Parts Manual RT-740B 05092014

CRANE
PARTS MANUAL
MODEL : RT-740B
For Service and Spare Parts Please Call us at
Toll Free number : 1800 266 1535

(Please mention machine model and serial number)
:Regional office addresses:

TIL Limited (EASTERN) TIL Limited (WESTERN)
1,Taratolla Road, Garden Reach 307, Centre Point, M V Road
Kolkata 700 024 J B Nagar, Andheri (East) Mumbai 400 059
Phone: 033 - 6633 2157 Phone: 022 - 6643 0192 - 5
Fax: 033 - 2469 3731 / 2143 Fax: 022 - 6643 0904
Email:sanjeev.bisht@tilindia.com Email: santoshkumar.s.jadhav@tilindia.com
Name: Mr.Sanjeev Bisht Name: Mr. S S Jadhav
Mobile: + 91 99038 42544 Mobile: + 91 99871 55305
TIL Limited (NORTHERN) TIL Limited (SOUTHERN)

Plot 11, Site 4, Industrial Area Jhaver Plaza, 7th floor, 1-A ,
Sahibabad, Ghaziabad, UP 201010 Nungambakkam High Road,Chennai 600 034
Phone: 0120 - 277 7945 Phone : 044 - 2827 6103
Fax: 0120 - 277 0365 Fax : 044 - 2827 9681
Email: vinod.sharma@tilindia.com Email: k.chandran@tilindia.com
Name: Mr. Vinod Sharma Name: Mr. K. A. Chandran
Mobile: +91 99584 46048 Mobile: 98400 65419
Head office
TIL Limited
1,Taratolla Road, Garden Reach
Kolkata 700 024
Phone: 033 - 6633 2000
Fax: 033 - 2469 3731 / 2143
Visit us at: www.tilindia.in
“We make our customers more profitable”

EXAMPLE :
HOW TO READ YOUR PARTS MANUAL.
1. To find PART NUMBER and DESCRIPTION of a part, first decide in which

section (GROUP) the respective part is listed e.g. , a Sheave assembly
components will appear under ‘BOOM GROUP’ – “1”.
2. Having decided, refer to the INDEX at the front of the manual. IDENTIFY
respective PART NUMBER /ASSEMBLY, DESCRIPTION, PAGE NUMBER &
FIGURE No. ( illustrated drawing ) for further details.
3. Turn to the appropriate CODE SHEET and ILLUSTRATION as per sample below.
SAMPLE
CODE SHEET
ILLUSTRATION
4. Once the description of the required part is known, refer to the illustration item
number as shown by arrow mark for conformation. Having confirmed the latter,
the part number may be obtained form the column adjacent to the ITEM No.
5. Before final selection of replacement part /assembly no. history sheet, must be
checked.
6. The replacement part, if does not appear either in the CODE SHEET or in the
ILLUSTRATION of the manual, please give a full description of the part and its
location. A sketch of the part with principal dimensions needs to be forwarded.
7. For any requirement of replacement parts, ALWAYS to quote the ASSEMBLY
PART NUMBER, DESCRIPTION and CRANE MODEL & SERIAL No.
8. Now the correct part no of replacement parts is done to order.
HOW TO READ YOUR PARTS MANUAL.
GROUP ( SECTION )
Parts manual is divided in to a number of groups (sections). Each group (section)
elaborates a particular assembly of the equipment on a crane .The groups (sections) are
arranged in the manual, in sequence, as they appear in the index. The dividing sheets
are illustrated “typically by group No.” to assist identification of assemblies.
CODE SHEETS
In each section there are number of sheets known as ‘code sheets’. These are listed in
the index and are identified by the Part No. and Issue numbers which appear at the
bottom right hand corner of each sheet.
Each code sheet is divided into columns containing item number, part number, quantity
per unit, description.
The sheets are not necessarily in numerical order but in the sequence of the assembly
to which they belong.
ILLUSTRATIONS
Where possible, each code sheet is accompanied by an illustration an exploded view of
the parts listed. The item number appears on i.e. the illustration will reflect in part No. of
the item on left hand column of the code sheet.
Each item is numbered and the serviceable parts are marked against their respective
item number on the code sheet. The listing the item number follows a numerical
sequence therefore if there is more than one code sheet the sequence is continued to
cover all the items on the illustration.
IDENTIFYING PARTS
It should be noted that some code sheets list more than one assembly. Therefore
before ordering parts the assembly part number should be checked from the manual
index and/or crane history sheet and/or consumption list.
In addition to the part manual the part numbers of certain units will be found both on the
crane history sheet and on an identification tag attached to the particular unit on the
crane.
Should the code sheet not list all illustration item numbers, then the illustration is to be
regarded as ‘typical’ and only the parts listed on the code sheet are required for that
particular assembly.
MACHINE COMPONENT INDEX
MODEL : RT 740B DATE :24/07/2014
PART NUMBER DESCRIPTION FIG. NO. PAGE NO.
BOOM GROUP – 1
Z 2176900005 BOOM ASSEMBLY - 4 SECTION 1A-1D 1

U 7372000148 TELE RAM CYLINDER 2 10
U 7372000152 TELE CYLINDER 3 12
Z 2167900012 LOCK PLATE ASSEMBLY 4 15
Z 2167900013 LOCK PLATE ASSEMBLY 5 17
7926003009 CHECK VALVE ASSEMBLY 6 19
2170900170 ACTUATOR ASSEMBLY 7 21
2174200107 UPPER SHAFT AND BOOM PIVOT INSTL. 8 23
Z 6086000027 4 SHEAVE HOOK BLOCK ASSY. - 45 TON 9 25
W 2167600032 TELE HYDRAULIC LINES INSTALLATION 10 27
2174100034 HOOK BLOCK TIE DOWN INSTALLATION 11 29
Z 2176900008 SHEAVE INSTALLATION 12 31
6718000490 SHEAVE ASSEMBLY - 33
X 7780000005 HOIST ROPE (REF. ONLY) - -
7826000641 WEDGESOCKET3/4"DIA ROPE(REF ONLY) - -
CAB GROUP – 2
Z 2167400018 CAB INSTALLATION - 34
Z 6245000010 CAB ASSEMBLY 13A-13H 36
Z 6245000075 STEERING UNIT INSTALLATION - 46
W 7926000429 STEERING UNIT (REF. ONLY) - -
Z 2167400019 BRAKE PEDAL INSTALLATION 14 47
Z 2168400006 THROTTLE ASSEMBLY - S/S 15 49
Z 2167400010 CONTROL SEAT INSTALLATION 16 52
Z 2167400011 CONTROL SEAT ASSEMBLY 17 54
W 7926000064 JOYSTICK CONTROLLER - 56
Z 2167400012 FRONT CONSOLE INSTALLATION - 24V 18 57
Z 2167400013 FRONT CONSOLE ASSEMBLY - 24V 19 59
Z 6978000067 HARNESS INSTL.- FRONT CONSOLE - 62
U 6512000237 HARNESS ASSEMBLY.- FRONT CONSOLE 20 63
W 2167600050 STEERING HYD. LINES INSTALLATION 21 66
Z 6978000064 ELECTRICAL SYSTEM INSTL. - CAB 24V - 68
2140400025 SWING BRAKE PEDAL INSTALLATION 22 69
Z 2162400051 REAR VIEW MIRROR INSTALLATION - 71
APPROVED BY:
i
MODEL : RT 740B DATE : 24/07/2014
CAB GROUP – 2
Z 2154600005 THROTTLE HYDRAULIC LINES INSTL.- CAB - 72

Z 7576000114 LMI INSTL. - KRUGER - 73
W 7576000110 KRUGUR - 4K 23 74
Z 2167600015 HYD.LINES INS .- MOTION CUT & CONT. 24 78
Z 2167600007 S, P & R HYDRAULIC LINES INSTL.-CAB-24V 25 81
Z 2167600035 HYD LINES INSTL- AUX HOIST - CAB 26 83
Z 2167600036 HYD LINES INSTL- TELE + AUX HOIST- CAB 27 85
CONTROL VALVE GROUP – 3
Z 2167200075 CONTROL VALVE INSTALLATION - 87

W 7926000384 TWO SECTION CONTROL VALVE - VG20 28A-28H 89
W 7926000385 SINGLE SECTION CONTROL VALVE - VG35 29A-29H 100
W 7926000428 DIRECTIONAL CONTROL VALVE 30 111
7926003659 PRESSURE REDUCING VALVE 31 113
7926000936 VALVE 32 117
W 7926000046 SOLONOID DIRECTIONAL V/V. (REF. ONLY) - -
7372005657 HYD. BRAKE BOOSTER & MASTER CYL. 33 119
7632100133 HYDRAULIC MOTOR (REF. ONLY) - -
HOIST GROUP – 4
Z 6974000016 HOIST INSTALLATION MAIN 34 121

V 7974000033 HOIST UNIT 35A-35C 123
Z 2167600026 MAIN HOIST HYDRAULIC LINES INSTL. - 131
TURNTABLE GROUP – 5
U 2167200058 TURNTABLE WELD & DRIVE INSTALLATION 36 132

W 7734000035 SLEW UNIT 37A-37G 134
Z 2167200035 LOWER SHAFT & LIFT CYLINDER INSTL. 38 148
U 7372000283 DERRICK CYLINDER 39 150
U 2167200069 COUNTER WEIGHT INSTALLATION 40 152
2174200040 BEARING BOLT INSTALLATION 41 154
APPROVED BY:
ii
MODEL : RT 740B DATE : 24/07/2014
TURNTABLE GROUP – 5
U 2167200009 TURNTABLE LOCK PIN INSTALLATION 42 156

Z 2167100071 ELECT & HYD SWIVEL INSTALLATION - 158
Z 2167100072 ELECT & HYDRAULIC SWIVEL ASSEMBLY 43 159
Z 7753000026 ELECTRICAL SWIVEL WITH CENTRE POST - 162
Z 7753000024 ELECTRICAL SWIVEL 44 WAY (REF. ONLY) - -
W 7364000095 14 PORT HYDRAULIC SWIVEL (REF. ONLY) - -
Z 2167600051 HYDRAULIC LINES INSTALLATION - S/S 44 163
2174600633 TEST PANEL HYD LINES INSTL - S/S 45 166
W 2167600052 HYD. LINES INSTALLATION - FREE SLEW 46 168
Z 2167600031 SWING & SWING BRAKE HYD. LINE INST 47 170
Z 2176200042 AUXILIARY PLATE INSTALLATION - 172
2174600628 LIFT HYDRAULIC LINES INSTL. - S/S 48 173
Z 6978000063 ELECT. SYSTEM INSTALLATION - S/S 24V - 175
Z 2167600042 BRAKE HYDRAULIC LINES INSTL. - 176
ENG. &TRANSMISSION GROUP – 6
Z 2167800065 ENGINE INSTLALLATION 49 177

V 7414000095 S.O.S_CUMM. BSIII CEV ENG.(REF.ONLY) - -
7926003909 VALVE - 3 WAY SOLENOID 24V 50 181
W 7722000105 SINGLE SECTION GEAR PUMP - 50CC 51 183
7722000311 PUMP ASSEMBLY 52 185
Z 7904000018 TRANSMISSION INSTALLATION 53 187
Z 7904000017 TRANSMISSION ASSEMBLY (24V) - 189
7904100063 TRANMISSION (24V SHIFT) 54A-54R 190
80044918 TRANSMISSION 24V (REF. ONLY) - -
7437100235 TRANSMISSION FILTER 55 229
Z 6978000061 ELECT.SYSTEM INSTL.- ENGINE 24V - 231
U 2167800066 AIR CLEANER INSTALLATION 56 232
U 2167800067 EXHAUST INSTALLATION 57 234
Z 2167800068 RADIATOR & WATER PIPING INSTALLATION - 236
W 2167800055 THROTTLE INSTALLATION 58 238
Z 2167800004 BATTERY INSTALLATION - 240
Z 6978000062 ELECT.SYSTEM INSTL. – CARRIER - 24 V. - 241
Z 2167100055 JUNCTION BOX INSTALLATION - 242
APPROVED BY:
iii
MODEL : RT 740B DATE : 24/07/2014
DRIVE TRAIN GROUP – 7
U 2167800021 DRIVE LINE INSTALLATION 59 243

Z 7810000070 FRONT LOWER SLIP SHAFT (REF. ONLY) - -
W 7810000074 DRIVE SHAFT (REF ONLY) - -
W 7810000073 COUPLING SHAFT (REF ONLY) - -
AXLE GROUP – 8
U 2167500004 FRONT AXLE INSTALLATION 60 245

Z 6049000015 FRONT AXLE ASSEMBLY 61 247
U 7049000049 DRIVE STEER AXLE - FRONT AXLE 62A-62E 249
W 7926000413 PARK BRAKE ASSEMBLY 63 261
U 2167700003 REAR AXLE INSTALLATION 64 264
Z 6049000016 REAR AXLE ASSEMBLY - 266
U 7049000050 DRIVE STEER AXLE - REAR 65A-65F 267
V 7372000002 STEERING CYLINDER (REF. ONLY) - -
V 7372000001 LOCKOUT CYLINDER 66 280
Z 2167100096 REAR AXLE LOCKOUT VALVE INSTL. - 24V - 282
2174600063 FRONT STEER HYD LINES INSTL- CARR. - 283
Z 2167600049 REAR AXLE L/O HYD LINES-CARRIER 67 284
W 2167600028 AXLE DISCONNECT & PARK BRAKE LINES 68 286
V 2167700002 REAR STEER INDICATOR INSTALLATION 69 288
2174600065 REAR STEER HYD LINES INSTL-CARRIER - 290
Z 6970000003 TYRE & WHEEL ASSEMBLY - 291
V 2167600048 HYD. BRAKE LINE INSTL. - CARRIER 70 292
OUTRIGGER GROUP – 9
Z 2167100041 OUTRIGGER BEAM INSTALLATION 71 294

Z 2167100042 OUTRIGGER BEAM ASSEMBLY - 296
V 7372000073 OUTRIGGER JACK CYLINDER 72 297
V 7372000003 OUTRIGGER EXTENSION CYLINDER 73 299
Z 2163100014 O/R CONTROL VALVE INSTL. - 24V - 301
W 7926000419 OUTRIGGER D.C. VALVE (REF. ONLY). - -
W 7926000053 STACK VALVE 74 302
7926002030 VALVE 75 304
7926003289 PILOT OPERATED CHECK VALVE - 306
APPROVED BY:
iv
MODEL : RT 740B DATE : 24/07/2014
OUTRIGGER GROUP – 9
Z 6458000006 OUTRIGGER FLOAT STOWAGE INSTL. 76 307

Z 2167600006 OUTRIGGER HYDRAULIC LINES INSTL 77 309
FRAME GROUP – 10
T 2167100098 FRAME WELD (REF ONLY) - -

Z 2167800032 ENGINE HOOD INSTALLATION 78 311
Z 2167100039 RELIEF VALVE & SOLENOID VALVE INSTL. - 313
7926001877 RELIEF VALVE (2500 PSI) 79 314
X 7926000290 3 WAY SOLENOID VALVE 80 316
2140100095 REAR VIEW MIRROR CARRIER 81 318
2165100516 FENDER INSTALLATION 82 320
2174100094 HYDRAULIC RESERVOIR INSTALLATION 83 322
Z 2174100003 HYDRAULIC RESERVOIR KIT 84 324
7437000194 RETURN FILTER 85 326
9437100485 ELEMENT FILTER (REF.ONLY) - -
V 2163100003 FUEL TANK AND STEP INSTALLATION 86 328
T 2163100002 FUEL TANK 87 330
W 4162100020 FLANGE 88 332
X 4162100024 STRAINER ASSEMBLY - 334
U 2167100058 OIL COOLER INSTALLATION 89 335
U 7726000042 HYD.O/C.W.2 NOS.FANS(24V) (REF. ONLY) - -
W 2167800041 FUEL PIPING ASSEMBLY 90 337
Z 2167100017 DECKING INSTALLATION 91 339
Z 6376000006 DECAL INSTALLATION 92A-92E 341
2174400009 COVER PLATE INSTALLATION - 348
Z 6581000109 EXTERIOR LIGHTS INSTALLATION - 349
Z 6025000008 BACK UP ALARM INSTLLATION - 350
Z 2167600053 S.P. & R. HYD LINES INSTL - CARR - 351
Z 7902000166 TOOL KIT ASSEMBLY - 353
Z 7902000001 PREVENTIVE MAINT. TOOL KIT ASSY. 93 354
7926001971 FLOW DIVIDER PRIORITY TYPE 94 357
APPROVED BY:
v
MODEL : RT 740B DATE : 24/07/2014
OPTIONAL GROUP – 11
W 4167800100 COLD START INSTL. KIT (REF. ONLY) - -

Z 2167200010 AUTO REVERSE STEER INSTALLATION - 359
Z 2167200011 HYDRAULIC INSTL. STEER REVERSE 95 360
Z 6978000053 ELEC. SYS. INST. AUTO STEER REVERSE 96 363
X 7348000012 SEMI AUTO. FIRE SUPR. SYS.(REF. ONLY) - -
V 2167200067 AC INSTALLATION (REF. ONLY) - -
W 4165400012 A.C. INSTALLATION KIT (REF. ONLY) - -
W 4167400019 AIR CONDITIONER (REF. ONLY) - -
W 4165200126 COMPRESSOR – AC (REF. ONLY) - -
W 4167200054 CONDENSER W/REC. DRIER (REF. ONLY) - -
W 4167200055 HYDRAULIC VALVE (REF. ONLY) - -
7926000936 VALVE 97 365
V 2167600046 HYDRAULIC PIPING - AC INSTALLATION 98 367
Z 6486000019 LUB OIL TEMPERATURE GAUGE INSTL. - 369
Z 2167100062 OUTRIGGER LOCKING INDICATOR INSTL. - 370
Z 2167100061 SLEW LOCKING INDICATOR INSTL. - 371
W 2165100085 FIRE EXTINGUISHER ASSEMBLY - 5 KG. 99 372
W 2167100059 FIRE EXTINGUISHER INSTL. - 10 KG. 100 374
Z 2167300004 CENTRALISED LUBR. SYSTEM INSTL. - 376
Z 6974000018 HOIST INSTALLATION AUXILIARY 101 377
Z 7278000013 WEDGE & SOCKET A.- 19MM(3/4")D. ROPE - 379
2170600246 TELE CONTROL PEDAL & VALVE INSTL 102 380
2174900091 SHEAVE INSTL-2 UP., 4 LO. ( AUX. HOIST) 103 382
Z 2167600034 AUXILIARY HOIST HYD. LINES INSTL. 104 384
2174900187 AUXILIARY BOOM NOSE INSTALLATION 105 386
Z 2167600035 HYD. LINES INSTL. - AUX. HOIST - CAB 106 388
Z 2167600036 HYD.LINES INST.-TELE W/AUX HOIST-CAB 107 390
X 7780000005 19MMX153M.(18X19)H/ROPE (REF. ONLY) - -
7926003084 VALVE ASSY (VG35-SERIES) 108 392
X 6053000001 HEADACHE BALL ASSEMBLY. - 395
2170900759 32-44-56 TELE BOOM EXTENSION INSTL. - 396
2170900760 32' FIXED OFF BOOM EXTENSION INSTL. - 397
Z 7581000246 FOG LAMP INSTALLATION - 398
APPROVED BY:
vi
BOOM ASSEMBLY - 4 SECTION
ITEM PART NO. QTY. DESCRIPTION
1 2170900709 1 BOOM BASE SECN

2 2170900711 1 BOOM INNER-MID SECN
3 2170900713 1 BOOM OUTER-MID SECN
4 U2167900014 1 BOOM FLY SECTION
5+ U7372000148 1 TELERAM CYLINDER
6+ U7372000152 1 TELE CYLINDER
7+ Z2167900012 4 LOCK PLATE ASSY
10 2170900144 6 PAD SUPPORT WELDMENT
11 W6671000022 6 UPPER REAR WEAR PAD
12 7111160610 12 SL/RD/HD/MAC/SCRW-3/8X3/4UNC,GR.1
13+ Z2167900013 2 LOCK PLATE ASSY
14 6300000390 1 CLAMP WELDMENT
15 7115160850 5 HX HD SCREW 3/8X1UNC GR.5
16 7949000377 11 HARDENED ROUND WASHER - 0.38
17 7246001220 1 BOOM RETRACTION CABLE
18 4174900244 1 CABLE RETAINER
19 6671000266 12 WEAR PAD
20 2140900757 3 L.H. WEAR PAD RETAINER
21 2140900756 3 R.H. WEAR PAD RETAINER
22 6671000875 6 LOWER FRONT WEAR PAD
23 7785221874 14 HX/SKT/SET/SCRW-3/4UNCX1.1/8,FLAT
24 4159900070 6 LOCK PLATE
26 7950150050 12 WASHER SPRING LOCK 5/16"NOM (REGULAR)
27 6059000323 1 1/2-13 UNC TAPPED BAR
28 7834000100 3 SPRING
29 6709000267 3 SPRING PLUG
30 4174900230 4 CYL MOUNTING PLATE
+ SEE FURTHER BREAKDOWN IN THIS GROUP

Z 2176900005
ISSUE NO. 08
1
31 7949000236 40 HARDEND ROUND WASHER 3/4''

32 6099000422 20 SAFETY BOLT-7-118-222050
33 6099000398 16 BOLT-3/4" SAFETY-7118221450
34 6671000258 6 SIDE WEAR PAD
35 4174900229 2 MOUNTING PLATE
36+ 7926003009 1 CHECK VALVE
37+ 2170900170 1 ACTUATOR ASSY
38 7690163400 1 3/8" DIA X 2 1/8" LG CLEVIS PIN
39 7690051210 1 COTTER PIN 1/8"X 3/4" MILD STEEL
40 7110141205 4 HX/SK/CAP/SCRW-1/4UNCX1.1/2,GR.12.9
41 7447101001 5 STR ADAPTER
42 6620000090 1 MANIFOLD BLOCK
43 6705013186 1 PLATE
44 7543002059 1 HOSE ASSY
45 7543002058 1 HOSE ASSY
46 7543001855 1 HOSE ASSY.
47 7543002056 1 HOSE ASSY
48 7543002057 2 HOSE ASSY
49 7447101201 2 STRAIGHT THREAD ADAPTER
51 6718000493 1 SHEAVE ASSY
52 7115141050 2 SCREW HEX CAP 1/4"UNCX1 1/4"LG. GR.SAE5
53 7447101002 1 LONG CONNECTOR
54 6810002150 1 1.75 DIA SHAFT WELD
55 7660140000 2 NUT HEX 1/4" UNC GR.SAE2
56 6671000236 2 WEAR PAD
57 4174900386 2 WEAR PAD HOLDER CAP
58 6059000322 1 1/2-13 UNC TAPPED BAR

Z 2176900005
ISSUE NO. 08
2
59 2174900103 1 FOOT PLATE WELD

60 7099000579 2 1" DIA BOLT (14" LONG)
61 V2176900006 1 CYLINDER MOUNT WELD
62 W2176900007 1 RETAINER WELD
63 6671000262 2 WEAR PAD
64 7111160607 10 SCREW M/C.
64 7110160623 10 HX.SC.CSK (82DEG)HD.CAP SC.
65 6671000263 3 WEAR PAD
66 4174900213 1 CYLINDER MOUNT PIN
67 W7671000010 1 WEAR PAD
68 7111180807 6 SL/CSK/FL/HD/MAC/SCREW-1/2UNCX1,GR.1
69 6570281233 1 ROUND KEY
70 7440000000 2 GREASE FITTING 1/8"
71 2140900108 1 COVER WELD
72 7115160650 6 HX HD SCREW 3/8"DIAX3/4"UNC LG. GR.5
73 6099000223 1 REWORKED BOLT
74 7660220200 1 JAM NUT-3/4UNC GR.2
75 7246001219 4 BOOM EXTENSION CABLE
76 2140900088 1 RETAINER WELD
77 6671000259 1 WEAR PAD
78 7115180850 10 HX HD SCREW 1/2X1UNC,GR.5
79 6718000455 4 SHEAVE ASSY
80 2140900086 1 CYL SHEAVE MTG WELD
82 7115140650 5 HX HD SCREW 1/4X3/4UNC GR.5
83 7950140050 7 H.SPRING WASHER 1/4" NOM CARBON STEEL
84 4174900224 1 SHEAVE SHAFT
85 7447040230 1 90 DEG ELBOW
86 7555101720 1 1/4" I.D. HYDR HOSE ASSY STR B
+ SEE FURTHER BREAKDOWN IN THIS GROUP Z 2176900005

ISSUE NO. 08
3
69 6570281233 1 ROUND KEY

70 7440000000 2 GREASE FITTING 1/8"
71 2140900108 1 COVER WELD
73 6099000223 1 REWORKED BOLT
74 7660220200 1 JAM NUT-3/4UNC GR.2
75 7246001219 4 BOOM EXTENSION CABLE
76 2140900088 1 RETAINER WELD
77 6671000259 1 WEAR PAD
79 6718000455 4 SHEAVE ASSY
80 2140900086 1 CYL SHEAVE MTG WELD
84 4174900224 1 SHEAVE SHAFT
85 7447040230 1 90 DEG ELBOW
86 7555101720 1 1/4" I.D. HYDR HOSE ASSY STR B
87 6705006974 1 PLATE
88 7447040228 1 STRAIGHT ADAPTER
89 2174900110 1 CABLE DEAD END WELD
90 2174900119 1 COVER WELD
91 7660260008 2 HEX NUT 1"UNC GR.8
92 6659000226 2 SWIVEL NUT
93 6671000265 1 WEAR PAD
94 7660280008 2 HX NUT 1.1/8UNC,GR.8
98 4159900980 4 SPACER
99 4174900233 8 SHIM
Z 2176900005
ISSUE NO. 08
4
100 4170900985 2 SPACER

101 4174900234 8 SHIM
102 6705001442 1 PLATE
103 7950140141 6 PL.WASHER-1/4" NARROW
105 6768001073 8 LOCK ROD
106 6768000295 8 LOCKROD
108 7111161207 4 SL/FL/CSK/MSC/SCRW-3/8UNCX1.1/2.GR.1
109 7660160200 4 JAM NUT-3/8UNC GR.2
110 7118221850 2 HX SCREW-3/4UNCX2.1/4 GR.8
111 7118221450 2 HX CAP SCREW-3/4UNCX1.3/4,GR.8
112 7949000332 2 WASHER THRUST
113 7447101203 2 90 DEG ELBOW
114 7110160805 8 HX/SKT/CAP/SCREW-3/8UNCX1,GR.12.9
115 7950160050 8 WASHER SPRING LOCK 3/8" NOM (Regular)
116 6705006599 2 PLATE
117 7949000333 1 WASHER THRUST
118 4174900409 2 MTG PLATE
120 7447101008 2 45 DEG ELBOW
122 7660180000 2 HEX NUT1/2UNC GR.2
123 6099000383 2 HEX HD BOLT FULL THD 7111182450
125 7013000537 1 REDUCER - SAE STR THD
126 7115180750 8 SCREW HEX HD 1/2"UNCX7/8"LG. GR. SAE5
128 6099000584 18 SAFETY WIRE BOLT
129 X7443000802 2 90 DEG.SWIVEL JOINT_3/4"ORS_HYDRAULICS
130 W2176900003 1 CHECK VALVE INSTALL
131 W7671000008 2 WEAR PAD
132 V2167900032 1 BOOM CABLE HOLDER WELD
133 W2167900033P 3 GREASING ASSEMBLY

ISSUE NO. 08
5
FIGURE 1A : BOOM ASSEMBLY - 4 SECTION
Z 2176900005
ISSUE NO. 08
6
FIGURE 1B : BOOM ASSEMBLY - 4 SECTION
Z 2176900005
ISSUE NO. 08
7
FIGURE 1C : BOOM ASSEMBLY - 4 SECTION
Z 2176900005
ISSUE NO. 08
8
FIGURE 1D : BOOM ASSEMBLY - 4 SECTION
Z 2176900005
ISSUE NO. 08
9
TELE RAM CYLINDER
1 Z 9372011125 1 PISTON ROD SUB ASSEMBLY

2 Z 9372011126 1 TUBE SUB ASSEMBLY
3 Z 9372011127 1 PISTON
4 Z 9372011128 1 H. E. ACOVER
5 Z 9372011129 1 STOP TUBE
6 Z 9372011130 2 PISTON ROD NUT
7 Z 9372011131 1 SCREW HEX SOC. SET
8 Z 9372011132 1 SCREW SET
9 Z 9372011133 1 SANP RING
10 Z 9372011134 1 SNAP RING
11# Z 9372011135 1 COUNTER BALANCE VALVE
12* Z 9372011136 1 PISTON SEAL
13* Z 9372011137 3 PISTON BEARING
14* Z 9372011138 1 ROD SEAL
15* Z 9372011139 4 ROD BEARING
16* Z 9372011140 1 WIPER
17* Z 9372011141 1 O - RING (P. ROD)
18* Z 9372011142 1 O - RING (H. E. C.)
19* Z 9372011143 2 BACK - UP - RING (P. ROD)
20* Z 9372011144 1 BACK - UP - RING (H. E.C.)
21 Z 9372011145 2 PLUG
22 Z 9372011146 2 BONDED SEAL
23 Z 9372011147 SPARE SEAL KIT
(CONSISTS OF " * " MARKED ITEMS)
24 Z 9372011148 VALVE SEAL KIT
(CONSISTS OF " # " MARKED ITEM)
U 7372000148
ISSUE NO. 00
10
FIGURE 2 : TELE RAM CYLINDER
U 7372000148
ISSUE NO. 00
11
TELE CYLINDER
1 Z 9372011149 1 GUIDE ROD SUB ASSEMBLY

2 Z 9372011150 1 PISTON ROD SUB ASSEMBLY
3 Z 9372011151 1 TUBE SUB ASSEMBLY - 2
4 Z 9372011152 1 PISTON
5 Z 9372011153 1 GUIDE PISTON
6 Z 9372011154 1 GUIDE BUSH
7 Z 9372011155 1 STOP TUBE
8 Z 9372011156 1 H. E. COVER
9 Z 9372011157 1 COVER PLATE
10 Z 9372011158 1 PORT PLUG
11 Z 9372011159 1 SCREW SET
12 Z 9372011160 4 SCREW HEX HD.
13 Z 9372011161 1 SCREW HEX HD.
14 Z 9372011162 4 SPRING WASHER
15 Z 9372011163 1 PLAIN WASHER
16 Z 9372011164 1 SPRING WASHER
17 Z 9372011165 1 CYLINDER PIN
18# Z 9372011166 1 COUNTER BALANCE VALVE
19 Z 9372011167 1 SNAP RING
20 Z 9372011168 1 SNAP RING
21 Z 9372011169 1 SCREW HEX SOC. SET
22* Z 9372011170 1 PISTON SEAL
23* Z 9372011171 2 PISTON BEARING
24* Z 9372011172 2 ROD SEAL (GUIDE BUSH)
25* Z 9372011173 2 BACK - UP - RING (GUIDE BUSH)
26* Z 9372011174 2 ROD BEARING (GUIDE ROD)
27* Z 9372011175 1 PISTON BEARING (GUIDE PISTON)
U 7372000152
ISSUE NO. 00
12
TELE CYLINDER
28* Z 9372011176 1 PISTON BEARING (GUIDE PISTON)

29* Z 9372011177 1 ROD SEAL
30* Z 9372011178 4 ROD BEARING
31* Z 9372011179 1 WIPER
32* Z 9372011180 2 O - RING (GUIDE ROD)
33* Z 9372011181 4 BACK - UP - RING (GUIDE ROD)
34* Z 9372011182 1 O - RING (PISTON ROD)
35* Z 9372011183 2 BACK - UP - RING (PISTON ROD)
36* Z 9372011184 1 O - RING (GUIDE BUSH)
37* Z 9372011185 2 BACK - UP - RING (GUIDE BUSH)
38* Z 9372011186 1 O - RING (H. E. C.)
39* Z 9372011187 1 BACK - UP - RING (H. E. C.)
40* Z 9372011188 1 O - RING (PORT PLUG)
(CONSISTS OF " * " MARKED ITEMS)
42 Z 9372011190 VALVE SEAL KIT
(CONSISTS OF " # " MARKED ITEM)
U 7372000152
ISSUE NO. 00
13
FIGURE 3 : TELE CYLINDER
U 7372000152
ISSUE NO. 00
14
LOCK PLATE ASSEMBLY
1 4159900345 1 LOCK PLATE

3 X6705000414 1 BOLT LOCKING PLATE
Z 2167900012
ISSUE NO. 01
15
FIGURE 4 : LOCK PLATE ASSEMBLY
Z 2167900012
ISSUE NO. 01
16
LOCK PLATE ASSEMBLY
1 4159900345 1 LOCK PLATE

3 X6705000414 1 BOLT LOCKING PLATE
Z 2167900013
ISSUE NO. 01
17
FIGURE 5 : LOCK PLATE ASSEMBLY
Z 2167900013
ISSUE NO. 01
18
CHECK VALVE ASSEMBLY
1 9926108231 1 SPRING
2 9926108233 1 FITTING (INCLUDES NBR 8 + 9)
3 9926108232 1 RING, RETAINING
4 9926108234 1 PUSH ROD
5 9926108235 1 WASHER
6 9926108236 1 VALVE, CHECK
7 NSS 1 MANIFOLD
8 7755912002 1 O - RING (.924 I.D.)
9 7755908002 1 O - RING (.644 I.D.) (INCLUDED WITH NBR 2)
10 7755012002 1 O – RING (INCLUDED WITH NBR 2)
7926003009
ISSUE NO. 00
19
FIGURE 6 : CHECK VALVE ASSEMBLY
7926003009
ISSUE NO. 00
20
ACTUATOR ASSEMBLY
1 2170900171 1 HOUSING WELD

2 2170900172 1 PLUNGER WELD
3 6772000228 1 ROLLER
4 7834000226 1 COMP SPRING
5 7690163400 1 3/8" DIA X 2 1/8" LG CLEVIS PIN
6 7690173245 1 7/16" DIA X 2" LG SLOTTED SPRING PIN
7 7690051210 1 COTTER PIN 1/8"X 3/4" MILD STEEL
2170900170
ISSUE NO. 00
21
FIGURE 7 : ACTUATOR ASSEMBLY
2170900170
ISSUE NO. 00
22
UPPER SHAFT AND BOOM PIVOT SHAFT INSTALLATION
20 6810002230 1 UPPER SHAFT-LIFT CYL

21 6705006974 1 PLATE
23 7115181050 2 HX HD SCREW 1/2X1.1/4UNC GR.5
24 6810002039 1 PIVOT SHAFT
25 7440000000 2 GREASE FITTING 1/8"
26 4159900132 2 PLATE
27 6689000791 1 PIN
28 7690102810 2 COTTER PIN-3/16DIAX1.3/4LG
2174200107
ISSUE NO. 00
23
FIGURE 8 : UPPER SHAFT AND BOOM PIVOT INSTALLATION
2174200107
ISSUE NO. 00
24
4 - SHEAVE HOOK BLOCK ASSEMBLY - 45 TON
1 6705011967 2 HOOKBLOCK SIDE PLATE

3 6768001188 4 TIE ROD
4 7660301603 4 1 1/4" NC GR C LOCKNUT
5 6814000309 1 GUARD-HOOKBLOCK
6 X 6086000005 1 CROSS HEAD
7 6705007234 2 PLATE END
8 7950200050 4 WASHER LOCK SPRING HELICAL 5/8" DIA
9 7115201250 4 SCREW HEX CAP 5/8" UNC
10 7440000000 2 GREASE FITTING
11 7576000007 1 SAFTY LATCH ASSY.
12 W 7539000031 1 HOOK
13 X 7069000011 1 THRUST BEARING
14 6949000195 1 WASHER
15 X 7659000018 1 HOOK NUT
16 7690169610 1 COTTER PIN DIA 3/8" X 6" LG.
17+ 6718000490 4 SHEAVE ASSY-COMPLETE
18 6810001158 1 SHAFT
19 4137900341 1 END CAP
21 7115161050 2 HX HD SCREW-3/8UNCX1.1/4.GR.5
22 7949000269 1 KEYED WASHER
24 7659000081 1 LOCKNUT
27 7949000190 1 WASHER(TW-115)
31 7705002878 1 HOOK BLOCK RATING PLATE
32 7790040404 4 SCREW SELF TAPPING PAN HD. 4X1//4"LG.
- 6570202000 1 PARALLEL SQUARE KEY

Z 6086000027
ISSUE NO. 00
25
FIGURE 9 : 4 - SHEAVE HOOK BLOCK ASSEMBLY - 45 TON
Z 6086000027
ISSUE NO. 00
26
TELE HYDRAULIC LINES INSTALLATION
15 7447080834 1 RUN TEE

16 7555503061 1 HOSE ASSY
17 7555504060 1 HOSE ASSY
18 7555305830 1 HYDRAULIC HOSE
19 7926100746 1 NEEDLE VALVE
20 7447121201 2 STR ADAPTER
21 7555506361 1 3/4" I.D. HYDR HOSE ASSY STR-9
23 X6013000002 1 BULKHEAD ADAPTOR
24 7447060640 2 ADAPTOR
26 7447060401 1 STR ADPT
27 7447080601 1 STR THREAR ADAPTER
28 7447080833 1 FEMALE ELBOW 90 DEG
W 2167600032
ISSUE NO. 02
27
FIGURE 10 : TELE HYDRAULIC LINES INSTALLATION
W 2167600032
ISSUE NO. 02
28
HOOK BLOCK TIE DOWN INSTALLATION
1 7806000007 2 SHACKLE
2 7246001155 1 CABLE ASSY
3 6810002131 1 SHAFT
2174100034
ISSUE NO. 01
29
FIGURE 11 : HOOK BLOCK TIE DOWN INSTALLATION
2174100034
ISSUE NO. 01
30
SHEAVE INSTALLATION
1 6810002042 2 BOOM NOSE SHAFT

2 6910010806 3 SPACER
3 7659000081 2 LOCKNUT
4 7949000190 2 WASHER(TW-115)
5 7949000269 2 KEYED WASHER
6 7689000023 3 LOCK HAIR PIN
7 Z 7910000131 1 SPACER 13.75"
10 7660180000 2 HEX NUT1/2UNC GR.2
11 6324000065 2 COLLAR
12+ 6718000490 5 SHEAVE ASSY-COMPLETE
13 6086001020 2 STOP BLOCK (BOOM NOSE SHAFT)
14 6286000012 3 COIL CHAIN
15 4159900304 1 SHIM
16 7950140141 3 PL.WASHER-1/4" NARROW
17 7660141600 3 LOCK NUT 1/4UNC GR.2.
18 7689000053 3 SAFETY PIN

Z 2176900008
ISSUE NO. 00
31
FIGURE 12 : SHEAVE INSTALLATION
Z 2176900008
ISSUE NO. 00
32
SHEAVE ASSEMBLY
1 W7718000021 1 SHEAVE - NYLATRON - 3/4" ROPE

2 7440000000 1 GREASE FITTING 1/8"
6 Z7069000059 2 TAPPER ROLLER BRG.
6718000490
ISSUE NO. 03
33
CAB INSTALLATION
35 X7025000013 1 MEGASONIC HORN HT. - 24V

36 8315281 1 WIPER ARM & BLADE PANTOGRAPH
37 Z7872000305 1 TRANSMISSION SHIFTER
38 Z7632000001 1 MOTOR WIPER 24V 17W
39 X6768000006 1 LINK ROD - 260 MM
40 Z7810000001 1 KIT WIPER ACCESSORRIES
43+ Z6245000075 1 STEERING UNIT INSTALLATION
45 Z6872000001R 1 TURN SIGNAL SW. INSTL.
46 Z7425000001 1 FAN 24V
171 7834000212 1 TORSION SPRING
200+ Z6245000010 1 CAB ASSY.
201 X7638000006 5 SHOCK MOUNT
202 7115203050 5 HX CAP SCREW-5/8UNCX3.3/4 GR.5
204 7949000148 11 FLATWASHER
206 7660201600 5 LOCK NUT-5/8UNC PREV.TORQUE TYPE GR.2
207 X7850000008P 1 CABLE GROUNDING
210 7660160000 2 NUT HEX 3/8" UNC GR. 2
212 7115140550 6 HX HD SCREW 1/4X5/8UNC,GR.5
214 7950140161 10 WASHER PLAIN 1/4" NOM
216 7950200161 1 PL.WASHER-5/8"WIDE
220 W6512000107P 1 HARNESS ASSY WIPER
221 X7581000204 1 CABIN LAMP
222 W6184000605 1 BRACKET - CABIN LAMP (FIEM)
223+ Z2168400006Q 1 THROTTLE ASSEMBLY - S/S
226 W7486000102 1 LEVEL INDICATOR

Z 2167400018
ISSUE NO. 10
34
CAB INSTALLATION
227 W4175400074 1 LEVEL GAUGE MOUNTING BRACKET

Z 2167400018
ISSUE NO. 10
35
CAB ASSEMBLY
1 Z2174400001 1 CAB WELDMENT

2 6860000224 1 SEAL ASSY REWORK
4 6511000442 1 HANDLE WELD.
5 6511000494 1 HANDLE REWORK
8 7498000310 1 DOOR GLASS
9 7498000309 1 SIDE GLASS
11 7498000327 1 GLASS WINDSHIELD
12 7498000307 1 WINDOW ASSY
13 7498000308 1 REAR WINDOW ASSY
15 4174400009 1 PANEL
28 6705011579 1 PLATE
47 7345001746 1 MALE 1/4" FASTON TAB 16-14 GA FULL INSUL.
56 6348000138 1 MANUAL HOLDER
62 7690051245 1 PIN, SLOT.SPG-1/8"DIAX3/4"LG, CARBON STL.
63 6637003050 1 WEATHER STRIP
64 6637031005 1 WEATHERSTRIP #4260-1 X 5' LG
65 7822000080 1 BLACK VINYL SLEEVE
66 7790100871 8 SCREW SELF TAPPING PAN RECESS .
67 7950080141 4 PL.WASHER NO8. NARROW
68 7950080050 7 H.SPRING WASHER-NO.8(5/32")
69 7660081100 4 HX/MACH/SCRW/NUT-NSZ8UNC,GR.2
70 7099000154 2 SCREW
72 7660101100 6 HX M/C SCR.NUT-NSZ10UNC GR.2
73 7660140000 4 NUT HEX 1/4" UNC GR.SAE2
75 7950140161 4 WASHER PLAIN 1/4" NOM
Z 6245000010
ISSUE NO. 01
36
CAB ASSEMBLY
78 7115151250 4 HX HD SCREW 5/16X1.1/2UNC,GR.5

80 7950150141 4 PL.WASHER-5/16" NARROW
81 7111100810 4 SL/RD/MACH/SCRW-NSZ10UNCX1',GR.1
82 7660101130 2 HX/MACH/SCRW/NUT-NSZ10UNF GR.2
83 7660160230 1 JAM NUT-3/8UNF GR.2 SCREW
84 7101100610 5 M/C.SL.RD.HD.10NOM(UNF)X3/4"LG.GR.SAE1
85 7110202206 1 HX/SK/SHLDR/SCRW-5/8UNCX2.3/4,GR12.9
87 7660181600 1 LOCK NUT 1/2 UNC GR.2
88 7660220230 1 JAM NUT-3/4UNF,GR.2
90 7950180050 3 H.SPRING WASHER - 1/2"DIA (REGULAR)
91 7111080311 4 SCREW M/C.SL.PAN HD.8NOM(UNC)X3/8"LG.
92 7105140650 2 SCREW HEX CAP 1/4"UNFX3/4" GR.SAE5
95 7111080210 3 SCREW SL/RD/MACH,NOM.8(UNC)X1/4LG
97 7111140610 4 SCREW M/C.SL.RD.HD.1/4"UNCX3/4"LG.
154 7950100141 1 WASHER PLAIN NO.
156 7950140161 1 WASHER PLAIN 1/4" NOM
159 7950160141 4 PL.WASHER-3/8" NARROW
160 W6184000081 1 CLAMP BRACKET
167 7115150650 2 SCREW HEX CAP 5/16"UNCX 3/4" LG.
169 7790100871 1 SCREW SELF TAPPING PAN RECESS.
171 W2167400023 1 MOUNTING BRACKET - BRAKE VALVE
172 7126171153 4 SCREW HEX HD.M8X20 LG. GR.8.8
173 7661170803 4 HEX NUT M8 PREV. TORQUE
174 7951170210 4 WASHER SPRING M8
Z 6245000010
ISSUE NO. 01
37
FIGURE 13A : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
38
FIGURE 13B : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
39
FIGURE 13C : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
40
FIGURE 13D : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
41
FIGURE 13E: CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
42
FIGURE 13F : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
43
FIGURE 13G : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
44
FIGURE 13H : CAB ASSEMBLY
Z 6245000010
ISSUE NO. 01
45
STEERING UNIT INSTALLATION
1 W7926000429 1 STEERING UNIT

2 W7326000020 1 STEERING COLUMN
3 W7970000075 1 STEERING WHEEL
4 X7326000021 1 STEERING NUT
5 7115161250 4 HX HD SCREW 3/8X1.1/2UNC.GR.5
7 7950160141 4 PL.WASHER-3/8" NARROW
8 X7326000022 1 STEERING CAP
9 X7326000023 1 STEERING WHEEL CAP SCREW KIT
Z 6245000075
ISSUE NO. 00
46
BRAKE PEDAL INSTALLATION
1 7683100000 1 PEDAL
2 7671000203 1 RUBBER PEDAL PAD
4 6872100073 1 PROXY SW ASSY-PNP N.C 10mm
7 6245100085 1 CAB PLATE
8 6671000202 1 PAD WELD
9 6860100002 2 SEAL REWORK
10 7660220230 1 JAM NUT-3/4UNF,GR.2
12 7111181464 2 BLT-CAR;1/2-13UNC-2AX1-3/4
14 7950180141 4 PLAIN WASHER 1/2"
15 7660180000 2 HEX NUT1/2UNC GR.2
17 7950100141 2 WASHER PLAIN NO.10 NOM SIZE 3/16 NARROW
18 7950080141 4 PL.WASHER NO8. NARROW
20 7660081100 4 HX/MACH/SCRW/NUT-NSZ8UNC,GR.2
21 7111080410 4 SL/RD/MAC/SCRW-NSZ8X1/2UNC,GR.1
22 7110202006 1 SCREW SKT.HD.SHLDR.5/8"UNCX2 1/2"LG.
23 7660181600 1 LOCK NUT 1/2 UNC GR.2
25 W4167400016 1 BRACKET - PROXIMITY SWITCH
Z 2167400019
ISSUE NO. 03
47
FIGURE 14 : BRAKE PEDAL INSTALLATION
Z 2167400019
ISSUE NO. 03
48
THROTTLE ASSEMBLY – S/S
1 Z4162400015 1 BRACKET THROTTLE PEDAL

2 7126151253 3 HX HD SCREW M6X25 GR.8.8
3 7951150580 3 EXT. TOOTH LOCK WASHER-M6 SP.STEEL
4 Z4162400016 1 ACCELERATOR PEDAL
5 Z7199000007 2 BUSH PLAIN
6 Z7689000015 1 PIN
8 Z4162400017 1 LEVER THROTTLE
10 Z7689000015 1 PIN
11 Z7689000017 1 PIN MILLS 1/8"
12 7126151653 1 HEX.HD.SCRW.M6X45
13 7661150003 1 NUT HEX M6 GR. 8
14 Z7069000013 1 BEARING
15 Z7689000018 1 PIN
16 7660140131 1 SLT. NUT. UNF 1/4 IN
17 Z7689000019 1 SPLIT PIN
19 Z7786000019 1 SCREW M6X20 HX
20 7951150014 2 PL.WASHER-M6 BRIGHT
21 Z7689000019 1 SPLIT PIN
22 7661150103 1 NUT LOCK M6
23 Z2162400025 1 C.V.M.C ASSY.
24 Z4162400019 1 ADPT-THROTTLE BRACKET
25 7126172253 2 SCREW HEX M8 X 75 GR.8.8
26 7661170003 2 NUT HEX M8X1.25 GR. 8
27 7951170580 2 EXT.TOOTH LOCK WASHER-M8.
28 Z7689000020 1 PIN SPLIT PIANO
29 7066536 4 WASHER PLAIN M6
30 Z7689000019 2 SPLIT PIN
31 8308517 1 NYLON PIPE 1/4 O/D
Z 2168400006
ISSUE NO. 03
49
THROTTLE ASSEMBLY – S/S
32 11012903 1 MALE STUD

33 11012803 1 NUT UNION
34 8344726 1 OLIVE 1/4"
Z 2168400006
ISSUE NO. 03
50
FIGURE 15 : THROTTLE ASSEMBLY S/S
Z 2168400006
ISSUE NO. 03
51
CONTROL SEAT INSTALLATION
1+ Z 2167400011 1 CONTROL SEAT ASSY

2 7660151601 4 NY.NUT-5/16 UNC.
3 7950150161 4 WASHER PL. 5/16"NOM MS
Z 2167400010
ISSUE NO. 00
52
FIGURE 16 : CONTROL SEAT INSTALLATION
Z 2167400010
ISSUE NO. 00
53
CONTROL SEAT ASSEMBLY
1 V7798000006 1 SEAT REWORK

2 7126151153 4 HX HD SCREW M6X20 GR.8.8
3 7951150210 4 SPRING WASHER-M6
4 7661150003 4 NUT HEX M6 GR. 8
5 U7798000009 1 ARMREST
6 U7798000009 1 ARMREST
14 7121171101 16 SCREW SL.PAN HD.8MMX20MM COARSE
15 7661171103 16 NUT HEX(PREV TQ) M8X1.25PITCH
16+ W7926000064 2 JOY STICK CONTROLLER WITH ADAPTER
17 7126151053 8 SCREW HEX M6X16 LG. GR. 8.8
19 W6705000272 2 MOUNTING PLATE
22 7126191153 12 HX HD SCREW M10X20 GR.8.8
23 7661191103 12 NUT HEX(PREV TORQUE)M10X1.5,GR.5
Z 2167400011
ISSUE NO. 04
54
FIGURE 17 : CONTROL SEAT ASSEMBLY
Z 2167400011
ISSUE NO. 04
55
JOYSTICK CONTROLLER
1 W7926000304 1 JOYSTICK
2 W7443000196 3 SP. ADAPTER 1/4"BSP TO 9/16"-18ST THD
3 W7443000197 2 SP. ADAPTER 1/4"BSP TO 9/16"-18ST THD.
4 W7443000205 1 SP. ADAPTER 1/4" BSP TO 9/16"-18 ST.THD.
5 X7754000006 6 SPL. `O'-RING
W 7926000064
ISSUE NO. 04
56
FRONT CONSOLE INSTALLATION -24V
400+ Z 2167400013 1 FRONT CONSOLE ASSY - 24V

402 7950160161 4 WASHER PL. 3/8" NOM MS
403 7950160050 4 WASHER SPRING LOCK 3/8" NOM
404 7660160000 4 NUT HEX 3/8" UNC GR. 2

Z 2167400012
ISSUE NO. 00
57
FIGURE 18 : FRONT CONSOLE INSTALLATION -24V
Z 2167400012
ISSUE NO. 00
58
FRONT CONSOLE ASSEMBLY - 24 V
1 Z2167400014 1 CONSOLE WELD

2 T7376000633 1 DECAL FRONT CONSOLE PANEL
3 W4167400008 1 LENS - SYMBOL STRIP
4 Z7486000094 1 TRANS OIL TEMP GAUGE 24V, 50-150DEG C
5 Z7486000090 1 VOLTMETER 24V 18-32V
7 Z7486000178 1 FUEL GAUGE 24V, 0-1/1, ADJ
9 7101100610 4 SCREW M/C.SL.RD.HD.10NOM(UNF)X3/4"LG.
11 X7872000051 1 IGNITION SWITCH
12 7099000154 16 SCREW
13 7949001165 16 FINISHED WASHER
14 4174400006 1 COVER
16 7429000011 4 WELL-NUT FASTENER
18 6184001389 2 BRKT. WELD.
21 7950160161 2 WASHER PL. 3/8" NOM MS
24 6814000305 3 SWITCH GUARD
25 X7822000001 6 RED VINYL SLEEVE
26 7111101015 4 HX M/C SCRW-NSZ10X1.1/4UNC,GR.1
27 7242000025 5 PLUG BUTTON 9/16
28 X7872000097 1 SWITCH - HEAD/SIDE LAMP
29 Z7872000174 6 TOGGLE SWITCH (MOM) ON - OFF - ON (MOM)
30 Z7872000176 2 TOGGLE SWITCH ON - NONE - ON
32 Z7910000024 1 HEAT SHRINK TUBING 20-5 MM
33+ Z6978000067 1 HARNESS INSTL - FRONT CONSOLE 24V
34 7950100141 4 WASHER PL. NO.10 NOM SIZE 3/16 NARROW
36 7753000767 3 LOCKING RING
+SEE FURTHER BREAKDOWN IN THIS GROUP Z 2167400013

ISSUE NO. 10
59
FRONT CONSOLE ASSEMBLY – 24 V
37 7949000623 13 BLACK PLASTIC WASHER

39 X7872000117 1 HAZARD SWITCH
40 Z7872000175 1 TOGGLE SWITCH ON - OFF - ON (MOM)
42 X7092000005 1 PCB ASSY. - IND LAMP CLUSTER
44 Z7486000042 1 DIGITAL TACHOMETER
45 X7679000096 1 PANEL TACHO-ADAPTER
46 X7300000075 1 CLAMP GEAR SHIFTER
47 7242000009 8 PLUG BUTTON
48 7242000004 2 PLUG BUTTON
49 7242000007 1 PLUG BUTTON 3/4
50 Z7872000218 9 TOGGLE SWITCH OFF - NONE - ON
Z 2167400013
ISSUE NO. 10
60
FIGURE 19 : FRONT CONSOLE ASSEMBLY – 24 V
Z 2167400013
ISSUE NO. 10
61
HARNESS INSTALLATION- FRONT CONSOLE
1+ U6512000237 1 FRONT CONSOLE HARNESS

3 7750000710 1 RELAY 24V 20 AMPS
4 Z7025000003 1 BUZZER-1.5-27 VDC(INTERMITTENT)
5 Z7482000058 3 MCB 5A
6 Z7860000006 1 TERMINAL STRIP 12-WAY
12 Z7482000059 11 MCB 10A
14 X7585000004 1 LATCH PANEL
15 Z7482000060 3 MCB 15A
17 Z7482000061 1 MCB 20A
18 Z7482000062 1 MCB 25A
19 V6184000306 1 BRACKET MCB MOUNTING
35 7126130753 4 SCREW HEX M5X10
36 W7872000094 1 FLASHER UNIT - 24V
38 7750000058 1 RELAY 24V 50 AMPS
39 7826000079 1 RELAY SOCKET
40 7661110103 4 NUT HEX LOCK M4
41 7951130130 4 WASHER PLAIN
42 7951130210 4 WASHER SPRING M5
43 Z7482000064 19 NUT W. SPLASH
44 Z7482000063 2 BUS BAR

ISSUE NO. 12
62
HARNESS ASSEMBLY - FRONT CONSOLE
1 Z7709000031 2 PLUG DT 8 WAY

2 Z7892000133 3 RECEPT DT 8 WAY
3 Z7709000030 3 PLUG DT 6 WAY
4 Z7892000132 4 RECEPT DT 6 WAY
5 Z7709000029 1 PLUG DT 4 WAY
6 Z7892000131 1 RECEPT DT 4 WAY
7 Z7709000036 2 WEDGE LOCK 8 WAY PLUG
8 Z7892000138 3 WEDGE LOCK 8 WAY RECEPT
13 Z7689000054 51 PIN SIZE 16
14 Z7826000024 38 SOCKET SIZE 16
15 Z7709000037 5 FILLER PLUG SIZE 16
16 Z7978000001 240 AUTO CABLE 14/0.3 WHITEOR YLLW
17 Z7978000002 55 AUTO CABLE 28/0.3 WHT OR YLW.
18 Z7978000003 17 AUTO CABLE 44/0.3 WHITE
19 Z7978000004 3.5 AUTO CABLE 65/0.3 WHITE
20 Z7910000011 3 TUBEFLEX-ID.19.5,OD.24.0
21 Z7910000012 8 TUBEFLEX-ID.27,OD.32
22 Z7850000004 60 CABLE TIES-CP200
23 Z7892000026 20 INLINE CONNECTION TERMINAL 4/6MMSQ INS
24 Z7892000064 10 INLINE CONNECTOR TERM. 8 SQ. MM. INS.
25 7709000204 1 PLUG (16S-72)
26 7709000202 1 PLUG (9P-72)
27 7709000218 1 PLUG (19P-72)
28 7826000092 16 SOCKET (12)
U 6512000237
ISSUE NO. 01
63
HARNESS ASSEMBLY - FRONT CONSOLE
29 7689000797 12 PIN (12)

30 7689000704 13 PIN (16)
31 7689000536 2 PIN (8) 112348
32 7689000813 1 PIN (4)
33 7300000429 3 CLAMP-STRAIN RELIEF
34 Z7709000027 1 PLUG DT 2 WAY
35 Z7892000129 1 RECEPT DT 2 WAY
38 Z7892000120 20 PIN TERMINAL 2.5 MSQ. DOWELL CPD-27
39 Z7892000159 80 FORK HOOK TERMINAL 2.5MMSQ*M3.5
40 Z7892000011 40 RING TONGUE TERMINAL 2.5MMSQ*M5
41 Z7345000006 50 SPADE TERMINAL - FEMALE
42 Z7892000158 100 FORK HOOK TERMINAL 1.5MMSQ*M3.5
43 Z7892000072 5 RING TONGUE TERM. 8SQMMXM8
U 6512000237
ISSUE NO. 01
64
FIGURE 20 : HARNESS ASSEMBLY - FRONT CONSOLE
U 6512000237
ISSUE NO. 01
65
STEERING HYDRAULIC LINES INSTALLATION
1 8340241 1 SOL VALVE-DSG-01-2B2/024-N-5080

2 8592964 1 SOLENOID SUB-PLATE
3 7128131754 4 S.HD.C.SCRW.M5X50
5 Z7443000100 4 ADAPTOR
6 7555305221 2 HYD HOSE
7 7128131454 4 S.HD.C.SCRW.M5X35
8 Z7794000003 4 BONDED SEAL 3/8"BSP
9 7069004 4 HEX NUT M 5
10 843025 1 SOLENOID BRACKET
20 7447080803 2 ELBOW LONG 90 DEG
21 7555313221 1 1/2" HOSE ASSEMBLY
22 Z7443000254 4 ADAPTER - 1/2"BSP X 13/16"-16ORFS (MXM)
23 7555112020 1 1/4" I.D HYDRAULIC HOSE
24 7555308811 1 1/2" HOSE ASSEMBLY
26 Z7443000166 1 CONVERSION ADPT. 9/16-18 ORFS / 1/4" BSP
27 7447121225 1 NUT
28 7447120813 1 REDUCER
30 7447040801 1 STR ADAPTER
31 7447040434 1 RUN TEE
32 Z7443000810 1 TEST POINT CONNECTION
W 2167600050
ISSUE NO. 00
66
FIGURE 21 : STEERING HYDRAULIC LINES INSTALLATION
W 2167600050
ISSUE NO. 00
67
ELECTRICAL SYSTEM INSTALLATION – CAB 24V
1 Z 7892000031 3 SNAP ON FEM TERMINAL 1.5MMSQ*6.35 INS.

2 Z 7892000037 19 SNAP ON MALE TERMINAL 1.5MMSQ*6.35
3 Z 7892000008 1 RING TONGUE TERMINAL 1.5MMSQ*M5
6 7950160161 5 WASHER PL. 3/8" NOM MS
7 7660160000 3 NUT HEX 3/8" UNC GR. 2
8 7660041100 4 HX.M/C SCREW NUT-NSZ.4UNC,GR.2
10 7950040141 4 WASHER PLAIN NOM4 MS.
11 7950040050 4 WASHER SPRING LOCK NOM4 .
12 7660140000 2 NUT HEX 1/4" UNC GR.SAE2
13 7950140141 3 PL.WASHER-1/4" NARROW
14 7115140850 2 SCREW HEX CAP 1/4"UNCXX1'LG. GR. SAE5
18 7659000197 6 PANEL NUT (24)
19 7949000350 4 LOCKWASHER (24) 112264
20 Z 7312000013 1 CLIP `P' TYPE 1 1/8"
Z 6978000064
ISSUE NO. 01
68
SWING BRAKE PEDAL INSTALLATION
1 7683000069 1 TREADLE VALVE

4 7950150141 4 PL.WASHER-5/16" NARROW
5 7660150000 4 NUT HEX 5/16" UNC GR.SAE 2
2140400025
ISSUE NO. B01
69
FIGURE 22 : SWING BRAKE PEDAL INSTALLATION
2140400025
ISSUE NO. B01
70
REAR VIEW MIRROR INSTALLATION
1 W 7628000005 1 REAR VIEW MIRROR

3 7661170003 2 NUT HEX M8X1.25 GR. 8
Z 2162400051
ISSUE NO. 00
71
THROTTLE HYDRAULIC LINES INSTALLATION - CAB
1 Z7443000542 1 ADAPTER,PARKER P/N 4XHL6S

2 W7443000115 2 ADAPT.(7/16-20 FM SW 37 FL/ 1/4 BSP M)
3 11012803 1 NUT UNION
4 8344726 1 OLIVE 1/4"
Z 2154600005
ISSUE NO. 01
72
LMI INSTALLATION – KRUGGER MK4
1+ W7576000110 1 KRUGER MK4 SLI SYSTEM

2 Z7978000045 16 CABLE 2 X 1 MMSQ.
3 Z7978000048 15 CABLE 7 X 1 MMSQ.
4 Z7246000001 18 PVC CABLE-6COREX0.75 SQMM-BLK.
5 Z7892000128 22 RECEPTACLE TERM. INS.
6 Z7709000030 1 PLUG DT 6 WAY
8 Z7892000132 1 RECEPT DT 6 WAY
10 Z7689000054 6 PIN SIZE 16
11 Z7826000024 6 SOCKET SIZE 16
12 X7671000005 1 PAD CRD - 13 DEG.
13 Z7671000002 1 PAD CABLE CLAMP
14 Z7671000003 1 PAD A-2-B SWITCH
15 V7718000027 4 CABLE GUIDE
16 Z7910000001 1 TUBE ANCHOR
17 Z7962000001 1 COUNTERWEIGHT ASSY(8316216)
18 X7443000750 2 ADAPTER-1/4"BSP FEM TO 1/4"NPT MALE

ISSUE NO. 00
73
KRUGUR- 4K
10 Z9352000142 1 CONSOLE MK4K incl. 16-pin Standard

15+ Z9352000018 1 CENTRAL UNIT MK4E2/MK4K STANDARD
20 Z9352000143 1 CONNECTING CABLE 16 - COR (7m)
30 Z9352000141 2 HYDRAULIC PRESSURE SENSOR 600 bar
35 Z9352000114 2 SENSOR CABLE 5M
40+ Z9352000020 1 LEN. & ANG. SENS. 34m tel-lg1x1Cable LWG154/03
50 Z9352000015 1 A2B SWITCH KRUGER
70 Z9352000014 1 HOSE PROTECTION
80 Z9352000016 2 HYDRAULIC ADAPRER ANGULAR
90 Z9352000011 1 CLAMP BLOCK LOWER
110 Z9352000012 1 CLAMP BLOCK UPPER
120 Z9352000010 2 SCREW M8X40
+SEE FURTHER BREAKDOWN IN THIS GROUP W 7576000110

ISSUE NO.00
74
CENTRAL UNIT MK4E2/MK4K STANDARD
- Z9352000145 1 MAIN BOARD
Z 9352000018
ISSUE NO.00
75
CENTRAL UNIT MK4E2/MK4K STANDARD
1 Z9352000146 1 BASIC UNIT LG 340/280-50 GUZ

1.1 Z9352000147 1 SPRING FOR LG/LWG
2 Z9352000148 1 COVER, PAT-LABEL, BLACK, INCL.SEAL
3 Z9352000149 1 ANGLE SENSOR WGC 090/1454,SA,
4 Z9352000150 1 LENGTH SENSING UNIT 100/43, Z=96
4.1 Z9352000151 1 WHEEL Z=96 COMPLETE w/SAFETY CLUTCH
4.2 Z9352000152 1 LENGTH POTENTUOMETER 0018
5 Z9352000153 1 LWG-BOARD 0073
6 Z9352000154 1 SLIP RING KIT 2P,
7 Z9352000155 1 PRESSURE COMPENSATION ELEMENT 0103
8 Z9352000156 1 LG-ROPE,51 m, STEEL/SCREENED +Acc
Z 9352000020
ISSUE NO.00
76
FIGURE 23 : CENTRAL UNIT MK4E2/MK4K STANDARD
Z 9352000020
ISSUE NO.00
77
HYDRAULIC LINES INSTALLATION - MOTION CUT & CONTROLLER

4 7555116401 1 HOSE ASY, 9/16-18X1/4 I.D. X 164
6 7555117601 1 HOSE ASY, 9/16-18X1/4 I.D. X 176
22 7555118001 1 HOSE ASSY, 9/16-18X1/4 ID X 180"
23 7555116400 1 HOSE ASY, 9/16-18X1/4 I.D. X 164
30 7555118001 1 HOSE ASSY, 9/16-18X1/4 ID X 180"
32 7555116401 1 HOSE ASY, 9/16-18X1/4 I.D. X 164
42 7555113800 1 HOSE ASSY.1/4"I.D.9/16"-18ORFS
43 7555118001 1 HOSE ASSY, 9/16-18X1/4 ID X 180"
54 7555208001 1 HOSE ASY, 11/16-16X3/8 I.D. X 08
56 7447060633 4 90 DEG ELBOW
57 7555208001 1 HOSE ASY, 11/16-16X3/8 I.D. X 08
101 7555103831 1 1/4" ID HOSE ASSY STR 90 DEG E
103 92006130006 1 DOWTY SEAL--1/4 BSP
104 11010602 1 ADAPTOR
105 92006130006 1 DOWTY SEAL--1/4 BSP
106 X7926000044 1 INLINE CHECK VALVE
108 92006130006 1 DOWTY SEAL--1/4 BSP
109 7447040434 1 RUN TEE
110 7447040603 1 90 DEG ELBOW
112 7555103831 1 1/4" ID HOSE ASSY STR 90 DEG E
113 92006130006 2 DOWTY SEAL--1/4 BSP
114 11010602 1 ADAPTOR
Z 2167600015
ISSUE NO. 03
78
HYDRAULIC LINES INSTALLATION - MOTION CUT & CONTROLLER

118 7447040434 1 RUN TEE
119 92006130006 2 DOWTY SEAL--1/4 BSP
120 W4162100057 1 SUB PLATE
121 Z7709000002 1 DRAIN PLUG 1/4"BSP
123 7445060698 1 STR ADAPTOR
124 7445060643 1 ST.ADPT.9/16"-18 37DEG. FL.9/16"-18
126 7555310521 1 HYDRUALIC HOSE 1/2" I.D.
129 92006130006 1 DOWTY SEAL--1/4 BSP
130 11010602 1 ADAPTOR
131 92006130006 1 DOWTY SEAL--1/4 BSP
134 92006130006 1 DOWTY SEAL--1/4 BSP
135 7447040434 1 RUN TEE
Z 2167600015
ISSUE NO. 03
79
FIGURE 24 : HYDRAULIC LINES INSTALLATION - MOTION CUT & CONTROLLER
Z 2167600015
ISSUE NO. 03
80
S, P & R HYDRAULIC LINES INSTALLATION – CAB – 24V
137 7447060611 2 UNION TEE

140 7555206000 1 HO ASY, 11/16-16X3/8 I.D. X 06
143 7447120813 1 REDUCER
144 7447121225 1 NUT
150 7437100233 1 IN LINE FILTER
151 7447060801 1 STR THREAD ADAPTER
152 7910013512 1 TUBE ASSY
153 7300000402 1 TUBING CLAMP
Z 2167600007
ISSUE NO. 02
81
FIGURE 25 : S, P & R HYDRAULIC LINES INSTALLATION (CAB)
Z 2167600007
ISSUE NO. 02
82
HYDRAULIC LINES INSTALLATION - AUXILIARY HOIST - CAB
11 92006130006 3 DOWTY SEAL--1/4 BSP

12 11010602 1 ADAPTOR
13 X7926000044 1 INLINE CHECK VALVE- YUKE CIT-02-05-2180
15 7447040434 1 RUN TEE .
16 7555118001 1 HOSE ASSY, 9/16-18X1/4 ID X 180"
17 7555116400 1 HOSE ASY, 9/16-18X1/4 I.D. X 164
Z 2167600035
ISSUE NO. 00
83
FIGURE 26 : HYDRAULIC LINES INSTALLATION - AUXILIARY HOIST - CAB
Z 2167600035
ISSUE NO. 00
84
HYDRAULIC LINES INSTALLATION - TELE WITH AUX. HOIST - CAB
1 7447060401 1 STR ADPT-MALE ORS TO THD TO MALE STR THD O/R

2 7447040603 2 90 DEG ELBOW
3 7447060608 1 45 DEG ELBOW - MALE ORS THD TO MALE STR THD
4 7447060633 1 90 DEG ELBOW - MALE ORS THD TO FEMALE SWIVE
5 7447060634 1 FEMALE RUN TEE
6 7555209832 1 3/8"ID. HYDR.HOSE ASSY
7 7555110131 1 1/4: ID. HYDR. HOSE ASSY
8 7555112431 1 1/4" ID. HYDR. HOSE ASSY.
9 7555203930 1 HOSE ASSEMBLY 3/8" BORE
Z 2167600036
ISSUE NO. 00
85
FIGURE 27 : HYDRAULIC LINES INSTALLATION - TELE WITH AUX. HOIST - CAB
Z 2167600036
ISSUE NO. 00
86
CONTROL VALVE INSTALLATION
1+ W7926000384 1 TWO SECTION CONTROL VALVE - VG20

4+ W7926000385 1 SINGLE SECTION CONTROL VALVE - VG35
7+ W7926000428 1 DIRECTIONAL CONTROL VALVE
10 7115161250 4 HX HD SCREW 3/8X1.1/2UNC.GR.5
11 7660180230 1 JAM NUT-1/2" UNF,GR.2.
22+ 7926003659 1 PRS.REDU.VALVE - 24V
23 7950180141 2 PLAIN WASHER 1/2"
24+ 7926000936 1 VALVE
26 7950160141 6 PL.WASHER-3/8" NARROW
27 7660140000 4 NUT HEX 1/4" UNC GR.SAE2
29 7950100141 4 WASHER PLAIN
31 7660160000 4 NUT HEX 3/8" UNC GR. 2
34 7660150000 2 NUT HEX 5/16" UNC GR.SAE 2
38+ W7926000046 1 SOLENOID DIRECTIONAL VALVE
39 2174200097 1 MANIFOLD WELD (S/S)
40 7950160150 4 PL.WASHER-3/8",REGULAR
42 7750000710 1 RELAY 24V 20 AMPS
44 7826000079 1 RELAY SOCKET
50 7768100000 1 CONTROL ROD
+ SEE FURTHER BREAKEDOWN IN THIS GROUP

Z 2167200075
ISSUE NO. 00
87
CONTROL VALVE INSTALLATION
51+ 7372005657 1 HYD. BRAKE BOOSTER & MASTER CYLINDER

52+ 7632100133 1 HYD. MOTOR
53 7308000725 1 YOKE ASSY - 1/2"-20 N.F.
+ SEE FURTHER BREAKEDOWN IN THIS GROUP

Z 2167200075
ISSUE NO. 00
88
TWO SECTION CONTROL VALVE - VG20
VG20,TWO SECTION PILOT OP

(FIGURE -28A)
1 Z9926001197 1 INLET SECTION
2 Z9926001198 1 VG20-PILOT OP,PARA,CYL.
3 Z9926001199 1 VG20-PILOT OP,PARA,CYL.
4 Z9926001200 1 OUTLET SEC. WITH PB
5 Z9926001201 4 STUD
6 Z9926001202 1 PLUG ODT
7 Z9926001203 1 PLUG ODT
PARALLEL SEC.SEALS(FIG-28B)
1 Z9926001207 3 SQUARE SEALS
2 Z9926001208 1 SQUARE SEAL
SERIES SEC. SEALS(FIG-28B)
PAR. & SERIES SEC. SEALS
(FIG-28B)
4 Z9926001210 2 BACK CAP SCREWS
4A 8 LOCK WASHERS
5 Z9926001211 1 BACK CAP
6 Z9926001212 3 RETAINER PLATES
7 Z9926001213 2 BACK UP RINGS
8 Z9926001214 2 SPOOL SEALS
9 Z9926001215 2 RETAINER PLATE SCREWS
10 Z9926001216 1 CHECK VALVE CAP
Z9926001217 1 OR VALVE CAP (F.I.N.)
11 Z9926001218 1 O RING SEAL
12 Z9926001219 1 CHECK SPRING
13 Z9926001220 1 CHECK VALVE POPPET
W 7926000384
ISSUE NO. 00
89
SPRING CENTERED & DETEND SPOOL

OPERATORS (FIG 28C)
14 Z9926001221 1 STRIPPER BOLT
15 Z9926001222 1 CENTER SPRING
16 Z9926001223 2 SPRING GUIDES
17 Z9926001224 1 DETENT SLEEVE
18 Z9926001225 2 DETENT BALLS
19 Z9926001226 1 DETENT SPRING
20 Z9926001227 1 DETENT POPPET RETAINER
21 Z9926001221 1 DETENT SPACER
HYD. REMOTE CONTROL
(FIG 28D)
10 Z9926001208 4 SQUARE SEAL
SEAL PART LIST (FIG 28E)
13 Z9926001230 1 WIPER SEAL

15 Z9926001228 2 O-RINGS
16 Z9926001231 2 WIPER SEALS
SERVICE PARTS LIST (FIG 28F)
1 Z9926001232 2 O-RINGS
2 Z9926001233 1 BACK UP RING
3 Z9926001234 1 O-RING
5 Z9926001236 1 GASKET WASHER
W 7926000384
ISSUE NO. 00
90
SERVICE PARTS LIST (FIG 28G)

1 Z9926001237 1 O-RING
2 Z9926001238 1 BACK UP RING
3 Z9926001218 1 O-RING
4 Z9926001239 1 O-RING
5 Z9926001240 1 O-RING
6 Z9926001241 1 O-RING
Z9926001242 SHIMS
Z9926001243 SHIMS
Z9926001244 SHIMS
SEAL KIT (FIGURE – 28H)
1 Z9926001208 3 SEAL SQ.
2 Z9926001207 9 SEAL SQ.
3 Z9926001245 4 SEAL QUAD
4 Z9926001229 8 SEAL O-R
5 Z9926001218 2 O-RING CHECK
VA-20 VG-20 VALVE SEAL KITS
- Z9926001249 1 WORK SECTION REPAIR KIT
(ALL SEALS)
W 7926000384
ISSUE NO. 00
91
FIGURE 28A : TWO SECTION CONTROL VALVE
W7926000384
ISSUE NO. 00
92
FIGURE 28B: SECTION SEALS
W7926000384
ISSUE NO. 00
93
FIGURE 28C : SPRING CENTERED & DETEND SPOOL OPERATORS
W7926000384
ISSUE NO. 00
94
FIGURE 28D : HYD. REMOTE CONTROL
W7926000384
ISSUE NO. 00
95
FIGURE 28E : SEAL PART LIST
W7926000384
ISSUE NO. 00
96
FIGURE 28F : SERVICE PARTS LIST
W7926000384
ISSUE NO. 00
97
FIGURE 28G : SERVICE PARTS LIST
W7926000384
ISSUE NO. 00
98
FIGURE 28H : SEAL KIT
W7926000384
ISSUE NO. 00
99
SINGLE SECTION CONTROL VALVE - VG35
VALVE ASSY.
(VG 35 SERIES)(FIG-29A)
1 Z9926001269 1 VALVE ASSEMBLY
2 Z9926001270 1 WORK SEC. FIN,RMT
3 Z9926001271 1 OUTLET
4 Z9926001272 1 PLUG
5 Z9926001273 1 SEAL,O-RING
6 Z9926001274 1 PLUG PIPE
7 Z9926001206 4 STUD ASSEMBLIES
PARALLEL SEC. SEALS
(FIG 29B)
SERIES SEC. SEALS (FIG 29B)
PAR. & SERIES SEC. SEALS (FIG 29B)
4 Z9926001277 2 BACK CAP SCREWS
4A 8 LOCK WASHERS
5 Z9926001278 1 BACK CAP
6 Z9926001279 3 RETAINER PLATES
8 Z9926001281 2 SPOOL SEALS
9 Z9926001282 2 RETAINER PLATE SCREWS
10 Z9926001216 1 CHECK VALVE CAP
Z9926001217 1 OR VALVE CAP (F.I.N.)
11 Z9926001218 1 O RING SEAL
12 Z9926001219 1 CHECK SPRING
13 Z9926001220 1 CHECK VALVE POPPET
W 7926000385
ISSUE NO. 00
100
SPRING CENTERED & DETEND SPOOL

OPERATORS (FIG 29C)
14 Z9926001283 1 STRIPPER BOLT
15 Z9926001284 1 CENTER SPRING
16 Z9926001285 2 SPRING GUIDES
17 Z9926001286 1 DETENT SLEEVE
18 Z9926001287 2 DETENT BALLS
19 Z9926001288 1 DETENT SPRING
20 Z9926001289 1 DETENT POPPET RETAINER
21 Z9926001283 1 DETENT SPACER
HYD. REMOTE CONTROL
(FIG 29D)
10 Z9926001229 4 SQUARE SEAL
SEAL PART LIST (FIG 29E)
13 Z9926001230 1 WIPER SEAL
15 Z9926001228 2 O-RINGS
16 Z9926001231 2 WIPER SEALS
SERVICE PARTS LIST (FIG 29F)
1 Z9926001290 2 O-RINGS
2 1 BACK UP RING
3 Z9926001291 1 O-RING
5 Z9926001293 1 GASKET WASHER
W 7926000385
ISSUE NO. 00
101
SERVICE PARTS LIST (FIG 29G)

1 Z9926001237 1 O-RING
2 Z9926001238 1 BACK UP RING
3 Z9926001218 1 O-RING
4 Z9926001239 1 O-RING
5 Z9926001240 1 O-RING
6 Z9926001241 1 O-RING
Z9926001242 SHIMS
Z9926001243 SHIMS
Z9926001244 SHIMS
SEAL KIT (FIG 29H)
1 Z9926001275 2 SEAL SQ.
2 Z9926001208 6 SEAL SQ
3 Z9926001228 2 SEAL QUAD
4 Z9926001229 4 SEAL O-R
5 Z9926001218 1 O-RING CHECK
VA-35 VG-35 VALVE SEAL KITS
- Z9926001266 1 WORK SECTION REPAIR KIT

(ALL SEALS)
W 7926000385
ISSUE NO. 00
102
FIGURE 29A : SINGLE SECTION CONTROL VALVE
W7926000385
ISSUE NO. 00
103
FIGURE 29B : SECTION SEALS
W7926000385
ISSUE NO. 00
104
FIGURE 29C : SPRING CENTERED & DETEND SPOOL OPERATORS
W7926000385
ISSUE NO. 00
105
FIGURE 29D : HYD. REMOTE CONTROL
W7926000385
ISSUE NO. 00
106
FIGURE 29E :HYD. REMOTE CONTROL
W7926000385
ISSUE NO. 00
107
FIGURE 29F : SERVICE PARTS LIST
W7926000385
ISSUE NO. 00
108
FIGURE 29G : SERVICE PARTS LIST
W7926000385
ISSUE NO. 00
109
FIGURE 29H : SEAL KIT
W7926000385
ISSUE NO. 00
110
DIRECTIONAL CONTROL VALVE
1 Z9926001405 1 INLET SECTION ASSY.

2 Z9926001406 1 SPOOL SECTION ASSY.
3 Z9926001407 1 SPOOL SECTION ASSY.
4 Z9926001408 1 OUTLET SECTION ASS.
5 Z9926001409 1 TIE ROD
6 Z9926001410 2 TIE ROD
7 Z9926001411 4 NUT- SPECIAL
8 Z9926001412 2 NUT- SPECIAL
9 Z9926001413 2 RELIEF VALVE ASSY.
10 Z9926001414 1 RELIEF VALVE ASSY.
W 7926000428
ISSUE NO. 00
111
FIGURE 30 : DIRECTIONAL CONTROL VALVE
W 7926000428
ISSUE NO. 00
112
PRESSURE REDUCING VALVE – 24 VOLT

1 9926109132 1 VALVE ASSY. 600 PSI INCL. NBRS 101 - 114
2 9926111084 1 450 PSI VALVE, SEC. (CTRL)
3 9926111085 1 VALVE, SECTION 250 PSI (SWING)
4 9926109135 2 BRACKET, END
5 9926106953 4 ROD, TIE 3/8"-16 NC X 6.72
6 9926100585 8 NUT 3/8" -16 N.C.
7 9926103518 4 WASHER
8 9926110750 0 O-RING VITON 75D
101 NSS 1 BODY
102 NSS 1 PISTON
103 NSS 1 SLEEVE
104 NSS 1 O-RING
105 NSS 1 RING, BACK-UP
106 9926107950 1 O-RING VITON 75 D
107 NSS 1 SPRING
108 NSS 1 PIN, STOP
109 9926108009 1 PLUG
9926107950 1 O-RING VITON 75 D O-RING
110 7709800005 1 PLUG, SAE #6
7755906002 1 O-RING O-RING 9/16" - 18
111 7755011002 0 O-RING
112 9926106950 0 PLUG, SEAL
113 9926107306 0 RING, BACK-UP
114 NSS 2 SHIM
114 NSS 5 SHIM
201 NSS 1 BODY
202 NSS 1 BODY
203 NSS 1 PLUG, ORIFICE
204 NSS 1 SPOOL
205 7709800005 0 PLUG, SAE #6
NSS : NOT SERVICED SEPARATELY 7926003659

ISSUE NO. 00
113

- 7755906002 1 O-RING O-RING 9/16" - 18
207 NSS 1 O-RING
208 9926108019 4 PLUG, SAE #2
- 7755902002 1 O-RING O-RING
209 NSS 1 O-RING
211 NSS 1 O-RING
213 NSS 1 RING, SNAP
214 NSS 1 SPRING
215 NSS 1 PLUG
216 NSS 1 O-RING
218 NSS 1 NUT
219 NSS 1 STEM, ADJUSTING
220 NSS 1 O-RING
301 NSS 1 BODY
302 NSS 1 BODY
303 NSS 1 PLUG, ORIFICE
304 NSS 1 SPOOL
305 7709800005 0 PLUG, SAE #6
- 7755906002 1 O-RING O-RING 9/16" - 18
307 NSS 1 O-RING
308 9926108019 4 PLUG, SAE #2
311 NSS 1 O-RING
313 NSS 1 RING, SNAP
7926003659
NSS : NOT SERVICED SEPARATELY ISSUE NO. 00
114

314 NSS 1 SPRING
315 NSS 1 PLUG
316 NSS 1 O-RING
318 NSS 1 NUT
319 NSS 1 STEM, ADJUSTING
320 NSS 1 O-RING
321 9926110138 2 COIL AND CARTRIDGE ASSY.
- 9752101298 1 KIT, SEAL KIT, SEAL
- 9926109974 1 COIL,24V.
322 9926106950 0 PLUG, SEAL
323 7755011002 0 O-RING
324 9926107306 0 RING, BACK-UP
401 9926107294 2 NUT (1 PER ASSEMBLY)
402 NSS 2 SLEEVE
403 9926110608 2 O-RING (1 PER ASSEMBLY)
407 9926109974 2 COIL,24V. (1 PER ASSEMBLY)
410 9926110136 2 CARTRIDGE
9752101298 1 KIT, SEAL KIT, SEAL
411 9926110128 2 O-RING (1 PER ASSEMBLY)
412 NSS 2 SPRING
413 NSS 2 O-RING
414 NSS 2 SPOOL (1 PER ASSEMBLY)
415 9926110605 2 O-RING V.75D
416 9926110607 2 RING, BACK-UP (2 PER ASSEMBLY)
417 9926110606 2 RING, BACK-UP (2 PER ASSEMBLY)
418 9926111083 0 KIT, SEAL
418 9752101298 0 KIT, SEAL
7926003659
NSS : NOT SERVICED SEPARATELY ISSUE NO. 00
115
FIGURE 31 : PRESSURE REDUCING VALVE – 24 VOLT
7926003659
ISSUE NO. 00
116
VALVE
7926000936 COMPLETE ASSY

1 9926100956 1 PLUG
2 9926100958 1 PIN
3 NSS 1 SPOOL
4 9926100962 1 PLUG
5 NSS 1 BODY
6 9926102360 1 PLUG
8 7755908000 4 O-RING
9 9926103985 2 PLUG
11 9926100964 1 SPRING
12 9926102460 1 PLUG
NSS : NOT SERVICED SEPARATELY 7926000936

ISSUE NO. 00
117
FIGURE 32 : VALVE
7926000936
ISSUE NO. 00
118
HYDRAULIC BRAKE BOOSTER & MASTER CYLINDER
QT
ITEM PART NO. DESCRIPTION
Y.
1 9372102518 1 CYLINDER, MASTER BRAKE

2 9372102327 1 RELAY
3 9372103070 1 BOOSTER, BRAKE
4 9372102520 1 BOOT
5 9372101552 2 CAP (INCL. DIAPHRAGM)
5 9372101553 1 DIAPHRAGM
6 9372102008 1 RESERVOIR ASSY.
7 9372102632 1 KIT, SWITCH INCL. # 8 & 9
8 NSS-CONTASSY 1 CONTACT ASSY.-NOT SERVICESEPARATELY
9 NSS-ORING 1 O-RING-NOT SERIVCED SEPARATELY
10 9372102009 1 SWITCH
11 9372101993 1 PUMP & MOTOR
12 9372103071 2 CAP SCREW
7372005657
ISSUE NO. 00
119
FIGURE 33 : HYDRAULIC BRAKEB & MASTER CYLINDER
7372005657
ISSUE NO. 00
120
HOIST INSTALLATION MAIN
1+ V7974000033 1 HOIST UNIT

2 7115224050 8 HEX HEAD SCREW
3 7660220008 8 HEX NUT
4 7949000236 8 HARDEND ROUND WASHER

ISSUE NO. 00
121
FIGURE 34 : HOIST INSTALLATION MAIN
Z 6974000016
ISSUE NO. 00
122
HOIST UNIT (TENSION ROLLER ASSEMBLY)
1 Z 9974000782 1 ROLLER
2 Z 9974000783 1 SHAFT, ROLLER
3 Z 9974000784 2 BEARING BALL
4 Z 9974000785 1 SWITCH BRACKET
6 Z 9974000786 1 LEVER ARM
7 Z 9974000787 2 SNAP RING
8 Z 9974000788 4 SCREW CAP
9 Z 9974000789 4 WASHER
10 Z 9974000790 1 ARM, ROLLER
11 Z 9974000791 1 ARM, ROLLER
12 Z 9974000792 2 SPRING PIN
13 Z 9974000793 12 SCREW CAP
14 Z 9974000794 12 WASHER LOCK
15 Z 9974000795 10 WASHER
16 Z 9974000796 1 LEVER ARM
17 Z 9974000797 2 ROLL, PIN
18 Z 9974000798 2 TENSION SPRING
19 Z 9974000799 2 BRACKET, ROLLER
20 Z 9974000800 2 BUSHING
21 Z 9974000801 2 ROD END, ROLLER
22 Z 9974000802 4 WASHER LOCK
23 Z 9974000803 4 NUT, HEX
Z9974000888B 1 THIRD WRAP INDICATOR SWITCH
V 7974000033
ISSUE NO. 00
123
FIGURE 35A : HOIST UNIT (TENSION ROLLER ASSEMBLY)
V 7974000033
ISSUE NO. 00
124
HOIST UNIT (HYDRAULIC MOTOR SUB-ASSEMBLY)
88 Z 9974000804 1 HYDRAULIC MOTOR

89 Z 9974000805 1 BRAKE VALVE
90 Z 9974000806 1 MANIFOLD
92 Z 9974000807 1 O-RING
93 Z 9974000808 4 SCREW CAP
94 Z 9974000809 4 SCREW CAP
97 Z 9974000810 2 ELBOW, 45 DEG.
99 Z 9974000811 2 ADAPTOR
100 Z 9974000812 1 ELBOW, 90 DEG.
103 Z 9974000813 1 TUBE ASSEMBLY
104 Z 9974000814 1 TUBE ASSEMBLY
V 7974000033
ISSUE NO. 00
125
FIGURE 35B : HOIST UNIT (HYDRAULIC MOTOR SUB-ASSEMBLY)
V 7974000033
ISSUE NO. 00
126
HOIST UNIT (WINCH ASSEMBLY)
1 Z 9974000815 1 BRAKE CYLINDER

2* Z 9974000816 1 SEAL
3 Z 9974000817 1 PRESSURE PLATE
4* Z 9974000818 1 PISTON BACK UP RING
5 Z 9974000819 12 SPRING
6 Z 9974000820 7 BRAKE DISC, FRICTION
7 Z 9974000821 8 BRAKE DISC, STEEL
10 Z 9974000822 1 PRIMARY PLANET CARRIER
11 Z 9974000823 3 PRIMARY PLANET GEAR
12 Z 9974000824 3 PRIMARY PLANET GEAR SHAFT
13 Z 9974000825 3 ROLLER BEARING
14 Z 9974000826 6 THRUST WASHER
15 Z 9974000827 3 SPIROL PIN
16 Z 9974000828 1 OUT PUT PLANET CARRIER
17 Z 9974000829 3 OUTPUT PLANET GEAR
18 Z 9974000830 3 OUTPUT PLANET GEAR SHAFT
19 Z 9974000831 6 ROLLER BEARING
22 Z 9974000833 1 BASE
23 Z 9974000834 1 BEARING SUPPORT
24 Z 9974000835 1 CABLE DRUM
25 Z 9974000836 1 DRUM CLOSURE
26 Z 9974000837 1 BEARING
27* Z 9974000838 1 SEAL
28* Z 9974000839 1 O-RING
29* Z 9974000840 1 SEAL
30* Z 9974000841 1 RETAINING RING
V 7974000033
ISSUE NO. 00
127
32 Z 9974000843 1 MOTOR SUPPORT

34 Z 9974000845 1 OUTPUT SUN GEAR
35 Z 9974000846 1 PRIMARY SUN GEAR
36 Z 9974000847 1 SPACER
39 Z 9974000849 2 TIE BAR
40 Z 9974000850 12 CAP SCREW
41 Z 9974000851 12 LOCK WASHER
42 Z 9974000852 4 CAPSCREW
44 Z 9974000854 1 SIGHT GAUGE
45* Z 9974000855 1 PLUG, O-RING FLUSH
46 Z 9974000856 1 VENT PLUG
47* Z 9974000857 1 O-RING
48* Z 9974000858 1 BACK UP RING
49 Z 9974000859 1 OUTER BRAKE RACE
50 Z 9974000860 1 INNER BRAKE RACE
51 Z 9974000861 2 SPRAG BEARING
52 Z 9974000862 1 SPRAG BEARING RETAINING
53* Z 9974000863 1 O-RING
54 Z 9974000864 1 SPRAG CLUTCH
58 Z 9974000866 8 LOCK WASHER
69 Z 9974000867 1 BEARING
70 Z 9974000868 3 SPIROL PIN
71 Z 9974000869 1 CABLE WEDGE
74 Z 9974000870 1 SUPPORT SIDE PLATE
V 7974000033
ISSUE NO. 00
128
75 Z 9974000871 1 MOTOR SIDE PLATE

76 Z 9974000872 16 CAP SCREW
77 Z 9974000873 16 WASHER
78 Z 9974000874 8 CAP SCREW
99 Z 9974000875 1 SPRING SPACER
101 Z 9974000876 4 CAP SCREW
102 Z 9974000877 4 LOCK WASHER
105 Z 9974000878 1 MOTOR ADAPTOR
106 Z 9974000879 4 CAP SCREW
107 Z 9974000880 4 LOCK WASHER
108* Z 9974000881 1 O-RING
120 Z 9974000882 1 PROXIMITY SENSOR
122* Z 9974000884 1 O-RING
123 Z 9974000885 1 SENSOR HUB
138 Z 9974000886 1 NAME PLATE
139 Z 9974000887 4 DRIVE SCREW
140 Z 9974000888 SPRAG CLUTCH ASSEMBLY
Z9974000814A 1 SOLENOID VALVE – 24V
Z 9974000888 A SEAL KIT (CONST. OF * MARKED ITEMS)
V 7974000033
ISSUE NO. 00
129
FIGURE 35C : HOIST UNIT (WINCH ASSEMBLY)
V 7974000033
ISSUE NO. 00
130
MAIN HOIST HYDRAULIC LINES INSTALLATION
65 7447161203 1 90 DEG ELBOW – MALE ORS TH

66 7555609070 2 HOSE 1" I.D. X 90" LG.
69 7555313621 1 1/2" I.D. HYDR HOSE ASSY
70 7447080834 2 RUN TEE
72 7447161203 2 90 DEG ELBOW
74 7447081201 1 STR ADAPTER
75 7447080816 1 ORS CAP ASSY
Z 2167600026
ISSUE NO. 04
131
TURNTABLE WELD & DRIVE INSTALLATION
1 V7069000081 1 SLEW RING_40 TE. CRANE

2+ W7734000035 1 SLEW UNIT
3 7126212353 10 SCREW HEX M12X80 LG.
4 6200080708 10 BUSHING
7 U2167200070 1 TURN TABLE WELD
8 7445040220 4 MALE ELBOW
9 7445040219 2 MALE CONNECTOR
11 7199001244 2 BOOM PIVOT BUSH
16 7118264450 36 SCREW HEX CAP 1"UNCX5 1/2" LG. GR. SAE8
18 7550104041 1 1/4" I.D. HYDR HOSE ASSY WITH
21 7950160050 2 WASHER SPRING LOCK 3/8"
22 7950160141 2 PL.WASHER-3/8" NARROW
23 W4167200029 1 PINION GUARD
24 7440000400 4 FITTING
39 U2167100064 1 CABLE HOLDER WELD ON SUPER

U2167200058
ISSUE NO. 02
132
FIGURE 36 : TURNTABLE WELD & DRIVE INSTALLATION
U 2167200058
ISSUE NO. 02
133
SLEW UNIT
1+ Z9734001137 1 STATIC BRAKE

2+ Z9734001138 1 CONNECTION COVER
3+ Z9734001139 1 REDUCTION STAGE
4+ Z9734001140 1 REDUCTION STAGE
5+ Z9734001141 1 OUTPUT VERSION
6+ Z9734001142 1 KEEPER PLATE
7 Z9734001198 1 ORBIT MOTOR
8 Z9734001195 1 BRAKE KIT (CONSISTS OF “#” MARKED ITEMS)
9 Z9734001196 1 SEAL KIT (CONSISTS OF “*” MARKED ITEMS)
10 Z9734001197 1 PINION
11 Z9734001257 1 RING 80X110X10 BASL
12 # Z9734001220 1 O-RING 2525 (1,78X133,07)
13 # Z9734001258 1 O-RING 2-155 (2,62X101,27)
14 # Z9734001259 1 O-RING 2-170 (2,62X196,52)
15 # Z9734001205 4 O-RING 3800 (2,62X202,87)
16 # Z9734001260 1 O-RING 2-242 (3,53X101,19)
17 # Z9734001261 1 O-RING 2-250 (126.59X3.53)
18 # Z9734001262 1 O-RING 2-260 (3,53X164,69)
19 # Z9734001263 1 O-RING 2-265 (3,53X196,44)
W 7734000035
ISSUE NO. 00
134
FIGURE 37A : SLEW UNIT
W 7734000035
ISSUE NO. 00
135
STATIC BRAKE
1 Z9734001165 2 EXTENSE 1/4G

2 Z9734001166 12 SPRING D14X28,14
3 Z9734001167 8 SPRING D7.5 X29,25
4 Z9734001168 1 BRAKE HOUSING
5 Z9734001169 1 SUPPORT FOR GLS
6 Z9734001170 1 BRAKE COUPLING FOR MOTOR GFS
7 Z9734001171 1 STATIC BRAKE PISTON
8 Z9734001172 1 DINAMIC BRAKE PISTON
9 Z9734001173 2 DISK BRAKE FOR SPRING
10 Z9734001174 1 SHIM
11 Z9734001175 2 PAPER DISK
12 * Z9734001176 1 EXTERNAL SNAP RING 50
15 * Z9734001179 1 O-RING 2-155(2,62X 101,27)
16 * Z9734001180 1 O-RING 2-170 (2,62X196,52)
17 * Z9734001181 1 O-RING 2-242 (3,53X 101,19)
18 * Z9734001182 1 O-RING 2-250 (3,53X126,59)
19 * Z9734001183 1 O-RING 2-260 (3.53X164,69)
20 * Z9734001184 1 O-RING 2-265 (3.53X 196,44)
21 Z9734001185 1 BALL BEARING
22 Z9734001186 1 ELBOW
23 Z9734001187 6 SPRING
24 Z9734001188 1 SHIM KIT
25 Z9734001189 2 PLUG
26 Z9734001190 2 PLUG
27 Z9734001191 1 LIVEL POLE
28 Z9734001192 3 BOLT M8X40
Z 9734001137
ISSUE NO. 00
136
FIGURE 37B : STATIC BRAKE
Z 9734001137
ISSUE NO. 00
137
REDUCTION STAGE
1 Z9734001162 1 SUN GEAR

2 Z9734001163 1 RING GEAR
3-10 Z9734001164 1 COMPLETE PLANETARY CARRIER
11* Z9734001160 1 EXT. RETAINING RING D.40 UNI 7435
Z 9734001140
ISSUE NO. 00
138
FIGURE 37C : REDUCTION STAGE
Z 9734001140
ISSUE NO. 00
139
CONNECTION COVER
1 Z9734001161 1 CONNECTION FLANGE

2* Z9734001150 1 O-RING
3 Z9734001156 1 PLUG
Z 9734001138
ISSUE NO. 00
140
FIGURE 37D : CONNECTION COVER
Z 9734001138
ISSUE NO. 00
141
REDUCTION STAGE
1 Z9734001157 1 SUN GEAR

2 Z9734001158 1 RING GEAR
3-8 Z9734001159 1 COMPLETE PLANETARY CARRIER
9* Z9734001160 1 EXT.RETAINING RING
Z 9734001139
ISSUE NO. 00
142
FIGURE 37E : REDUCTION STAGE
Z 9734001139
ISSUE NO. 00
143
OUTPUT VERSION
1 Z9734001143 1 OUTPUT HOUSING

2 Z9734001144 1 COVER FLANGE
3 Z9734001145 1 OUTPUT SHAFT
4 Z9734001146 1 SPACER
5* Z9734001147 1 INT. RETAINING RING
6* Z9734001148 1 OIL SEAL
7* Z9734001149 1 O-RING
8* Z9734001150 1 O-RING
11 * Z9734001153 1 RING NUT
12 Z9734001154 1 SHIM KIT
13 Z9734001155 2 PLUG
14 Z9734001156 2 PLUG
Z 9734001141
ISSUE NO. 00
144
FIGURE 37F : OUTPUT VERSION
Z 9734001141
ISSUE NO. 00
145
KEEPER PLATE
1 Z9734001193 1 STOP BOTTON PLATE

2 Z9734001194 3 BOLT M10X20
Z 9734001142
ISSUE NO. 00
146
FIGURE 37G : KEEPER PLATE
Z 9734001142
ISSUE NO. 00
147
LOWER SHAFT AND LIFT CYLINDER INSTALLATION
1+ U 7372000283 1 DERRICK CYLINDER

2 6810002242 1 LOWER SHAFT-LIFT CYL
3 6705013706 1 PLATE
6 7445040219 1 MALE CONNECTOR
8 6705013805 1 PLATE WELD-TUBE SUPPORT
10 7950160161 2 WASHER PL. 3/8" NOM MS
12 7445040220 1 MALE ELBOW

ISSUE NO. 02
148
FIGURE 38 : LOWER SHAFT AND LIFT CYLINDER INSTALLATION
Z 2167200035
ISSUE NO. 02
149
DERRICK CYLINDER
1 Z 9372011565 1 PISTON ROD S/A

2 Z 9372011566 1 TUBE
3 Z 9372011567 1 PISTON
4 Z 9372011568 1 H. E. COVER
5 Z 9372011569 1 LOCKING WASHER
6 Z 9372011570 1 PISTON ROD NUT
7 Z 9372011571 2 GREASE NIPPLE
8 Z 9372011572 1 COUNTER BALANCE VALVE
9 Z 9372011573 1 PISTON SEAL
10 * Z 9372011574 3 PISTON BEARING
11 * Z 9372011575 1 ROD SEAL
12 * Z 9372011576 3 ROD BEARING
13 * Z 9372011577 1 WIPER
14 * Z 9372011578 1 O-RING (PISTON)
15 * Z 9372011579 1 O-RING (H.E.C.)
16 * Z 9372011580 2 BACK-UP RING (PISTON)
17 * Z 9372011581 1 BACK-UP RING (H.E.C.)
18 Z 9372011582 1 HEX SOC. SET SCREW
19 Z 9372011583 1 PLUG SNAP RING
( COMPRISING ITEMS MARKED “ * “ )
U 7372000283
ISSUE NO. 00
150
FIGURE 39 : DERRICK CYLINDER
U 7372000283
ISSUE NO. 00
151
COUNTERWEIGHT INSTALLATION
1 U2167200071 1 COUNTER WEIGHT WELD

3 7115343250 8 HEX CAP SCREW-1.1/2UNCX4"LG,SAE-5.
U 2167200069
ISSUE NO. 00
152
FIGURE 40 : COUNTERWEIGHT INSTALLATION
U 2167200069
ISSUE NO. 00
153
BEARING BOLT INSTALLATION
1 7118264450 30 SCREW HEX CAP 1"UNCX5 1/2" LG. GR. SAE8

2174200040
ISSUE NO. A
154
FIGURE 41 : BEARING BOLT INSTALLATION
2174200040
ISSUE NO. A
155
TURNTABLE LOCK PIN INSTALLATION
1 W2167100013 1 PLATE WELD

2 6689001071 1 LOCK PIN
3 6286000182 1 CHAIN LINK WELD
4 6308000209 1 YOKE REWORK
5 7690151600 1 CLEVIS PIN
6 7690021210 1 PIN COTTER 3/32"DIAX3/4" LG. MS
7 7660140230 1 JAM NUT 1/4"UNF,GR.2
8 W2167200013 1 GUIDE BRACKET
9 X7593000002 1 LEVER CONTROL UNIT
10 W4162400007 1 CTRL VLV MTG BKT
11 7105140850 2 SCREW HEX 1/4"UNFX1",SAE-5
12 7660140031 2 HEX NUT UNF 1/4 IN
U 2167200009
ISSUE NO. 01
156
FIGURE 42 : TURNTABLE LOCK PIN INSTALLATION
U 2167200009
ISSUE NO. 01
157
ELECTRIC & HYDRAULIC SWIVEL INSTALLATION
50+ Z2167100072P 1 ELECT & HYD SWIVEL ASSY

51 X4167100082 4 BUSHING
53 7126294350 4 BOLT HEX M24X400 LG GR 8.8
55 7115182450 1 SCREW HEX CAP 1/2"UNCX3"LG. GR. SAE5
56 7660180200 1 NUT HEX JAM 1/2"UNC GR. SAE2
57 W4167100083 1 LOCKING BRACKET

Z 2167100071
ISSUE NO. 01
158
ELECTRICAL & HYDRAULIC SWIVEL ASSEMBLY
1 W7364000095 1 14 PORT HYDRAULIC SWIVEL

2+ Z7753000026 1 ELEC. SWIVEL WITH CENTRE POST
3 7445040403 2 FITTING
6 7447121201 3 STR ADAPTER
7 7709000038 4 O RING PLUG
10 7447080803 1 ELBOW LONG 90 DEG
11 7406000497 1 MALE ELBOW INVERTED FLARE
12 7447081201 1 STR ADAPTER
13 X7443000755 1 TEE REWORK
14 7447120801 1 ADAPTER, # 12 SAE/ #8 SAE FEMALE
15 X7443000048 2 PLUG 1.5/16" UN
16 7447121203 2 90 DEG ELBOW
17 7447040403 1 90 DEG ELBOW
20 7892000224 1 RECEPT (16P-72)
21 7892000229 1 RECEPT (19S-72)
22 7892000223 1 RECEPT (9S-72)
23 7709000204 1 PLUG (16S-72)
24 7709000218 1 PLUG (19P-72)
25 7709000202 1 PLUG (9P-72)
27 7689000515 2 SEALING PLUG (8) 114018
35 7689000503 3 SEALING PLUG (16-12) 114017
40 7872000542 1 SWITCH
42 X7300000188 9 CABLE CLAMP # 24 SHELL - MS3057 - 16A
43 7642000040 2 AIR VALVE MUFFLER

ISSUE NO. 03
159
ELECTRICAL & HYDRAULIC SWIVEL ASSEMBLY
44 7826000092 30 SOCKET (12)

45 7826000087 13 SOCKET (16)
46 7826000072 1 SOCKET (8) 112351
47 7689000797 28 PIN (12)
48 7826000095 1 SOCKET (4)
49 7689000704 13 PIN (16)
50 7689000536 2 PIN (8) 112348
51 7689000813 1 PIN (4)
52 W2165200113 1 CLAMP-SWIVEL LOCKING
53 W4165200134 1 BRACKET-SWITCH MTG.
54 X4165200133 1 SWITCH ACTUATING CAM
55 7872001625 1 LIMIT SWITCH
56 X7300000189 9 NEOPRENE SLEEVE - MS3420-16
Z 2167100072
ISSUE NO. 03
160
FIGURE 43 : ELECTRICAL & HYDRAULIC SWIVEL ASSEMBLY
Z 2167100072
ISSUE NO. 03
161
ELECTRICAL SWIVEL WITH CENTRE POST
1 Z7753000024 1 ELECTRICAL SWIVEL 44 WAY

2 W2165200117 1 CENTER POST WELD

Z 7753000026
ISSUE NO. 01
162
HYDRAULIC LINES INSTALLATION - S/S.
135 7450000102 2 1- 1/2" SPLIT-FLANGE HALF

136 7755225000 2 O RING
139 7447161640 1 STR ADAPTER
140 7447161203 3 90 DEG ELBOW
141 7926001894 1 CHECK VALVE
142 7447202003 1 90 DEG ELBOW
143 7447242001 1 STR ADAPTER
144 7447201601 1 STR ADAPTER
145 7910011986 1 TUBE ASSY
146 7447201603 2 90 DEG ELBOW
147 7555607071 1 HOSE ASY, 1-7/16-12X1 I.D. X 070
148 7556708072 1 HOSE ASSY
149 7543001743 1 HOSE ASSY
150 7543002122 1 HOSE ASSY
154 7555604091 1 1" I,D, HYDR HOSE ASSY STR-90
155 7447161633 1 90 DEG ELBOW PARKER REF.16C6LOS
156 7555505581 1 HOSE ASSY
157 7447121201 1 STR ADAPTER
159 7447080613 2 REDUCER
160 7447060413 2 REDUCER
162 7447121203 2 90 DEG ELBOW
163 7447081203 1 90 DEG ELBOW
Z 2167600051
ISSUE NO. 00
163
HYDRAULIC LINES INSTALLATION - S/S.
165 7555304431 1 HOSE ASSY

166 7447162001 1 ADAPTER
167 7555503681 1 HYDR HOSE ASSY STR-90 DEG ELBOW
168 7556804598 1 HYD HOSE
169 7447060634 2 FEMALE RUN TEE
170 7447121204 1 BRANCH TEE
171 7447120413 1 REDUCER
172 7447121225 1 NUT
173 7447080825 1 NUT - FEMALE ORS THREAD
175 7556804092 1 HYD HOSE
176 6013000305 1 PORT ADAPTER 1 1/4 MOTOR CONT VALVE
177 7447080834 2 RUN TEE
178 7755916002 1 O RING 1" SAE (330677)
179 7447060604 1 ORS BRANCH TEE
180 7450000188 1 SPLIT FLANGE HALF (SAE 1 1/4)
181 7755222000 1 O-RING
182 7115171050 4 SCREW HEX CAP
183 7950170050 4 H.SPRING WASHER-7/16"DIA
184 7447060625 2 11/16" ORFS NUT
Z 2167600051
ISSUE NO. 00
164
FIGURE 44 : HYDRAULIC LINES INSTALLATION - S/S.
Z 2167600051
ISSUE NO. 00
165
TEST PANEL HYDRAULIC LINES INSTALLATION - S/S.
115 7447040417 5 FITTING

120 7447040403 1 90 DEG ELBOW
121 7447080413 1 REDUCER
122 7447080803 1 ELBOW LONG 90 DEG
125 7300000400 1 TUBING CLAMP
2174600633
ISSUE NO. 02
166
FIGURE 45 : TEST PANEL HYDRAULIC LINES INSTALLATION - S/S.
2174600633
ISSUE NO. 02
167
HYDRAULIC LINES INSTALLATION - FREE SLEW
1 7447101001 4 STR ADAPTER

3 7447101034 2 RUN TEE
4 7447100640 1 STR ADAPTOR
5 7926100746 1 NEEDLE VALVE
7 7555201821 1 HOSE ASSEMBLY 3/8" I.D.
8 7447100613 1 REDUCER
10 7555402022 1 5/8" ID. HOSE ASSEMBLY
11 7555401922 1 5/8" ID HOSE ASSEMBLY
13 7447040403 1 90 DEG ELBOW
14 7555103842 1 1/4" I.D. HYDR. HOSE
15 7447040801 1 STR ADAPTER
W 2167600052
ISSUE NO. 00
168
FIGURE 46 : HYDRAULIC LINES INSTALLATION - FREE SLEW
W 2167600052
ISSUE NO. 00
169
SWING & SWING BRAKE HYDRAULIC LINES INSTLLATION
50 7447040603 1 90 DEG ELBOW

51 7542013647 1 HYD HOT ENG OIL HOSE 3/16"ID
52 7447060603 3 90 DEG ELBOW
54 7447060625 1 11/16" ORFS NUT
55 7447060413 1 REDUCER
57 7555107511 1 HOSE 1/4"
58 7555210811 1 3/8" ID HYDR HOSE ASSY STR-90
66 7300000402 2 TUBING CLAMP
Z 2167600031
ISSUE NO. 02
170
FIGURE 47 : SWING & SWING BRAKE HYDRAULIC LINES INSTLLATION
Z 2167600031
ISSUE NO. 02
171
AUXILIARY PLATE INSTALLATION
1 6705012002 1 PLATE
2 7115228850 4 CAP SCREW
3 7950220141 4 WASHER PLAIN 3/4" NARROW M.S.
Z 2176200042
ISSUE NO. 00
172
LIFT HYDRAULIC LINES INSTALLATION - S/S.
30 7447161208 2 45 DEG ELBOW

31 7555605662 1 HOSE ASSY
32 7555606262 1 HOSE
33 7447201203 2 90 DEG ELBOW
34 7910011402 1 TUBE ASSY
35 7447161618 2 BULKHEAD LOCKNUT
37 7755021002 2 O-RING
40 W 7910000076 1 TUBE ASSY - SPL
2174600628
ISSUE NO. 03
173
FIGURE 48 : LIFT HYDRAULIC LINES INSTALLATION – S/S.
2174600628
ISSUE NO. 03
174
ELECTRICAL SYSTEM INSTALLATION - S/S. - 24V
1 U6512000236 1 SUPER HARNESS

2 Z7892000037 3 SNAP ON MALE TERMINAL
3 Z7892000031 1 SNAP ON FEM TERMINAL
4 7950140050 11 H.SPRING WASHER
5 7660140000 11 NUT HEX
6 Z7312000008 3 CLIP `P' TYPE 1/2"
7 Z7312000009 8 CLIP `P' TYPE 5/8"
8 Z7356000001 1 DIODE
Z 6978000063
ISSUE NO. 01
175
BRAKE HYDRAULIC LINES INSTALLATION
200 6443000696 1 FITTING

201 7447060403 1 90 DEG ELBOW
202 7300000013 1 CLAMP
203 7555208831 1 HYD. HOSE 3/8" I.D.
204 7555209530 1 HOSE ASSY 3/8" ID
205 7555209832 1 3/8"ID. HYDR.HOSE ASSY
206 X7543000533 1 HYDRAULIC HOSE 1/2" I.D. R7 95" LG.
207 7755013000 1 O RING
208 7910010974 1 TUBE ASSY
209 7910010975 1 TUBE ASSY
210 7447060633 2 90 DEG ELBOW
Z 2167600042
ISSUE NO. 00
176
ENGINE INSTLALLATION
1 X7638000008 4 A. V. MOUNTING
3 7115203250 4 HX HD SCREW 5/8X4"UNC GR.5
4 7660201601 4 LOCKNUT,5/8"-11 WITH-NYLOC /INSERT
7 W2154800006 1 ENGINE MOUNTING BRACKET-L.H
8 W2154800007 1 ENGINE MTNG. BRKT. R.H
9 7126211250 6 HHCS,M12X1.75,25,C8.8
10 7951210010 6 WASHER BRIGHT M12
16 7950140141 1 PL.WASHER-1/4" NARROW
18 7542106849 1 HYD HOT ENG OILHOSE
23 7126191550 11 BOLT HX.HD-M10 X 40,GR.8.8
24 7108161450 8 HEX HEAD CAP SCREW
25 7105161450 8 HS HD SCREW 3/8X1.3/4UNF ,GR.5
26+ 7926003909 1 VALVE 3 WAY SOLENOID - 24V
35 7950160150 4 PL.WASHER-3/8",REGULAR
101 V7414000095 1 S.O.S_CUMMINS BSIII CEV ENGINE
102+ Z7904000018 1 TRANSMISSION INSTL. (24V)
105+ W7722000105 1 SINGLE SECTION GEAR PUMP_50CC
106+ 7722000311 1 P350B PUMP
107 V2163800008 1 GEAR BOX MTG. BRKT. - R.H.
108 V2163800009 1 GEAR BOX MTG. BRKT. - L.H.
114 Z7486000166 1 TEMP.SENDER/SWITCH TRANS.OIL-120 DEG.
118 W6512000106P 1 HARNESS ASSY. TRANS SOL. - 24V
121 W4167800084 1 REAR BRACKET - STEER PUMP

Z 2167800065
ISSUE NO. 00
177
124 7447202001 1 STR ADAPTER

136 7447040430 1 90 DEG ELBOW
140 7660181603 4 LOCK NUT 1/2"UNC GR.C
146 7542107850 1 HYD HOT ENG OIL HOSE
150 7910011164 1 DIPSTICK TUBE ASSY
154 7115140850 2 SCREW HEX CAP 1/4"UNCX1'LG. GR. SAE5
156 7660140000 3 NUT HEX 1/4" UNC GR.SAE2
157 7660140030 2 NUT HEX 1/4"UNF (FINISHED) SAE-2
163 7447080613 1 REDUCER
167 7447060634 1 FEMALE RUN TEE
170 7447121233 1 90 DEG ELBOW
179 6794000670 1 GASKET
180 Z7543001309 1 SUCTION HOSE ASSEMBLY 1 1/4" 90 LG.
181 7950180141 2 PLAIN WASHER 1/2"
184 7447161203 2 90 DEG ELBOW
Z 2167800065
ISSUE NO. 00
178
190 7546903594 1 HYD HOSE 2"ID SPIRAL WIRE

198 7555209650 1 HYD HOSE
200 7486001956 1 DIPSTICK ASSY
202 7447121201 1 STR ADAPTER
203+ 7437100235 1 TRANSMISSION FILTER
204 7445161245 2 MALE ELBOW O-RING 90 DEG
207 7445161246 2 MALE ELBOW 45 DEG.
209 6794001567 1 GASKET (SAE "B" SIZE)
211 Z6978000061P 1 ELECT. SYSTEM INSTL. - ENGINE 24V
212 7949000148 4 FLATWASHER
217 7126211253 2 SCREW HEX M12X25LG. GR. 8.8
218 7951210014 1 WASHER PLAIN M12 BRIGHT MS
219 X7443000246 1 ADAPTOR SPECIAL 1/2NPT(M) X M14(F)
220 7300000405 1 TUBING CLAMP
221 7300000406 1 TUBING CLAMP

ISSUE NO. 00
179
FIGURE 49 : ENGINE INSTLALLATION
Z 2167800065
ISSUE NO. 00
180
VALVE - 3 WAY SOLENOID 24 V
1 9926102690 1 VALVE, CARTRIDGE

2 9926106982 1 COIL
3 NSS 1 BODY
4 9926108270 1 KIT, SEAL
7926003909
ISSUE NO. 00
181
FIGURE 50 : VALVE - 3WAY SOLENOID 24 V
7926003909
ISSUE NO. 00
182
SINGLE SECTION GEAR PUMP - 50CC
1 Z9722000931 1 FLANGE
2 Z9722000932 1 BODY
3 Z9722000933 1 GEAR,SHAFT
4 Z9722000934 1 GEAR,DRIVEN
5 Z9722000935 4 WASHER, SPRING
6 Z9722000936 4 STUD
7 Z9722000937 4 NUT, HEX
8 Z9722000938 1 SEAL, LIP
9 Z9722000939 2 THIRPL
10 Z9722000940 2 SEAL,CHAN
11 Z9722000941 2 SEAL BK-UP
12 Z9722000942 4 BUSHING
13 Z9722000943 1 NAME PLATE
14 Z9722000944 2 SCREW, DRIVE
15 Z9722000945 1 PLUG
16 Z9722000946 1 SEAL, O-R
W 7722000105
ISSUE NO. 00
183
FIGURE 51 : SINGLE SECTION GEAR PUMP - 50CC
W 7722000105
ISSUE NO. 00
184
PUMP ASSEMBLY
1 9722103161 1 HOUSING INCLUDES BUSHINGS

9722103604 2 BUSHING
2 9722103162 1 COVER INCLUDES BUSHINGS
3 9722103163 1 HOUSING, GEAR
4 9722103164 1 CARRIER, BEARING INCLUDES BUSHINGS
5 9722103165 1 HOUSING, GEAR
10 9722103166 1 GEAR SET
12 9722103167 1 GEAR SET
15 9722100046 4 WASHER
16 9722100228 4 STUD
17 9722100229 4 NUT, HEX
21* 9722103168 1 SEAL, LIP
22 9722100372 2 PLUG
26 9722103169 4 PLATE, THRUST
27* 9722103170 4 SEAL, CHANNEL
29* 9722103171 4 SEAL
30 9722100948 8 PIN
36 9722103172 1 SHAFT, CONNECTOR
37* 9752100802 KIT, REPAIR (CONST OF * MARKED ITEMS)
7722000311
ISSUE NO. 00
185
FIGURE 52 : PUMP ASSEMBLY
7722000311
ISSUE NO. 00
186
TRANSMISSION INSTALLATION
1+ Z7904000017 1 TRANSMISSION ASSY.

3 7949000263 9 HARDENED WASHER
4 7100161005 8 SCREW HD.SKT.CAP
5 X6864000003 11 STUD
6 7661190003 9 NUT PL.HX-10MMX1.5,C8

ISSUE NO. 00
187
FIGURE 53 : TRANSMISSION INSTALLATION
Z 7904000018
ISSUE NO. 00
188
TRANSMISSION ASSEMBLY (24V)
1 80044918 1 TRANSMISSION 24V

4 7115160550 10 SCREW HEX HD.CAP
Z 7904000017
ISSUE NO. 06
189
TRANSMISSION (24V SHIFT)
1+ 9904110639 1 CONVERTER HOUSING GROUP

2+ 9904110640 1 CASE & COVER GROUP
3+ 9904110641 1 TURBINE SHAFT/STATOR SUP.GROUP
4+ 9904110349 1 TORQUE CONVERTER GROUP
5+ 9904110358 1 GEAR GROUP
6+ 9904110352 1 AUXILIARY PUMP DRIVE GROUP
7+ 9904110353 1 CHARGE PUMP DRIVE GROUP
8+ 9904110642 1 FORWARD SHAFT GROUP
9+ 9904110643 1 REVERSE IDLER GROUP
10+ 9904110644 1 REVERSE & 2ND SHAFT GROUP
11+ 9904110645 1 LOW SPEED SHAFT GROUP
12+ 9904110646 1 FORWARD HIGH & 3RD SHAFT GROUP
13+ 9904110647 1 IDER SHAFT GROUP
14+ 9904110648 1 THRU DRIVE CHARGE PUMP GROUP
15+ 9904110661 1 CONTROL VALVE MOUNTING GROUP
16+ 9904110662 1 CONTROL VALVE ASSY. GROUP
17+ 9904110663 1 OUTPUT SHAFT GROUP
18+ 9904110652 1 DRIVE PLATE GROUP
+ SEE FURTHER BREAKDOWN IN THIS GROUP 7904100063

ISSUE NO. 00
190
FIGURE 54A : TRANSMISSION (24V SHIFT)
7904100063
ISSUE NO. 00
191
CONVERTER HOUSING GROUP
1 9904109372 1 CAP SCREW

2 9904105940 2 SLEEVE
3 9904104062 2 PLUG
4 9904103913 1 PLUG
5 9904101302 1 PLUG
6 9904104055 2 PLUG
7 9904105942 1 GASKET
8 7118171050 17 CAP SCREW
9 7950170050 17 LOCKWASHER 7/16" I.D.
10 9904101326 1 PIN
11 9904101298 2 LOCK, PLATE
12 9049101125 2 CAP SCREW
13 7950150050 2 LOCKWASHER 5/16" I.D.
14 9904101318 1 SCREEN
15 9904101308 1 PLUG
16 9904101307 2 GASKET
17 9904104050 1 BREATHER
18 9904108396 2 PLUG
7904100063
ISSUE NO. 00
192
FIGURE 54B : CONVERTER HOUSING GROUP
7904100063
ISSUE NO. 00
193
CASE AND COVER GROUP
1 9904109673 1 CASE ASSLY. INCL. ITEMS 2 THRU 14

2 9904105948 1 TUBE
3 9904103499 1 O-RING
4 9049101125 1 CAP SCREW
5 7950150050 1 LOCKWASHER 5/16" I.D.
6 9904105952 1 TUBE
7 9904100993 1 SLEEVE, TUBE
8 9904106183 1 TUBE
9 9904105950 1 TUBE
10 9904105951 1 TUBE
11 9904105947 1 CLIP, TUBE
12 9049100263 1 CAPSCREW
13 7950160050 1 LOCKWASHER 3/8" I.D.
14 9904103979 1 SLEEVE
16 7444020031 1 PLUG, PIPE 1/4" NPT
17 9904101309 1 PLUG
18 9904108400 1 BAFFLE
19 9904105944 1 COVER AND PLUG ASSLY. INCL. ITEM 20
20 9904104055 1 PLUG
21 9904101326 2 PIN
22 9904105945 20 SCREW
23 7950170050 20 LOCKWASHER 7/16" I.D.
24 9904103779 7 O-RING
25 9904103500 1 O-RING
26 9904103554 1 GASKET
27 9904101317 1 PLUG, MAGNETIC
7904100063
ISSUE NO. 00
194
FIGURE 54C : CASE AND COVER GROUP
7904100063
ISSUE NO. 00
195
TURBINE SHAFT / STATOR SUP. GROUP
1 9904105955 1 SHAFT AND RETAINING RING ASSEMBLY

2 9904105286 1 RING, SNAP
3 9904104378 1 BEARING
4 9904103906 1 RING, SNAP
5 9904103595 1 WASHER
7 9904103905 1 RING, PISTON
8 9904106399 1 SUPPORT, STATOR
9 9904105956 6 SCREW
10 9904106229 1 RING, PISTON
11 9904108401 1 SPRING
12 9904105958 1 BAFFLE AND SEAL
13 9904109139 1 SEAL, OIL
14 9904105957 1 RING, SEAL
7904100063
ISSUE NO. 00
196
FIGURE 54D : TURBINE SHAFT / STATOR SUP. GROUP
7904100063
ISSUE NO. 00
197
TORQUE CONVERTER GROUP

2 9904105961 1 RING, SNAP
3 9904105962 1 FREE WHEEL ASSEMBLY
4 9904110350 1 MEMBER, REACTION
5 9904105961 1 RING, SNAP
6 9904106401 1 SPACER
7 9904110351 1 IMPELLER ASSY.
8 9904105967 1 BEARING
10 9904105969 12 SCREW
11 9904105970 1 RING, HUB
12 9904105971 1 TURBINE
13 9904105972 1 HUB
14 9904106199 1 O-RING
15 9904108402 1 COVER
16 9904105974 1 BEARING
17 9904106188 1 O-RING
20 9904108403 1 CAP
21 7950160050 24 LOCKWASHER 3/8" I.D.
22 7115160850 24 CAP SCREW 3/8" -16 N.C. X 1" GRADE 5
7904100063
ISSUE NO. 00
198
FIGURE 54E : TORQUE CONVERTER GROUP
7904100063
ISSUE NO. 00
199
GEAR GROUP
1 9904107775 1 GEAR, IDLER (32T) REVERSE IDLER

2 9904110359 1 GEAR, 43T REVERSE CLUTCH
4 9904107776 1 GEAR, IDLER (43T)
5 9904106147 1 GEAR AND HUB ASSEMBLY 4TH GEAR & HUB
7 9904106145 1 GEAR FORWARD SHAFT
8 9904110360 1 GEAR, 66T LOW CLUTCH
10 9904106148 1 GEAR (51T) IDLER SHAFT
11 9904106023 1 GEAR (40T) IDLER SHAFT
12 9904106031 1 GEAR (52T) OUTPUT SHAFT
7904100063
ISSUE NO. 00
200
FIGURE 54F : GEAR GROUP
7904100063
ISSUE NO. 00
201
AUXILIARY PUMP DRIVE GROUP
1 9904103894 1 SUPPORT, BEARING

2 7115161050 2 CAP SCREW 3/8" -16 N.C. X 1 1/4" GRADE 5
3 7950160050 2 LOCKWASHER 3/8" I.D.
4 9904104432 1 BEARING
5 9904103893 1 RING, LOCATING
7 9904105978 1 GEAR
8 9904106344 1 COVER
9 9904109587 1 GASKET
10 9904107990 2 SCREW
11 7950180050 2 LOCKWASHER 1/2" I.D.
7904100063
ISSUE NO. 00
202
FIGURE 54G : AUXILIARY PUMP DRIVE GROUP
7904100063
ISSUE NO. 00
203
CHARGE PUMP DRIVE GROUP
1 9904103894 1 SUPPORT, BEARING

2 9904104432 1 BEARING
5 9904108404 1 GEAR
6 9904104422 1 GEAR, IDLER
7 9904104424 1 SHAFT
8 9904101025 1 BALL, LOCK
9 9904104423 1 BEARING
11 9904101354 2 WASHER
12 7115161050 2 CAP SCREW 3/8" -16 N.C. X 1 1/4" GRADE 5
13 7950160050 2 LOCKWASHER 3/8" I.D
7904100063
ISSUE NO. 00
204
FIGURE 54H : CHARGE PUMP DRIVE GROUP
7904100063
ISSUE NO. 00
205
FORWARD SHAFT GROUP
1 9904105985 1 SHAFT, DRUM AND PLUG

2 9904108931 1 CLUTCH PISTON ASSEMBLY
3 9904103637 1 SEAL, PISTON
4 9904103638 1 SEAL, PISTON
5 9904103988 12 DISC, CLUTCH
6 9904103635 11 DISC, CLUTCH
7 9904103982 1 SPACER
8 9904105982 1 PLATE, BACKING
9 9904103632 1 RING, SNAP
10 9904107781 1 WASHER ASSEMBLY
11 9904103567 1 RING, SNAP
12 9904105981 1 RETAINER, SPRING
13 9904105259 1 SLEEVE
14 9904105953 3 RING, PISTON
15 9904103513 3 SPRING
16 9904103575 1 BEARING, PILOT
18 9904105287 1 BEARING, REAR
19 9904103983 1 RING, SNAP
20 9904106145 1 GEAR
7904100063
ISSUE NO. 00
206
FIGURE 54I : FORWARD SHAFT GROUP
7904100063
ISSUE NO. 00
207
REVERSE IDELLER GROUP
1 9904105987 1 SHAFT
2 9904106805 1 O-RING
3 9904105989 1 BALL, LOCK
4 9904105990 2 PLATE, THRUST
5 9904104053 1 BEARING ASSEMBLY
6 9904105991 1 NUT
7 9904107775 1 GEAR, IDLER (32T)
7904100063
ISSUE NO. 00
208
FIGURE 54J : REVERSE IDELLER GROUP
7904100063
ISSUE NO. 00
209
REVERSE AND SECOND SHAFT GROUP
1 9904106405 1 SHAFT DRUM & PLUG ASSY

2 9904108931 1 CLUTCH PISTON ASSY. INCL. ITEMS 3 & 4
3 9904103637 1 SEAL, PISTON
4 9904103638 1 SEAL, PISTON
5 9904108932 1 CLUTCH PISTON ASSY. - REV INCL. ITM. 6 & 7
6 9904103637 1 SEAL, PISTON
7 9904103638 12 SEAL, PISTON
8 9904103988 6 DISC, CLUTCH
9 9904103988 12 DISC, CLUTCH
10 9904103635 5 DISC, CLUTCH
10 9904103635 1 DISC, CLUTCH
11 9904103982 2 SPACER
13 9904103632 1 RING, SNAP
14 9904103569 1 SPRING
16 9904107781 1 WASHER ASSEMBLY
17 9904103567 1 RING, SNAP
18 9904105995 1 BEARING ASSEMBLY, GEAR
19 9904105994 1 BEARING, FRONT
20 9904104004 1 RING, SNAP
21 9904101348 3 RING, SNAP
22 9904110465 1 RING, PISTON
23 9904103567 2 RING, SNAP
26 9904108933 1 HUB, CLUTCH DISC
27 9904103566 1 BEARING, REAR
7904100063
ISSUE NO. 00
210
REVERSE AND SECOND SHAFT GROUP
28 9904103567 1 RING, SNAP

30 9904110359 1 GEAR, 43T
31 9904110634 1 RING, SNAP .094
32 9904110631 1 RING, SNAP .097
33 9904110632 1 RING, SNAP .100
34 9904110633 1 RING, SNAP .103
35 9904109876 1 RING, SNAP .106
28 9904103567 1 RING, SNAP
30 9904110359 1 GEAR, 43T
31 9904110634 1 RING, SNAP .094
32 9904110631 1 RING, SNAP .097
33 9904110632 1 RING, SNAP .100
34 9904110633 1 RING, SNAP .103
35 9904109876 1 RING, SNAP .106
7904100063
ISSUE NO. 00
211
FIGURE 54K : REVERSE AND SECOND SHAFT GROUP
7904100063
ISSUE NO. 00
212
LOW SPEED SHAFT GROUP
1 9904106128 1 DRUM & BLEED VALVE ASSY

2 9904108934 1 PISTON, CLUTCH – ASSY. INCL. ITEM 3 & 4
3 9904103637 1 SEAL, PISTON
4 9904103638 1 SEAL, PISTON
5 9904103987 10 DISC, CLUTCH
6 9904103635 10 DISC, CLUTCH
8 9904103632 1 RING, SNAP
9 9904107783 1 SPRING, DISC INCLUDES 7 WASHERS
11 9904103567 1 RING, SNAP
12 9904106004 1 SPACER
13 9904106000 1 BEARING, REAR
14 9904101353 1 BEARING, GEAR
15 9904106002 1 SPACER
16 9904106001 2 RING, SNAP
17 9904108795 1 RING, PISTON
18 9904104378 1 BEARING
19 9904101360 1 BEARING, REAR
21 9904103577 1 SPACER
22 9904106007 1 GASKET
23 9904106009 4 SCREW
24 7950170050 4 LOCKWASHER 7/16" I.D.
25 9904103992 1 O-RING
26 9904101361 1 RING, SNAP
27 9904106008 1 CAP AND PLUG ASSEMBLY
28 9904103599 1 PLUG
9904109349 1 O-RING
29 9904110360 1 GEAR, 66T
7904100063
ISSUE NO. 00
213
FIGURE 54L : LOW SPEED SHAFT GROUP
7904100063
ISSUE NO. 00
214
FORWARD HIGH AND THIRD HIGH SHAFT GROUP
1 9904108405 1 DRUM AND PLUG ASSEMBLY

2 9904108931 1 CLUTCH PISTON ASSLY. INCL. ITEMS 3 & 4
3 9904103637 1 SEAL, PISTON
4 9904103638 1 SEAL, PISTON
5 9904108931 1 CLUTCH PISTON ASSLY. INCL. ITEMS 6 & 7
6 9904103637 1 SEAL, PISTON
7 9904103638 1 SEAL, PISTON
8 9904103988 12 DISC, CLUTCH
9 9904103635 10 DISC, CLUTCH
11 9904103632 2 RING, SNAP
12 9904103569 2 SPRING
14 9904103567 2 RING, SNAP
15 9904106013 2 BEARING, GEAR
16 9904106014 1 SPACER
17 9904106011 1 WASHER, THRUST
18 9904106016 1 BALL
19 9904106015 1 WASHER, THRUST
20 9904106012 1 BALL
21 9904103567 1 RING, SNAP
23 9904104004 1 RING, SNAP
24 9904101348 1 RING, SNAP
25 9904110465 1 RING, PISTON
26 9904108933 1 HUB, CLUTCH DISC
27 9904103566 1 BEARING, REAR
28 9904103567 1 RING, SNAP
29 9904106147 1 GEAR AND HUB ASSEMBLY
7904100063
ISSUE NO. 00
215
FIGURE 54M : FORWARD HIGH AND THIRD HIGH SHAFT GROUP
7904100063
ISSUE NO. 00
216
IDLER SHAFT GROUP

2 9904103922 1 SPACER
3 9904101368 1 BEARING, REAR
4 9904101367 1 BALL, LOCK
5 9904101369 1 WASHER
6 9904101391 1 NUT
7 9904102377 1 CAP, BEARING
8 9904102376 1 GASKET
9 9904106021 4 SCREW
10 9904107564 4 LOCKWASHER
11 9904106020 1 SHAFT, IDLER
17 9904106148 1 GEAR (51T)
18 9904106023 1 GEAR (40T)
7904100063
ISSUE NO. 00
217
FIGURE 54N : IDLER SHAFT GROUP
7904100063
ISSUE NO. 00
218
THRU DRIVE CHARGE PUMP GROUP
1 9904110635 1 PUMP ASSY. CHARGE

2 9904103887 1 GASKET
3 9904103500 1 O-RING
4 7950170050 3 LOCKWASHER 7/16" I.D.
5 9904110342 5 CAPSCREW
7904100063
ISSUE NO. 00
219
FIGURE 54O : THRU DRIVE CHARGE PUMP GROUP
7904100063
ISSUE NO. 00
220
CONTROL VALVE MOUNTING GROUP
1 9904110659 1 VALVE ASSY. 24V.

2 9904110637 1 GASKET
3 7115161250 3 CAP SCREW 3/8" - 16 N.C. X 1 1/2" GRADE 5
4 9904100974 4 SCREW
5 9904110638 2 CAPSCREW
6 7950160050 9 LOCKWASHER, 3/8" I.D.
7904100063
ISSUE NO. 00
221
FIGURE 54P : CONTROL VALVE MOUNTING GROUP
7904100063
ISSUE NO. 00
222
CONTROL VALVE ASSEMBLY GROUP
1 9904110660 5 CART.& COIL ASSY. 24V.

2 9904104055 6 PLUG
3 NSS 1 HOUSING
4 9904110607 1 COVER
5 9904110608 10 CAPSCREW
6 NSS 18 PLUG
NSS: NOT SERVICED SEPERATELY 7904100063

ISSUE NO. 00
223
OUTPUT SHAFT GROUP
1 9904106120 1 SHAFT & BUSHING ASSEMBLY INCL. ITEM 2

2 9904100967 1 BUSHING
3 9904103922 1 SPACER
4 9904106191 1 CUP, BEARING
5 9904102380 1 CONE, BEARING
6 7794000100 1 CUP, BEARING
7 9904106121 1 CONE, BEARING
8 9904102382 1 CAP
9 9904101395 1 SHIM, .004
9 9904101396 1 SHIM, .007
9 9904101397 1 SHIM, .010
9 9904101398 1 SHIM, .020
10 9904101374 4 CAP SCREW
11 7950190050 4 LOCKWASHER 9/16" I.D.
12 9904106024 1 O-RING
13 9904103618 1 SEAL, OIL
14 9904106028 1 O-RING
15 9904103993 1 O-RING
16 9904106123 1 HOUSING
17 9904106122 1 O-RING
18 9904106122 1 O-RING
19 9904103527 1 O-RING
21 9904105288 1 SHAFT
22 9904103623 4 STUD
23 7950190050 4 LOCKWASHER 9/16" I.D.
24 9904103605 4 NUT
25 9904101047 1 PLUG
7904100063
ISSUE NO. 00
224
OUTPUT SHAFT GROUP
25 9049101566 1 BEARING
27 9904103618 1 SEAL, OIL
28 9904108406 1 PISTON
29 9904104437 1 O-RING
30 9904105292 1 SPRING
31 9904105293 1 SPRING
32 9904108407 1 RING
33 9904101044 1 SCREW, LOCK
34 9904103626 1 HUB, SHIFT
35 9904105290 1 FORK, SHIFT
36 9904103997 2 O-RING
37 9904100983 2 WASHER
38 9904102383 2 NUT
39 9904106031 1 GEAR (52T)
40 9904108040 1 FLANGE
41 9904108040 1 FLANGE
42 9904110653 1 LOCKWIRE ITEM NOT SHOWN
7904100063
ISSUE NO. 00
225
FIGURE 54Q : OUTPUT SHAFT GROUP
7904100063
ISSUE NO. 00
226
DRIVE PLATE GROUP
1 9904108413 10 SCREW
2 7950160050 10 LOCKWASHER 3/8" I.D.
3 9904107801 1 RING, BACKING
4 NSS 3 PLATE, DRIVE
5 9904108387 1 KIT, DRIVE PLATE INCLUDES ITEMS 1 THRU 4

ISSUE NO. 00
227
FIGURE 54R : DRIVE PLATE GROUP
7904100063
ISSUE NO. 00
228
TRANSMISSION FILTER
1 7437000874 1 HEAD, TRANSMISSION FILTER

2 7437000873 1 FILTER, TRANSMISSION FLUID
Z 7437100235
ISSUE NO. 00
229
FIGURE 55 : TRANSMISSION FILTER
Z 7437100235
ISSUE NO. 00
230
ELECT. SYSTEM INSTLLATION - ENGINE 24V
1 7750000710 1 RELAY 24V 20 AMPS

2 X7750000001 1 SOL. SWITCH
3 Z7850000003 15 CABLE TIE - 150MM LG BLACK
4 Z7978000006 5 BATTERY CABLE
7 7826000079 1 RELAY SOCKET
8 Z7557000011 1 RESISTOR 270 OHM, 2W
Z 6978000061
ISSUE NO. 06
231
AIR CLEANER INSTALLATION
1 X4164800129 1 AIR CLEANER-C.I.L

2 X4167800049 1 HUMP HOSE - PLAIN 5.1/2" - 5.1/2" ID.
3 X4164800115 3 HOSE CLAMP
4 W4167800108 1 PIPE AIR INTAKE
5 X4164800114 1 ELBOW HOSE-
6 X4164800117 1 HOSE CLAMP,ID 4.625",
7 X4164800116 2 HOSE CLAMP
8 X4164800130 1 ELBOW HOSE-
9 W4167800047 1 PIPE AIR INTAKE
10 X4176800004 1 CLAMP
11 X4167800048 1 BRACKET
12 7661151103 2 HEX NUT M6 GR.8.
14 7126211553 4 SCREW HEX M12X40 LG. GR. 8.8
15 7951210210 4 WASHER SPRING M12
16 7661211103 4 NUT NYLOC M12 X 1.75
17 X4164800132 1 RAIN HOOD,
U 2167800066
ISSUE NO. 00
232
FIGURE 56 : AIR CLEANER INSTALLATION
U 2167800066
ISSUE NO. 00
233
EXHAUST INSTALLATION
1 X4164800120 1 SP. ARRESTING TYPE EXHAUST MUFFLER

2 X4167800036 1 CONNECTION EXHAUST OUTLET
3 X4167800082 2 CLAMP - EXHAUST
4 X4167800037 1 FLEXIBLE EXHAUST CONNECTION
5 Z4154800023 1 GASKET,CUMMINS P/N 139266
6 Z4154800024 12 CAPSCREW
7 Z4154800025 12 PLAIN WASHER
8 Z4154800026 12 LOCK WASHER
9 Z4154800027 12 REGULAR NUT
10 W4167800109 1 EXHUAST PIPE
11 X4164800119 2 STRAP
12 W2164800070 2 BRKT-SILENCER MOUNTING
13 7661171103 8 NUT HEX(PREV TQ) M8X1.25PITCH
14 7951170210 10 WASHER SPRING M8
16 W4154800021 1 SILENCER GUARD
17 7126151153 10 HX HD SCREW M6X20 GR.8.8
18 7951150210 10 SPRING WASHER-M6
19 7661150003 10 NUT HEX M6 GR. 8
20 7126171353 6 SCREW M8X30 LG.
21 W2164800092 1 EXHAUST PIPE
22 W2164800094 1 TAIL PIPE
U 2167800067
ISSUE NO. 00
234
FIGURE 57 : EXHAUST INSTALLATION
U 2167800067
ISSUE NO. 00
235
RADIATOR & WATER PIPING INSTALLATION
1 V2167800046 1 RADIATOR REWORK

2 W4167800091 1 WATER PIPE-RADIATOR TO TRANS. COOLER
3 W4167800092 1 WATER PIPE-TRANS. COOLER TO ENGINE
4 X4154800002 2 PLAIN HOSE 2.25"X4" LG.
5 W4167800105 1 HOT WATER PIPE
6 W4167800106 1 PIPE-ENGINE INTAKE MANIFOLD TO CAC
7 W4167800107 1 PIPE-CAC TO ENG. INTAKE MANIFOLD
8 X4154800010 4 HOSE -PIPE TO ENG. INTAKE MANIFOLD
9 X4167800058 8 T-BOLT CLAMP
10 X4167800093 4 T - BOLT CLAMP
11 X7638000014 2 SHOCK MOUNT
12 7950200161 2 PL.WASHER-5/8"WIDE
13 7950180350 2 WASHER SHAKEPROOF 1/2" DIA
14 7660180030 2 HX NUT 1/2 UNF,GR.2
15 X4164800136 2 STEP BUSH
16 7115182050 2 SCREW HEX HD.CAP 1/2"UNCX 2 1/2" SAE-5
17 W4164800135 2 BRACKET
18 7126191453 4 HEX HD SCREW M10X35
19 7951190210 8 WASHER SPRING-M10
20 W2167800036 2 RADIATOR STAY WELD
21 Z6200000003 4 SILENT BLOCK BUSH
22 7126192153 4 HEX CAPSCREW
23 7661190003 4 NUT PL.HX-10MMX1.5,C8
24 7951190014 8 FLATWASHER-M10 MS.BRIGHT
25 X4154800005 2 PLAIN HOSE 1.75"X 3",
26 X4154800006 4 HOSE CLAMP,
27 X4164800109 1 TRANS.OIL COOLER,
28 7126191550 4 BOLT HX.HD-M10 X 40,GR.8.8
30 7661191103 4 NUT HEX(PREV TORQUE)M10X1.5,GR.5
Z 2167800068
ISSUE NO. 00
236
RADIATOR & WATER PIPING INSTALLATION
33 X4164800108 1 ELBOW HOSE -CUMMINS P/N 3815501

34 W2167800048 1 RADIATOR FAN COWL WELD ASSEMBLY
35 X4154800102 1 RUBBER SEALING
37 40105210030 1 WASHER
40 7126191253 4 SCREW HEX HD M10 X 25,SAE-5
41 7126212253 4 SCREW HEX M12X75 LG. (BOSS-S663)
42 7661190803 4 HEX NUT M10X1.5(PRV.TORQ)GR.5
44 7661210003 4 NUT HEX M12X1.75 GR.8 (BOSS-S603)
45 7951210210 4 WASHER SPRING M12
Z 2167800068
ISSUE NO. 00
237
THROTTLE INSTALLATION
1 W2167800054 1 SLAVE CYL. MTG. BRKT.

2 7126211553 2 SCREW HEX
3 7951210014 2 WASHER PLAIN M12 BRIGHT MS
4 W7372000344 1 SLAVE CYLINDER BRAKES
5 7126171453 2 HEX.HD.SCRW
7 7661170803 2 HEX NUT M8 PREV. TORQUE
8 X4175800056 1 CLEVIS
9 X4167800086 1 LEVER-THROTTLE
10 Z7689000001 2 PIN
11 7690161600 1 CLEVIS PIN
12 7312000095 4 HITCH PIN CLIP
13 7834000015 1 GOVERNOR SPRING
14 Z7470000001 1 FORK END
15 Z7470000002 1 FORK END
16 W4167800085 1 LINK ROD - THROTTLE
17 7660140231 1 LOCK. NUT. UNF 1/4 IN
18 7661170003 1 NUT HEX M8X1.25 GR. 8
19 11012903 1 MALE STUD
20 Z7794000001 1 SEAL BONDED 1/8" BSP
21 11012803 2 NUT UNION
22 8344726 2 OLIVE 1/4"
23 Z7443000542 1 ADAPTER,PARKER
24 W7443000115 1 ADAPT
25 8308517 1 NYLON PIPE 1/4 O/D
26 X7689000010 1 PIN FORK END
W 2167800055
ISSUE NO. 03
238
FIGURE 58 : THROTTLE INSTALLATION
W 2167800055
ISSUE NO. 03
239
BATTERY INSTALLATION
1 X7064000020 2 BATTERY MHD

2 W6705001176 1 TOP PLATE WOODEN
4 W6705001174 2 BOTTOM PLATE WOODEN
7 X7864000015 4 STUD
9 7661150003 4 NUT HEX M6 GR. 8
11 Z6246000010 1 CABLE ASSY - BATTERY LINK
11 7661150907 2 NUT WING M6
12 Z6246000011 1 CABLE ASSY
13 Z6246000012 1 CABLE ASSY
13 Z7312000012 4 CLIP `P' TYPE 1"
15 Z6246000013 1 CABLE ASSY
15 Z6030000011 2 ANGLE BRACKET
16 W6869000017 2 CLAMP
18 Z6246000001 1 BATTERY CABLE ASSY +VE
19 Z6978000181 1 BATT. ISOLATION SW INSTALLATION
Z 2167800004
ISSUE NO. 09
240
ELECTRICAL SYSTEM INSTLLATION - CARRIER 24V
1 U6512000235 1 CARRIER HARNESS

4 7949000346 3 LOCKWASHER (18) 114021
5 Z7892000037 13 SNAP ON MALE TERMINAL 1.5MMSQ*6.35
6 7950160161 4 WASHER PL. 3/8" NOM MS
7+ Z2167100055 1 JUNCTION BOX INSTALLATION
9 7660140000 36 NUT HEX 1/4" UNC GR.SAE2
10 Z7312000004 4 CLIP `P' TYPE 1/4"
11 Z7312000007 8 CLIP `P' TYPE 3/8"
12 Z7312000008 8 CLIP `P' TYPE 1/2"
13 Z7312000012 5 CLIP `P' TYPE 1"
14 Z7312000013 5 CLIP `P' TYPE 1 1/8"

Z 6978000062
ISSUE NO. 07
241
JUNCTION BOX INSTALLATION
1 W6176000038 1 REWORK CARR. JUNCTION BOX

3 Z7372000111 1 CABLE GLAND ( PG21)
4 Z7659000040 1 LOCKNUTS (GMP-GL21 )
5 7126171053 4 HX HD SCREW M8X16 GR.8.8
7 7750000058 1 RELAY 24V 50 AMPS
8 7750000710 2 RELAY 24V 20 AMPS
9 7826000079 2 RELAY SOCKET
10 X7730000001 1 MOUNTING RAIL - 35 X 7.5 MM
11 7101100311 12 SCREW
13 7660101130 8 HX/MACH/SCRW/NUT-NSZ10UNF GR.2
14 Z7482000058 2 MCB 5A
15 Z7482000059 1 MCB 10A
16 Z7482000062 1 MCB 25A
18 7126130753 4 SCREW HEX M5X10
19 7661110103 4 NUT HEX LOCK M4
20 7951130130 4 WASHER PLAIN
22 Z7482000064 4 NUT W. SPLASH
23 7750000058 2 RELAY 24V 50 AMPS
Z 2167100055
ISSUE NO. 06
242
DRIVE LINE INSTALLATION
1 Z7810000070 1 FRONT LOWER SLIP SHAFT

2 W7810000072 1 DRIVELINE REAR SLIP SHAFT
3 W7810000073 1 COUPLING SHAFT- 7C SERIES
5 7115181450 2 HX HD SCREW 1/2X1.3/4UNC,GR.5.2
6 7950180050 2 H.SPRING WASHER
7 7660180000 2 HEX NUT1/2UNC GR.2
8 7950180141 4 PLAIN WASHER
U 2167800021
ISSUE NO. 02
243
FIGURE 59 : DRIVE LINE INSTALLATION
U 2167800021
ISSUE NO. 02
244
FRONT AXLE INSTALLATION
1+ Z6049000015P 1 FRONT AXLE ASSY

2 7115268850 8 HX HD SCREW 1"X11"UNC,GR.5
3 7660260008 8 HEX NUT 1"UNC GR.8
5+ W7926000413 1 PARK BRAKE ASSY

U 2167500004
ISSUE NO. 00
245
FIGURE 60 : FRONT AXLE INSTALLATION
U 2167500004
ISSUE NO. 00
246
FRONT AXLE ASSEMBLY
20+ U7049000049 1 DRIVE STEER AXLE_FRONT

21+ V7372000002 2 STEERING CYLINDER (W)
22 X4167700001 4 PIN
24 7072224 4 SPLIT PIN Q5X45
26 7105181250 2 HX HD SCREW 1/2X1.1/2UNF,GR.5
28 7866182200 2 1/2"-13NC X 1 1/4" FULL THD WELD STUD
29 7660181600 2 LOCK NUT 1/2 UNC GR.2
30 7950180141 4 PLAIN WASHER 1/2"
31 92006130006 4 DOWTY SEAL--1/4 BSP

Z 6049000015
ISSUE NO. 00
247
FIGURE 61 : FRONT AXLE ASSEMBLY
Z 6049000015
ISSUE NO. 00
248
DRIVE STEER AXLE - FRONT AXLE
1+ Z9049001622 1 CARRIER ASSEMBLY

3+ Z9049001623 1 HOUSING GROUP
4+ Z9049001624 1 HUB AND SHAFT GROUP
5+ Z9049001625 1 BRAKE GROUP
U 7049000049
ISSUE NO. 00
249
FIGURE 62A : DRIVE STEER AXLE FRONT
U 7049000049
ISSUE NO. 00
250
CARRIER ASSEMBLY
1 Z9049001626 AR * KIT-MINOR
2 Z9049001627 2 SHIM .075
3 Z9049001628 AR * SHIM .125
4 Z9049001629 AR * SHIM .250
5 Z9049001630 1 SHIM .500
6 Z9049001631 2 CONE-BEARING
7 Z9049001632 2 CUP-BEARING
8 Z9049001633 2 RING-BRG ADJ,FIN.
9 Z9049001634 2 SCREW-SPECIAL
10 Z9049001635 1 SCREW-THRUST
11 Z9049001636 1 NUT-JAM
13 Z9049001637 1 CAGE ASSY-PINION
14 Z9049001638 1 CUP-BEARING
15 Z9049001639 1 CUP-BEARING
16 Z9049001640 1 SEAL ASSY-OIL
17 Z9049001641 8 WASHER-HARDENED
18 Z9049001642 8 CAPSCREW
20 Z9049001644 1 KIT-SERVICE SHIM/SPACER
22 Z9049001646 1 KIT-MISC HARDWARE
25 Z9049001649 12 NUT-LOCK,FIN.
26 Z9049001650 1 BEARING-ROLLER
27 Z9049001651 1 GEAR & PINION ASSY
28 Z9049001652 1 WASHER-FLAT
Z 9049001622
* AR- AS PER REQUIRED
ISSUE NO. 00
251
CARRIER ASSEMBLY
29 Z9049001653 1 NUT-LOCK, FIN.

30 Z9049001654 1 CASE ASSY-DIFF
33 Z9049001656 16 M12X1.75X90/30-10.9 HHCS
34 Z9049001657 1 DIFFERENTIAL KIT
35 Z9049001658 2 WASHER-THRUST
36 Z9049001659 2 GEAR-DIFF SIDE,FIN
37 Z9049001660 1 SPIDER-DIFF, FIN.
38 Z9049001661 4 PINION-DIFF, FIN.
41 Z9049001663 1 CARRIER & CAP ASSY
42 Z9049001664 4 BALL
43 Z9049001665 4 WASHER
44 Z9049001666 4 CAPSCREW
45 Z9049001667 1 HARDWARE KIT
47 Z9049001668 1 GEAR SET
48 Z9049001669 1 RING-SNAP
49 Z9049001663 - CARRIER SERVICE LEVEL
50 Z9049001670 1 ADAPTER - BRAKE
52 Z9049001671 1 YOKE - FLANGE
53 Z9049001672 1 DIS - BRAKE
54 Z9049001673 8 WASHER
55 Z9049001674 8 HEX HEAD CAP SCREW
Z 9049001622
ISSUE NO. 00
252
FIGURE 62B : CARRIER ASSEMBLY
Z 9049001622
ISSUE NO. 00
253
HOUSING GROUP
1 Z9049001675 1 HSG ASSY-AXLE

2 Z9049001676 6 MAGNET
3 Z9049001677 1 BREATHER, AXLE HOUSING
5 Z9049001678 12 CAPSCREW
7 Z9049001680 2 FITTING-GREASE
8 Z9049001681 2 CAP
9 Z9049001682 4 PLUG - EXPANSION
10 Z9049001683 4 BUSHING
11 Z9049001684 2 BUSHING - SPINDLE / HSG
12 Z9049001685 2 SEAL ASSY - OIL
13 Z9049001686 1 SERVICE KIT-PLUG/O-RING
Z 9049001623
ISSUE NO. 00
254
FIGURE 62C : HOUSING GROUP
Z 9049001623
ISSUE NO. 00
255
HUB AND SHAFT
1 Z9049001688 1 KNUCKLE-STEERING,FIN.
2 Z9049001689 2 SET SCREW-STEERING STOP
3 Z9049001690 4 NUT
4 Z9049001691 1 KNUCKLE-STEERING, FIN.
5 Z9049001692 2 CAP-KING PIN
6 Z9049001693 16 CAPSCREW
7 Z9049001694 12 SHIM-.003
8 Z9049001695 8 SHIM-.005
9 Z9049001696 4 SHIM-.020
11 Z9049001698 2 CAP-KING PIN
13 Z9049001700 1 JOINT ASSY-UNIVERSAL
14 Z9049001701 2 KIT-CENTER PARTS
15 Z9049001702 2 SHAFT-UNIVERSAL JOINT
17 Z9049001704 2 SPINDLE ASSY
18 Z9049001684 2 BUSHING
21 Z9049001706 36 CAPSCREW
23 Z9049001707 2 HUB & CUP ASSY
24 Z9049001708 2 CUP-BEARING
27 Z9049001711 2 CUP-BEARING
28 Z9049001712 24 STUD-WHEEL
Z 9049001624
ISSUE NO. 00
256
HUB AND SHAFT
30 Z9049001714 2 HUB-PLANETARY RING GEAR,FIN
31 Z9049001715 2 GEAR-PLANETARY RING,FIN.
32 Z9049001716 2 NUT-WHEEL BRG,FIN.
36 Z9049001718 2 GEAR-PLANETARY SUN,FIN.
37 Z9049001719 2 RING-SNAP
38 Z9049001720 2 SPIDER ASSY-PLANETARY
40 Z9049001722 6 BUTTON-THRUST
42 Z9049001724 6 PINION-PLANETARY,FIN.
44 Z9049001726 6 SHAFT ASSY-PINION
46 Z9049001728 6 SCREW-SET
48 Z9049001730 60 CAPSCREW
49 Z9049001731 2 PLUG-FILL/DRAIN MAGNETIC
50 Z9049001732 1 ROD ASSY-TIE
53 Z9049001733 2 COTTER
54 Z9049001681 4 CAP
56 Z9049001734 24 .62-11UNCX1.75/1.50 HHCS
57 Z9049001735 2 DISC-BRAKE, FIN.
58 Z9049001736 24 .66X1.06X.09 WSHR
59 Z9049001737 6 RING-O
67 Z9049001740 2 CAPSCREW
70 Z9049001741 2 NUT
Z 9049001624
ISSUE NO. 00
257
FIGURE 62D : HUB AND SHAFT
Z 9049001624
ISSUE NO. 00
258
BRAKE
1 Z9049001742 2 BRAKE ASSY - DISC

2 Z9049001743 2 CALIPER FINISH - DISC BRAKE
3 Z9049001744 8 RING - BACKUP
4 Z9049001745 8 O - RING
5 Z9049001746 8 SEAL WIPER
6 Z9049001747 8 PISTON, FIN.
7 Z9049001748 4 O - RING
8 Z9049001749 4 CAP - CYLINDER HEAD
9 Z9049001750 4 PLUG-HEX HEAD
10 Z9049001751 4 SCREW - BLEEDER
11 Z9049001752 4 CAP BLEEDER
12 Z9049001753 4 BRAKE PAD ASSEMBLY
13 Z9049001754 8 PLATE-LINING RETAINER
14 Z9049001755 16 CAPSCREW
15 Z9049001756 8 CAPSCREW
16 Z9049001757 8 WASHER
Z 9049001625
ISSUE NO. 00
259
FIGURE 62E : BRAKE
Z 9049001625
ISSUE NO. 00
260
PARK BRAKE ASSEMBLY
1 Z9926001360 1 TORQUE PLATE

2 Z9926001361 1 O-RING SEAL
3 Z9926001362 2 HARDEND WASHERS
4 Z9926001363 1 NEEDLE BEARING
5 Z9926001364 1 THRUST CAM
6 Z9926001365 1 O-RING SEAL
7 Z9926001366 1 PISTON ASSEMBLY
8 Z9926001367 1 MAGNET
10 Z9926001369 1 CAM
11 Z9926001370 3 DOWEL PIN
12 Z9926001371 1 5/8-18 SOCKET SET SCREW
13 Z9926001372 1 5/8-18 COUPLING NUT
14 Z9926001373 5 DISC SPRING
15 Z9926001374 1 SPRING HOUSING
16 Z9926001375 1 SCREW- IN PLUG
17 Z9926001376 1 LEVER
18 Z9926001377 1 RETAINING RING
19 Z9926001378 1 CLEVIS
20 Z9926001379 1 CLEVIS PIN
21 Z9926001380 1 HAIR PIN COTTER
22 Z9926001381 1 3/8-16 HEX NUT
23 Z9926001382 1 ROD
24 Z9926001383 1 EXCLUDER
25 Z9926001384 1 RETAINING RING
26 Z9926001385 1 HYDRAULIC CYLINDER
27 Z9926001386 1 PISTON
28 Z9926001387 1 POLY PAK SEAL
29 Z9926001388 1 6L YD RING
W 7926000413
ISSUE NO. 00
261
PARK BRAKE ASSEMBLY
30 Z9926001389 2 3/8-16 SOCKET HEAD CAP SCREW

31 Z9926001390 1 PLASTIC PLUG
32 Z9926001391 2 FLAT WASHER
33 Z9926001392 2 URETHANE SPRING
34 Z9926001393 2 O-RING SEAL
35 Z9926001394 2 3/4-10 JAM NUT / SLEEVE
36 Z9926001395 2 3/4-10 HEX BOLT
37 Z9926001396 2 LINING & CARIER ASSEMBLY
38 Z9926001397 1 3/8-16 SOCKET HEAD CAP SCREW
39 Z9926001381 2 3/8-16 HEX NUT
W7926000413
ISSUE NO. 00
262
FIGURE 63 : PARK BRAKE ASSEMBLY
W7926000413
ISSUE NO. 00
263
REAR AXLE INSTALLATION
1+ Z6049000016 1 REAR AXLE ASSY

2 X7099000044 8 SPECIAL BOLT 1" UNC X 12.5" LG
3 7660260008 8 HEX NUT 1"UNC GR.8
5 V7372000001 2 LOCKOUT CYLINDER (W)
6 6689001733 2 PIN WELDMENT
7 6689001732 2 PIN WELDMENT
10 7660171600 4 LOCK NUT 7/16 UNC,GR.2.
+ SEE FURTHER BREAKDOWN IN THIS GROUP U 2167700003

ISSUE NO. 00
264
FIGURE 64 : REAR AXLE INSTALLATION
U 2167700003
ISSUE NO. 00
265
REAR AXLE ASSEMBLY
20+ U7049000050 1 DRIVE STEER AXLE_REAR

21+ V7372000002 2 STEERING CYLINDER (W)
22 X4167700001 4 PIN
24 7072224 4 SPLIT PIN Q5X45
26 7105181250 2 HX HD SCREW 1/2X1.1/2UNF,GR.5
28 7866182200 2 1/2"-13NC X 1 1/4" FULL THD WELD STUD
29 7660181600 2 LOCK NUT 1/2 UNC GR.2
30 7950180141 4 PLAIN WASHER 1/2"
31 92006130006 4 DOWTY SEAL--1/4 BSP

ISSUE NO. 00
266
DRIVE STEER AXLE REAR
1+ Z9049001758 1 CARRIER ASSEMBLY

2 Z9049001759 1 YOKE & DEFLECTOR ASSY
3+ Z9049001623 1 HOUSING GROUP
4+ Z9049001760 1 HUB AND SHAFT GROUP
5+ Z9049001625 1 BRAKE GROUP
+ SEE FURTHER BREAKDOWN IN THIS GROUP U 7049000050

ISSUE NO. 00
267
FIGURE 65A : DRIVE STEER AXLE REAR
U 7049000050
ISSUE NO. 00
268
CARRIER ASSEMBLY
1 Z9049001761 AR * KIT-MINOR
2 Z9049001627 2 SHIM .075
3 Z9049001628 AR * SHIM .125
4 Z9049001629 AR * SHIM .250
5 Z9049001630 1 SHIM .500
7 Z9049001632 2 CUP-BEARING
8 Z9049001633 2 RING-BRG ADJ,FIN.
10 Z9049001635 1 SCREW-THRUST
11 Z9049001636 1 NUT-JAM
13 Z9049001762 1 CAGE ASSY-PINION
14 Z9049001638 1 CUP-BEARING
15 Z9049001639 1 CUP-BEARING
18 Z9049001763 8 CAPSCREW
20 Z9049001644 1 KIT-SERVICE SHIM/SPACER
22 Z9049001646 1 KIT-MISC HARDWARE
25 Z9049001649 12 NUT-LOCK,FIN.
26 Z9049001650 1 BEARING-ROLLER
27 Z9049001651 1 GEAR & PINION ASSY
28 Z9049001652 1 WASHER-FLAT
* AR- AS PER REQUIRED

Z 9049001758
ISSUE NO. 00
269
CARRIER ASSEMBLY
29 Z9049001653 1 NUT-LOCK,FIN.
33 Z9049001766 16 CAPSCREW
34 Z9049001657 1 DIFFERENTIAL KIT
36 Z9049001659 2 GEAR-DIFF SIDE,FIN.
37 Z9049001660 1 SPIDER-DIFF,FIN
38 Z9049001661 4 PINION-DIFF,FIN.
41 Z9049001663 1 CARRIER & CAP ASSY
42 Z9049001664 4 BALL
43 Z9049001665 4 WASHER
44 Z9049001666 4 CAPSCREW
45 Z9049001667 1 HARDWARE KIT
47 Z9049001668 1 GEAR SET
48 Z9049001669 1 RING-SNAP
49 Z9049001767 - CARRIER SERVICE LEVEL
Z 9049001758
ISSUE NO. 00
270
FIGURE 65B : CARRIER ASSEMBLY
Z 9049001758
ISSUE NO. 00
271
HOUSING GROUP
1 Z9049001675 1 HSG ASSY-AXLE

2 Z9049001676 6 MAGNET
3 Z9049001677 1 BREATHER, AXLE HOUSING
5 Z9049001678 12 CAPSCREW
8 Z9049001681 2 CAP
9 Z9049001682 4 PLUG - EXPANSION
10 Z9049001683 4 BUSHING
11 Z9049001684 2 BUSHING - SPINDLE / HSG
12 Z9049001685 2 SEAL ASSY - OIL
Z 9049001623
ISSUE NO. 00
272
FIGURE 65C : HOUSING GROUP
Z 9049001623
ISSUE NO. 00
273
HUB AND SHAFT
2 Z9049001769 2 SET SCREW-STEERING STOP
3 Z9049001770 4 NUT
5 Z9049001772 2 CAP-KING PIN
6 Z9049001773 16 CAPSCREW
7 Z9049001774 12 SHIM-.003
8 Z9049001775 8 SHIM-.005
9 Z9049001776 4 SHIM-.020
11 Z9049001778 2 CAP-KING PIN
14 Z9049001781 2 KIT-CENTER PARTS
17 Z9049001784 2 SPINDLE ASSY
18 Z9049001785 2 BUSHING
21 Z9049001788 36 CAPSCREW
23 Z9049001789 2 HUB & CUP ASSY
24 Z9049001790 2 CUP-BEARING
27 Z9049001793 2 CUP-BEARING
28 Z9049001794 24 STUD-WHEEL
29 Z9049001795 2 CONE
30 Z9049001796 2 HUB
Z 9049001760
ISSUE NO. 00
274
HUB AND SHAFT
31 Z9049001797 2 GEAR-PLANETARY RING,FIN.

32 Z9049001798 2 NUT-WHEEL BRG,FIN.
36 Z9049001800 2 GEAR-PLANETARY SUN,FIN.
37 Z9049001801 2 RING-SNAP
42 Z9049001806 6 PINION-PLANETARY,FIN.
44 Z9049001808 6 SHAFT ASSY-PINION
46 Z9049001810 6 SCREW-SET
48 Z9049001812 60 CAPSCREW
49 Z9049001813 2 PLUG-FILL/DRAIN MAGNETIC
50 Z9049001814 1 ROD ASSY-TIE
53 Z9049001815 2 COTTER
54 Z9049001816 4 CAP
56 Z9049001817 24 .62-11UNCX1.75/1.50 HHCS
57 Z9049001818 2 DISC-BRAKE, FIN.
58 Z9049001819 24 .66X1.06X.09 WSHR
59 Z9049001820 6 RING-O
67 Z9049001823 2 CAPSCREW
70 Z9049001824 2 NUT
Z 9049001760
ISSUE NO. 00
275
FIGURE 65D : HUB AND SHAFT
Z 9049001760
ISSUE NO. 00
276
FIGURE 65E : HUB AND SHAFT
Z 9049001760
ISSUE NO. 00
277
BRAKE
1 Z9049001742 2 BRAKE ASSY - DISC

2 Z9049001743 2 CALIPER FINISH - DISC BRAKE
3 Z9049001744 8 RING - BACKUP
4 Z9049001745 8 O - RING
5 Z9049001746 8 SEAL WIPER
6 Z9049001747 8 PISTON, FIN.
7 Z9049001748 4 O - RING
8 Z9049001749 4 CAP - CYLINDER HEAD
9 Z9049001750 4 PLUG-HEX HEAD
10 Z9049001751 4 SCREW - BLEEDER
11 Z9049001752 4 CAP BLEEDER
12 Z9049001753 4 BRAKE PAD ASSEMBLY
13 Z9049001754 8 PLATE-LINING RETAINER
14 Z9049001755 16 CAPSCREW
15 Z9049001756 8 CAPSCREW
16 Z9049001757 8 WASHER
Z 9049001625
ISSUE NO. 00
278
FIGURE 65F : BRAKE
Z 9049001625
ISSUE NO. 00
279
LOCKOUT CYLINDER
1 Z 9372000241 1 PISTON
2 Z 9372000242 1 PISTON ROD
3 Z 9372000243 1 TUBE S/A
4 Z 9372000244 1 STOP TUBE
5 Z 9372000245 1 H.E. COVER
6 Z 9372000246 1 AIR BLEED SCREW
7 Z 9372000259 1 BACK UP RING (HEC)
8 Z 9372000247 1 BONDED SEAL
9 Z 9372000248 2 GREASE NIPPLE
10 Z 9372000249 1 PRESS PIECE
11 Z 9372000250 1 HEX. SOC. GRUB SCREW
12 Z 9372000251 1 NYLOC NUT
13 Z 9372000252 1 PISTON SEAL
14 Z 9372000253 2 PISTON BEARING
15 Z 9372000254 1 ROD SEAL
16 Z 9372000255 1 WIPER
17 Z 9372000256 1 O-RING (P. SEAL)
18 Z 9372000257 1 O-RING (P.ROD)
19 Z 9372000258 1 O-RING (HEC)
- Z 9372000260 1 SPARE SEAL KIT
V 7372000001
ISSUE NO. 00
280
FIGURE 66 : LOCKOUT CYLINDER
V 7372000001
ISSUE NO. 00
281
REAR AXLE LOCKOUT VALVE INSTALLATION - 24V
1 V7926000301 1 AXLE LOCK SOL. VALVE BLOCK ASSY - 24V

2 7128151854 2 S.HD.C.SCRW.M6X55
3 7066536 2 WASHER PLAIN M6
4 7661150003 2 NUT HEX M6 GR. 8
Z 2167100096
ISSUE NO. 00
282
FRONT STEER HYDRAULIC LINES INSTALLATION - CARRIER
1 7447060605 2 RUN TEE

2 7447060603 2 90 DEG ELBOW
3 7555204141 4 HYD HOSE 3/8"ID
4 7555212441 1 HYD HOSE 3/8"ID
5 7555213840 1 HYD HOSE 3/8"ID
6 7447121216 1 3/4 ORS CAP
7 7447121233 1 90 DEG ELBOW
8 7300000402 4 TUBING CLAMP
2174600063
ISSUE NO. 02
283
REAR AXLE LOCKOUT HYDRAULIC LINES - CARRIER
200 7447060634 2 FEMALE RUN TEE

201 7555207141 1 HYD HOSE
202 7555208841 1 HYD HOSE
203 Z7443000396 2 ADAPTOR 3/8"BSP X 11/16"UNF ORFS
204 7555209641 1 HYD HOSE
205 7300000104 2 TUBING CLAMP 1" I.D.
206 7300000102 8 TUBING CLAMP 5/8" I.D.
207 7660140000 5 NUT HEX 1/4" UNC GR.SAE2
209 7447080833 1 FEMALE ELBOW 90 DEG
210 Z7443000100 1 ADAPTOR
211 7555206041 1 HYD HOSE
Z 2167600049
ISSUE NO. 00
284
FIGURE 67 : REAR AXLE LOCKOUT HYDRAULIC LINES - CARRIER
Z 2167600049
ISSUE NO. 00
285
AXLE DISCONNECT & PARK BRAKE HYDRAULIC LINES INSTL.
1 7542103850 1 HOSE 5/16” ID

2 7447060603 2 90 DEG ELBOW
4 7542103651 1 HOSE 5/16” ID
6 6888000167 1 ADAPTER REWORK
7 7447060403 1 90 DEG ELBOW
8 7447081228 1 STR. ADAPTER
9 7447080825 1 NUT FEMALE ORS THREAD
10 7447080613 1 REDUCER
11 7542104150 1 5/16” ID ENGG. OIL HOSE
12 7447060428 2 STR. ADAPTER
13 7542101349 1 5/16” ID ENGG. OIL HOSE
14 7447060601 1 STR. THREAD ADAPTER
16 7447040428 1 STR. ADAPTER
17 7542003648 1 3/16” ENGG. OIL HOSE
18 7447040430 1 90 DEG ELBOW
W 2167600028
ISSUE NO. 02
286
FIGURE 68 : AXLE DISCONNECT & PARK BRAKE HYD. LINES INSTL.
W 2167600028
ISSUE NO. 02
287
REAR STEER INDICATOR INSTALLATION
1 8305522 1 LIMIT SWITCH

2 W6184000237 1 BRACKET LIMIT SWITCH
5 W6184000238 1 STRIKER
V 2167700002
ISSUE NO. 00
288
FIGURE 69 : REAR STEER INDICATOR INSTALLATION
V 2167700002
ISSUE NO. 00
289
REAR STEER HYDRAULIC LINES INSTALLAITON - CARRIER
29 7555203641 2 HYD HOSE

30 7447060605 2 RUN TEE
31 7447060603 2 90 DEG ELBOW
32 7555204141 2 HYD HOSE
33 Z7443000054 2 ADAPTOR MALE 3/4" BSP X ORFS (SAE12)
34 7447120613 2 REDUCER
35 7555216440 2 HYD HOSE
36 7447060803 2 90 DEG ELBOW
37 7447121225 1 NUT
38 7443000852 2 FLOW RESTRICTOR PORT CHECK
40 7300000402 6 TUBING CLAMP
2174600065
ISSUE NO. 04
290
TIRE & WHEEL ASSEMBLY
1 X7900000037 4 REAR TYRE WITH TUBE & FLAP

2 V4174100199 4 RIM REWORK
Z 6970000003
ISSUE NO. 02
291
HYDRAULIC BRAKE LINE INSTALLATION - CARRIER
2 7555112511 1 HYD HOSE

3 7447040411 2 UNION TEE
6 7447040501 4 ADAPTER-MALE ORS
7 7555103601 2 HOSE ASY, 9/16-18X1/4 I.D. X 036" LG. FE
8 6099001190 4 BOLT REWORK
9 7300000101 3 TUBING CLAMP 1/2" I.D.
12 7660140000 3 NUT HEX 1/4" UNC GR.SAE2
13 7300000400 4 TUBING CLAMP
14 7555107511 2 HOSE 1/4"
16 7555112011 1 HYD HOSE
V 2167600048
ISSUE NO. 00
292
FIGURE 70 : HYDRAULIC BRAKE LINE INSTALLATION - CARRIER
V 2167600048
ISSUE NO. 00
293
OUTRIGGER BEAM INSTALLATION
50+ Z2167100042 4 OUTRIGGER BEAM ASSEMBLY

51 7689000654 4 PIN
52 7690144010 8 PIN COTTER 1/4"DIAX2 1/2"LG. MS
53 X7443000088 12 SPECIAL LONG CONNECTOR
54 V4165100208 4 COVER PLATE
55 7115150650 32 SCREW HEX CAP
56 6671000140 4 PAD 3/8" X 1 1/2" X 6"
70 2165100525 4 STEP WELD
71 7950150050 32 WASHER SPRING LOCK
72 7659000256 32 RETAINING NUT
73 7950150141 32 PL.WASHER-5/16" NARROW

Z 2167100041
ISSUE NO. 02
294
FIGURE 71 : OUTRIGGER BEAM INSTALLATION
Z 2167100041
ISSUE NO. 02
295
OUTRIGGER BEAM ASSEMBLY
1 Z2167100043 1 OUTRIGGER BEAM WELDMENT

2+ V7372000073 1 O/R JACK CYLINDER
3+ V7372000003 1 O/R EXTN CYLINDER
4 7753000416 2 PISTON WEAR RING
7 7690264400 1 CLEVIS PIN
8 7690102810 1 COTTER PIN-3/16DIAX1.3/4LG
16 X7543000080 1 ARMOURED HOSE
17 7447060603 3 90 DEG ELBOW
18 7447060638 1 90 DEG LONG ELBOW
23 6689000833 1 PIN
24 7690144010 2 PIN COTTER
25 X7543000081 1 ARMOURED HOSE

ISSUE NO. 02
296
OUTRIGGER JACK CYLINDER
1 Z 9372000727 1 PISTON ROD

2 Z 9372000728 1 TUBE S/A
3 Z 9372000729 1 PISTON-1
4 Z 9372000730 1 PISTON-2
5 Z 9372000731 1 H.E.COVER
6 Z 9372000732 1 AIR BLEED SCREW
7 Z 9372000733 1 SNAP RING
8 Z 9372000734 1 SEALING WASHER
9 Z 9372000735 1 HEX SOC. SET SCREW
10 Z 9372000736 1 PISTON SEAL
12 Z 9372000738 1 ROD SEAL
13 Z 9372000739 1 WIPER
14 Z 9372000740 1 O-RING (P.ROD)
15 Z 9372000741 1 O-RING (HEC)
16 Z 9372000742 1 BACK UP RING
17 Z 9372000743 1 P.O. CHECK VALVE
18 Z 9372000744 2 PORT PLUG
19 Z 9372000745 2 O-RING (PORT PLUG)
20 Z 9372000746 1 SPARE SEAL KIT (CONSIST OF ITEM 10 TO 16)
V 7372000073
ISSUE NO. 00
297
FIGURE 72 : OUTRIGGER JACK CYLINDER
V 7372000073
ISSUE NO. 00
298
OUTRIGGER EXTENSION CYLINDER
1 Z 9372000208 1 PISTON
2 Z 9372000209 1 PISTON ROD
3 Z 9372000210 1 TUBE S/A
4 Z 9372000211 1 H.E. COVER
5 Z 9372000212 1 NYLOCK NUT
6 Z 9372000213 1 LOCKING WASHER
7 Z 9372000214 1 STOP TUBE
8 Z 9372000215 1 O- RING (PISTON ROD)
9 Z 9372000216 1 O-RING (HEC)
10 Z 9372000217 1 PISTON SEAL
11 Z 9372000218 1 O-RING (P.SEAL)
13 Z 9372000220 1 WIPER
14 Z 9372000221 1 ROD SEAL
15 Z 9372000222 1 BACK UP RING (HEC)
Z 9372000223 1 SPARE SEAL KIT
V 7372000003
ISSUE NO. 00
299
FIGURE 73 : OUTRIGGER EXTENSION CYLINDER
V 7372000003
ISSUE NO. 00
300
OUTRIGGER CONTROL VALVE INSTALLATION - 24V
1+ W7926000053 2 STACK VALVE

2+ W7926000419 1 OUTRIGGER D.C VALVE
3 7660150000 3 NUT HEX 5/16" UNC GR.SAE 2
4 7950150050 3 WASHER SPRING LOCK 5/16"NOM
5 7950150161 3 WASHER PL. 5/16"NOM MS
6 7950160161 3 WASHER PL. 3/8" NOM MS
7+ 7926003289 1 PO CHECK VALVE
8 7660160000 4 NUT HEX 3/8" UNC GR. 2
10 7950180161 4 WASHER PLAIN 1/2" NOM MS
11 7950170141 3 WASHER PLAIN 7/16"NOM MS
12+ 7926002030 1 VALVE
13 X4167100030 2 STACK VALVE MTG BRKT.
14 7128151854 8 S.HD.C.SCRW.M6X55
16 7660160000 8 NUT HEX 3/8" UNC GR. 2

Z 2163100014
ISSUE NO. 01
301
STACK VALVE
1 Z9926000830 4 SOLENOID CARTRIDGE VALVE

2 Z9926000831 4 SEAL KIT
3 Z9926000832 4 COIL
4 Z9926000833 1 CONTROL BLOCK
W 7926000053
ISSUE NO. 00
302
FIGURE 74 : STACK VALVE
W 7926000053
ISSUE NO. 00
303
VALVE
7926002030 COMPLETE ASSEMBLY

9752100669 REPAIR KIT
1 NOT SERVICED 1 BODY
2 NOT SERVICED 1 PISTON
3 9926106314 2 CARTRIDGE, CHECK
101 9926101605 1 PLUG
102 7755906002 1 O-RING
103 7755117000 1 O-RING
104 9926105711 1 SPRING
105 7755115000 1 O-RING
106 7755115609 1 RING BACK-UP
107 9926106315 1 RELIEF, THERMAL
108 NOT SERVICED 1 CARTRIDGE, BODY
7926002030
ISSUE NO. 00
304
FIGURE 75 : VALVE
7926002030
ISSUE NO. 00
305
PILOT OPERATED CHECK VALVE
1 7926003289 1 PO CHECK VALVE COMLETE UNIT

2 9752100669 REPAIR KIT
3 9926109398 1 VALVE CHECK RELIEF
7926003289
ISSUE NO. 00
306
OUTRIGGER FLOAT STOWAGE INSTALLATION
15 Z6458000005 1 O/R FOOT WELD ASSY

16 X7689000026 2 PIN
17 111297 2 CHAIN
18 260943 2 CLIP
19 7126130753 2 SCREW HEX M5X10
20 7689000120 2 QUIK PIN
Z 6458000006
ISSUE NO. 01
307
FIGURE 76 : OUTRIGGER FLOAT STOWAGE INSTALLATION
Z 6458000006
ISSUE NO. 01
308
OUTRIGGER HYDRAULIC LINES INSTALLATION
1 7447060811 2 FITTING
2 7555302641 1 HYD HOSE 1/2"ID
3 7555205443 1 HYD HOSE 3/8"ID
5 7447080803 3 ELBOW LONG 90 DEG
6 7555323041 1 HYD HOSE 1/2"ID
7 7555206643 3 HYD HOSE 3/8"ID
8 7555206243 4 HYD HOSE 3/8"ID
9 Z7443000489 2 ADAPTOR
10 7555207243 4 HYD HOSE 3/8"ID
11 7555105011 1 1/4"ID HOSE ASSY.
12 7555304641 2 HYD HOSE 1/2"ID
13 7555321640 1 HYD HOSE 1/2"ID
15 7555307240 1 HYD HOSE 1/2"ID
16 7447080811 1 UNION TEE
17 7447040603 1 90 DEG ELBOW
18 7447080835 1 BRANCH TEE
19 7300000402 13 TUBING CLAMP
20 7300000403 7 TUBING CLAMP
21 7447080834 1 RUN TEE
23 7447080413 1 REDUCER
Z 2167600006
ISSUE NO. 01
309
FIGURE 77 : OUTRIGGER HYDRAULIC LINES INSTALLATION
Z 2167600006
ISSUE NO. 01
310
ENGINE HOOD INSTALLATION
1 W2167800039 1 ENGINE COWL ASSEMBLY - REAR

2 V4167800060 1 ENGINE COWL - 1ST INTERMEDIATE
3 V4167800061 1 ENGINE COWL - 2ND INTERMEDIATE
4 V4167800062 1 ENGINE COWL - FRONT
5 W4167800063 1 COWL - COVER FRONT
6 W4167800064 1 TOP - COVER REAR
7 W4167800065 1 COWL - COVER REAR
8 Z7511000001 8 GRAB HANDLE
9 7126131000 32 SCREW CSK SL. M5X16 LG. GR. 8.8
10 7661130003 32 HX NUT M5 GR.5
11 X2167800038 18 SCREW LOCKING
12 7660162130 9 WING NUT 3/8" UNF
13 6637006018 1 RUBBER STRAP
14 7951210210 16 WASHER SPRING M12
Z 2167800032
ISSUE NO. 00
311
FIGURE 78 : ENGINE HOOD INSTALLATION
Z 2167800032
ISSUE NO. 00
312
RELIEF VALVE & SOLENOID VALVE INSTALLATION
1+ 7926001877 1 RELIEF VALVE (2500 PSI)

2+ X7926000290 1 3-WAY SOL. VALVE
4 7660160000 3 NUT HEX 3/8" UNC GR. 2
5 7709000031 1 PLUG O RING
6 6872100000 1 PRESSURE SWITCH N.C.-REWORK
7 6013100002 1 3/8NPT-04SAE ADAPTER

Z 2167100039
ISSUE NO. 02
313
RELIEF VALVE (2500 PSI)
7926001877 COMPLETE ASSEMBLY

9752100666 1 REPAIR KIT
1 NSS 1 BODY
2 9926100786 1 SEAT
3 7755013000 1 O-RING
4 9926102043 1 POPPET
5 7755110000 1 O-RING
6 7755110609 1 RING, BACK-UP
7 9926100607 1 SPRING
8 9926102039 1 END, SPRING
9 7755117000 1 O-RING
10 9926102038 1 PLUG
11 9926102042 1 SCREW
12 9926102044 1 LOCK SCREW
13 9926105544 1 PLUG
7755905000 1 O-RING

ISSUE NO. 00
314
FIGURE 79 : RELIEF VALVE (2500 PSI)
7926001877
ISSUE NO. 00
315
3 WAY SOLENOID VALVE
1 Z9926000601 1 COIL
2 Z9926000602 1 CATRIDGE
3 Z9926000603 1 BODY
4 Z9926000604 1 SEAL KIT FOR CATRIDGE
X 7926000290
ISSUE NO. 00
316
FIGURE 80 : 3 WAY SOLENOID VALVE
X 7926000290
ISSUE NO. 00
317
REAR VIEW MIRROR CARRIER
1 X7628000001 1 MIRROR-5"
2 W7184000005 1 MIRROR MOUNTING BRACKET ASSY.
2140100095
ISSUE NO. 02
318
FIGURE 81 : REAR VIEW MIRROR CARRIER
2140100095
ISSUE NO. 02
319
FENDER INSTALLATION
1 2165100517 2 FENDER WELD - FRONT

2 2165100518 1 FENDER WELD - L.H. REAR
3 2165100519 1 FENDER WELD - R.H. REAR
4 6705012051 28 SPACER PLATE
5 7660160000 32 NUT HEX 3/8" UNC GR. 2
7 7950160161 32 WASHER PL. 3/8" NOM MS
9 6030002654 2 ANGLE
2165100516
ISSUE NO. 00
320
FIGURE 82 : FENDER INSTALLATION
2165100516
ISSUE NO. 00
321
HYDRAULIC RESERVOIR INSTALLATION
1 2165100572 1 HYD RESERVOIR WELD & ASSY

2 6184002468 2 ANGLE BRACKET WELDMENT
3 6850000159 2 STRAP WELD & ASSY
4 7660182530 4 LOCK NUT-1/2UNF,GR.2
5 7115201250 6 SCREW HEX CAP
7 7950200141 6 PL.WASHER-5/8",NARROW
8 7660200001 6 NUT HEX 5/8"UNC GR. SAE5
9 7910013627 1 TUBE ASSY (HYD TANK)
10 7300000249 1 TUBING CLAMP - 1 1/2"
11 7950160141 1 PL.WASHER-3/8" NARROW
12 7099000411 2 HEX HD BOLT
15 7910011083 1 TUBE ASSY
18 7660160000 1 NUT HEX 3/8" UNC GR. 2
19 7950180141 4 PLAIN WASHER 1/2"
23 W7300000007 2 CLAMP 3/4" ID (Z7300000047)
27 7660180001 2 NUT HEX 1/2"UNC GR. SAE5
28 7447121216 1 3/4 ORS CAP
29 Z7300000129 1 STAUFF CLAMP (1-1/4")
30+ Z2174100003P 1 HYD. RESERVOIR KIT
100 X4162100038 1 CLOGGING INDICATOR COVER
101 W4167100280 2 ALUMINIUM STRIP
102 Z7860000014 2 RUBBER STRIP FOR ANGLE BRACKET
+ SEE FURTHER BREAKDOWN IN THIS GROUP 2174100094

ISSUE NO. 08
322
FIGURE 83 : HYDRAULIC RESERVOIR INSTALLATION
2174100094
ISSUE NO. 00
323
HYDRAULIC RESERVOIR KIT
12 7450000007 1 FORGED TANK FLANGE

16 X7486000024 1 FLUID LEVEL & TEMP. GAUGE
17+ 7437000194 1 RETURN FILTER
20 7444060017 1 PLUG-PIPE 3/4-14 NPT
22 7447242403 1 90 DEG ELBOW
24 7447202401 1 STR ADAPTER
25 Z7258000004 1 FILLER BREATHER ASSY
27 7126130853 6 SCREW HEX M5X12 LG.

ISSUE NO. 03
324
FIGURE 84 : HYDRAULIC RESERVOIR KIT
Z 2174100003
ISSUE NO. 03
\
325
RETURN FILTER
1 9437100484 1 CAP INCL. BYPASS V/V., BOLTS, SPRINGS & SPACER

2 9437100452 1 KIT SEAL INCL. 2 O-RINGS, LOCATED IN HEAD
3 9437100475 1 STICKER, CAUTION
4 NSS 1 NOT SERVICED, HEAD
5 9437100456 1 GAUGE
6 9437100480 1 GASKET
7 NSS 1 NOT SERVICED ENCLOSURE
8 9437100485 1 ELEMENT, RETURN FILTER
NSS : NOT SERVICED SEPERATELY 7437000194

ISSUE NO. 00
326
FIGURE 85 : RETURN FILTER
7437000194
ISSUE NO. 00
327
FUEL TANK AND STEP INSTALLATION
7 Z7486000180 1 TANK UNIT TUBULAR 700MM

7 Z7486000183 1 TANK UNIT TUBULAR 450MM
10+ T2163100002 1 FUEL TANK
12 7660180000 8 HEX NUT1/2UNC GR.2
14 7950220141 8 WASHER PLAIN 3/4" NARROW M.S.
15 2174100014 1 STEP WELD-FUEL TANK
16 6637045002 2 MOULDING
17 2174100080 1 BRACKET WELD-L.H.
18 2174100079 1 BRACKET WELD-R.H.
20 7950160161 4 WASHER PL. 3/8" NOM MS
22 7660160000 4 NUT HEX 3/8" UNC GR. 2
24 7126130853 6 SCREW HEX M5X12 LG.
26 6637045001 2 MOULDING
27 X7709000001 1 PLUG 3/8" BSP
28 Z7794000003 1 BONDED SEAL 3/8"BSP
29 X7406000001 2 ELBOW 3/8" NPTF
30 X7659000005 2 NUT UNION
31 X7910000004 1 NYLON TUBE 3/8" O/D
34 Z7184000008 2 JAY BRACKET
35 Z7850000009 2 BOLT STRAP
36 7445060450 1 REDUCER
37 Z7860000022 2 RUBBER STRIP FOR STRAP
38 Z7860000030 2 RUBBER STRIP FOR "J" BRACKET

V 2163100003
ISSUE NO. 06
328
FIGURE 86 : FUEL TANK AND STEP INSTALLATION
V 2163100003
ISSUE NO. 00
329
FUEL TANK
1 Z4163100009 1 FUEL TANK CYLINDER

2 Z4163100010 1 TANK END SIDE
3 Z4163100011 1 TANK END SIDE
4 Z4163100012 1 BAFFLE
5 W4162100070 1 COVER
6 W4162100019 1 GASKET
7+ W4162100020 1 FLANGE
8 7126151050 14 SCREW HEX M6 X 16 LONG
10 X4162100021 1 CAP BASE
11 X4162100022 1 CAP FILLER
12 X4162100023 1 GIRDER
13 7126130801 3 SCREW M5 X 12 LONG
14+ X4162100024 1 STRAINER ASSY
15 X4162100025 1 GASKET
16 X6671000002 1 TAP PAD
18 X6671000004 1 TAP PAD
19 X6671000005 2 TAP PAD
20 Z4162100026 2 NECK PLATE
21 Z4162100027 2 NECK PLATE
23 X7910000002 1 STEEL TUBING-15.9 O/DX1.6 WT
24 X7910000003 1 STEEL TUBING 10 DIA
25 Z6705001225 1 TOP PLATE
26 Z6671000025 1 PAD
27 Z6910000068 1 TUBE
28 X6258000117 1 CAP FUEL SENDER
+ SEE FURTHER BREAKDOWN IN THIS GROUP T 2163100002

ISSUE NO. 02
330
FIGURE 87 : FUEL TANK
T 2163100002
ISSUE NO. 02
331
FLANGE
1 Z4162100030 2 PAD
2 Z4162100031 2 PAD
W 4162100020
ISSUE NO. 01
332
FIGURE 88 : FLANGE
W 4162100020
ISSUE NO. 01
333
STRAINER ASSEMBLY
1 8336296 1 STRAINER
X 4162100024
ISSUE NO. 00
334
OIL COOLER INSTALLATION
1+ U7726000042 1 HYD. OIL COOLER WITH 2 NOS. FANS (24V)

2 U4167100076 1 BRACKET OIL COOLER
3 U4167100077 1 COVER OIL COOLER
5 7950160161 6 WASHER PL. 3/8" NOM MS
6 7126191253 4 SCREW HEX HD M10 X 25,SAE-5
7 7126212053 4 HEX.HD.SCRW.M12X65
8 7661190803 4 HEX NUT M10X1.5(PRV.TORQ)GR.5
9 7951190210 4 WASHER SPRING-M10
13 7661210003 4 NUT HEX M12X1.75 GR.8
14 7951210210 4 WASHER SPRING M12
15 X7872000122 1 TEMPERATURE SWITCH

U 2167100058
ISSUE NO. 02
335
FIGURE 89 : OIL COOLER INSTALLATION
U 2167100058
ISSUE NO. 02
336
FUEL PIPING ASSEMBLY
1 X 4167800071 1 FUEL STRAINER

2 X 4167800072 1 HOSE
3 X 4167800073 1 HOSE
4 X 4167800074 4 BUSHING
5 X 4167800075 4 MALE ELBOW ADAPTOR
6 X 4167800076 1 ELBOW
7 X 4167800077 1 HOSE
8 Z 7443000544 1 SPECIAL ADAPTER
W 2167800041
ISSUE NO. 00
337
FIGURE 90 : FUEL PIPING ASSEMBLY
W 2167800041
ISSUE NO. 00
338
DECKING INSTALLATION
1 U 2167100022 1 COVER BATTERY BOX

2 2174100041 1 TOOL BOX COVER WELD
3 W 4167100023 1 COVER PLATE
4 7199001139 2 BUSHING
5 7949000561 15 NYLON FLAT WASHER
6 7950160161 23 WASHER PL. 3/8" NOM MS
7 7660161600 15 LOCK NUT3/8 UNC,GR.2
8 2174100053 1 TOOLBOX PLATE WELD
11 6030002708 1 ANGLE
12 6030002710 1 ANGLE WELD
Z 2167100017
ISSUE NO. 00
339
FIGURE 91 : DECKING INSTALLATION
Z 2167100017
ISSUE NO. 00
340
DECAL INSTALLATION
1 Z 7376000608 2 TIL LOGO

2 W 7376000025 1 DECAL-HOIST ROPE
3 W 7376000041 1 DECAL - ELECTRICAL SYSTEM
4 7376000927 48 STRIPING DECAL
7 7376003742 1 DECAL-CAUTION (BATTERY CONN)
9 W 7376000009 1 DECAL - TIL LOGO
10 7376007213 2 DECAL - CWT CRUSHING
11 7376007236 1 DECAL-HYDRAULIC OIL
12 7376007237 1 DECAL-DIESEL
13 7376007240 1 DECAL-DANGER SWING
14 7376007243 1 DECAL - DANGER ELECTR HAZARD
15 7376007244 1 DECAL - DANGER TIPPING
16 7376007247 1 DECAL-CAUTION COOLANT LEVEL
17 7376007248 4 DECAL-DANGER FAN BLADE
18 7376007249 3 DECAL-CAUTION LIFTING
19 7376007255 1 DECAL - UNTRAINED OPR
20 7376007256 1 DECAL - DANGER (NEVER)
21 7376007312 1 DECAL - CAUTION SWING LOCK
22 7376007321 1 DECAL - 4-WHEEL DRIVE
23 7376007345 1 DECAL - DANGER (LMI SW BYPASS)
24 7376007346 1 DECAL - CAUTION (WELDING)
25 7376007442 1 DECAL-CAUTION ELEC EQUIP
26 7376007443 4 DECAL - DANGER PINS & O/R FLOATS
27 7376007446 1 DECAL - DANGER REVOLVING TIRES
28 7376007460 1 DECAL - LAST 3 CABLE WRAPS
29 7376007578 1 DECAL-CAUTION PUMP DISCONNECT
30 7376007579 1 DECAL-DANGER PARK BRAKE
31 7376007599 1 DECAL-DANGER HOIST
Z 6376000006
ISSUE NO. 04
341
DECAL INSTALLATION
40 7376241100 1 DECAL - GROVE LOGO

50 W 7376000045 2 DECAL-RT740B
53 7195000037 4 RUBBER BUMPER
54 Z 2167200002 1 LOAD CHART BINDER ASSY
59 7111060511 4 SL/PAN/HD/MAC/SCRW-NSZ6X5/8UNC GR.1
60 7660061100 4 HX/MACH/SCRW/NUT-NSZ6UNC GR.2
61 7950060050 4 H.SPRING WASHER-NO.6(3/32)
62 W 7376000396 1 MANUFACTURER'S NAME PLATE
63 7126151100 4 SCREW SL.CSK. M6X20LG. SAE-5
64 7661150003 4 NUT HEX M6 GR. 8
65 W 7376000073 1 WARNING DECAL
66 W 7376000009 1 DECAL - TIL LOGO
111 7376007540 1 DECAL-HYD TEST PANEL
119 8314149 1 NAME PLATE HOIST
120 8314152 1 NAME PLATE SLEW
121 8314150 1 NAME PLATE DERRICK
122 8314151 1 NAME PLATE TELE
Z 6376000006
ISSUE NO. 04
342
FIGURE 92A : DECAL INSTALLATION
Z 6376000006
ISSUE NO. 04
343
FIGURE 92B : DECAL INSTALLATION
Z 6376000006
ISSUE NO. 04
344
FIGURE 92C : DECAL INSTALLATION
Z 6376000006
ISSUE NO. 04
345
FIGURE 92D : DECAL INSTALLATION
Z 6376000006
ISSUE NO. 04
346
FIGURE 92E : DECAL INSTALLATION
Z 6376000006
ISSUE NO. 04
347
COVER PLATE INSTALLATION
100 6705011825 1 COVER PLATE

101 7790100871 6 SCREW SELF TAPPING
2174400009
ISSUE NO. 00
348
EXTERIOR LIGHTS INSTALLATION
1 T6581000110 1 POSITION DWG. OF ARAI FITMENT

2 Z6581000094P 1 HEAD LAMP ASSY
3 Z6581000015S 1 COMBINATION TAIL LAMP REWORK
4 X7581000200 2 24V MARKER LAMP - AMBER (LED TYPE)
5 X7581000194 2 MARKER LAMP - RED (LED TYPE)
6 Z6581000060S 1 SIDE/FLASHER LAMP REWORK
10 X7884000005 2.5 REFLECTIVE TAPE - WHITE
11 X7884000004 3.5 REFLECTIVE TAPE - RED
12 W6184000365 1 HEADLAMP MTG. BRACKET- LH
13 W6184000366 1 HEADLAMP MTG. BRACKET- RH
14 W6258000084 2 REAR COVER HEAD LAMP
15 V6258000075 2 BEZEL FRONT LAMP MTG.
16 X6184000328 1 BKT. - NO. PLATE LAMP
17 7126151153 8 HX HD SCREW M6X20 GR.8.8
23 X7581000164 1 SPOT LAMP 110MM DIA
24 8316051 1 HALOGEN BULB 24V X 70W
Z 6581000109
ISSUE NO. 02
349
BACK UP ALARM INSTALLATION
1 X7025000019 1 REVERSING BUZZER PZ-20X (24V)

2 X6184000136 1 BRACKET - REVERSE BUZZER
Z 6025000008
ISSUE NO. 01
350
S, P & R HYDRAULIC LINES INSTALLATION
70 7447242433 1 90 DEG ELBOW

71 7556706062 1 HYD HOSE
74 7555606612 1 HYD HOSE
75 7447161603 2 90 DEG ELBOW
79 7555507481 1 3/4" ID HOSE
82 Z7543000660 1 HOSE ASSY
83 7555505861 1 3/4" ID HOSE
86 Z7443000170 1 CONVERSION DPT.
87 7556804090 1 HYD HOSE
88 7755021002 1 O-RING
89 7755018002 1 O-RING
90 7755029002 1 O-RING
91 7450000103 2 SPLIT-FLANGE HALF
92 7755228000 2 O RING
95 7555506811 1 HYD HOSE
96 7926000018P 1 CHECK VALVE ASSEMBLY
97 7555503611 1 HYD HOSE
104 7555308841 1 HYD HOSE
105 7543001745 1 HOSE ASSY
110 7450000188 1 SPLIT FLANGE HALF (SAE 1 1/4)
111 7755222000 2 O-RING
112 7115171050 8 SCREW HEX CAP
114 7450000201 1 1" SPLIT FLANGE HALF
115 7755219000 1 O RING
Z 2167600053
ISSUE NO. 00
351
S, P & R HYDRAULIC LINES INSTALLATION

118 7555707211 1 HOSE - 1.1/4 ID. 1.11/16" ORFS - ST-90 72" LG.
119 7447161633 1 90 DEG ELBOW PARKER REF.16C6LOS
121 7872001327 1 TEMPERATURE SWITCH
123 7447080816 1 ORS CAP ASSY
124 7755014002 1 O-RING
130 7450000102 2 1- 1/2" SPLIT-FLANGE HALF
131 7755225000 2 O RING
134 7447121233 1 90 DEG ELBOW
148 7013000532 1 ADAPTER FOR HOSE
151 Z7443000054 1 ADAPTOR MALE 3/4" BSP X ORFS (SAE12)
153 Z7443000058 1 ADPT. 1 7/16"-12 ORFS/1" BSP
154 7300000401 2 TUBING CLAMP
155 7300000402 1 TUBING CLAMP
156 7300000403 4 TUBING CLAMP
157 7300000405 4 TUBING CLAMP
158 7300000406 3 TUBING CLAMP
159 7300000408 1 TUBING CLAMP
160 7300000244 1 TUBING CLAMP - 1"
161 7300000249 1 TUBING CLAMP - 1 1/2"
163 7447121234 1 RUN TEE
164 7447121225 1 NUT
165 7555515461 1 3/4" ID. HOSE ASSY
166 7447121216 1 3/4 ORS CAP
Z 2167600053
ISSUE NO. 00
352
TOOL KIT ASSEMBLY
1+ Z 7902000001 1 PREVENTIVE MAINTENANCE TOOL KIT ASSY

2 Z7902000273 1 WHEEL BRACE & TOMMY BAR

ISSUE NO. 01
353
PREVENTIVE MAINTENANCE TOOL KIT ASSEMBLY
1 Z 7902000002 1 TOOL BOX

2 Z 7902000003 1 1/2 " DRIVE 12 POINT SOCKET SET
SET CONSISTS OF FOLLOWIING ITEMS
Z 7902000057 1 STD SOCKET 12 POINT 7/16" (1/2" DRIVE)

Z 7902000070 1 STD SOCKET 12 POINT 1 - 1/4" (1/2" DRIVE)
4 Z 7902000005 1 1/2" DRIVE EXTENSION 10"
5 Z 7902000006 1 1/2" DRIVE RACHET
9 Z 7902000155 1 D.E. SPANNER SET
8346699 1 D E SPNR. 5/16" X 1/4"

Z 7902000156 1 D.E. SPANNER 5/16" X 13/32"
114687 1 D.E.SPANNER 3/8"X7/16"
4735200 1 D.E. SPANNER 1/2" X 9/16"
114689 1 D.E.SPANNER 5/8"X3/4"
Z 7902000157 1 D.E. SPANNER 25/32" X 7/8"
114691 1 D.E.SPANNER 15/16"X1"
8305471 1 D.E. SPANNER 1" X 1. 1/8"
Z 7902000158 1 D.E. SPANNER 1. 1/16" X 1. 1/4"
Z 7902000174 1 D.E. SPANNER 7/8" X 13/16"
Z 7902000175 1 D.E. SPANNER 11/16" X 19/32"
10 Z 7902000011 1 BALL PIN HAMMER
Z 7902000001
ISSUE NO. 01
354
PREVENTIVE MAINTENANCE TOOL KIT ASSEMBLY
11 Z 7902000012 1 STD SCREW DRIVER SET

Z 7902000023 1 PHILLIPS # 2 X 4"

114680 1 SCREW DRIVER-6" ELEC - 936
8380008 1 SCREW DRIVER 10"
13 114683 1 COMBINATION PLIER-8"
14 Z 7902000015 1 ALLEN WRENCH SET
Z 7902000047 1 ALLEN KEY SIZE - 5/64"

Z 7902000048 1 KEY SIZE - 3/32"
Z 7902000049 1 ALLEN KEY SIZE - 1/8"
Z 7902000050 1 KEY SIZE - 5/32"
Z 7902000051 1 ALLEN KEY SIZE - 3/16"
Z 7902000052 1 KEY SIZE - 7/32"
Z 7902000053 1 ALLEN KEY SIZE - 1/4"
Z 7902000054 1 ALLEN KEY SIZE - 5/16"
Z 7902000055 1 ALLEN KEY SIZE - 3/8"
Z 7902000056 1 KEY SIZE - 1/2"
15 Z 7902000016 1 OIL CAN 6 OZ
16 Z 7902000017 1 GREASE GUN
19 X 7902000167 1 GREASE GUN HOSE
20 Z 7902000160 1 ADJUSTABLE RANGE - 6"
21 320206 1 ADJ.SPANNER-15"
Z 7902000001
ISSUE NO. 01
355
FIGURE 93 : PREVENTIVE MAINTENANCE KIT ASSEMBLY
Z 7902000001
ISSUE NO. 01
356
FLOW DIVIDER PRIORITY TYPE
1 9926106008 1 PLUG
2 NS 1 NOT SERVICED HOUSING
3 NS 1 NOT SERVICED SPOOL
5 9926106010 1 O-RING
6 9926106011 1 PLUG
7 9926106012 1 WASHER
9 9926106014 1 SPRING
10 9926106015 1 O-RING
11 9926106016 1 PLUG
12 9926106017 2 O-RING
13 9926106018 1 VALVE, RELIEF
7755910000 1 O-RING O-RING
7755014000 1 O-RING
7926001971
ISSUE NO. 00
357
FIGURE 94 : FLOW DIVIDER PRIORITY TYPE
7926001971
ISSUE NO. 00
358
AUTO REVERSE STEER INSTALLATION
1+ Z2167200011P 1 HYD. INSTL. STEER REVERSE

2+ Z6978000053P 1 ELECT SYS INSTL AUTO STEER REVERSE

ISSUE NO. 00
359
HYDRAULIC INSTALLATION STEER REVERSE
1+ 8340241 1 SOLENOID VALVE

2 8592964 1 SOLENOID SUB-PLATE
3 7128131754 4 S.HD.C.SCRW.M5X50
5 Z7443000100 4 ADAPTOR
6 7555305221 2 HYD HOSE 1/2"ID -13/16"
7 7128131454 4 S.HD.C.SCRW.M5X35
8 Z7794000003 4 BONDED SEAL 3/8"BSP
9 7069004 4 HEX NUT M 5
10 843025 1 BKT SOL.MTG.

Z 2167200011
ISSUE NO. 01
360
SOLENOID VALVE
1 8342379 1 COIL
2 8342380 1 IRON CORE
3 8342381 1 PUSH PIN
4 8342382 1 SPRING
5 8342383 1 DIN CONNECTOR
6 8342384 1 NUT
7 8342385 1 NAME PLATE
8 8342386 1 SPOOL
9 8342387 1 SPACER
10 8342388 1 SPRING FOLLOWER
11 8342389 2 O-RING
12 8342390 1 PLUG
13 8342391 1 STOPPER
14 8342392 1 SPRING
15 8342393 4 O-RING
8340241
ISSUE NO. 00
361
FIGURE 95 : SOLENOID VALVE
8340241
ISSUE NO. 00
362
ELECTRICAL SYSTEM INSTALLATION AUTO STEER REVERSE
1 W4165200134 1 BRACKET-SWITCH MTG.

2 7872001625 1 LIMIT SWITCH
3 X4165200133 1 SWITCH ACTUATING CAM
10 7750000710 1 RELAY 24V 20 AMPS
11 7826000079 1 RELAY SOCKET
Z 6978000053
ISSUE NO. 00
363
FIGURE 96 : ELECTRICAL SYSTEM INSTALLATION AUTO STEER REVERSE
Z 6978000053
ISSUE NO. 00
364
VALVE
1 9926100956 1 PLUG
2 9926100958 1 PIN
4 9926100962 1 PLUG
5 NS 1 NOT SERVICED BODY
6 9926102360 1 PLUG, ORIFICE
8 7755908002 4 O-RING
9 9926103985 2 PLUG
11 9926100964 1 SPRING
12 9926102460 1 PLUG
7926000936
ISSUE NO. 00
365
FIGURE 97 : VALVE
7926000936
ISSUE NO. 00
366
HYDRAULIC PIPING - AC INSTALLATION
1 7447120801 5 ADAPTER, # 12 SAE/ #8 SAE FEMALE

2 7447121234 1 RUN TEE
3 7755908002 5 O RING # 8
4 7555510021 1 HOSE ASSY
5 7555502021 1 3/4" I.D. HYDR HOSE ASSY STR
6 7555503011 1 HOSE 3/4R1,ST-90ORFS,30IN LG
7 7555606881 1 HYD HOSE 1"ID 1.7/16"
9 7447060603 1 90 DEG ELBOW
10 7555206811 1 HOSE 3/8" I.D.
12 7447121201 1 STR ADAPTER
13 7447161203 1 90 DEG ELBOW
14 7447161634 1 TEE MALE ORFS TO SWIVEL (SAE # 16)
15 7447161233 1 90 DEG. ELBOW
16 7555604381 1 1" I.D. HYDR HOSE ASSY STR-90
17 7755906002 1 O RING # 6
V 2167600046
ISSUE NO. 00
367
FIGURE 98 : HYDRAULIC PIPING - AC INSTALLATION
V 2167600046
ISSUE NO. 00
368
LUB OIL TEMPERATURE GAUGE INSTALLATION
1 Z7486000099 1 TEMP SENDER 150DEG C, M14X1.5

2 Z7486000101 1 ENGINE OIL TEMP GAUGE 24V, 50-150 DEG C
3 X7443000749 1 ADAPTER M22X1.5(M) X M14X1.5(F)
Z 6486000019
ISSUE NO. 00
369
OUTRIGGER LOCKING INDICATOR INSTALLATION
1 V7092000027 1 PCB ASSEMBLY

2 X6705001178 1 MOUNTING PAD
3 Z7372000109 5 CABLE GLAND ( PG-9 )
4 Z7659000037 5 LOCKNUTS ( GMP-GL9 )
5 W6176000024 1 JUNCTION BOX REWORK
7 7060301 4 HEX NUT 6 BA
8 7054004 4 RH. SLT. SCREWS. BA 6 X 3/4
10 X7872000196 4 MAGNETIC REED SWITCH
11 W4167400017 1 LENS - LEGEND STRIP
12 X7671000048 4 PAD MAGNETIC SWITCH
13 X7671000049 4 PAD MAGNET
14 7125111153 12 SCREW M4 X 20 LG.
15 Z7786000034 4 SCREW M3 X 12 LG.
16 Z7659000058 4 NUT M3
17 Z7949000594 4 FIBRE WASHER M3
18 Z7910000344 4 SPACER M3 X 13 LG.
Z 2167100062
ISSUE NO. 02
370
SLEW LOCKING INDICATOR INSTALLATION
1 92155152115 1 PROXIMITY SWITCH

2 92160250600 1 ENCHUFE
3 W6184000339 1 BRACKET PROXIMITY SWITCH
4 X6184000340 1 BRACKET SENSOR
5 7126131153 2 SCREW HEX HD. M5 X 20 LG.
7 7661130003 2 HX NUT M5 GR.5
Z 2167100061
ISSUE NO. 00
371
FIRE EXTINGUISHER ASSEMBLY - 5 KG.
1 V2165100084 1 MOUNTING BRACKET FIRE EXTINGUISHER

2 X7348000005 1 FIRE EXTINGUISHER- 5KG
Z 2165100085
ISSUE NO. 00
372
FIGURE 99 : FIRE EXTINGUISHER ASSEMBLY - 5 KG.
Z 2165100085
ISSUE NO. 00
373
FIRE EXTINGUISHER INSTALLATION - 10 KG.
1 X7348000006 1 FIRE EXTINGUISHER

2 V4167100079 1 BRACKET - FIRE EXTINGUISHER MOUNTING
3 7126171253 4 SCREW HX HD M8X25 GR.8.8
5 7661170003 4 NUT HEX M8X1.25 GR. 8
W 2167100059
ISSUE NO. 00
374
FIGURE 100 : FIRE EXTINGUISHER INSTALLATION - 10 KG.
W 2167100059
ISSUE NO. 00
375
CENTRALISED LUB.SYSTEM INSTALLATION
1 W7829000001 1 SCOPE OF SUPPLY LINCOLN CENT. LUB.

1 W7829000044 1 SOS - CENTRALISED LUB. SYS. 24 VOLT
2 W6294000779 1 SCHEMATIC DIAGRAME-LUB. SYSTEM
3 W6294000780 1 SCHEMATIC DIAGRAME-LUB. SYSTEM-SUPER
4 W2167100054 1 REWORK-CHASSIS WELD (FOR GREASING)
5 W2167200057 1 REWORK-T/T WELD (FOR GREASING)
Z 2167300004
ISSUE NO. 01
376
HOIST INSTALLATION AUXILIARY
1 V7974000033 1 HOIST UNIT

2 7115224050 8 HEX HEAD SCREW 3/4 UNC X 5" LONG.
3 7660220008 8 HEX NUT 3/4UNC GR8
4 7949000236 8 HARDEND ROUND WASHER 3/4''
Z 6974000018
ISSUE NO. 00
377
FIGURE 101 : HOIST INSTALLATION AUXILIARY
Z 6974000018
ISSUE NO. 00
378
WEDGE & SOCKET ASSEMBLY - 19MM (3/4") DIA ROPE
1 7826000006 1 WEDGE SOCKET 3/4"DIA ROPE

2 W7278000010 1 WEDGE 3/4"
3 Z7300000038 1 BULL DOG GRIP
Z 7278000013
ISSUE NO. 00
379
TELE CONTROL PEDAL & VALVE INSTALLATION
1 6683000077 1 PEDAL WELD & ASSY

2 7660170030 1 HEX NUT
3 7950170141 1 WASHER PLAIN 7/16"NOM MS
4 7926003051 1 CONTROL VALVE (SINGLE AXIS)
5 7671000009 2 PEDAL PAD
6 7126151053 4 SCREW HEX M6X16 LG. GR. 8.8
2170600246
ISSUE NO. 00
380
FIGURE 102 : TELE CONTROL PEDAL & VALVE INSTALLATION
2170600246
ISSUE NO. 00
381
SHEAVE INSTALLATION - 2 UPPER, 4 LOWER ( AUX. HOIST)
1 6810002042 2 BOOM NOSE SHAFT

2 6910010806 3 SPACER
3 7659000081 2 LOCKNUT
4 7949000190 2 WASHER(TW-115)
5 7949000269 2 KEYED WASHER
6 7689000023 3 LOCK HAIR PIN
7 6910010807 1 SPACER
10 7660180000 2 HEX NUT1/2UNC GR.2
11 6324000065 2 COLLAR
12 6718000490Q 6 SHEAVE ASSY-COMPLETE
13 6086001020 2 STOP BLOCK (BOOM NOSE SHAFT)
14 6286000012 3 COIL CHAIN
15 4159900304 0 SHIM
16 7950140141 3 PL.WASHER-1/4" NARROW
17 7660141600 3 LOCK NUT 1/4UNC GR.2.
18 7689000053 3 SAFETY PIN
19 6910003345 1 SPACER
2174900091
ISSUE NO. 00
382
FIGURE 103 : SHEAVE INSTALLATION - 2 UPPER, 4 LOWER ( AUX. HOIST)
2174900091
ISSUE NO. 00
383
AUXILIARY HOIST HYDRAULIC LINES INSTALLATION
1 7447161603 2 90 DEG ELBOW

2 7555612570 2 HOSE ASSEMBLY 1" BORE
3 7555303421 1 1/2" ID HYD HOSE
4 7447081201 1 STR ADAPTER
5 7447161203 2 90 DEG ELBOW
Z 2167600034
ISSUE NO. 00
384
FIGURE 104 : AUXILIARY HOIST HYDRAULIC LINES INSTALLATION
Z 2167600034
ISSUE NO. 00
385
AUXILIARY BOOM NOSE INSTALLATION
35 2174900186 1 AUX BOOM NOSE ASSY

36 7689000278 2 PIN LOCK HAIR PIN
37 7689000701 2 HITCH PIN CLIP
38 7950260141 2 PL.WASHER-1"NARROW
2174900187
ISSUE NO. 00
386
FIGURE 105 : AUXILIARY BOOM NOSE INSTALLATION
2174900187
ISSUE NO. 00
387
HYDRAULIC LINES INSTALLATION - AUXILIARY HOIST - CAB
11 92006130006 3 DOWTY SEAL--1/4 BSP

12 11010602 1 ADAPTOR
15 7447040434 1 RUN TEE
16 7555118001 1 HOSE ASSY, 9/16-18X1/4 ID X 180"
17 7555116400 1 HOSE ASY, 9/16-18X1/4 I.D. X 164
Z 2167600035
ISSUE NO. 00
388
FIGURE 106 : HYDRAULIC LINES INSTALLATION - AUXILIARY HOIST – CAB
Z 2167600035
ISSUE NO. 00
389
HYDRAULIC LINES INSTALLATION - TELE WITH AUX HOIST - CAB
1 7447060401 1 STR ADPT

2 7447040603 2 90 DEG ELBOW
3 7447060608 1 45 DEG ELBOW
4 7447060633 1 90 DEG ELBOW
6 7555209832 1 3/8"ID. HYDR.HOSE ASSY
7 7555110131 1 1/4: ID. HYDR. HOSE ASSY
8 7555112431 1 1/4" ID. HYDR. HOSE ASSY.
9 7555203930 1 HOSE ASSEMBLY 3/8" BORE
Z 2167600036
ISSUE NO. 00
390
FIGURE 107 : HYDRAULIC LINES INSTALLATION - TELE WITH AUX HOIST - CAB
Z 2167600036
ISSUE NO. 00
391
VALVE ASSEMBLY (VG35 – SERIES)
1 9926105981 1 INLET SECTION

2 9926108134 1 SECTION, WORK INCLUDES NBR 301-317
3 9926108134 1 SECTION, WORK INCLUDES NBR 401-417
4 9926105983 1 VALVE, OUTLET
15 9926105986 4 STUD ASSEMBLY
101 NS 1 NOT SERVICED HOUSING, INLET
102 9926105985 1 VALVE, RELIEF 3500 PSI
9752100269 1 KIT, REPAIR (RELIEF VALVE) KIT, REPAIR
103 9926100723 1 O-RING
104 9926100721 3 O-RING
201 9926100696 1 O-RING
202 9926100697 1 WASHER
303 9926106678 2 O-RING
304 9926106998 2 STOP
305 9926106999 1 CAP SCREW
306 9926108135 1 SPRING (INNER)
307 9926108136 1 SPRING (OUTER)
308 9926107000 2 CAP, VALVE
309 9926106672 2 WASHER
310 9926103581 1 PLUG
7755912002 1 O-RING O-RING
311 7755912002 1 O-RING
312 9926107001 4 SCREW
313 9926107002 1 TUBE
314 7755124000 4 O-RING
315 9926106670 2 TUBE
7926003084
ISSUE NO. 00
392
VALVE ASSEMBLY (VG35 – SERIES)
316 9926100723 1 O-RING

317 9926100721 3 O-RING
403 9926106678 2 O-RING
404 9926106998 2 STOP
405 9926106999 1 CAP SCREW
406 9926108135 1 SPRING (INNER)
407 9926108136 1 SPRING (OUTER)
408 9926107000 2 CAP, VALVE
409 9926106672 2 WASHER
410 9926103581 1 PLUG
7755912002 1 O-RING O-RING
411 7755912002 1 O-RING
412 9926107001 4 SCREW
413 9926107002 1 TUBE
414 7755124000 4 O-RING
415 9926106670 2 TUBE
416 9926100723 1 O-RING
417 9926100721 3 O-RING
418 9752100268 0 KIT, REPAIR (BETWEEN SECTION)
418 9752100799 0 KIT, SEAL
418 9752100799 0 KIT, SEAL
REPAIR KIT AND/OR PART OF KIT
SECOND REPAIR KIT AND/OR PART OF 2ND
KIT
7926003084
ISSUE NO. 00
393
FIGURE 108 : VALVE ASSEMBLY (VG35 – SERIES)
7926003084
ISSUE NO. 00
394
HEADACHE BALL ASSEMBLY
1 W6053000002 1 HEADACHE BALL

2 6099000219 1 BOLT REWORK
3 7660320100 1 1-3/8"DIA SLOTTED HX NUT
4 7690144010 1 PIN COTTER 1/4"DIAX2 1/2"LG. MS
5 8440867 1 HOOK ASSY. 10 TE
7 W6601000005 1 LINK
9 X7705000002 1 HOOK BLOCK RATING PLATE
X 6053000001
ISSUE NO. 00
395
32-44-56 TELE BOOM EXTENSION INSTALLATION
91 2170900752P 1 32-44-56 TELE BOOM EXTENSION ASSY

92 6689000633P 4 PIN ASSY
93 7689000053 4 SAFETY PIN
94 7866142140 4 1/4" DIA X 7/8" LG WELD ON STUD
95 7950140141 4 PL.WASHER-1/4" NARROW
96 7660141600 4 LOCK NUT 1/4UNC GR.2.
97 6286000006 4 CHAIN
98 7601000253 4 OPEN END LINK
99 2170900761P 1 BOOM EXT ALIGN DEVICE INST
2170900759
ISSUE NO. 00
396
32' FIXED OFF BOOM EXTENSION INSTALLATION
91 2170900744P 1 32' FIXED OFFSETABLE BOOM EXT. ASS'Y

92 6689000633P 4 PIN ASSY
93 7689000053 4 SAFETY PIN
94 7866142140 4 1/4" DIA X 7/8" LG WELD ON STUD
95 7950140141 4 PL.WASHER-1/4" NARROW
96 7660141600 4 LOCK NUT 1/4UNC GR.2.
97 6286000006 4 CHAIN
98 7601000253 4 OPEN END LINK
99 2170900761P 1 BOOM EXT ALIGN DEVICE INST
2170900760
ISSUE NO. 00
397
FOG LAMP INSTALLATION
1 X7581000168 2 FOG LAMP ROUND 110MM DIA

2 8316051 2 HALOGEN BULB 24V X 70W
3 X6184000663 2 FOG LAMP MOUNTING BRACKET
4 8318218 2 GUARD-FOG LAMP
5 Z7872000176 1 TOGGLE SWITCH ON - NONE - ON
Z 7581000246
ISSUE NO. 00
398

Parts Manual RT-740B 05092014

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Parts Manual RT-740B 05092014

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CRANE

Toll Free number : 1800 266 1535

:Regional office addresses:

TIL Limited (NORTHERN) TIL Limited (SOUTHERN)

“We make our customers more profitable”

1. To find PART NUMBER and DESCRIPTION of a part, first decide in which

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

Z 2176900005 BOOM ASSEMBLY - 4 SECTION 1A-1D 1

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

Z 2154600005 THROTTLE HYDRAULIC LINES INSTL.- CAB - 72

CONTROL VALVE GROUP – 3

Z 2167200075 CONTROL VALVE INSTALLATION - 87

Z 6974000016 HOIST INSTALLATION MAIN 34 121

U 2167200058 TURNTABLE WELD & DRIVE INSTALLATION 36 132

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

U 2167200009 TURNTABLE LOCK PIN INSTALLATION 42 156

ENG. &TRANSMISSION GROUP – 6

Z 2167800065 ENGINE INSTLALLATION 49 177

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

DRIVE TRAIN GROUP – 7

U 2167800021 DRIVE LINE INSTALLATION 59 243

U 2167500004 FRONT AXLE INSTALLATION 60 245

Z 2167100041 OUTRIGGER BEAM INSTALLATION 71 294

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

Z 6458000006 OUTRIGGER FLOAT STOWAGE INSTL. 76 307

T 2167100098 FRAME WELD (REF ONLY) - -

PART NUMBER DESCRIPTION FIG. NO. PAGE NO.

W 4167800100 COLD START INSTL. KIT (REF. ONLY) - -

ITEM PART NO. QTY. DESCRIPTION

1 2170900709 1 BOOM BASE SECN

+ SEE FURTHER BREAKDOWN IN THIS GROUP

ITEM PART NO. QTY. DESCRIPTION

31 7949000236 40 HARDEND ROUND WASHER 3/4''

+ SEE FURTHER BREAKDOWN IN THIS GROUP

ITEM PART NO. QTY. DESCRIPTION

59 2174900103 1 FOOT PLATE WELD

+ SEE FURTHER BREAKDOWN IN THIS GROUP Z 2176900005

ITEM PART NO. QTY. DESCRIPTION

69 6570281233 1 ROUND KEY

ITEM PART NO. QTY. DESCRIPTION

100 4170900985 2 SPACER

+ SEE FURTHER BREAKDOWN IN THIS GROUP Z 2176900005

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372011125 1 PISTON ROD SUB ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

1 Z 9372011149 1 GUIDE ROD SUB ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

28* Z 9372011176 1 PISTON BEARING (GUIDE PISTON)

ITEM PART NO. QTY. DESCRIPTION

1 4159900345 1 LOCK PLATE

ITEM PART NO. QTY. DESCRIPTION

1 4159900345 1 LOCK PLATE

ITEM PART NO. QTY. DESCRIPTION

ITEM PART NO. QTY. DESCRIPTION

1 2170900171 1 HOUSING WELD

ITEM PART NO. QTY. DESCRIPTION

20 6810002230 1 UPPER SHAFT-LIFT CYL

ITEM PART NO. QTY. DESCRIPTION

1 6705011967 2 HOOKBLOCK SIDE PLATE

+ SEE FURTHER BREAKDOWN IN THIS GROUP

ITEM PART NO. QTY. DESCRIPTION

15 7447080834 1 RUN TEE