Professional Documents
Culture Documents
DGS MU 204 Rev 1
DGS MU 204 Rev 1
DGS-MU-204 Rev-1
Amendment History
1 July-2015 DGS-MU-204 Rev-1 Clauses No. 1.3 / 2.0 / 3.0 / 4.0 / 5.0 / DDC VP(E&TSD) August-2015
6.0 / 10.0 / 13.2 / 13.4.1 / 13.4.2
DGS History
1 Aug-2015 DGS-MU-204 Rev-1 June-2015 DGS Discipline Committee meeting DDC VP(E&TSD)
0 Mar 2006 DGS-MU-204 Rev-0 Previous Project ETSDM /
EPDM
TABLE OF CONTENTS
Technical Safety & Fire Dept. Manager, CHSE&FD Hamad Abdulla Al Hammadi
1.0 GENERAL
1.1 INTRODUCTION
This technical specification gives minimum requirements for the design, fabrication,
assembly, testing and installation of Clean Agent Fire Protection Systems. This
specification shall be used as a basis for minimum requirements of project.
The CONTRACTOR / SUBCONTRACTOR shall furnish all labor, materials and equipment
required for the work, as indicated on the project drawings and specifications.
1.2 PURPOSE
The purpose of this specification is to provide a fire protection system design basis for the
Project. General requirements for fire protection clean agent systems may be found in the
Fire Protection Design Philosophy Specification DGS-MU-200.
1.3 DEFINITIONS
General Definitions
For the purposes of this specification, the following definitions shall apply:
CONTRACTOR – is the party that carries out the Design, detailed Engineering,
Procurement, Construction, Commissioning and Start-up.
CONSULTANT – is the party that performs specific services, which may include but are
not limited to, Engineering, Technical support, preparation of Technical reports and other
advisory related services specified by the party that engages them, i.e. COMPANY,
CONTRACTOR or its Subcontractors.
NOTE: For the purposes of this DGS, Vendor is the supplier of the equipment and not
necessarily the Manufacturer.
SHOULD – Denotes an action or requirement which is not mandatory but which is strongly
recommended to comply with the requirements of this document.
Abbreviations:
The Codes, Standards, Specifications including its referenced documents and statutory
regulations referred in this specification, form a part of this specification. Unless specified
otherwise, the latest edition in force at the time of award of Contract or Purchase Order
shall apply.
The following reference documents, to the extent specified herein, form part of this
specification. When an edition date is not indicated for a document, the latest edition in
force at the time of award of Contract or Purchase Order shall apply:
Project Specifications:
Any concession/deviation to the Specifications and its attachments including, but not
limited to, the Data Sheets, Drawings and Narrative Specifications shall be sought by the
CONTRACTOR, SUBCONTRACTOR, VENDOR and SUB-VENDOR only through
CONCESSION/DEVIATION REQUEST format. CONCESSION/DEVIATION REQUESTS
(through Design Change Authorization) require COMPANY’s review/approval prior to the
implementation of the proposed changes. Changes implemented prior to COMPANY
approval are liable to be rejected at Company’s sole discretion.
Quality Management Systems shall comply with the applicable requirements of ISO 9001
and ISO 9004 with due regard to ISO 19011. The CONTRACTOR shall ensure that the
VENDOR shall have in effect at all times, a QA programme, which clearly establishes the
authority and responsibilities of those responsible for the quality system. Persons
performing quality functions shall have sufficient and well-defined authority to enforce
quality requirements that they initiate or identify and to recommend and provide solutions
for quality problems and thereafter verify the effectiveness of the corrective action.
Quality System and Quality Control requirements shall be identified and included in the
CONTRACTOR’s Purchase and Subcontracting DOCUMENT(s). Based on these
requirements the VENDOR & SUBCONTRACTOR shall develop a QA/QC programme
which shall be submitted to the CONTRACTOR for review and approval. The VENDOR’s
QA/QC programme shall extend to his SUB-VENDORS.
The Criticality Rating (CR) System outlined in Design General Specification DGS MU 013
shall be used by CONTRACTOR or CONTRACTOR’s designee to develop the design
checking levels and minimum requirements for shop inspection, testing and material
certification given in Design General Specification DGS MU 014.
7.0 DOCUMENTATION
The SUBCONTRACTOR shall submit the type and quantity of drawings and
documentation for CONTRACTOR'S authorization as listed herein, unless the type and
quantity are otherwise specified by the CONTRACTOR.
The Plans shall include as a minimum, the official trade name of the Subcontractor,
drawing number, drawing title, the latest issue or revision, Contract Package reference
number, and all items as specified in NFPA 2001, Chapter 3. Failure to have the required
items on the Plans may cause rejection of Plans.
Within ten (10) days after final acceptance, the SUBCONTRACTOR shall provide five (5)
complete bound operation and maintenance instruction manuals for each system to the
CONTRACTOR.
b. SUBCONTRACTOR references
Smoke sensors
Control panel
Release devices
Alarm devices
Mounting brackets
Nozzles an piping
Abort stations
Graphic annunciator
h. Panel layout
j. Sequence of operation
n. Duration of protection
o. Rate of application
p. Discharge time
t. Installation manuals
8.0 SUBCONTRACTORS
The SUBCONTRACTOR shall assume unit responsibility and overall guarantee for the
equipment package and associated equipment.
The SUBCONTRACTOR shall transmit all relevant purchase order documents including
specifications to his VENDORS.
The SUBCONTRACTOR shall submit all relevant drawings and engineering data to the
CONTRACTOR.
The SUBCONTRACTOR shall obtain and transmit all VENDOR warranties to the
CONTRACTOR/COMPANY, in addition to the system warranty.
9.0 HANDLING
Preparation for shipment shall be in accordance with the VENDOR'S standards and as
noted herein. SUBCONTRACTOR shall be solely responsible for the adequacy of the
preparation for shipment provisions with respect to materials and application, and to
provide equipment at the destination in ex-works condition when handled by commercial
carriers.
Preparation for shipment and packing will be subject to inspection and rejection by
COMPANY'S/CONTRACTOR'S inspectors. All costs occasioned by such rejection shall
be to the account of the Vendor.
After inspection and test, equipment shall be completely free of water and dry before start
of preparation for shipment.
Equipment shall be packed, securely anchored, and skid mounted when required.
Bracing, supports, and rigging connections shall be provided to prevent damage during
transit, lifting, or unloading. All temporary bracing/supports shall be marked "REMOVE
BEFORE EQUIPMENT COMMISSIONING AND STARTUP."
Open ends of tubes and pipe shall be capped for protection. Female threaded
connections shall be plugged with solid metal pipe plugs, and male threaded connections
shall be protected with full metal pipe caps.
Separate, loose, and spare parts shall be completely boxed. Pieces of equipment and
spare parts shall be identified by item number and service and marked with Contractor's
order number, tag number, and weight, both inside and outside of each individual
package or container. A bill of material shall be enclosed in each package or container of
parts.
Exposed finished and machined surfaces, including bolting, shall be given a coating of
rust inhibiting compound. Internal metal surfaces shall be sprayed or coated with a
suitable rust preventative prior to shipment. Openings shall be suitably tagged to indicate
the rust preventative applied.
Mechanical seal assemblies shall be fully protected from rusting and entry of moisture
and dirt.
One complete set of the installation, operation, and maintenance instructions shall be
packed in the boxes or crates with equipment. This is in addition to the number called for
in the Purchase Order.
Equipment and materials shall be protected to withstand ocean transit and extended
period of storage at the jobsite for a minimum period of 18 months. Equipment shall be
protected to safeguard against all adverse environments (e.g., humidity, moisture, rain,
dust, dirt, sand, mud, salt air, salt spray, and seawater).
All equipment and material shall be preserved and export packed in accordance with
DGS-MU-002.
10.0 DESIGN
The system shall be a total flooding fixed fire extinguishing system utilizing NFPA listed
and Takreer approved environment friendly Clean Agent throughout designated areas to
be protected.
The design shall ensure that the required minimum uniform concentration of 37.5% is
maintained for at least ten (10) minutes. The CONTRACTOR'S design shall take into
consideration such factors as unclosable openings (if any), "rundown" time for fans, time
required for dampers to close and any other features of the facility that could affect
concentration. The design concentrations however, shall not be less than 37.5% by
volume at 15.6°C.
The system shall be an engineered system employing U.L. listed flow calculations.
The SUBCONTRACTOR shall prepare CAD generated drawings in either 1/8" or 1/4"
scale. A copy of all drawings shall be submitted to the CONTRACTOR before installation
and upon completion of the project.
The SUBCONTRACTOR shall provide a list of at least five (5) references for systems of
similar nature and size. This will be required to accompany the quotation for information
purposes.
The fire suppression system shall provide the following three (3) phase operation
sequence:
After the 30-second time delay has expired, activate release of agent.
The event will be time and date recorded on a nonvolatile RAM memory
buffer.
The system shall be capable of being actuated by manual discharge switches for each
protected area. Operation of a manual discharge switch shall cause alarm devices and
shutdown functions to operate immediately.
Manual discharge switch shall override the time delay and abort capabilities of the
system. Manual discharge switches shall be provided at all of the exits from each
protected area. Each manual station will be addressable and activation of these devices
will provide custom information at the control panel.
All major components of the system shall be produced by one manufacturer whose
established reputation and experience in the industry is not less than 10 years.
All equipment shall be new and be of the most current design available from the
manufacturer.
Takreer DGS-MU-204-Rev-1, August-2015 Printed 09-Aug-15 Page 12 of 19
Abu Dhabi Oil Refining Company
The name of the MANUFACTURER and the serial numbers shall appear on all major
components.
All devices and equipment shall be U.L. listed and F.M. approved.
Clean agent shall be NFPA listed, environment friendly and have zero ozone depleting
potential factor (ODP) and a low global warming potential factor (GWP).
The control equipment described herein shall conform to the requirements of NFPA 2001,
70, and 72. No exceptions are permitted.
The fire alarm control panel (FACP) shall process all input and output signals, and shall
integrate output signals with the building fire alarm panel if applicable. The FACP shall
provide all features necessary for multiple suppression and alarm zones.
Auxiliary outputs shall be provided to shut down fans, activate dampers, contact other
agencies or annunciate remotely.
Standby battery supply shall provide a minimum of twenty-four (24) hours of emergency
power.
The FACP shall provide for either a Style "D" or a Style "B" (allowing T-Tapping) type
wiring and utilize initiating devices connected in parallel.
The CCU shall control, supervise, and continuously monitor the entire system, through a
Intel (industrial grade) 16 Bit Microcontroller. The module shall include a back-lit Liquid
Crystal Display (LCD) with 32 Alphanumeric characters to provide individual custom
messages associated with any addressable device in the system. The CCU shall include
touch membrane switches for each of the following functions:
f. Future expansions: the central control unit shall have the capacity to accept a
minimum of 1000 individual addresses.
Manual pull stations shall have a metal housing with a dual action release configuration to
prevent accidental system discharge. The legend on the front of the station shall read
"Agent Release". These stations shall be a located at all zone exits. A contact monitor
module shall be included with each station to give it a specific address (location) through
the CCU.
The abort switch shall provide a temporary manual means of interrupting the agent
actuation circuit between alarm and automatic release. The switch shall be a momentary
deadman-type switch which when depressed, interrupts the signal from detection to
automatic system operation relays.
The device shall include a digital countdown timer providing digital readout, indicating the
number of seconds remaining until system discharge.
Each abort switch shall include a contact monitor module to provide for a custom
message and device location at the control panel.
Each abort button, shall be permanently labeled "Abort". Each digital countdown timer
shall be permanently labeled "Seconds remaining to Discharge."
The Countdown Timer with Abort Switch, Digital Readout and Manual Release shall be
manufactured by the same UL and FM approved MANUFACTURER that manufactures
the other system components.
The CCU shall provide the command and interrogation signals which confirm an alarm by
comparing sensor information with stored data on fire conditions. The addressable
photoelectric sensor shall provide true linear analog data to the Central Control Unit in
order for the CCU to differentiate between higher and lower values of smoke density and
to establish a working range of sensitivity levels unique to the particular environment.
Any adjustments needed for sensor sensitivity to meet ambient conditions must have a
minimum of 12 levels of adjustment within the U.L. standard 268.
The system shall have the capacity to automatically conduct a weekly functional test of
each sensor by means of a test LED fitted within each sensor. When automatically
activated by the control panel this test LED shall produce an infrared signal level directly
equivalent to that reflected by a given percentage of smoke entering the chamber. Any
sensor not responding to its preset limits will be automatically readjusted to a
programmed level of sensitivity.
Outputs shall be provided from the control unit for interface with building alarm systems
or central monitoring station.
Pre-alarm Bell - The alarms shall be UL listed and FM approved. The alarms shall
operate on 24 volts polarized DC power and be supervised. The alarm unit shall have a
minimum sound level of 84 decibels at 10 feet.
Pre-Discharge Alarm Horn - The alarms shall be UL listed and FM approved. The alarms
shall operate on 24 volt polarized DC power and allow supervision. The alarm unit shall
have a minimum sound level of 97 decibels at 10 feet.
Discharge Alarm - The audio/visual alarm strobe/horn shall operate on 24 volt DC power
for supervision. The horn output must be rated for at least 97 dBA and the ADA strobe at
75 candela.
The Graphic Annunciator Panel (GAP) shall be flush mounted. The GAP shall provide a
room floor plan drawn to scale, including remote alarm lamps representing the location of
each addressable device (i.e., sensor, manual, abort, etc.). The GAP shall be shown on
the floor plan with a designator "YOU ARE HERE."
Lamps shall illuminate upon actuation of their corresponding device and shall remain
illuminated until the system is reset. The GAP shall have a lamp test switch.
All communication shall be accomplished through a single fiber optic cable between
control and graphic panel(s). Control wiring for this purpose from individual devices in the
field of protection will not be accepted.
The operation of a discharge signal shall immediately cause the appropriate agent
release modules to activate agent release. All initiator wiring shall be fully supervised.
The control panel releasing circuit shall include a supervised "agent disable" switch that is
internal to the panel. Operation of the switch shall generate a trouble signal, activate a
pulsing trouble LED, and electrically isolate all agent release modules from receiving a
discharge signal.
13.4.1 Agent
The Clean Agent fire suppression agent shall be clean, dry, non-corrosive, non-
damaging, non-deteriorating environment friendly gas meeting the requirements of NFPA
2001.
Each protected area shall be protected separately, and shall be modular in design.
Storage vessels shall be capable of being refilled in the field and checked for liquid level
without the aid of scales or other special tools.
Each supply shall be located as shown on the plans, or within the hazard area as near to
its distribution point as possible, so that proper hydraulic agent distribution is achieved.
Where multiple storage cylinders are required for protected area, a common manifold
shall be provided. Each cylinder connecting to a common manifold shall be provided with
a check valve at the manifold inlet.
Agent storage containers will be floor or ceiling mounted and include bracket assemblies
designed to withstand all discharge forces.
The container and valve shall be capable of releasing the agent as fast as possible and
shall in no case exceed ten (10) seconds.
Container charging pressure shall be a maximum of 153 kg/cm2 or 200 kg/cm2 @ 210C.
A nameplate indicating the MANUFACTURER'S name and part number, agent fill weight
and total charged weight shall be permanently bonded to each container.
13.4.3 Actuator
On multiple cylinder arrangements, one cylinder shall be designated the pilot cylinder,
and provided with both electric and manual actuators. Remaining cylinders shall be
pneumatically operated by agent pressure provided by the pilot cylinder.
Check valves shall be provided on all systems with a connected reserve supply.
Each cylinder connected to a common manifold shall be provided with a check valve at
the manifold inlet.
Check valves shall be of an in-line flow design to minimize flow restriction during agent
discharge.
The nozzles shall include deflector plates to trim the ceiling penetration and to establish a
"softer" discharge. All ceiling nozzles will be installed semi-flush with the ceiling level.
The nozzles shall utilize a 180 or 360 degree pattern and be designed to direct discharge
of agent parallel to the ceiling, thus minimizing the possibility disturbance to ceiling tiles
and objects within the room.
Contractor shall provide engraved nameplates for all audible and visual alarm devices,
manual discharge stations and abort switch locations to indicate their function.
Each entrance door to a protected area shall include a caution placard indicating that the
area is protected by a Clean Agent System.
14.0 INSTALLATION
14.1 GENERAL
All equipment and work shall conform to the requirements of the local codes, NFPA 2001,
70 and 72.
All wiring shall be installed in electrical metallic tubing (EMT) or rigid conduit except that
steel flexible conduit may be used where necessary for movement of devices. Friction
type fittings are acceptable.
All wiring shall be installed to conform to the requirements of the National Electrical Code,
Article 72B for Class 1 Signal Systems, except as otherwise permitted for limited energy
circuits, as described in NFPA 72. All wiring shall also meet local codes.
Wire 14 AWG minimum, 600 volt, 35°C, UL listed shall be used. All unavoidable splices
must be crimp connected and wire nuts are not acceptable.
14.3 PIPING
All distribution piping shall be in accordance with the latest requirements listed in NFPA
Standard 2001. The method of joining all pipe shall be in accordance with the latest
requirements of NFPA 2001
System manifold shall be constructed of Schedule 80 piping and class 2000 or 3000 lb.
steel fittings, threaded or welded.
Piping shall be black or galvanized steel ASTM A-53 seamless or electric resistance
welded, grade A or B, or ASTM A-106 grade A, B, or C.
ASTM A-120, A-53 type F, or ordinary cast iron pipe or fittings shall not be used.
Hangers and bracketing shall be designed to restrain piping with respect to discharge and
seismic forces, appropriate to the construction style of the building. Piping shall be
braced within .3m of all discharge nozzles.
15.0 TESTING
Testing shall demonstrate that the operating and installation requirements of this
specification have been met. The SUBCONTRACTOR shall provide the CONTRACTOR
with a complete testing manual.
The following tests shall be provided and shall include, as a minimum, any standards
required by NFPA 2001.
A field measurement of the room(s) shall be taken and the amount of agent required to
reach the design criteria shall be field calculated and matched against the contents of the
agent storage containers.
a. A field verification of the piping network should be made and matched against the
drawing flow calculations. Any significant variations will require recalculation of the
piping system.
c. A "puff" test using dry nitrogen shall be conducted. Caps shall be placed over all
discharge nozzles and adequate pressure must be supplied to demonstrate that all
of the caps will blow off indicating that the pipes are free of obstructions.
Tests shall demonstrate that the entire control system functions as designed. All circuits
shall be tested including automatic discharge, manual discharge, equipment shutdown
and alarm devices. In addition, supervision of each circuit shall be tested.
A door fan test shall be conducted to determine the equivalent leakage area (ELA) of the
rooms. A calibrated fan unit shall be used to pressurize or depressurize the area (with all
air conditioning shutdown and dampers closed) and monitor flow versus pressure data.
The results shall be used to calculate a pass or nonpass conclusion.
A U.L. approved testing unit and program shall be used for this test.
If test results indicate that minimum hold time was not maintained, the
SUBCONTRACTOR shall determine the cause of failure.
The SUBCONTRACTOR shall provide operation training to each shift of the COMPANY’S
personnel.