Download as pdf or txt
Download as pdf or txt
You are on page 1of 32

DK-1100A Ink Roll Coder

Operation Manual

SHANGHAI DIXIAO CODING INDUSTRY CO., LTD.


SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

Add: 6F, NO.2 Building, 32# Wudong Rd,


Haida Industry Zone, Shanghai 200433, China
Tel: 86-21-51086700
Fax: 86-21-55663921, 65103402
NOTICE
The use of this or any industrial system may involve hazards such as hot surfaces, sharp
objects, or nip points, as well as danger from exposure to electrical and/or pneumatic power,
UV or laser radiation, or hazardous chemicals. This manual is provided to assist you in the
safe and efficient use of your system. Read and follow the instructions carefully for
maximum safety, and to obtain the best use of your system and supplies.

All systems and supplies, whether considered hazardous or not, should be used in
accordance with principles of good manufacturing practice.

If you have questions or comments, please visit our website at


www.dikaiproducts.com

KNOW HOW TO USE THIS SYSTEM SAFELY


BEFORE YOU START TO USE IT
GENERAL TABLE OF CONTENTS

1. GENERAL & SAFETY INFORMATION 1-4

1.1 GENERAL---------------------------------------------------------------------------------------------------------------- 1-4


1.2 SAFETY----------------------------------------------------------------------------------------------------------------- 1-5
1.3 LABLE NOTES-----------------------------------------------------------------------------------------------------------1-6

2. PRODUCT DESCRIPTION 2-7

2.1 WORKING SYSTEM-------------------------------------------------------------------------------------------------- 2-8


2.2 DIMENSIONAL DRAWING OF BRACKET ---------------------------------------------------------------------- 2-9
2.3 DIMENSIONAL DRAWING OF PRINT HEAD------------------------------------------------------------------2-10
2.4 MACHINE SPECIFICATIONS ------------------------------------------------------------------------------------- 2-11

3. INSTALLATION AND RELOCATION 3-10

3.1 INSTALLATION -------------------------------------------------------------------------------------------------------3-10


3.1.1 Installation Requirements ------------------------------------------------------------------------------------3-10
3.1.2 Checking Home Position of the Type Holder ------------------------------------------------------------3-10
3.1.3 Installing and Mounting the DK-1100A Print Head ----------------------------------------------------- 3-11
3.1.4 Installing the Control Box ------------------------------------------------------------------------------------- 3-11
3.1.5 Print Signals -----------------------------------------------------------------------------------------------------3-12
3.1.6 Control Box Inter-configuration Diagram------------------------------------------------------------------3-13
3.1.7 Interfaces for External Signal, Encoder and Fault Output Signal -----------------------------------3-14
3.2 RELOCATION ---------------------------------------------------------------------------------------------------------3-15
3.2.1 Check the Home Position of Type Holder ----------------------------------------------------------------3-15
3.2.2 Relocating the Pressure between Pressure Roller and Rubber Wheel ---------------------------3-15
3.2.3 Relocating the Pressure between the Ink Roll and Types --------------------------------------------3-16
3.3 CHANGE DATE NUMBERS ---------------------------------------------------------------------------------------3-18
3.4 CHANGE THE HOT INK ROLL ------------------------------------------------------------------------------------3-18
3.5 INSTRUCTION ON THE CONTROL BOX ----------------------------------------------------------------------3-19

4. TROUBLE-SHOOTING4-20

4.1 TROUBLESHOOTING ACTION LIST ---------------------------------------------------------------------------4-20

5. ROUTINE MAINTENANCE 5-21

5.1 ROUTINE MAINTENANCE ----------------------------------------------------------------------------------------5-21


5.2 ATTENTIONS AND NOTES------------------------------------------------------------------------------------ 5-21

6. SCHEMATICS AND PARTS ILLUSTRATIONS----------------------------------------------------------------------6-22

7. MANUAL REVISION EXPLANATION---------------------------------------------------------------------------------7-25

8. DK HOT INK ROLL INTRODUCTION AND METHOD OF APPLICATION--------------------------------8-26

8.1 HOT INK ROLL INTRODUCTION-------------------------------------------------------------------------- --8-26


8.2 METHOD OF APPLICATION----------------------------------------------------------------------------------------8-26

9. MAINTENANCE CARD----------------------------------------------------------------------------------------------------9-1
1. GENERAL & SAFETY INFORMATION

1.1 General Information

 This handbook aims to introduce how to install, operate and maintain the DK-1100A High-speed Ink
Roll Coder safely.
 Thanks for choosing DIKAI as your supplier. Any problems, please contact the local office or
distributor that will provide you with instant and ideal service.

 Labels

Model Number/Serial Number/others

There is a label on the back panel of the Control Box (see below for label description).
 Model Number
 Factory Location
 Serial Number
 Electricity Requirements
 Producing Year
 DK Logo
 Contact Information
 CE Label
DK-1100A Ink Roll Coder Operation Manual

1.2 Safety Information

Before operating this unit, read this manual thoroughly. Pay particular attention to the WARNINGS
AND CAUTIONS to prevent possible injury to personnel.
 DANGER: Automatic packaging machine start-up after a printer reset! Install the printer Fault Output
Signal for manual packaging machine reset. Automatic start-up of a packaging machine could kill or
seriously maim an operator.
 The printer installer is responsible for implementing the Fault Output Signal in a way that requires
the operator to manually restart the packing machine after a printer condition has been cleared. Any
deviation from this method is unsafe and is not approved by DIKAI or applicable regulatory
agencies.
 The DK-1100A printer has an optional feature which enables it to stop or prevent packaging
machine operation when printer conditions prevent marking the packages. These conditions include,
but are not limit to, FAULT, WARMUP PERIOD and PRINT DISABLED STATUS. Some of these
printer conditions are cleared manually by the operator, and some are cleared automatically. In
either case, if the printer has not been properly connected, the packaging machine can begin
cycling when the condition is cleared. Failure to observe this may result in personal injury.
 There are various ways for an installer to use the DIKAI printer Fault Output Signal to control a
packaging machine. Only someone familiar with the packaging machine can determine the best way
to signal it with an external device like the DIKAI printer. If doubt, consult the manufacturer of the
packaging machine.
 WARNING: line voltages. Remove the power line cord AND the fault cable from the control box
before repairing the DK-1100A printer. Failure to do so can result in serious injury from an electrical
shock.
 NOTICE: Failure to install the ground wire may result in random machine shutdown. Make sure to
install the ground wire to the control box.
 IMPORTANT: Never connect or disconnect the cables to the DK-1100 A control box with the power
on. Damage to the electronics may occur.
 IMPORTANT: DO NOT operate the DK-1100A during the warm up period. It takes 15-20mins to
reach operating temperature.
 IMPORTANT: DO NOT touch the Print Head during the heating status, it may result in injury.
 IMPORTANT: DO NOT run the printer when any covers are taken off.

1-5
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

Safety Labels

This label is located on the back panel of Control Box. This label warns the operator that the printer
should be well ground connected.

This label is located on the print head front cover.

This label warns the operator to repair the printer after disconnecting the power.

This label warns the ground connection.

1-6
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

2. PRODUCT DESCRIPTION

DK-1100A is an electronic continuous motion coder designed to print an area as described in the
DK-1100A Machine Specifications. The DK-1100A will product imprint on all common packaging
materials at rates up to 300 prints per minute and at film speed up to 35meters per minute with

below features:

 Stable Printing

 Less Mechanism Consume


 Compact Size

 Simple Installation

2-7
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

2.1 Working System

Diagram 1

1. The Types contact the Hot Ink Roll and get the ink;
2. The Types are driven by the Rubber Wheel and Pressure Roller to continue moving, then touch the
packing film to produce imprint.
3. The Rubber Wheel and Rubber Roller must keep in good contact to ensure the clarity and
consistency of the printing.

2-8
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

2.2 Dimensional Drawing of Bracket

Diagram 2
2-9
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

2.3 Dimensional Drawing of Print Head

Diagram 3

The Print Head can be top-installed and side-installed.

2-10
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

2.4 Machine Specifications

 Print Area Axial = 40mm

Radial = 45.5mm

 Printing Lines T-type (axial) up to 13lines, max. 20 characters per line

R-type (radial) up to 10lines, max. 13characters per line

 Font Size T-type 1.5 mm,2.0 mm,2.5 mm, 3.0mm * 3.5mm

R-type 3.5mm*3.5, 4.5, 5.5mm

(special letters and font can be custom-made)

 Cycle Rate up to 300 prints/ minute

 Surface Speed up to 35 meters/ minute

 Pouch Length ≥38mm(4-up printer)

≥75mm(2-up printer)

 Type of Print Head Right-hand (Clockwise)

Left-hand (Counter-clockwise)

 Control Box LED display

 Ink Roll Required Φ36*40 mm

 Electrical AC100-AC230V,50/60 Hz

 Power 130W,2A Fuse

 Environmental Operating Temperature 4℃-40℃

 Relative Humidity 10%-95%

 Weight Print Head 2.0kg Control Box 1.0kg

 Dimensions Print Head: 120mm*100mm*170mm (L*W*H)


Control Box:180mm*180mm*102mm (L*W*H)

2-11
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3. INSTALLATION AND RELOCATION

3.1 Installation

3.1.1 Installation Requirements


 Packaging machine runs well
 Stable power supply AC220V±10V, max. 2A fuse
 Reliable printing signal——can be from relay, proximity sensor or PLC
 Enough space for installing printer

3.1.2 Checking Home Position of the Type Holder

At the very beginning of the installation, manually check the home position, that is the Hot Ink Roll,
Rubber Roller and Pressure Roller should be in position as diagram 4. The rubber wheel can not
touch pressure roller or packing film. Otherwise, it will cause failed or missed printing.

Diagram 4

3-12
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.13 I n s ta l li n g a nd Mo u n ti n g th e DK- 11 0 0 A Pri n t H ea d

Install the mounting bracket assembly to the packing machine where


will be easy to operate the printer. Make sure there will be room in
front of the print head for the operator to change the ink roll and type
holder. The packaging film can round through the pressure roller and
make less than 120° wrap (as diagram 5).

Diagram 5
3.14 Installing the Control Box
IMPORTANT: Mount the control box away from potential sources of water spray or cleaning
solutions. The control box connectors are not sealed from harsh
environments.
Install the print head cable to the print head, as below diagram.
 : This cable has 3-pin plug-in, can input print signal. Match the proximity sensor to
I/O cable:
the correct color wires. Refer to Diagram 6.

 Drive cable: This cable has 7-pin plug-in, connecting the print head and the control box.

 Power cable: This cable has plug-in and three wires, connecting the control box and power
supply. The cable can get the power supply from packaging machine.

IMPORTANT: Never connect or disconnect the cables to the DK-1100A control box with the
power on. Failure to do this may result in personal injury.

※ NOTE:Requires AC220V 50/60Hz power, well ground connection.

I/O Data Power Cable


Cable Cable

Diagram 6
3-13
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.1.5 Print Signals

 Proximity Sensor Use an inductive proximity switch to sense a rotating or moving metal
device such as a vane, bolt head, or cam lobe.
1. Connect the proximity switch with the I/O cable.
2. Mount the proximity switch in front of a lug or vane (around 15mm
wide) that will make one actuation for each product.
3. Position the mounting nuts on the proximity sensor so that the
switch end is not further 2mm from the vane or lug.
 Photo Sensor Use a photo sensor to sense the marking in the packing film.

 PLC Use a contact closure as the print go sensor. Connect the blue wire to
one terminal and black wire to the other terminal of a normally open
voltage free contact.
IMPORTANT: Keep the correct switch position (as Diagram 7) before installing the sensors or
getting print signal from PLC of packaging machine.

Refer to Table 1.
Diagram 7

SIGNAL POSITION
1 2 3 4 5
NPN Sensor ON OFF ON OFF ON
PNP Sensor OFF ON OFF ON ON
PLC Electrical Signal OFF ON OFF ON OFF
Table 1

3-14
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.1.6 Control Box Inter-configuration Diagram

JP1 JP2 JP3


W1 W2 W3
White
Blue
Red Yellow Red Red Brown Black BrowBlack Blue
Yellow
Red & Green

J1 J6 J3 J8 J7 J11


DK1100A SW1

J4
J5
W4
J5′
LED Board

3-15
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

Item No. Description


DK1100A Main Control PCB
LED Board LED Display & Keypad
J1 3pins, input plug-in for AC100~220V supply
J3 2-pin output plug-in for 24V DC magnetic iron
J4 Wire jumper shorted:Auto-track;Disconnection: Fixed delay
J5 16pins, output plug-in for LED Display & Keypad
J5’ 16pins, input plug-in for LED Display & Keypad
J6 2pins, AC power wire for heating tube
J7 Unplugged
J8 3pins, input plug-in for print signal
J11 3pins, input plug-in for thermocouple
W1 3pins, input plug-in for AC power wire
W2 7-pin drive cable
W3 3-pin signal input cable
W4 16pin display data cable
JP1 3-pin AC power plug
JP2 7-pin air plug for the drive of head
JP3 3pins, input plug-in for external signal
SW1 Switch for the selection of external signals

3-16
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.1.7 Interfaces for External Signal, Encoder and Fault Output Signal

Interface for power:

Mark Description Color


Double
EARTH
Color
L LIVE Red
M NEUTRAL Black

Interface for sensor:

Wire No. Description Color


1 External print signal 0V Blue
2 External print signal Black
Output power of external print
3 Brown
signal +12V

Interface for drive:

Wire No. Description Color


1 Heating tube exchange pin 1 Red
2 Heating tube exchange pin 2 Red
3 Solenoid magnet pin 1 Brown
4 Thermocouple negative Black
5 Solenoid magnet pin 2 Yellow
6 Thermocouple compensation White
pole
7 Thermocouple positive Blue

3-17
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.2 Relocation

3.2.1 Check the Home Position of Type Holder


In the initiate position, any one of grooves around the type holder is faced to the pressure roller, no
contact (as diagram 10). After getting the print signal, the type holder contacts pressure roller reliably (as
diagram 11), to complete one print. Failure to do so can result in the failed or missed prints (it can
relocate the pressure between rubber wheel and pressure roller to get the clear prints, refer to 3.2.2).

Diagram 10 Diagram 11
3.2.2 Relocating the Pressure between Pressure Roller and Rubber Wheel

As diagram 12, the pressure and parallelism between pressure roller and rubber wheel can be
relocated by adjusting the screws and the horizontal position of adjusting wedges. This relocation makes
the correct position between pressure roller and rubber wheel, to get legible prints. When relocating, the
operator can press the test button in the control box to make type holder rotate and check whether the
pressure and position is correct.

Adjusting wedge

Diagram 12
3-18
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.2.3 Relocating the Pressure between the Ink Roll and Types

IMPORTANT: Poor pressure between the ink roll and types can result in un-clear or missed prints.

1- Use the 6mm Allen wrench to take out the Allen screw in the body of print head.
2- Loose the inside M5 Allen screws.
3- Take the ink roll out, rotate the ink roll shaft manually to relocate the space between ink roll shaft and
ink roll (the ink roll shaft is eccentric).
4- Put in the ink roll to check whether the pressure is correct; if not, repeat step 3 & 4 till the pressure is
correct.
5- Tight the M5 Allen screw.
6- Reset the M8 Allen screw.

3.3 Change Date Numbers

1- Install the type on the pins of the type holder. Secure the type to the type holder pins with the
type stoppers. Two type styles are available, depending on which way the print is oriented on
the web- radial (for printing with the web), and axial (for printing across the web).
2- Align the type holder to the type holder shaft. Push the type holder into the print head and
turn until it seats into place.

3.4 Change the Hot Ink Roll

Follow the following instructions step by step:


1- Press an ink roll arbor into the ink roll.
2- Slide the ink roll arbor and ink roll on the inking shaft until it seats into place.

IMPORTANT: The PREHEATER is an optional part to preheat the ink roll and reduce the stand-by time
of the production line.

3-19
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3.5 Instruction on the Control Box

3.5.1 Introduction of control box interface

Current temperature Set temperature Print Delay Position

Print indicator

Signal indicator

Heat Indicator

Auto Track Indicator

Print Position
Fix Delay Indicator
TMP Setting Button Test Button Print Button

The following is the description of functions:

Menu Items Function Description

Temperature display Display current actual temperature

Set temperature display Display the setting temperature

Print delay position display In fix delay mode: delayed time ; the unit is ms

In auto-track mode: delayed percentage


Print indicator light is on when coder is opened and will be off
Print indicator light
when coder is closed
Signal indicator light Signal light will flash upon receipt of a print signal

Heat Indicator light When the machine is heating, heat indicator light will be on

Auto-track indicator light The light will be on when it is in auto-track mode

Fix delay indicator light The light will be on when it is in fix delay mode

Temperature setting button To set the operating temperature for the heater block

Print position setting button Set the print position

3-20
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

Print button Start or stop automatic print status

Test button In standby mode, press the button and one print is completed

3.5.2 Print Mode

3.5.2.1 Automatic tracking mode

In Auto-track mode, printing position is adjusted by setting the percentage of delayed printing cycle, that
adjusting the percentage of the time of received two printing signals. The printing position could be the
same and accurate on the packages of the same packing length, even if the packing speed changes.

But the print of the first package is unable to be given the right order by the coder due to the failure of
coder's detecting the speed of packing machines. We integrated the domestic use of most of the
packaging machines and set a virtual speed (200 packs / min) in the program to control the printing
position of the first package. In this case, the printing position of the first package is not necessarily
correct.

When the packing speeds is less than 60 packages / minute, the interval time of received signals is over
1 second, then the state of packaging machine is default as downtime. When receiving another
printing signal, the coders print regarding it as the first package, with speed up to 200 packages / minute.
The range of printing position adjustment is 300ms only.

3.5.2.2 Fixed delay mode

In fixed delay mode, the printing position adjustment is controlled by adjusting printing delayed time. The
Maximum delayed time is 4995ms. Adjusting it when its printing rate reaches 12 packs / minute to 60
packages / minute ensures print on the packages anywhere. In fixed delayed mode, the printing
position will result in displacement accordingly as per different linear velocities. And the displacement
range of printing position each time will be different unless the speed of packing machine is stable.

The model applies to low-speed printing applications.

3-21
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

4. TROUBLE-SHOOTING

4.1 Troubleshooting Action List

SYMPTOM POSSIBLE CAUSE ACTION


Error Display “888” Check the connection between control box and print
Temperature head
display
Poor print pressure. Adjust to higher pressure between rubber wheel and
pressure roller by relocating the adjusting wedge.
Insufficient preheating. Heat the ink roll enough.
Depleted ink roll. Install a new ink roll.
Light Prints Damaged or worn Install new type.
type.
Temperature of the ink Increase the temperature setting.
roll and type is too low. Repair the temperature controller, heater, heating
cartridge, heating tube.
Ink build-up on type Clean all printing elements.
face.
Poor Prints,
Print pressure. Adjust to lower print head pressure.
Double
Images Heater block Decrease the temperature setting.
temperature is too Repair the temperature controller, heater, heating
high. probe, heating tube.

Incorrect The type holder is Tight the tension of the belt wheel. Tight the screw in
Printing slipping. the main shaft.
Positions
Unstable print signals Adjust to get the stable print signals.
No display in the LED Check the power supply

No heat or No temperature Check the heating tube


abnormal increase
temperature
Instable temperature It is normal
display +/- 4℃

4-22
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

5. ROUTINE MAINTENANCE

5.1 Routine Maintenance

Make sure to clean ink accumulations from the type holder and heater block at least
once a week. Use only a rag and blunt, non-metallic, non-marking scraper to prevent
damage to the anodized aluminum surface. Ink buildup on the heater block will
insulate the ink roll from reaching the correct operating temperature.

Clean hot melt ink from the DK-1100A as follows:

1- Bring the print head up to operating temperature.


2- Remove the ink roll and type holder (wipe excess ink from the type holder and
brass types while they are hot).
3- Protect your hands from being burned, taking a clean rag and wipe as much ink
from the inside of the heater block as possible.

※ Do not use sc rewd rive rs , pliers or othe r tools to p ry types with ink
accumulations, which c ould do ha rm to type holder.

6. SCHEMATICS AND PARTS ILLUSTRATIONS


4-23
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

Item No. Quantity Part No. Description


1 1 C9901000A DK-1100A Control Box
2 1 C9900070A Main Control PCB
3 1 C9900007 7-pin Drive Cable
4 1 C9900072 Power Plug
5 1 Y9900005 7-pin Navigate Plug
6 1 Y9900012 3-pin Navigate Plug
7 1 C9900010 Power Cable
8 1 C9900011NP Proximity Sensor(NPN)
9 1 C9900009 3-pin I/O Cable
10 1 C9900074A Operation Panel
11 1 C9900071 LED Display

4-24
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

Item No. Quantity Part No. Description


1 1 C9912002E Type Wheel Assy (2-up)
1 C9912004S Type Wheel Assy (4-up)
2 1 C9900026bk Type Arm
3 1 Y9904155 Magnet
4 1 C9900002E Rubber Wheel (2-up)
1 C9900004S Rubber Wheel (4-up)
5 1 Y9901001 Type Holder Sheath
6 1 Y9901002E Type Holder (2-up)
1 Y9901002S Type Hodler (4-up)
7 2 C9900026E Type Retainer Metal(2-up)
4 C9900026S Type Retainer Metal(4-up)
8 2 C9900027E Type Retainer Rubber (2-up)
4 C9900027S Type Retainer Rubber (4-up)

Item No. Quantity Part No. Description

1 1 C9912*** Standard Bracket

2 1 C9911000ZE Print Head (Natural 2 Group)

1 C9911000ZE Print Head (Natural 4 Group)

1 C9911000ZE Print Head (Reverse 2 Group)

1 C9911000ZE Print Head (Reverse 4 Group )

4-25
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

3 1 C9900004 L Mounting Bracket

Note: “***” is the PN of standard bracket indicates the length, shall be filled in when doing order. Take

350mm length bracket as an example, the PN is C9912350。Item 3 is optional part.

4-26
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
Item Qty. Part No. Description

SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.


Operation Manual

1 1 Y9900022 Heat Insulation Block


2 2 C9906002 Heating Tube
3 1 C9900002 Thermocuple
4 1 Y9900021 Heating Block
5 1 C9900037 Ink Shaft
6 1 C9909000 Ink Roll Arbor Assembly
7 1 Y9900057 Front Canopy Board
8 1 C9912002E Type Holder Assembly(2-up)
1 C9912004S Type Holder Assembly(4-up)
9 1 C9900058 Principle Shaft
10 2 C9904901 Bearing 6901ZZ
11 1 Y9900056 Front Board
7-Pin Navigate Plug(with
12 1 Y9900002HX
wire)
13 1 C9900101 Dead Block
14 1 C9900053 Spring Hitch Pole
15 1 C9905003 Pull Spring
16 1 C9905002Z Natural Baffle
1 C9905002F Reverse Baffle
17 1 C9905001 Pull Block
18 4 Y9900054 Space Shaft
19 1 C9900062E Baffle Wheel(2-up)
1 C9900063S Baffle Wheel(4-up)
20 1 C9900098 Asway Bearing Root(including
DK-1100A Ink Roll Coder

bearing)
21 1 Y9900106 Eccentric Sheath
22 1 C9900052 Baffle Shaft
23 1 C9900001 Magnetic Solenoid
24 1 Y9900105 Back Board
25 1 Y9900055 Airframe

4-27
26 1 Y9900032 Back Canopy Board

ss
DK-1100A Ink Roll Coder Operation Manual

7. MANUAL REVISION EXPLANATION

Revision
Update Date Manual Edition Revision Content Description
Department
Technology
2010/12/21 V1.0 Stoppage of publication
department
Technology
2011/03/15 V2.0 Stoppage of publication
department
Technology
2011/04/1 V2.1 Official publishing edition
department

4-28
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

8. DK Hot ink roll introduction and method of application

8.1 Hot ink roll introduction

Use for ink roll coding machines to print production date, batch NO and other related information on such
materials as plastic film, paper, etc. With the characters of easy-to-use and non-toxic, the ink roll is able to
produce at high speed with instant dry and highly legible printing that has a good adhesion for a longer usage
life.

Model No Description Temp. Range Features

Hot ink Oil-resistance,Friction-resistance,long printing life;


DK 83× roll(High 135°-155° In applicable To PP、PE materials;
Temperature) Applicable to nylon、 polyester 、PVC materials etc。
Hot ink
Low temperature , long printing life , dark prints 。
DK 81× roll(Low 90°-130°
Applicable to all kinds of packing materials
Temperature)
Hot ink Cold-resistance、 strong adhesion 、quick dry,long
DK 93× roll(High 125°-160° printing life , oil-resistance, applicable to high-speed
Temperature) prints and all kinds of packing materials
Hot ink Good comprehensive performance ,instant dry,dark
DK 91× roll(Medium 105°-140° prints、long printing life,oil-resistance。 Applicable to
Temperature) all kinds of packing materials

( mm)
Standard Dimensions( ):36×
×10 ×16
36× ×32
36× ×35
36× ×40
36× ×45
36× ×40mm。
40× 。

8.2 Usage of Hot ink roll

1、Adopt the appropriate ink roll according to the packing materials and production requirements
2、Set temperature value of the coder according to temperature range. Generally,the setting temperature
should be the minimum temperature of the range values to ensure normal melting
3、The ink roll is unable to use until completely melted after being preheated for 5 to 10 minutes
4、Relocate the pressure between the types and ink roll when adopt the new ink roll.
5、The coder could fade gradually after a certain amount of prints,in which case, the temperature of the coder
could be increased to make the letters more legible .
4-29
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

6、Keep continuous use as far as possible to get more printing times. Intermittent use will result in reduction in
its life
7、The ink roll will become softer when it turns cold after full use. Please improve the method of application if it
remains hard. Generally too low temperature would cause to insufficient use
8、Increase the working temperature of the ink roll accordingly when it is in the status of low temperature or
high speed coding.

4-30
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

5. MAINTENANCE CARD

Maintenance Card
Vice Alliance(customer retention)

No.:

Customer: Tel:

Add: Fax:

Contact: M.P.: E-mail:

Model Number: Serial Number:

Date Purchased: Date Installed:

Fault Description:

When contacting DIKAI for maintenance, please give the above card together with the printer.

Warranty Receipt

No.:

Customer: Tel:

Add: Fax:

Contact: M.P.: E-mail:

5-31
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss
DK-1100A Ink Roll Coder Operation Manual

Model Number: Serial Number:

Date Purchased: Date Installed:

purchase channel: □ from DiKai directly □ from agent:

After being filled, this receipt should be submitted to DiKai workers or be faxed/emailed to DiKai
customer service center. Otherwise, DiKai consider user give up repair right voluntarily.

5-32
SHANGHAI DIKAI SEPARATE MACHINERY CO., LTD.

ss

You might also like