Air Cleaners

MANN+HUMMEL Air Cleaners
MANN+HUMMEL Industrial Filters
The MANN+HUMMEL Group automotive and other industries. ket are sold under numerous compressed air and vacuum
is an international company A key area is high quality fil- international brands as well technology, mechanical
with its headquarters in tration products for vehicles, as under the MANN-FILTER engineering and plant
Ludwigsburg, Germany. engines and industrial appli- brand. construction. For these
The group employs approx. cations. The OEM business and other industrial fields
11,500 people worldwide at with global market leaders The Industrial Filters Business MANN+HUMMEL Industrial
more than 40 locations. and produc-ers of vehicles, Unit with its headquarters in Filters offers high perfor-
machines and installations Speyer, Germany is special- mance products for the
The company develops, pro- defines the quality and per- ised in meeting the require- filtration and separation
duces and sells technically formance of the group. Filters ments of off-highway vehicle of air, gases and liquids.
complex components for the for the international aftermar- and - engine applications,
Air cleaners for many fields of application
Close to you How to find your contact

partner:
Modern, high performance
vehicles, machines, devices
and engines require filters Production facilities and sales
and components with a corre- offices at various locations in If you are not yet in contact
spondingly high performance. Europe, America, South with MANN+HUMMEL or
The documentation presented America and in Asia enable one of our representatives,
here will give you an overview the clarification of technical please call
of our air cleaners and the questions locally. A subsidiary
respective accessories – all company or representative Tel.: +49 (62 32) 53-80
having the renowned located near you means we Fax: +49 (62 32) 53-88 99
MANN+HUMMEL OEM are always available to offer
quality. Since our customers you assistance. and name your field of appli-
operate in many varied fields, cation. We will then pass you
such as on to the appropriate sales
team.
• construction machines
• agricultural machines Information is also available
• compressors in the internet at:
• mechanical engineering www.mann-hummel.com
• engines and gear units E-Mail: if.info@mann-hummel.com
• commercial and customised
vehicles, etc.
MANN+HUMMEL has exten-

sive experience elaborating
individual concepts and solu-
tions for your special field of
application.
2
Contents
Company profile Page 2

Contents Page 3
Product overview Page 4
Europiclon® Page 9
NLG Page 23
NLG Pico Page 24
NLG Piclon Page 25
NLG DualSpin® Combination air cleaners Page 25
Piclon Page 39
Pico-E Page 49
Oil-bath air cleaners Page 57
Inline Piclon Page 63
Picolino Page 67
Picolight Page 75
Oil-wetted air cleaners Page 79
Vacuum air cleaners Page 83
Air cleaners for two-way ventilation Page 87
Silencer cleaners Page 87
Accessories Page 93
Brackets Page 95
Rain caps Page 98
Precleaners Page 100
Air connecting parts Page 104
Ejectors Page 112
Service switches/service indicators Page 114
Technical Appendix Page 119
Glossary Page 120
Filter configuration Page 122
Servicing and installation instructions Page 126
Conversion table Page 128
3
Product overview
NLG DualSpin® Combination air cleaners
Piclon
Filtration requirements/dust load
high
Europiclon®
Inline Piclon NLG Piclon
Pico-E
medium
Picolino NLG Pico
Picolight
Oil-wetted air cleaners

low
0 10 20 30 40 50
Metal filters Plastic filters Flow rate V̇ [m /min]

3
Europiclon® Page 9
Design Two-stage plastic air cleaner

Volumetric flow range 0.8 m3/min to 28 m3/min
Operating temperature Continuous: -40 °C to +80 °C
For short periods: +100 °C
Pre-separation Tangential inlet
Main element Star-pleated element, centre
tube in the housing, radial
seal, metal-free
Secondary element Synthetic fabric element with
centre tube, radial seal, metal-
free
Selection criteria Flexibility and economy with
longer service life
Typical applications Construction and agricultural
machines, mobile compressors
NLG Pico Page 24

Design Single-stage plastic air cleaner
Volumetric flow range 10 m3/min to 50 m3/min
Main element Star-pleated element with centre
tube, radial seal, metal-free
free
Selection criteria Low pressure drop and highly
economical with low dust loads
Typical applications Trucks, mobile cranes, buses,
stationary compressors, gen-
erators
4
Product overview
NLG Piclon Page 25

Pre-separation Vane to generate air spin
free
Selection criteria Highly economical with medium
dust loads
Typical applications Mobile compressors, mobile
cranes, construction site trucks,
construction and agricultural
machines
NLG DualSpin®
Combination air cleaners Page 25

Pre-separation External monocyclone with inte-
grated pressure regeneration
(DualSpin®)
free
Selection criteria Long service life with heavy
dust conditions
Typical applications Combine harvesters, field
choppers, harvesting machines,
construction and agricultural ma-
chines in very dusty conditions
5
Product overview
Piclon Page 39
Design Two-stage metal air cleaner
tube, axial seal, reinforced with
metal
centre tube, axial seal, rein-
forced with metal
Selection criteria Long service life with very
high mechanical stress on the
housing
Typical applications Construction and agricultural
machines, engine construction
Pico-E Page 49
Design Single-stage metal air cleaner

metal
forced with metal
Selection criteria Low pressure drop with very
high mechanical stress on the
housing
Typical applications Compressors, generators
Inline Piclon Page 63

metal
forced with metal
Selection criteria Linear air flow when fitting to
engine and medium dust loads
Typical applications General mechanical engineer-
ing and vehicle construction
6
Product overview
Picolino Page 67
Design Single-stage plastic air cleaner
Volumetric flow range 0.15 m3/min to 3.2 m3/min
Filter element Star-pleated element, radial
seal, metal-free
Typical applications Filters for two-way ventilation,
small engines, small piston
compressors, general me-
chanical engineering
Picolight Page 75
Design Single-stage air cleaner without

housing
Filter element Star-pleated element, radial
seal, metal-free
Typical applications Stationary compressors, gen-
erators, marine applications
Oil-wetted air cleaners Page 79

Design Single-stage air cleaner without
housing
Filter element Steel mesh wetted with oil,
radial seal
Typical applications Stationary compressors, gen-
erators, marine applications
Vacuum filters Page 83

Design Single-stage metal air cleaner
Filter element Star-pleated element with centre
metal
Typical applications Air and gas pipes with negative
pressure (vacuum pumps)
7
8
MANN+HUMMEL Europiclon®
Two-stage air cleaner – Modular system
9
Europiclon® : The flexible allrounder
The Europiclon® from

MANN+HUMMEL is charac-
These characteristics have medium to heavy dust loads. • easy element change with-
terised by its high dust

made the Europiclon® the These include construction out tools
capacity and low pressure

tried and tested air cleaner and agricultural machines, • highest operational reliabil-
drop.
for all machines and equip- mobile compressors and ity through elements with
ment used in conditions with harvesting machines. proven radial seal
Advantages at a glance:
• metal-free filter elements
are easily disposed of by
incineration and therefore
• long service life through are environmentally friendly
integrated pre-separation with inexpensive disposal
• highly economical through • easy adaptation to other
modular system equipment with a flexible
• extensive range of acces- bracket system
sories • patented filter elements
• corrosion free housing in
impact resistant plastic
Sectional view
pre-separation through
tangential inlet
secondary element filter element dust discharge
10
Filter elements
The Europiclon® elements are • reliable pleat stability

free of metal and therefore prevents pleats sticking
easily disposed of by inciner- together under demanding
ation. This enables inexpen- conditions
Secondary element
sive and environmentally
friendly disposal of the used
elements. • MANN+HUMMEL synthetic
Main element
fabric allows a high safety
margin with low pressure
• high dust capacity drop
through special • secure fit in housing pre-
MANN+HUMMEL vents unintentional removal
filter medium of the secondary element
• high reliability
through radial seal
on housing
Housing
The housing of the Depending on the air cleaner

Europiclon® is made of impact size, the housing can be turn-
resistant polypropylene and is ed in the axial direction to six
suitable for continuous use in different locking positions.
the temperature range - 40 °C This offers the designer up to
to +80 °C or for short periods 432 different fitting possibili-
up to +100 °C. ties for the air cleaner. In
The external polygon design addition, the wire clamps
of the housing is recognis- which lock the air cleaner
able in the picture. The housing can be placed in spe-
Europiclon® bracket, designed cial pockets on the cap to
especially for this structure, adapt to special installation
can be turned in increments conditions.
of 5° opposite to the housing.
11
Europiclon® 100 to 800
Dimensions and part numbers
h3
b2 d1 t
h4
b1 d2 d3
h2 h1
Fig. 1
Mirror image version of dirty air 1a 1b 1c
connection available on request Cover with snap fasteners
(just for 44 100 ...)
Part No. Fig. Nominal Replacement filter element Approx.

flow rate weight
[m3/min] [kg]
without with MANN-FILTER MANN-FILTER
44 100 92 910 44 100 92 911

secondary element secondary element main element secondary element
44 100 92 920 44 100 92 921 C 11 100 CF 100

1a
44 100 92 940 44 100 92 941

1b 1 – 3 0.9
45 200 92 910 45 200 92 911

1c
45 200 92 920 45 200 92 921 C 14 200 CF 200

2a
45 200 92 940 45 200 92 941

2b 2 – 4.5 1.7
45 300 92 910 45 300 92 911

2c
45 300 92 920 45 300 92 921 C 15 300 CF 300

2a
45 300 92 940 45 300 92 941

2b 3 – 6 2.1
45 400 92 910 45 400 92 911

2c
45 400 92 920 45 400 92 921 C 16 400 CF 400

2a
45 400 92 940 45 400 92 941

2b 4 – 8 3.0
45 500 92 910 45 500 92 911

2c
45 500 92 920 45 500 92 921 C 20 500 CF 500

2a
45 500 92 940 45 500 92 941

2b 6 – 12 3.8
45 600 92 910 45 600 92 911

2c
45 600 92 920 45 600 92 921 C 23 610 CF 610

2a
45 600 92 940 45 600 92 941

2b 7.5 – 15 5.0
45 700 92 940 45 700 92 941 C 25 710/3 * CF 710

2c
45 800 92 940 45 800 92 941 C 30 810/3 CF 810

2c 15 – 21 6.0
2c 18 – 28 9.0
* with spiral wound glue strip
12
h3
b2
d1 t
h4
b1 d2 d3
h2 h1
Fig. 2
Mirror image version of the dirty air 2a 2b 2c 2d
connection available on request Cover with wire clamps (for 45 200 ... to 45 800 ...)
Part No. Fig. Dimensions in mm (dimensions in inches)
without with b1 b2 d1 d2 d3 h1 h2 h3 h4 t
44 100 92 910 44 100 92 911

secondary element secondary element
44 100 92 920 44 100 92 921

1a
44 100 92 940 44 100 92 941

158 45 54 50 188 260 27 38 104 237
1b
45 200 92 910 45 200 92 911

(6.22) (1.77) (2.12) (1.97) (7.40) (10.24) (1.06) (1.50) (4.09) (9.39)
1c
45 200 92 920 45 200 92 921

2a
173 48 62 60 198 327 27 42 112 304
45 200 92 940 45 200 92 941
2b
(6.81) (1.89) (2.44) (2.36) (7.80) (12.87) (1.06) (1.65) (4.41) (11.97)
45 300 92 910 45 300 92 911
2c
45 300 92 920 45 300 92 921

2a
203 59 70 70 228 367 30 45 135 344
45 300 92 940 45 300 92 941
2b
(7.99) (2.32) (2.76) (2.76) (8.98) (14.45) (1.18) (1.77) (5.32) (13.54)
45 400 92 910 45 400 92 911
2c
45 400 92 920 45 400 92 921

2a
223 63 82 80 248 383 32 52 144 359
45 400 92 940 45 400 92 941
2b
(8.78) (2.48) (3.23) (3.15) (9.76) (15.08) (1.26) (2.05) (5.67) (14.13)
45 500 92 910 45 500 92 911
2c
45 500 92 920 45 500 92 921

2a
264 73 102 100 288 408 37 62 174 384
45 500 92 940 45 500 92 941
2b
(10.39) (2.87) (4.02) (3.94) (11.34) (16.06) (1.46) (2.44) (6.85) (15.12)
45 600 92 910 45 600 92 911
2c
45 600 92 920 45 600 92 921

2a
295 87 110 110 323 414 27 65 190 384
45 600 92 940 45 600 92 941
2b
(11.61) (3.43) (4.33) (4.33) (12.72) (16.30) (1.06) (2.56) (7.48) (15.12)
2c
45 700 92 940 45 700 92 941
325 92 132 130 353 548 32 76 212 500
2d
(12.80) (3.62) (5.20) (5.12) (13.90) (21.57) (1.26) (2.99) (8.35) (19.69)
45 800 92 940 45 800 92 941
390 114 150 150 418 598 32 85 241 550
2d
(15.35) (4.49) (5.91) (5.91) (16.46) (23.54) (1.26) (3.35) (9.49) (21.65)
13
Flow characteristics without secondary element ...
... for flow rates as per ISO 5011

50
30
.
0 ..
20
40
15
45
Flow resistance [mbar]
10
5
4
..
30 ..
80 ...
..
..
.
6 ...
3
45 0 ..
0.
45 0 0 .
45 00 .
0.
45 00
45 500
10
2
2
7
44
45
0.1
Volume flow V̇ [m3/min]

0.1 1 2 3 4 5 678 10 1520 30 40
... for dust capacity as per ISO 5011 with SAE coarse test dust
44 100 92 9.0 – 3.0 m3/min. 45 500 92 9.0 – 12.0 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
Dust capacity [g] Dust capacity [g]

0 200 400 600 800 1000 1200 1400 1600 1800 0 1000 2000 3000 4000 5000 6000 7000 8000
45 200 92 9.0 – 4.5 m3/min. 45 600 92 9.0 – 15.0 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 0 2000 4000 6000 8000 10000 12000
45 300 92 9.0 – 6.0 m3/min. 70 45 700 92 9.0 – 21.0 m /min.

80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 1000 2000 3000 4000 5000 6000 0 2000 4000 8000 12000 16000 20000
45 400 92 9.0 – 8.0 m3/min. 70 45 800 92 9.0 – 28.0 m /min.

80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 1000 2000 3000 4000 5000 6000 0 5000 10000 15000 20000 25000 30000
14
Flow characteristics with secondary element ...

50
30
20
15
10
4 5 0 ...
..
..
45 0 ...
60 ..
45 0 ...
.
..
5
0..
0.
0.
45 0 .
0.
40
20
70
80
50
4
30
10
45
45
45
3
44

1
1 2 3 4 5 6 7 8 10 1520 30 40
... for dust capacity as per ISO 5011 with SAE coarse test dust
70 44 100 92 9.1 – 3.0 m /min. 70 45 500 92 9.1 – 12.0 m /min.

80 80

3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 200 400 600 800 1000 1200 1400 1600 0 1000 2000 3000 4000 5000 6000 7000 8000
70 45 200 92 9.1 – 4.5 m /min. 70 45 600 92 9.1 – 15.0 m /min.

80 80
3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 0 2000 4000 6000 8000 10000 12000
70 45 300 92 9.1 – 6.0 m /min.

45 700 92 9.1 – 21.0 m3/min.
80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 1000 2000 3000 4000 5000 0 2000 4000 6000 8000 12000 16000
45 400 92 9.1 – 8.0 m3/min. 45 800 92 9.1 – 28.0 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Dust capacity [g]

0 0
Dust capacity [g]

0 1000 2000 3000 4000 5000 6000 0 5000 10000 15000 20000 25000 30000
15
Europiclon® 50
The new Europiclon® 50 from Advantages at a glance:

MANN+HUMMEL extends
the range of the successful • twelve-position clean air
Europiclon® line to engines outlet with integrated
and equipment with a power connection for service
rating up to 20 kW. indicator or switch
Along with the known advan- • clean air outlet available
tages of the Europiclon® line with straight pipe connec-
which include reliability, long tion or with a 90° elbow
service life and its robust, • new space-saving turn-lock
corrosion-free housing, the fastener and easy filter ele-
new Europiclon® 50 has a ment change without tools
number of additional features • especially low pressure
which offer important advan- drop also in operation with
tages for the designer and fitted secondary element
user. • cost-effective
Filter elements
The new filter elements for A plastic centre tube in the life of your machine. The
the Europiclon® 50 offer high housing provides good sup- secondary element of the new
performance and are cost- port for the element without Europiclon® 50 consists of a
effective. The radial seal negatively influencing the special synthetic fabric, a
used for the main element in withdrawal distance. plastic centre tube and a radi-
connection with the special al seal in PUR foam. The filter
pleat stabilisation enables a A secondary element protects surface area is approx. 45%
high separation efficiency of the engine during a filter ser- larger than comparable prod-
more than 99.95% and a vice or if the main element is ucts from the competition.
high dust capacity. A further damaged. It is an important This leads to minimal pres-
advantage is the patented component for comprehensive sure drop with an increase in
MANN+HUMMEL production engine protection, which en- the service life of the filter.
technology where the seal sures the maximum service
and the element end plates
are manufactured in one
process step using special
elastomers.
16
Bracket
The Europiclon® 50 bracket

offers flexibility during instal-
lation with 16 different avail-
able positions around its cir-
cumference and two possible
locking positions in the axial
direction.
The special polygon design
is matched to the air cleaner
housing and ensures that the
air cleaner fits securely in the
bracket.
Clean air outlet
270°
On the clean air side the new
Europiclon® 50 is equipped
with a twelve-position clean
air outlet. This port is availa-
ble in a straight pipe ver- 270° 270°
sion or with a 90° elbow.
As the hanging installation
position is not recommended
for the service switch,
MANN+HUMMEL offers the
90° elbow in two versions.
Before placing your order,
please check to see which
orientation is more appro-
priate for your installation
conditions.
17
Europiclon® 50
37 ø 45
(1.46) 165
(1.75)
(6.50)
83 M 10x1
(3.27)
/ T
O B E N OP
ø 45 ø 144
(1.75) (5.67)
OPEN
CLOSE
ø 124
(4.88)
55.3 199.8
(2.18) (7.87)
Fig. 4
Fig. 5
90° elbow Straight pipe 90° elbow

Fig. 1 Fig. 2 Fig. 3
Part No. Version Version Nominal Replacement filter element Approx.

without with Clean air Dust flow rate MANN-FILTER MANN-FILTER weight
secondary element secondary element outlet discharge [m3/min] main element secondary element [kg]
44 058 92 910 44 058 92 911
C 10 050 CF 50
44 058 92 920 44 058 92 921
1 5
0.8 – 2 0.7
44 050 92 910 44 050 92 911
1 4
C 10 050 CF 50
44 050 92 920 44 050 92 921
2 5
0.8 – 2 0.7
44 059 92 910 44 059 92 911
2 4
C 10 050 CF 50
44 059 92 920 44 059 92 921
3 5
0.8 – 2 0.7
3 4
18
Europiclon® 50
Flow characteristics ...
... for flow rates as per ISO 5011 with straight pipe ... for flow rates as per ISO 5011 with 90° elbow
50 50
40 40

30 30
20 20
10 EP 50 with SE
10
EP 50 with SE
EP 50 without SE EP 50 without SE
0 0
Volume flow V̇ [m /min] Volume flow V̇ [m /min]

0 1 2 3 0 1 2 3
3 3
... for dust capacity as per ISO 5011 with straight pipe ... for dust capacity as per ISO 5011 with 90° elbow
with secondary element ... with secondary element ...
Volume flow: 1.7 m3/min. Volume flow: 1.7 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
Dust capacity PTI coarse [g] Dust capacity PTI coarse [g]
0 200 400 600 800 1000 1200 1400 0 200 400 600 800 1000 1200
... for dust capacity as per ISO 5011 with straight pipe ... for dust capacity as per ISO 5011 with 90° elbow
without secondary element ... without secondary element ...
Volume flow: 1.7 m3/min. Volume flow: 1.7 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
0 200 400 600 800 1000 1200 1400 0 200 400 600 800 1000 1200 1400
19
Special versions
Europiclon® with dust collector (sizes 100 to 800)
The Europiclon® with a dust the surroundings. The func-

collector is especially suitable tionality of the pre-separation
for applications where the dust remains exactly the same.
discharge process should not The dust is separated reliably
dirty the immediate surround- into the dust collector and is
ings, e.g. as a requirement emptied manually from time
for production equipment. At to time. The timing of the ser-
the same time the service life vice intervals depends on the
advantages of a two-stage application conditions.
air cleaner are still valid. In
these conditions the cover of Your MANN+HUMMEL part-
the Europiclon® is fitted with ner will be happy to answer
a dust collector and sealed to any questions on this version.
Dimensions and air cleaner specifications identical to types

... 920/921, see page 13
h3
d1 t
h4
b1 d2 d3
h2 h1
Fig. 1 Cover with snap fasteners Fig. 2 Cover with wire clamps
(only 44 100 ...) (45 200 ... to 45 800 ...)
Part No. Fig. Nominal Replacement filter element

flow rate
[m3/min]
44 100 92 950 44 100 92 951 C 11 100 CF 100

45 200 92 950 45 200 92 951 C 14 200 CF 200

1 1 – 3
45 300 92 950 45 300 92 951 C 15 300 CF 300

2 2 – 4.5
45 400 92 950 45 400 92 951 C 16 400 CF 400

2 3 – 6
45 500 92 950 45 500 92 951 C 20 500 CF 500

2 4 – 8
45 600 92 950 45 600 92 951 C 23 610 CF 610

2 6 – 12
45 700 92 950 45 700 92 951 C 25 710 CF 710

2 7.5 – 15
45 800 92 950 45 800 92 951 C 30 810 CF 810

2 14 – 21
2 18 – 28
20
Special versions
Europiclon® for vacuum applications (sizes 100 to 600)
50 Specially modified filter types

40 are available for use with
vacuum applications.
30
Typical applications are vacu-

20
60
60
60
60
60
um lifting devices and other
60
29
29
29
29
29
29
negative pressure systems.

09
09
09
09
09
09
18
38
48
58
68
28
44
45
45
45
45
45
10
6
5
4
Volume flow V̇ [m /min]

1 2 3 4 5 6 7 8 9 10 15 20 30
3
Dimensions identical to types ... 920/921,

see page 13
h3
d1 t
h4
b1 d2 d3
h2 h1
Fig. 1 Cover with snap fastener Fig. 2 Cover with wire clamps
(only 44 180 ...) (45 280 ... to 45 680 ...)
Part No. Fig. Nominal Replacement filter element

flow rate
[m3/min]
without MANN-FILTER
44 180 92 960 C 11 100

secondary element main element
45 280 92 960 C 14 200

1 1 – 3
45 380 92 960 C 15 300

2 2 – 4.5
45 480 92 960 C 16 400

2 3 – 6
45 580 92 960 C 20 500

2 4 – 8
45 680 92 960 C 23 610

2 6 – 12
2 7.5 – 15
21
Europiclon® accessories
Bracket Rain cap Straight pipes 90° elbow

narrow version wide version design A * without connec- with connection without connec- with connection
Europiclon® 50 – 39 050 40 959 39 014 67 910 – – – –

(p. 95) (p. 95) (p. 98) tion (p. 105) (p. 105) tion (p. 104) (p. 104)
Europiclon® 100 39 100 40 989 39 100 40 999 39 020 67 910 39 100 27 999 39 100 27 979 39 100 25 999 39 100 25 979
Europiclon® 200 39 200 40 989 39 200 40 999 39 028 67 910 39 200 27 999 39 200 27 979 39 200 25 999 39 200 25 979
Europiclon® 300 39 300 40 989 39 300 40 999 39 040 67 910 39 300 27 999 39 300 27 979 39 300 25 999 39 300 25 979
Europiclon® 400 39 400 40 989 39 400 40 999 39 056 67 910 39 400 27 999 39 400 27 979 39 400 25 999 39 400 25 979
Europiclon® 500 39 500 40 989 39 500 40 999 39 080 67 910 39 500 27 999 39 500 27 979 39 500 25 999 39 500 25 979
Europiclon® 600 39 600 40 989 39 600 40 999 39 100 67 910 39 600 27 999 39 600 27 979 39 600 25 999 39 600 25 979
Europiclon® 700 39 700 40 989 39 700 40 999 39 160 67 910 39 700 27 999 39 700 27 979 39 700 25 999 39 700 25 979
Europiclon® 800 39 800 40 989 39 800 40 999 39 190 67 910 39 800 27 999 39 800 27 979 39 800 25 999 39 800 25 979
You will find the complete

range of accessories for our
air cleaners and service indi-
cators/service switches on
page 93.
Dust discharge valves
* Alternative design B possible
(see page 99) Part No. Name Suitable for
23 040 30 111 45 x00 92 920/921

39 000 40 391 45 x00 92 910/911
Diaphragm valve
39 000 40 661 Large dust discharge valve 44 100 92 940/941

Small dust discharge valve
39 000 40 102 Large dust discharge valve 45 x00 92 940/941
22
MANN+HUMMEL NLG
Modular air cleaner system
for a wide range of applications
23
NLG: Flexible – Robust – Economical
The new NLG line from

MANN+HUMMEL offers a
• corrosion-free and robust incineration and therefore variable connection posi-
flexible and economic so-

housing through use of are environmentally friendly tions
lution for many varied

plastic reinforced with fibre- with inexpensive disposal • quick first-fit on the vehicle
applications in the field

glass • problem-free adaptation to through threaded inserts
of intake air filtration.

• the Piclon version with inte- other equipment through • patented filter elements
grated dust pre-separation
can also be used with me-
dium to heavy dust loads
• as a combination air
• high flexibility through cleaner with DualSpin®
variable modular system precleaner also suitable
• economic air cleaner for very difficult dust con-
system through modular ditions due to its long
design service life
• easy element change • metal-free filter elements
without tools are easily disposed of by
NLG Pico
Single-stage air cleaners
The Pico is the single-stage

version of the NLG, i.e. clean air outlet
without integrated dust pre-
housing in plastic
separation. It is particularly
reinforced with
suitable for applications with fibre-glass
low dust loads where minimal
pressure drop in the air clean- dirty air connection
er is a special requirement.
These are, for example:

• commercial vehicles
(trucks)
Pico filter element
• buses
• mobile cranes secondary element
• compressors (optional)
• stationary engines
water discharge
• generators valve on the housing;
• marine applications not shown here
24
NLG Piclon
Two-stage air cleaners with integrated pre-separation
clean air outlet

The Piclon version is the The Pico and Piclon versions
housing in plastic two-stage version of the NLG both have identical housing
reinforced with
with integrated dust pre- and connection dimensions.
fibre-glass
separation and an efficiency Therefore the Piclon can re-
of more than 75%. It is partic- place the Pico if the use of a
dirty air connection ularly suitable for applications machine in a certain region
with medium to heavy dust requires a special version.
loads. In this situation changing the
integrated dust air cleaner does not require
precleaner These are, for example: making any changes to the
• construction and agricul- pipe connections or to the
Piclon filter element tural machines fixing of the air cleaner
• all typical Pico applications bracket.
with a requirement for
secondary element longer service life
available; not shown
here
dust discharge valve
NLG DualSpin® Combination air cleaners

Two-stage air cleaners with external pre-separation
The combination air cleaners You can configure the com-
consist of Pico versions of bination air cleaner exactly
the NLG air cleaner in size according to the service life
37 and the new DualSpin® you require and the air re-
precleaners specially devel- quirement of the machine.
oped for these air cleaners There are three housing
which have an efficiency of lengths available for the air
more than 90% with a low cleaner and two versions of
pressure drop. Due to its the precleaner for volume
long service and special ver- flows between 20 m3/min and
housing in plastic
sion of the precleaner, where 40 m3/min. reinforced with
clogging is almost unheard fibre-glass
of, the combination air clean-
Pico filter element
ers are suitable for use with
most applications in very
dusty conditions.
These include, for example:

• combine harvesters secondary element bracket
• field choppers
• special harvesting ma-
chines, e.g. for cotton,
sugar cane or peat
• construction and agricul-
tural machines in very
dusty conditions
clean air outlet
dust discharge
25
Modular system
The combination of housings the standard version of a

and elements allows selection certain machine, versions for
of a suitable solution from machines with higher dust
12 different basic variations. loads can be equipped with
Thus it is possible to adapt a longer housing and longer
the NLG to meet individual elements. With the same pipe
machine requirements of connections and bracket
different regions. Whereas, fixing you can match the ser-
for example, a NLG with vice life ideally to the respec-
short housing and short ele- tive conditions to achieve the
ments may be sufficient for most economical solution.
The largest and the smallest: NLG 37-42 and NLG 15-12
NLG Modular system

4 different air cleaner diameters ...
... with 3 different housing lengths ...
... result in 12 basic variations
NLG Group 15
NLG Group 21
NLG Group 28
DualSpin®
NLG Group 37
26
Filter elements
NLG Filter element NLG Secondary element
• high dust capacity through • MANN+HUMMEL synthetic

MANN+HUMMEL graded fabric for high separation
medium efficiency with low pressure
• robust design with plastic drop
centre tube • secure fit in housing with
• patented design screw fitting which further
• element protection due to protects the engine as
integrated handle prevents this prevents unintentional
damage during filter change removal of the secondary
element
• robust design with plastic
centre tube
DualSpin® Precleaner
MANN+HUMMEL has devel-

oped a precleaner especially
designed for the NLG air
cleaner. The DualSpin® is
suitable for use in very diffi-
cult operating conditions, such
as harvesting applications.
Advantages of the
DualSpin®
DualSpin® precleaner:
• high pre-separation effi-

ciency with low pressure
drop
• the housing is made from
special antistatic plastic
which is very suitable for
organic particles
• various distributor inserts
can be used to adapt the
pre-cyclone perfectly to
the air requirement of the
machine
• the polygon structure of
the housing exterior allows
use of the proven bracket
of the Europiclon® 700
(Part No. 39 700 40 999)
27
NLG Pico
h7 h7
h7
h6 h6 h6
4 x M10 4 x M10 4 x M10

b2 b2 b2
Part No. Fig. Filter Nominal Replacement filter element Weight

without with size flow rate MANN-FILTER MANN-FILTER [kg]
secondary element secondary element [m3/min] main element secondary element
44 513 85 901 44 513 85 950

44 513 85 902 44 513 85 951 C 23 513 CF 1240
1
44 513 85 900 44 513 85 952

2 NLG 15 – 12 10 – 18 3.3
44 632 85 905 44 632 85 951

3
44 632 85 906 44 632 85 952 C 23 632/1 CF 1250

1
44 632 85 900 44 632 85 950

2 NLG 15 – 15 10 – 18 3.6
44 750 85 903 44 750 85 951

3
44 750 85 904 44 750 85 950 C 23 750 CF 1260

1
44 750 85 901 44 750 85 952

2 NLG 15 – 18 10 – 18 4.3
44 742 85 905 44 742 85 950

3
44 742 85 906 44 742 85 952 C 25 740 CF 1420

1
44 742 85 904 44 742 85 953

2 NLG 21 – 18 12 – 24 4.3
44 860 85 908 44 860 85 952

3
44 860 85 909 44 860 85 953 C 25 860/2 CF 1430

1
44 860 85 900 44 860 85 951

2 NLG 21 – 21 12 – 24 4.6
44 860 85 911 44 860 85 954

3
44 860 85 912 44 860 85 950 C 25 990 CF 1440

1
44 860 85 904 44 860 85 955

2 NLG 21 – 24 12 – 24 5.1
44 920 85 926 44 920 85 950

3
44 920 85 927 44 920 85 955 C 27 1020 CF 1631

1
44 920 85 916 44 920 85 956

2 NLG 28 – 24 18 – 30 5.2
44 920 85 915 44 920 85 954

3
44 920 85 914 44 920 85 957 C 27 1170 CF 1640

1
44 920 85 904 44 920 85 952

2 NLG 28 – 28 18 – 30 5.6
44 920 85 928 44 920 85 958

3
44 920 85 924 44 920 85 951 C 27 1320 CF 1650

1
44 920 85 918 44 920 85 959

2 NLG 28 – 32 18 – 30 6.3
44 930 85 912 44 930 85 950

3
44 930 85 913 44 930 85 956 C 30 1330 CF 1820

1
44 930 85 902 44 930 85 957

2 NLG 37 – 32 25 – 45 6.4
44 930 85 908 44 930 85 958

3
44 930 85 909 44 930 85 959 C 30 1530 CF 1830

1
44 930 85 900 44 930 85 951

2 NLG 37 – 37 25 – 45 7.4
44 930 85 914 44 930 85 955

3
44 930 85 915 44 930 85 952 C 30 1730 CF 1840

1
44 930 85 901 44 930 85 954

2 NLG 37 – 42 25 – 45 7.9
3
28
NLG Pico
d2 h3
h5
h4
d4
h2 b1
d1
h1
d3
t1
t2
Dimensions in mm (dimensions in inches)

Filter
Group size d1 d2 d3 d4 b1 b2 h1 h2 h3 h4 h5 h6 h7 t1 t2
305 273
(12.01) (10.75)
15
NLG 15-12 360 328
130 110 299 285 140 200 228 33 120 91 153 182 230
NLG 15-15 (14.17) (12.91)
(5.12) (4.33) (11.77) (11.22) (5.51) (7.87) (8.98) (1.30) (4.72) (3.59) (6.02) (7.17) (9.06)
NLG 15-18 415 383
(16.34) (15.08)
365 332
(14.37) (13.07)
21
NLG 21-18 415 382
150 130 339 323 175 200 260 33 145.5 91 173 203 260
NLG 21-21 (16.34) (15.04)
(5.91) (5.12) (13.35) (12.72) (6.89) (7.87) (10.24) (1.30) (5.73) (3.59) (6.81) (7.99) (10.24)
NLG 21-24 465 432
(18.31) (17.01)
427 395
(16.81) (15.55)
28
NLG 28-24 480 448
180 150 365 349 210 200 295 33 163 91 185 215 296
NLG 28-28 (18.90) (17.64)
(7.09) (5.91) (14.37) (13.74) (8.27) (7.87) (11.61) (1.30) (6.42) (3.59) (7.28) (8.46) (11.65)
NLG 28-32 533 501
(20.98) (19.72)
498 465
(19.61) (18.31)
37
NLG 37-32 563 530
210 180 407 393 245 240 363 33 188 91 207 237 364
NLG 37-37 (22.17) (20.87)
(8.27) (7.09) (16.02) (15.47) (9.65) (9.45) (14.29) (1.30) (7.40) (3.59) (8.15) (9.33) (14.33)
NLG 37-42 628 595
(24.72) (23.43)
29
NLG Pico

50
40
30
20
15
10
5
4
3
2 NLG 15-15 NLG 28-28
NLG 21-21 NLG 37-37

1

1 2 3 4 5 6 7 8 10 15 20 30 40 5060 100
... for dust capacity as per ISO 5011 ... for dust capacity as per ISO 5011
80 80
70 70
60 60
50 50
40 40
30 30
NLG 15-12 NLG 21-18
20 NLG 15-15
20 NLG 21-21
10 NLG 15-18 10 NLG 21-24

Volume flow: 15 m3/min Volume flow: 21 m3/min
0 0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 0 1000 2000 3000 4000 5000 6000
80 80
70 70
60 60
50 50
40 40
30 30
NLG 28-24 NLG 37-32
20 20 NLG 37-37
NLG 28-28
10 NLG 28-32 10 NLG 37-42

0 0
0 1000 2000 3000 4000 5000 6000 7000 0 1000 2000 3000 4000 5000 6000 7000 8000 9000
30
NLG Pico

50
40
30
20
15
10
5
4
3
2 NLG 15-15 NLG 28-28
NLG 21-21 NLG 37-37

1

1 2 3 4 5 6 7 8 10 15 20 30 40 5060 70
80 80
70 70
60 60
50 50
40 40
30 30
NLG 15-12 NLG 21-18
20 NLG 15-15
20 NLG 21-21
10 NLG 15-18 10 NLG 21-24

0 0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
80 80
70 70
60 60
50 50
40 40
30 30
NLG 28-24 NLG 37-32
20 20 NLG 37-37
NLG 28-28
10 NLG 28-32 10 NLG 37-42

0 0
0 1000 2000 3000 4000 5000 6000 7000 0 1000 2000 3000 4000 5000 6000 7000 8000 9000
31
NLG Piclon
h7 h7
h7
h6 h6 h6
4 x M10 4 x M10 4 x M10

b2 b2 b2
Part No. Fig. Filter Nominal Replacement filter element Weight

without with size flow rate MANN-FILTER MANN-FILTER [kg]
secondary element secondary element [m3/min] main element secondary element
44 526 92 900 44 526 92 951

44 526 92 901 44 526 92 952 C 22 526 CF 1250
1
44 526 92 902 44 526 92 950

2 NLG 15 – 15 10 – 15 3.6
44 625 92 901 44 625 92 951

3
44 625 92 902 44 625 92 952 C 22 625 CF 1260

1
44 625 92 900 44 625 92 950

2 NLG 15 – 18 10 – 15 4.3
44 722 92 905 44 722 92 954

3
44 722 92 906 44 722 92 953 C 24 745/1 CF 1430

1
44 722 92 904 44 722 92 950

2 NLG 21 – 21 15 – 21 4.6
44 722 92 907 44 722 92 956

3
44 722 92 908 44 722 92 957 C 24 820 CF 1440

1
44 722 92 903 44 722 92 951

2 NLG 21 – 24 15 – 21 5.1
44 920 92 906 44 920 92 956

3
44 920 92 907 44 920 92 954 C 26 980 CF 1640

1
44 920 92 902 44 920 92 950

2 NLG 28 – 28 20 – 28 5.6
44 920 92 908 44 920 92 957

3
44 920 92 909 44 920 92 958 C 26 1100 CF 1650

1
44 920 92 903 44 920 92 951

2 NLG 28 – 32 20 – 28 6.3
44 930 92 902 44 930 92 950

3
44 930 92 903 44 930 92 953 C 28 1275 CF 1830

1
44 930 92 900 44 930 92 951

2 NLG 37 – 37 25 – 40 7.4
44 930 92 904 44 930 92 954

3
44 930 92 905 44 930 92 955 C 28 1440 CF 1840

1
44 930 92 901 44 930 92 952

2 NLG 37 – 42 25 – 40 7.9
3
32
NLG Piclon
d2 h3
h5
h4
d4
h2
b1
d1
h1
d3
t1
t2
Dimensions in mm (dimensions in inches)

Filter
Group size d1 d2 d3 d4 b1 b2 h1 h2 h3 h4 h5 h6 h7 t1 t2
360 328
15
NLG 15-15 130 110 299 285 140 200 (14.17) 228 33 120 91 153 182 230 (12.91)
NLG 15-18 (5.12) (4.33) (11.77) (11.22) (5.51) (7.87) 415 (8.98) (1.30) (4.72) (3.59) (6.02) (7.17) (9.06) 383
(16.34) (15.08)
415 382
21
NLG 21-21 150 130 339 323 175 200 (16.34) 260 33 145,5 91 173 203 260 (15.04)
NLG 21-24 (5.91) (5.12) (13.35) (12.72) (6.89) (7.87) 465 (10.24) (1.30) (5.73) (3.59) (6.81) (7.99) (10.24) 432
(18.31) (17.01)
480 448
28
NLG 28-28 180 150 365 349 210 200 (18.90) 295 33 163 91 185 215 296 (17.64)
NLG 28-32 (7.09) (5.91) (14.37) (13.74) (8.27) (7.87) 533 (11.61) (1.30) (6.42) (3.59) (7.28) (8.46) (11.65) 501
(20.98) (19.72)
563 530
37
NLG 37-37 210 180 407 393 245 240 (22.17) 363 33 188 91 207 237 364 (20.87)
NLG 37-42 (8.27) (7.09) (16.02) (15.47) (9.65) (9.45) 628 (14.29) (1.30) (7.40) (3.59) (8.15) (9.33) (14.33) 595
(24.72) (23.43)
33
NLG Piclon

50
40
30
20
15
10
5
4
3
2 NLG 15-15 NLG 28-28
NLG 21-21 NLG 37-37

1

1 2 3 4 5 6 7 8 10 15 20 30 40 50 60
80 80
70 70
60 60
50 50
40 40
30 30
20 NLG 15-15
20 NLG 21-21
10 NLG 15-18 10 NLG 21-24

0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 0 2000 4000 6000 8000 10000 12000
80 80
70 70
60 60
50 50
40 40
30 30
20 NLG 28-28 20 NLG 37-37
10 NLG 28-32 10 NLG 37-42

0 0
0 2000 4000 6000 8000 10000 12000 14000 0 2000 4000 6000 8000 10000 12000 1400016000 18000
34
NLG Piclon

50
40
30
20
15
10
5
4
3
2 NLG 15-15 NLG 28-28
NLG 21-21 NLG 37-37

1

1 2 3 4 5 6 7 8 10 15 20 30 40 50
80 80
70 70
60 60
50 50
40 40
30 30
20 NLG 15-15
20 NLG 21-21
10 NLG 15-18 10 NLG 21-24

0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
80 80
70 70
60 60
50 50
40 40
30 30
20 NLG 28-28 20 NLG 37-37
10 NLG 28-32 10 NLG 37-42

0 0
0 2000 4000 6000 8000 10000 12000 14000 0 2000 4000 6000 8000 10000 12000 14000 16000
35
NLG Combination air cleaners
ø 332 ø 332
(13.07) (13.07)
247
(9.72)
508 508
(20.00) (20.00)
ø 250
(9.84)
38,5 38.5
(1.52) (1.52)
54
ø 250 ø 250 81.5
3)
.1
(9.84) 263 (3.21)
(9.84)
(2
(10.35)
Fig. 1
Further dimensions are
listed on page 39 Fig. 2 Fig. 3
NLG Pico to be used with DualSpin®
Part No. Fig. Filter Replacement filter element

with size MANN-FILTER MANN-FILTER
secondary element main element secondary element
44 930 85 953 C 30 1530 CF 1830

44 930 85 960 C 30 1730 CF 1840
1 NLG 37 – 37
1 NLG 37 – 42
DualSpin® precleaners (Fig. 2 and 3)
Part No. Part No. Nominal

without dust discharge valve with dust discharge valve flow rate
(Fig. 2) (Fig. 3) [m3/min]
48 025 75 900 48 025 75 910
48 037 75 910 48 037 75 920
18 – 25
25 – 40
36
NLG Combination air cleaners
50
40
30
20
10
NLG 37 + DualSpin® 25
NLG 37 + DualSpin® 37
0

0 10 20 30 40 50 60
Precleaner: DualSpin® 25 Precleaner: DualSpin® 25
80 80
70 70
60 60
50 50
40 40
30 30
20 NLG 37-37 20 NLG 37-37

NLG 37-42 NLG 37-42
10 Volume flow: 25 m3/min 10 Volume flow: 25 m3/min
Scavenging: none Scavenging: 10%
0 0
0 5000 10000 15000 20000 25000 30000 35000 40000 45000 0 10000 20000 30000 40000 50000 60000
Precleaner: DualSpin® 37 Precleaner: DualSpin® 37
80 80
70 70
60 60
50 50
40 40
30 30
NLG 37-37 NLG 37-37
20 20
NLG 37-42 NLG 37-42
10 Volume flow: 37 m3/min 10 Volume flow: 37 m3/min
Scavenging: none Scavenging: 10%
0 0
0 5000 10000 15000 20000 25000 30000 0 5000 10000 15000 20000 25000 30000 35000 40000
37
NLG Accessories
Rain cap Straight pipe connection 90° elbow

design A * without connection with connection without connection with connection
NLG Group 15 39 160 67 910 39 600 27 999 39 600 27 979 39 600 25 999 39 600 25 979
(p. 98) (p. 105) (p. 105) (p. 104) (p. 104)
NLG Group 21 39 190 67 910 39 700 27 999 39 700 27 979 39 700 25 999 39 700 25 979
NLG Group 28 39 220 67 910 39 800 27 999 39 800 27 979 39 800 25 999 39 800 25 979
NLG Group 37 39 320 67 210 39 930 27 999 39 930 27 979 39 930 25 999 39 930 25 979

cator/service switches on
page 93.
Dust discharge valves
* Alternative design B possible
(see page 99) Part No. Name Suitable for
39 000 40 661 NLG Piclon

Large dust discharge
23 040 30 121 NLG Pico

valve
Water discharge valve
39 000 40 671 DualSpin®

Large dust discharge
valve
38
MANN+HUMMEL Piclon
High performance two-stage air cleaner
with robust metal housing
39
Piclon: Two-stage air cleaner with metal housing
The Piclon line from Advantages at a glance:

MANN+HUMMEL, with its
The air cleaners are particu- in construction and agricul-
proven two-stage air clean-

larly robust, have very good tural machines. But you will
ers, has long been estab-

filtration characteristics and also find these filters at work • especially robust metal
lished in our range of air

are excellently suited for use in quarries, cement plants design
cleaners.
in very dusty conditions with and mines. They are also • long filter service life with
high mechanical loads, e.g. used in applications which low pressure drop
specify a flame-resistant • particularly robust filter
housing. elements with centre tubes
in metal
• different versions available
for the dust discharge
• secondary element avail-
able as optional extra
Sectional view
pre-separation through
vane
secondary element filter element dust collector

optional
(not shown here)
40
Filter elements
Filter element Secondary element

special MANN+HUMMEL fabric for a high safety
filter medium margin with low pressure
• reliable pleat stabilisation drop
prevents pleats sticking • secure fit in housing through
together under unfavour- tie-rod and fastening nut
able conditions prevent unintentional
• an axial tie-rod firmly removal of the secondary
welded into the housing element
and a fastening nut hold • secondary element avail-
the element securely in able as an optional extra
the sealed position
Versions
The Piclon is available in
the following versions:
• with dust collector, last digit

of the part no. is .. .04
• with a small dust discharge

valve for strongly pulsating
intake air, last digit of the
part no. is .. .14
• with large dust discharge

valve for non-pulsating or
weak-pulsating intake air,
last digit of the part no.
is .. .44
41
Piclon
h4
t d1
d4 d3 d2
33.5
(1.32) M 10x1 Connection for
service indicator/service switch
h2
h1 h3
Fig. 1
Dust collector with toggle clip on request
Piclon with dust collector
Part No. Nominal Replacement filter element Approx.

flow rate 1) weight 2)
[m3/min] [kg]
45 043 92 304 – –
– C 1043/1
45 043 92 314
45 076 92 304 –
2 1.4
C 1176/3 –
45 076 92 314 –
45 114 92 304 45 114 92 404
3 2.0
45 114 92 314 45 114 92 414 C 13 114/4 CF 600

45 114 92 344 45 114 92 444
4.5 3.1
45 165 92 304 45 165 92 404

45 165 92 314 45 165 92 414 C 15 165/3 CF 700
45 165 92 344 45 165 92 444
6 4.5
45 225 92 304 45 225 92 404

45 225 92 444 C 17 225/3 CF 800
45 225 92 344
45 325 92 304 45 325 92 404
8 5.4
45 325 92 344 45 325 92 444 C 20 325/2 CF 1000

45 440 92 304 45 440 92 404
12 7.2
45 440 92 444 C 23 440/1 CF 1200

45 440 92 344
45 650 92 304 45 650 92 404
15 9.4
C 24 650/1 CF 1300
45 650 92 344 45 650 92 444
45 880 92 304 45 880 92 404
21 13.2
C 30 850/2 CF 1600
45 880 92 344 45 880 92 444
45 920 92 404
28
45 920 92 304
17.5
C 33 920/3 CF 2100
45 920 92 344 45 920 92 444
–
40 26.0
44 940 92 104 60 C 45 3265 – 46.0
1) The nominal flow rate relates to a flow resistance [∆p] of approx. 20 mbar (2 kPa) and for air cleaners with a secondary element to approx. 30 mbar (3 kPa).
2) Weight valid for the versions with last digit... 304, ... 314, ... 344.
42
Piclon
rotatable rotatable
valve valve
h2
h2
Fig. 2 Fig. 3
Piclon with large dust Piclon with small dust
discharge valve discharge valve
Part No. Fig. Dimensions in mm (dimensions in inches)

without with
secondary element secondary element b d1 d2 d3 d4 h1 h2 h3 h4 t 1)
45 043 92 304 –
45 043 92 314 –
1 90 42 40 120 137 233 172 70 35 190
45 076 92 304 –
3 (3.54) (1.65) (1.57) (4.72) (5.39) (9.17) (6.77) (2.76) (1.38) (7.48)
45 076 92 314 –
1 105 54 50 140 157 300 224 70 45 250
45 114 92 304 45 114 92 404

3 (4.13) (2.13) (1.97) (5.51) (6.18) (11.81) (8.82) (2.76) (1.77) (9.84)
45 114 92 314 45 114 92 414

1
120 62 60 165 182 360 291 70 50 305
45 114 92 344 45 114 92 444
3
(4.72) (2.44) (2.36) (6.50) (7.17) (14.17) (11.46) (2.76) (1.97) (12.01)
45 165 92 304 45 165 92 404
2
45 165 92 314 45 165 92 414

1
140 68 70 195 212 416 335 80 55 350
45 165 92 344 45 165 92 444
3
(5.51) (2.68) (2.76) (7.68) (8.35) (16.38) (13.19) (3.15) (2.17) (13.78)
45 225 92 304 45 225 92 404
2
45 225 92 344 45 225 92 444

1 155 82 80 215 232 442 350 80 65 365
45 325 92 304 45 325 92 404

2 (6.10) (3.23) (3.15) (8.47) (9.13) (17.40) (13.78) (3.15) (2.56) (14.37)
45 325 92 344 45 325 92 444

1 180 102 100 255 272 476 375 90 75 390
45 440 92 304 45 440 92 404

2 (7.09) (4.02) (3.94) (10.04) (10.71) (18.74) (14.76) (3.54) (2.95) (15.35)
45 440 92 344 45 440 92 444

1 205 110 110 290 312 495 380 100 80 405
45 650 92 304 45 650 92 404

2 (8.07) (4.33) (4.33) (11.42) (12.28) (19.49) (14.96) (3.94) (3.15) (15.94)
45 650 92 344 45 650 92 444

1 230 132 130 320 342 610 496 105 95 515
45 880 92 304 45 880 92 404

2 (9.06) (5.20) (5.12) (12.60) (13.46) (24.02) (19.53) (4.13) (3.74) (20.28)
45 880 92 344 45 880 92 444

1 280 150 150 385 407 597 474 105 102 495
45 920 92 304 2) 45 920 92 404 2)

2 (11.02) (5.91) (5.91) (15.16) (16.02) (23.50) (18.66) (4.13) (4.02) (19.49)
45 920 92 344 45 920 92 444

1 305 210 200 420 442 760 615 105 132 635
2 (12.01) (8.27) (7.87) (16.54) (17.40) (29.92) (24.21) (4.13) (5.20) (25.00)
44 940 92 104 –
380 240 250 540 572 760 615 105 150 630
1
(14.96) (9.45) (9.84) (21.26) (22.52) (29.92) (24.21) (4.13) (5.91) (24.80)
1) Removal height of the filter elements.
2) Dust collector only with toggle clip.
43
Piclon
50
40
30
...
20
3
04
15
...
16 .
2 2 ..
...
44 ..
...
88 ..
...
.
..
10 0 ..
.
45 5 .
.
45
4
5
5
0
0
07
11
32
65
2
10
0 45 9
4
45
45
45
45
45
45
45
92
5
94
4 44
3

1 2 3 4 5 6 7 8 10 15 20 30 40 50 60 100
... ... for dust capacity as per ISO 5011

with SAE coarse test dust
45 043 ... – 2 m3/min. 70 45 165 ... – 6 m /min.

80 80 3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 100 200 300 400 500 600 700 800 900 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
70 45 076 ... – 3 m /min. 70 45 225 ... – 8 m /min.

80 80 3
3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 200 400 600 800 1000 1200 1400 1600 1800 0 1000 2000 3000 4000 5000 6000
70 45 114 ... – 4.5 m /min. 70 45 325 ... – 12 m /min.

80 3
80 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
44
Piclon

70 45 440 ... – 15 m /min. 45 920 ... – 40 m3/min.

80 3
80
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 2000 4000 6000 8000 10000 12000 14000 0 5000 10000 15000 20000 25000 30000 35000
45 650 ... – 21 m3/min. 70 44 940 92 104 – 60 m /min.

80
80 3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 2000 4000 6000 8000 12000 16000 20000 0 5000 10000 15000 20000 25000 30000 35000 40000
45 880 ... – 28 m3/min.

80
70
60
50
40
30
20
10
0
Dust capacity [g]

0 5000 10000 15000 20000 25000
45
Piclon
50
40
30
20
... ... ... ...
...
...
88 .
...
45 0 ..
15 4 65 5 5
0
0
0
1 2 2
44
65
92
1 1 2 3
45 45 45 45 45
45
45
10
5
4
3
2

1 2 3 4 5 6 7 8 10 15 20 30 40 50 60

70 45 114 ... – 4.5 m /min. 70 45 225 ... – 8 m /min.

80 3
80 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000 5000
45 165 ... – 6 m3/min. 70 45 325 ... – 12 m /min.

80 80 3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 0 1000 2000 3000 4000 5000 6000 7000 8000 9000
46
Piclon

70 45 440 ... – 15 m /min. 70 45 880 ... – 28 m /min.

80 3
80 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 2000 4000 6000 8000 10000 12000 0 4000 8000 12000 16000 18000
45 650 ... – 21 m3/min. 45 920 ... – 40 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 2000 4000 6000 8000 10000 12000 14000 16000 18000 0 5000 10000 15000 20000 25000 30000
47
Piclon Accessories
Bracket Rain cap Straight connection pipes 90° elbow

design B * connection for service indicator/service connection for service indicator/service
Piclon 45 043 ... 39 014 38 990 39 014 67 900 39 000 27 203 –

(p. 96) (p. 99) switch integrated in housing (p. 105) switch integrated in housing (p. 104)
Piclon 45 076 ... 39 076 38 970 39 020 67 900 39 100 27 999 39 100 25 999
Piclon 45 114 ... 39 114 38 970 39 028 67 900 39 200 27 999 39 200 25 999
Piclon 45 165 ... 39 165 38 970 39 040 67 900 39 300 27 999 39 300 25 999
Piclon 45 225 ... 39 225 38 970 39 056 67 900 39 400 27 999 39 400 25 999
Piclon 45 325 ... 39 325 38 970 39 080 67 900 39 500 27 999 39 500 25 999
Piclon 45 440 ... 39 440 38 970 39 100 67 020 39 600 27 999 39 600 25 999
Piclon 45 650 ... 39 120 38 980 39 160 67 020 39 700 27 999 39 700 25 999
Piclon 45 880 ... 39 880 38 990 45 880 67 100 39 800 27 999 39 800 25 999
Piclon 45 920 ... 45 920 38 990 39 320 67 100 39 000 27 345 39 000 25 270
Piclon 44 940 ... 44 940 38 991 39 440 67 100 – –

cators/switches on page 93.
* Alternative design A possible Dust discharge valves

(see page 98)
Part No. Name Suitable for
39 000 40 391 Small dust discharge valve ... 314 + ... 414
39 000 40 661 Large dust discharge valve ... 344 + ... 444
48
MANN+HUMMEL Pico-E
High performance single-stage air cleaner
with very robust metal housing
49
Pico-E: Single-stage air cleaner with metal housing
The Pico-E line from Advantages at a glance:

MANN+HUMMEL, with its
marine applications and other
proven single-stage air

applications where a low
cleaners, has long been

pressure drop, particularly • very robust metal design
established in our range

high mechanical stability, or • long filter service life with
of air cleaners.
a flame-resistant housing are low pressure drop
required. • especially robust filter ele-
ments with centre tubes in
The air cleaners are particu- metal
larly robust and are charac- • secondary element avail-
terised by excellent filtration able as optional extra
performance. They are very
suitable for use in conditions
with low to medium dust loads
and for applications with high
mechanical loads such as
with stationary engines, loco-
motives, fire-fighting vehicles,
Sectional view
eccentric arrangement secondary element optional filter element

of filter element (not shown here)
50
Filter elements

prevents pleats sticking • secure fit in housing through
together under unfavour- tie-rod and fastening nut
able conditions prevent unintentional remov-
• an axial tie-rod firmly weld- al of the secondary element
ed into the housing and • secondary element availa-
a fastening nut hold the ble as option from air
element securely in the cleaner size 44 114 …
sealed position.
The exceptionally low pres-

sure drop of the Pico-E is
made possible through the
enlarged dirty air connection
and eccentric arrangement
of the filter element in the
housing.
51
Pico-E
h3
d1
33.5
(1.32)
e1
d2 d4
d3 e2
h2 h1 t Connection for service indi-

cation equipment (M10 x 1)
Fig. 1
Part No. Fig. Nominal Replacement filter element Approx.

without with flow rate 1) MANN-FILTER MANN-FILTER weight 2)
secondary element secondary element [m3/min] main element secondary element [kg]
44 076 75 204 – C 1176/3 –
44 114 75 204 – C 13 114/4 –
1 3 1.8
44 165 75 204 44 165 75 304 C 15 165/3 CF 700

1 4.5 2.6
44 225 75 204 – C 17 225/3 –

1 6 3.9
44 325 75 204 44 325 75 304 C 20 325/2 CF 1000

1 8 4.7
44 440 75 204 44 440 75 304 C 23 440/1 CF 1200

1 12 6.8
44 650 75 204 44 650 75 304 C 24 650/1 CF 1300

1 15 8.5
44 880 75 204 44 880 75 304 C 30 850/2 CF 1600

1 21 12
44 920 75 204 44 920 75 304 C 33 920/3 CF 2100

1 28 15
45 950 75 104 – C 45 4444 –

1 40 20
2 60 57
1) The nominal flow rate relates to a flow resistance [∆p] ] of approx. 15 mbar (1.5 kPa), for air cleaners with secondary element up to approx. 22 mbar (2.2 kPa).
2) Weight valid for versions with last digits ... 204.
52
Pico-E
h3
d1
e1
d2 d4
d3 e2
h2 h1 t
Fig. 2
Part No. Dimensions in mm (dimensions in inches)

without with
secondary element secondary element d1 d2 d3 d4 e1 e2 h1 h2 h3 t 1)
44 076 75 204 –
62 50 130 148 110 5 235 70 70 235
(2.44) (1.97) (5.12) (5.83) (4.33) (0.20) (9.25) (2.76) (2.76) (9.25)
44 114 75 204 –
68 60 150 168 125 6 303 70 75 300
(2.68) (2.36) (5.91) (6.61) (4.92) (0.24) (11.93) (2.76) (2.95) (11.81)
44 165 75 204 44 165 75 304

82 70 170 188 140 6 345 80 85 345
(3.23) (2.76) (6.69) (7.40) (5.51) (0.24) (13.58) (3.15) (3.35) (13.58)
44 225 75 204 –
102 80 190 208 155 7 360 80 95 355
(4.02) (3.15) (7.48) (8.19) (6.10) (0.28) (14.17) (3.15) (3.74) (13.98)
44 325 75 204 44 325 75 304

110 100 240 258 185 16 385 90 105 385
(4.33) (3.94) (9.45) (10.16) (7.28) (0.63) (15.16) (3.54) (4.13) (15.16)
44 440 75 204 44 440 75 304

132 110 270 288 210 16 400 100 115 390
(5.20) (4.33) (10.63) (11.34) (8.27) (0.63) (15.75) (3.94) (4.53) (15.35)
44 650 75 204 44 650 75 304

150 130 290 308 230 16 505 105 125 500
(5.91) (5.12) (11.42) (12.13) (9.06) (0.63) (19.88) (4.13) (4.92) (19.69)
44 880 75 204 44 880 75 304

180 150 345 363 265 16 490 105 142 485
(7.09) (5.91) (13.58) (14.29) (10.43) (0.63) (19.29) (4.13) (5.59) (19.09)
44 920 75 204 44 920 75 304

210 200 370 388 290 16 635 105 160 615
(8.27) (7.87) (14.57) (15.28) (11.42) (0.63) (25.00) (4.13) (6.30) (24.21)
45 950 75 104 –
315 300 610 642 445 850 120 185 630
–
(12.40) (11.81) (24.02) (25.28) (17.52) (33.46) (4.72) (7.28) (24.80)
1) Removal height of the filter elements
53
Pico-E
70 44 325 ... – 12 m /min.

50 80

3
40
30 60
50
20
40
44 14 ...
44 5 ...
..
.
65 .
44 0 ...
..
...
44 6 ...
44 5 ..
44 40 ..
15
5.
0.
30
20
04
16
22
32
88
07
1
9
20
51
10
44
4
44
10
4
07 0
Dust capacity [g]

95
0 500 1000 1500 2000 2500
5
45
44 440 ... – 15 m3/min.

4
3 80

70
2
60
50
1 40

1 2 3 4 5 6 7 8 10 15 20 30 4050 100 30
20
... for dust capacity as per ISO 5011

10
0
Dust capacity [g]

0 500 1000 1500 2000 2500 3000 3500
70 44 076 ... – 3 m /min. 44 650 ... – 21 m3/min.

80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 50 100 150 200 250 300 350 400 0 1000 2000 3000 4000 5000 6000
44 114 ... – 4.5 m3/min. 44 880 ... – 28 m3/min.

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 100 200 300 400 500 600 700 800 0 1000 2000 3000 4000 5000 6000 7000
44 165 ... – 6 m3/min. 70 44 920 ... – 40 m /min.

80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 200 400 600 800 1000 1200 1400 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
70 44 225 ... – 8 m /min. 70 45 950 75 104 – 60 m /min.

80 80
3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 200 400 600 800 1000 1200 1400 1600 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Versions for volume flows below 4.5 m3/min available on request.

54
Pico-E
50
40
30
44 25 ...
65 .
44 0 ...
..
..
..
44 40 ..
20
0.
0.
5.
15
88
92
16
3
4
44
44
44
10
5
4
3
2

1 2 3 4 5 6 78 10 15 20 30 40 50 100
... for dust capacity as per ISO 5011

70 44 165 ... – 6 m /min. 70 44 650 ... – 21 m /min.

80 80
3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 200 400 600 800 1000 1200 1400 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
70 44 325 ... – 12 m /min. 70 44 880 ... – 28 m /min.

80 80
3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 0 1000 2000 3000 4000 5000 6000
44 440 ... – 15 m3/min. 70 44 920 ... – 40 m /min.

80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 3500 0 1000 2000 3000 4000 5000 6000 7000 8000 9000
55
Pico-E Accessories
Bracket Rain cap Straight pipes 90° elbow

design B * connection for service indicator/service connection for service indicator/service
Pico-E 44 076 ... 45 076 38 980 39 028 67 900 39 100 27 999 39 100 25 999
(p. 97) (p. 99) switch integrated in housing (p. 105) switch integrated in housing (p. 104)
Pico-E 44 114 ... 45 114 38 990 39 040 67 900 39 200 27 999 39 200 25 999
Pico-E 44 165 ... 45 165 38 980 39 056 67 900 39 300 27 999 39 300 25 999
Pico-E 44 225 ... 45 225 38 990 39 080 67 900 39 400 27 999 39 400 25 999
Pico-E 44 325 ... 39 056 38 980 39 100 67 020 39 500 27 999 39 500 25 999
Pico-E 44 440 ... 45 440 38 990 39 160 67 020 39 600 27 999 39 600 25 999
Pico-E 44 650 ... 39 440 38 990 45 880 67 100 39 700 27 999 39 700 25 999
Pico-E 44 880 ... 39 880 38 940 39 220 67 100 39 800 27 999 39 800 25 999
Pico-E 44 920 ... 45 880 38 990 39 320 67 100 39 000 27 345 39 000 25 270
Pico-E 45 950 ... 45 940 38 841 39 640 67 100 – –

* Alternative design A possible

(see page 98)
56
MANN+HUMMEL Oil-bath air cleaner
Single-stage air cleaner without spare parts
57
Oil-bath air cleaner: Servicing without spare parts
The proven oil-bath air Advantages at a glance:

cleaners from
Servicing can be made with- supplies. It is therefore often
MANN+HUMMEL are
out spare parts using engine used in machines and ve-
suitable for light to medium

oil available on site and clean- hicles which have to operate • very robust metal design
dust conditions and have

ing can be carried out with reliably in remote regions • servicing without spare
long been established in

Diesel fuel. This makes the where a supply of spare parts
our range of air cleaners.

oil-bath cleaner practically parts is not always guaran- • volumetric flow rates
independent of service teed. between 1.4 m3/min and
19 m3/min are covered
• different versions; available
with integrated mounting
flange
Sectional view
Design and principle of

operation
Intake air is routed via the oil

bath. There the coarse par-
dirty air inlet clean air outlet ticles are removed from the
air and the air is rerouted
upwards. As the air streams
upwards, oil from the oil bath
wets the filter packing and
the dirt in the intake air is
deposited there. The oil flows
back to the bath where the
dirt settles.
The oil bath achieves a maxi-

filter insert mum separation efficiency of
approx. 98.5% and is there-
fore not as efficient as the
filtration performance of a
modern dry air cleaner
(> 99.95%).
oil reservoir
58
Servicing
A correctly dimensioned oil- environmental regulations.

bath cleaner will not lose oil Then the sludge is removed
when in operation. The ser- from the oil reservoir and the
vicing of the oil-bath cleaner metal filter insert is taken out.
should be carried out at the This is cleaned with Diesel or
latest when the deposited dirt with a pressure washer. Then
has reached half the height the oil reservoir is re-filled
of the oil level or if the oil has with fresh standard engine oil
become thick. To service the up to the marking and placed
air cleaner the oil reservoir is in the housing together with
first removed and the oil is the insert.
disposed of according to the
Dimensioning and installation
When configuring the size, If the oil-bath air cleaner is

care should be taken that the specified to be too small, or
nominal flow rate of the air if the oil level is too high, then
cleaner is as close as possi- oil containing dirt may be
ble to, but not more than, the drawn through to the clean
maximum air requirement of side, resulting in premature
the engine. If an oil-bath engine wear. When oil-bath
air cleaner is specified to be cleaners are used with com-
too large, or if the oil level is pressors and engines with
too low, then the separation 1 – 4 cylinders (not turbo-
efficiency decreases. charged), dimensions must
be corrected using pulsation
factors to compensate for the
pulsations in the air stream.
Oil-bath air cleaners must be

installed vertically.
59
Oil-bath air cleaner
d1 d1
f
a a i
l l
d2 g
d2
d5
d3 d3
h1 h1
d4 d4
h2 h2
b b
Fig. 1 Fig. 2
Plain air intake connection and clean air connection; Plain air intake connection; mounting via
Mounting through separate bracket flange on intake pipe
Part No. Nominal Fig. Dimensions in mm (dimensions in inches) Weight

flow rate Filter Oil
[m3/min] a b d1 d2 d3 d4 h1 h2 l [kg] [ltr.]
31 020 75 023
110 25 54 54 140 158 253 222 55
2.0 1 2.1 0.50
(4.33) (0.98) (2.13) (2.13) (5.51) (6.22) (9.96) (8.74) (2.17)
31 024 75 023
110 25 54 54 140 158 283 252 55
2.4 1 2.3 0.50
(4.33) (0.98) (2.13) (2.13) (5.51) (6.22) (11.14) (9.92) (2.17)
31 028 75 023
125 20 62 62 173 190 267 232 60
2.8 1 3.0 0.75
(4.92) (0.79) (2.44) (2.44) (6.81) (7.48) (10.51) (9.13) (2.36)
31 034 75 023
125 20 62 62 173 190 302 266 60
3.4 1 3.3 0.75
(4.92) (0.79) (2.44) (2.44) (6.81) (7.48) (11.89) (10.47) (2.36)
31 040 75 023
140 20 68 70 200 220 297 255 75
4.0 1 3.7 1.00
(5.51) (0.79) (2.68) (2.76) (7.87) (8.66) (11.69) (10.04) (2.95)
31 045 75 023
140 20 68 70 200 220 327 285 75
4.5 1 4.3 1.00
(5.51) (0.79) (2.68) (2.76) (7.87) (8.66) (12.87) (11.22) (2.95)
31 056 75 023
160 25 82 82 240 260 322 276 85
5.6 1 5.6 1.70
(6.30) (0.98) (3.23) (3.23) (9.45) (10.24) (12.68) (10.87) (3.35)
31 068 75 023
160 25 82 82 240 260 362 316 85
6.8 1 6.4 1.70
(6.30) (0.98) (3.23) (3.23) (9.45) (10.24) (14.25) (12.44) (3.35)
31 080 75 043
185 20 102 102 280 300 367 304 135
8.0 1 7.8 2.50
(7.28) (0.79) (4.02) (4.02) (11.02) (11.81) (14.45) (11.97) (5.32)
31 100 75 043
210 35 110 110 320 344 395 325 140
10.0 1 10.7 3.00
(8.27) (1.48) (4.33) (4.33) (12.60) (13.54) (15.55) (12.80) (5.51)
31 120 75 043
210 35 110 110 320 344 425 355 110
12.0 1 11.2 3.00
(8.27) (1.48) (4.33) (4.33) (12.60) (13.54) (16.73) (13.98) (4.33)
31 160 75 043
260 45 132 132 400 422 445 365 165
16.0 1 18.0 5.50
(10.24) (1.77) (5.20) (5.20) (15.75) (16.61) (17.52) (14.37) (6.50)
31 190 75 043
260 45 132 132 400 422 495 410 120
19.0 1 20.0 5.50
(10.24) (1.77) (5.20) (5.20) (15.75) (16.61) (19.49) (16.14) (4.72)
60
Oil-bath air cleaner
Part No. Nominal Fig. Dimensions in mm (dimensions in inches) Weight

flow rate Filter Filter flange Filter Oil
[m3/min] a b d1 d2 d3 d4 h1 h2 l d5 f g i [kg] [ltr.]
31 014 74 013
85 20 42 40 120 137 220 193 32 11 90 56 68
1.4 2 1.5 0.36
(3.35) (0.79) (1.65) (1.57) (4.72) (5.39) (8.66) (7.60) (1.26) (0.43) (3.54) (2.20) (2.68)
31 017 74 013
85 20 42 40 120 137 242 218 28 11 90 56 68
1.7 2 1.7 0.36
(3.35) (0.79) (1.65) (1.57) (4.72) (5.39) (9.53) (8.58) (1.10) (0.43) (3.54) (2.20) (2.68)
31 020 74 023
100 25 54 52 140 158 253 222 55 11 105 70 82
2.0 2 2.0 0.50
(3.94) (0.98) (2.13) (2.05) (5.51) (6.22) (9.96) (8.74) (2.17) (0.43) (4.13) (2.76) (3.23)
31 024 74 023
100 25 54 52 140 158 283 252 55 11 105 70 82
2.4 2 2.2 0.50
(3.94) (0.98) (2.13) (2.05) (5.51) (6.22) (11.14) (9.92) (2.17) (0.43) (4.13) (2.76) (3.23)
31 028 74 023
110 20 62 60 173 190 267 232 60 13 122 78 94
2.8 2 2.8 0.75
(4.33) (0.79) (2.44) (2.36) (6.81) (7.48) (10.87) (9.13) (2.36) (0.51) (4.80) (3.07) (3.70)
31 034 74 023
110 20 62 60 173 190 302 266 60 13 122 78 94
3.4 2 3.1 0.75
(4.33) (0.79) (2.44) (2.36) (6.81) (7.48) (11.89) (10.47) (2.36) (0.51) (4.80) (3.07) (3.70)
20
10
9
8
7

0.6 0.8 1 2 4 6 8 10 20
61
Accessories for oil-bath air cleaners
Bracket Rain cap design B *

(p. 97) (p. 99)
Oil-bath air cleaner 31 014 ...
integrated (flange) 39 014 67 900
39 020 38 981 39 020 67 900
39 028 38 981 39 028 67 900
39 040 38 981 39 040 67 900
39 056 38 981 39 056 67 900
Oil-bath air cleaner 31 080 ... 39 080 38 991 39 080 67 900
39 100 38 991 39 100 67 020
39 160 38 991 39 160 67 020

* Alternative design A possible

(see page 98)
62
MANN+HUMMEL Inline Piclon
Two-stage plastic air cleaner with inline air flow
63
Inline Piclon: Two-stage air cleaner with plastic
housing
This two-stage air cleaner Advantages at a glance:

from MANN+HUMMEL with
integrated pre-separation
is available in three sizes.
• linear air flow
The Inline Piclon is particu-

• compact design
larly suited for use in medi-

• economical air cleaner
um dust conditions and for

system with integrated
use with engines and com-

bracket
pressors with pulsating

• easy element change
intake air.
without tools
• corrosion-free and robust
housing through use of
recyclable plastic
• threaded inserts integrated
in housing enable quick
first-fit on vehicle
Sectional view
Filter configuration and

installation
filter element secondary element optional The Inline Piclon consists

(not shown here) of a plastic housing which is
closed on the outside by two
integrated wire clamps. Four screws
bracket
located on the bottom allow
the air cleaner to be mounted
in a vertical, hanging or hori-
zontal position. If the air clean-
er is mounted in a vertical
position, a secondary ele-
ment must be installed. Dust
clean air dirty air
outlet discharge is made via a
inlet
valve. A separate bracket is
not necessary.
64
Filter elements

prevents pleats sticking • secure fitting in the housing
together in unfavourable through a tie-rod and a
conditions fastening nut prevent an
• two closing clamps on the unintentional removal of
outside of the housing en- the secondary element
sure that the filter element
is securely fitted in the
housing
242 (for model 45 160 ...)

(9.53)
278 (for model 45 201 ...)
(10.94)
41 396 (for model 45 250 ...) 25
(1.61) (15.59) (0.98)
17
(0.67) 17.5°
ø 145
(5.71)
119
M8 (4.69)
ø 202 ø 70 ø 70 ø 225
(7.95) (2.76) (2.76) (8.86)
M 10x1 190
(7.48)

39 000 40 391
35
(1.38)
connection for
Part No. Nominal Replacement filter element Approx.

without with flow rate MANN-FILTER MANN-Filter weight
secondary element secondary element [m3/min] main element secondary element [kg]
45 160 92 901 45 160 92 951 C 17 160 CF 820
45 201 92 904 45 201 92 951 C 17 201 CF 820
5.3 2.5
45 250 92 905 45 250 92 906 C 17 250 CF 830

6.0 2.7
6.7 3.4
65
Inline Piclon
... with secondary element ... ... without secondary element ...
... for flow rates as per ISO 5011 ... for flow rates as per ISO 5011
50 50
..
...
..
25 .
..
..
..
0.
1.
0.
0.
160
1
16
20
20
25
40 40
45
45
45
45
45
45

30 30
20 20
10 10
0 0
Volume flow V̇ [m3/min] Volume flow V̇ [m3/min]

0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
... for dust capacity with secondary element ... for dust capacity without secondary element
as per ISO 5011 with SAE coarse test dust as per ISO 5011 with SAE coarse test dust
70 Inline Piclon 160 – 5.3 m /min. 70 Inline Piclon 160 – 5.3 m /min.
80 80
3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 0 500 1000 1500 2000 2500 3000
70 Inline Piclon 201 – 6.0 m /min. 70 Inline Piclon 201 – 6.0 m /min.
80 80
3 3
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500 4000
70 Inline Piclon 250 – 6.7 m /min. Inline Piclon 250 – 6.7 m3/min.
80 80
3
70
60 60
50 50
40 40
30 30
20 20
10 10
0 0

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 0 1000 2000 3000 4000 5000 6000
66
MANN+HUMMEL Picolino
Compact air cleaner system for high requirements
67
Picolino: Compact air cleaner for high requirements
The Picolino line from Advantages at a glance:

MANN+HUMMEL offers
exceptional filtration in a
compact installation space
• excellent flexibility through • material with high tempera-
with excellent flexibility.

variable modular system ture stability available for
The Picolino line is avail-

• economical air cleaner adapters on request
able with a number of

system through combination • quick response to custom-
different connections to
of standard parts ised filtration solutions
enable it to adapt to differ-

• easy element change • metal-free filter elements
ent applications.
without tools are easily disposed of by
• corrosion-free and robust incineration and therefore
housing through use of are environmentally friendly
plastic reinforced with fibre- with inexpensive disposal
glass • patented filter elements
• temperature resistant to with radial seal
+130 °C (for short periods)
Picolino modular system

cover
The product line consists of

five master housings with
various adapter pieces which
can be used to adapt the
cleaner to the individual
requirements of customised
applications. The housing,
filter element
adapters and filter elements
are free of metal. Depending
on the design, the system
covers nominal flow rates
from 0.15 m3/min to
3.2 m3/min.
housing
dirty air adapter ...
clean air adapter

... for silencer air cleaners
adapter with push-on adapter with

internal thread adapter external thread
68
Filter elements
• high dust capacity through

special MANN+HUMMEL
filter medium
• radial seal through elasto-
mer end plates (protected
by patents)
• reliable pleat stabilisation
prevents pleats sticking
together under unfavour-
able conditions
Applications
The right configuration for

every application
The air cleaners of the

Picolino line are available
with a number of connection
fittings and are, for example,
suitable for:
• silencer air cleaners for

low-noise air intake, e.g. in
small piston compressors
• intake air cleaners for small
engines (lawn mowers,
power generators, etc.)
• two-way ventilation air
cleaners for gear units
and tanks for liquids
69
Picolino Intake air cleaners (two-way ventilation air
cleaners)
2
d
d2
ø
ø
Cover Cover
t t
h1
h1
h2 h2
e1
e1
d1 d1 l
l
Fig. 1 Fig. 2
70
Picolino Intake air cleaners (two-way ventilation air
cleaners)
Part No. Fig. Nominal Dimensions in mm (dimensions in inches) MANN-FILTER

flow rate main element
[m3/min] 1) d1 d2 e1 h1 h2 l t
44 010 72 996 C 410

58 14 61 34 27 30
2 0.3 G 1/2 3)
(2.28) (0.55) (2.40) (1.34) (1.06) (1.18)
44 010 72 997 C 410

58 11 61 34 27 30
2 0.2 G 3/8 3)
(2.28) (0.43) (2.40) (1.34) (1.06) (1.18)
44 010 72 999 C 410

58 10 61 34 27 30
2 0.2 M 18x1.5 2)
(2.28) (0.39) (2.40) (1.34) (1.06) (1.18)
44 010 77 999 C 410

35 58 23 73 64 27 30
1 0.3
(1.38) (2.28) (0.91) (2.87) (2.52) (1.06) (1.18)
44 020 72 996 C 420

68 14 62 34 31 30
2 0.3 G 1/2 3)
(2.68) (0.55) (2.44) (1.34) (1.22) (1.18)
44 020 72 997 C 420

68 11 62 34 31 30
2 0.3 G 3/8 3)
(2.68) (0.43) (2.44) (1.34) (1.22) (1.18)
44 020 72 999 C 420

68 10 62 34 31 30
2 0.2 M 18x1.5 2)
(2.68) (0.39) (2.44) (1.34) (1.22) (1.18)
44 020 77 999 C 420

35 68 23 74 46 31 30
1 0.3
(1.38) (2.68) (0.91) (2.91) (1.81) (1.22) (1.18)
44 030 72 999 C 630

102 15 94 45 48 68
2 0.8 G 3/4 3)
(4.02) (0.59) (3.70) (1.77) (1.89) (2.68)
44 030 77 997 C 630

40 102 25 116 67 48 68
1 1.2
(1.57) (4.02) (0.98) (4.57) (2.64) (1.89) (2.68)
44 030 77 998 C 630

30 102 23 116 67 48 68
1 1.2
(1.18) (4.02) (0.91) (4.57) (2.64) (1.89) (2.68)
44 030 77 999 C 630

20 102 23 116 67 48 68
1 0.7
(0.79) (4.02) (0.91) (4.57) (2.64) (1.89) (2.68)
44 040 72 999 C 1140

145 19 131 71 69 79
2 2.1 G 11/4 3)
(5.71) (0.75) (5.16) (2.80) (2.72) (3.11)
44 040 77 996 C 1140

71 145 25 136 76 69 79
1 3.0
(3.00) (5.71) (0.98) (5.35) (2.99) (2.72) (3.11)
44 040 77 997 C 1140

60 145 25 136 76 69 79
1 2.8
(2.36) (5.71) (0.98) (5.35) (2.99) (2.72) (3.11)
44 040 77 998 C 1140

52 145 25 136 76 69 79
1 2.6
(2.05) (5.71) (0.98) (5.35) (2.99) (2.72) (3.11)
44 040 77 999 C 1140

40 145 25 136 76 69 79
1 2.1
(1.57) (5.71) (0.98) (5.35) (2.99) (2.72) (3.11)
44 050 72 999 C 1250

181 19 188 112 86 135
2 2.3 G 11/4 3)
(7.13) (0.75) (7.40) (4.41) (3.39) (5.32)
44 050 77 996 C 1250

71 181 25 193 117 86 135
1 3.5
(3.00) (7.13) (0.98) (7.60) (4.61) (3.39) (5.32)
44 050 77 997 C 1250

60 181 25 193 117 86 135
1 3.4
(2.36) (7.13) (0.98) (7.60) (4.61) (3.39) (5.32)
44 050 77 998 C 1250

52 181 25 193 117 86 135
1 3.1
(2.05) (7.13) (0.98) (7.60) (4.61) (3.39) (5.32)
44 050 77 999 C 1250

40 181 25 193 117 86 135
1 2.3
(1.57) (7.13) (0.98) (7.60) (4.61) (3.39) (5.32)
1) The nominal flow rate relates to a flow resistance of 15 mbar. The flow rate depends on the cross-section of the clean air outlet.
2) External thread
3) Internal thread
71
Picolino Silencer air cleaners
2
d
d
ø
ø
cover cover
t t
h1 h1
h2
h2
e1
e1
d1 l d1 l
Fig. 1 Fig. 2
72
Picolino Silencer air cleaners
Part No. Fig. Nominal Dimensions in mm (dimensions in inches) MANN-FILTER

flow rate main element
[m3/min] 1) d1 d2 e1 e2 h1 h2 l t
44 010 82 996 C 410

58 14 29 61 34 56 30
2 0.2 G 1/2 3)
(2.28) (0.55) (1.14) (2.40) (1.34) (2.20) (1.18)
44 010 82 997 C 410

58 11 29 61 34 56 30
2 0.1 G 3/8 3)
(2.28) (0.43) (1.14) (2.40) (1.34) (2.20) (1.18)
44 010 82 999 C 410

58 10 29 61 34 56 30
2 0.1 M 18x1.5 2)
(2.28) (0.39) (1.14) (2.40) (1.34) (2.20) (1.18)
44 010 87 999 C 410

35 58 23 29 73 46 56 30
1 0.2
(1.38) (2.28) (0.91) (1.14) (2.87) (1.81) (2.20) (1.18)
44 020 82 996 C 420

68 14 29 62 34 60 30
2 0.2 G 1/2 3)
(2.68) (0.55) (1.14) (2.44) (1.34) (2.36) (1.18)
44 020 82 997 C 420

68 11 29 62 34 60 30
2 0.2 G 3/8 3)
(2.68) (0.43) (1.14) (2.44) (1.34) (2.36) (1.18)
44 020 82 999 C 420

68 10 29 62 34 60 30
2 0.2 M 18x1.5 2)
(2.68) (0.39) (1.14) (2.44) (1.34) (2.36) (1.18)
44 020 87 999 C 420

35 68 23 29 74 46 60 30
1 0.2
(1.38) (2.68) (0.91) (1.14) (2.91) (1.81) (2.36) (1.18)
44 030 82 999 C 630

102 15 47 94 45 95 68
2 0.6 G 3/4 3)
(4.02) (0.59) (1.85) (3.70) (1.77) (3.74) (2.68)
44 030 87 997 C 630

40 102 25 47 116 67 95 68
1 0.8
(1.57) (4.02) (0.98) (1.85) (4.57) (2.64) (3.74) (2.68)
44 030 87 998 C 630

30 102 23 47 116 67 95 68
1 0.8
(1.18) (4.02) (0.91) (1.85) (4.57) (2.64) (3.74) (2.68)
44 030 87 999 C 630

20 102 23 47 116 67 95 68
1 0.5
(0.79) (4.02) (0.91) (1.85) (4.57) (2.64) (3.74) (2.68)
44 040 82 999 C 1140

145 19 55 131 71 79 79
2 1.7 G 11/4 3)
(5.71) (0.75) (2.17) (5.16) (2.80) (3.11) (3.11)
44 040 87 996 C 1140

71 145 25 55 136 76 79 79
1 2.0
(2.80) (5.71) (0.98) (2.17) (5.35) (2.99) (3.11) (3.11)
44 040 87 997 C 1140

60 145 25 53 136 76 116 79
1 2.0
(2.36) (5.71) (0.98) (2.09) (5.35) (2.99) (4.57) (3.11)
44 040 87 998 C 1140

52 145 25 53 136 76 116 79
1 1.9
(2.05) (5.71) (0.98) (2.09) (5.35) (2.99) (4.57) (3.11)
44 040 87 999 C 1140

40 145 25 53 136 76 116 79
1 1.6
(1.57) (5.71) (0.98) (2.09) (5.35) (2.99) (4.57) (3.11)
44 050 82 999 C 1250

181 19 55 188 112 133 135
2 2.0 G 11/4 3)
(7.13) (0.75) (2.17) (7.40) (4.41) (5.24) (5.32)
44 050 87 996 C 1250

71 181 25 55 193 117 133 135
1 2.8
(2.80) (7.13) (0.98) (2.17) (7.60) (4.61) (5.24) (5.32)
44 050 87 997 C 1250

60 181 25 59 193 117 133 135
1 2.8
(2.36) (7.13) (0.98) (2.32) (7.60) (4.61) (5.24) (5.32)
44 050 87 998 C 1250

52 181 25 59 193 117 133 135
1 2.5
(2.05) (7.13) (0.98) (2.32) (7.60) (4.61) (5.24) (5.32)
44 050 87 999 C 1250

40 181 25 59 193 117 133 135
1 2.0
(1.57) (7.13) (0.98) (2.32) (7.60) (4.61) (5.24) (5.32)
1) The nominal flow rate relates to flow resistance of 15 mbar. The flow rate depends on the cross-section of the clean air outlet.
2) External thread
3) Internal thread
73
74
MANN+HUMMEL Picolight
Single-stage air cleaner without housing
75
Picolight: Single stage air cleaner without housing
The metal-free air cleaners Advantages at a glance:

of the Picolight line from
MANN+HUMMEL are char-
acterised by an especially
• low pressure drop
low-weight and compact

• very economical
design. We particularly
• compact design
recommend these air clean-

• metal-free design
ers for use in stationary

• excellent filtration perfor-
applications with low dust

mance
loads such as generators,

compressors, marine en-
gines, etc.
Technical information
Use of MANN+HUMMEL
standard high quality filter
media achieves high separa-
tion efficiency and filtration
performance in the Picolight.
The Picolight is recommend-
ed for use in installation
areas which are enclosed or
protected against humidity.
The types shown here cover
volumetric flows from 1 m3/min
to 100 m3/min. A tensioning
strap is required to mount the
air cleaner.
76
Picolight
h2
h1
d1
d2
d3
Part No. Nominal Dimensions in mm (dimensions in inches) Approx. Tightening

MANN-FILTER Picolight flow rate1) weight strap
unpacked packed [m3/min] d1 d2 d3 h1 h2 e [kg]
45 031 54 154 C 1131 02 018 01 709

50 65 110 120 95 20
3.3 0.16
(1.97) (2.56) (4.33) (4.72) (3.74) (0.79)
45 068 54 194 C 1368 02 018 01 712
76 90 130 150 125 20
6.8 0.24
(2.99) (3.54) (5.12) (5.91) (4.92) (0.79)
45 100 54 134 C 17 100 02 018 01 712
76 90 160 165 140 25
7.7 0.38
(2.99) (3.54) (6.30) (6.50) (5.51) (0.98)
45 174 54 154 C 23 174 02 018 01 715
100 120 230 156 120 30
12.5 0.68
(3.94) (4.72) (9.06) (6.14) (4.72) (1.18)
45 920 56 844 C 43 1090/1 02 018 01 728
250 260 425 404 335 80
80 5.60
(9.84) (10.24) (16.73) (15.91) (13.19) (3.15)
1) The nominal flow rate relates to flow resistance of 10 mbar.

10
134
54
100
45
194
54
154
44
41
68
1
54
54
15
05
068
174
03
92
45
45
45
45
0.1
0.1 1 10 100
77
78
MANN+HUMMEL Oil-wetted air cleaners
Single-stage air cleaners without housing
79
MANN+HUMMEL oil-wetted
air cleaners are suitable for
An oil-wetted air cleaner,
the filtration of intake air in

however, with a maximum
engines and machines op-

separation efficiency of
erating in low-dust areas.

approx. 70% (ISO 5011)
does not achieve the perfor-
mance of a modern dry air
These include stationary en- cleaner (> 99.95%).
gines, compressors in closed
rooms and marine engines,
etc. Oil-wetted air cleaners
contain parts which do not
require replacement for the • parts do not require repla-
life of the product. Regular cing
servicing ensures that the fil- • compact design
tration performance is main- • robust metal design
tained for the life of product.
Technical information Servicing
The air drawn in through an When dust becomes clearly

oil-wetted air cleaner flows visible on the filter, wash it
through a packing wetted out with Diesel fuel. After
with oil and made of expand- washing, shake off the excess
ed metal or knitted steel fuel well. Oil-wetted air clean-
mesh. Dust particles are ers may also be cleaned with
deposited on the oil-wetted a steam jet cleaner. After
surface of the filter packing. cleaning, apply an even, thin
Position the air cleaner in layer of engine oil to the filter
such a way that extracted packing (if dipped in an oil
dust cannot be shaken back bath, shake off the excess oil
onto the clean side. It may afterwards). If servicing is ne-
be installed horizontally to glected, separation perfor-
vertically downwards. The air mance will reduce significantly.
cleaner must be adequately
shielded from rain and any
water spray. The tightening
strap necessary for mounting
is already integrated on the
air cleaner so that no addi-
tional parts are required for
installation.
80
d2
h1
h2
d1
Part No. Nominal Dimensions in mm (dimensions in inches) Weight

flow rate 1) approx.
[m3/min] d1 d2 h1 h2 [kg]
43 014 67 012
30 80 78 32
1.4 0.25
(1.18) (3.15) (3.07) (1.26)
43 018 67 012
35 80 90 32
1.8 0.4
(1.38) (3.15) (3.54) (1.26)
43 018 67 022
40 80 90 32
1.8 0.3
(1.57) (3.15) (3.54) (1.26)
43 036 67 012
52 107 110 32
3.6 0.6
(2.05) (4.21) (4.33) (1.26)
43 046 67 012
60 107 128 34
4.6 0.8
(2.36) (4.21) (5.04) (1.34)
43 060 67 012
66 120 140 35
6 1.0
(2.60) (4.72) (5.51) (1.38)
43 080 67 102
70 120 175 35
8 1.2
(2.76) (4.72) (6.89) (1.38)
43 100 67 012
80 147 180 38
10 1.5
(3.15) (5.79) (7.09) (1.38)
43 130 67 012
100 147 215 38
13 1.8
(3.94) (5.79) (8.46) (1.38)
43 180 67 012
120 166 250 38
18 2.5
(4.72) (6.54) (9.84) (1.38)
43 240 67 012
150 196 285 50
24 3.3
(5.91) (7.72) (11.22) (1.97)
43 320 67 012
200 232 330 45
32 5.4
(7.87) (9.13) (12.99) (1.77)
43 870 67 102
300 340 640 95
87 16.0
(11.81) (13.39) (25.20) (3.74)
1) Nominal flow rate relates to approx. 15 mbar.
81
82
2
3
4
5
6
7
8
9
10
20
0.5 0.6
43 0
14 6
7 01
2
0.8 1
43 0
18 6
7 01
43 0 2
18 6
7 022
2
43 0
36 6
7 01
43 0 2
46 6
7 012
43 0
4
60 6
43 0 7 012
80 6
7 10
2
6
43 1
00 6
7 01
2
8
43 1
30 6
7 01
2
10
43 1
80 6
7 01
43 2 2
40 6
7 01
2
20
43 3
20 6
7 01
2
40
43 8
60
70 6
7 10
2
80 100
MANN+HUMMEL Vacuum air cleaners
83
Vacuum air cleaners
The airtight vacuum air Advantages at a glance:

cleaners from
MANN+HUMMEL are de-
signed for installation in air
• reliable sealing
and gas pipes. They are

• compact design
airtight up to 1000 mbar

• robust metal design
negative pressure and

• different connections are
equipped with a filter ele-

available
ment. They are also used

• excellent filtration perfor-
as intake filters in vacuum

mance
pumps.
Technical information
The air cleaner size depends The air cleaner can be install-
on its nominal flow rate. The ed vertically or horizontally,
air cleaner size is to be se- however it should not be
lected so that the nominal mounted with the clean air
flow rate of the air cleaner is outlet at the bottom, as other-
equal or greater than the air wise dirt can enter the clean
requirement. air pipe during a service.
84
Vacuum air cleaners
h3 t
t h3 d4
d4
d3 d1
d1
h1 h1
h2
h2
h4
d1
d2
Fig. 2: Model with small
Fig. 1: Model with thread flange as per DIN 28403-2
Part No. Nominal Fig. Dimensions in mm (dimensions in inches) MANN-FILTER Approx.

flow rate main element weight
[m3/min] d1 d2 d3 d4 h1 h2 h3 h4 t [kg]
45 009 72 105 C 75
35 90 97 89 45 59 6 70
0.7 1 G 3/4 0.6
(1.38) (3.54) (3.82) (3.50) (1.77) (2.32) (0.24) (2.76)
45 021 72 105
68 81
45 021 72 125 C 1112

1 G 1 1/4
50 125 136 116 (2.68) (3.19) 17 75
45 021 72 305
1.6 1 1 1/4 NPT 1.0
(1.97) (4.92) (5.35) (4.57) 65 106 (0.67) (2.95)
2 DN 40 KF
(2.56) (4.17)
45 037 72 105
108 98
45 037 72 135 C 1337

1 G 1 1/4
50 162 172 170 (4.25) (3.86) 17 130
45 037 72 305
1.8 1 1 1/4 NPT 1.5
(1.97) (6.38) (6.77) (6.69) 106 123 (0.67) (5.12)
2 DN 40 KF
(4.17) (4.84)
45 124 72 104
129 123
45 124 72 114 C 15 124/1

1 G 2 1/2
86 194 200 250 (5.08) (4.84) 10 240
45 124 72 305
6.0 1 2 1/2 NPT 4.3
(3.39) (7.64) (7.87) (9.84) 145 140 (0.39) (9.45)
2 DN 50 KF
(5.71) (5.51)
45 138 72 105 C 21 138/1

123 268 272 263 147 197 74 165
12.0 1 G4 14.5
(4.84) (10.55) (10.71) (10.35) (5.79) (7.76) (2.91) (6.50)
85
Vacuum air cleaners
50
40
30
20
10
..
..
..
..
..
2.
2.
2.
2.
2.
97
17
77
47
87
00
02
03
12
13
5
45
45
45
45
45
1
0.2 0.3 0.5 1 2 3 4 5 10 20
3
Vacuum air cleaners

Further MANN+HUMMEL filters suitable for use with vacuums
There are other filter sys-

tems available from
MANN+HUMMEL in addition
to the vacuum air cleaners
listed here which are suitable
for use with applications with
vacuums. These are specially
modified plastic and metal fil-
ters. The modified Europiclon®
line is shown on page 21.
Further information is available
from your MANN+HUMMEL
partner.
86
MANN+HUMMEL Two-way ventilation air
cleaners for crankcases, gear unit housings
and hydraulic tanks
MANN+HUMMEL Silencer air cleaners
87
Air cleaners for two-way ventilation
The two-way ventilation

air cleaners from
Dry air cleaners offer a very
MANN+HUMMEL are single-

high filtration performance of
stage air cleaners which

over 99.5%, but must be re-
are mainly used for the two-

placed when they are full of
way ventilation of liquids in

dirt. Oil-wetted air cleaners
tanks and gear units. The

achieve a lower separation
cleaners are available as

of only approx. 70%, but can
dry air cleaners and as oil-

be cleaned and re-used.
wetted cleaners. There are models available

with an integrated pressure
regulating valve. There is
also the option of using the
metal-free filters of the
Picolino line (see page 67).
Two-way ventilation air cleaners (dry air cleaners)

30 30
20 20
126
125
105
015
104
104
115
46
00 2 902
9 7 06
00
85
21
71
59
21
77
77
77
77
77
77
77
36
97
36
16
138
021
032
037
074
240
375
10 10
00
00
00
00
9 9
45
45
45
45
45
45
45
45
45
45
45
45
8 8
6 6
5 5
4 4
3 3
Volume flow V̇ [m3/min] Volume flow V̇ [m3/min]

0.06 0.08 0.1 0.2 0.4 0.6 0.8 1 1.2 1 2 4 6 8 10 20 40 50
88
Two-way ventilation air cleaners (dry air cleaners)
d2 d2
d2
h
h
h
d1 d1 d1
Part No. Fig. Approx. Opening Dimensions in mm MANN-FILTER Approx.

nominal flow pressure (dimensions in inches) main element weight
rate [m3/min] [bar] [kPa] d1 d2 h [kg]
45 001 62 185 –1)

45 47
1 – – – M 18x1.5 0.08
(1.77) (1.85)
45 003 65 900 –1)

35 80 65
2 – – – 0.06
(1.38) (3.15) (2.56)
45 003 62 902 –1)

80 73.5
2 – – – G 3/4 0.08
(3.15) (2.89)
45 003 62 900 2) –1)

80 73.5
2 0.2 0.85 85 G 3/4 0.1
(3.15) (2.89)
45 003 62 901 2) –1)

80 73.5
2 0.2 0.35 35 G 3/4 0.1
(3.15) (2.89)
45 009 72 146 C 75/4

98 110
3 0.5 – – M 26x1.5 0.3
(3.86) (4.33)
45 009 77 106 C 75/4

20 98 110
3 0.5 – – 0.3
(0.79) (3.86) (4.33)
45 021 77 125 C 1112

40 132 120
3 2.0 – – 0.5
(1.57) (5.20) (4.72)
45 032 77 105 C 1132

52 132 152
3 3.5 – – 0.65
(2.05) (5.20) (5.98)
45 037 77 015 C 1337

60 170 175
3 4.5 – – 1.1
(2.36) (6.69) (6.89)
45 074 77 115 C 1574

80 208 185
3 8.0 – – 1.3
(3.15) (8.19) (7.28)
45 138 77 126 C 21 138/1

100 283 200
3 15.0 – – 7.0
(3.94) (11.14) (7.87)
45 240 77 104 C 26 240

140 318 302
3 23.0 – – 9.0
(5.51) (12.52) (11.89)
45 375 77 104 C 30 375

180 396 285
3 32.0 – – 11.0
(7.09) (15.59) (11.22)
1)
The entire air cleaner is exchanged during a service.
2)
With integrated pressure regulating valve.
89
Two-way ventilation air cleaners (oil-wetted
air cleaners)
d2
d2
d2 d2
h
h
h h
d1 d1 d1 d1
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Part No. Fig. Nominal Dimensions in mm (dimensions in inches) Approx.

flow rate 1) weight
approx. [m3/min] d1 d2 h [kg]
41 001 62 112
60 42
4 0.1 M 30x1.5 0.06
(2.36) (1.65)
41 002 62 102
60 50
4 0.2 M 26x1.5 0.09
(2.36) (1.97)
41 004 62 102
76 62
3 0.4 M 16x1.5 0.15
(2.99) (2.44)
41 004 62 201
76 76
2 0.4 M 45x1.5 0.25
(2.99) (2.99)
42 001 62 103
30 37
1 0.1 M 12x1.5 0.04
(1.18) (1.46)
42 001 62 142
50 42
3 0.1 M 20x1.5 0.03
(1.97) (1.65)
42 001 62 173
30 35
1 0.1 M 10x1.0 0.04
(1.18) (1.38)
42 002 62 112
50 27
2 0.2 M 18x1.5 0.03
(1.97) (1.06)
1)
The flow resistance of the oil-wetted air cleaner is ∆p = 10 mbar (1 kPa).
90
Silencer air cleaners
d1
d1
h h
5°
10
10
5°
d2 d2
Fig. 1 Fig. 2 Range of possible

Clamp connection Threaded connection installation angles
Part No. Fig. Nominal Dimensions in mm (dimensions in inches) Approx.

flow rate 1) weight
approx. [m3/min] Silencer pipe d1 d2 h [kg]
41 007 87 103
25 82 88
1 0.8 with 0.2
(0.98) (3.23) (3.46)
41 007 87 113
30 82 85
1 0.8 with 0.2
(1.18) (3.23) (3.35)
41 010 87 113
35 98 97
1 1.3 with 0.3
(1.38) (3.86) (3.82)
41 015 87 113
40 118 120
1 2.0 with 0.5
(1.57) (4.65) (4.72)
41 021 87 013
52 138 130
1 2.2 with 0.5
(2.05) (5.43) (5.12)
41 004 82 123
66 74
2 0.33 without M 22x1.5 0.2
(2.60) (2.91)
41 004 82 183
66 84
2 0.33 with G 1/2 0.2
(2.60) (3.31)
1)
With 100 mbar flow resistance.

200
100
3
3
01
11
87
87
...
...
...
2
1
00
00
00
01
02
41
41
41
41
41
10

0.01 0.1 1
91
92
MANN+HUMMEL Accessories for air cleaners
93
The right accessories for each air cleaner
The reliable operation of Brackets

intake air cleaners for inter-
MANN+HUMMEL offers a Page 95
nal combustion engines and

comprehensive range of Ensure vibration-free mounting
compressors must also be

accessories for all air cleaners on the machine
ensured under the most dif- Rain caps

especially designed for the
ficult operating conditions.

respective type of air cleaner. Page 98
This is only possible if the

These are proven products Protect against ingress of
air cleaner and the accesso-

which offer reliability and long water and coarse dirt particles
ries are perfectly matched Precleaners

life in numerous applications –
to each other.
also under the hardest oper- Page 100
ating conditions. Extend the service life of
single-stage air cleaners
Air connecting parts Page 104

For the secure connection of the air
cleaner to the engine or compressor
Ejectors Page 112

For the maintenance-free scavenging
of precleaners and two-stage air cleaners
Service indicators Page 114

Indicate via a display when
a filter service is required
Service switches Page 115

Provide an electrical indication
when a filter service is required
94
Brackets for the Europiclon®
50 50
(1.97) (1.97)
The brackets are especially

designed for the external
surface of the Europiclon®
housing and allow vibration- 44
400 40 109
free mounting of the air clean- d ‹PAG-GF 30›

d
‹PAG-GF 30›
er. From size 700 it is nec- e

e
essary to use two brackets.
b a b a
g f f
Fig. 1 Fig. 2
c c
g
Part No. Suitable for Fig. Dimensions in mm (dimensions in inches)

Europiclon®
a b c d e f g
39 050 40 959 44 05. 92 ...

40 137 116 122 85.7 9
1 –
(1.57) (5.39) (4.57) (4.80) (3.37) (0.35)
39 100 40 999 44 100 92 ...

60 205 175 156 105 8.5 15.5
1
(2.36) (8.07) (6.89) (6.14) (4.13) (0.33) (0.61)
39 200 40 999 45 200 92 ...

80 220 190 171 110 8.5 15.5
1
(3.15) (8.66) (7.48) (6.73) (4.33) (0.33) (0.61)
39 300 40 999 45 300 92 ...

80 250 220 201 125 8.5 15.5
1
(3.15) (9.84) (8.66) (7.91) (4.92) (0.33) (0.61)
39 400 40 999 45 400 92 ...

80 270 240 221 135 8.5 15.5
1
(3.15) (10.63) (9.45) (8.70) (5.32) (0.33) (0.61)
39 500 40 999 45 500 92 ...

80 310 280 262 155 8.5 15.5
1
(3.15) (12.20) (11.02) (10.32) (6.10) (0.33) (0.61)
39 600 40 999 45 600 92 ...

80 345 315 296 173 8.5 15.5
1
(3.15) (13.58) (12.40) (11.65) (6.81) (0.33) (0.61)
39 700 40 999 45 700 92 ...

80 385 355 326 206 8.5 7.0
1
(3.15) (15.16) (13.98) (12.83) (8.11) (0.33) (0.28)
39 800 40 999 45 800 92 ...

80 452 422 391 220 8.5 7.0
1
(3.15) (17.80) (16.61) (15.39) (8.66) (0.33) (0.28)
39 100 40 989 44 100 92 ...

50 110 80 156 100 8.5
2 –
(1.97) (4.33) (3.15) (6.14) (3.94) (0.33)
39 200 40 989 45 200 92 ...

50 125 95 171 106 8.5
2 –
(1.97) (4.92) (3.74) (6.73) (4.17) (0.33)
39 300 40 989 45 300 92 ...

50 140 110 201 121 8.5
2 –
(1.97) (5.51) (4.33) (7.91) (4.76) (0.33)
39 400 40 989 45 400 92 ...

50 157 127 221 132 8.5
2 –
(1.97) (6.18) (5.00) (8.70) (5.20) (0.33)
39 500 40 989 45 500 92 ...

50 182 152 262 153 8.5
2 –
(1.97) (7.17) (5.98) (10.32) (6.02) (0.33)
39 600 40 989 45 600 92 ...

50 182 152 296 173 8.5
2 –
(1.97) (7.17) (5.98) (11.65) (6.81) (0.33)
39 700 40 989 45 700 92 ...

50 233 203 326 206 8.5
2 –
(1.97) (9.17) (7.99) (12.83) (8.11) (0.33)
39 800 40 989 45 800 92 ...

50 233 203 391 221 8.5
2 –
(1.97) (9.17) (7.99) (15.39) (8.70) (0.33)
95
Brackets for the Piclon
52
a (2.05)
a
30° 30°
30°
c d d
c d
e e
e
s s
s
b f b f b
Part No. Suitable for Fig. Dimensions in mm (dimensions in inches) Approx.

Piclon weight
a b c d e f s [kg]
39 014 38 990 45 043 92...

40 170 130 120 70 10 2.5
1 0.6
(1.57) (6.69) (5.12) (4.72) (2.76) (0.39) (0.10)
39 076 38 970 45 076 92...

20 190 150 140 80 10 3
1 0.3
(0.79) (7.48) (5.91) (5.51) (3.15) (0.39) (0.12)
39 114 38 970 45 114 92...

20 220 180 165 100 10 3
1 0.3
(0.79) (8.66) (7.09) (6.50) (3.94) (0.39) (0.12)
39 165 38 970 45 165 92...

40 240 200 195 125 10 3
1 0.6
(1.57) (9.45) (7.87) (7.68) (4.92) (0.39) (0.12)
39 165 38 960 45 165 92...

40 250 200 195 125 10 3
3 0.7
(1.57) (9.84) (7.87) (7.68) (4.92) (0.39) (0.12)
39 225 38 970 45 225 92...

40 240 200 215 130 10 3
1 0.6
(1.57) (9.45) (7.87) (8.46) (5.12) (0.39) (0.12)
39 325 38 970 45 325 92...

40 280 240 255 145 12 3
1 0.8
(1.57) (11.02) (9.45) (10.04) (5.71) (0.47) (0.12)
39 440 38 970 45 440 92...

40 310 270 290 165 12 3
1 0.9
(1.57) (12.20) (10.63) (11.42) (6.50) (0.47) (0.12)
39 440 38 941 45 440 92...

40 322 270 290 165 12 3
3 1.0
(1.57) (12.68) (10.63) (11.42) (6.50) (0.47) (0.12)
39 120 38 980 45 650 92...

40 310 270 320 185 12 3
1 1.0
(1.57) (12.20) (10.63) (12.60) (7.28) (0.47) (0.12)
45 650 38 761 45 650 92...

40 322 270 320 185 12 3
3 1.1
(1.57) (12.68) (10.63) (12.60) (7.28) (0.47) (0.12)
39 880 38 990 45 880 92...

40 340 270 385 220 12 3
3 1.0
(1.57) (13.39) (10.63) (15.16) (8.66) (0.47) (0.12)
45 920 38 990 45 920 92...

80 420 380 420 235 12 3
2 2.3
(3.15) (16.54) (14.96) (16.54) (9.25) (0.47) (0.12)
44 940 38 991 44 940 92...

40 480 420 540 284 14 3
3 2.0
(1.57) (18.90) (16.54) (21.26) (11.18) (0.55) (0.12)
96
Brackets for the Pico-E
Pico-E weight
a b c d e f s [kg]
45 076 38 980 44 076 75 204

40 190 150 130 75 10 3
1 0.7
(1.57) (7.48) (5.91) (5.12) (2.95) (0.39) (0.18)
45 114 38 990 44 114 75 204

60 190 150 150 85 10 3
1 0.7
(2.36) (7.48) (5.91) (5.91) (3.35) (0.39) (0.18)
45 165 38 980 44 165 75 204

60 220 180 170 110 10 3
1 0.8
(2.36) (8.66) (7.09) (6.69) (4.33) (0.39) (0.18)
45 225 38 990 44 225 75 204

80 240 200 190 125 10 3
1 1.0
(3.15) (9.45) (7.87) (7.48) (4.92) (0.39) (0.18)
39 056 38 980 44 325 75 204

80 280 240 240 130 12 3
1 1.5
(3.15) (11.02) (9.45) (9.45) (5.12) (0.47) (0.18)
45 440 38 990 44 440 75 204

80 310 270 270 155 12 3
2 1.6
(3.15) (12.20) (10.63) (10.63) (6.10) (0.47) (0.18)
39 440 38 990 44 650 75 204

80 310 270 290 165 12 3
2 1.7
(3.15) (12.20) (10.63) (11.42) (6.50) (0.47) (0.18)
39 880 38 940 44 880 75 204

80 310 270 345 195 12 3
2 1.9
(3.15) (12.20) (10.63) (13.58) (7.68) (0.47) (0.18)
45 880 38 990 44 920 75 204

80 310 270 370 210 12 3
2 2.0
(3.15) (12.20) (10.63) (14.57) (8.27) (0.47) (0.18)
45 940 38 841 45 950 75 104

45 580 520 610 325 14 3
3 3.5
(1.77) (22.83) (20.47) (24.02) (12.80) (0.55) (0.18)
Brackets for the oil-bath air cleaners

52
a (2.05)
30° 30°
c d d
e e
s s
b f b
Fig. 1 Fig. 2

Oil-bath air cleaners weight
a b c d e f s [kg]
39 020 38 981 31 020... and 31 024...

60 190 150 140 80 12 3
1 0.7
(2.36) (7.48) (5.91) (5.51) (3.15) (0.47) (0.12)
39 028 38 981 31 028... and 31 034...

60 220 180 173 110 12 3
1 0.8
(2.36) (8.66) (7.09) (6.81) (4.33) (0.47) (0.12)
39 040 38 981 31 040... and 31 045...

80 240 200 200 130 12 3
1 1.4
(3.15) (9.45) (7.87) (7.87) (5.12) (0.47) (0.12)
39 056 38 980 31 056... and 31 068...

80 280 240 240 130 14 3
1 1.5
(3.15) (11.02) (9.45) (9.45) (5.12) (0.55) (0.12)
39 080 38 991 31 080...

80 310 270 280 160 14 3
2 1.7
(3.15) (12.20) (10.63) (11.02) (6.30) (0.55) (0.12)
39 100 38 991 31 100... and 31 120...

80 310 270 320 185 14 3
2 1.9
(3.15) (12.20) (10.63) (12.60) (7.28) (0.55) (0.12)
39 160 38 991 31 160... and 31 190...

80 310 270 400 225 14 3
2 2.2
(3.15) (12.20) (10.63) (15.75) (8.98) (0.55) (0.12)
One bracket is required per air cleaner.
97
Rain caps – Design A
In order to effectively prevent

ingress of rain, snow, spray
water, etc., MANN+HUMMEL
recommends equipping the
air cleaner with a rain cap.
Since this also protects the
air cleaner against coarse
contaminant particles, the
main element is less exposed
to damage and this extends
the service interval.
h
e
d1
d2
e = insertion depth
Part No. Suitable for Dimensions in mm Approx.

Oil-bath (dimensions in inches) weight
Europiclon® NLG Piclon Pico-E air cleaner d1 d2 e h [kg]
31 014 ...
39 014 67 910 1) 44 050 ... – 45 043 ... –
31 017 ...
45 150 22 63
0.11
31 020 ...
(1.77) (5.91) (0.87) (2.48)
39 020 67 910 1) 44 100 ... – 45 076 ... –

31 024 ...
54 150 22 63
0.11
31 028 ...
(2.13) (5.91) (0.87) (2.48)
39 028 67 910 1) 45 200 ... – 45 114 ... 44 076 ...

31 034 ...
62 150 22 63
0.11
31 040 ...
(2.44) (5.91) (0.87) (2.48)
39 040 67 910 1) 45 300 ... – 45 165 ... 44 114 ...

31 045 ...
68 200 30 85
0.23
31 056 ...
(2.68) (7.87) (1.18) (3.35)
39 056 67 910 1) 45 400 ... – 45 225 ... 44 165 ...

31 068 ...
82 200 30 85
0.23
(3.23) (7.87) (1.18) (3.35)
39 080 67 910 1) 45 500 ... – 45 325 ... 44 225 ... 31 080 ...
102 270 40 115
0.44
31 100 ...
(4.02) (10.63) (1.57) (4.53)
39 100 67 910 1) 45 600 ... – 45 440 ... 44 325 ...

31 120 ...
110 270 40 115
0.44
31 160 ...
(4.33) (10.63) (1.57) (4.53)
39 160 67 910 1) 45 700 ... NLG 15 - ... 45 650 ... 44 440 ...
31 190 ...
132 360 50 150
0.90
(5.20) (14.17) (1.97) (5.91)
39 190 67 910 1) 45 800 ... NLG 21 - ... 45 880 ... 44 650 ... –
150 360 50 150
0.90
(5.91) (14.17) (1.97) (5.91)
39 220 67 910 1) – NLG 28 - ... – 44 880 ... –

180 405 33 128
0.95
(7.09) (15.94) (1.30) (5.04)
39 320 67 210 2) – NLG 37 - ... 45 920 ... 44 920 ... –

210 460 65 190
3.00
(8.27) (18.11) (2.56) (7.48)
1)
Plastic model
2)
Metal model
98
Rain caps – Design B
The rain caps are simply

pushed on to the dirty air
connection of the air clean-
er or onto the air intake
of the dirty air pipe and
then fastened using the
tightening strap supplied.
In order to cater for differ-
ent installation requirements
and styling, the rain caps are
available in two different ver-
sions.
d1
e = insertion depth d2
Part No. Suitable for Dimensions in mm Approx.

Oil-bath (dimensions in inches) weight
Europiclon® NLG Piclon Pico-E air cleaner d1 d2 e h [kg]
31 014 ...
39 014 67 900 1) 44 050 ... – 45 043 ... –
31 017 ...
45 92 22 53
0.07
31 020 ...
(1.77) (3.62) (0.87) (2.09)
39 020 67 900 1) 44 100 ... – 45 076 ... –

31 024 ...
54 110 22 53
0.08
31 028 ...
(2.13) (4.33) (0.87) (2.09)
39 028 67 900 1) 45 200 ... – 45 114 ... 44 076 ...

31 034 ...
62 124 22 56
0.11
31 040 ...
(2.44) (4.88) (0.87) (2.20)
39 040 67 900 1) 45 300 ... – 45 165 ... 44 114 ...

31 045 ...
68 145 22 63
0.12
31 056 ...
(2.68) (5.71) (0.87) (2.48)
39 056 67 900 1) 45 400 ... – 45 225 ... 44 165 ...

31 068 ...
82 172 22 64
0.15
31 080 ...
(3.23) (6.77) (0.87) (2.52)
39 080 67 900 1) 45 500 ... – 45 325 ... 44 225 ...

31 100 ...
102 203 35 90
0.18
31 120 ...
(4.02) (7.99) (1.38) (3.54)
39 100 67 020 2) 45 600 ... – 45 440 ... 44 325 ...

31 160 ...
110 236 40 125
0.82
(4.33) (9.29) (1.57) (4.92)
39 160 67 020 2) 45 700 ... NLG 15 - ... 45 650 ... 44 440 ... 31 190 ...
132 292 40 138
1.50
(5.20) (11.50) (1.57) (5.43)
45 880 67 100 2) 45 800 ... NLG 21 - ... 45 880 ... 44 650 ... –
150 342 40 166
2.00
(5.91) (13.46) (1.57) (6.54)
39 220 67 100 2) – NLG 28 - ... – 44 880 ... –

180 342 45 163
2.20
(7.09) (13.46) (1.77) (6.42)
39 320 67 100 2) – NLG 37 - ... 45 920 ... 44 920 ... –

210 410 87 223
4.20
(8.27) (16.14) (3.43) (8.78)
39 440 67 100 2) – – 44 940 ... – –

240 535 85 250
4.80
(9.45) (21.06) (3.35) (9.84)
39 640 67 100 2) – – – 45 950 ... –

315 645 86 272
5.80
(12.40) (25.39) (3.39) (10.71)
1)
Plastic model
2)
Metal model
99
DualSpin® Precleaners
The DualSpin® precleaner areas almost completely pre- vane to generate vane to generate
newly developed by vent clogging – even under air spin cyclone housing air spin
MANN+HUMMEL offers unfavourable conditions, such
excellent separation efficiency as with harvesting machines.
with a simultaneous minimal The DualSpin® is the ideal
drop in pressure. The special complement to the air clean-
arrangement of both distribu- ers of the NLG line (see contami-
tors reduces the pressure page 23), but it can also be pre-se- nated
drop of the precleaners by up parated ambient
combined with other air clean-
air to the air
to 50%. Generously dimen- ers (e.g. metal air cleaners). fine filter
sioned cross-sectional flow
dust discharge
Working principle of the DualSpin® precleaner
Advantages of the
DualSpin® precleaner:
• The highest separation

performance (η > 90%,
SAE-C) with scavenging is
achieved by connecting an
exhaust ejector (see page
112), radiator fan or an
external blower.
• operation with dust dis-
charge valve possible as a
more economic alternative
(η > 85%, SAE-C)
• Different distributor inserts
are used to adjust the pre-
cyclone within a range of
18 m3/min to 50 m3/min
ideally to the air require-
ment of the machine.
• The polygon design of the
housing enables use of
the proven bracket of the
Europiclon® 700
(Part No. 39 700 40 999).
DualSpin®
100
DualSpin® Precleaners
ø 332 ø 332
(13.07) (13.07)
508 508
(20.00) (20.00)
38.5 38.5
(1.52) 54
(1.52)
ø 250 ø 250 81.5

ø
3)
.1
(9.84) 263 (3.21)

(9.84)
(2
(10.35)
Fig. 1 Fig. 2
(Scavenging) with dust discharge valve 39 000 40 671
Part No. Nominal Approx.

without dust discharge valve with dust discharge valve flow rate weight
(Fig. 1) (Fig. 2) [m3/min] [kg]
48 025 75 900 48 025 75 910

48 037 75 910 48 037 75 920
18 – 25 2.4
25 – 50 2.4
... for flow rates (only DualSpin®) as per ISO 5011
40
30
20
10
DualSpin® 25
DualSpin® 37

0 5 10 15 20 25 30 35 40 45 50
3
101
Precleaners
Dust bowls (plastic version)
The proven precleaners from The easy and problem-free

MANN+HUMMEL are suitable emptying of the dust bowl is
for extending the service life made possible by the closing
of single-stage air cleaners clamp. Precleaners offer pro-
such as the NLG Pico or tection against ingress of
Pico-E. Due to its transparent spray water and rain.
insert, it is possible to read
the filling level of the pre-
cleaner at any time and
accordingly select the right
time for the service.
d3
d2
h l
e
d1
vertical mounting
Part No. Application Dimensions in mm (dimensions in inches) Approx.

Nominal flow rate at ∆p 1) weight
[m /min]
3
[mbar] d1 d2 d3 e 2)
h l [kg]
48 017 67 900
42.2 164 175 52 140 150
1.4 – 1.7 7 – 10.5 0.4
(1.66) (6.46) (6.89) (2.05) (5.51) (5.91)
48 024 67 900
54.2 164 175 52 140 150
2 – 2.4 8.5 – 12 0.4
(2.13) (6.46) (6.89) (2.05) (5.51) (5.91)
48 030 67 900
62.2 164 175 52 140 150
2.8 – 3.4 9 – 13 0.4
(2.45) (6.46) (6.89) (2.05) (5.51) (5.91)
48 034 67 900
62.2 219 236 62 167 180
2.8 – 3.4 6 – 9 1.0
(2.45) (8.62) (9.29) (2.44) (6.57) (7.09)
48 048 67 900
68.2 219 236 62 167 180
4 – 4.5 10 – 12.5 1.0
(2.69) (8.62) (9.29) (2.44) (6.57) (7.09)
48 056 67 900
82.2 219 236 62 167 180
5.6 – 6.8 12 – 17.5 1.0
(3.24) (8.62) (9.29) (2.44) (6.57) (7.09)
48 068 67 900
82.2 303 315 84 208 217
5.6 – 6.8 7 – 10.5 1.3
(3.24) (11.93) (12.40) (3.31) (8.19) (8.54)
48 096 67 900
102.2 303 315 84 208 217
8 – 9.6 8.5 – 12 1.3
(4.02) (11.93) (12.40) (3.31) (8.19) (8.54)
48 120 67 900
110.2 303 315 84 208 217
10 – 12 11 – 16 1.3
(4.34) (11.93) (12.40) (3.31) (8.19) (8.54)
1)
∆p = Flow resistance. When using as precleaner, add 70% of the stated flow resistance to the resistance of the air cleaner fitted downstream.
2)
e = insertion depth
102
d3
Precleaners
Precleaners (metal version)
d2
a
The metal version of the pre-
cleaner is available in two h2
variations:
b
• as a throughput precleaner
with integrated rain cap for
e Fig. 1
vertical mounting at the air h1
Vertical mounting
intake d1
• as a throughput precleaner
for horizontal installation in
the air intake pipe l
e
d1 d2 d3
b Fig. 2
Horizontal mounting
Part No. Application Fig. Dimensions in mm (dimensions in inches) Approx.

Nominal flow at ∆p 1) weight
rate [m /min]
3
[mbar] a b d1 d2 d3 e 2)
h h1 h2 l [kg]
48 024 67 020
84 85 54.2 100 155 60 10 300
2 – 2.8 7 – 13.5 1 – – 1.0
(3.31) (3.35) (2.13) (3.94) (6.10) (2.36) (0.39) (11.84)
48 024 67 030
84 85 62.2 100 155 60 40 330
2.8 – 3.4 8.5 – 12.5 1 – – 1.0
(3.31) (3.35) (2.45) (3.94) (6.10) (2.36) (1.57) (12.99)
48 036 67 110
95 85 68.2 114 180 70 45 350
3.6 – 4.5 11 – 18 1 – – 1.4
(3.74) (3.35) (2.69) (4.49) (7.09) (2.76) (1.77) (13.78)
48 048 67 020
100 85 82.2 136 215 80 40 400
5.6 – 6.8 14 – 20.5 1 – – 2.0
(3.94) (3.35) (3.24) (5.35) (8.46) (3.15) (1.57) (15.75)
48 066 67 110
113 85 102.2 159 258 100 15 418
7.3 – 9.6 14 – 24.5 1 – – 2.5
(4.45) (3.35) (4.02) (6.26) (10.16) (3.94) (0.59) (16.46)
48 096 67 140 10
113 85 110.2 158 255 110 30 433
– 13 14 – 23.5 1 – – 3.5
(4.45) (3.35) (4.34) (6.22) (10.04) (4.33) (1.18) (17.05)
48 132 67 020 16
164 125 132.2 230 368 130 35 615
– 19 13.5 – 19 1 – – 5.9
(6.46) (4.92) (5.20) (9.06) (14.49) (5.12) (1.38) (24.21)
48 024 67 140
85 54.2 100 107 60 191 144
2 – 2.8 7 – 13.5 2 – – – 0.9
(3.35) (2.13) (3.94) (4.21) (2.36) (7.52) (5.67)
48 024 67 180
85 62.2 100 107 60 191 144
2.8 – 3.4 8.5 – 12.5 2 – – – 0.7
(3.35) (2.45) (3.94) (4.21) (2.36) (7.52) (5.67)
48 036 67 160
85 68.2 114 120 70 198 162
3.6 – 4.5 11 – 18 2 – – – 1.0
(3.35) (2.69) (4.49) (4.72) (2.76) (7.80) (6.38)
48 048 67 220
85 82.2 136 145 80 210 203
5.6 – 6.8 14 – 20.5 2 – – – 1.2
(3.35) (3.24) (5.35) (5.71) (3.15) (8.27) (7.99)
48 066 67 090
85 102.2 158 166 100 224 232
7.3 – 9.6 14 – 24.5 2 – – – 1.6
(3.35) (4.02) (6.22) (6.54) (3.94) (8.82) (9.13)
48 096 67 200 10
85 110.2 158 166 110 220 245
– 13 14 – 23.5 2 – – – 1.7
(3.35) (4.34) (6.22) (6.54) (4.33) (8.66) (9.65)
48 132 67 120 16
125 132.2 230 240 130 336 370
– 19 13.5 – 19 2 – – – 3.9
(4.92) (5.20) (9.06) (9.45) (5.12) (13.23) (14.57)
1)
∆p = Flow resistance. When using as precleaner, add 70% of the stated flow resistance to the resistance of the air cleaner fitted downstream.
2)
e = insertion depth
103
Air connecting parts
Elbow pipes
90° elbows
Part No. Fig. Dimensions in mm Con-
Operating temperature:
(dimensions in inches) nection
-40 °C to +100 °C
b c di da e for
39 100 25 999 1 –
39 100 25 979
57 50 55 25 –
33
2 (2.24) (1.97) (2.17) (0.98) M 10x1
39 200 25 999
(1.30)
Fig. 1
1 –
39 200 25 979
62 60 65 25 –
38
2 (2.44) (2.36) (2.56) (0.98) M 10x1
39 300 25 999
(1.50)
1 –
39 300 25 979
72 70 75 28 –
43
2 (2.83) (2.76) (2.95) (1.10) M 10x1
39 400 25 999
Fig. 2 (1.69)
1 –
39 400 25 979
77 80 85 30 –
48
2 (3.03) (3.15) (3.35) (1.18) M 10x1
39 500 25 999
M 10x1 (1.89)
1 –
39 500 25 979
92 100 105 35 –
b 58
2 (3.62) (3.94) (4.13) (1.38) M 10x1
39 600 25 999
(2.28)
e
1 –
39 600 25 979
c b 89 110 119 27 –
63
di 2 (3.50) (4.33) (4.69) (1.06) M 10x1
39 700 25 999
da (2.48)
1 –
39 700 25 979
Connection for 98.5 130 135 27 –
75
2 (3.88) (5.12) (5.32) (1.06) M 10x1
39 800 25 999
(2.95)
1 –
39 800 25 979
108.5 150 155 27 –
83
2 (4.27) (5.91) (6.10) (1.06) M 10x1
39 930 25 999
(3.27)
1 –
39 930 25 979
170 196 200 30 –
98.5
2 (6.69) (7.71) (7.87) (1.18) M 10x1
(3.88)
104
Connections
Straight connections
Part No. Fig. Dimensions in mm Con-
(dimensions in inches) nection
-40 °C to +100 °C
c di da e l for
39 100 27 999 1 –
39 100 27 979
50 55 25 68 –
di da 33
2 (1.97) (2.17) (0.98) (2.68) M 10x1
39 200 27 999
(1.30)
1 –
39 200 27 979
e 60 65 25 68 –
38
2 (2.36) (2.56) (0.98) (2.68) M 10x1
39 300 27 999
M 10x1 l (1.50)
1 –
39 300 27 979
l1/2 70 75 28 75 –
43
2 (2.76) (2.95) (1.10) (2.95) M 10x1
39 400 27 999
(1.69)
c
1 –
39 400 27 979
Connection for service 80 85 30 78 –
48
indicator/service switch 2 (3.15) (3.35) (1.18) (3.07) M 10x1
39 500 27 999
(1.89)
1 –
39 500 27 979
Fig. 1 Fig. 2 100 105 35 88 –
58
2 (3.94) (4.13) (1.38) (3.46) M 10x1
39 600 27 999
(2.28)
1 –
39 600 27 979
110 119 27 72 –
63
2 (4.33) (4.69) (1.06) (2.83) M 10x1
39 700 27 999
(2.48)
1 –
39 700 27 979
130 135 27 72 –
75
2 (5.12) (5.32) (1.06) (2.83) M 10x1
39 800 27 999
(2.95)
1 –
39 800 27 979
150 155 27 72 –
83
2 (5.91) (6.10) (1.06) (2.83) M 10x1
39 930 27 999
(3.28)
1 –
39 930 27 979
180 195 45 140 –
109.5
2 (7.09) (7.68) (1.77) (5.51) M 10x1
(4.31)
Reducer connections
Part No. Dimensions in mm
(dimensions in inches)
-40 °C to +100 °C
c d1 d2 e l
39 300 27 949
43 70 80 13.5 89.5
d2
(1.69) (2.76) (3.15) (0.53) (3.52)
39 300 27 959
c 43 60 70 13.5 85.5
(1.69) (2.36) (2.76) (0.53) (3.52)
39 300 27 969
43 50 70 13.5 85.5
(1.69) (1.97) (2.76) (0.53) (3.52)
l
e
d1
105
Accordion hoses
Accordion hoses with

moulded-on end sleeves
(standard model)
-30 °C to +100 °C
Maximum curvature:
di da e lmin lmax
Material: TPO 90° (depending on the
39 000 27 164
40 51 30+5 180 250 vibration load)
(1.57) (2.01) (1.18+0.20) (7.09) (9.84)
39 000 27 161
50 62 30+5 190 285
(1.97) (2.44) (1.18+0.20) (7.48) (11.22)
39 000 27 140
60 70 30+5 190 285 l
(2.36) (2.76) (1.18+0.20) (7.48) (11.22) e
39 000 27 139
70 80 30+5 195 310
(2.76) (3.15) (1.18+0.20) (7.68) (12.20)
39 000 27 138
di
80 90 30+5 205 340 da
(3.15) (3.54) (1.18+0.20) (8.07) (13.39)
39 000 27 158
100 100 40+5 230 395
(3.94) (3.94) (1.57+0.20) (9.06) (15.55)
39 000 27 152
110 118 35+5 240 425
(4.33) (4.65) (1.38+0.20) (9.45) (16.73)
39 000 27 151
130 138 45+5 280 500
(5.12) (5.43) (1.77+0.20) (11.02) (19.69)
39 000 27 150
150 165 45+5 300 545
(5.91) (6.50) (1.77+0.20) (11.81) (21.46)
Accordion hoses
(reinforced model)
-30 °C to +100 °C
Material: rubber with fabric Maximum curvature:
di da e l
insert 45° (depending on the
39 000 27 205
50 58 25 110±5 vibration load)
(1.97) (2.28) (0.98) (4.33±0.20)
39 000 27 206
60 68 50 215±5
(2.36) (2.68) (1.97) (8.46±0.20)
39 000 27 207
70 78 50 215±5
(2.76) (3.07) (1.97) (8.46±0.20)
39 000 27 208
80 88 50 215±5
(3.15) (3.46) (1.97) (8.46±0.20) da di
39 000 27 212
90 98 50 215±5
(3.54) (3.86) (1.97) (8.46±0.20) e
39 000 27 213
100 108 50 215±5 l
(3.94) (4.25) (1.97) (8.46±0.20)
39 000 27 214
110 118 50 215±5
(4.33) (4.65) (1.97) (8.46±0.20)
39 000 27 215
130 138 50 215±5
(5.12) (5.43) (1.97) (8.46±0.20)
39 000 27 184
150 158 50 215±5
(5.91) (6.22) (1.97) (8.46±0.20)
39 000 27 346
200 138 50 215±5
(7.87) (5.43) (1.97) (8.46±0.20)
106
Straight couplings in rubber
Straight couplings
Material:
rubber (NBR, 60±5 Shore)
di da l
with fabric insert
39 000 27 203
40 52 100 Operating temperature:
(1.57) (2.05) (3.94) -30 °C to +100 °C
39 000 27 202
50 63 100
(1.97) (2.48) (3.94)
39 000 27 171
60 74 100
(2.36) (2.91) (3.94)
39 000 27 198
60 74 150
(2.36) (2.91) (5.91)
39 000 27 197
70 84 150
(2.76) (3.31) (5.91)
39 000 27 252
70 84 80 da di
(2.76) (3.31) (3.15)
39 000 27 196
80 96 150 l
(3.15) (3.78) (5.91)
39 000 27 950
80 96 75
(3.15) (3.78) (2.95)
39 000 27 195
90 106 150
(3.54) (4.17) (5.91)
39 000 27 103
100 116 75
(3.94) (4.57) (2.95)
39 000 27 104
100 116 100
(3.94) (4.57) (3.94)
39 000 27 194
100 118 150
(3.94) (4.65) (5.91)
39 000 27 193
110 126 150
(4.33) (4.96) (5.91)
39 000 27 359
110 128 75
(4.33) (5.04) (2.95)
39 000 27 188
130 148 100
(5.12) (5.83) (3.94)
39 000 27 192
130 148 150
(5.12) (5.83) (5.91)
39 000 27 297
130 148 65
(5.12) (5.83) (2.56)
39 000 27 183
150 166 150
(5.91) (6.54) (5.91)
39 223 27 111
150 168 100
(5.91) (6.61) (3.94)
39 000 27 182
180 198 150
(7.09) (7.80) (5.91)
39 000 27 345
200 218 200
(7.87) (8.58) (7.87)
39 000 27 306
210 228 200
(8.27) (8.98) (7.87)
107
Elbow pipes in rubber
90° elbows
Part No. Fig. Dimensions in mm
Material:
rubber (NBR, 60±5 Shore)
b d1 da r
with fabric insert
39 000 25 280
115 52 60 75 Operating temperature:
1
(4.53) (2.05) (2.36) (2.95) -25 °C to +100 °C
39 000 25 264
115 60 68 75
1
(4.53) (2.36) (2.68) (2.95)
39 000 25 263
b b
140 70 79 90
1
(5.51) (2.76) (3.11) (3.54)
39 000 25 262
d1 d1
140 80 90 95
1
(5.51) (3.15) (3.54) (3.74) r r
39 000 25 258
b b
205 100 110 155
2
(8.07) (3.94) (4.33) (6.10)
39 000 25 265
da da
215 110 120 165
2
(8.46) (4.33) (4.72) (6.50)
39 000 25 266
Fig. 1 Fig. 2
265 130 140 210
2
(10.43) (5.12) (5.51) (8.27)
39 000 25 267
300 150 160 245
2
(11.81) (5.91) (6.30) (9.65)
39 000 25 270
355 200 210 300
2
(13.98) (7.87) (8.27) (11.81)
Couplings in metal
Couplings (black painted

metal)
da l s
39 000 25 178
42 40 0.75
(1.65) (1.57) (0.03)
39 000 25 177
s
52 50 0.75
(2.05) (1.97) (0.03)
39 000 25 167
da
62 65 1.0
(2.44) (2.56) (0.04)
39 000 25 164
70 50 1.0 l
(2.76) (1.97) (0.04)
39 000 25 168
82 50 1.0
(3.23) (1.97) (0.04)
39 000 25 165
92 50 1.0
(3.62) (1.97) (0.04)
39 000 25 175
102 50 1.0
(4.02) (1.97) (0.04)
39 000 25 176
110 50 1.0
(4.33) (1.97) (0.04)
39 000 25 174
132 50 1.0
(5.20) (1.97) (0.04)
39 000 25 184
150 90 1.0
(5.91) (3.54) (0.04)
39 000 25 185
180 90 1.0
(7.09) (3.54) (0.04)
108
Connection pipes and couplings in metal
Intermediate pipe (black

painted metal)
only for dirty air intake
di da e l
31 028 25 831
62.2 62 60 225
(2.45) (2.44) (2.36) (8.86)
31 056 25 821
82.2 82 80 245 da di
(3.24) (3.23) (3.15) (9.65)
31 080 25 731
102.2 102 80 250
e
(4.02) (4.02) (3.15) (9.84) l
39 100 25 991
110.2 110 110 200
(4.34) (4.33) (4.33) (7.87)
31 100 25 983
110.2 110 110 400
(4.34) (4.33) (4.33) (15.75)
31 160 25 771
132.2 132 110 400
(5.20) (5.20) (4.33) (15.75)
Pipes (black painted metal)

da l s
39 000 25 172
42 500 0.75
(1.65) (19.69) (0.03)
39 000 25 182
52 500 0.75 s
(2.05) (19.69) (0.03)
39 000 25 162
62 500 0.75 da
(2.44) (19.69) (0.03)
39 000 25 163
70 500 0.75
l
(2.76) (19.69) (0.03)
39 000 25 173
82 500 0.75
(3.23) (19.69) (0.03)
39 000 25 158
92 500 0.75
(3.62) (19.69) (0.03)
39 000 25 183
102 500 0.75
(4.02) (19.69) (0.03)
39 000 25 166
110 500 0.75
(4.33) (19.69) (0.03)
39 000 25 157
132 500 0.75
(5.20) (19.69) (0.03)
39 000 25 155
150 500 0.75
(5.91) (19.69) (0.03)
109
Elbow pipes in metal
Metal elbow pipes (black

painted metal)
Part No. Fig. Dimensions in mm
a b da r s
39 000 25 188
60 60 52 40 0.75
1 a a
(2.36) (2.36) (2.05) (1.57) (0.03)
31 034 25 442
s s
95 95 62 60 0.75
1
(3.74) (3.74) (2.44) (2.36) (0.03)
39 000 25 152
da da
70 70 70 60 1.0
1 r b r b
(2.76) (2.76) (2.76) (2.36) (0.04)
39 000 25 207
100 100 70 60 1.0
2
(3.94) (3.94) (2.76) (2.36) (0.04)
39 000 25 956
110 110 80 55 1.0 Fig. 1 Fig. 2
2
(4.33) (4.33) (3.15) (2.17) (0.04)
39 000 25 148
61 61 82 55 1.0
1
(2.40) (2.40) (3.23) (2.17) (0.04)
39 000 25 153
80 67 90 60 1.0
1
(3.15) (2.64) (3.54) (2.36) (0.04)
39 000 25 273
80 80 100 65 1.0
1
(3.15) (3.15) (3.94) (2.56) (0.04)
39 000 25 124
110 110 100 65 1.0
2
(4.33) (4.33) (3.94) (2.56) (0.04)
39 000 25 146
90 90 110 85 1.0
1
(3.54) (3.54) (4.33) (3.35) (0.04)
39 000 25 192
110 110 110 85 1.0
2
(4.33) (4.33) (4.33) (3.35) (0.04)
39 000 25 198
125 125 110 85 1.0
2
(4.92) (4.92) (4.33) (3.35) (0.04)
39 000 25 147
120 120 130 95 1.0
1
(4.72) (4.72) (5.12) (3.74) (0.04)
39 000 25 224
140 140 130 95 1.0
2
(5.51) (5.51) (5.12) (3.74) (0.04)
39 000 25 142
180 180 150 110 1.0
1
(7.09) (7.09) (5.91) (4.33) (0.04)
39 000 25 333
180 180 150 110 1.0
2
(7.09) (7.09) (5.91) (4.33) (0.04)
110
Adapter pieces in metal, hose clips
Adapter pieces (black

painted metal)
d1 d2 l
39 000 25 621
70 40 65
(2.76) (1.57) (2.56)
39 000 25 622
70 60 56
(2.76) (2.36) (2.20)
39 000 25 631
80 50 65
(3.15) (1.97) (2.56) d1 d2
39 000 25 431
82 70 56
(3.23) (2.76) (2.20)
39 000 25 461
100 70 75 l
(3.94) (2.76) (2.95)
31 080 25 511
102 80 76
(4.02) (3.15) (2.99)
39 000 25 295
110 80 75
(4.33) (3.15) (2.95)
39 000 25 193
110 100 70
(4.33) (3.94) (2.76)
39 000 25 105
132 102 71
(5.20) (4.02) (2.80)
39 000 25 253
132 110 76
(5.20) (4.33) (2.99)
39 000 25 325
150 130 86
(5.91) (5.12) (3.39)
39 000 25 145
180 150 95
(7.09) (5.91) (3.74)
39 000 25 327
200 150 105
(7.87) (5.91) (4.13)
Hose clips
Part No. Clamping range Part No. Clamping range
(diameter) (diameter)
[mm and inches] [mm and inches]
02 018 01 707 02 018 01 717

32 – 50 130 – 150
(1.26 – 1.97) (5.12 – 5.91)
02 018 01 708 02 018 01 718

40 – 60 140 – 160
(1.57 – 2.36) (5.51 – 6.30)
02 018 01 709 02 018 01 719

50 – 70 150 – 170
(1.97 – 2.76) (5.91 – 6.69)
02 018 01 710 02 018 01 720

60 – 80 160 – 180
(2.36 – 3.15) (6.30 – 7.09)
02 018 01 711 02 018 01 721

70 – 90 170 – 190
(2.76 – 3.54) (6.69 – 7.48)
02 018 01 712 02 018 01 722

80 – 100 180 – 200
(3.15 – 3.94) (7.09 – 7.87)
02 018 01 713 02 018 01 723

90 – 110 190 – 210
(3.54 – 4.33) (7.48 – 8.27)
02 018 01 714 02 018 01 724

100 – 120 200 – 220
(3.94 – 4.72) (7.87 – 8.66)
02 018 01 715 02 018 01 725

110 – 130 210 – 230
(4.33 – 5.12) (8.27 – 9.06)
02 018 01 716 02 018 01 728

120 – 140 240 – 260
(4.72 – 5.51) (9.45 – 10.24)
111
Exhaust ejectors
Maintenance-free dust scavenging with two-stage air cleaners
MANN+HUMMEL ejectors The ejector is fitted behind

are designed to provide the exhaust silencer on the
maintenance-free scavenging tailpipe. The flow energy of
of the pre-separated dust in the exhaust gases generates
two-stage air cleaners. a negative pressure in the
In addition to being mainte- ejector. This enables the
nance-free, the ejectors achie- pre-separated dust to be
ve a significantly improved scavenged to the ejector and
pre-separation efficiency of the dust is then blown out
the two-stage air cleaner. together with the exhaust
This enables a considerably gases.
longer filter service life (up to
60%).
Installation instructions
The connection pipe between In order to avoid this, the back pressure specified by
the air cleaner and ejector scavenging should either be the engine producer is not
should be as short as possible made in a closed area (cool- exceeded.
and not have any tight elbows ing air shaft, scavenging In addition, in all operational
which would increase flow under engine bonnet) or in- conditions there must be a
resistance. Coarse contami- stalled upstream with a basket pressure drop to the ejector
nant particles in the intake air sieve. in order to prevent exhaust
(e.g. awns, fibres, stems or When using an ejector, care gas being sucked in. In case
leaves) can lead to clogging should also be taken that the of doubt we recommend use
in the air cleaner. maximum permissible exhaust of a non-return adapter.
Installation example
Europiclon® Air cleaner
Exhaust silencer MANN+HUMMEL Ejector
112
Exhaust ejectors
Significant extension of the

air cleaner service life Service point = 80 mbar
80
The use of exhaust ejectors 70 without ejector

enables the service life of a

two-stage air cleaner to be 60 with ejector
increased by 60%. This is
demonstrated by the graphic 50
pictured here which shows the
typical flow characteristics for 40
the dust capacity in relation to
30
the increase in pressure drop.
20
10
Dust capacity (= filter service life)

50 % 100 % 160 %

d3
d1 d2
Part No. Application Suitable for Dimensions in mm

[kW] (dimensions in inches)
Europiclon® NLG-Piclon Piclon (metal) d1 d2 d3 l
39 330 70 111 45 400 ... – 45 225 ...

55.5 75 32 352
50 – 75
(2.19) (2.95) (1.26) (13.86)
39 330 70 100 45 500 ... – 45 325 ...

72.5 80 32 312
75 – 100
(2.85) (3.15) (1.26) (12.28)
39 105 67 110 45 600 ... NLG 15 45 440 ...

80.2 88 32 345
100 – 130
(3.16) (3.46) (1.26) (13.58)
39 150 65 100 45 700 ... NLG 21 45 650 ...

90.0 109 40 416
130 – 195
(3.54) (4.29) (1.57) (16.38)
39 170 67 100 45 800 ... NLG 28 45 880 ...

110.0 143 40 547
180 – 300
(4.33) (5.63) (1.57) (21.54)
ø 32 ø 32
(1.26) (1.26)
Accessories for ejectors
33
(1.30) 30
(1.18)
93
Part No. Fig. (3.66) 71
39 000 25 919
(2.80)
39 000 25 751
21
1 (0.83) 30
2 (0.79)
ø 40
(1.57) ø 40
(1.57)
ø 80
(3.15)
Fig. 1 Fig. 2
Non-return adapter Ejector adapter
113
Service indicators
Level of dirt accumulation readable at any time
The MANN+HUMMEL service The service indicator is in-

indicator allows you to read sensitive to the intake air
the current level of dirt accu- pulsations of the engine, ex-
mulation in the air cleaner, cluding the possibility of a
even when the engine is not in false indication. Maintenance
operation. The yellow indica- is necessary when the yellow
ting piston catches on a scale piston reaches the red zone.
of 12 snap-in positions. In the After maintenance has been
triangular display, the remain- carried out, the indicator level
ing service life of the filter is is readjusted to "zero" by
displayed, in relation to the pressing the reset button.
increased clogging of the filter
element.
M 10x1
Part No. snaps into place at gauge pressure
[mbar] [kPa] 1.2
39 035 70 911
(0.05)
39 050 70 911
35±3 3.5±0.3
39 060 70 911
51.5
50±4 5.0±0.4 (2.03)
39 065 70 911
60±4 6.0±0.4
39 080 70 911
65±5 6.5±0.5
Specifications
80±5 8.0±0.5 ø 46.7
(1.84)
• Material: PC
• Permissible operating temperature: -30 °C to +100 °C
• Switching pressure (negative pressure): 35 mbar to 80 mbar
(3.5 kPa to 8 kPa)
Service indicators with 90° flange

The 90° connecting flange reaching the maximum value carried out, the indicating
allows nearly any fitting posi- possible, signalling that main- piston is readjusted to the
tion. The red indicating piston tenance is needed. start position by pressing the
snaps into position upon After maintenance has been reset button.
Part No. snaps into place at gauge pressure

28
(1.10)
[mbar] [kPa] 35
39 000 62 924
10 (1.38)
39 000 62 925
(0.39)
35±3 3.5±0.3
39 000 62 926
M 10x1 18
50±6 5.0±0.6
39 000 62 927
(0.71)
65±7 6.5±0.7 7
Specifications
80±8 8.0±0.8 Sight glass for (0.28)
signal ring 62 40 Flange
• Material: PA (2.44) (1.57)
• Permissible operating temperature: -40 °C to +100 °C
• Switching pressure (negative pressure): 35 mbar to 80 mbar Reset button
8.5
(3.5 kPa to 8 kPa)
(0.33)
114
Service switches
Electrical monitoring of the level of accumulated dirt
The electrical service switch This removes potential dam-

monitors the level of accumu- age to equipment which may
lated dirt in the air cleaner occur through frequent and
and sends an electrical signal careless maintenance actions.
when maintenance is required.
Models
This enables constant super-
vision of the state of the air
cleaner and maintenance only
takes place when it is really MANN+HUMMEL service
necessary. switches are available with a
number of different connection
threads and plug connectors
versions.
Technical instructions
Thanks to the completely so that possible tolerances of point unnecessary. The fluttering is reduced to a
insulated and fully enclosed the components do not affect spring contacts are not affec- minimum. The service switch
contact insert, the switch is the accuracy of the switch. ted by contact erosion. As a should not be fitted in a hang-
insensitive to dust or humidi- The heart of the system is a result of the hysteresis being position so as to prevent
ty. The system is not mechan- kick-over spring that makes tween the points for switching ingress of any condensed
ical but pressure-dependent readjustment of the switching and switching back, contact water into the air pipe.
Specifications
• Material: polyamide 6 GF 30
• Permissible operating temperature: -30 °C to + 120 °C
• Switching pressure (negative pressure): 35 mbar to 80 mbar (3.5 kPa to 8.0 kPa)
• Max. switching capacity: 6W/24V DC (ohmnique load, Umax = 24V, Imax = 0.25 A)
Accessories for external mounting

1 2
ø6
(0.24) M 10x1
For retro-fitting in the clean air pipe
Installation examples: Connection on air cleaner 8
(generally existing) (0.32) 1 Connection nipple Part No.: 21 010 15 121
17
2 Felt disc Part No.: 23 005 31 171
(0.67)
18 Ensure that the felt disc is fitted to the nipple
(0.71) before installing.
ø6
(0.24)
Parts for pipe connection
Pipe connector Pipe connector

Part No.: 02 011 11 001 ø5 Part No.: 02 011 04 005
(0.20)
Parts for hose connection
Hose connector Hose connector

Part No.: 39 000 47 211 Part No.: 39 000 47 221
115
Service switches
with connection for flat plug
Service switch internal thread M 10x1 ø 48

(1.89) Suitable for AMP plug
connector 926521
Make contact switches at gauge pressure
Part No. [mbar] [kPa]
39 035 70 902
39 050 70 902
35±3 3.5±0.3 34.8
39 055 70 902
50±3 5.0±0.3 (1.37)
10 11.8
39 060 70 902
55±3 5.5±0.3 (0.39) (0.46)
39 065 70 902
60±3 6.0±0.3 M 10x1
39 070 70 902
65±3 6.5±0.3 14.7 ø 20
39 080 70 902
70±4 7.0±0.4 (0.58) (0.79)
80±4 8.0±0.4
Service switch external thread M 10x1 ø 48

(1.89) Suitable for AMP plug
connector 926521
39 035 70 952
39 050 70 952
35±3 3.5±0.3 23
39 055 70 952
50±3 5.0±0.3 (0.91) 37
39 060 70 952
55±3 5.5±0.3 (1.46)
39 065 70 952
60±3 6.0±0.3 9
39 070 70 952
(0.35)
65±3 6.5±0.3 14.7 M 10x1
39 080 70 952
70±4 7.0±0.4 (0.58)
80±4 8.0±0.4
Service switch external thread 1/8“-27 NPTF ø 48

Suitable for AMP plug
(1.89)
connector 926521
39 035 70 962
39 050 70 962
35±3 3.5±0.3 23
39 055 70 962
50±3 5.0±0.3 (0.91) 37.5
39 060 70 962
(1.48)
55±3 5.5±0.3
39 065 70 962
60±3 6.0±0.3 9.5
(0.35)
39 080 70 962
65±3 6.5±0.3 14.7
1/8"-27 NPTF
(0.58)
80±4 8.0±0.4
116
Service switches
for water-tight electrical connections
Service switch internal thread M 10x1

Connector
ø 48 DIN 72585-B1-2.2-AG/K1
(1.89)
39 035 70 702
39 050 70 702
35±3 3.5±0.3 51.2
36.4 (2.02)
39 055 70 702
50±3 5.0±0.3 (1.43)
39 060 70 702
55±3 5.5±0.3 10 11.8
39 065 70 702
60±3 6.0±0.3 (0.39) (0.46)
39 070 70 702
65±3 6.5±0.3 M 10x1
39 080 70 702
70±4 7.0±0.4 9.6 ø 20
(0.38) (0.79)
80±4 8.0±0.4
Service switch internal thread M 10x1

Suitable for AMP plug connector 963040-3
ø 48 + Contacts 927770
(1.89) + Single seal 828904
39 035 70 802
39 050 70 802
35±3 3.5±0.3 23 47.7
39 055 70 802
(0.91) (1.88)
50±3 5.0±0.3
39 060 70 802
55±3 5.5±0.3 10 11.8
39 065 70 802
60±3 6.0±0.3 (0.39) (0.46)
39 070 70 802
65±3 6.5±0.3 M 10x1
39 080 70 802
70±4 7.0±0.4 14.7
ø 20
(0.58) (0.79)
80±4 8.0±0.4
Service switch external thread M 10x1

Suitable for AMP plug connector 963040-3
+ Contacts 927770
ø 48 + Single seal 828904
Make contact switches at gauge pressure (1.89)
39 035 70 852
39 050 70 852
35±3 3.5±0.3
39 055 70 852
50±3 5.0±0.3 23 49.9
39 060 70 852
55±3 5.5±0.3 (0.91) (1.96)
39 065 70 852
60±3 6.0±0.3 5 (0.20)
39 070 70 852
65±3 6.5±0.3 9
39 080 70 852
(0.35)
70±4 7.0±0.4 14.7
M 10x1
80±4 8.0±0.4 (0.58)
Service switch external thread 1/8“-27 NPTF Suitable for AMP plug connector 963040-3
+ Contacts 927770
ø 48
switches at gauge pressure + Single seal 828904
Make contact (1.89)
39 035 70 862
39 050 70 862
35±3 3.5±0.3
39 055 70 862
50±3 5.0±0.3
39 060 70 862
23 50.4
55±3 5.5±0.3 (0.91) (1.98)
39 065 70 862
60±3 6.0±0.3
39 070 70 862
5 (0.20)
65±3 6.5±0.3 9.5
39 080 70 862
70±4 7.0±0.4 (0.37)
14.7
1/8"-27 NPTF
80±4 8.0±0.4 (0.58)
117
118
Technical Appendix
119
Glossary of filtration terms
Clean air pipe Ejector Laboratory service life Nominal flow rate V̇
Pipe after air cleaner through A component in the exhaust [h]. The time measured under Describes a design consi-
which cleaned air is fed to tract of the engine where a laboratory conditions that an deration for an air cleaner.
the engine/compressor etc. cross-section constriction air cleaner with air flowing Depending on the design
(using the Venturi principle) through it and loaded with or line the nominal flow rate
generates a negative pres- dust will reach a defined flow describes the respective
Dirty air intake

sure for the continuous scav- resistance. The test dust, dust volume flow where the filter
enging of the air cleaner. concentration and volume will show a pressure drop of
Dirty air pipe before the flow must be defined. 25 mbar to 30 mbar.
air cleaner through which
Europiclon®
ambient air (unfiltered) is
Main element Piclon

sucked in.
MANN+HUMMEL brand
name for a two-stage air Also called the filter element MANN+HUMMEL brand
DualSpin®
cleaner line in plastic. or primary element. An air name for a two-stage air
cleaner insert consisting of a cleaner line in metal or in
MANN+HUMMEL brand filter medium and seal which general for a two-stage ver-
Flow resistance ∆p
name for a precleaner line effect the fine filtration in a sion of a dry air cleaner (e.g.
for use under heavy dust dry air cleaner. NLG Piclon).
conditions. [mbar] or [kPa]. Measured
variable for the pressure drop
NLG
of a filter.
Dust discharge valve MANN+HUMMEL brand
Laboratory dust capacity

Valve on the housing of two- name for an air cleaner line
stage air cleaners which in plastic. This line is avail-
discharges the separated [g]. The measured quantity able as a single-stage or two-
dust from the air cleaner of a defined test dust which stage air cleaner.
housing. is added to a filter under
laboratory conditions until
the service point is reached.
120
Glossary of filtration terms
Pico Pre-separation efficiency Service life

MANN+HUMMEL brand [%]. Amount of dust sepa- [h]. Life of filter determined
name for a single-stage air rated in the first stage of a in the field before the filter
cleaner line in metal or in two-stage air cleaner. needs servicing.
general for a single-stage
version of a dry air cleaner
Pulsation Service switch

(e.g. NLG Pico).
Pressure oscillations in the Mounted device which trig-
Picolight
intake channel of an engine gers an electric signal when
or a compressor. the time for a service is
MANN+HUMMEL brand reached which in turn sets
name for a single-stage air off an audio or visual warning
Secondary element
cleaner line without housing. signal.
An additional air cleaner
Picolino Single-stage air cleaner

insert which is fitted down-
stream from the main ele-
MANN+HUMMEL brand ment and which prevents Air cleaner without presep-
name for a single-stage air ingress of dust into the clean aration. Available with or
cleaner line in plastic. air pipe during maintenance without a secondary element.
work or when the main ele-
ment is defective.
Precleaner Two-stage air cleaner
Service indicator
Centrifugal force separator An air cleaner with an inte-
to filter out particles from the grated filtration stage for pre-
intake air. Mounted device which indi- separation of dust from the
cates the time when to intake air before subsequent
service. fine filtration.
Volume flow V̇
[m3/min]. Quantity which
flows through filter per unit
of time, also called the volu-
metric flow.
121
Criteria for dimensioning the size of air cleaners
Separation efficiency the ratio of all particles sepa- particle size. The values for 1 µm particles, and the
rated to the total quantity of shown in Fig. 1 apply to virtually certain separation of
The most important task of particles fed to the air clea- MANN+HUMMEL dry air particles larger than 3 µm in
a dry air cleaner is to ensure ner. MANN+HUMMEL dry air cleaners and were obtained size. The values given above
sufficient protection of the en- cleaners offer the following on test rigs using SAE test are valid for the entire design
gine against wear under all values for this characteristic dusts. Note the high probabi- range under test rig condi-
the separation efficiency of

possible dust conditions, i.e., when internationally recog- lity of separation found even tions.
nised SAE coarse and SAE
the air cleaner must be of fine test dusts are used:
Separation efficiency % SAE fine dust

such a high standard that
an engine fitted with it will η SAE coarse ≥ 99.9% 99.9
demonstrate a wear pattern η SAE fine ≥ 99.5%
99.8
in dusty conditions similar
to that of an engine running The correct definition of air
on completely particle-free cleaner quality with respect 99.5
intake air. The specification to the size of the largest par-
of an air cleaner’s quality ticle allowed to pass through
with respect to the quantity is provided by fractional 99
the so-called overall sepa-

transmitted is indicated with separation efficiencies; these
ration efficiency η, which is

indicate a filter’s separation 98
performance in relation to the
Equivalent particle size [µm]

1 2 3 4 5 6
Fig. 1: Separation efficiencies
Service life
Another important requirement In order to ensure a high

for dry air cleaners is, in dust-holding capacity, the
addition to specified sepa- paper pleats are provided
ration efficiencies, a high dust- with surface contours that
holding capacity. This quality maintain clearance, guaran-
factor – also referred to as tee an unhindered flow of
service life – can be defined dust-laden air into the pleats,
in terms of the quantity of and simultaneously prevent
dust taken up by the filter the pleats from sticking
within a given increase in together.
air-flow resistance.
Specification of filter size
Step 1: Determine the air

4 stroke engines:
requirement
Use a factor of 0.9 for the
( V̇ ) = swept volume · rotational speed · volumetric efficiency

volumetric efficiency of 4-
[ ]
m 3
stroke and 0.7 for 2-stroke

2 · 1000 min
The size of the air cleaner S.I. engines. For turbo-
depends primarily on the 2 stroke engines: charged engines, please
( V̇ ) = swept volume · rotational speed · volumetric efficiency
maximum air requirement (V̇) consult the manufacturer for
of the engine. Please ask
your equipment and engine
1 · 1000 [ ]
m3
min the volumetric efficiency.
manufacturer. with swept volumes in [dm3 ], rotational speed in [min-1]

The air requirement can also
be determined from the en- Equation (1): Air requirement (V̇)
gine data, i.e. piston-swept
volume, rotational speed,
number of cylinders and vo-
lumetric efficiency, by using
the following equation (1):
122
Specification of filter size
Step 2: Determine the

Example 1:
pulsation factors
Pulsation factors for dry air cleaners (aspirating engines)
Piston
No. of cylinders 4 stroke engines 2 stroke engines compressors 1)
3 cylinder 4 stroke Diesel
With a small number of cyl-
1 2 1.5 1.5 engine
inders, flow pulsations occur
2 1.4 1.2 1.2 Swept volume: 1.7 dm3
in the intake system. The
3 1.3 1.1 1.1 Rotational speed: 2100 rpm
corresponding varying ve-
4 1.1 1 1
locities must be taken into
1. Air requirement after
5 and more 1 1 1
account when determining
equation (1)
the size of the filter. The use 1) The pulsation factor is 2.0 for all grab-controlled compressors
of so-called pulsation factors

V̇ = 1.7 · 2100 · 0.9 / 2000
(Fig. 2) can be used to over- Pulsation factors for oil-bath air cleaners
V̇ = 1.6 m3/min
come this problem. No. of cylinders 4 stroke engines 2 stroke engines
1 3 2
2. Pulsation factor from

2 2 1.4
the table
3 1.4 1.2
4 1.2 1.1
5 and more 1 1
Fig. 2: Pulsation factors Dry air cleaner
Pulsation factor = 1.3

3 cylinder, 4 stroke engine
Step 3: Determine the

design flow rate
3. Design flow rate after
With 1-4 cylinders, the air For naturally aspirated en- filter size is specified directly equation (2)
flow rate (m3/min). The no- V̇ = 1.6 m3/min · 1.3

requirement obtained above gines with 5 or more cylinders, with the determined design
minal flow rate of the filter V̇ = 2.1 m3/min

must be multiplied with the and for all turbocharged en-
corresponding pulsation gines, the air requirement
factor to determine the filter corresponds to the design (m3/min) is a deciding factor
Result:
size. This results in the fol- flow rate of the filter, i.e., the for the air cleaner size.
The design flow rate of the

lowing equation (2):
engine is 2.1 m3/min.

Design flow rate = air requirement · pulsation factor
[ ]
m3
min
with air requirement in [m3/min]
Equation (2): Design flow rate
Estimation of the design flow rate based on

engine breake power
Diesel engines*
Example 2:
If necessary data is not avail- * We can assume that mo-
able for the previous calcula- 1 kW approx. 0.08 m3/min dern Diesel and petrol
tion, the air requirement can (1 HP approx. 0.06 m3/min) engines which fulfil the
Turbocharged Diesel engine
Turbocharged Diesel
be estimated using the fol- exhaust emission regula-
with 107 kW power
engines*
lowing approximations: tions of today and tomorrow
V̇ = (107 · 0.09) + 10 %
will have an increase in the
V̇ = 9.63 + 10 %
1 kW approx. 0.09 m3/min air requirement of around
V̇ = 10.6 m3/min
(1 HP approx. 0.065 m3/min) 10%.
Petrol engines*
1 kW approx. 0.07 m3/min
(1 HP approx. 0.05 m3/min)
123
Defining the dust capacity
All MANN+HUMMEL air clea- These values relate to a stan- Mean dust concentration in [mg/m3]
ners are tested on special dard SAE C test dust with an
test benches. The resulting exactly defined particle size Truck in normal European road traffic: 0.6
data allows a uniform basis distribution and were deter- Truck in road traffic outside Europe: 3
for comparison for the dust mined with a dust concentra- Off-highway truck (construction site use): 8
capacity of the various filter tion of 1 g/m3. Here one can Buses with intake at the rear in normal
types and sizes. speak of a so-called labora- European road traffic: 5
This offers true comparison tory service life. Buses with intake at the rear in road
traffic outside Europe: 30
possibilities for filters from dif- In order to calculate the wor-
ferent sources and enables a king service life in hours or Construction machines (front-end loaders,
track vehicles, mobile compressors): 35
service life estimation for use driving kilometres from the
in practice. laboratory dust-capacity data Sweeping vehicles: 8
On the following pages the for a given dry air cleaner, the Agricultural machines in central Europe
mean value curves of the dust concentration prevailing (agriculture without periods of drought): 5
Agricultural machines in areas outside
effective dust-holding capa- in practice must be known. Europe in single operation: 15
city for the described filters Extensive tests have led to
are illustrated based on the the overview on this page Agricultural machines used in fleets: 50
nominal volume flow (V̇). (Fig. 3): Quick-moving track vehicles: 100
Fig. 3: Dust concentrations in practice
Calculation of hours of
Hours in practice = Example 3:
operation in practice
laboratory dust capacity · 1000
dust concentration · air requirement · 60
A construction machine
Equation (3) is used in order with dust capacity in [g]
with an air requirement of
to calculate the hours of op- dust concentration in [mg/m3]
12 m3/min is equipped with
eration in practice from the air requirement in [m3/min]
a filter with a laboratory dust
laboratory dust capacities:
Equation (3): Hours of operation capacity of 5800 g. The ex-
pected hours of operation
are to be calculated.
Driving kilometres
According to equation (3):
Using equation (4) it is possi-
= hours of operation · speed
ble to calculate the driving
Hours of 5800 · 1000
=
kilometres from the hours of
operation 35 · 12 · 60
with speed in km/h
operation:
Equation (4): Driving kilometres
Hours of operation = 230 hours
124
Defining the dust capacity
Application example
Vehicle data Engine data Requirements

Vehicle type: Tractor Fuel: Diesel Initial resistance:
Location: Central Europe, Type: Aspirating engine 30 mbar max.
but designed for use in har- Engine capacity: 5.3 dm3 End resistance:
vesting fleet Nominal rot. speed: 2300 rpm 65 mbar max
No. cylinders: 4 Required service life:
min. 200 operating hours
Step 1: Step 2: Step 3:

Defining the air require- Determining the pulsation Defining the design flow
ment factors rate
According to equation (1): From Fig. 2 we can see: Acc. to equation (2):
5.3 · 2300 · 0.9 Pulsation factors for dry air cleaners (aspirating engines)
V· = V̇ = 5.49 m3/min · 1.1
2 · 1000
Piston
No. of cylinders 4 stroke engines 2 stroke engines compressors 1) V̇ = 6.0 m3/min
V· = 5.49 m3/min 1 2 1.5 1.5
2 1.4 1.2 1.2
3 1.3 1.1 1.1
4 1.1 1 1
5 and more 1 1 1
Step 4: Step 5:
Filter recommendation Laboratory dust capacity
From the diagram on page 15
from the diagram

a dust capacity of 4000 g can
be read.
tions a Europiclon® 300 is

Due to the operating condi-
recommended with a secon- 80

dary element and a small 70

dust discharge valve. 60
50
45 300 92 911
Part No: 40
30
20
10
In the resistance diagram on
0
page 25 the initial pressure
Dust capacity PTI coarse [g]
0 1000 2000 3000 4000 5000
drop of the filter can be read
to be 30 mbar.
Step 6: Step 7:
Dust concentration in Calculation of hours of
practice operation
According to equation (3):

Hours of 4000 · 1000
Acc. to Fig. 3 "Dust concentrati- =
operation 50 · 6.0 · 60
ons" there is a concentration of
50 mg/m3 for fleet operations.
Hours of operation = 222 hours
125
General instructions for installation and
maintenance
Filter installation
There are a number of impor- • The filters should be fitted • The air cleaner should be • The air cleaner should be
tant points to be observed as close to the engine as installed in such a way that mounted on the vehicle
when installing dry air clea- possible and should be eas- the clean air pipes (the frame or some sturdy body
ners: ily accessible for servicing. connection between air component. The matching
• Enough room must be left cleaner and engine) do not brackets shown on page
• The temperature stability for filter element removal. need to be removed under 95 to 97 are recommen-
of MANN+HUMMEL filter • Service indicators should any circumstances during ded for this purpose. If the
elements covers -40 °C to be clearly visible, and in air cleaner or engine servi- air cleaner is subjected to
+80 °C in continuous ope- some cases service swit- cing. heavy impacts, it should
ration with short peaks of ches are recommended • Avoid positioning the air be installed on an elastic
up to +100 °C (e.g. due to with external service dis- cleaner in an area where mounting.
heating up from the swit- plays. water is splashed or a lot • The air cleaner should be
ched-off engine). of dust is raised (e.g. in installed where it is protec-
areas where the wheels ted against collision dam-
spray). age (observe the gradient
of slope). This is especially
valid for off-road vehicles.
Air intake Air pipes
• The air intake should be • The intake of hot air (e.g. • Only use suitable material • Pipes should be fitted to
located in a low-dust area. radiator cooling air) and for these pipes. This applies avoid damage from scuff-
This generally means as exhaust gases should be in particular to the clean air ing, melting of rubber
high as possible and, for avoided. Intake of exhaust pipe. MANN+HUMMEL hoses on hot exhaust
on-road vehicles, as far soot drastically shortens accessories fulfil these components or damage
forward as possible (see the air cleaner service in- requirements. through other causes, such
Fig. 4). tervals. • The line cross sections as stones thrown up from
• The air intake should not • The intake openings should should not be selected vehicle wheels. When fit-
be where the wheels spray be as large as possible. smaller than the connecting these dirty air pipes,
or under the floor. Intake-flow velocities should tion cross sections on the care should be taken to
• Screening against the not exceed 3 m/sec. air cleaner. ensure that water pockets
entrance of water (e.g. • Due to their being attached cannot form. Drain points
while the vehicle is being to different parts of the must be provided if neces-
washed) and rainfall is vehicle (engine, chassis, sary.
required. Rain caps are driver’s cab), the connec-
recommended. tion pieces in the air intake
system are subject to rela-
tive movement. This should
be compensated by fitting
flexible intermediate links
between the air intake
Fig. 4: Dust concentration depending on the position of the pipes. Spiral and rubber
air intake accordion hoses are re-
commended for this pur-
Relative dust concentration %
150 pose. The pipes are not to

be welded to the inlet and
outlet connections on the
100 air cleaner. Rubber hoses
are also recommended for
these connections.
50
Height above the ground (m)

0.5 1.0 1.5 2.0 2.5 3.0
126
General instructions for installation and
maintenance
Clean air pipes
The clean air pipes must be • The material used for the • Hose clamps for securing provided with a sealing
airtight. Leaky clean air pipes pipes must retain its shape the connecting elements bead. The length of overlap
allow dirt to bypass the filter and remain airtight during must be sufficiently wide must be sufficient (at least
and enter the engine, causing operation (it is a vacuum and strong, and must not 30 mm).
premature wear. Therefore, system). This applies in cut into the hoses. In the • Self-made clean air pipes
particular attention should be particular to all flexible con- closing area they should be should be descaled and
paid to the clean air pipes. nections. Fabric-ply rubber designed so that no folding varnished on the inside be-
The following points should hoses retain their shape of the hose is possible. fore being fitted.
be observed: well and are also sufficiently • Pipes and couplings must • Clean air pipes must be
resistant to oil, fuel, ozone not have any rough welding checked for leaks at regular
• The clean air pipes should and weather and are or casting seams, or over- intervals. Faulty connection
be as short as possible and adequately temperature- lapping metal. Connecting components must be re-
use the least number of resistant. sleeves for mounting rubber placed.
joints. hoses or elbows should be
Servicing
An air cleaner service be- • In order to clean, position • After servicing the filter
comes necessary when the a pipe with an end bent by element carefully wipe out
MANN+HUMMEL filter ele- approx. 90° on the end of the inside of the housing
ment is exhausted. compressed-air pistol. The and the seal contact sur-
The following basic principles pipe must be long enough face with a moist cloth.
should be observed: to reach to the bottom of Take care that no dust or
the filter element. Carefully dirt gains access to the
• Always select the service blow out the filter element clean air side of the air
point according to the ser- with dry compressed air cleaner.
vice indicator or service (max. 5 bar) from the in- • When fitting the filter ele-
switch. A regular inspection side to the outside, or from ment take care that it is
or cleaning of the element, the clean air side to the correctly positioned in the
as is sometimes practised dirty air side until there is housing so that the function
in the field, is more likely to no more development of of the seals is not impaired.
be damaging than useful dust. The end of the pipe • Please note that engine
as there is a risk that the must not touch the element damage can cause consid-
element will be damaged (see Fig. 5). erable costs and stoppage
and that dust will gain • Next, carefully examine the times which can make the
• MANN+HUMMEL always
access to the engine. filter for possible damage. cost of a new filter element
recommends exchanging
• Never beat or knock the appear insignificant.
rather than cleaning the

filter element as this will Fig. 5: Cleaning the • There are detailed mainte-
filter element in order to

damage it and there will be main element nance instructions available
avoid damage and ensure

a danger of damage to the for the various filter lines
maximum engine protec-

engine. from MANN+HUMMEL
tion.
• Please note that the second- which offer detailed instruc-
ary element is never clean- tions on the correct mainte-
• If, however, cleaning can- ed, but must be always nance of your filter. Please
not be avoided, care should replaced. ask us – and we will be
be taken that the filter ele- • Please note that a cleaned happy to answer your
ment is not washed out. element will never match questions.
the service life and perfor-
mance of a new element.
127
Conversion table
Pressure Weight
5 mbar = 0.5 kPa = 2 “ H2O 10 g = 0.35 ounces
35 mbar = 3.5 kPa = 14 “ H2O 1000 g = 1 kg = 35.3 ounces = 2.2 lb
60 mbar = 6.0 kPa = 24 “ H2O 10000 g = 10 kg = 22.05 lb
62.5 mbar = 6.3 kPa = 25 “ H2O 20000 g = 20 kg = 44.1 lb
65 mbar = 6.5 kPa = 26 “ H2O 50000 g = 50 kg = 110.23 lb
70 mbar = 7.0 kPa = 28 “ H2O
75 mbar = 7.5 kPa = 30 “ H2O
80 mbar = 8.0 kPa = 32 “ H2O
Volume flow m3/min → cfm Volume flow cfm → m3/min

1 m3/min = 35.3 cfm 25 cfm = 0.7 m3/min
1.7 m3/min = 60.0 cfm 50 cfm = 1.4 m3/min
2 m3/min = 70.6 cfm 75 cfm = 2.1 m3/min
3 m3/min = 105.9 cfm 100 cfm = 2.8 m3/min
4 m3/min = 141.3 cfm 150 cfm = 4.2 m3/min
4.5 m3/min = 158.9 cfm 200 cfm = 5.7 m3/min
6 m3/min = 211.9 cfm 250 cfm = 7.1 m3/min
8 m3/min = 282.5 cfm 300 cfm = 8.5 m3/min
10 m3/min = 353.1 cfm 350 cfm = 9.9 m3/min
12 m3/min = 423.8 cfm 400 cfm = 11.3 m3/min
15 m3/min = 529.7 cfm 450 cfm = 12.7 m3/min
18 m3/min = 635.7 cfm 500 cfm = 14.2 m3/min
20 m3/min = 706.3 cfm 550 cfm = 15.6 m3/min
21 m3/min = 741.6 cfm 600 cfm = 17.0 m3/min
24 m3/min = 847.6 cfm 650 cfm = 18.4 m3/min
25 m3/min = 882.9 cfm 700 cfm = 19.8 m3/min
28 m3/min = 988.8 cfm 750 cfm = 21.2 m3/min
32 m3/min = 1130.1 cfm 800 cfm = 22.7 m3/min
37 m3/min = 1306.6 cfm 850 cfm = 24.1 m3/min
40 m3/min = 1412.6 cfm 900 cfm = 25.5 m3/min
42 m3/min = 1483.2 cfm 950 cfm = 26.9 m3/min
50 m3/min = 1765.7 cfm 1000 cfm = 28.3 m3/min
60 m3/min = 2118.9 cfm 1500 cfm = 42.5 m3/min
80 m3/min = 2825.2 cfm 2000 cfm = 56.6 m3/min
100 m3/min = 3531.5 cfm 3000 cfm = 85.0 m3/min
Temperature Power
-30 °C = -22.0 °F 10 kW = 13.4 HP
-10 °C = 14.0 °F 20 kW = 26.8 HP
0 °C = 32.0 °F 50 kW = 67.1 HP
10 °C = 50.0 °F 100 kW = 134.1 HP
30 °C = 86.0 °F 150 kW = 201.2 HP
50 °C = 122.0 °F 200 kW = 268.2 HP
80 °C = 176.0 °F 250 kW = 335.3 HP
100 °C = 212.0 °F 500 kW = 670.5 HP
120 °C = 248.0 °F 1000 kW = 1341.0 HP
128
A selection of catalogues for MANN+HUMMEL
Industrial Filters
ProVent®
The product line for crankcase

ventilation
Catalogue part no.

19 944 10 100 (german)
19 944 10 101 (english)
Further languages on request.
Filters for liquids
Spin-on filters
Fuel filters
In-line filters
Catalogue part no.

19 942 10 100 (german)
19 942 10 101 (english)
Air/oil separators for com-

pressors and vacuum pumps
Air/oil separator elements

Air/oil separator boxes
Catalogue part no.

19 943 00 100 (german)
19 943 00 101 (english)
MANN-FILTER
Filter elements in OEM

quality for construction and
agricultural machines:
- Air cleaners
- Oil filters
- Fuel filters
- Hydraulic filters
- Cabin filters
Catalogue part no.

19 939 24 600 (multi-lingual)
129
Notes
130
Notes
131
MANN+HUMMEL company
Joint venture company
MANN+HUMMEL Industrial Filters
The MANN+HUMMEL Group automotive and other industries. ket are sold under numerous compressed air and vacuum
is an international company A key area is high quality fil- international brands as well technology, mechanical
with its headquarters in tration products for vehicles, as under the MANN-FILTER engineering and plant
Ludwigsburg, Germany. engines and industrial appli- brand. construction. For these
The group employs approx. cations. The OEM business and other industrial fields
11,500 people worldwide at with global market leaders The Industrial Filters Business MANN+HUMMEL Industrial
more than 40 locations. and produc-ers of vehicles, Unit with its headquarters in Filters offers high perfor-
machines and installations Speyer, Germany is special- mance products for the
The company develops, pro- defines the quality and per- ised in meeting the require- filtration and separation
duces and sells technically formance of the group. Filters ments of off-highway vehicle of air, gases and liquids.
complex components for the for the international aftermar- and - engine applications,
© MANN+HUMMEL GMBH
19 941 10 101 en 0608 Printed in Germany
MANN+HUMMEL GMBH, Business Unit Industrial Filters

67346 Speyer, Germany, Telephone +49 (62 32) 53-80, Fax +49 (62 32) 53-88 99
E-Mail: if.info@mann-hummel.com, Internet: www.mann-hummel.com

Air Cleaners

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Air Cleaners

Uploaded by

Copyright:

Available Formats

MANN+HUMMEL Air Cleaners

MANN+HUMMEL Industrial Filters

Air cleaners for many fields of application

Close to you How to find your contact

MANN+HUMMEL has exten-

Company profile Page 2

Oil-bath air cleaners Page 57

Inline Piclon Page 63

Oil-wetted air cleaners Page 79

Vacuum air cleaners Page 83

Air cleaners for two-way ventilation Page 87

Silencer cleaners Page 87

Technical Appendix Page 119

Glossary Page 120

Filter configuration Page 122

Servicing and installation instructions Page 126

Conversion table Page 128

NLG DualSpin® Combination air cleaners

Inline Piclon NLG Piclon

Picolino NLG Pico

Oil-wetted air cleaners

Metal filters Plastic filters Flow rate V̇ [m /min]

Design Two-stage plastic air cleaner

NLG Pico Page 24

NLG Piclon Page 25

Design Two-stage plastic air cleaner

Design Single-stage metal air cleaner

Inline Piclon Page 63

Design Single-stage air cleaner without

Oil-wetted air cleaners Page 79

Vacuum filters Page 83

The Europiclon® from

terised by its high dust

capacity and low pressure

secondary element filter element dust discharge

The Europiclon® elements are • reliable pleat stability

The housing of the Depending on the air cleaner

Part No. Fig. Nominal Replacement filter element Approx.

44 100 92 910 44 100 92 911

44 100 92 920 44 100 92 921 C 11 100 CF 100

44 100 92 940 44 100 92 941

45 200 92 910 45 200 92 911

45 200 92 920 45 200 92 921 C 14 200 CF 200

45 200 92 940 45 200 92 941

45 300 92 910 45 300 92 911

45 300 92 920 45 300 92 921 C 15 300 CF 300

45 300 92 940 45 300 92 941

45 400 92 910 45 400 92 911

45 400 92 920 45 400 92 921 C 16 400 CF 400

45 400 92 940 45 400 92 941

45 500 92 910 45 500 92 911

45 500 92 920 45 500 92 921 C 20 500 CF 500

45 500 92 940 45 500 92 941

45 600 92 910 45 600 92 911

45 600 92 920 45 600 92 921 C 23 610 CF 610

45 600 92 940 45 600 92 941

45 700 92 940 45 700 92 941 C 25 710/3 * CF 710

45 800 92 940 45 800 92 941 C 30 810/3 CF 810

Part No. Fig. Dimensions in mm (dimensions in inches)

44 100 92 910 44 100 92 911

44 100 92 920 44 100 92 921

44 100 92 940 44 100 92 941

45 200 92 910 45 200 92 911