BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY

ADVISORY SERVICES DEPARTMENT File No: KR.AS.INSP.9.03:900:08:2

QUALITY ASSURANCE PLAN Doc No: BPCL/KR/AS-ITP-001 Rev : 0

INSPECTION TEST PLAN FOR SA-193 GR B7/ SA-194 GR 2H BOLTING MATERIAL

A. Scope : This Inspection and test plan covers the minimum testing requirements for SA-193 Gr B7/
SA-194 Gr 2H bolting material
B. Reference Docs : Standard- ASME BPVC sec IIA- SA193 Gr B7/ SA 194 Gr 2H/ AES-3563/ PO/PR/ Job
specifications / Approved documents.

Inspection & Test Requirements for Manufacturer

Scope of
Reference inspection
Sl Characteristics/ Type Quantum
Stage/ Activity standard/ Record
No of check of check
Acceptance Norms Supplier TPIA

Test
Marking and ASME BPVC sec IIA-
Raw material certificate,
1 correlation with test 100% SA193 Gr B7/ SA H R
inspection inspection
certificate 194 Gr 2H
report
Chemical composition
one ASME BPVC sec IIA-
/ Macro/ Mechanical Inspection
sample SA193 Gr B7/ SA H R
Properties/internal report
Raw material per heat 194 Gr 2H
2 soundness
inspection
ASME BPVC sec IIA-
Inspection
Spectro analysis 100% SA193 Gr B7/ SA H R
report
194 Gr 2H
Inspection
report, Heat
Heat treatment cycle ASME BPVC sec IIA-
treatment
3 Heat treatment (time and 100% SA193 Gr B7/ SA H R
charts &
temperature) 194 Gr 2H
Calibration
records
Thread Rolling, ASME BPVC sec IIA-
In Process Inspection
4 Forging Of Nuts, 100% SA193 Gr B7/ SA H _
Inspection report
Machining 194 Gr 2H
Each HT
ASME BPVC sec IIA-
Selection of Lot/ Each Inspection
5 Test piece marking SA193 Gr B7/ SA H W
samples Heat No/ report
194 Gr 2H
Size
Each HT As per PO/ASME
Nondestructive Surface and internal Lot/ Each BPVC sec IIA- SA193 Inspection
6 H RW
testing imperfections Heat No/ Gr B7/ SA 194 Gr 2H report
Size / ASME Sec V
Each HT
Mechanical properties ASME BPVC sec IIA-
Destructive Lot/ Each Inspection
7 YS, UTS, RA, SA193 Gr B7/ SA H H
testing Heat No/ report
Elongation ,Proof Load 194 Gr 2H
Size
100% by
Positive material supplier As per PO/ASME
8 PMI identification (only for and at BPVC sec IIA- SA193 PMI report P RW
AS & SS components) 10% by Gr B7/ SA 194 Gr 2H
TPIA
Visual, Dimensional 100% by
As per PO/ Inspection
9 Final inspection check, Threads Check supplier H H
Stamping Of report
by GO-NOGO gauge, and at

BPCL-KR/Advisory Services/ QAP/ File No: KR.AS.INSP.9.03:900:08:2 Page 2 of 4

 BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY

ADVISORY SERVICES DEPARTMENT File No: KR.AS.INSP.9.03:900:08:2

QUALITY ASSURANCE PLAN Doc No: BPCL/KR/AS-ITP-001 Rev : 0

INSPECTION TEST PLAN FOR SA-193 GR B7/ SA-194 GR 2H BOLTING MATERIAL

Scope of
Reference inspection
Sl Characteristics/ Type Quantum
Stage/ Activity standard/ Record
No of check of check
Acceptance Norms Supplier TPIA

Color coding, Final 10% by Accepted Bolting

Stamping, Grade TPIA Material
punch check,
lubrication
100% by
Verification of supplier
Coating (If As per PO / PR / Inspection
10 galvanized coating & and at H RW
Applicable) Applicable Standard report
galvanizing thickness 10% by
TPIA
Verification of Test
material test As per PO / PR / certificate
Documentation
11 certificate, test report, 100% Material (EN 10204 H H
& Release
inspection reports & specification 3.2), Reports,
Issue of Release Note IRN

Inspection & Test Requirements for Traders /Stockist

Reference Scope of
Sl Characterist
Quantum standard and inspection
N Stage / Activity ics / Type of Record
of check Acceptance
o check Supplier TPIA
norms
MTC review for the physical ASME BPVC sec
1 and chemical test, heat Verify MTC 100% IIA- SA193 Gr Mill TC R R
treatment, NDT B7/ SA 194 Gr 2H
Physical co-relation of MTC Verify Heat
ASME BPVC sec Mill TC & TPI
Heat no./Batch no. to the no./Batch Each Heat
2 IIA- SA193 Gr Inspection P RW
fasteners under scope of no. to the No. / Lot
B7/ SA 194 Gr 2H report
supply. MTC
Chemical
composition
One
/ Macro/ ASME BPVC sec
Sample selection & Check Sample per
3 Mechanical IIA- SA193 Gr Test report H W
Testing Heat / Per
Properties/I B7/ SA 194 Gr 2H
Size
nternal
soundness
100% by ASME BPVC sec
Dimensional checking Dimensional
Measureme supplier IIA- SA193 Gr
4 (including Threads Check by inspection P RW
nt and at 10% B7/ SA 194 Gr 2H
GO-NOGO gauge) report
by TPIA / P.O.
Visible
ASME BPVC sec
Visual inspection and surface 100% by
IIA- SA193 Gr Internal
Verification of Marking of defect / supplier
5 B7/ SA 194 Gr 2H Inspection P RW
Material spec./ Grade / Corrosion. and at 10%
/ Std. engg. report
Heat No. / Lot No. / Size etc. Verification by TPIA
Practice / PO
with respect

BPCL-KR/Advisory Services/ QAP/ File No: KR.AS.INSP.9.03:900:08:2 Page 3 of 4

 BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY

ADVISORY SERVICES DEPARTMENT File No: KR.AS.INSP.9.03:900:08:2

QUALITY ASSURANCE PLAN Doc No: BPCL/KR/AS-ITP-001 Rev : 0

INSPECTION TEST PLAN FOR SA-193 GR B7/ SA-194 GR 2H BOLTING MATERIAL

Reference Scope of
Sl Characterist
Quantum standard and inspection
N Stage / Activity ics / Type of Record
of check Acceptance
o check Supplier TPIA
norms
to Test
Certificate
Positive
material
100% by As per PO/ASME
identificatio
supplier BPVC sec IIA-
6 PMI n (only for PMI report P RW
and at 10% SA193 Gr B7/ SA
AS & SS
by TPIA 194 Gr 2H
components
)
Verification
of
galvanized P.O. / Std. engg. Inspection
7 Coating (If Applicable) Each item H RW
coating & practice Report
galvanizing
thickness
Separate
TPIA stamping on all stamping for the
Each item Inspection
8 certified items of the Verification whole lot and for H H
of PO Report
inspected lot under the PO. the actual
witnessed items.
Verification
of
Inspection As per PO / PR / Test
9 Documentation & Release Reports, 100% Material certificate -- H
MTC & Issue specification Reports, IRN
of Release
Note

Legend

H - Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% (min.1 No. of
each size and type of Bulk item), R-review, W-Witness (Give due notice, work may proceed after scheduled date).

Notes
1. This ITP contains the minimum inspection requirements. Vendor to comply all other requirements (if any) as per PO / PR.
2. In case of raw material supplied by sub suppliers/vendors; chemical composition / Macro/ Mechanical Properties/internal
soundness/ spectro analysis shall be performed by them and shall be witnessed by supplier as mentioned in Sl No-2
2. Hardness for studs/nuts shall be in range of 250-300 HBW.
3. As per AES-3563 REV 3, magnetic particle inspection has to be carried out on 10% of each heat on finished bolts (1 number
minimum and maximum 20 numbers per size) in accordance with ASTM-E-709. (This is a supplementary requirement and shall not
apply unless specified in the PO).
4. Raw material or finished fastener macro etch examination to be verified by TPIA.
5. B7 bolt and 2H nuts metallurgy must be punched on both ends of the studs and at the two end faces of nuts on both ends of the
studs and at two locations on the nuts.
6. All bolts shall be properly lubricated prior to dispatch/ supplying.

BPCL-KR/Advisory Services/ QAP/ File No: KR.AS.INSP.9.03:900:08:2 Page 4 of 4