diameter (mm) (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
100 19/37/0.45 15.2 1.0 2.4 1.6 0.8 27 1,560 0.193 600 500
1 200 37/34/0.45 21.2 1.2 2.8 1.6 0.8 34 2,710 0.0993 500 740
325 37/55/0.45 27.0 1.3 3.2 1.6 0.8 40 4,180 0.0614 1,500 980
2 37/0.26 1.8 0.4 1.7 1.6 0.8 14.5 310 10.2 1,500 36
2 3.5 45/0.32 2.5 0.4 1.8 1.6 0.8 16.0 395 5.54 1,500 52
2 37/0.26 1.8 0.4 1.7 1.6 0.8 15.0 340 10.2 1,500 31
3 3.5 45/0.32 2.5 0.4 1.8 1.6 0.8 16.5 445 5.54 1,500 46
2 37/0.26 1.8 0.4 1.8 1.6 0.8 16.0 390 10.2 1,500 28
4 3.5 45/0.32 2.5 0.4 1.9 1.6 0.8 18.0 515 5.54 1,500 43
6 2 37/0.26 1.8 0.4 1.9 1.6 0.8 18.0 505 10.2 1,500 25
10 2 37/0.26 1.8 0.4 2.1 1.6 0.8 22 760 10.2 1,500 20
20 2 37/0.26 1.8 0.4 2.4 1.6 0.8 27 1,190 10.2 1,500 15
30 2 37/0.26 1.8 0.4 2.6 1.6 0.8 31 1,610 10.2 1,500 13
31
Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)
600V FFCT-SB (Overall Shielded Type)/600V FFCTB-SB (Overall Shield + Glass Tape + Stainless Braided Type)
Standards : Hitachi Metals Original
Rated Voltage : AC 600V
Rated Temperature : 200 degrees C
Test Voltage : 3000V / 1 minute
Feature : High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1).
Application : For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of
Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.)
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Ampacities : Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C).
Standard : SP98-31-1009 (FFCT-SB) SP11-31-0039 (FFCTB-SB)
Specification No.
Cross-section Cross-section
Structural Features
- Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling.
600V FFCT-SB
Conductor Insulation Thickness of Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Braid Layer Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
2 37/0.26 1.8 0.4 0.3 1.8 11.0 175 10.2 1,500 37
2
3.5 45/0.32 2.5 0.4 0.3 1.9 12.5 245 5.54 1,500 54
2 37/0.26 1.8 0.4 0.3 1.8 11.5 205 10.2 1,500 32
3
3.5 45/0.32 2.5 0.4 0.3 1.9 13.0 290 5.54 1,500 46
2 37/0.26 1.8 0.4 0.3 1.8 12.0 240 10.2 1,500 29
4
3.5 45/0.32 2.5 0.4 0.3 2.0 14.0 355 5.54 1,500 42
6 2 37/0.26 1.8 0.4 0.3 2.0 14.0 340 10.2 1,500 25
10 2 37/0.26 1.8 0.4 0.3 2.2 17.5 540 10.2 1,500 20
20 2 37/0.26 1.8 0.4 0.3 2.5 23 935 10.2 1,500 16
30 2 37/0.26 1.8 0.4 0.3 2.7 27 1,310 10.2 1,500 13
600V FFCTB-SB
Conductor Insulation Thickness of Sheath Thickness of Approx. Max. Conductor Min.
No. of Outer Stainless Braid Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Braid Layer Thickness Glass Tape Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (mm) (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
2 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 15.5 360 10.2 1,500 36
3 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 16.0 390 10.2 1,500 31
4 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 17.0 440 10.2 1,500 28
6 2 37/0.26 1.8 0.4 0.3 2.0 1.6 0.8 19.0 570 10.2 1,500 25
10 2 37/0.26 1.8 0.4 0.3 2.2 1.6 0.8 23 815 10.2 1,500 20
20 2 37/0.26 1.8 0.4 0.3 2.5 1.6 0.8 28 1,280 10.2 1,500 15
30 2 37/0.26 1.8 0.4 0.3 2.7 1.6 0.8 31 1,700 10.2 1,500 13
32
Optical Fiber Flexible Cable
Hanger and clamp Messenger wire or rail
FRC-4G5032-V,FRC-6G5032-V/FRC-4G6242-V,FRC-6G6242-V etc.
Bar
R
Cable
Wire or chain
Structural Features
- Tension-proof specification by arranging a tension member at the center.
- The optical fiber cord consists of high tensile fiber on the core wire longitudinally and
overall PVC covering. It ensures easy handling and connector mounting.
50 125 2.8
GI
* Please contact us for any other information about number of cores or optical fibers.
33
Coaxial Chloroprene Rubber Sheathed Flexible Cable
ENCT
Standards : Hitachi Metals Original Design
Test Voltage : AC 1000V / 1 minute
Feature : Coaxial cable with flexible conductors.
Corresponding to general products with characteristic impedance of Zo=75Ω
Application : Festoon System and Cable chain System
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Example of : ENCT 3X (5C-2E)
Product Name
Standard : SP03-31-9001Rev.1
Specification No.
Cross-section
ENCT
Inner conductor
Polyethylene insulation
Inner conductor
Outer conductor
Polyethylene insulation
Inner sheath (polyethylene)
Outer conductor
Filler
Binder
Binder
Single-core
Chloroprene sheath
Chloroprene sheath
3-core
ENCT
Inner Conductor Outer Diameter Thickness of Thickness of Chloroprene Sheath Characteristic Max. Conductor Min. Min. Permissible
Nomenclature
No. of Outer of Insulation Outer Conductor Inner Sheath Approx. Mass Resistance Insulation Resistance Bending Radius
of Construction Thickness Outer Diameter Impedance (20 degrees C) (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
Coaxial Cable (No./mm) (mm) (mm) (mm) (mm) (mm) (mm) (Ω) (mm) (MΩ・km) (mm)
2 Equivalent
19/0.18 0.9 5.6 0.35 0.5 2.3 20 370 75 41.2 1,000 120
to
5C-2E
3 19/0.18 0.9 5.6 0.35 0.5 2.4 22 450 75 41.2 1,000 140
4 19/0.18 0.9 5.6 0.35 0.5 2.5 24 550 75 41.2 1,000 150
2 Equivalent
33/0.18 1.21 7.6 0.45 0.5 2.6 25 570 75 25.4 1,000 150
to
7C-2E
3 33/0.18 1.21 7.6 0.45 0.5 2.7 27 700 75 25.4 1,000 170
4 33/0.18 1.21 7.6 0.45 0.5 2.9 30 875 75 25.4 1,000 180
* Be aware that the outer diameter shall be a bit larger than that of normal coaxial cables.
34
Technical Data
Ampacities ………………………………………………………………36
35
Ampacities
●Ampacities
Standard ampacities of the cable can be calculated using the tables below.
Please make a modification with the related correction factor when using the cable under different conditions, such as ambient temperature,
multiple installation, reeling, or number of cable cores, etc.
36
③ 600V H-2PNCT, 600V H-3PNCT, 3300V H-3PNCT, 6600V H-3PNCT
(Flat Flexible Cable)
Nominal Ampacities (A)
Cross-Section
(mm2) 3-cores, 4-cores
14 62
22 83
30 99
38 114
50 133
60 151
80 181
100 208
125 238
150 259
200 315
250 360
* Cable structure is based on the Hitachi Metals standards.
* Indicated values are based on the ambient temperature of 30 degrees C and max. rated conductor temperature of 80 degrees C.
* If values of the ambient temperature are different, please calculate by multiplying the correction factor of the actual ambient temperature.
* Indicated ampacities are for the mono-spiral reeling system.
37
Ampacities
No. of Cores 13 14 15 16 17 18 19 20 21
Correction 0.41 0.40 0.39 0.38 0.37 0.36 0.36 0.35 0.34
factors
No. of Cores 22 23 24 25 26 27 28 29 30
Correction 0.33 0.33 0.32 0.32 0.31 0.30 0.30 0.29 0.29
factors
d
S
S
Arrangement
S
S
S S S S S S S S
S S S S S
S S S S S
S=d 0.85 0.80 0.70 0.70 0.60 - - -
S=2d 1.00 0.95 0.95 0.90 0.90 0.90 0.85 0.80 0.80
S=3d 1.00 1.00 0.95 0.95 0.95 0.90 0.85 0.85
S: Distance between centers of the adjacent cables. d: Cable Diameter * Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages
up to 33KV' of Japanese Cable Maker’s Association Standard.
●Ampacities at Short-Circuit
Approximate ampacity at short-circuit can be obtained by the following formula.
Ampacities at Short-Circuit = K × S / T
Constant No.
(copper conductor + EP rubber insulation: 139) Cross-section of conductor (mm2) Duration of short-circuit current (sec.)
(copper conductor + PVC insulation: 95)
38
Core Identification
Black
●‘Black, white, red, and green’shall be used for core identification. Black Red Black
Black Green
Black
Green
● If the number of cores in each layer is 5 or more, the core identification is by the color coding Black
Black Black
Black
of ‘black, white, red, green, black………black’ and they are identified by counting the Black Black
Black Black
position of the cores.
● Please refer to the table below for the details of core number. 6-core 24-core
No. of No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cores Layer
2 1st layer Black White
3 1st layer Black White Red
4 1st layer Black White Red Green
5 1st layer Black White Red Green Black
6 1st layer Black White Red Green Black Black
7 1st layer Black White Red Green Black Black Black
8 1st layer Black White Red Green Black Black Black Black
9 1st layer Black White Red Green Black Black Black Black Black
1st layer Black White
10
2nd layer Black White Red Green Black Black Black Black
1st layer Black White Red
12
2nd layer Black White Red Green Black Black Black Black Black
1st layer Black White Red Green Black
16
2nd layer Black White Red Green Black Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black
20 White Green
2nd layer Black Red Black Black Black Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black Black Black
24 White Red Green Black Black Black Black
2nd layer Black Black Black Black Black Black Black Black
1st layer Black White Red Green
30 2nd layer Black White Red Green Black Black Black Black Black Black
3rd layer Black White Red Green Black Black Black Black Black Black Black Black Black Black Black Black
No. of No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Cores Layer
10 1st layer Black White Red Green Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black Black Black Black Black Black
30 2nd layer Black White Red Green Black Black Black Black Black Black Black Black Black Black Black Black Black Black
* For the core identification of 600V CAR-2PNCT-SX, please refer to Page 18.
●Numbering Method
This is suitable mainly for multi-core plastic cable, such as vinyl and polyethylene.
●Figures of Identification
30 15 16
8 29 17
20 9 5
3 14 6
10 4 19 1 10 28 18
7 2 1
1 13 7
9 5 18 11 27 4 2 19
2 6 3 12 8
8 6 17 12 3
5 4 26 20
7 16 13 11 9
25 10 21
15 14
10-core
24 23 22
20-core
30-core
39
Material Data
●Material Properties
General properties of each material are shown as below.
Ethylene Ethylene
Type Polyvinyl and Chloroprene
propylene tetrafluoro Fluonlex
Chloride rubber rubber
ethylene
Code
Item
PVC EPR ETFE CR −
(kV/mm)
Volume resistivity 1012~15 1016 >1016 107~12 1016
(Ω•cm)
Wear resistance − ◇ − ◎ ◎
Flame retardancy ○ X *1
◎ ◎ ◎
Heat resistance
60℃ 80℃ 150℃ 75℃ 200℃
(max. rated temperature)
Cold resistance
-15℃ -50℃ -100℃ -35℃ * 2 -55℃
(brittle temperature)
Weather resistance ◎ ◎ ◎ ◎ ◎
Ozone resistance ◎ ◎ ◇ ◎
Oil resistance ◇ X ◇ ◎
Water resistance ◇ ◇ ◎ △ ◎
The above table shows only typical values since individual property depends on compound.
* 1. Special compound additionally provided with flame resistance is also available. Quite Excellent ◇ Good
* 2. For mobile use, it is recommended to use the cable at -20 degrees C or over. ◎ Excellent △ Fair
Special compound with improved cold resistance (brittle temperature) is also available. ○ Very good × Poor
40
System Application Precautions
1. Festoon System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, prioritize the indicated value.
Please attach a bar to each hanger in order to secure the min. bending radius of the cable when
gathering the system.
Hanger and clamp Messenger wire or rail
(2) Cable hangers (the first hanger to be connected to the structure) shall be connected with a wire rope or
chain as a tension member and do not apply tension to the cables.
Bar
R (The length of the wire rope or chain shall be less than 0.9 time of the cable length.)
(3) Cable hanger must be fixed so that it cannot be rotated.
R (4) Do not unfold the system while cables remain twisted.
Wire or chain
Cable (5) For multiple installation, please clamp all conductors securely so that the cable becomes flat-shaped.
(6) Fixed cable ends shall be installed by winding them around a drum or hanger with permissible bending
radii or more so that any concentrative stress by bending or tension, etc. is not applied to the fixed ends
when the cable is moved.
(7) Hangers shall be in a rotatable state when cables are suspended spirally. In this case, cables shall be
twisted when being pulled out. Therefore, the torsional direction of the cable must be in the direction
where the twisting of cable cores becomes tight, and the torsional angle must be 70 degrees/m max.
(recommended value: 35 degrees/m max).
2. Cable Chain System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, prioritize the indicated value.
Type Low-voltage High-voltage
Cable Cable Remarks
Round Cable R≧6d R≧8d d : Cable diameter
(2) It is recommended to use the caterpillar system, which can support the cables so that their centers are
located at the center of the tracks. In this case, the hole diameter for supports must be large enough to
enable cables to move loosely within considerable clearance to prevent the cables from being subjected
to unreasonable bending or force when the tracks are bent.
Targeted clearance amount: 10% or more of max. diameter of the cable (Min. of 2 mm)
(3) Only one cable must be routed into each support hole and no multiple cables shall be routed into one
hole.
(Good example) (Bad example)
Power supply
Multiple grouping Little clearance
Cable clamp end (fixed)
(4) When using a box-type guide, make sure that the cables shall not be overlapped inside the box.
Please use dividers if necessary to prevent interference between cables.
(5) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
moving.
It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables).
Targeted deformation ratio of the cable is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables.
Insufficient clamping may cause corkscrewing or kink to the cables, which may result in short-circuit.
(6) The length of the straight-line portion from the fixed end to the radius curve end of the cable must be
secured to the longest possible extent (targeted length: 20 times or more than the cable diameter).
41
Precautions of Use
System Application Precautions
3. Lift System (1) Please remove the torsion of the cable before installation.
(2) Make sure that the distance between adjacent suspensions shall be 12 times or more than the cable
Power supply
end (fixed) diameter (for low-voltage cables).
(3) For hanging multiple cables, there shall not be any interference between adjacent cables.
(4) When hanging multiple cables at the same position, it is recommended to change the height of each
Power receiving cable loop so that they are installed on different levels.
end (moving)
Cable
(5) The length of straight-line portion from the fixed end to radius curve end of the cable must be secured to
the longest possible extent (targeted length: 20 times or more than the cable diameter).
(6) Using the cable attached with counter weight causes lateral pressure and corkscrewing, which may
result in short-circuit. Please consult us for cable selection.
(7) Please consult us when using the cable under severe conditions, such as stroke length, frequency, or
speed, etc.
(8) For a normal elevator, please use the specified lift control cables.
4. Carrier Drum System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Type Low-voltage High-voltage
Cable Cable Remarks
Round Cable R≧6d R≧8d d : Cable diameter
Power receiving Cable clamp
end (moving) Carrier drum
Wire rope (2) When installed, the cable shall not be twisted.
(3) Carrier drums shall be transferred with wire ropes. There shall be no tension applied to the cable with
D Cable D enough slack.
R R
(4) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
Cable clamp
Power supply
Cable clamp moving.
end (fixed)
It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables).
Targeted deformation ratio of the cables is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables. Insufficient clamping causes corkscrewing or kink to the cables, which
may result in short-circuit.
5. Reel System (Traveling) (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
(2) Constant and instant tension applied to the cable must be less than the permissible level.
(3) Lateral pressure applied to the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Class Lateral pressure (tension/bending radius)
2PNCT
(Without reinforcement in the sheath) 2.9kN/m(300kgf/m) or less
Mobile equipment
3PNCT, 4PNCT
4.9kN/m(500kgf/m) or less
(With reinforcement in the sheath)
Cable reel
Center of traveling
Cable (4) Do not wind up the cables when they are in a twisted state.
(5) When winding a round cable in a cylindrical reel, it is recommended to apply a traverser mechanism for
D
Power supply array winding operation. Random winding into the reel results in the twisting of cables.
end (fixed)
(6) For applying a cable guide roller for the reel, the min. permissible bending radius must be secured.
(7) Be sure that the cable is extended only in a straight line from the storage reel.
Winding and unwinding the cable in a not straight line may cause twisting to the cable.
(8) During operation, make sure that reel system (reel, guide roll, side roll, and pit, etc.) shall remain in a
relative position without deviation. Especially when using a flat cable, no lateral pressure shall be ap-
plied to the cable in the direction of its shorter sides.
(9) For terminal clamping at the fixed ends of the cable, they shall be clamped after winding more than one
turn of the cable around the anchor drum, or clamped by two points inserting a wire saddle between the
clamps and snaking the cable. In this case, make sure that the initial grip force is 2 times or more than
the max. tension applied to the cable. Insufficient clamping may cause corkscrewing or kink to the
cable.
42
Precautions of Use
System Application Precautions
6. Torsion System (1) Permissible bending radii shall be 6 times or more than the cable diameter (for low-voltage cables).
(Revolving System) (2) Cable length must be secured to the longest possible extent and installed so that the torsional angle per
unit length becomes as small as possible.
Power supply
end (fixed) (Make sure that the torsional angle is 70 degrees/m max. Recommended value: ±35 degrees/m max.)
(3) For hanging multiple cables, there should not be any interference between adjacent cables. Do not
Power receiving
end (moving)
bundle and fix the cables with the banding tie etc.
(4) To prevent any concentrative torsional stress to the fixed ends of the cable, make sure to secure a
Cable longer length for the straight-line portions of the cable or to create sufficient bending radii at the fixed
ends when installing the cable.
(5) As the cable length varies when twisted, sufficient slack shall be obtained.
(6) Please consult us when using the cable under a severe torsional condition, or for single-core or shielded
type cables.
7. Gravity Collector Basket System (1) Torsion may occur when pulling up the cable in a coiled state.
Power supply After being pulled up, the cable shall be installed in the direction where the twisting of the cable
end (fixed)
becomes tight (that is, S-lay laid cables shall be collected in a clockwise direction).
(2) Coiling diameter must be secured to the largest possible extent (20 times or more than the cable
diameter).
Cable (3) Please contact us for the cable selection since it depends on the basket configuration, lifting height, or
lifting speed, etc.
Power receiving
(4) Basket must not contain any object, which may block the coiling operation such as a high corn, etc.,
end (moving) otherwise it may result in a reversed coiling direction and cause some trouble to the cable.
(5) Torsion of the cable tend to collect downward, the winding diameter of the lower section of the coil
becomes smaller and the upper section becomes larger than those for the initially coiled, the differences
caused by which must be considered at the cable installation.
8. Moving Pulley System (1) Reel diameter (D) shall be 20d or more (d: cable diameter).
Cable Cable (2) Make sure that reels can be rotated smoothly.
Power receiving
(3) Weight and load of the moving reel shall be minimized so that the cable is not slacked, in order to
D
end (moving) reduce the tension applied to the cable.
Power supply
end (fixed) Fixed reel
(4) For terminal clamping at the fixed ends of the cable, they shall be clamped by two points inserting a wire
Cable
saddle between the clamps and snaking the cable. In this case, make sure that the initial grip force
shall be two times more than the max. tension applied to the cable.
(5) As the cable is applied with tension, bending, and lateral pressure at the same time, be aware that it is
D Moving pulley
not suitable for applications with high frequency.
Load
9. Pendant System (1) For the operation button, the specified chain shall be attached and the cable shall be free from tension.
R R
(2) On mounting points of the operation button, suitable protection shall be applied to prevent the cable
from partial bending.
Cable
Chain for suspending
the operation box Operation
box
10. Vertical Reel System (1) Please follow the precautions indicated in 5. Reel System (Traveling).
(2) When winding up the cable, it can be twisted due to its own weight or interference between adjacent
cables. In this case, the cable surface shall be lubricated with grease to prevent it from being twisted.
(3) When using the cable under severe conditions, such as lifting height, lifting speed, or tension, etc.,
normal cables (RE-2PNCT or RE-3PNCT) may be kinked and shorted. Please consult us when using
the cable under such severe conditions.
43
Stock List
① 600V 2PNCT(Class2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable)
(1) Festoon System
Product Name 600V 2PNCT, 600V CUR-2PNCT (Unshielded Type)
No. of Cores
1 2 3 4 5 6 7 8 10 12 16 20 24 30
Size
0.75mm2 ● ● ● ● ● ● ● ●
1.25mm2 ● ● ● ● ● ● ● ● ● ● ●
2 mm2 ● ●* ● ● ● ● ● ● ● ● ● ●
3.5 mm2 ● ●* ● ● ● ● ● ● ● ● ● ●
5.5 mm2 ● ● ● ●
8 mm2 ● ● ● ● ●
14 mm2 ● ● ● ●
22 mm2 ● ● ● ●
30 mm2 ● ●
38 mm2 ● ● ● ●
50 mm2
60 mm2 ● ● ●
100 mm2 ● ●
150 mm2 ●
* As for 3 x 2~14mm2 cables, the color coding of black, white, and green is also available for identification (Product Name: 600V 2PNCT (G), Standard: SP31-90041).
44
Confirmation Sheet for Specifications
In order to supply products which meet your need, please confirm
the specifications below and inform us.
No. Item Details
1 Cable designation
System Application
(1)Festoon System (2)Cable Chain System (3)Reel System (Traveling)
Mobile Crane
Hanger and clamp Messenger wire or rail
(4)Vertical Reel System (5)Carrier Drum System (6)Lift System (7)Torsion System (Revolving)
Power supply
Power receiving Cable clamp end (fixed) Power receiving
end (moving) Power supply
end (moving)
Carrier drum end (fixed)
Wire rope
Power receiving
7
end (moving)
D Cable D Cable Cable
R R
Cable clamp Cable clamp
Power supply end
(fixed)
Cable Cable
Load
(*Others )
Detailed Information
8
45
MEMO
MEMO
Cable Materials Company
Hulic Asakusabashi Building,
22-16, Asakusabashi 1-chome, Taito-ku, Tokyo 111-0053, Japan
Tel: +81-3-3863-2370
h t t p : / / w w w. h i t a c h i - m e t a l s. c o . j p / e /
CAT.N0.KVE106B The specifications of products in this catalog are subject to change without pr ior notice. Printed in Japan ’
15-6
(D)
All rights reserved