Smgl-Ab2 Type Current

Low-Speed Granulator
MODELS: SMGL-100U, 200U, 300U

INSTRUCTION MANUAL
WARNING
Thank you very much for purchasing our SMGL series granulator.
Please carefully read this instruction manual for correct use.
During operation, keep this manual close at hand so that it can be referred
to whenever necessary.
Issued March 2014

Introduction
Thank you for purchasing our SMGL® series granulator for plastic sprues and runners. Please read
this manual carefully for proper and safe operation. This instruction manual constitutes a warranty.
So, please carefully store this manual after you have read it.
1. Warranty Period
If any defect is found in our equipment under normal operating conditions, and we determine it
to be a defective, we will repair it or replace the parts free of charge within the following period
and terms:
1) This warranty shall remain valid for twelve (12) months from the date when the new
products you purchased are delivered to you.
2) Only the following parts are subject to the warranty period of six (6) months after such
delivery date.
Electromagnetic contactors and mechanical seals
3) The warranty period for any parts replaced for repair shall be three (3) months from the
date of repair.
2. Scope
This warranty shall be limited to repair of our equipment or replacement of its parts, and shall
not cover any products manufactured by means of our equipment and defects in manufacturing
such products.
3. Exceptions
This warranty shall not apply to the following defects:
1) Defects caused by remodeling or repair made by any party other than our company;
2) Defects resulting from natural disasters such as earthquakes, typhoons and floods,
accidents and fires;
3) Defects resulting from use exceeding limitations in the specifications set forth in the
instruction manuals or catalogs;
4) Defects resulting from non-performance of maintenance and inspection by not observing
manual instructions.
5) Defects in the equipment caused by outside factors such as peeling of coating caused by
generated gas and malfunction due to electrical noise;
6) Defects resulting from non use of genuine parts (oil, medium, filters, etc.)
7) Consumables (hoses, filters, gaskets, O-rings, etc.).
4. After the warranty period expires

We will make repairs for a fee, upon request, if the performance of our equipment can be
maintained by such repairs.
5. Period during which parts can be supplied

As an approximate standard, service parts for our equipment can be supplied for eight (8) years
after the equipment is discontinued. However, some parts may be supplied even after the period
elapses. Please make any inquires to our service department about the availability of service
parts. Also please check www.matsuiamerica.com.
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Contents
Since the items marked with are especially

important, carefully read and understand these
items before using the product.
Introduction
Contents ·························································································· I – II
Chapter 1 For Your Safe Operation

1. Precaution headings and their meanings ---------------------------- 1
2. Observing items for safe operation ------------------------------------ 2
3. About labels------------------------------------------------------------------ 4
Chapter 2 Precautions for Operation

1. Precautions for the operator--------------------------------------------- 9
2. Precautions for movement and installation -------------------------- 9
3. Precautions for preparations for operation ------------------------ 10
4. Precautions for operating ---------------------------------------------- 10
5. Precautions for maintenance check and replacement---------- 11
Chapter 3 Name of each part

1. Main body of Model: SMGL-100U ---------------------------------- 12
2. Main body of Model: SMGL-200U ---------------------------------- 13
3. Main body of Model: SMGL-300U ------------------------------------- 14
4. Control box----------------------------------------------------------------- 15
5. Electrical Print ----------------------------------------------------------- 16
Chapter 4 Installation --------------------------------------------------------------------- 17
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Contents
Chapter 5 Preparations for operation

1. Confirmation inside granulator -------------------------------------- 20
2. Confirmation of each unit’s condition ------------------------------ 21
Chapter 6 Operation ---------------------------------------------------------------------- 22
Chapter 7 Maintenance and Check

1. Daily maintenance and checks -------------------------------------- 24
2. Every three months maintenance and checks ------------------ 26
3. Every six months maintenance and checks --------------------- 27
4. Replacement of grease ----------------------------------------------- 27
5. Replacement of granulator cutters and bearings ---------------- 28
Chapter 8 Cause of Trouble and Remedies ------------------------ 37
Chapter 9 Parts list

1. Mechanical parts list --------------------------------------------------- 41
2. Electrical parts list ------------------------------------------------------ 42
Chapter 10 Specifications -------------------------------------------------------------- 44
Service Notes -------------------------------------------------------------- 45
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This chapter describes precautions for operation, maintenance

inspection and repair, identification of headings of precautions and
labels affixed to the product for using this product correctly and safely.
WARNING
When performing operation and maintenance inspection of this product,
be sure to follow the safety precautions described in this manual.
We shall assume no liability for any injury or accident caused by failing
to follow these precautions.
1. Precaution headings and their meanings

In this manual, indications are classified according to the degree of danger as follows:
Heading Meaning
This heading is used for cases where there is a possibility that

DANGER
mishandling will lead to grave danger or death, and precautions to
avoid any such occurrence are described below the heading.

WARNING
mishandling will lead to the user suffering a serious injury, and
precautions to avoid any such occurrence are described below the
heading.

CAUTION
mishandling will lead to the user suffering a slight injury or
damage to the product, and precautions to avoid any such
occurrence are described below the heading.
Operating procedures and explanations requiring special attention

NOTE
and emphasized information are described below this heading.
This mark is used for handling procedures requiring special

attention.
This mark is used for exceptional conditions and notes in figures

※ and tables.
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2. Observing items for safe operation

These are general attention items for using this product safely.
WARNING
1) Use environment
・This equipment should be used indoors.
・This equipment should be used at ambient temperatures from 0°C to 40°C
and an ambient humidity of 25-85%.
2) Electric power
Only allow Matsui service personnel or an employee in your company who has
expert knowledge about electricity to carry out a check or replacement, as
operation includes the possibility of failure or danger.
3) Never use with gas

Never use this product with a combustible, explosive gas or vapor.
It is extremely dangerous.
4) Prohibition of Modifications
Never perform reconstruction or modification without our approval. We cannot
be held responsible for any problems caused by modification or reconstruction.
5) Maintenance checks and parts replacement

Before checking and replacements, make sure to stop operation and turn “OFF”
the primary power supply.
6) Maintenance
Maintenance worker:
Do not check or replace except by an employee who has expert knowledge
about the product, because operation includes the possibility of failure or
danger.
When using a crane or hoist in a case to replace a gear motor, a qualified
person should observe necessary safety rules such as occupational health and
safety regulations and electric facility technical standards.
Clothing:
Avoid clothing which is easily caught, and wear safety shoes.
Wear thick gloves which protect your hands from being cut to prevent injuries
as it is necessary to handle the cutter.
Wear dustproof glasses and a mask because powdered dust scatters in the air
when cleaning using an air gun.
Request for maintenance and repair:
Please contact Matsui America Inc. (refer to the back cover), when you require
maintenance or repair.
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CAUTION
1) When disposing of products and parts
When disposing of products, obey the laws of the applicable use country after
use of product and parts.
2) Power supply
Please use under the exact power supply voltage and frequency according to
the specifications, and establish a reliable ground.
3) Routine checks
The equipment system and parts have a life expectancy.
Check the system and parts especially where materials contact at regular yearly
intervals, if the parts require replacement, contact Matsui America Inc.
NOTE
1) Cleaning
Do not clean painted surfaces and resin parts (hopper sight glass, window for
checking door opening/closing on driven side) with petroleum solvents.
Cleaning with benzene, thinner, or polishing powder will scratch the surface. If
the labels become dirty, wipe with a soft cloth that has been soaked in water or
hot water under 104° F (40C) and wrung well.
2) Items / instances not guaranteed by the warranty:

Consumables in 3-7) in the introduction chapter, all cutters (small rotating
cutter, large rotating cutter, fixed cutter, fixed rough cutter, scraper etc) in
granulator after use, and where judged to be normal in the casing of the main
body for which contact materials are to be cut, are excluded from the warranty.
Further, rust on the machine after delivery is also excluded from warranty.
Please consider wiping with anti-rust agents.
Furthermore, damage to the cutters in the granulator caused by mistakenly
feeding foreign matter inside, is also excluded from warranty.
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3. About labels
Labels are attached to this product at positions where particular
attention is required by the degree of danger. Before starting unit
operation, be sure to fully understand the instructions labeled with
"WARNING" and "CAUTION".
Maintenance of labels
●Keep labels legible until you dispose of this unit.

●If the labels become dirty, wipe them with a soft cloth that has been soaked in water or
hot water under 104° F/ 40C, and wrung out well. Do not use petroleum-based solvents
or thinners, in any case.
3-1. Content of labels
Caution for tipping over

1. Caution on the cutting chamber of the granulator. As this granulator is a heavy object, be careful
not to tip it over.
Injuries, such as fractures may occur if you are
caught under the equipment.
◇ Support the feed hopper securely, and open it

slowly when you open the cutting chamber of
the granulator.
◇ When moving the granulator, watch for gaps,

stairs, or grades on the floor to prevent
tipping over. Pay strict attention.
2. Caution on transfer and movement.
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Caution on cutting hands and fingers

1. Pay attention to feed hopper parts during operation The rotating cutters of the granulator rotate at
high speed.
Do not insert hands inside the feed hopper or any

the lower portion of the granulator during
operation.
The rotating cutters are sharp! Do not touch
cutters even while stopped, as well.
2. Pay attention to the lower portion of the granulator

during the operation.
Caution for your face

Do not look inside the feed hopper during
operation.
Plastic materials scatter, and there is a danger
that materials will strike your face.
Ideally, wear a safety shield, or at the very least
safety glasses at all times when the unit is
operating.
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Caution on pinching hands and fingers

1. Caution on closing the feed hopper and cutting Be sure to lock wheels (caster×2) to prevent
chamber movement when the feed hopper and cutting
chamber are opened and closed.
Lift the feed hopper slowly, and do not insert

hands or fingers into pinch points when closing
the hopper.
Do not insert hands into stopper of the hinge of

the feed hopper and granulator when you open it.
When hands and fingers are inserted into pinch

points, you may suffer lacerations or fractures.
2. Caution on opening the feed hopper and cutting

chamber
Caution on injuring hands and fingers

Do not touch the cutters carelessly.
The rotating cutters equipped inside are sharp,
and even without power, your hands and fingers
may be injured.
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Caution on incorrect operation

Before maintenance checks and replacement,
make sure to stop operation and turn “OFF” the
primary power supply.
Cautions for use

◇ Do not granulate material except for plastic
sprues and runners.
◇ Do not touch carelessly because rotating

cutters are sharp.
◇ Be sure to turn off the primary power supply

as there is a danger of electrical shock.
◇ Do not use except by authorized personnel's

approval.
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Cautions for electrical shock.

◇ Do not open the control box except for
WARNING checks.
◇ Before operation, confirm that the earth is

provided securely.
WATCH OUT FOR ELECTRIC SHOCKS

1. BE SURE TO SHUT OFF MAIN
POWER OF EQUIPMENT TO PERFORM
MAINTENANCE, INSPECTION AND
CLEANING OF EQUIPMENT.
2. DISREGARD OF SHUTTING OFF
POWER MAY RESULT IN INJURY BY
ELECTRIC SHOCK OR INJURY BY
UNEXPECTED OPERATION.
DO NOT SOIL OR
PEEL THIS LABEL.
Cautions on authorized personnel's approval

◇ There are ANTI-RUST AGENTS (AGR)
installed. Please wipe away with a dry cloth
before use.
◇ Insert a single runner only.
◇ Be careful of tipping over the equipment and

pinching hands and fingers when opening and
closing the feed hopper and cutting chamber.
Caution on locked casters

Be sure to lock casters in two positions except
when moving the granulator.
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This chapter explains precautions specific to the product.
To prevent the occurrence of danger, precautions are described with
headings (Refer to Chapter 1, section 1) from the most important items.
1. Precautions for the operator

Heading Item Precautions
About the use material This equipment is a granulator for plastic sprues and runners.
WARNING As other materials are not appropriate for use, they may become
a cause for accidents, trouble and damage (Product granulation,
wood chips, iron, nonferrous metals, etc.).
Please take note that it is outside the warranty range with regard
to trouble when other materials are used.
Operation Dangers Do not perform an overhaul, cleaning and operating

WARNING except by authorized personnel's approval.
Do not wear clothing, which easily becomes entangled in the
equipment (i.e. necktie, long sleeves, long hair).
Wear gloves so that you avoid an injury.
2. Precautions while moving the unit, and installation

Transfer, Movement As this granulator is a heavy object, be careful not to tip it over.
WARNING Injuries such as fractures will occur if caught under the
equipment.
When moving the granulator, watch for gaps, stairs, or grades on
the floor to prevent tipping over. Pay attention.
Grounding –wire / Earth Before operation, confirm that the ground-wire is fastened
WARNING securely. Without it, electric shock may occur.
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3. Precautions of preparations for operation

ANTI-RUST AGENTS At the time of initial delivery, wear gloves and wipe up AGR
WARNING (AGR) (oil) that is applied inside the unit with a dry cloth after
confirming the primary power source is disconnected.
※Be sure to wears gloves so as not to cut your hands with the
cutter.
Casters Be sure to lock casters in two positions except when moving the
CAUTION granulator.
Reusing crushed When using the crushed material after initial delivery, there is
CAUTION material the possibility that foreign matter of AGR (oil) and fine
particles, etc., have mixed.
As for the initial crushed material and during set changes, reuse
after confirming that the AGR (oil) and foreign matter are not
being mixed in the crushed material.
4. Precautions for operating

Do not insert hands inside the feed hopper and lower part
DANGER
Feed hopper
of granulator during operation.
lower part of granulator
The rotating cutters are sharp. Do not touch cutters during a stop
as well.
Do not look inside the feed hopper during operation.

DANGER
Feed hopper
Plastic material scatters, and there is a danger that materials will
strike your face.
Feed runner Insert a single runner only.

WARNING It causes cutter damage and potential problems when multiple
runners are inserted.
Control box Do not the open control box except when necessary.
WARNING There is a danger of electric shock, and will cause trouble and
accidents.
Do not give strong shocks, and do not spray with water.
These actions will become the cause of trouble and fire.
Suction box If operation is continued with the suction box full, the rotating
WARNING cutters scoop crushed particles in the suction box, and the
scrapers cut the particles, which can cause bending or damage.
Do not operate with the suction box full.
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5. Precautions for maintenance check and replacement

Cutting chamber of Support the feed hopper securely, and open it slowly when you
DANGER granulator open the open cutting chamber of the granulator.
As the granulator is heavy, be careful of tipping over.
Injuries such a fractures, may result if caught under the
equipment.
Feed hopper, cutting Be sure to lock wheels (caster×2) to prevent movement when
WARNING chamber opens and the feed hopper and cutting chamber are opened and closed.
closes
Do not open the feed hopper and the cutting chamber of the
granulator at the same time.
In an opened condition, do not touch with hands and/or lean on

the feed hopper.
Lift feed hopper slowly, and do not insert hands and fingers into
pinch points when closing the hopper.
Do not insert hands into the stopper of the hinge of the feed
hopper and granulator when you open it.
When hands and fingers are inserted into pinch points, you may
suffer lacerations and fractures.
Turn off the power Before a maintenance check and replacement, make sure to stop
WARNING supply. operation and turn “OFF” the primary power supply.
Avoid danger by incorrect operation.
Rotating cutter Do not touch the cutter carelessly.

WARNING As sharp rotating cutters are equipped inside, even with the
power turned off, hands and fingers may suffer an injury.
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1. Main body of Model: SMGL-100U
Feed port
Feed hopper
Inclination board
Splash prevent curtain

Large rotating cutter
Small rotating cutter
Limit switch×2
(Confirmation of the
feed hopper,closing
Feed hopper cutting chamber)
Clamp×2
Installation base
Cutting chamber clamp
Stopper pin
Caster with lock×2
Geared motor
Suction box(KKB)
Suction box(SKB) Caster×2
Receive box
NAME 粉砕機本体名称 FORM
APPROVED BY 石井 CODE NO.
DSGND(CHKD)BY －－ DATE 2003.8.20

UNIT mm PLANE TRIGONOMETRY
DRAWN BY －
- 12 - DWG.
2005.3.11 石関 SCALE NOT NO.
[WO-5904] 変更修正
APPD
REVISION CHKD
Feed port
Feed hopper
Inclination board
Large rotating cutter
Limit switch× 2
Splashprevention
prevent curtain (Confirmation of the
Splash curtain
feed hopper,closing
cutting chamber)
Feed hopper
Clamp
Installation base
Stopper pin

Caster with lock× 2
×2
Geared motor
Suction box(KKB)
Caster× 2
Suction box(SKB)
Receive box
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Feed port
Feed hopper
Splash prevent curtain

Splash prevention curtain
Chain coupling Large rotating cutter
Limit switch× 2
(Confirmation of the
feed hopper,closing
Feed hopper cutting chamber)
Clamp
Installation base
Stopper pin
×2
Caster with lock× 2
Geared motor
Suction box(KKB)
Suction box(SKB) Caster× 2
Receive box
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4. Control box (actual box type may vary) Shown here: “A/B Generation 2”
4-1. Operation box (Standard) WARNING
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Chapter 4 Installation
This chapter describes the method of installing the product step by
step.
Step Item Description

1 Installation of the Install the equipment on a stable level floor.
equipment Secure an installation place for maintenance to be made in consideration of the
space where the feed hopper can be opened.
DANGER
When moving the granulator, watch for gaps, stairs, or grades on the
floor to prevent tipping over. And pay strict attention.
In the case of a ditch or hole in the movement passage, place down a
steel plate for crossing over.
2 Casters locked Be sure to lock two casters as shown in Fig.4-1.
Figure 4-1
CAUTION
Be sure to lock casters in two positions except when moving the

granulator.
3 Preparation for Confirm the use standard voltage indicated on the nameplate of the equipment.
primary power supply Then, prepare an outlet for the standard voltage or power supply box.
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DANGER
Because the work in Step 4 is dangerous, only allow work to be
performed by knowledgeable personnel.

4 Confirmation of the Loosen and remove the feed hopper clamp, and open the feed hopper.
rotating cutter
condition Check for any looseness on each of the fixed bolts of the fixed cutters, and
guide plate(s).
Remove the access cover on the reverse side of the motor.

Then, take the widest part of 2 areas of the wiper plates with a wrench, and
confirm whether the shaft rotates smoothly.
Adjust the installation position of the fixed cutter and guide plate when rotation
is not smooth. (Refer to Chapter 7. Maintenance check, 7-5 Replacement
point of the granulating cutters)
WARNING
◎When the feed hopper is opened, hold the feed hopper from the down
side and push down slowly.
Do not insert hands and fingers into the stopper.
When the feed hopper is closed, lift it slowly.
At that time, be careful of inserting hands and fingers into pinch
points, as there is a danger of lacerations and bone fractures.
◎Do not touch the granulating cutter carelessly. The granulating cutter
is sharp and there is a danger that hands and fingers will suffer
lacerations.
5 Connection of the Turn off the primary power supply.

power supply
Connect the power cord of the equipment to your primary power source after
turning the operation handle on the operation box to the OFF position.
◇When the primary power supply is an outlet ;

Insert the power supply plug of equipment in the outlet.
Continued on the next page.
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6 Connection of the ◇When electric supply panel is a switchboard ;
power supply Connect the power supply cord of equipment with the electric supply panel.
R phase … Red
Power supply cord … S phase … White … Primary power supply
T phase … Black (NFB)
E phase … Green …… For Ground / Earth
CAUTION
◎Before connecting the power cord, be sure to turn the operation

handle on the operation box to the OFF position to disable the
equipment.
◎Fasten securely so that connection parts are not loosened.
When connection parts are loose, an abnormality will occur such as
operation of single phase.
◎Be sure to connect the earth.
7 Check of positive Turn “ON” the primary power supply.

phase or negative
phase Turn the operation handle on the operation box to the ON position to start the
granulator.
When looking into the hole of the shaft cover of the motor, because the shaft
rotates in a positive phase condition in the clockwise direction (arrow
indicating direction on the motor), connection of the power supply is complete.
It is in a negative phase when the shaft turns in the counterclockwise direction.
Turn "OFF" the primary power supply in such a case. Then, connect and
change 2 phase (R phase, T phase) on the secondary side of the control box or
power supply panel.
Again, turn "ON" the primary power supply. Then, confirm whether the
direction of the rotation is a positive phase.
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This chapter explains preparations necessary for starting operation of
the equipment.
WARNING
Prior to inspections, make sure to turn OFF the primary power supply,
and make sure to avoid danger by malfunction operation.
1. Inspecting inside the granulator

1 Locking the casters Confirm the 2 locking casters are locked securely.
CAUTION
Be sure to always lock both casters, except when moving the

granulator.
2 Opening the feed Loosen and remove the feed hopper clamps, and open the feed hopper.
hopper
WARNING
To open the feed hopper, support the feed hopper from the back side
and lower it down slowly. If it seems to heavy, ask someone to help you.
Do not insert hands and fingers into the hinges, or hinge-stoppers.
Please be careful to not insert hands and fingers into pinch points, as
there is a danger of lacerations and bone fractures.
3 Confirmation inside ◇ Inspect for any foreign material inside the equipment.
granulator ◇ Check for any looseness on each of the fixed bolts, fixed cutters and guide
plates.
4 Closing the feed Tighten the clamps securely after you close the feed hopper.
hopper
WARNING
To close the feed hopper, lift it slowly. If it seems too heavy, ask
someone to help you.
Please be careful to not insert hands and fingers into pinch points, as
there is a danger of lacerations and bone fractures.
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2. Checking of each unit condition

Confirmation unit Contents to check
Feed hopper Confirm whether the feed hopper is closed securely.
(Confirm the fastening condition of the feed hopper clamp)
NOTE
When the feed hopper is open, or when it is not securely closed, the
granulator will not be able to start when either of the two limit switches
are not engaged.
Cutting chamber of the Confirm whether the cutting chamber of the granulator is closed securely.
granulator (Confirm the fastening condition of the cutting chamber clamp)
NOTE
When the feed hopper is open, or when it is not securely closed, the
granulator will not be able to start when either of the two limit switches
are not engaged.
Suction box (KKB) Confirm that the suction box (KKB or SKB) is installed to the discharge port
at the bottom of the granulator.
Or
・ Suction box (SKB) NOTE
・ Receive box ○Confirm that the suction box is fully inserted.
○After installation of the box, prevent the box from coming off by
putting in the provided stopper pin.
KKB= direct hose
OVERHEAD VIEW:
connection Stopper pin
ストッパーピン
SKB= wand type connection
Stopper pinhole Suction

吸引ボックス box
スットパーピン穴
吸引ボックス
Inserting direction of
the挿入方向
suction box
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Chapter 6 Operation
This chapter explains operation of the equipment and the stopped
condition.
NOTE
Before starting operations, carry out the mentioned work of Chapter 5.
Preparations for Operation.
Step Operation Contents of operation

1 Operation Turn the operation handle on the operation box to the ON position.
The granulator starts at the same time when the operation
indication (Green lamp) of the operation box is turned on.
DANGER
◎Do not insert hands inside the feed hopper and lower part
of granulator during operation.
Hands and fingers are likely to be cutoff by the sharp
rotating cutters.
◎Do not look inside the feed hopper during operation.
Plastic material scatters, and there is a risk that material
may strike your eyes / face.
CAUTION
Insert a single runner only.

Problems may occur when too many runners are inserted.
NOTE
◎When the cutting chamber of the granulator or the feed
hopper is not completely closed, the equipment does not
start when the limit switches are not engaged.
◎If the cutting chamber fasten-clamp on the granulator or
feed hopper are loose, the equipment does not start when
the limit switches are not fully engaged.
Or, the equipment stops immediately when the limit switch
is OFF by vibration, when started.
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Chapter 6 Operation
Step Operation Contents of operation

2 Stopping the Unit Turn the operation handle on the operation box to the OFF
position.
The operation display (Green lamp) of the operation box turns off
and the granulator stops at the same time.
WARNING
Never insert hands and fingers inside the feed hopper and
lower part of granulator carelessly when stopping.
Hands and fingers are likely to be cutoff by the sharp
rotating cutters.
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Chapter 7 Maintenance and check
This chapter describes maintenance and checkpoints and the methods
for performing maintenance and checks, in order to maintain the unit in
good condition, and how often to check them.
WARNING
A knowledgeable person in charge of this machine unit should perform

these checks.
1. Daily maintenance and checks

Inspection items Contents of work
Geared motor Check that no noise (particularly metallic noise) occurs when operating.
※If a strange noise is identified, stop the unit immediately and find the cause
of the noise.
CAUTION
Do not operate the granulator when an unfamiliar noise is noticed.
Check that no abnormal vibration occurs when operating.

※If abnormal vibration is identified, stop the unit immediately and find the
cause of the vibration.
CAUTION
Do not operate the granulator when unnatural vibration is identified.
Check that the unit body and motor do not have abnormally high temperatures.
※If these reach abnormally high-temperatures, stop the unit immediately and
find the cause of the high heat.
CAUTION
Do not operate the granulator when it has high heat.
Measure the load-current value under operation, and make sure that it is in the
rated value range.
The rated value is noted on the nameplate of the motor.
Splash prevention curtain inside Check for deterioration conditions of the splash prevention curtain.
the feeding hopper
※Replace with a new splash prevention curtain when deterioration is severe.
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Cleaning and checking inside Carry out cleaning and checks in the following working order:
the feed hopper and granulator
1. Cut off the primary power supply.
2. Remove dust from the upper part of the feed hopper with an air-gun or
vacuum cleaner.
3. Remove the clamp of the feed hopper, supported on the side where the
hopper falls, and open slowly.
4. As for cleaning the upper part of the granulator, eliminate dust with a
shop-vacuum cleaner. Check the blade condition edges on the fixed cutters.
5. Close the feed hopper, and secure it with the clamp.
6. Remove the clamp of the cutter chamber, supported on the side where the
feed hopper falls, and open slowly.
7. Remove dust that sticks to the inside of the granulator (rotating cutters)
with a vacuum cleaner and brush.
8. Insert the provided metal rod (with knob) into the upper hole of the dust
wiper, and rotate the rotating cutters.
9. Check the blade condition edges of the rotating cutters, while turning.
10. As for the lower part of the granulator and return cover (rotor of large
rotating cutters), eliminate any dust with a compressed air nozzle.
11. When cleaning is finished, lift the feed hopper slowly, and close.
Then, secure the cutter chamber of the granulator with the clamps.
WARNING
◎When the feed hopper is opened, support the feed hopper from the
back side and lower it down slowly!
Do not insert hands/ fingers into pinch-points, or near the hinges, or
hinge-stoppers.
When the feed hopper is ready to be closed, lift it slowly. If it seems
too heavy to lift, ask someone to assist you!
At that time, be careful not to insert hands and fingers into the pinch
points.
When hands and fingers are inserted into pinch points, there is a risk
of suffering lacerations and fractures.
◎Do not touch the granulating cutters carelessly. The granulating
cutters are sharp and there is a risk that hands and fingers will suffer
lacerations.
NOTE
When cleaning with an air gun, use a face-mask, as debris may scatter
in the air.
- 25 -
[WO-5904]
2. Every three months maintenance and checks

Perform a function check of each safety limit-switch.
Also, when any functions do not operate normally, stop the unit, and
contact Matsui America Inc. (Refer to the back cover).
DANGER
If any safety limit-switches malfunction for any reason, discontinue
use, and lockout and repair the unit immediately!

Feed hopper and confirmation Open the feed hopper.
limit switches (2 pcs.) for the Turn the operation handle on the operation box to the ON position to confirm
cutting chamber. that the granulator DOES NOT start up.
DANGER
◎If the granulator DOES start, turn the operation handle on the control
box to the OFF position to immediately stop the unit!
Perform the repair or replacement immediately, because the limit
switches have malfunctioned, or failed.
◎NEVER insert hands and fingers inside the granulator.

Hands and fingers are likely to be cut off by the sharp rotating cutters.
- 26 -
[WO-5904]
3. Every six months maintenance and checks

Bolts and nuts of each part Check for any looseness of bolts and nuts.
Fasten them, if necessary.
4. Replacement of grease
Bearing An oil less type bearing is used. Therefore, replacement is not necessary for
about 30,000 hours of operation.
Geared motor It is not necessary to replace or add grease. However, for a longer life it is
(Hypoid motor) recommended to replace after 20,000 hours operation.
※Contact our service division with regard to grease replacement.
［Recommended grease］
◇Nihon Grease K.K.: Nigutait LYS NO.000
◇Showa Shell K.K.: Albania EP grease R000
◇Nihon Sekiyu K.K.: Pyroknock Universal 000
※Face mount type Hollow shaft type
Motor output 0.75kW 1.5kW 2.2kW

Reduction ratio 1/60 – 1/200 1/40 – 1/80 1/60 – 1/80
Volume of grease 1.15kg 1.15kg 2.5kg
- 27 -
[WO-5904]
5. Replacement of crushing cutters, and bearings

This chapter explains the replacement work points of the fixed cutters, guide
plates and rotating cutters (large/small cutter) in order.
Refer to the granulator main body drawing in Chapter 3 on page 12 - 14,

and also Fig. 7-1 on page 36.
WARNING
Before replacement work, make sure to stop operation and turn “OFF”
the primary power supply.
Avoid danger by incorrect operation.
5-1. Replacement of fixed cutters and guide plates

Open the hopper and perform replacement work.

Opening the feed hopper Remove the clamp of the feed hopper, support it on the side where
1
the hopper falls, and open slowly.
WARNING
To open the feed hopper, support the feed hopper from the
back side and lower it down slowly.
Do not insert hands/ fingers into pinch-points, or near the
hinges, or hinge-stoppers.
When the feed hopper is ready to be closed, lift it slowly. If
it seems too heavy to lift, ask someone to assist you!
At that time, be careful not to insert hands and fingers into
the pinch points.
When hands and fingers are inserted into pinch points,
there is a risk of suffering lacerations and fractures.
Replacement of the fixed Loosen the hexagon socket head cap screws fixing the fixed cutters
cutters and guide plates and guide plate to remove. (Refer to Fig. 7-1)
WARNING
If you must touch the fixed cutters and guide plates, work
carefully and wear gloves.
Since the cutters are sharp, there is a risk that hands and
fingers will be injured.
3 Removal of shaft cover Loosen the hexagon socket head cap screws for the shaft cover
opposite the motor to remove the shaft cover.
- 28 -
[WO-5904]

Assembly of fixed The gap between the rotating cutter and fixed cutter is 0.2mm to
4
cutters and adjustment of 0.25mm as a standard gap.
the gap Procure a gap adjustment shim gauge (*).
Shim gauges for fixed-cutters are four gauges of thickness 0.2mm
× width 4mm × length 40mm
Set the fixed cutter on the upper casing and temporarily tighten the
mounting bolts so that the fixed cutters can move freely.
Inspect the clearance gap between the small rotating cutters and the
fixed cutters by manually turning the small cutters in the opposite
direction. The small rotating cutters back-face, and fixed cutters
edge, pass with each other with about a 3mm gap.
Insert the clearance-adjustment shim gauges into four locations:

two between the valley of the fixed cutter, and edges of the small
rotating cutters- on two sides, as shown in the figure to the left.
0.2 0.2
ゲGauge
ージゲージ
Gauge
固定cutter
Fixed 刃
For SMGL-100U, 200U tighten the hexagon cap screws with a
torque wrench to a torque value of 51.62 lbf ft. [70 N m].
0.2
For a SMGL-300U, tighten the hexagon cap screws with a torque

ゲGauge
ージ Small小rotating
回転刃cutter ゲ wrench to a torque value of 81.13 lbf ft.[110 N m].
ージ
Gauge
Insertion of clearance After tightening, remember to pull out the clearance gauges.
gauge
CAUTION
When a cutter gap-adjustment is performed, turn the
cutters backwards manually with the rod, so not to
cause the edge of the fixed cutter and edge of the
small rotating cutter to collide, and chip. Make sure to
turn the rotating cutters in the opposite direction!
After tightening, check if the gap is uniform with a shim

gauge for the fixed cutter. Unless it is uniform, reset it.
* Clearance adjustment shim gauges are sold separately. If you need to acquire
some, try supply-stores such as McMaster-Carr.
- 29 -
[WO-5904]

5 Assembly of guide plate The gap between the rotating cutter and fixed cutter is 0.4mm to
and adjustment of the
gap 0.45mm as a standard.
Prepare gap adjustment shim gauge.
Shim gauges for a fixed cutter are four gauges of thickness 0.3 to
0.4mm × width 4mm × length 40mm
Set the fixed cutter on the upper casing and temporarily tighten
the mounting bolts so that the fixed cutter can move freely.
Notice the pinch width across the flat-side, and turn the cutting
rotation in a backward direction to make the small rotating cutter
and fixed cutter engage with each other.
Insert the clearance adjustment shim gauge into four locations

0.3 0.3
ゲージゲージ (two between the valley of the fixed cutter and head of small
小回転刃 rotating cutter, and two on the side) as shown in the figure at the
left.
0.3
In the case of SMGL-100U, tighten the hexagon socket head cap

ゲージゲージ
screws with a torque wrench to tighten to torque to 51.62 lbf ft.
ガイドプレート
[70 N m].
In the case of SMGL-200U, tighten the hexagon socket head cap
Insertion of clearance gauge
[110 N m].
In the case of SMGL-300J, tighten the hexagon socket head cap
[70 N m].
After tightening, pull out the clearance gauges.

CAUTION
When the cutter gap adjustment is performed, turn the
cutters backwards manually with the rod, so not to
cause the tip of the fixed cutter and tip of the small
rotating cutter to collide, and chip. Make sure to turn
opposite the cutting rotating direction!
After tightening, check if the gap is uniform with the shim

gauge for the guide plate. Unless it is uniform, reset it.
6 Installation of shaft Install the shaft cover on the opposite side of the motor.
cover
7 Closing the feed hopper Slowly close the hopper, and clamp the feed hopper.
- 30 -
[WO-5904]
5-2. Replacement of rotating cutters and bearing (large/small rotating cutter)

Removing the feed After pulling out the hinge pins of the feed hopper, remove the
1
hopper clamp to remove the feed hopper.
Removal of fixed cutters Loosen the Allen hex screws fixing the fixed cutters and guide
2
and guide plate plate to remove. (Refer to Fig. 7-1)
Removal of geared Remove the terminal cover for the geared motor to disconnect all
3
motor wirings.
In a case of SMGL-100U, 200U

Remove the cap on the geared motor to loosen the Allen hex
screws for the end plate to remove.
Loosen the urethane stopper holding the side of the geared motor
to remove the urethane stopper.
Loosen the Allen hex screw at the pivot point on the torque arm to
remove the torque arm collar and washer.
Pull out the geared motor from the rotating shaft in this state.
If it cannot be smoothly pulled, use the following extraction jig to
pull out the geared motor from the shaft.
M14 through screw (with indent) on the center of the tap plate
44.5 × t12.
Jack bolt M14 × L160 full thread
Pad plate 44.5 × t6
To pull out, insert the pad plate into the hollow shaft of the speed
reducer, then insert the tap plate and set with a C-type snap ring
(45 for hole). Screw in the jack bolt to remove the speed reducer.
In a case of SMGL-300U
Remove the cover for the motor bracket; loosen four bolts fixing
the case for the roller chain coupling, then remove the case from
the roller chain coupling.
Insert a rotating bar with knob into the dust wiper, and turn so that
the fitting link of the roller chain coupling is directed upward.
Remove clip fixing the fitting pin with long nose pliers, pull the
fitting pin out of the roller chain, and remove the roller chain for
the roller chain coupling.
In order to prevent falling, install eyebolts to the motor bracket,

and lift with crane.
Loosen the Allen hex screws connecting the motor bracket and the
lower casing to remove.
- 31 -
[WO-5904]

4 Removal of shaft cover Loosen the Allen hex screws for the shaft cover opposite the motor
and bearing to remove the shaft cover.
Slightly loosen the keeper plate fixing bolts.
Loosen the bearing holder fixing bolts to remove the bearing

holder.
5 Opening cutting chamber Remove the cutting chamber of the granulator, and slowly bring it
of granulator up to open.
6 Removing the bearing on Install the eyebolts to the flanges on the driving and driven sides,
the driven side and the loosen the Allen hex screws, and remove the Allen hex screws.
rotating cutters
Use the eyebolts on the flanges on the driving and driven sides to
lift with a crane, and bring the rotating cutters together with the
rotating shaft from the lower casing to take out, move it to another
place where work is easily performed to lower it.
Remove the flange on the driving side from the rotating shaft.
Loosen the fixing bolts for the keeper plate to remove the keeper
plate.
Pull out in the order of the flange on the driven side (together with
two bearings, inner space washer and bearing housing), dust wiper,
small rotating cutter 1, large rotating cutter 1, small rotating cutter
2, large rotating cutter 2 and small rotating cutter 3.
* Do not remove the bearing housing from the flange on the driven
side.
WARNING
Wear gloves and carefully replace them. Since rotating

cutters are sharp, your hands and fingers may be injured.
- 32 -
[WO-5904]

7 Installing the bearing on When inserting the cutters, be careful not to improperly assemble
the driven side and the order of the cutters. They each have a number, 1,2,3.
rotating cutter Assemble the large rotating cutters and small rotating cutters so
that their tips are directed to the fixed cutter side.
The number of each cutter is printed on the side of the cutter.
* The first number on the left of the 7 digits is number of the
cutter.
Before inserting the cutter into the shaft, make sure to thinly apply
molybdenum disulfide grease on the side of the key and the shaft.
[CAUTION]
Do not tap the cutter unnecessarily when
inserting the cutter onto the shaft.
If it is inserted obliquely or tapped, the shaft is
ground or a burr will be generated. Then the shaft
cannot be pulled out because the cutter is very
hard.
Carefully align with the hole, and insert it into the
shaft straightly.
WARNING
The bearing to be inserted (internal gap of 6210) is a

special one.
If general clearance CN or other internal clearance or
another company’s bearing is substituted, damage to the
bearing or damage to the cutters may be caused. Also
note that damage is not covered by our warranty. For
replacement, make sure to contact Matsui Service.
Inserting order is the reverse of removal.

Insert in an order of small rotating cutter 3, large rotating cutter 2,
small rotating cutter 2, large rotating cutter 1, small rotating cutter
1, scraper, flange on driven side (together with bearing housing),
bearing, inner space washer, bearing and keeper plate, and
temporarily tighten the keeper plate with Allen hex screws.
Lift them with the eyebolts on flanges on the driving and driven
sides, set the rotating cutters together with the rotating shaft into
the lower casing, and tighten the Allen hex screws on the flange on
the driving and driven sides.
- 33 -
[WO-5904]

Closing the cutting Slowly bring up the cutting chamber of the granulator to fix them
8
chamber of the with clamps.
granulator
Installation of the Install the bearing holder and tighten the Allen hex screws.
9
bearing holder
Tighten the fixing bolts for the keeper plate.
10 Installation of the geared In the case of SMGL-100U, 200U

motor Make sure to apply molybdenum disulfide grease on the side of the
key and main shaft, align the key position and insert the geared
motor into the main shaft.
トルクアーム
Torque arm
トルクアームカラー
Torque arm collar Put the torque arm collar and plain washer into the tightening
平座金
Plain washer
section of the torque arm as shown in the figure on the left, and
tighten the Allen hex screws with a torque wrench to tighten the
六角穴付ボルト
Allen hex screw
torque to 110.63 lbf ft. [150 N m].
Confirm that the C-type snap ring for the hole is set into the hollow
section of the geared motor, insert the end plate from the shaft end
すきま約1mm
Gap approximately 1mm すきま約1mm
Gap approximately 1mm
and tighten with the Allen hex screws.
粉砕機下ケーシング
Casing below granulator
Install the urethane rubber stopper.
Tightened section of torque- Press the geared motor with a force that the urethane rubber
arm contracts by 1 to 1.5mm=approximately 40kgf, and securely
tighten the bolts together with the operation box to avoid deviation.
- 34 -
[WO-5904]

10 CAUTION
Installation of the geared
motor If the urethane stopper presses weakly, the torque arm and torque
arm collar rattle, causing looseness and damage to the tightening
section.
Extent of contraction by
1 to 1.5mm
Pressing force
40kgf
In a case of SMGL-300U
Connect the motor bracket and lower casing with Allen hex
screws.
Install the roller chain to the roller chain coupling, insert the fitting
pin and fix with clip.
Install the case for roller chain coupling, fix with four bolts, and
install a cover to the motor bracket.
Install the safety cap cover for the output shaft end of the geared
motor.
Connect wires for the geared motor and install the terminal cover.
11 Installation of the fixed Install them according to Chapter 7, 5-1 “Replacement of the fixed
cutter and guide plate cutters and guide plates”, and the procedure 4.5.
Installation of shaft Install the shaft cover on the opposite side of the motor.
12
cover
Installation of feed After inserting the hinge pin of the feed hopper, clamp the feed
13
hopper hopper to install.
- 35 -
[WO-5904]
SMGL-100U
SMGL-200U
固定刃
Fixed cutters
キャップ
Cap
Allen hex screw
ガイドプレート
Guide plate(s) (100U shown)
エンドプレート
End plate 200U & 300U separate pieces
C-type 穴用Ｃ型止輪
snap ring for hole
ギヤードモータ
Geared motor
ダストワイパー
Dust wiper
Allen hex screw
小回転刃3
Small rotating cutter # 3
Plain 平座金
washer
小回転刃2
トルクアームカラー
Torque arm collar
小回転刃1
トルクアーム
Torque arm
ダストワイパー
Dust wiper
駆動側フランジ
Flange on driving side
*※握りの付いた
Inserting hole for
軸用Ｃ型止輪
C-type snap ring for shaft
金属棒の挿入穴
metallic rod with knob
ベアリング
Bearing
大回転刃2
Large rotating cutter # 2
大回転刃1
Large rotating cutter # 1
内間座
Inner space washer
従動側フランジ
Flange on driven side
シム
Shim
ベアリングハウジング
Bearing housing
ベアリング
Bearing
キーパープレート
Keeper plate
ベアリング押え
Bearing holder
軸カバー
Shaft cover
SMGL-300J キCap
ャップ
モータ
Motor ブラcover
bracket ケットカバー
SMGL-300U
Hexagon socket head cap screw
チェー
Chain ンカッ
coupling プリングカバー
cover
エンドプレート
End plate
ストップリング
Stop ring
モーMotor
ター
モーター軸
Motor shaft
チェーンカッ Chain
プリング
coupling
モータブラケッbracket
Motor ト
チェーンカップリンcoupling
Chain グ
駆動側
Flange on フランside
driving ジ
Figure 7-1
- 36 -
[WO-5904]
Chapter 8 Causes of Trouble and Remedies
Cause of failures in the equipment and how to manage problems are
explained in this chapter.
WARNING
Stop the operation and cut off the primary power supply before checking
work.
Abnormal sound during operation is heard.

Reduction of granulating ability.
Check point Power down Remedy
of granulating ability.Precaution
Check whether the feed hopper Tighten the clamp of each part Perform work after the primary power
and cutting chamber of securely. supply is cut off.
granulator are clamped securely.
Check for foreign material in the Remove foreign material. Perform work after the primary power
feed hopper and granulator. Then, replace when there is a supply is cut off.
damaged part.
To purchase parts or for replacement, make
sure to contact Matsui America Inc.
Check whether the adjustment of Adjust the interval of rotating Perform work after the primary power
the gap for rotating cutters and cutters and fixed cutters to supply is cut off.
fixed cutters is correct. 0.2mm.
Refer to Chapter 7. Maintenance and
check, 5-3 How to gap adjust the
rotating cutters and fixed cutters.
Check whether the edge of the Replace the fixed cutters or Refer to Chapter 7. Maintenance and
fixed cutters and rotating cutters rotating cutters. check, -1. Daily maintenance and
is exhausted or is deficient. check items for cleaning and checks
inside the feed hopper and granulator.
Refer to Chapter 7. Maintenance and

check, -5. Replacement point of
granulator cutters and bearings.
- 37 -
[WO-5904]
Granulator does not start.
Check point Remedy Precaution

Check whether the feed hopper is Remove foreign material. The granulator does not start under the
securely closed. And, tighten the clamp of the "OFF" condition of the close confirmation
And, check whether foreign feed hopper securely. limit switch.
material in the clamp part of the
feed hopper is caught.
Check whether the cutting Remove foreign material. The granulator does not start under the
chamber is securely closed. And, tighten the clamp of the "OFF" condition of the close confirmation
And, check whether foreign cutting chamber securely. limit switch.
material in the clamp part of
cutting chamber is caught.
Check whether each of the two Perform repair of the switch or Refer to Chapter 7. Maintenance and
limit switches is functioning replace. check, -2. Every three months
normally. maintenance and check.
To repair or replace the limit switch, make
sure to contact Matsui America Inc.
- 38 -
[WO-5904]
Motor-Overload occurs, motor breaker trips.

Check whether multiple runners Remove the runners inside the Perform work after the primary power
are being inserted into the feed feed hopper. supply is cut off.
hopper.
Insert a single runner only.
Check mixing of foreign material Remove the foreign material. Perform work after the primary power
in the feed hopper and granulator. Particularly, check if metals other supply is cut off.
than a granulating runner are
mixed. If any metal is mixed, stop all operations,
If they are mixed, immediately remove crushed materials and store, look
stop, and remove all, also remove into the cause.
fed materials to the secondary
side, then stop operation. To purchase parts or replace, make sure to
If there is any damaged contact Matsui America Inc.
component, replace it.
Check whether the granulating Repair the reduction cause of the Refer to this chapter. “Abnormal sound
ability is reduced. granulating ability. during operation is generated.
Lowering of granulating ability.”
Check whether the bearing of the Check if the motor can rotate by Perform work after the primary power
driving part is in an overheating the rod handle. supply is cut off.
condition. If it hardly rotates or cannot
Check whether the drive motor rotate, the bearing or drive To purchase the bearing or replace, make
properly starts. geared motor is damaged. Then sure to contact Matsui America Inc.
repair or replace the bearing or
drive geared motor.
Check whether the drive- motor Repair or replace the drive motor To purchase the geared motor or replace,
starts normally. (geared motor). make sure to contact Matsui America Inc.
Check whether the power supply ○Tighten the connection part of Perform work after the primary power
cord of the driving motor is the power supply. supply is cut off.
disconnected. ○Replace the power supply
Check for looseness in the cord.
connection points.
* If a thermal trip occurs, make sure to eliminate the cause of the overload, and restart only after
about 5 minutes or more have elapsed.
IMPORTANT
NOTE 1: If any foreign matter enters the chamber, before resuming operation, identify the source of
the contamination, and use good judgment before re-starting the unit.
- 39 -
[WO-5904]
Many burrs occur on granulated products,

and material bridges at the receiving hopper.
Some PP, PE materials and soft Check if material is bridged on If the problem is only bridging at the
materials may not be suitable for the suction box, or whether there suction box, an optional “bridge breaker” is
the low-speed granulator, is a problem in the conveying available. Make sure to contact Matsui
depending on its grade. hose line. America Inc.
If there is a problem, use a

middle-speed or high-speed
granulator.
Heavier materials such as Nylon Check whether material bridges If the problem is only bridging at the
material containing glass may at the suction box or if conveying suction box, an optional “bridge breaker” is
bridge at the suction box, is not possible. available. Make sure to contact Matsui
depending on its grade. America Inc.
- 40 -
[WO-5904]
Chapter 9 Parts List
1. Mechanical parts list

Q’ty: SMGL-
Part name Maker Model/Material
100U 200U 300U
SUMITOMO J J
HEAVY RNYM1-1530-80 (230v/460v) 1
INDUSTRIES
Geared motor
SUMITOMO
HEAVY RNYM1-1531-80 (230v/460v) 1
All current models are
INDUSTRIES
dual-voltage
SUMITOMO
HEAVY RNYM3-60-80 (230v/460v) 1
INDUSTRIES
1
Hexagon knob NBK KKT-63 M12 3
Limit switch OMRON D4D-3131N 2
420SA-N75 2
HAMMER CASTER
413SA-N75 2
420SA-N100 2
Caster HAMMER CASTER
413SA-N100 2
No. 107N 2
UCHIMURA
WORKS
No. 107NS 2
- 41 -
[WO-5904]
2. Electric parts list

2-1. Model: SMGL-100U
Code Parts name Maker Model / Material Quantity
TB1 Terminal Block Allen Bradley 1492-L3 1
Box Enclosure Hoffman LHC252015/SPL
1MCP Motor Protector Allen Bradley 140M-C2E-B40 (230V Type) 1
140M-C2E-B25 (460V Type)
T1 Transformer EGS E100 1
SW1 Power ON/OFF Switch Allen Bradley 140N-C-DN66 E (Switch) 1
1
PL1 LAMP 800FN5G (Lamp)
TC1 Trip Contact Allen Bradley 140M-C-A 1
UV1 Under Voltage Release Unit Allen Bradley 140M-C-UXD Series B 1
1PB Emergency Stop Knob Allen Bradley 800FP-MT44 (44mm Knob) 1
Contact Block 800F-X01 SER. A (N.C. Contact)
LATCH Panel Mounting Latch Allen Bradley 800F-ALP (FOR LAMP & E-STOP) 2
Label Decal "Emergency Stop" Allen Bradley 800F-15YS-E112 1
1FU, 2FU FUSES CC-TRON FNQR-1 2
3FU FUSE Bussman MDL 1A 1

1MCP Motor Protector Allen Bradley 140M-C2E-B63 (230V Type) 1
140M-C2E-B40 (460V Type)
SW1 Power ON/OFF Switch Allen Bradley 1
140N-C-DN66 E (Switch)
1
LAMP Allen Bradley
PL1 800FN5G (Lamp)
- 42 -
[WO-5904]
Electric parts list

1MCP Motor Protector Allen Bradley 140M-C2E-C10 (230V Type) 1
140M-C2E-B63 (460V Type)
SW1 Power ON/OFF Switch Allen Bradley 140N-C-DN66 E (Switch) 1
1
PL1 LAMP 800FN5G (Lamp)

- 43 -
[WO-5904]
Chapter 10 Specifications
SMGL-100U SMGL-200U SMGL-300U

Model Standard Standard Standard
Power supply 3 phase AC230V/460V 60Hz
Motor output kW 0.75 1.5 2.2
Motor Rating HP 1 HP 2 HP 3HP
Drive system Torque-arm type. Chain coupling type
Crushing system Crushing/Granulating with single axis
Rotation rpm @ 60 Hz 22.5
Standard: 338×234 Standard: 378×328

Dimension of
606.8×529.8
Feed feed port mm OP: 380.8×356.8 OP: 406.8×468.8
hopper
Material Laminated damping steel sheets (SECC:t0.8 + t0.8)
Suction box(KKB)
4.4 (7.6) 8 (13.5) 12 (21)
capacity L
Vacuum box(SKB)
4.4 (7.6) 8 (13.5) 12 (21)
capacity L
Receive box capacity L 14(18) 35(46） 40(51)
Diameter of large rotating
209 320 380
cutter mm
Diameter of small rotating
105 105 140
cutter mm
Dimension of crushing
5×5 5×5 6×7
cutter mm
Width mm 768 617 903 719 1214.5
Outer
Depth mm 433 433 554 554 570
dimension
Height mm 1413 1341.8 1583 1531.4 1720
Weight kg 180 275 450
- 44 -
[WO-5904]
SERVICE NOTES:
- 45 -
[WO-5904]

Smgl-Ab2 Type Current

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Smgl-Ab2 Type Current

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Available Formats

Low-Speed Granulator

MODELS: SMGL-100U, 200U, 300U

Issued March 2014

4. After the warranty period expires

5. Period during which parts can be supplied

Since the items marked with are especially

Chapter 1 For Your Safe Operation

Chapter 2 Precautions for Operation

Chapter 3 Name of each part

Chapter 4 Installation --------------------------------------------------------------------- 17

Chapter 5 Preparations for operation

Chapter 6 Operation ---------------------------------------------------------------------- 22

Chapter 7 Maintenance and Check

Chapter 8 Cause of Trouble and Remedies ------------------------ 37

Chapter 9 Parts list

Chapter 10 Specifications -------------------------------------------------------------- 44

Service Notes -------------------------------------------------------------- 45

This chapter describes precautions for operation, maintenance

1. Precaution headings and their meanings

This heading is used for cases where there is a possibility that

This heading is used for cases where there is a possibility that

This heading is used for cases where there is a possibility that

Operating procedures and explanations requiring special attention

This mark is used for handling procedures requiring special

This mark is used for exceptional conditions and notes in figures

2. Observing items for safe operation

3) Never use with gas

5) Maintenance checks and parts replacement

2) Items / instances not guaranteed by the warranty:

●Keep labels legible until you dispose of this unit.

3-1. Content of labels

Caution for tipping over

◇ Support the feed hopper securely, and open it

◇ When moving the granulator, watch for gaps,

Caution on cutting hands and fingers

Do not insert hands inside the feed hopper or any

2. Pay attention to the lower portion of the granulator

Caution for your face

Caution on pinching hands and fingers

Lift the feed hopper slowly, and do not insert

Do not insert hands into stopper of the hinge of

When hands and fingers are inserted into pinch

2. Caution on opening the feed hopper and cutting

Caution on injuring hands and fingers

Caution on incorrect operation

Cautions for use

◇ Do not touch carelessly because rotating

◇ Be sure to turn off the primary power supply

◇ Do not use except by authorized personnel's

Cautions for electrical shock.

◇ Before operation, confirm that the earth is

WATCH OUT FOR ELECTRIC SHOCKS

Cautions on authorized personnel's approval

◇ Insert a single runner only.

◇ Be careful of tipping over the equipment and

Caution on locked casters

1. Precautions for the operator

Operation Dangers Do not perform an overhaul, cleaning and operating

2. Precautions while moving the unit, and installation

3. Precautions of preparations for operation

4. Precautions for operating

Do not look inside the feed hopper during operation.

Feed runner Insert a single runner only.

5. Precautions for maintenance check and replacement

DSGND(CHKD)BY －－ DATE 2003.8.20