Professional Documents
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Auto Coner 338 Engineer Report
Auto Coner 338 Engineer Report
2020
PLACE: THIMMAPURAM
Machine History
Ecopack: Without
Prism: DZ3
Precleaner: With
Machine
The machine conditions found good
OHTC
The blowing air force not sufficient. Which is a result poor machine cleaning? To be check and
correct earlier possible
Sometimes the OHTC crossing the energy unit side parking point due to wrong sensing of sensor or
settings. To be correct immediately and avoid accident.
Doffer
Doffer found idle condition which is results operator work load slightly increasing and efficiency loss.
Doffer idles due to following Electrical and Mechanical parts missing.
Package Conveyor
Package conveyor found idle condition due to drive belt missing. Which results collection of
packages more difficulty? To be correct immediately.
Package conveyor drive motor inverter PCB found missing. To be purchased immediately
Package conveyor limit stop switch found damaged condition. To be purchased immediately.
Customer requested to the package collected to change suction units side to energy unit side how to
changing the direction and procedure method to explained to electrical technician.
Package cradle
Package cradle assembly area servicing does not started because of the special tools are not
available from customer end. To be purchase earlier possible and start servicing for better
performance.
The package cradle open arm found damaged due to handling of unloading. To be replace
immediately.
The package cradle open arm found more play and vibration due to supporting bushes found
missing and worn out. Which are results subsequent mother board failures? To replace immediately
in all the machines for reducing mother board failures.
The RH adaptor parts like brake lining and brake rings are in worn out condition resulting poor
functioning of package brake, delayed upper end pickup and doffer blockage during doffing. To
replace immediately.
The RH adaptor parts like pressure spring found missing during running which is result winding unit
idle. To be replace immediately.
LH adaptor part like Round cord ring found worn-out which result higher vibrations is. To be replace
immediately.
Waxing
Waxing units Wax shaft found missing which result yarn breaks and package problems.to be
replace immediately.
Waxing unit yarn trap tube Seal found missing which result suction leakage and subsequently
higher power consumption and also waste accumulation in this area. To replace immediately.
Yarn trap tube clamp found in damaged condition which results improper sucking-off of the bit yarn
and may lead to package complaint. To be replace immediately.
Few waxing unit Housing found damaged which result lead to package complaint. To be replace
immediately.
EYC
Many winding unit’s yarn clearer multi jet air hose found missing and clearer sensing area is not
getting cleaned which causes unnecessary clearer cuts / clearer blockages and subsequent drop in
efficiency. To be replace urgently.
Splicer
The splicers shear blade and leaf spring to be replaced as it has completed its life. This will lead to weak
splice and more breaks in the subsequent process. This will reduce the repeater cycle and improve the splice
quality.
The splicers bearing bush and leaf spring to be replaced as it has completed its life. This will lead to weak
splice and more breaks in the subsequent process. This will reduce the repeater cycle and improve the splice
quality.
Tension Device
Cut mark on RH tension disc in all of the spindles, which results tension breaks more than 10%. And yarn
surface damage to be replace immediately.
LH tension device intermediate piece & starting washer found worn out in all the spindles.
Schlafhorst has developed a trouble free new intermediate piece with disc. to be replaced with
new ones to avoid above problems.
The lower end scissors pivoting shear blade, leaf spring and the nylon washers found in
worn out condition. To replace immediately. This will reduce unnecessary bobbin rejection and
avoid package quality problems.
The RH tension device drive motor toothed gear wheel found crack and damaged condition.
This will lead to more tension breaks and improper winding tension. This also is affecting the yarn
quality like hairiness and imperfections. To be replace immediately.
The RH tension device Expansion bellows Found in lot of spindles are damaged. To be replace
immediately.
The RH tension device tension disc worm found crack and damaged condition. This will lead to
more tension breaks and improper winding tension. This also is affecting the yarn quality like
hairiness and imperfections.
The RH tension device Lever found crack and damaged condition. This will lead to more tension
breaks and improper winding tension. This also is affecting the yarn quality like hairiness and
imperfections.
Round Magazine
Training given to the technicians for the followings and done in one Spindle,
Splicer unit complete dismantling, serving and assembling s method shown to the mill technicians. To do the
work as per Schlafhorst standards.
Tension unit complete dismantling, serving and assembling method shown to the mill technicians. To do the
work as per Schlafhorst standards.
Suction arm drive and nozzle complete dismantling, serving and assembling method shown to the mill
technicians. To do the work as per Schlafhorst standards.
Round magazine complete dismantling, serving and assembling method shown to the mill technicians. To do
the work as per Schlafhorst standards.
Round Magazine Bobbin Chute complete dismantling, serving and assembling Chute method shown to the
mill technicians. To do the work as per Schlafhorst standards.
Central housing cam assembly complete dismantling, serving and assembling Chute method shown to the
mill technicians. To do the work as per Schlafhorst standards.
Unwinding accelerator complete dismantling, serving and assembling Chute method shown to the mill
technicians. To do the work as per Schlafhorst standards.
Splicer basics setting method shown to the mill technicians. To do the work as per Schlafhorst standards.
Suction arm basics settings method shown to the mill technicians. To do the work as per Schlafhorst
standards.
Bobbin chute setting method shown to the mill technicians. To do the work as per Schlafhorst standards.
Bobbin Magazine swivel lid setting method shown to the mill technicians. To do the work as per Schlafhorst
standards.
Frequently power fluctuations and power fail. Which resulting short circuit and subsequent
mother board failures?
The drive part applied high load (to check cam roller or bearing condition). Which resulting
short circuit and subsequent mother board failures?
The winding unit tester (Game Boy) cable or connector found damaged. Which resulting short
circuit and subsequent mother board failures?
Kindly follow after remove the winding units fuse then only carried electrical or mechanical
maintenance work.
Don’t make any manual joint to sensor or CAN bus cable. Which resulting short circuit and
subsequent mother board failures?
The package RPM sensor cable routing in case wrongly then damaged the sensor and short
circuit and subsequent mother board failures?
Autoconer-338 machines drum motor housing encoder with cable in case found damage.
Which resulting short circuit and subsequent mother board failures?
The winding unit’s mother board’s heat sing to housing fixed bolt loose and tight gently.
Note: major issue found drum motor housing encoder cable damaged. To replace immediately
and avoid mother board failure
In case of failure of mother board in any spindle, reason has to be analyzed before replacing
with new mother board. (Or mother board failure will increase).
Stabilizer should be on stabilizing mode and strictly should not be in bypass mode.
Stabilizer switch on has to be done manually after power failure.
No work should be done in power on condition (Maintenance & Electrical). (Informed during last
visit)
Best Regards
P.Leproy Jeya Sundar
Saurer Textile Solutions P Ltd
Guntur-AP
Phone: +91 9393640510