Flexible Cable Catalog

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Flexible Cable

Safety Precautions
Make sure to read all the 'Safety Precautions' thoroughly before using the products indicated in
this guide book.
If you have any other questions about the products, please contact us prior to use.
As the safety precautions indicated here provide very important points regarding safety, be
sure to follow them.
Symbols used in the texts are as follows.

WARNINGS : Ignoring warnings and handling the products incorrectly may lead to serious injury
or death.
CAUTIONS : Ignoring cautions and handling the products incorrectly may lead to injury or
property damage.

WARNINGS
1. Risk of electric shock or fire.
- Do not perform connecting and wiring operation with the power switched ON.
- Do not disassemble or alter the products.
- Make sure to ground the shielding layer.
Note: Single grounding results in induced voltage at the ungrounded end.
Grounding both ends may cause a temperature increase to the shielding layer.

2. Risk of burn injury, burnout, or fire.


- Do not apply voltage or current exceeding the rated level.
- Do not use the cable exceeding the rated temperature in consideration of the operating environment.

CAUTIONS
1. Prohibited matters at wire/cable processing.
- When installing a terminal joint of the high-voltage cable, make sure to remove the outer semiconductive layer
thoroughly without any residue, otherwise it may cause an insulation failure.
- Do not install the wire or cable with torsion remained, otherwise it may damage the products.
- Do not use the wire or cable for any purpose other than that which is provided for each product, otherwise it
may damage the products.
- Be sure that no water, etc. enters the conductor when terminating the wire or cable, otherwise it may damage
the products.

2. Handling Precautions
- Make sure that tension or bending radius does not exceed the permissible level, otherwise it may break or
damage the conductor and result in shortening the product life.
- When the wire or cable is subjected to tension or vibration, be sure to clamp terminals securely to prevent the
cores from being wrongly positioned. Otherwise, it may damage the products.
- Load the drums in a vertical state (on its flange side). Loading them sideways tangles the wire or cable and
makes it difficult in unloading them.
- When unloading drums, make sure to use a forklift or crane. Also be aware that coils should be treated
carefully.
If dropped from the delivery vehicle, the drums or products may be damaged.
- When lifting a drum with a crane, be sure to use a long wire so that the wiring angle is 60 degrees or less.
If being lifted with a short wire and the wiring angle becomes 60 degrees or more, the lateral pressure exerts
on the drum flange and crushes the flange, resulting in product damage.

2
■ Cable Selection Guide ……………………………………………………………………………4
■ Types and Features of Cables …………………………………………………………6

Introduction of Products
Festoon System Flexible Cable
600V 2PNCT, 600V CUR-2PNCT ……………………………………………………………………………………8
600V 3PNCT, 600V CUR-3PNCT …………………………………………………………………………………10
600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type) ……………………………………………12
600V 3PNCT-SB, 600V CUR-3PNCT-SB (Overall Shielded Type) ……………………………………………14
600V 2PNCT-PSB, 600V CUR-2PNCT-PSB (Pair Shielded Type) ……………………………………………15
600V SK-2PNCT (Flat Cable) ………………………………………………………………………………………16

Carrier Drum System Flexible Cable


600V CAR-2PNCT, 600V CAR-3PNCT ……………………………………………………………………………17
600V CAR-2PNCT-SX (Overall Shielded Type) …………………………………………………………………18

Torsion System Flexible Cable


600V TOR-2PNCT ……………………………………………………………………………………………………19

Reel System Flexible Cable


600V RE-2PNCT, 600V RE-3PNCT (Reel System) ……………………………………………………………20
600V RE (V)-2PNCT-RF (Vertical Reel System) ………………………………………………………………21
600V H-2PNCT, 600V H-3PNCT (Flat Type Cable) ………………………………………………………………22
3300V H-3PNCT, 6600V H-3PNCT (Flat Type High-Voltage Cable) ……………………………………………23

Optical Composite Reel System Flexible Cable


3300V FG-H-3PNCT, 6600V FG-H-3PNCT(Flat Type Cable) ……………………………………………………24
6600V FG-RE-3PNCT ………………………………………………………………………………………………25

Gravity Collector Basket System Spreader Cable


600V SPD-FHNCT (for quayside cranes) …………………………………………………………………………26
600V SPD(Y)-2PNCT (for yard cranes) ……………………………………………………………………………27

Instrumentation Flexible Cable


K-PNCT ………………………………………………………………………………………………………………28
K-PNCT-SB (Overall Shielded Type) ………………………………………………………………………………28

PVC Flexible Cable


600V VCT………………………………………………………………………………………………………………29

Vibration Resistance Flexible Cable


600V T-2PNCT ………………………………………………………………………………………………………30

Fluonlex® Flexible Cable (Heat Resistant to 200 degrees C)


600V FFCT ……………………………………………………………………………………………………………31
600V FFCTB (Glass Tape + Stainless Braided Type) ……………………………………………………………31
600V FFCT-SB (Overall Shielded Type) …………………………………………………………………………32
600V FFCTB-SB (Overall Shielded Type + Glass Tape + Stainless Braided Type) …………………………32

Optical Fiber Flexible Cable


FRC-4G5032-V, FRC-6G5032-V, FRC-4G6242-V, FRC-6G6242-V etc. ………………………………………33

Coaxial Chloroprene Rubber Sheathed Flexible Cable


ENCT …………………………………………………………………………………………………………………34

Technical Data
Ampacities ………………………………………………………………………………………………………36
Core Identification ………………………………………………………………………………………39
Material Data ……………………………………………………………………………………………………40
Precautions of Use ………………………………………………………………………………………41
Stock List …………………………………………………………………………………………………………44
Confirmation Sheet for Specifications ……………………………………………45
* Fluonlex is a registered trademark of Hitachi Metals, Ltd. in Japan and U.S.A.

3
■Cable Selection Guide

●System Application and Recommended Cables


System Festoon Cable Chain Lift Carrier Drum Reel (Traveling)
Application Power supply
end (fixed)

Hanger and clamp Messenger wire or rail Cable clamp


Power receiving Mobile Crane
end (moving) Carrier drum
Wire rope
Bar Power receiving Cable reel
Cable clamp Power receiving
R end (moving) end (moving)
R Cable Center of traveling
Cable Cable
D D Cable

Type of Cable
R R R
Power supply Cable clamp Cable clamp
Cable D
Cable clamp end (fixed) Power supply Power supply
Wire or chain end (fixed) end (fixed)

CUR - 2PNCT Note1)

SK - 2PNCT

CAR - 2PNCT

TOR - 2PNCT

RE - 2PNCT

RE(V)-2PNCT-RF

H - 2PNCT
FG-H-3PNCT
FG-RE-3PNCT
SPD-FHNCT
SPD(Y)-2PNCT
K - PNCT

T - 2PNCT

FFCT

FRC
Note1) In the case of 10 cores or more please use CAR-2PNCT

Main application May be used (Please contact the manufacturer) Please never use

●Classification from Structure of Flexible Cables


Class Feature Application Cross-section
This is the most Conductor
This cable has the most basic structure consisting of flexible conductors, general-purpose low-
Class 2 insulation, and sheath. There is no reinforcement under the sheath. voltage cable and can
Insulation
be used for outdoors. Sheath

As this cable has reinforcement in the middle of the sheath and the This cable is suitable
thickness of both insulation and sheath are thicker than that of class 2, it for conditions where Conductor
Class 3 results high resistance to impact or wear. Reinforcement applied in the there is high possibility Insulation
middle of the sheath generally consists of sailcloth, however embedded of damage. Sheath
yarn braid is used instead of sailcloth in case of more flexibility. Reinforcement

This cable is used to


Conductor
Cradle core (bedding) is arranged between cores and therefore the severe applications,
Class 4 thickness of sheath is thicker than that of class 3. It results higher such as for coal cutter,
Insulation
Cradle core
resistance to impact or wear than that of class 3. etc. used in coal Sheath
mining. Reinforcement

4
Gravity Collector
Torsion (Revolving) Basket (Spreader) Moving Pulley Pendant Vertical Reel Vibration-Resistance
Power supply
Cable Electric tool
end (fixed)
Power supply
end (fixed) Power receiving R R
Power receiving end (moving)
end (moving) D
Power supply
end (fixed) Fixed pulley
Cable
Cable Cable
Cable

Power receiving Chain for suspending


end (moving) D Moving pulley the operation box Operation
box
Load

●Cables for Special Requirements


Special Requirements Main Application Examples of Suitable Types Feature

Flame Nuclear power plant,


600V MM-2PNCT and others
Flame retardancy in accordance with IEEE383-1974 VTFT
resistance Thermal power plant (vertical tray flame test)

Cold 600V LT-2PNCT, EP rubber insulated special chloroprene sheathed cable having
resistance Refrigerated storage 600V SKR-2PNCT and others cold resistance (embrittlement) of - 40 degrees C.

Heat Around furnace


600V FFCT,
Heat resistant temperature of 200 degrees C
resistance 600V FFCT-SB and others
Heat Barrier, 600V 2PNCTB,
Slag spattering Steel plant Glass tape and stainless braid to be applied onto the sheath.
600V FFCTB and others
prevention
Low voltage circuit Cables shall be installed by semi-fixing method on the
For measuring K-PNCT,
(60V or less) equipments with low voltage (60V or less) circuit.
instruments K-PNCT-SB and others
Flexibility To be used in case of flexibility of cable is required.
* Please contact us if you have any special requirements.

5
■Types and Features of Cables
●Main Cable Types and Structural Features (Examples of 2PNCT)
Cable types(Main application) Structures Feature
Conductor
Separator
- High flexibility and bending resistance.
CUR-2PNCT EP rubber insulation (however, not suitable for applications where
(Festoon System) Filler cables are subjected to lateral pressure, such
Binder as carrier drum system)
Chloroprene sheath

Conductor - High flexibility and bending resistance.


SK-2PNCT Separator (however, not suitable for reeling system)
EP rubber insulation - More efficient cable installation because of its
(Festoon System) Filler
Tape
smaller bending radius than those of round
Chloroprene sheath cable.

Conductor
- High resistance to lateral pressure.
CAR-2PNCT Separator
- Reduced cable corkscrewing by making rubber
(Carrier Drum EP rubber insulation
sheath solidal structure.
System) Rubber filler
Chloroprene sheath
- Robust type of chloroprene is used as sheath.

Conductor - High resistance to lateral pressure, tension, and


Separator bending.
RE-2PNCT EP rubber insulation - Small-size conductors have steel wires in
(Reel System) Filler addition to copper wires to increase the kink
Binder resistance and tension resistance.
Chloroprene sheath - Robust type of chloroprene is used as sheath.

Conductor
H-2PNCT EP rubber insulation - High resistance to lateral pressure and wear.
(Reel System) Tape - Robust type of chloroprene is used as sheath.
Chloroprene sheath

Conductor
Separator - High torsion resistance.
TOR-2PNCT EP rubber insulation - Improved slipping performance between cores by
(Torsion System) Filler
individually taping on each core.
Binder
Chloroprene sheath

●Product Description
<Example> 600V CUR 2 PNCT SB 30 × 3.5mm2
① ② ③ ④ ⑤ No. of cores (or pairs) x size

①Rated Voltage ②Main Application ③Class ④Cable Type ⑤Option (shield, etc.)

600V CUR (Festoon system) 2 (class 2) PNCT (Insulation: EP rubber) SB (Overall shield)
3300V SK (Festoon system, flat cables) 3 (class 3) (Sheath: Chloroprene) PSB (Pair shield)
6600V CAR (Carrier drum system) 4 (class 4) VCT (Insulation: PVC) CSB (Individual core shield)
− RE (Reel system) − (Sheath: PVC) SX (Special shield)
RE(V) (Vertical reel system) FFCT (Insulation: Fluonlex) B (Glass tape and stainless braid)
H (Reel system, flat cable)
(Sheath: Fluonlex) RF (Reinforced sheath)
TOR (Torsion system)
T (Vibration resistant)
SPD (Spreader)
F (Composite cable)
FG (Optical composite cable)
K (Instrumentation cable with
low voltage circuit (60V or less))

6
Introduction of
Products
Festoon System Flexible Cable ……………………………8

Carrier Drum System Flexible Cable ……………………17

Torsion System Flexible Cable ……………………………19

Reel System Flexible Cable …………………………………20

Optical Composite Reel System Flexible Cable …24

Gravity Collector Basket System Spreader


Cable …………………………………………………………………………26

Instrumentation Flexible Cable ……………………………28

PVC Flexible Cable …………………………………………………29

Vibration Resistance Flexible Cable ……………………30

Fluonlex Flexible Cable (Heat Resistant to 200


degrees C) ………………………………………………………………31

Optical Fiber Flexible Cable ……………………………………33


Coaxial Chloroprene Rubber Sheathed Flexible
Cable …………………………………………………………………………34

7
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V 2PNCT (600V CUR-2PNCT)


Bar
R

Cable
Wire or chain
* 600V 2PNCT and 600V CUR-2PNCT have quite the same structure.

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment Cross-section
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C 600V 2PNCT (600V CUR-2PNCT)
Test Voltage : 3000V /1 minute
Conductor
Feature : High flexibility Conductor Separator
Application : Festoon System and Lift System EP rubber insulation
* Please use CAR-2PNCT for cable chain system (10 cores or more) and carrier drum system. Separator
Filler
EP rubber
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) insulation Binder
Standard : SP97-31-9001Rev.1 Chloroprene Chloroprene
sheath sheath
Specification No. 3-core 12-core

600V 2PNCT, 600V CUR-2PNCT


Conductor Insulation Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 1.7 9.2 150 2.45 400 60
14 88/0.45 4.9 1.0 1.8 11.0 220 1.39 300 70
22 7/20/0.45 7.0 1.2 1.9 13.5 340 0.892 300 90
30 7/27/0.45 8.1 1.2 2.0 14.5 425 0.661 300 90
38 7/34/0.45 9.1 1.2 2.1 15.5 515 0.525 200 100
50 19/16/0.45 10.4 1.5 2.2 18.0 660 0.411 200 110
1 60 19/20/0.45 11.6 1.5 2.3 19.0 790 0.329 200 120
80 19/27/0.45 13.5 2.0 2.5 22 1,080 0.243 300 140
100 19/34/0.45 15.2 2.0 2.6 24 1,310 0.193 200 150
125 19/42/0.45 16.8 2.0 2.6 26 1,550 0.156 200 160
150 27/34/0.45 18.7 2.0 2.7 27 1,760 0.136 200 170
200 37/34/0.45 21.2 2.5 3.0 32 2,410 0.0993 200 200
250 37/42/0.45 23.6 2.5 3.2 35 2,920 0.0803 200 210
0.75 30/0.18 1.1 0.8 1.7 8.9 105 26.6 500 60
1.25 50/0.18 1.5 0.8 1.7 9.7 125 16.0 500 60
2 37/0.26 1.8 0.8 1.8 10.5 155 10.2 500 70
3.5 45/0.32 2.5 0.8 1.9 12.5 220 5.54 400 80
5.5 70/0.32 3.1 1.0 2.0 14.5 315 3.56 400 90
8 50/0.45 3.7 1.0 2.1 16.0 395 2.52 400 100
14 88/0.45 4.9 1.0 2.2 18.5 590 1.43 300 120
2
22 7/20/0.45 7.0 1.2 2.6 24 950 0.919 300 150
30 7/27/0.45 8.1 1.2 2.7 26 1,190 0.681 300 160
38 7/34/0.45 9.1 1.2 2.9 29 1,440 0.541 200 180
50 19/16/0.45 10.4 1.5 3.1 33 1,810 0.423 200 200
60 19/20/0.45 11.6 1.5 3.3 36 2,160 0.339 200 220
80 19/27/0.45 13.5 2.0 3.7 42 2,980 0.250 300 260
100 19/34/0.45 15.2 2.0 3.9 45 3,600 0.199 200 270
0.75 30/0.18 1.1 0.8 1.7 9.3 115 26.6 500 60
1.25 50/0.18 1.5 0.8 1.8 10.5 145 16.0 500 70
2 37/0.26 1.8 0.8 1.8 11.0 180 10.2 500 70
3.5 45/0.32 2.5 0.8 1.9 13.0 260 5.54 400 80
5.5 70/0.32 3.1 1.0 2.0 15.5 380 3.56 400 100
8 50/0.45 3.7 1.0 2.1 17.0 480 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 735 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,180 0.919 300 160
3
30 7/27/0.45 8.1 1.2 2.8 28 1,480 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,810 0.541 200 190
50 19/16/0.45 10.4 1.5 3.3 36 2,310 0.423 200 220
60 19/20/0.45 11.6 1.5 3.4 38 2,750 0.339 200 230
80 19/27/0.45 13.5 2.0 3.8 45 3,790 0.250 300 270
100 19/34/0.45 15.2 2.0 4.1 49 4,620 0.199 200 300
125 19/42/0.45 16.8 2.0 4.2 52 5,500 0.161 200 320
150 27/34/0.45 18.7 2.0 4.4 55 6,230 0.140 200 330

8
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
0.75 30/0.18 1.1 0.8 1.8 10.5 140 26.6 500 70
1.25 50/0.18 1.5 0.8 1.8 11.5 175 16.0 500 70
2 37/0.26 1.8 0.8 1.9 12.5 220 10.2 500 80
3.5 45/0.32 2.5 0.8 2.0 14.0 320 5.54 400 90
5.5 70/0.32 3.1 1.0 2.1 17.0 465 3.56 400 110
8 50/0.45 3.7 1.0 2.2 18.5 590 2.52 400 120
14 88/0.45 4.9 1.0 2.4 22 910 1.43 300 140
22 7/20/0.45 7.0 1.2 2.8 28 1,490 0.919 300 170
4 30 7/27/0.45 8.1 1.2 3.0 31 1,880 0.681 300 190
38 7/34/0.45 9.1 1.2 3.2 34 2,290 0.541 200 210
50 19/16/0.45 10.4 1.5 3.5 39 2,940 0.423 200 240
60 19/20/0.45 11.6 1.5 3.7 42 3,530 0.339 200 260
80 19/27/0.45 13.5 2.0 4.1 50 4,860 0.250 300 300
100 19/34/0.45 15.2 2.0 4.4 54 5,920 0.199 200 330
125 19/42/0.45 16.8 2.0 4.5 58 7,080 0.161 200 350
150 27/34/0.45 18.7 2.0 4.7 61 8,020 0.140 200 370
0.75 30/0.18 1.1 0.8 1.8 11.0 160 26.6 500 70
1.25 50/0.18 1.5 0.8 1.9 12.5 210 16.0 500 80
2 37/0.26 1.8 0.8 1.9 13.0 255 10.2 500 80
3.5 45/0.32 2.5 0.8 2.1 15.5 385 5.54 400 100
5.5 70/0.32 3.1 1.0 2.2 18.5 560 3.56 400 120
5 8 50/0.45 3.7 1.0 2.3 21 720 2.52 400 130
14 88/0.45 4.9 1.0 2.6 25 1,130 1.43 300 150
22 7/20/0.45 7.0 1.2 3.0 31 1,810 0.919 300 190
30 7/27/0.45 8.1 1.2 3.2 35 2,290 0.681 300 210
38 7/34/0.45 9.1 1.2 3.4 38 2,800 0.541 200 230
0.75 30/0.18 1.1 0.8 1.8 12.0 185 26.6 500 80
1.25 50/0.18 1.5 0.8 1.9 13.5 245 16.0 500 90
2 37/0.26 1.8 0.8 2.0 14.5 305 10.2 500 90
3.5 45/0.32 2.5 0.8 2.1 17.0 455 5.54 400 110
6 5.5 70/0.32 3.1 1.0 2.3 20 675 3.56 400 120
8 50/0.45 3.7 1.0 2.4 22 865 2.52 400 140
14 88/0.45 4.9 1.0 2.7 27 1,350 1.43 300 170
22 7/20/0.45 7.0 1.2 3.1 34 2,160 0.919 300 210
0.75 30/0.18 1.1 0.8 1.9 13.0 215 26.6 500 80
1.25 50/0.18 1.5 0.8 2.0 14.5 285 16.0 500 90
7 2 37/0.26 1.8 0.8 2.1 15.5 360 10.2 500 100
3.5 45/0.32 2.5 0.8 2.2 18.0 530 5.54 400 110
0.75 30/0.18 1.1 0.8 2.0 14.0 250 26.6 500 90
1.25 50/0.18 1.5 0.8 2.0 15.5 325 16.0 500 100
8 2 37/0.26 1.8 0.8 2.1 17.0 410 10.2 500 110
3.5 45/0.32 2.5 0.8 2.3 19.5 615 5.54 400 120
0.75 30/0.18 1.1 0.8 2.1 16.5 305 26.6 500 100
1.25 50/0.18 1.5 0.8 2.2 18.0 395 16.0 500 110
10 2 37/0.26 1.8 0.8 2.3 19.5 500 10.2 500 120
3.5 45/0.32 2.5 0.8 2.5 23 745 5.54 400 140
0.75 30/0.18 1.1 0.8 2.1 17.0 335 26.6 500 110
1.25 50/0.18 1.5 0.8 2.2 18.5 440 16.0 500 120
12 2 37/0.26 1.8 0.8 2.3 20 560 10.2 500 120
3.5 45/0.32 2.5 0.8 2.5 24 845 5.54 400 150
0.75 30/0.18 1.1 0.8 2.2 18.5 415 26.6 500 120
1.25 50/0.18 1.5 0.8 2.3 21 550 16.0 500 130
16 2 37/0.26 1.8 0.8 2.4 22 705 10.2 500 140
3.5 45/0.32 2.5 0.8 2.7 26 1,080 5.54 400 160
0.75 30/0.18 1.1 0.8 2.3 21 505 26.6 500 130
1.25 50/0.18 1.5 0.8 2.5 23 680 16.0 500 140
20 2 37/0.26 1.8 0.8 2.6 25 870 10.2 500 150
3.5 45/0.32 2.5 0.8 2.8 29 1,340 5.54 400 180
0.75 30/0.18 1.1 0.8 2.4 22 600 26.6 500 140
1.25 50/0.18 1.5 0.8 2.6 25 810 16.0 500 150
24 2 37/0.26 1.8 0.8 2.7 27 1,050 10.2 500 170
3.5 45/0.32 2.5 0.8 3.0 32 1,610 5.54 400 200
0.75 30/0.18 1.1 0.8 2.5 24 715 26.6 500 150
1.25 50/0.18 1.5 0.8 2.7 27 965 16.0 500 170
30 2 37/0.26 1.8 0.8 2.8 29 1,250 10.2 500 180
3.5 45/0.32 2.5 0.8 3.1 34 1,930 5.54 400 210

9
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail

Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V 3PNCT/600V CUR-3PNCT


Bar
R

Cable
Wire or chain

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility and impact resistance
Application : Festoon System and Lift System
* Please use CAR-3PNCT for cable chain system (10 cores or more) and carrier drum system.
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP97-31-9006Rev.1
Specification No.

Cross-section Cross-section

600V 3PNCT 600V CUR-3PNCT


Conductor Conductor

Separator Separator

EP rubber insulation EP rubber insulation


Chloroprene sheath Reinforcement
(embedded yarn braid)*

Reinforcement (sailcloth)* Chloroprene sheath

3-core 3-core

Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation
Filler Filler
Binder Binder
Reinforcement (sailcloth)* Reinforcement
(embedded yarn braid)*
Chloroprene sheath
Chloroprene sheath

12-core 12-core

* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.

10
600V 3PNCT, 600V CUR-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.2 0.5 2.6 12.5 215 2.45 400 80
14 88/0.45 4.9 1.2 0.5 2.7 14.0 295 1.39 400 90
22 7/20/0.45 7.0 1.6 0.5 2.9 17.0 445 0.892 300 110
30 7/27/0.45 8.1 1.6 0.5 3.0 18.0 540 0.661 300 110
38 7/34/0.45 9.1 1.6 0.5 3.0 19.0 630 0.525 300 120
1 50 19/16/0.45 10.4 2.1 0.5 3.2 22 815 0.411 300 140
60 19/20/0.45 11.6 2.1 0.5 3.3 23 955 0.329 300 140
80 19/27/0.45 13.5 2.1 0.5 3.4 25 1,210 0.243 300 150
100 19/34/0.45 15.2 2.1 0.5 3.5 27 1,440 0.193 200 170
125 19/42/0.45 16.8 2.7 1.0 3.6 31 1,810 0.156 200 190
150 27/34/0.45 18.7 2.7 1.0 3.7 33 2,020 0.136 200 200
2 37/0.26 1.8 1.2 0.5 2.8 15.0 260 10.2 500 90
3.5 45/0.32 2.5 1.2 0.5 2.9 17.0 340 5.54 500 110
5.5 70/0.32 3.1 1.2 0.5 2.9 18.0 410 3.56 500 110
8 50/0.45 3.7 1.2 0.5 3.0 19.5 500 2.52 400 120
14 88/0.45 4.9 1.2 1.0 3.2 24 735 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.6 30 1,180 0.919 300 180
2
30 7/27/0.45 8.1 1.6 1.0 3.7 32 1,420 0.681 300 200
38 7/34/0.45 9.1 1.6 1.0 3.9 34 1,690 0.541 300 210
50 19/16/0.45 10.4 2.1 1.0 4.2 40 2,230 0.423 300 240
60 19/20/0.45 11.6 2.1 1.0 4.3 42 2,590 0.339 300 260
80 19/27/0.45 13.5 2.1 1.0 4.6 46 3,280 0.250 300 280
100 19/34/0.45 15.2 2.1 1.0 4.8 50 3,920 0.199 200 300
2 37/0.26 1.8 1.2 0.5 2.8 16.0 295 10.2 500 100
3.5 45/0.32 2.5 1.2 0.5 2.9 17.5 390 5.54 500 110
5.5 70/0.32 3.1 1.2 0.5 3.0 19.0 490 3.56 500 120
8 50/0.45 3.7 1.2 0.5 3.1 21 605 2.52 400 130
14 88/0.45 4.9 1.2 1.0 3.3 25 900 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,440 0.919 300 190
3 30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,770 0.681 300 210
38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,090 0.541 300 220
50 19/16/0.45 10.4 2.1 1.0 4.3 42 2,760 0.423 300 260
60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,250 0.339 300 270
80 19/27/0.45 13.5 2.1 1.0 4.8 49 4,130 0.250 300 300
100 19/34/0.45 15.2 2.1 1.0 5.0 53 4,960 0.199 200 320
2 37/0.26 1.8 1.2 0.5 2.9 17.0 350 10.2 500 110
3.5 45/0.32 2.5 1.2 0.5 3.0 19.0 465 5.54 500 120
5.5 70/0.32 3.1 1.2 0.5 3.1 21 590 3.56 500 130
8 50/0.45 3.7 1.2 0.5 3.2 23 730 2.52 400 140
14 88/0.45 4.9 1.2 1.0 3.4 27 1,100 1.43 400 170
4
22 7/20/0.45 7.0 1.6 1.0 3.9 34 1,790 0.919 300 210
30 7/27/0.45 8.1 1.6 1.0 4.1 37 2,210 0.681 300 230
38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,630 0.541 300 240
50 19/16/0.45 10.4 2.1 1.0 4.6 46 3,480 0.423 300 280
60 19/20/0.45 11.6 2.1 1.0 4.8 49 4,110 0.339 300 300
2 37/0.26 1.8 1.2 0.5 3.0 18.5 420 10.2 500 120
5 3.5 45/0.32 2.5 1.2 0.5 3.1 21 565 5.54 500 130
5.5 70/0.32 3.1 1.2 0.5 3.2 23 720 3.56 500 140
2 37/0.26 1.8 1.2 1.0 3.4 27 790 10.2 500 170
10 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,080 5.54 500 180
2 37/0.26 1.8 1.2 1.0 3.4 28 870 10.2 500 170
12
3.5 45/0.32 2.5 1.2 1.0 3.7 32 1,230 5.54 500 200
2 37/0.26 1.8 1.2 1.0 3.6 30 1,080 10.2 500 180
16 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,520 5.54 500 210
2 37/0.26 1.8 1.2 1.0 3.8 34 1,330 10.2 500 210
20 3.5 45/0.32 2.5 1.2 1.0 4.0 38 1,850 5.54 500 230
2 37/0.26 1.8 1.2 1.0 3.9 36 1,560 10.2 500 220
24 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,200 5.54 500 250
2 37/0.26 1.8 1.2 1.0 4.1 39 1,850 10.2 500 240
30 3.5 45/0.32 2.5 1.2 1.0 4.4 44 2,620 5.54 500 270
* There is no difference in the specified values of the above table between 3PNCT and CUR-3PNCT.

11
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)

600V 2PNCT-SB (600V CUR-2PNCT-SB)


Bar
R

Cable
Wire or chain
* 600V 2PNCT-SB and 600V CUR-2PNCT-SB have quite the same structure.

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility
Application : Festoon System and Lift System
* Please use CAR-2PNCT-SX for cable chain system (10 cores or more) and carrier drum system.
Core identification : 1. Concentric lay cable
Color coding / tracer method (ref. Page 39 of the Technical Data)
2. Twisted pair cable
Core identification (black x white)
Pair identification (numbering of the tape onto each pair) Cross-section

600V 2PNCT-SB (600V CUR-2PNCT-SB)


Concentric lay cable
1
2 For twisted pair cable Conductor
Separator
3 EP rubber insulation
Black Filler
Binder
Shield braid
4 Tape
White
Chloroprene sheath
5
20-core
Twisted pair cable
Standard : SP97-31-9002Rev.3 (concentric lay cable) Conductor
Specification No. SP02-31-9001Rev.1 (twisted pair cable) Separator
EP rubber insulation
Tape
Filler
Binder
Shield braid
Tape
Chloroprene sheath
6-pair

Structural Features
- Effective against static induction, can be expected for concentric lay cable.
- Effective against static and electromagnetic induction, can be expected for twisted
pair cable.

600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable)


Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Thickness of Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Shield Braid (mm) Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
0.75 30/0.18 1.1 0.8 0.3 1.8 11.0 130 26.6 500 70
1.25 50/0.18 1.5 0.8 0.3 1.8 12.0 155 16.0 500 80
2
2 37/0.26 1.8 0.8 0.3 1.9 13.0 185 10.2 500 80
3.5 45/0.32 2.5 0.8 0.3 2.0 14.5 245 5.54 400 90
0.75 30/0.18 1.1 0.8 0.3 1.8 11.5 150 26.6 500 70
1.25 50/0.18 1.5 0.8 0.3 1.9 12.5 185 16.0 500 80
3
2 37/0.26 1.8 0.8 0.3 1.9 13.5 215 10.2 500 90
3.5 45/0.32 2.5 0.8 0.3 2.0 15.0 295 5.54 400 90
0.75 30/0.18 1.1 0.8 0.3 1.9 12.5 175 26.6 500 80
1.25 50/0.18 1.5 0.8 0.3 1.9 13.5 215 16.0 500 90
4
2 37/0.26 1.8 0.8 0.3 2.0 14.5 260 10.2 500 90
3.5 45/0.32 2.5 0.8 0.3 2.1 16.5 360 5.54 400 100
0.75 30/0.18 1.1 0.8 0.3 1.9 13.5 200 26.6 500 90
1.25 50/0.18 1.5 0.8 0.3 2.0 14.5 255 16.0 500 90
5 2 37/0.26 1.8 0.8 0.3 2.0 15.5 300 10.2 500 100
3.5 45/0.32 2.5 0.8 0.3 2.2 17.5 435 5.54 400 110

12
600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable)
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Thickness of Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Shield Braid (mm) Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
0.75 30/0.18 1.1 0.8 0.3 2.0 14.5 235 26.6 500 90
1.25 50/0.18 1.5 0.8 0.3 2.1 15.5 295 16.0 500 100
6
2 37/0.26 1.8 0.8 0.3 2.1 16.5 355 10.2 500 100
3.5 45/0.32 2.5 0.8 0.3 2.3 19.0 510 5.54 400 120
0.75 30/0.18 1.1 0.8 0.3 2.2 17.5 355 26.6 500 110
1.25 50/0.18 1.5 0.8 0.3 2.3 19.0 450 16.0 500 120
10
2 37/0.26 1.8 0.8 0.3 2.3 21 550 10.2 500 130
3.5 45/0.32 2.5 0.8 0.45 2.5 24 835 5.54 400 150
0.75 30/0.18 1.1 0.8 0.3 2.2 18.0 385 26.6 500 110
1.25 50/0.18 1.5 0.8 0.3 2.3 19.5 495 16.0 500 120
12
2 37/0.26 1.8 0.8 0.3 2.4 21 620 10.2 500 130
3.5 45/0.32 2.5 0.8 0.45 2.6 25 945 5.54 400 150
0.75 30/0.18 1.1 0.8 0.3 2.3 19.5 475 26.6 500 120
1.25 50/0.18 1.5 0.8 0.45 2.4 22 640 16.0 500 140
16
2 37/0.26 1.8 0.8 0.45 2.5 24 800 10.2 500 150
3.5 45/0.32 2.5 0.8 0.45 2.7 27 1,190 5.54 400 170
0.75 30/0.18 1.1 0.8 0.45 2.4 22 595 26.6 500 140
1.25 50/0.18 1.5 0.8 0.45 2.5 24 770 16.0 500 150
20
2 37/0.26 1.8 0.8 0.45 2.7 26 975 10.2 500 160
3.5 45/0.32 2.5 0.8 0.45 2.9 30 1,450 5.54 400 180
0.75 30/0.18 1.1 0.8 0.45 2.5 24 695 26.6 500 150
1.25 50/0.18 1.5 0.8 0.45 2.7 27 920 16.0 500 170
24
2 37/0.26 1.8 0.8 0.45 2.8 28 1,150 10.2 500 170
3.5 45/0.32 2.5 0.8 0.45 3.1 33 1,740 5.54 400 200
0.75 30/0.18 1.1 0.8 0.45 2.6 25 815 26.6 500 150
1.25 50/0.18 1.5 0.8 0.45 2.8 28 1,080 16.0 500 170
30
2 37/0.26 1.8 0.8 0.45 2.9 30 1,360 10.2 500 180
3.5 45/0.32 2.5 0.8 0.45 3.2 35 2,070 5.54 400 210

600V 2PNCT-SB, 600V CUR-2PNCT-SB (Twisted Pair Cable)


No. of Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
Outer Thickness of Approx. Overall Approx. Mass Resistance Insulation Resistance
Pairs Size Construction Thickness Thickness Bending Radius
Diameter Shield Braid (mm) Diameter (mm) (kg/km) (20 degrees C) (20 degrees C)
(Cores) (mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
1.25 50/0.18 1.5 0.8 0.3 2.3 19.5 370 16.0 500 120
2P
(4) 2 37/0.26 1.8 0.8 0.3 2.4 21 440 10.2 500 130
3.5 45/0.32 2.5 0.8 0.45 2.6 25 625 5.54 400 150
1.25 50/0.18 1.5 0.8 0.3 2.4 21 435 16.0 500 130
3P
(6) 2 37/0.26 1.8 0.8 0.45 2.5 23 550 10.2 500 140
3.5 45/0.32 2.5 0.8 0.45 2.7 26 760 5.54 400 160
1.25 50/0.18 1.5 0.8 0.45 2.5 23 545 16.0 500 140
4P
(8) 2 37/0.26 1.8 0.8 0.45 2.6 25 660 10.2 500 150
3.5 45/0.32 2.5 0.8 0.45 2.8 29 920 5.54 400 180
1.25 50/0.18 1.5 0.8 0.45 2.6 25 650 16.0 500 150
5P
(10) 2 37/0.26 1.8 0.8 0.45 2.7 27 790 10.2 500 170
3.5 45/0.32 2.5 0.8 0.45 3.0 32 1,120 5.54 400 200
1.25 50/0.18 1.5 0.8 0.45 2.7 27 760 16.0 500 170
6P
(12) 2 37/0.26 1.8 0.8 0.45 2.9 30 940 10.2 500 180
3.5 45/0.32 2.5 0.8 0.45 3.1 34 1,320 5.54 400 210
1.25 50/0.18 1.5 0.8 0.45 2.9 30 890 16.0 500 180
7P
(14) 2 37/0.26 1.8 0.8 0.45 3.0 32 1,080 10.2 500 200
3.5 45/0.32 2.5 0.8 0.45 3.3 37 1,540 5.54 400 230
1.25 50/0.18 1.5 0.8 0.45 3.0 32 1,010 16.0 500 200
8P
(16) 2 37/0.26 1.8 0.8 0.45 3.2 35 1,250 10.2 500 210
3.5 45/0.32 2.5 0.8 0.65 3.5 41 1,800 5.54 400 250

13
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail

Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)

600V 3PNCT-SB/600V CUR-3PNCT-SB


Bar
R

Cable
Wire or chain

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility and impact resistance
Application : Festoon System and Lift System
* Please use CAR-3PNCT-SX (special shielded type) for cable chain system (10 cores or more) and carrier drum system.
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP11-31-9009
Specification No.

Cross-section Cross-section

600V 3PNCT-SB 600V CUR-3PNCT-SB

Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation
Filler Filler
Binder Binder
Shield braid Shield braid
Binder Binder
Reinforcement Reinforcement
(sailcloth)* (embedded yarn braid)*
Chloroprene sheath Chloroprene sheath

* Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth.

600V 3PNCT-SB, 600V CUR-3PNCT-SB


Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Thickness Thickness of Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Shield Braid (mm) Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

2 2 37/0.26 1.8 1.2 0.3 0.5 2.9 17.5 315 10.2 500 110

3 2 37/0.26 1.8 1.2 0.3 0.5 2.9 18.0 360 10.2 500 110

4 2 37/0.26 1.8 1.2 0.3 0.5 3.0 19.5 420 10.2 500 120

5 2 37/0.26 1.8 1.2 0.3 0.5 3.1 21 490 10.2 500 130

6 2 37/0.26 1.8 1.2 0.3 0.5 3.2 22 565 10.2 500 140

10 2 37/0.26 1.8 1.2 0.45 1.0 3.5 28 900 10.2 500 170

20 2 37/0.26 1.8 1.2 0.45 1.0 3.8 35 1,440 10.2 500 210

30 2 37/0.26 1.8 1.2 0.45 1.0 4.1 40 1,970 10.2 500 240

* There is no difference in the specified values of above table between 600V 3PNCT-SB and 600V CUR-3PNCT-SB.

14
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Pair Shielded Type)

600V 2PNCT-PSB (600V CUR-2PNCT-PSB)


Bar
R

Cable
Wire or chain
* 600V 2PNCT-PSB and 600V CUR-2PNCT-PSB have quite the same structure.

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility
Effective against static and electromagnetic induction can be expected
because of pair shielded structure.
Application : Festoon System and Lift System
Cross-section
Core identification : Core identification (black x white)
Pair identification (numbering of the tape onto each pair)
600V 2PNCT-PSB (600V CUR-2PNCT-PSB)

1 Conductor
2 For twisted pair cable Separator
EP rubber insulation
3 Black Tape
6-pair Shield braid
Tape
4
White Filler
5 Binder
Chloroprene sheath

Standard : SP98-31-1055Rev.1
Specification No.
* Please contact us when insulation between pair shields is necessary.

600V 2PNCT-PSB, 600V CUR-2PNCT-PSB


No. of Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
Outer Thickness of Approx. Overall Approx. Mass Resistance Insulation Resistance
Pairs Size Construction Thickness Thickness Bending Radius
Diameter Shield Braid (mm) Diameter (mm) (kg/km) (20 degrees C) (20 degrees C)
(Cores) (mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
1.25 50/0.18 1.5 0.8 0.3 2.3 20 380 16.0 500 120
2P 37/0.26 1.8 0.8 0.3 2.4 22 450 10.2 500
2 140
(4)
3.5 45/0.32 2.5 0.8 0.3 2.6 25 615 5.54 400 150
1.25 50/0.18 1.5 0.8 0.3 2.4 22 465 16.0 500 140
3P 37/0.26 1.8 0.8 0.3 2.5 23 555 10.2 500
2 140
(6)
3.5 45/0.32 2.5 0.8 0.3 2.7 27 765 5.54 400 170
1.25 50/0.18 1.5 0.8 0.3 2.5 24 575 16.0 500 150
4P 37/0.26 1.8 0.8 0.3 2.6 26 685 10.2 500
2 160
(8)
3.5 45/0.32 2.5 0.8 0.3 2.8 29 950 5.54 400 180
1.25 50/0.18 1.5 0.8 0.3 2.7 26 705 16.0 500 160
5P 37/0.26 1.8 0.8 0.3 2.8 28 840 10.2 500
2 170
(10)
3.5 45/0.32 2.5 0.8 0.3 3.0 32 1,170 5.54 400 200
1.25 50/0.18 1.5 0.8 0.3 2.8 29 835 16.0 500 180
6P 37/0.26 1.8 0.8 0.3 2.9 31 1,000 10.2 500
2 190
(12)
3.5 45/0.32 2.5 0.8 0.3 3.2 36 1,420 5.54 400 220
1.25 50/0.18 1.5 0.8 0.3 3.0 31 985 16.0 500 190
7P 37/0.26 1.8 0.8 0.3 3.1 34 1,180 10.2 500
2 210
(14)
3.5 45/0.32 2.5 0.8 0.3 3.4 39 1,660 5.54 400 240
1.25 50/0.18 1.5 0.8 0.3 3.1 34 1,140 16.0 500 210
8P 2 37/0.26 1.8 0.8 0.3 3.3 36 1,370 10.2 500 220
(16)
3.5 45/0.32 2.5 0.8 0.3 3.6 42 1,920 5.54 400 260
1.25 50/0.18 1.5 0.8 0.3 3.3 37 1,310 16.0 500 230
9P 2 37/0.26 1.8 0.8 0.3 3.4 39 1,560 10.2 500 240
(18)
3.5 45/0.32 2.5 0.8 0.3 3.8 45 2,200 5.54 400 270
1.25 50/0.18 1.5 0.8 0.3 3.3 37 1,400 16.0 500 230
10P 2 37/0.26 1.8 0.8 0.3 3.5 40 1,670 10.2 500 240
(20)
3.5 45/0.32 2.5 0.8 0.3 3.8 46 2,380 5.54 400 280
1.25 50/0.18 1.5 0.8 0.3 3.4 38 1,570 16.0 500 230
12P 2 37/0.26 1.8 0.8 0.3 3.5 41 1,870 10.2 500 250
(24)
3.5 45/0.32 2.5 0.8 0.3 3.9 48 2,680 5.54 400 290

15
Festoon System Flexible Cable
Hanger and clamp Messenger wire or rail

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)

600V SK-2PNCT
Bar
R

Cable
Wire or chain

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility
Storage space can be saved since the permissible bending radius is smaller than that of round cables if they have same number of cores.
Low possibility of side movement and twisting during crane operation because of the flat configuration.
Application : Festoon System and Lift System
Core identification : 1. Unit : by the color of tapes on the unit
2. Core : color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP03-31-1065Rev.1
Specification No.

Cross-section

600V SK-2PNCT
Core arrangement

Chloroprene sheath (24-core) (32-core)

Power core Control core (40-core) (48-core)


Conductor Conductor
Separator Separator
EP rubber insulation EP rubber insulation (56-core) (64-core)
Filler
Tape Tape
(72-core) (80-core)

600V SK-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

22 7/20/0.45 7.0 1.2 2.6 15.5X35 1,160 0.892 300 100

38 7/34/0.45 9.1 1.2 2.9 18.0X42 1,750 0.525 200 110


3
60 19/20/0.45 11.6 1.5 3.3 22 X52 2,700 0.329 200 140

100 19/34/0.45 15.2 2.0 3.9 28 X66 4,460 0.193 200 170

24 1.25 50/0.18 1.5 0.8 2.9 18.0X42 1,230 16.0 500 110

32 1.25 50/0.18 1.5 0.8 3.3 19.0X55 1,540 16.0 500 120

40 1.25 50/0.18 1.5 0.8 3.7 19.5X68 1,980 16.0 500 120

48 1.25 50/0.18 1.5 0.8 2.9 18.0X84 2,260 16.0 500 110

56 1.25 50/0.18 1.5 0.8 2.9 18.0X102 2,730 16.0 500 110

64 1.25 50/0.18 1.5 0.8 3.3 19.0X109 3,080 16.0 500 120

72 1.25 50/0.18 1.5 0.8 2.9 18.0X126 3,390 16.0 500 110

80 1.25 50/0.18 1.5 0.8 3.7 19.5X135 3,950 16.0 500 120

* Please contact us in case of using counter weight to the cable.

16
Carrier Drum System Flexible Cable
Power receiving Cable clamp
EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable end (moving)
Wire rope
Carrier drum

600V CAR-2PNCT/600V CAR-3PNCT D

Cable clamp
R
Cable

R
D

Cable clamp
Power supply
end (fixed)

Standards : JIS C 3327, Japan’s Electrical Appliance and Material


Safety Act, Technical Standards for Electrical Equipment Cross-section Cross-section
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C 600V CAR-2PNCT 600V CAR-3PNCT
Test Voltage : 3000V / 1 minute
Feature : Lateral pressure resistance Conductor Conductor
Application : Traversing carrier roller system of overhead cranes and Separator Separator
EP rubber insulation EP rubber insulation
cable chain systems. Rubber filler Rubber filler
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Chloroprene sheath Chloroprene sheath
Data) Reinforcement
Standard : SP99-31-1048
Specification No. SP08-31-9001 Structural Features
- Restrained movement of cores and reduced cable corkscrewing by making rubber sheath solidal
structure.
- Robust type of chloroprene is used as sheath for 2PNCT cables.

600V CAR-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 2.1 17.0 475 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 730 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,180 0.919 300 160
3 30 7/27/0.45 8.1 1.2 2.8 28 1,470 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,790 0.541 200 190
60 19/20/0.45 11.6 1.5 3.4 38 2,790 0.339 200 230
4 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210
3.5 45/0.32 2.5 0.8 2.1 17.0 465 5.54 400 110
8 50/0.45 3.7 1.0 2.4 22 890 2.52 400 140
6
14 88/0.45 4.9 1.0 2.7 27 1,390 1.43 300 170
22 7/20/0.45 7.0 1.2 3.1 34 2,220 0.919 300 210
10 3.5 45/0.32 2.5 0.8 2.5 23 790 5.54 400 140
12 3.5 45/0.32 2.5 0.8 2.5 24 815 5.54 400 150
16 3.5 45/0.32 2.5 0.8 2.7 26 1,080 5.54 400 160
20 3.5 45/0.32 2.5 0.8 2.8 29 1,330 5.54 400 180
24 3.5 45/0.32 2.5 0.8 3.0 32 1,630 5.54 400 200
30 3.5 45/0.32 2.5 0.8 3.2 36 2,080 5.54 400 220

600V CAR-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.2 0.5 3.1 21 620 2.52 400 130
14 88/0.45 4.9 1.2 1.0 3.3 25 920 1.43 400 150
22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,470 0.919 300 190
3 30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,810 0.681 300 210
38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,150 0.541 300 220
60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,330 0.339 300 270
4 38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,680 0.541 300 240
3.5 45/0.32 2.5 1.2 0.5 3.2 23 690 5.54 500 140
6
8 50/0.45 3.7 1.2 0.5 3.4 27 1,100 2.52 400 170
10 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,210 5.54 500 180
12 3.5 45/0.32 2.5 1.2 1.0 3.6 31 1,220 5.54 500 190
16 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,560 5.54 500 210
20 3.5 45/0.32 2.5 1.2 1.0 4.0 37 1,940 5.54 500 230
24 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,340 5.54 500 250
30 3.5 45/0.32 2.5 1.2 1.0 4.5 46 3,000 5.54 500 280

17
Carrier Drum System Flexible Cable
Cable clamp

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type)
Power receiving
end (moving) Carrier drum
Wire rope

600V CAR-2PNCT-SX D

Cable clamp
R
Cable

R
D

Cable clamp
Power supply
end (fixed)

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : Lateral pressure resistance
Application : Traversing carrier roller system of overhead cranes and cable chain system.
Core identification : Please refer to the figures below.
By counting the position from tracer core (red core-main tracer, green core-subtracer) in each layer.
Black core is the drain wire (to be grounded at one end).
Standard : SP07-31-9001
Specification No.

White
Black
Red White
Black
Red
White
Black
Red Cross-section
White Green White White Green
White

White
White
White Red
Green White Red
600V CAR-2PNCT-SX
White White White
Green White Green
White White
White White White
White White White White White White
White White
Drain wire
Conductive rubber
10-core 12-core 16-core Conductor
Separator
EP rubber insulation
Black White
Black Red White Black Red
White Red White Green Rubber filler
White White Green White
White Green White Red White White Red White Conductive rubber
White
White White shielded layer
White White Red White White Green White White Green White
White
Binder
White White White
Green White White White White
White White White Chloroprene sheath
White White White White
White White White White White White
White White White
White
White White White White
White White White White
White White White
White White White White
Structural Features
20-core 24-core 30-core
- Restrained movement of cores and reduced cable corkscrewing because of rubber
sheath solidal structure.
- Conductive rubber is used as shielding layer, and the drain wire (black core) is laid
up at the outermost layer.
- Better lateral pressure resistance compared with that of braided shield type.

600V CAR-2PNCT-SX
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

10 3.5 45/0.32 2.5 0.8 2.7 27 1,060 5.54 400 170

12 3.5 45/0.32 2.5 0.8 2.7 27 1,270 5.54 400 170

16 3.5 45/0.32 2.5 0.8 2.9 30 1,460 5.54 400 180

20 3.5 45/0.32 2.5 0.8 3.0 31 1,570 5.54 400 200

24 3.5 45/0.32 2.5 0.8 3.2 36 2,260 5.54 400 220

30 3.5 45/0.32 2.5 0.8 3.4 39 2,650 5.54 400 240

18
Torsion System Flexible Cable
Power supply

Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable


end (fixed)
Power receiving
end (moving)

600V TOR-2PNCT Cable

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High torsion resistance
Application : Suitable to the revolving parts of rotary cranes.
For small torsion angle, 600V CUR-2PNCT can also be used.
Core identification : Color coding / tracer method (ref. Page. 39 of the Technical Data)
Standard : SP11-31-9010
Specification No.
Cross-section

600V TOR-2PNCT

Conductor

Separator
EP rubber insulation
Tape

Filler
Binder
Chloroprene sheath

Structural Features
- Improved slipping performance between cores by individually taping on each core.

600V TOR-2PNCT
Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 50/0.45 3.7 1.0 2.1 17.0 475 2.52 400 110
14 88/0.45 4.9 1.0 2.3 20 725 1.43 300 120
22 7/20/0.45 7.0 1.2 2.7 26 1,170 0.919 300 160
3 8.1 28 1,460
30 7/27/0.45 1.2 2.8 0.681 300 170
38 7/34/0.45 9.1 1.2 3.0 31 1,780 0.541 200 190
60 19/20/0.45 11.6 1.5 3.4 38 2,780 0.339 200 230
4 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210
3.5 45/0.32 2.5 0.8 2.1 17.0 460 5.54 400 110
6
8 50/0.45 3.7 1.0 2.4 22 875 2.52 400 140
10 3.5 45/0.32 2.5 0.8 2.5 24 770 5.54 400 150
12 3.5 45/0.32 2.5 0.8 2.6 24 875 5.54 400 150
16 3.5 45/0.32 2.5 0.8 2.7 27 1,110 5.54 400 170
20 3.5 45/0.32 2.5 0.8 2.9 30 1,380 5.54 400 180
24 3.5 45/0.32 2.5 0.8 3.1 33 1,660 5.54 400 200
30 3.5 45/0.32 2.5 0.8 3.2 35 1,990 5.54 400 210

19
Reel System Flexible Cable

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable


Mobile Crane

600V RE-2PNCT/600V RE-3PNCT


Cable reel
Center of traveling
Cable

D
Power supply
end (fixed)

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety


Act, Technical Standards for Electrical Equipment Cross-section Cross-section
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C 600V RE-2PNCT 600V RE-3PNCT
Test Voltage : 3000V / 1 minute
Feature : High resistance to lateral pressure and bending
Conductor
Application : Suitable for the reel systems (manually wound) for crane Conductor
Separator
travel, etc. Separator EP rubber
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) EP rubber insulation
insulation Tape
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Tape Reinforcement
Tension  Conductor (no steel wire included): 39 x [total cross-section of Chloroprene Chloroprene
conductor (mm2)] (N) or less. (However, setting this to 1/3 of sheath sheath
the normal tension is recommended for safety when
repeatedly winding.)
Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less.
Pressure Structural Features
Standard : SP97-31-9003 - As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension
Specification No. resistance.
- Robust type of chloroprene is used as sheath for 2PNCT cables.

600V RE-2PNCT TA: Tinned annealed copper TST: Tinned steel


Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 3/0.32TST+50/0.45TA 3.8 1.0 2.2 18 515 2.52 400 180
14 88/0.45TA 4.9 1.0 2.3 21 650 1.43 300 210
22 7/20/0.45TA 7.0 1.2 2.7 26 1,030 0.919 300 260
3 30 7/27/0.45TA 8.1 1.2 2.8 29 1,300 0.681 300 290
38 7/34/0.45TA 9.1 1.2 3.0 31 1,580 0.541 200 310
60 19/20/0.45TA 11.6 1.5 3.4 39 2,440 0.339 200 390
4 38 7/34/0.45TA 9.1 1.2 3.1 34 2,070 0.541 200 340
3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.2 18 505 5.54 400 180
6 8 3/0.32TST+50/0.45TA 3.8 1.0 2.5 24 950 2.52 400 240
10 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.6 24 820 5.54 400 240
12 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.6 25 925 5.54 400 250
16 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.8 28 1,200 5.54 400 280
20 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.0 31 1,480 5.54 400 310
24 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.1 34 1,760 5.54 400 340
30 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.3 37 2,130 5.54 400 370

600V RE-3PNCT TA: Tinned annealed copper TST: Tinned steel


Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
8 3/0.32TST+50/0.45TA 3.8 1.2 0.5 3.1 22 665 2.52 400 220
14 88/0.45TA 4.9 1.2 1.0 3.3 26 940 1.43 400 260
22 7/20/0.45TA 7.0 1.6 1.0 3.7 32 1,490 0.919 300 330
3 30 7/27/0.45TA 8.1 1.6 1.0 3.9 35 1,830 0.681 300 350
38 7/34/0.45TA 9.1 1.6 1.0 4.0 37 2,170 0.541 300 380
60 19/20/0.45TA 11.6 2.1 1.0 4.5 45 3,360 0.339 300 460
4 38 7/34/0.45TA 9.1 1.6 1.0 4.2 40 2,720 0.541 300 410
3.5 3/0.32TST+45/0.32TA 2.6 1.2 0.5 3.2 24 730 5.54 500 240
6 8 3/0.32TST+50/0.45TA 3.8 1.2 0.5 3.5 28 1,180 2.52 400 280
10 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 3.7 32 1,190 5.54 500 320
12 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 3.7 33 1,320 5.54 500 330
16 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 3.9 36 1,650 5.54 500 360
20 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 4.1 40 2,000 5.54 500 400
24 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 4.4 44 2,400 5.54 500 440
30 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 4.5 46 2,830 5.54 500 460

20
Vertical Reel System Flexible Cable

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V RE (V) -2PNCT-RF


Standards : Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High flexibility and lateral pressure resistance
Application : Vertical reel system used in landfills, etc.
Core identification : Color coding / tracer method (ref. Page 39 of the Technical
Data)
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores]
Tension (N) or less. Cross-section
Conductor (no steel wire included): 39 x [total cross-section
of conductor (mm2)] (N) or less.
600V RE (V) -2PNCT-RF
(However, setting this to 1/3 of the normal tension is
recommended for safety when repeatedly winding.)

Permissible : 4.9kN/m or less.


Lateral Pressure
Conductor
Standard : SP03-31-1020Rev.1 Separator
Specification No.
EP rubber insulation
Rubber filler
Reinforcement
Chloroprene sheath

Structural Features
- Robust type of chloroprene is used as the sheath to which the reinforcement is
further applied to increase the lateral pressure resistance.
- Steel wires are twisted together in the conductors to increase the tension
resistance.
Precautions for Use
- If the cables are twisted at reeling, please apply grease onto the cable surface
before operation.

600V RE(V)-2PNCT-RF TA: Tinned annealed copper TST: Tinned steel


Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

3.5 3/0.32TST+45/0.32TA 2.6 0.8 0.5 3.1 22 670 5.54 400 220
7
5.5 3/0.32TST+70/0.32TA 3.2 1.0 0.5 3.4 26 990 3.56 400 260

3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.4 27 1,010 5.54 400 270
10
5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 3.7 32 1,480 3.56 400 320

3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.7 32 1,370 5.54 400 320
13
5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 4.0 38 2,020 3.56 400 380

* The sheath thickness of 600V RE(V)-2PNCT-RF corresponds to that of the Class 3 cables.
21
Reel System Flexible Cable

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)


Mobile Crane

600V H-2PNCT/600V H-3PNCT


Cable reel
Center of traveling
Cable

D
Power supply
end (fixed)

Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act,
Technical Standards for Electrical Equipment Cross-section Cross-section
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
600V H-2PNCT 600V H-3PNCT
Feature : High resistance to lateral pressure and bending H-2PNCT (for power)
Conductor
Application : Reel system (Traveling) Conductor
EP rubber
Core identification : For power or control core unit insulation H-3PNCT EP rubber
3-core (black, white, and red) Tape insulation
Chloroprene Tape
4-core (black, white, red, and green) sheath Inner
Control cores chloroprene
H-2PNCT (for control) sheath
Color coding / tracer method (ref. Page 39 of the Technical Data) Conductor
Reinforcement
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. EP rubber
insulation
Tension Conductor (no steel wire included): 39 x [total cross-section of Rubber filler Outer chloroprene
Tape sheath
conductor (mm2)] (N) or less.
Chloroprene
(However, setting this to 1/3 of the normal tension is recommended sheath
for safety when repeatedly winding.)
Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less.
Structural Features
Pressure
Standard : SP97-31-9004Rev.1 - As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension
Specification No. resistance.
- Robust type of chloroprene is used as sheath.

600V H-2PNCT TA: Tinned annealed copper TST: Tinned steel


Conductor Insulation Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45TA 7.0 1.2 2.6 15.0X34 1,140 0.892 300 180
30 7/27/0.45TA 8.1 1.2 2.7 16.0X38 1,420 0.661 300 200
38 7/34/0.45TA 9.1 1.2 2.8 17.5X41 1,710 0.525 200 210
50 19/16/0.45TA 10.4 1.5 3.1 20 X47 2,220 0.411 200 240
60 19/20/0.45TA 11.6 1.5 3.2 21 X51 2,640 0.329 200 260
3 80 19/27/0.45TA 13.5 2.0 3.6 25 X60 3,630 0.243 300 300
100 19/34/0.45TA 15.2 2.0 3.8 27 X65 4,400 0.193 200 330
125 19/42/0.45TA 16.9 2.0 4.0 29 X70 5,260 0.156 200 350
150 27/34/0.45TA 18.7 2.0 4.2 31 X74 5,960 0.136 200 380
200 37/34/0.45TA 21.2 2.5 4.7 36 X87 8,190 0.0993 200 440
250 37/42/0.45TA 23.6 2.5 5.1 39 X96 9,950 0.0803 200 470
9 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.7 16.5X38 1,060 5.54 400 200
12 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.9 17.5X41 1,300 5.54 400 210
15 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.0 19.0X45 1,570 5.54 400 230
18 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.2 21 X49 1,880 5.54 400 260
21 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.4 23 X53 2,190 5.54 400 270
24 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.5 24 X57 2,510 5.54 400 290
30 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.9 28 X66 3,310 5.54 400 340

600V H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Reinforecement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
22 7/20/0.45 7.0 1.6 1.0 3.6 20X49 1,640 0.892 300 240
30 7/27/0.45 8.1 1.6 1.0 3.7 21X52 1,960 0.661 300 260
38 7/34/0.45 9.1 1.6 1.0 3.8 22X55 2,290 0.525 300 270
50 19/16/0.45 10.4 2.1 1.0 4.2 26X63 2,970 0.411 300 320
60 19/20/0.45 11.6 2.1 1.0 4.3 27X66 3,440 0.329 300 330
3 80 19/27/0.45 13.5 2.1 1.0 4.5 29X72 4,290 0.243 300 350
100 19/34/0.45 15.2 2.1 1.0 4.7 31X77 5,100 0.193 200 380
125 19/42/0.45 16.9 2.7 1.0 5.1 35X86 6,360 0.156 200 420
150 27/34/0.45 18.7 2.7 1.0 5.3 36X90 7,110 0.136 200 440
200 37/34/0.45 21.2 3.3 1.0 5.8 41X104 9,590 0.0993 200 500
250 37/42/0.45 23.6 3.3 1.0 6.2 45X113 11,500 0.0803 200 540
* Above value of sheath thickness includes both inner and outer sheath layers.
22
Reel System Flexible Cable

High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
Mobile Crane

3300V H-3PNCT / 6600V H-3PNCT


Cable reel
Center of traveling
Cable

D
Power supply
end (fixed)

Standards : Japan’s Technical Standards for Electrical Equipment


Rated Voltage : AC 3300V, AC 6600V
Rated Temperature : 80 degrees C
Test Voltage : 3300V rated: 9000V / 10 minutes
6600V rated: 17000V / 10 minutes
Feature : High resistance to lateral pressure and bending Cross-section
Application : Reel system (Traveling)
Core identification : 3-core (blue, white, and red) 3300V H-3PNCT / 6600V H-3PNCT
4-core (white, red, blue, and green)
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] Conductor
Tension (N) or less. Inner semiconductive
Conductor (no steel wire included): 39 x [total cross-section layer

of conductor (mm2)] (N) or less. EP rubber insulation

(However, setting this to 1/3 of the normal tension is Outer semiconductive


layer
recommended for safety when repeatedly winding.)
Shield braid
Permissible Lateral : 4.9kN/m or less.
Reinforcement
Pressure
Chloroprene sheath
Standard : SP97-31-9005Rev.2
Specification No.

Structural Features
- Robust type of chloroprene is used as sheath.

3300V H-3PNCT
Conductor Insulation Thickness of Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

22 7/20/0.45 7.0 3.0 0.3 1.0 4.8 26X58 2,340 0.892 500 420

38 7/34/0.45 9.1 3.0 0.45 1.0 5.1 29X65 3,190 0.525 500 470
3
60 19/20/0.45 11.6 3.5 0.45 1.0 5.6 33X76 4,500 0.329 400 530

100 19/34/0.45 15.2 3.5 0.45 1.0 6.0 37X87 6,320 0.193 400 600

22 7/20/0.45 7.0 3.0 0.3 1.0 5.3 27X75 3,150 0.892 500 440

38 7/34/0.45 9.1 3.0 0.45 1.0 5.7 30X85 4,300 0.525 500 480
4
60 19/20/0.45 11.6 3.5 0.45 1.0 6.3 35X99 6,080 0.329 400 560

100 19/34/0.45 15.2 3.5 0.45 1.0 6.9 39X114 8,600 0.193 400 630

6600V H-3PNCT
Conductor Insulation Thickness of Thickness of Sheath Max. Conductor Min. Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Reinforcement Thickness (20 degrees C) (20 degrees C) Bending Radius
Cores Diameter Diameter (mm) (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

22 7/20/0.45 7.0 5.0 0.45 1.0 5.4 31X72 3,350 0.892 500 500

38 7/34/0.45 9.1 5.0 0.45 1.0 5.7 34X78 4,200 0.525 500 550
3
60 19/20/0.45 11.6 5.0 0.45 1.0 6.0 37X86 5,330 0.329 500 600

100 19/34/0.45 15.2 5.0 0.45 1.0 6.4 41X97 7,260 0.193 500 660

22 7/20/0.45 7.0 5.0 0.45 1.0 6.1 33X93 4,540 0.892 500 530

38 7/34/0.45 9.1 5.0 0.45 1.0 6.4 35X102 5,680 0.525 500 560
4
60 19/20/0.45 11.6 5.0 0.45 1.0 6.8 39X112 7,240 0.329 500 630

100 19/34/0.45 15.2 5.0 0.45 1.0 7.4 43X127 9,910 0.193 500 690

23
Optical Composite Reel System Flexible Cable

Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type)
Mobile Crane

3300V FG-H-3PNCT/6600V FG-H-3PNCT


Cable reel
Center of traveling
Cable

D
Power supply
end (fixed)

Standards : Japan’s Technical Standards for Electrical Equipment


Rated Voltage : AC 3300V, AC 6600V
Rated Temperature : 80 degrees C
Test Voltage : 3300V rated: 9000V / 10 minutes
6600V rated: 17000V / 10 minutes
Feature : High resistance to lateral pressure and bending
Application : Reel system (Traveling)
Standard core : Metal cores: white, green, red (optical), and blue
identification Optical cores: blue, yellow, green, red, purple, and white
Cross-section
Optical : (on completed cable)
Characteristic
3300V FG-H-3PNCT/6600V FG-H-3PNCT

Transmission Transmission Grounding conductor


Optical Fiber Loss at 0.85μm Bandwidth at 0.85μm Conductor
(dB/km) (MHz-km) Inner semiconductive layer
EP rubber insulation
Gl 50 / 125 4.0 or less 200 or over Outer semiconductive layer
Shield braid
Gl 62.5 / 125 4.0 or less 160 or over Reinforcement
Chloroprene sheath
Conductor Tension member (center)
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Optical fiber cord
EP rubber insulation Inner sheath
Tension Conductor (no steel wire included): 39 x [total cross-section of conductor
Reinforcement
(mm2)] (N) or less.
(However, setting this to 1/3 of the normal tension is recommended for
Optical fiber cord
safety when repeatedly winding.)
Permissible Lateral : 4.9kN/m or less. Optical fiber
Silicon buffer layer
Pressure
PFA covering
High tensile fiber
ETFE covering
(outer diameter: approx. 2.8mm)

3300V FG-H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
3x38 + 1x22 38 7/34/0.45 9.1 3.0
1.0 5.8 30x90 4,530
0.525 500
480
+ 6 optical fiber cores 22 7/20/0.45 7.0 1.6 0.892 300
3x50 + 1x30 50 19/16/0.45 10.4 3.5
1.0 6.1 33x99 5,510
0.411 500
530
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
3x60 + 1x30 60 19/20/0.45 11.6 3.5
1.0 6.3 35x102 6,140
0.329 500
560
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300

6600V FG-H-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)
3x38 + 1x22 38 7/34/0.45 9.1 5.0
1.0 6.3 35x103 5,660
0.525 500
+ 6 optical fiber cores 22 7/20/0.45 7.0 1.6 0.892 300
560

3x50 + 1x30 50 19/16/0.45 10.4 5.0


1.0 6.5 37x109 6,430
0.411 500
600
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
3x60 + 1x30 60 19/20/0.45 11.6 5.0
1.0 6.7 38x112 7,100
0.329 500
610
+ 6 optical fiber cores 30 7/27/0.45 8.1 1.6 0.611 300
* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.

24
Optical Composite Reel System Flexible Cable

Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Round Type)
Mobile Crane

6600V FG-RE-3PNCT
Cable reel
Center of traveling
Cable

D
Power supply
end (fixed)

Standards : Japan’s Technical Standards for Electrical Equipment


Rated Voltage : AC 6600V
Rated Temperature : 80 degrees C
Test Voltage : 17000V / 10 minutes
Feature : High resistance to lateral pressure and bending
Application : Reel system (Traveling)
Standard core : Metal cores: blue, white, and red (grounding conductor: green)
identification Optical cores: blue, yellow, green, red, purple, and white
Optical : (on completed cable)
Cross-section
Characteristic
6600V FG-RE-3PNCT
Transmission Transmission
Loss at 0.85μm Bandwidth at 0.85μm Conductor
Optical Fiber Tension member (grounding conductor)
(dB/km) (MHz-km)
Optical fiber cord Separator
Gl 50 / 125 4.0 or less 200 or over Inner sheath EP rubber insulation

Tape Conductor
Gl 62.5 / 125 4.0 or less 160 or over
Inner semiconductive layer
EP rubber insulation
Outer semiconductive layer
Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Shield braid
Tension Conductor (no steel wire included): 39 x [total cross-section of conductor Tape
Reinforcement
(mm2)] (N) or less. Chloroprene sheath
(However, setting this to 1/3 of the normal tension is recommended for
safety when repeatedly winding.)
Optical fiber cord
Permissible Lateral : 4.9kN/m or less.
Pressure Optical fiber
Silicon buffer layer
PFA covering
High tensile fiber
ETFE covering
(outer diameter: approx. 2.0mm)

6600V FG-RE-3PNCT
Conductor Insulation Thickness of Sheath Max. Conductor Min. Insulation Min. Permissible
No. of Outer Approx. Overall Approx. Mass Resistance Resistance
Thickness Reinforcement Thickness
Cores
Size Construction
Diameter Diameter (mm) (kg/km) (20 degrees C) (20 degrees C) Bending Radius
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km) (mm)

38 7/34/0.45 9.1 5.0 0.525 500


3x38 + 1x22
+ 6 optical fiber cores 1.0 5.7 59 4,390 890

22 7/20/0.45 7.0 1.6 0.892 300

50 19/16/0.45 10.4 5.0 0.411 500


3x50 + 1x30
+ 6 optical fiber cores 1.0 5.9 62 5,070 930

30 7/27/0.45 8.1 1.6 0.611 300

60 19/20/0.45 11.6 5.0 0.329 500


3x60 + 1x30
+ 6 optical fiber cores 1.0 6.0 64 5,640 960

30 7/27/0.45 8.1 1.6 0.611 300

* The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber.

25
Gravity Collector Basket System Spreader Cable
Power supply
end (fixed)

Spreader Cable (for quayside cranes)

600V SPD-FHNCT Cable

Power receiving
end (moving)

Standards : Hitachi Metals Original Design


Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : Stable collecting performance into the basket, and high lateral pressure resistance.
Application : Suitable for gravity collector basket system of the container crane at harbors (for Quayside cranes).
Core identification : Please refer to the figure below.

Cross-section

600V SPD-FHNCT
Black

Black
Red Black
Black White

Conductor
Black Red
ETFE insulation
Red White Filler
Black Green
Tape
White
Tension member
Chloroprene sheath

Standard : SP02-31-9002
Specification No.

Installation Instructions
- Use basket of 1.4m or more in diameter and the one not having a cone.
- Cable must be laid into the basket in clockwise view from the top of the crane.
- Apply grease on the cable surface before installation.

600V SPD-FHNCT
Conductor Insulation Sheath Approx. Overall Max. Conductor Min. Insulation
No. of Outer Approx. Mass Resistance Resistance
Size Construction Diameter Thickness Thickness Diameter (20 degrees C) (20 degrees C)
Cores (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)

30 3.5 45/0.32 2.5 0.4 6.0 42 2,710 5.54 400

36 3.5 45/0.32 2.5 0.4 7.0 46 3,090 5.54 400

42 3.5 45/0.32 2.5 0.4 7.0 50 3,820 5.54 400

26
Gravity Collector Basket System Spreader Cable
Power supply
end (fixed)

Spreader Cable (for yard cranes)

600V SPD (Y)-2PNCT Cable

Power receiving
end (moving)

Standards : Japan’s Technical Standards for Electrical Equipment


Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : Stable collecting performance into the basket, high bending resistance, and superior mechanical characteristics for torsion.
Application : Suitable for the gravity collector basket system of yard crane (RTG, etc.) at harbors.
Core identification : Please refer to the figures below.

30
15
16 36
19 20 Cross-section
29 5 17 35 21
7
28
14
1
6
18 34
18 8
22 600V SPD (Y) -2PNCT
13 7 17 1 9
27 4 2 19 33 6 2 23
12 8 16 10
3
26 20 32 5 3 24
11 9 15 4 11
10 21 Conductor
25 31 14 12 25
24 22 13 26 Separator
23 30
29 27
28 EP rubber insulation
30-core Tape
36-core Filler
Binder
42 23 24 Chloroprene sheath
41 25
9
40 22 10 26
21 1 11
39 8 2 27
20 12
38 7 3 28
19 13 Precautions for Use
37 6 4 29
18 5 14 - It is recommended to use a basket with large diameter as much as possible.
36 17 15 30 - Cable must be laid into the basket in clockwise view from the top of the crane.
16
35 31 - Hoisting stroke: 30m or less.
34 33 32
Hoisting speed: 100m / minute or less.
42-core

Standard : SP11-31-9008
Specification No.

600V SPD (Y)-2PNCT TA: Tinned annealed copper TST: Tinned steel

Conductor Insulation Sheath Approx. Overall Max. Conductor Min. Insulation


No. of Outer Approx. Mass Resistance Resistance
Size Construction Diameter Thickness Thickness Diameter (20 degrees C) (20 degrees C)
Cores (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)

3/0.32TST
30 3.5 + 2.6 0.8 3.3 37 2,130 5.54 400
45/0.32TA

3/0.32TST
36 3.5 + 2.6 0.8 3.5 40 2,520 5.54 400
45/0.32TA

3/0.32TST
42 3.5 + 2.6 0.8 3.7 43 2,930 5.54 400
45/0.32TA

27
Instrumentation Flexible Cable

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

K-PNCT/K-PNCT-SB (Overall Shielded Type)


Standards : Hitachi Metals Original Design
Rated Voltage : Low voltage circuit (60V or less) or low-current circuit.
Rated Temperature : 80 degrees C
Feature : High flexibility, weather resistance, and sealing performance.
Application : For civil engineering measurements
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Standard : SP11-31-9011
Specification No. SP11-31-9012

Cross-section Cross-section

K-PNCT K-PNCT-SB
Conductor
Conductor Separator
Separator EP rubber insulation
EP rubber insulation Filler
Tape
Chloroprene sheath Shield braid
Tape
Chloroprene sheath

K-PNCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)

0.3 12/0.18 0.7 0.5 1.2 6.8 65 66.3 500

0.5 20/0.18 1.0 0.5 1.3 7.7 85 39.8 500

K-PNCT-SB
Conductor Insulation Thickness of Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Shield Braid Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)

0.3 12/0.18 0.7 0.5 0.3 1.1 7.6 75 66.3 500

0.5 20/0.18 1.0 0.5 0.3 1.2 8.5 95 39.8 500

28
PVC Flexible Cable

PVC Flexible Cable

600V VCT
Standards : JIS C 3312, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 60 degrees C
Test Voltage : 3000V / 1 minute
Feature : Light and easy-handling
Application : Lead wires for various mobile electrical equipments.
Core identification : 2-core (black and white)
3-core (black, white, and red)
4-core (black, white, red, and green)
Cross-section
Standard : SP11-31-9001Rev.1
Specification No. 600V VCT

Conductor

PVC insulation

PVC sheath

600V VCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
0.75 30/0.18 1.1 0.8 1.7 8.8 95 25.1 50
1.25 50/0.18 1.5 0.8 1.7 9.6 120 15.1 50
2 37/0.26 1.8 0.8 1.8 10.5 145 9.79 50
2 3.5 45/0.32 2.5 0.8 1.8 12.0 205 5.24 40
5.5 70/0.32 3.1 1.0 2.0 14.5 300 3.37 40
8 50/0.45 3.7 1.2 2.1 16.5 405 2.39 40
14 88/0.45 4.9 1.4 2.3 20 630 1.36 40
0.75 30/0.18 1.1 0.8 1.7 9.3 110 25.1 50
1.25 50/0.18 1.5 0.8 1.7 10.5 135 15.1 50
2 37/0.26 1.8 0.8 1.8 11.0 170 9.79 50
3 3.5 45/0.32 2.5 0.8 1.9 13.0 250 5.24 40
5.5 70/0.32 3.1 1.0 2.0 15.0 365 3.37 40
8 50/0.45 3.7 1.2 2.2 18.0 505 2.39 40
14 88/0.45 4.9 1.4 2.4 22 790 1.36 40
0.75 30/0.18 1.1 0.8 1.7 9.9 130 25.1 50
1.25 50/0.18 1.5 0.8 1.8 11.5 170 15.1 50
2 37/0.26 1.8 0.8 1.8 12.0 210 9.79 50
4 3.5 45/0.32 2.5 0.8 2.0 14.0 315 5.24 40
5.5 70/0.32 3.1 1.0 2.1 16.5 455 3.37 40
8 50/0.45 3.7 1.2 2.3 19.5 630 2.39 40
14 88/0.45 4.9 1.4 2.5 24 995 1.36 40
* 600V O-VCT for oil resistance and 600V VCT-SB (shielded) are also available.

29
Vibration Resistance Flexible Cable
Electric tool

EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable

600V T-2PNCT
Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment
Rated Voltage : AC 600V
Rated Temperature : 80 degrees C
Test Voltage : 3000V / 1 minute
Feature : High vibration resistance
Application : Suitable for lead wires of electrical equipments such as electric tool.
Core identification : 2-core (black and white)
3-core (black, white, and red)
4-core (black, white, red, and green)
Standard : SP11-31-9013 (600V T-2PNCT)
Specification No.

Cross-section

600V T-2PNCT
Conductor
Separator

EP rubber insulation
Chloroprene sheath

600V T-2PNCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
0.75 30/0.18 1.1 0.8 1.7 8.9 105 29.4 500
1.25 50/0.18 1.5 0.8 1.7 9.7 125 17.7 500
2 2 37/0.26 1.8 0.8 1.8 10.5 155 11.3 500
3.5 45/0.32 2.5 0.8 1.9 12.5 225 6.13 400
0.75 30/0.18 1.1 0.8 1.7 9.3 120 29.4 500
1.25 50/0.18 1.5 0.8 1.8 10.5 150 17.7 500
3 2 37/0.26 1.8 0.8 1.8 11.0 185 11.3 500
3.5 45/0.32 2.5 0.8 1.9 13.0 270 6.13 400
0.75 30/0.18 1.1 0.8 1.8 10.5 140 29.4 500
1.25 50/0.18 1.5 0.8 1.8 11.5 180 17.7 500
4
2 37/0.26 1.8 0.8 1.9 12.5 225 11.3 500
3.5 45/0.32 2.5 0.8 2.0 14.0 335 6.13 400

30
Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)

Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)

600V FFCT/600V FFCTB (Glass Tape + Stainless Braided Type)


Standards : Hitachi Metals Original Design
Rated Voltage : AC 600V
Rated Temperature : 200 degrees C
Test Voltage : 3000V / 1 minute
Feature : High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1).
Application : For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of
Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.)
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Ampacities : Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C).
Standard : SP98-31-1008 (600V FFCT) SP98-31-1010Rev.1 (600V FFCTB)
Specification No.

Cross-section Cross-section

600V FFCT 600V FFCTB Conductor


Conductor Separator
Separator Fluonlex insulation
Fluonlex insulation Tape
Tape Fluonlex sheath
Fluonlex sheath Glass tape
Stainless braid

Structural Features
- Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling.

600V FFCT
Conductor Insulation Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
100 19/37/0.45 15.2 1.0 2.4 22 1,230 0.193 600 560
1 200 37/34/0.45 21.2 1.2 2.8 29 2,270 0.0993 500 855
325 37/55/0.45 27.0 1.3 3.2 36 3,660 0.0614 500 1,150
2 37/0.26 1.8 0.4 1.7 9.5 140 10.2 1,500 37
2 3.5 45/0.32 2.5 0.4 1.8 11.5 205 5.54 1,500 54
2 37/0.26 1.8 0.4 1.7 10.0 165 10.2 1,500 32
3 3.5 45/0.32 2.5 0.4 1.8 12.0 245 5.54 1,500 46
2 37/0.26 1.8 0.4 1.8 11.0 200 10.2 1,500 29
4 3.5 45/0.32 2.5 0.4 1.9 13.0 300 5.54 1,500 42
6 2 37/0.26 1.8 0.4 1.9 13.0 290 10.2 1,500 25
10 2 37/0.26 1.8 0.4 2.1 16.5 480 10.2 1,500 20
20 2 37/0.26 1.8 0.4 2.4 22 825 10.2 1,500 16
30 2 37/0.26 1.8 0.4 2.6 25 1,190 10.2 1,500 13

600V FFCTB
Conductor Insulation Sheath Thickness of Max. Conductor Min.
No. of Outer Stainless Braid Approx. Overall Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Thickness Glass Tape (20 degrees C) (20 degrees C)
Cores Diameter (mm) Diameter (mm) (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
100 19/37/0.45 15.2 1.0 2.4 1.6 0.8 27 1,560 0.193 600 500
1 200 37/34/0.45 21.2 1.2 2.8 1.6 0.8 34 2,710 0.0993 500 740
325 37/55/0.45 27.0 1.3 3.2 1.6 0.8 40 4,180 0.0614 1,500 980
2 37/0.26 1.8 0.4 1.7 1.6 0.8 14.5 310 10.2 1,500 36
2 3.5 45/0.32 2.5 0.4 1.8 1.6 0.8 16.0 395 5.54 1,500 52
2 37/0.26 1.8 0.4 1.7 1.6 0.8 15.0 340 10.2 1,500 31
3 3.5 45/0.32 2.5 0.4 1.8 1.6 0.8 16.5 445 5.54 1,500 46
2 37/0.26 1.8 0.4 1.8 1.6 0.8 16.0 390 10.2 1,500 28
4 3.5 45/0.32 2.5 0.4 1.9 1.6 0.8 18.0 515 5.54 1,500 43
6 2 37/0.26 1.8 0.4 1.9 1.6 0.8 18.0 505 10.2 1,500 25
10 2 37/0.26 1.8 0.4 2.1 1.6 0.8 22 760 10.2 1,500 20
20 2 37/0.26 1.8 0.4 2.4 1.6 0.8 27 1,190 10.2 1,500 15
30 2 37/0.26 1.8 0.4 2.6 1.6 0.8 31 1,610 10.2 1,500 13

31
Fluonlex Flexible Cable (Heat Resistant to 200 degrees C)

Fluonlex Flexible Cable (Heat Shielded to 200 degrees C)

600V FFCT-SB (Overall Shielded Type)/600V FFCTB-SB (Overall Shield + Glass Tape + Stainless Braided Type)
Standards : Hitachi Metals Original
Rated Voltage : AC 600V
Rated Temperature : 200 degrees C
Test Voltage : 3000V / 1 minute
Feature : High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1).
Application : For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of
Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.)
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Ampacities : Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C).
Standard : SP98-31-1009 (FFCT-SB) SP11-31-0039 (FFCTB-SB)
Specification No.

Cross-section Cross-section

600V FFCT-SB 600V FFCTB-SB


Conductor
Conductor Separator
Separator Fluonlex insulation
Fluonlex insulation Tape
Tape Filler
Filler Tape
Tape Shield braid
Shield braid Tape
Tape Fluonlex sheath
Fluonlex sheath Glass tape
Stainless braid

Structural Features
- Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling.

600V FFCT-SB
Conductor Insulation Thickness of Sheath Approx. Max. Conductor Min.
No. of Outer Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Braid Layer Thickness Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
2 37/0.26 1.8 0.4 0.3 1.8 11.0 175 10.2 1,500 37
2
3.5 45/0.32 2.5 0.4 0.3 1.9 12.5 245 5.54 1,500 54
2 37/0.26 1.8 0.4 0.3 1.8 11.5 205 10.2 1,500 32
3
3.5 45/0.32 2.5 0.4 0.3 1.9 13.0 290 5.54 1,500 46
2 37/0.26 1.8 0.4 0.3 1.8 12.0 240 10.2 1,500 29
4
3.5 45/0.32 2.5 0.4 0.3 2.0 14.0 355 5.54 1,500 42
6 2 37/0.26 1.8 0.4 0.3 2.0 14.0 340 10.2 1,500 25
10 2 37/0.26 1.8 0.4 0.3 2.2 17.5 540 10.2 1,500 20
20 2 37/0.26 1.8 0.4 0.3 2.5 23 935 10.2 1,500 16
30 2 37/0.26 1.8 0.4 0.3 2.7 27 1,310 10.2 1,500 13

600V FFCTB-SB
Conductor Insulation Thickness of Sheath Thickness of Approx. Max. Conductor Min.
No. of Outer Stainless Braid Approx. Mass Resistance Insulation Resistance Ampacities
Size Construction Thickness Braid Layer Thickness Glass Tape Overall Diameter (20 degrees C) (20 degrees C)
Cores Diameter (mm) (kg/km) (A)
(mm2) (No./mm) (mm) (mm) (mm) (mm) (mm) (mm) (Ω/km) (MΩ・km)
2 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 15.5 360 10.2 1,500 36
3 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 16.0 390 10.2 1,500 31
4 2 37/0.26 1.8 0.4 0.3 1.8 1.6 0.8 17.0 440 10.2 1,500 28
6 2 37/0.26 1.8 0.4 0.3 2.0 1.6 0.8 19.0 570 10.2 1,500 25
10 2 37/0.26 1.8 0.4 0.3 2.2 1.6 0.8 23 815 10.2 1,500 20
20 2 37/0.26 1.8 0.4 0.3 2.5 1.6 0.8 28 1,280 10.2 1,500 15
30 2 37/0.26 1.8 0.4 0.3 2.7 1.6 0.8 31 1,700 10.2 1,500 13

32
Optical Fiber Flexible Cable
Hanger and clamp Messenger wire or rail

Optical Fiber Flexible Cable

FRC-4G5032-V,FRC-6G5032-V/FRC-4G6242-V,FRC-6G6242-V etc.
Bar
R

Cable
Wire or chain

Standards : Hitachi Metals Original Design


JIS C 6830 (Optical fiber cord) Cross-section
Feature : High flexibility
Possible to be delivered with mounted optical connectors. FRC-4G5032-V
Application : For the mobile parts of various machines.
- Festoon system wiring Single-core optical fiber cord

- Cable chain system wiring Tension member


- Revolving parts Filler
Core identification : Numbering (ref. Page 39 of the Technical Data) PVC sheath
Optical : (on completed cable)
Standard : SP31-90060C
Specification No.

Transmission Transmission Single-core optical fiber cord


Optical Fiber Loss at 0.85μm Bandwidth at 0.85μm
(dB/km) (MHz-km)
Optical fiber
Gl 50 / 125 3.0 or less 200 or over Silicon buffer layer
Nylon covering
Gl 62.5 / 125 3.5 or less 160 or over High tensile fiber
PVC covering
(outer diameter: approx. 2.8mm)

Structural Features
- Tension-proof specification by arranging a tension member at the center.
- The optical fiber cord consists of high tensile fiber on the core wire longitudinally and
overall PVC covering. It ensures easy handling and connector mounting.

FRC-4G5032-V, FRC-6G5032-V, FRC-4G6242-V, FRC-6G6242-V etc.


Optical Fiber Cord Tension Member Approx.
No. of Overall Approx. Permissible Min. Permissible
Approx. Approx. Approx.
Product Name Core Diameter Clad Diameter Diameter of Diameter Mass Tension Bending Radius
Cores Type Cord Diameter Wire Diameter PVC Covering
(μm) (μm) (mm) (mm) (mm) (mm) (kg/km) (N) (mm)

FRC-2G5032-V 2 2.4 3.2 15 220 490 150

FRC-4G5032-V 4 2.4 3.2 15 220 490 150

50 125 2.8

FRC-6G5032-V 6 2.4 3.2 15 220 490 150

FRC-8G5032-V 8 2.4 4.6 17 260 490 170

GI

FRC-2G6242-V 2 2.4 3.2 15 220 490 150

FRC-4G6242-V 4 2.4 3.2 15 220 490 150

62.5 125 2.8

FRC-6G6242-V 6 2.4 3.2 15 220 490 150

FRC-8G6242-V 8 2.4 4.6 17 260 490 170

* Please contact us for any other information about number of cores or optical fibers.

33
Coaxial Chloroprene Rubber Sheathed Flexible Cable

Coaxial Chloroprene Rubber Sheathed Flexible Cable

ENCT
Standards : Hitachi Metals Original Design
Test Voltage : AC 1000V / 1 minute
Feature : Coaxial cable with flexible conductors.
Corresponding to general products with characteristic impedance of Zo=75Ω
Application : Festoon System and Cable chain System
Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data)
Example of : ENCT 3X (5C-2E)
Product Name
Standard : SP03-31-9001Rev.1
Specification No.

Cross-section

ENCT
Inner conductor

Polyethylene insulation

Inner conductor
Outer conductor
Polyethylene insulation
Inner sheath (polyethylene)

Outer conductor
Filler

Binder
Binder
Single-core
Chloroprene sheath
Chloroprene sheath

3-core

ENCT
Inner Conductor Outer Diameter Thickness of Thickness of Chloroprene Sheath Characteristic Max. Conductor Min. Min. Permissible
Nomenclature
No. of Outer of Insulation Outer Conductor Inner Sheath Approx. Mass Resistance Insulation Resistance Bending Radius
of Construction Thickness Outer Diameter Impedance (20 degrees C) (20 degrees C) (20 degrees C)
Cores Diameter (kg/km)
Coaxial Cable (No./mm) (mm) (mm) (mm) (mm) (mm) (mm) (Ω) (mm) (MΩ・km) (mm)

1 19/0.18 0.9 5.6 0.35 - 1.8 10.5 130 75 40.1 1,000 70

2 Equivalent
19/0.18 0.9 5.6 0.35 0.5 2.3 20 370 75 41.2 1,000 120
to
5C-2E
3 19/0.18 0.9 5.6 0.35 0.5 2.4 22 450 75 41.2 1,000 140

4 19/0.18 0.9 5.6 0.35 0.5 2.5 24 550 75 41.2 1,000 150

1 33/0.18 1.21 7.6 0.45 - 1.9 13.0 190 75 24.7 1,000 80

2 Equivalent
33/0.18 1.21 7.6 0.45 0.5 2.6 25 570 75 25.4 1,000 150
to
7C-2E
3 33/0.18 1.21 7.6 0.45 0.5 2.7 27 700 75 25.4 1,000 170

4 33/0.18 1.21 7.6 0.45 0.5 2.9 30 875 75 25.4 1,000 180

* Be aware that the outer diameter shall be a bit larger than that of normal coaxial cables.

34
Technical Data
Ampacities ………………………………………………………………36

Core Identification …………………………………………………39

Material Data ……………………………………………………………40

Precautions of Use …………………………………………………41

Stock List …………………………………………………………………44

Confirmation Sheet for Specifications …………………45

35
Ampacities
●Ampacities
Standard ampacities of the cable can be calculated using the tables below.
Please make a modification with the related correction factor when using the cable under different conditions, such as ambient temperature,
multiple installation, reeling, or number of cable cores, etc.

① 600V 2PNCT, 3PNCT(Low-voltage Round Flexible Cable)


Nominal Ampacities (A)
Cross-Section
(mm2) Single-core 2-cores 3-cores 4-cores 5-cores
0.75 19 15.5 13.5 12.5 11.5
1.25 25 21 18 16.5 15.5
2 32 27 23 21 19
3.5 47 39 33 30 28
5.5 62 51 44 40 37
8 77 63 54 49 46
14 109 89 76 69 64
22 149 121 103 93 86
30 180 145 123 111 103
38 209 166 142 128 118
50 245 194 165 149 140
60 281 221 188 171 161
80 340 268 231 211 198
100 393 311 269 244 229
125 449 - 306 - -
150 493 - 338 - -
200 592 - 411 - -
250 675 - 469 - -
* Cable structure is based on SP97-31-9001Rev.1 (JISC3327).
* Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 80 degrees C, and single cable installed in air.
* Values for 6 or more cores can be obtained by multiplying the above indicated ampacity for the single-core cable by the correction factor of the actual multi-core cable.
* For the reeling system, please calculate by multiplying the correction factor of the reeling system.

② 3300V, 6600V 3PNCT(High-voltage Round Flexible Cable)


Nominal Ampacities (A)
Cross-Section
(mm2)
Single-core 3-cores
14 114 80
22 150 105
30 179 126
38 205 146
50 239 171
60 273 195
80 327 235
100 375 271
125 427 308
150 464 336
200 567 -
250 649 -
* Cable structure is based on the Hitachi Metals standards.
* Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 80 degrees C, and single cable installed in air.
* For the reeling system, please calculate by multiplying the correction factor of the reeling system.

36
③ 600V H-2PNCT, 600V H-3PNCT, 3300V H-3PNCT, 6600V H-3PNCT
(Flat Flexible Cable)
Nominal Ampacities (A)
Cross-Section
(mm2) 3-cores, 4-cores
14 62
22 83
30 99
38 114
50 133
60 151
80 181
100 208
125 238
150 259
200 315
250 360
* Cable structure is based on the Hitachi Metals standards.
* Indicated values are based on the ambient temperature of 30 degrees C and max. rated conductor temperature of 80 degrees C.
* If values of the ambient temperature are different, please calculate by multiplying the correction factor of the actual ambient temperature.
* Indicated ampacities are for the mono-spiral reeling system.

④ 600V VCT(PVC Round Flexible Cable)


Nominal Ampacities (A)
Cross-Section
(mm2) Single-core 2-cores 3-cores 4-cores
0.75 14 12 10 9
1.25 19 16 14 13
2 25 22 19 17
3.5 37 32 28 25
5.5 49 41 36 32
8 62 51 44 39
14 88 71 62 55
22 115 - - -
30 140 - - -
38 165 - - -
50 195 - - -
60 225 - - -
80 270 - - -
100 319 - - -
* Cable structure is based on SP11-31-9001Rev.1 (JISC3312).
* Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 60 degrees C, and single cable installed in air.
* Values for 5 or more cores can be obtained by multiplying the above indicated ampacity for the single-core cable by the correction factor of the actual multi-core cable.

37
Ampacities

●Correction Factors for Ampacities


① Correction Factors for Multi-core Cables
No. of Cores 4 5 6 7 8 9 10 11 12
Correction 0.65 0.59 0.55 0.51 0.49 0.46 0.44 0.43 0.42
factors

No. of Cores 13 14 15 16 17 18 19 20 21
Correction 0.41 0.40 0.39 0.38 0.37 0.36 0.36 0.35 0.34
factors

No. of Cores 22 23 24 25 26 27 28 29 30
Correction 0.33 0.33 0.32 0.32 0.31 0.30 0.30 0.29 0.29
factors

② Correction Factors( ) at Different Ambient Temperatures


Ambient Temperature (゜C) 20 25 30 35 40 45 50 55 60 65 70
Correction PNCT 1.10 1.05 1.00 0.95 0.89 0.84 0.77 0.71 0.63 0.55 0.45
factors VCT 1.16 1.09 1.00 0.91 0.82 0.71 0.58 0.41 - - -

= Rated temperature - Actual ambient temperature


Rated temperature - Given ambient temperature for given ampacity

③ Correction Factors for Reel System


Cable Type Flat Type Round Type
No. of Turns Mono-spiral Reeling Mono-spiral Reeling 1 2 3 4 5 8 10
Correction Factor 0.70 0.85 0.85 0.65 0.45 0.35 0.31 0.28 0.26

④ Correction Factors for Multiple Installation in Air


(1) 1~12 Cables
No. of Cables 1 2 3 6 4 6 8 9 12

d
S

S
Arrangement
S

S
S S S S S S S S
S S S S S
S S S S S
S=d 0.85 0.80 0.70 0.70 0.60 - - -
S=2d 1.00 0.95 0.95 0.90 0.90 0.90 0.85 0.80 0.80
S=3d 1.00 1.00 0.95 0.95 0.95 0.90 0.85 0.85
S: Distance between centers of the adjacent cables. d: Cable Diameter * Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages
up to 33KV' of Japanese Cable Maker’s Association Standard.

(2) For other installation


Level (n) 1
Distance between
centers of the
2 3
Row (m) 7~20 4
adjacent cables 5 6 7 8~20 3 4 5 6 7 8 9~10 11~12 13~15 16~19 20
S=d 0.70 0.60 0.56 0.53 0.51 0.50 0.48 0.41 0.37 0.34 0.32 0.31 0.30 0.30 0.30 0.30 0.30
S=2d 0.80 - 0.73 0.72 0.71 0.70 - - 0.68 0.66 0.65 0.65 0.64 0.63 0.62 0.61 0.60
S: Distance between centers of the adjacent cables. d: Cable Diameter * Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages
up to 33KV' of Japanese Cable Maker’s Association Standard.

●Ampacities at Short-Circuit
Approximate ampacity at short-circuit can be obtained by the following formula.

Ampacities at Short-Circuit = K × S / T
Constant No.
(copper conductor + EP rubber insulation: 139) Cross-section of conductor (mm2) Duration of short-circuit current (sec.)
(copper conductor + PVC insulation: 95)

38
Core Identification
Black

●Color Coding / Tracer Method


Black White
Black Black Black Red
Black White
Black White
Black Green
Black Red

●‘Black, white, red, and green’shall be used for core identification. Black Red Black
Black Green
Black

Green
● If the number of cores in each layer is 5 or more, the core identification is by the color coding Black
Black Black
Black

of ‘black, white, red, green, black………black’ and they are identified by counting the Black Black
Black Black
position of the cores.
● Please refer to the table below for the details of core number. 6-core 24-core

No. of No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cores Layer
2 1st layer Black White
3 1st layer Black White Red
4 1st layer Black White Red Green
5 1st layer Black White Red Green Black
6 1st layer Black White Red Green Black Black
7 1st layer Black White Red Green Black Black Black
8 1st layer Black White Red Green Black Black Black Black
9 1st layer Black White Red Green Black Black Black Black Black
1st layer Black White
10
2nd layer Black White Red Green Black Black Black Black
1st layer Black White Red
12
2nd layer Black White Red Green Black Black Black Black Black
1st layer Black White Red Green Black
16
2nd layer Black White Red Green Black Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black
20 White Green
2nd layer Black Red Black Black Black Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black Black Black
24 White Red Green Black Black Black Black
2nd layer Black Black Black Black Black Black Black Black
1st layer Black White Red Green
30 2nd layer Black White Red Green Black Black Black Black Black Black
3rd layer Black White Red Green Black Black Black Black Black Black Black Black Black Black Black Black

Flexible Cable for Carrier Drum System (600V CAR-2PNCT)


Core arrangement of 10-core and 30-core cable is different from that of general cables above.

No. of No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Cores Layer
10 1st layer Black White Red Green Black Black Black Black Black Black
1st layer Black White Red Green Black Black Black Black Black Black Black Black
30 2nd layer Black White Red Green Black Black Black Black Black Black Black Black Black Black Black Black Black Black
* For the core identification of 600V CAR-2PNCT-SX, please refer to Page 18.

●Numbering Method
This is suitable mainly for multi-core plastic cable, such as vinyl and polyethylene.

●Figures of Identification
30 15 16
8 29 17
20 9 5
3 14 6
10 4 19 1 10 28 18
7 2 1
1 13 7
9 5 18 11 27 4 2 19
2 6 3 12 8
8 6 17 12 3
5 4 26 20
7 16 13 11 9
25 10 21
15 14
10-core
24 23 22
20-core
30-core

39
Material Data
●Material Properties
General properties of each material are shown as below.

Ethylene Ethylene
Type Polyvinyl and Chloroprene
propylene tetrafluoro Fluonlex
Chloride rubber rubber
ethylene
Code
Item
PVC EPR ETFE CR −

Specific Gravity 1.25~1.40 0.86 1.7 1.15~1.23 1.7

Voltage withstand 20~35 37~48 20~35 15~25 20~30


Electrical properties

     (kV/mm)
Volume resistivity 1012~15 1016 >1016 107~12 1016
      (Ω•cm)

Dielectric constant 6~8 3 2.6 7~10 3.8

Dielectric loss tangent 4~12 5 or less 0.2 15 or less −


(%)

Tensile strength (MPa) 15~25 8.8~15 59~69 ~20 7.8~18


Mechanical
property

Elongation (%) 100~400 200~1,000 200~300 300~1,000 350

Wear resistance − ◇ − ◎ ◎

Flame retardancy ○ X *1
◎ ◎ ◎

Heat resistance
60℃ 80℃ 150℃ 75℃ 200℃
(max. rated temperature)
Cold resistance
-15℃ -50℃ -100℃ -35℃ * 2 -55℃
(brittle temperature)

Weather resistance ◎ ◎ ◎ ◎ ◎

Ozone resistance ◎ ◎ ◇ ◎

Oil resistance ◇ X ◇ ◎

Water resistance ◇ ◇ ◎ △ ◎

The above table shows only typical values since individual property depends on compound.
* 1. Special compound additionally provided with flame resistance is also available.   Quite Excellent ◇ Good
* 2. For mobile use, it is recommended to use the cable at -20 degrees C or over. ◎ Excellent △ Fair
Special compound with improved cold resistance (brittle temperature) is also available. ○ Very good × Poor

40
System Application Precautions
1. Festoon System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, prioritize the indicated value.

Type Low-voltage High-voltage


Cable Cable Remarks
Round Cable R≧6d R≧8d d : Cable diameter
Flat Cable R≧6d R≧8d d : Cable diameter

Please attach a bar to each hanger in order to secure the min. bending radius of the cable when
gathering the system.
Hanger and clamp Messenger wire or rail
(2) Cable hangers (the first hanger to be connected to the structure) shall be connected with a wire rope or
chain as a tension member and do not apply tension to the cables.
Bar
R (The length of the wire rope or chain shall be less than 0.9 time of the cable length.)
(3) Cable hanger must be fixed so that it cannot be rotated.
R (4) Do not unfold the system while cables remain twisted.
Wire or chain
Cable (5) For multiple installation, please clamp all conductors securely so that the cable becomes flat-shaped.
(6) Fixed cable ends shall be installed by winding them around a drum or hanger with permissible bending
radii or more so that any concentrative stress by bending or tension, etc. is not applied to the fixed ends
when the cable is moved.
(7) Hangers shall be in a rotatable state when cables are suspended spirally. In this case, cables shall be
twisted when being pulled out. Therefore, the torsional direction of the cable must be in the direction
where the twisting of cable cores becomes tight, and the torsional angle must be 70 degrees/m max.
(recommended value: 35 degrees/m max).

2. Cable Chain System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, prioritize the indicated value.
Type Low-voltage High-voltage
Cable Cable Remarks
Round Cable R≧6d R≧8d d : Cable diameter
(2) It is recommended to use the caterpillar system, which can support the cables so that their centers are
located at the center of the tracks. In this case, the hole diameter for supports must be large enough to
enable cables to move loosely within considerable clearance to prevent the cables from being subjected
to unreasonable bending or force when the tracks are bent.

Targeted clearance amount: 10% or more of max. diameter of the cable (Min. of 2 mm)

(3) Only one cable must be routed into each support hole and no multiple cables shall be routed into one
hole.
(Good example) (Bad example)

Cable clamp Power receiving


end (moving)
R
Cable

Power supply
Multiple grouping Little clearance
Cable clamp end (fixed)
(4) When using a box-type guide, make sure that the cables shall not be overlapped inside the box.
Please use dividers if necessary to prevent interference between cables.

(Good example) (Bad example)

(5) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
moving.
It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables).
Targeted deformation ratio of the cable is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables.
Insufficient clamping may cause corkscrewing or kink to the cables, which may result in short-circuit.
(6) The length of the straight-line portion from the fixed end to the radius curve end of the cable must be
secured to the longest possible extent (targeted length: 20 times or more than the cable diameter).

41
Precautions of Use
System Application Precautions
3. Lift System (1) Please remove the torsion of the cable before installation.
(2) Make sure that the distance between adjacent suspensions shall be 12 times or more than the cable
Power supply
end (fixed) diameter (for low-voltage cables).
(3) For hanging multiple cables, there shall not be any interference between adjacent cables.
(4) When hanging multiple cables at the same position, it is recommended to change the height of each
Power receiving cable loop so that they are installed on different levels.
end (moving)
Cable
(5) The length of straight-line portion from the fixed end to radius curve end of the cable must be secured to
the longest possible extent (targeted length: 20 times or more than the cable diameter).
(6) Using the cable attached with counter weight causes lateral pressure and corkscrewing, which may
result in short-circuit. Please consult us for cable selection.
(7) Please consult us when using the cable under severe conditions, such as stroke length, frequency, or
speed, etc.
(8) For a normal elevator, please use the specified lift control cables.

4. Carrier Drum System (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Type Low-voltage High-voltage
Cable Cable Remarks
Round Cable R≧6d R≧8d d : Cable diameter
Power receiving Cable clamp
end (moving) Carrier drum
Wire rope (2) When installed, the cable shall not be twisted.
(3) Carrier drums shall be transferred with wire ropes. There shall be no tension applied to the cable with
D Cable D enough slack.
R R
(4) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from
Cable clamp
Power supply
Cable clamp moving.
end (fixed)
It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables).
Targeted deformation ratio of the cables is approx. 15% for the low-voltage type cables and approx. 5%
for the high-voltage type cables. Insufficient clamping causes corkscrewing or kink to the cables, which
may result in short-circuit.
5. Reel System (Traveling) (1) Permissible bending radius (R) of the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.

Type Low-voltage High-voltage


Cable Cable Remarks
Round Cable R≧10d R≧15d d : Cable diameter
Flat Cable R≧12d R≧16d d : Cable diameter

(2) Constant and instant tension applied to the cable must be less than the permissible level.
(3) Lateral pressure applied to the cable shall be as follows.
However, if specified in the individual specification, please prioritize the indicated value.
Class Lateral pressure (tension/bending radius)

2PNCT
(Without reinforcement in the sheath) 2.9kN/m(300kgf/m) or less

Mobile equipment
3PNCT, 4PNCT
4.9kN/m(500kgf/m) or less
(With reinforcement in the sheath)
Cable reel
Center of traveling
Cable (4) Do not wind up the cables when they are in a twisted state.
(5) When winding a round cable in a cylindrical reel, it is recommended to apply a traverser mechanism for
D
Power supply array winding operation. Random winding into the reel results in the twisting of cables.
end (fixed)
(6) For applying a cable guide roller for the reel, the min. permissible bending radius must be secured.
(7) Be sure that the cable is extended only in a straight line from the storage reel.
Winding and unwinding the cable in a not straight line may cause twisting to the cable.
(8) During operation, make sure that reel system (reel, guide roll, side roll, and pit, etc.) shall remain in a
relative position without deviation. Especially when using a flat cable, no lateral pressure shall be ap-
plied to the cable in the direction of its shorter sides.
(9) For terminal clamping at the fixed ends of the cable, they shall be clamped after winding more than one
turn of the cable around the anchor drum, or clamped by two points inserting a wire saddle between the
clamps and snaking the cable. In this case, make sure that the initial grip force is 2 times or more than
the max. tension applied to the cable. Insufficient clamping may cause corkscrewing or kink to the
cable.

42
Precautions of Use
System Application Precautions
6. Torsion System (1) Permissible bending radii shall be 6 times or more than the cable diameter (for low-voltage cables).
(Revolving System) (2) Cable length must be secured to the longest possible extent and installed so that the torsional angle per
unit length becomes as small as possible.
Power supply
end (fixed) (Make sure that the torsional angle is 70 degrees/m max. Recommended value: ±35 degrees/m max.)
(3) For hanging multiple cables, there should not be any interference between adjacent cables. Do not
Power receiving
end (moving)
bundle and fix the cables with the banding tie etc.
(4) To prevent any concentrative torsional stress to the fixed ends of the cable, make sure to secure a
Cable longer length for the straight-line portions of the cable or to create sufficient bending radii at the fixed
ends when installing the cable.
(5) As the cable length varies when twisted, sufficient slack shall be obtained.
(6) Please consult us when using the cable under a severe torsional condition, or for single-core or shielded
type cables.
7. Gravity Collector Basket System (1) Torsion may occur when pulling up the cable in a coiled state.
Power supply After being pulled up, the cable shall be installed in the direction where the twisting of the cable
end (fixed)
becomes tight (that is, S-lay laid cables shall be collected in a clockwise direction).
(2) Coiling diameter must be secured to the largest possible extent (20 times or more than the cable
diameter).
Cable (3) Please contact us for the cable selection since it depends on the basket configuration, lifting height, or
lifting speed, etc.
Power receiving
(4) Basket must not contain any object, which may block the coiling operation such as a high corn, etc.,
end (moving) otherwise it may result in a reversed coiling direction and cause some trouble to the cable.
(5) Torsion of the cable tend to collect downward, the winding diameter of the lower section of the coil
becomes smaller and the upper section becomes larger than those for the initially coiled, the differences
caused by which must be considered at the cable installation.

8. Moving Pulley System (1) Reel diameter (D) shall be 20d or more (d: cable diameter).
Cable Cable (2) Make sure that reels can be rotated smoothly.
Power receiving
(3) Weight and load of the moving reel shall be minimized so that the cable is not slacked, in order to
D
end (moving) reduce the tension applied to the cable.
Power supply
end (fixed) Fixed reel
(4) For terminal clamping at the fixed ends of the cable, they shall be clamped by two points inserting a wire
Cable
saddle between the clamps and snaking the cable. In this case, make sure that the initial grip force
shall be two times more than the max. tension applied to the cable.
(5) As the cable is applied with tension, bending, and lateral pressure at the same time, be aware that it is
D Moving pulley
not suitable for applications with high frequency.
Load

9. Pendant System (1) For the operation button, the specified chain shall be attached and the cable shall be free from tension.
R R
(2) On mounting points of the operation button, suitable protection shall be applied to prevent the cable
from partial bending.
Cable
Chain for suspending
the operation box Operation
box

10. Vertical Reel System (1) Please follow the precautions indicated in 5. Reel System (Traveling).
(2) When winding up the cable, it can be twisted due to its own weight or interference between adjacent
cables. In this case, the cable surface shall be lubricated with grease to prevent it from being twisted.
(3) When using the cable under severe conditions, such as lifting height, lifting speed, or tension, etc.,
normal cables (RE-2PNCT or RE-3PNCT) may be kinked and shorted. Please consult us when using
the cable under such severe conditions.

11. Other Common Safety Instructions


(1) For safety, be sure to follow the 'Safety Precautions' indicated on the back of the front cover.
(2) Be aware that the insulation resistance of sheath (cable armor) being used on flexible cables has been reduced in order to prioritize its mechanical strength.
(3) Insulation resistance between shields is not normally considered in case that cores or twisted pairs are electrostatically shielded. If any insulation resistance is needed
between shields, please let us know in advance.
(4) Electrostatic shields shall be single-ended. Grounding both ends may result in picking up dark-current noise. It is also recommended that you actually check the respective
end (terminal) and have the more effective side grounded.
(5) Cables may become harder at low temperature. Please contact us for any solution in case of using them constantly at low temperature, such as in refrigerated warehouse, etc.
(6) Chloroprene rubber used as a sheath material may absorb water and swell when being used underwater for a long period. Make sure that terminals shall be completely free
from water intrusion and also measures shall be taken to prevent an electric leakage, when it is required to use the cable underwater.
(7) Cable cores may have been lubricated for smoother movement inside the cable. In order to prevent any surface leakage, please clean the insulation surface with alcohol
before performing the terminal sealing.
(8) When winding the cable into the figure, 8, be sure to form as big loops as possible. Please also make sure not to create small loops when unwinding the cable since there is a
risk that it may be twisted and kinked.
(9) During the cold season, drum coil winding habit may remain due to cable hardening. In such case, please warm the cable indoor in prior to use.
(10)Do not apply creosote treatment (preservative) to wooden cleats since the chloroprene rubber and vinyl can be negatively affected.
(11)As the colored EP rubber may be discolored by sunlight or ultraviolet ray, do not expose the insulation coated on cores of PNCT to sunlight.
(12)Please handle the optical fiber cord and optical connector carefully (no twisting, stretching, nor excessive bending is permitted).
(13)Some cables may contain powder lubricant inside. When handling, make sure to wear protective gloves and mask, etc. as necessary to prevent particles from scattering. After
operation, please wash away any adhered particles thoroughly.
(14)When performing a terminal sealing on the high-voltage (3300 V or over) flexible cables, some conductive material may remain on the EP rubber insulator after removing the
tape from the outer semiconductive tape. In such case, please clean any residue completely using sandpaper.

43
Stock List
① 600V 2PNCT(Class2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable)
(1) Festoon System
Product Name 600V 2PNCT, 600V CUR-2PNCT (Unshielded Type)
No. of Cores
1 2 3 4 5 6 7 8 10 12 16 20 24 30
Size
0.75mm2   ● ● ● ● ● ● ● ●  
1.25mm2   ● ● ● ● ●   ● ● ● ● ●   ●
2 mm2   ● ●* ● ● ●   ● ● ● ● ● ● ●
3.5 mm2   ● ●* ● ● ●   ● ● ● ● ● ● ●
5.5 mm2   ● ● ● ●                
8 mm2 ● ● ● ●   ●                
14 mm2 ● ● ● ●                    
22 mm2 ● ● ● ●                    
30 mm2   ● ●                    
38 mm2 ● ● ● ●                  
50 mm2                          
60 mm2 ●   ● ●                  
100 mm2 ●   ●                    
150 mm2 ●                    
* As for 3 x 2~14mm2 cables, the color coding of black, white, and green is also available for identification (Product Name: 600V 2PNCT (G), Standard: SP31-90041).

Product Name 600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type)


No. of Cores
1 2 3 4 5 6 7 8 10 12 16 20 24 30
Size
1.25mm2   ● ● ●  
2 mm2   ● ● ● ● ● ● ●   ●

(2) Carrier Drum System


Product Name 600V CAR-2PNCT
No. of Cores
1 2 3 4 5 6 7 8 10 12 16 20 24 30
Size
3.5 mm2   ● ● ● ● ● ● ●
5.5 mm2    
8 mm2   ● ●
14 mm2   ● ●
22 mm2   ● ●                
30 mm2 ●                  
38 mm2 ●                    
60 mm2 ●                    

② 600V VCT(PVC Flexible Cable)


Product Name 600V VCT
No. of Cores
2
Size
2 mm2 ●
3.5 mm2 ●

③ 600V FFCT(Fluonlex Flexible Cable (Heat Resistant, 200 degrees C))


Unshielded Type Overall Shielded Type
Product Name 600V FFCT 600V FFCT-SB
600V FFCTB** 600V FFCTB-SB**
No. of Cores
2 3 4 6 10 20 2 3 4 6 10
Size
1.25mm 2 ●
2 mm2 ● ● ● ● ● ● ● ● ● ● ●
3.5 mm2 ● ● ●
** The delivery date is necessary for around 2 weeks about cables to which the glass tape and stainless braid are given. <Note> The stock lists may be changed without prior notice.

44
Confirmation Sheet for Specifications
In order to supply products which meet your need, please confirm
the specifications below and inform us.
No. Item Details

1 Cable designation

・Round type ・Flat type


2 Configuration and Class
・Class 2 ・Class 3

3 Voltage ・600V ・3300V ・6600V ・( V)

4 No. of Cores x Size


(please also indicate multi/pair types)
(1) With / Without ・With ・Without
5 Shield (2) Material ・Copper braid ・Semiconductive rubber ・( )
(3) Type ・Individually shielded ・Overall shielded ・Pair shielded ・( )

6 Equipments that use cables

System Application
(1)Festoon System (2)Cable Chain System (3)Reel System (Traveling)

Mobile Crane
Hanger and clamp Messenger wire or rail

Cable clamp Power receiving end Cable reel


Bar (moving)
R Center of traveling
R Cable
Cable

R Power supply end


(fixed) D
Cable Cable clamp Power supply end
Wire or chain (fixed)

(4)Vertical Reel System (5)Carrier Drum System (6)Lift System (7)Torsion System (Revolving)
Power supply
Power receiving Cable clamp end (fixed) Power receiving
end (moving) Power supply
end (moving)
Carrier drum end (fixed)
Wire rope

Power receiving

7
end (moving)
D Cable D Cable Cable

R R
Cable clamp Cable clamp
Power supply end
(fixed)

(8)Gravity Collector Basket System (9)Moving Pulley System (10)Pendant System


Cable Cable
Power supply
end (fixed) R R
Power receiving
end (moving)
D
Power supply
Cable end (fixed) Fixed pulley

Cable Cable

Power receiving Chain for suspending


end (moving) the operation box
D Moving pulley Operation
box

Load

(*Others )

Detailed Information
8

(1)Bending radius mm (2)Tension N(kg) (3)Traveling stroke m


9
(4)Traveling speed m/minute (5)Frequency of repeated use times/day

Whether new installation or replacement


10 (* For replacement, please also let us know of the specifications ・New installation ・Replacement
and name of manufacturer of the existing cables.)

45
MEMO
MEMO
Cable Materials Company
Hulic Asakusabashi Building,
22-16, Asakusabashi 1-chome, Taito-ku, Tokyo 111-0053, Japan
Tel: +81-3-3863-2370

Hitachi Metals Europe GmbH Hitachi Metals (Thailand) Ltd.


Head Office Bangkok Sales Office
Immermannstrasse 14-16, 40210 Dusseldorf, Germany Unit 13A, 13th Floor, Ploenchit Tower, 898, Ploenchit Road,
Tel: +49-211-16009-0 Lumpini, Pathumwan, Bangkok 10330, Thailand
London Branch Office Tel: +66-2-252-9309
Whitebrook Park, Lower Cookham Road, Maidenhead,
Berkshire, SL6 8YA, United Kingdom Hitachi Metals (India) Private Limited
Tel: +44-1628-585534
South Germany Office, Munich Plot No 94 & 95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana, India
Business Center Bavaria Radlkoferstrasse 281737 Munich Germany Tel: +91-124-4124812
Tel: +49-(0)89-741185-114
Milano Branch Office Hitachi Metals Hong Kong Ltd.
Via Modigliani 45, 20090 Segrate, Milano, Italy
Suites 1809-13 18/F Tower 6 The Gateway, Harbour City
Tel: +39-02-7530188/7532613/7533782
Tsimshatsui Kowloon Hong Kong
Tel: +852-2724-4183
Hitachi Metals America, LLC
Detroit Office Hitachi Metals Taiwan, Ltd. Taipei Branch
Pinnacle Office Center, 41800 West Eleven Mile Road, Suite 100, 11F, No.9, Xiangyang Road, Zhongzheng District, Taipei City 10046, Taiwan
Novi, MI 48375, U.S.A. Tel: +886-2-2311-2777
Tel: +1-248-465-6400
San Jose Office
1920 Zanker Road, San Jose, CA 95112, U.S.A.
Hitachi Cable (China) Trading Co., Ltd.
Tel: +1-408-467-8900 Head Office & Sales Div. (Hitachi Metals (Shanghai) Ltd.)
11F, Chong Hing Finance Center, No. 288, NanJing Road (West),
Hitachi Cable America Inc. Shanghai, 200003, China
Tel: +86-21-3366-3000
2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A. Guangzhou Office
Tel: +1-914-694-9200 Room1001, Goldlion Digital Network Center, 138 Tiyu Road East, Tianhe,
Guangzhou 510620, China
Hitachi Metals Singapore Pte. Ltd. Tel: +86-20-3878-0319
Head Office
12 Gul Avenue, Singapore 629656 Hitachi Cable Trading (Dalian F.T.Z.) Co., Ltd.
Tel: +65-6861-7711
Room 1102, Tiancheng IFC, No.128 Jinma Road, Dalian
Jakarta Representative Office Development Area, Dalian, China 116600
Menara BCA38 Floor JI. M.H. Thamrin No1, Jakarta 10310, Indonesia
th
Tel: +86-411-8733-2112
Tel: (62-21)2358-6060/61
Hanoi Representative Office
Sun Red River Building., 5F 23 Phan Chu Trinh Street Hoan Kiem District,
Hanoi, Vietnam
Tel: +84-4-3933-3123
Philippine Representative Office
Unit 1006 Prime Land, Market ST., Madrigal Business Park,
Ayala Alabang, Muntinlupa City, Metro Manila, Philippines
Tel: +63-2-808-8083/89

h t t p : / / w w w. h i t a c h i - m e t a l s. c o . j p / e /

CAT.N0.KVE106B The specifications of products in this catalog are subject to change without pr ior notice. Printed in Japan ’
15-6
(D)
All rights reserved

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