REVIEW OF IS:1367 PART-13-2020

1. METHOD: THERE ARE TWO METHODS

METHOD 1::
USING OVERTAPED NUT
MARKING FOR OVERTAPPED NUTS::OVERTAP NUT SHALL BE
MARKED WITH LETTER Z IMMIDIATE AFTER PROPERTY CLASS
I.E 8Z, 10Z ETC AS SHOWN IN FIGURE
METHOD 2::
USING UNDERSIZE BOLTS, STUDS, SCREWS
MARKING SHALL BE AS PER FIGURE

*SPECIAL NOTE: NUT TAPPED OVERSIZE SHALL NEVER BE MATED WITH UNDERSIZE BOLTS.

2. COATING THICKNESS REQUIREMENTS:: SHOULD BE CHECKED AT LOCATIONS SHOWN IN FIGURE.

MINIMUM COATING REQUIRED:: 1. MIN.40 MICRON INDIVIDUAL &

2. MIN.50 MICRON AVG. CHECKED AT 5 PLACES OF INDIVIDUAL PIECE.

3. TEMERATURE REQUIREMNTS:
a) HOT DIP GLAVANIZING SHALL BE CARRIED OUT AT: TEMP: 455 °C TO 480 °C
OR
TEMP: 530 °C TO 560 °C FOR THINNER AND SMOOTH COATING.

b) BOLT, SCREW & STUD PROPERTY CLASS 10.9 SIZE M27 & ABOVE SHALL BE HOT DIP GALVANIZED AT TEMP: 455 °C TO 480 °C.

c) FURTHER GALVANIZING SHALL NOT BE CARRIED OUT AT TEMP BETWEEN 480 °C TO 530 °C

4. TESTING:
A) COATING THICKNESS REMOVED TESTS
B) ADHESION TEST 1. MASS OF COATING. 2. UNIFORMITY OF COATING

CONCLUSION:: 6 NOS OF M20 NUTS OVERTAPPED WITH RAGULAR 16THOU NEW TAP (MINOR DIA. 17.35-
17.70MM) & FOUND GO NOGO GAUGE 6AZ QUALIFIED. HENCE ONLY ADDITIONAL MARKING OF Z IS
REQUIRED FOR SUPPLYING MATERIAL AS PER IS:1367 PART-13-2020 COATING REQUIREMENTS.
SIZE PITCH MAXIMUM
OVERTAPPING LIMIT (MICRON/THOU)
M8 1.25 325 MICRON (12.79 THOU)
M10 1.5 330 MICRON (12.99 THOU)
M12 1.75 335 MICRON (13.19 THOU)
M14 2 340 MICRON (13.38 THOU)
M16 2 340 MICRON (13.38 THOU)
M18 2.5 350 MICRON (13.79 THOU)
M20 2.5 350 MICRON (13.79 THOU)
M22 2.5 350 MICRON (13.79 THOU)
M24 3 360 MICRON (14.17 THOU)
M27 3 360 MICRON (14.17 THOU)
M30 3.5 370 MICRON (14.56 THOU)
M33 3.5 370 MICRON (14.56 THOU)
M36 4 380 MICRON (14.96 THOU)
M39 4 380 MICRON (14.96 THOU)
M42 4.5 390 MICRON (15.35 THOU)
M45 4.5 390 MICRON (15.35 THOU)
M48 5 400 MICRON (15.74 THOU)
M52 5 400 MICRON (15.74 THOU)
M56 5.5 410 MICRON (16.14 THOU)
M60 5.5 410 MICRON (16.14 THOU)
M64 6 420 MICRON (16.53 THOU)