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ATV1200 Catalog
ATV1200 Catalog
High-voltage Drive
Green Your Power
Catalogue
Schenider Electric
Make The Most of
Your energy
+
and the ATV1200 high-voltage drive further perfects the
global product series provided to customers in fields of
power distribution, motor control and control system etc.
optimizes the energy management solutions, and is the
preferred equipment to meet the requirement of energy Up to 40% energy saving
Cement
• K
iln head exhaust fan
• K
iln tail exhaust fan
• K
iln head high-temperature fan
• C
ement rotary kiln (single drive,
multiple drives)
• C
ement mill (multiple drives)
• A
nd so on
Water Industry
• W
ater suction pump
• W
ater supply pump
• P
rimary suction pump
• S
econdary clean water pump
Coal Mine Power Plant
• Belt conveyor (single drive, • B
oiler induced draught fan
multiple drives) • B
oiler forced draught fan
• Mine ventilator • P
rimary fan
• And so on
• C
ondensate pump
• S
ewage pump etc.
ATV1200: Green and Compact
ATV1200 inverter is composed of transformer cabinet, power unit and control
cabinet
M~
3 b Integrated transformer
•M uch less cable connection
and commissioning work
• 2 4-48 pulse operation
b Power unit
• E asy for replacement
•M ulti-stage PWM control
Control cabinet b Control
Power unit • Integrating multiple
Rectifier
Transformer cabinet
Incoming line
cabinetcabinet
ATV1200: Green and Compact
Internal Principle and Topological Structure Diagram of 6 KV Frequency
Converter
3-phase input
power supply
b Clean power
• I nput by 24-48 pulse rectifier, Almost
Three phase 6 KV produce no harmonic THDi < 2 %
b Friendly to motor
• PWM multilevel output
• T he influence of dv/dt on motor can be
neglected
• Perfect sine wave output
ATV1200: Friendly User Interface
• M
ultiple languages operation ATV1200
(Chinese and English etc.) Version 1.0.1
• 10 inch color liquid crystal display
• I nherit good menu design pattern of
ATV series
• C an store parameters and
operation records
Interface Display
Resolution Ratio: 800 * 480
ATV1200: Functional Description
Internal P I D Functions
Users can set and regulate the expected values of controlled variables (such as pressure
and flow etc.). The drive will automatically regulate the output frequency of the drive and
control the motor speed according to the actual value of the controlled variable and the
PID parameters set by the system, thus making the actual values of the controlled variables
change automatically with the expected values.
Setpoint of Process
Parameters
+
_ PID Drive M
Feedback of Process
Parameters
ATV1200: Functional Description
Schematic Diagram
of Bypass Function
Frequency
converter
Reactor
(Options)
Switching
Circuit
ATV 1200: Technical Specification
General Features
Type of Drive
Input 24-48 pulse diode rectifier bridge
Output Multilevel PWM inverter, and each inverter unit is a 2 level NPC low-voltage IGBT inverter
Input voltage p Standard: 3/3.3 KV, 6/6.6 KV, 10 KV
p Variation: standard±15%
Allowable voltage fluctuation The drive is subject to de-rating operation when the voltage drop of power supply is within -35%
Input frequency 50/60 Hz ±10%
Acceleration deceleration time 0-3200 s
Overload capability p ����������������������������������������������������������������������
Standard load:120% 1 min/10 min, 150% 3 s, Instant Trip Threshold 200%
p ����������������������������������������������������������������
Heavy-load (optional): rated current 150% 1 min/10 min or higher
Total harmonics THDI Comply with the requirements of China national standard GB14549-93 and power quality standard of
IEEE519-1992
Frequency resolution 0.01 HZ
Trigger signal transmission Fiber optic transmission
Power factor > 0.96
Efficiency at rated power The efficiency of the integral device including drive and input transformer is 0.97
Type of motor power supplied Asynchronous motor, synchronous motor
Three-phase output voltage for
motor connection Standard: 0...3000 V - 0 ... 3300 V - 0...6000 V - 0...6600 V - 0...10000 V
Output frequency Asynchronous motor, synchronous motor
Input transformer Integrated in the frequency variable device, the dry phase-shifting transformer can be supplied with
24 – 48 pulse rectifier
Control power supply p Standard: 380 V three-phase with neutral, capacity :3 KVA
p Option: double power supplies switching to provide DC/AC 200 V single phase or UPS
p Option: IP42
Control Features
Motor control mode V/f control, sensorless flux vector control, closed-loop control, dynamic acquisition and critical speed
suppression
Number of quadrant 2
Steady operation Speed precision in steady state: ±0.5%
Closed-loop speed precision: ±0.1%
Protection Over-current, main fuses, over-voltage, under-voltage, CPU fault, cooling fan stop
Interface HMI: 10 inch large LCD touch screen (Chinese/English)
Communication Standard: Profibus, Modbus
PID function Integrated PID regulator, and parameters can be set
I/O function Sufficient I/O ports and can be expanded according to users’ requirements
Operation mode Local/remote, PID self-regulation
Frequency setting Manual operation/analog quantity setting/digital setting
Human-Machine interface display Output frequency, voltage, current, power and input voltage, current, power, power factor, fault/alarm and
their records, parameters setting, waveform display etc.
Protection Over-current, short-circuit, earthing, over-voltage, under-voltage, over-load, over-heating, phase loss, unit
failure etc.
Environment Features
Storage temperature -10°C - 60°C (transport temperature: -10°C - 70°C (sustain 60°C to 70°C for 24 h )
Working temperature 0-40°C
Cooling method Forced air cooling
Relative moisture 90% (without condensate), Optional: maximum up to 95%
Altitude < 1000 m above the seal level, can be customized for high altitude
Vibration Acceleration: 4.9 m/s2 acceptable (10-50 Hz)
Noise level ≤ 75 dB (A) (including the noise of the cooling fan on the cabinet top)
(*1) The applicable motor output is the reference value of the standard 3/6/10 kV Grade 3 motor.
(*2) It the machine is subject to cold start in the condition that the temperature of cooling fins is lower than 40°C, it will be 120% and continuous for 60 s.
(*3) If it needs to additionally install other options, please contact with the local office salers.
ATV 1200: Product Specifications
Power Specifications
Voltage Class 3� kV
��
Transformer
Output current Motor Power Air Fflowratelow Dimension Weight
Model Capacity Outside View
(A) (kW) (M3/h) (L*D*H) mm (kg)
(kVA)
Remarks:
1. The standard over-load capability of the above drive is 120%/min, and is allowed to overload 1 min every 10 min.
2. For higher over-load capability(u 150%/min). Please consult the local office.
3. The dimension are only for reference, and the final design drawings shall prevail.
4. For higher power at each output voltage level, please consult the local office.
Identification Code
AT V1200 _X X X A yy
10
3 KV series with depth of 1200 mm (the unit of data in the following size diagram is mm)
2341
2671
2341
2671
2341
2671
2341
2671
2671
2100 1904 600 2400 2706 600
4664 5766
Figure 4 Figure 5 A
2341
2671
Figure 5b Depth
11
ATV 1200: Product Specifications
Voltage Class 6 kV
Transformer
Output current Motor Power Air Flowrate Dimension Weight
Mode Capacity Outside View
(A) (kW) (m3/h) (L*D*H) mm (kg)
(kVA)
Remarks:
1. The standard over-load capability of the above drive is 120%/min, and is allowed to overload 1 min every 10 min.
2. For higher over-load capability(u 150%/min). Please consult the local office.
3. The dimension are only for reference, and the final design drawings shall prevail.
4. For higher power at each output voltage level, please consult the local office.
12
6 KV series with depth of 1200 mm (the unit of data in the following size diagram is mm)
2341
2671
2341
2671
2341
2671
1800 1202 600 2100 1202 600 2100 1802 600 1200
3662 3962 4562
Depth
Figure 1 Figure 2 Figure 3
2341
2671
2341
2753
2671
2341
6 KV series with depth of 1300 mm (the unit of data in the following size diagram is mm)
2753
2341
2671
2341
6 KV series with depth of 1400 mm (the unit of data in the following size diagram is mm)
2341
2671
Figure 8 Depth
6 KV series with depth of 1500 mm (the unit of data in the following size diagram is mm)
2753
2341
2341
2671
13
ATV 1200: Product Specifications
Remarks:
1. The standard over-load capability of the above drive is 120%/min, and is allowed to overload 1 min every 10 min.
2. For higher over-load capability(u 150%/min). Please consult the local office.
3. The dimension are only for reference, and the final design drawings shall prevail.
4. For higher power at each output voltage level, please consult the local office
14
6.6 kV series with depth of 1200 mm (the unit of data in the following size diagram is mm)
2320
2320
2320
2671
2671
2671
1800 1502 600 2100 1502 600 2100 1502 600
3962 4262 4262
Figure 1 Figure 2a Figure 2b
2320
2320
2320
2671
2753
2671
2320
2320
2671
2671
6.6 kV series with depth of 1300 mm (the unit of data in the following size diagram is mm)
2320
2320
2753
2671
6.6 kV series with depth of 1400 mm (the unit of data in the following size diagram is mm)
2320
2671
Figure 9 Depth
6.6 kV series with depth of 1500 mm (the unit of data in the following size diagram is mm)
2320
2671
Figure 10 Depth
15
ATV 1200: Product Specifications
Voltage Class 10 kV
Transformer
Output current Motor Power Air Flowrate Dimension Weight
Mode Capacity Outside View
(A) (kW) (M3/h) (L*D*H) mm (kg)
(kVA)
ATV1200-395-A100 25 315 395 16500 4564*1200*2671 Figure 1 7500
ATV1200-500-A100 32 400 500 16500 4564*1200*2671 Figure 1 7500
ATV1200-565-A100 35 450 565 16500 4564*1200*2671 Figure 1 7500
ATV1200-625-A100 39 500 625 16500 4564*1200*2671 Figure 1 7500
ATV1200-700-A100 40 560 700 16500 4564*1200*2671 Figure 1 7500
ATV1200-790-A100 45 630 790 16500 4564*1200*2671 Figure 1 7500
ATV1200-890-A100 53 710 890 16500 4564*1200*2671 Figure 1 7500
ATV1200-1000-A100 62 800 1000 16500 4564*1200*2671 Figure 1 7500
ATV1200-1125-A100 65 900 1125 19800 4864*1300*2671 Figure 2 7500
ATV1200-1250-A100 75 1000 1250 19800 4864*1300*2671 Figure 2 7500
ATV1200-1400-A100 85 1120 1400 19800 4864*1300*2671 Figure 2 7500
ATV1200-1565-A100 90 1250 1565 19800 4864*1300*2671 Figure 2 7500
ATV1200-1750-A100 100 1400 1750 23100 5164*1300*2671 Figure 3 11900
ATV1200-2000-A100 120 1600 2000 23100 6064*1300*2671 Figure 4 13000
ATV1200-2250-A100 135 1800 2250 23100 6064*1300*2671 Figure 4 13000
ATV1200-2500-A100 150 2000 2500 43200 6064*1400*2753 Figure 5 13000
ATV1200-2815-A100 170 2250 2815 26400 6868*1400*2671 Figure 6 13600
ATV1200-3125-A100 180 2500 3125 26400 6868*1400*2671 Figure 6 13600
ATV1200-3500-A100 200 2800 3500 26400 6868*1400*2671 Figure 6 13600
ATV1200-3750-A100 220 3000 3750 26400 6868*1400*2671 Figure 6 13600
ATV1200-3940-A100 235 3150 3940 26400 6868*1400*2671 Figure 6 13600
ATV1200-4250-A100 250 3400 4250 56500 7168*1500*2753 Figure 7 16000
ATV1200-4500-A100 265 3600 4500 56500 7168*1500*2753 Figure 7 16000
ATV1200-4875-A100 280 3900 4875 56500 7168*1500*2753 Figure 7 16000
ATV1200-5000-A100 295 4000 5000 42900 9076*1500*2671 Figure 8 20400
ATV1200-5375-A100 315 4300 5375 42900 9076*1500*2671 Figure 8 20400
ATV1200-5750-A100 340 4600 5750 42900 9376*1500*2671 Figure 9 20400
ATV1200-6000-A100 355 4800 6000 42900 9376*1500*2671 Figure 9 20400
ATV1200-6250-A100 365 5000 6250 42900 9376*1500*2671 Figure 9 20400
ATV1200-6625-A100 390 5300 6625 42900 9376*1500*2671 Figure 9 21000
ATV1200-7000-A100 410 5600 7000 42900 9376*1600*2971 Figure 10 21000
ATV1200-7375-A100 435 5900 7375 42900 9376*1600*2971 Figure 10 21500
ATV1200-7750-A100 455 6200 7750 42900 9376*1600*2971 Figure 10 21500
ATV1200-8125-A100 480 6500 8125 42900 9376*1600*3053 Figure 11 21500
Remarks:
1. The standard over-load capability of the above drive is 120%/min, and is allowed to overload 1 min every 10 min.
2. For higher over-load capability(u 150%/min). Please consult the local office.
3. The dimension are only for reference, and the final design drawings shall prevail.
4. For higher power at each output voltage level, please consult the local office
16
10 kV series with depth of 1200 mm (the unit of data in the following size diagram is mm)
2320
2671
10 kV series with depth of 1300 mm (the unit of data in the following size diagram is mm)
2320
2320
2671
2671
Figure 2 Figure 3
2320
2671
10 kV series with depth of 1400 mm (the unit of data in the following size diagram is mm)
2320
2753
Figure 5
2320
2671
17
ATV 1200: Product Specifications
10 kV series with depth of 1500 mm (the unit of data in the following size diagram is mm)
2320
2671
2320
2753
3000 3000 5416 600
3508 600
9076
7168
Figure 7 Figure 8
2320
2671
10 kV series with depth of 1600 mm (the unit of data in the following size diagram is mm)
2620
2971
Figure 10
2620
3053
18
ATV 1200: Maintenance and
Installation Size
Side View
Control
Transformer cabinet Power unit cabinet cabinet 800mm D 1500mm
W Back maintenance Front maintenance
space space
D Amplification
1:5
±0.00mm
D
±0.00mm Embedded foundation U-bar
800mm
19
ATV 1200: Standard Wiring Diagram
Standard wiring diagram of ATV1200 6 kV input/6 kV output or 10 kV input/10 kV output
a SIG2A
6/10 KV
b SIG2A
6/10 KV
c SIG2A
6/10 KV
ECT_SYM BOL
ECT_D ESC
Site transformer
QF1
DPS
MCC
RC1
TC1
SC1
TC
RC
380 V 220 V
L3
L2
L1
SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B
Encoder
interface
6/10 KV
Wiring diagram of ATV1200 10 kV input/6 KV output with star-delta switching cabinet
a SIG2A
10 KV
b SIG2A
10 KV
c SIG2A
10 KV
ECT_SYM BOL
ECT_D ESC
High-voltage
Site transformer
switchgear
QF1
UPS
SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B
QS1 MCC
TC1
SC1
RC1
RC
TC
R S T
star-delta switching cabinet
380 V 220 V
L2
L3
L1
SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B SIG5B
QS2 Encoder
interface
B
ECT_D ESC
U
C
4-20 mA 4-20 mA 4-20 mA Start Stop
stop heavy light feedback
A Current Speed Speed failure failure High-voltage
feedback feedback setpoint DCS switchgear
QS3 ECT_SYM BOL
ECT_D ESC
10 KV M
X Y Z
ECT_SYM BOL
ECT_D ESC
20
ATV 1200: Definition of Typical I/O
Interface
Logic Input Function (6 logic input. Expandable)
Start instruction Voltage free contact, effective in case of 2s pulse closing, the drive starts running.
Stop instruction Voltage free contact, effective in case of 2s pulse closing, the drive stops normally (stop pulse has higher priority ).
Emergency stop Normal close contact, can be used as emergency stop signal, the drive will inhibit the pulse and stop automatically
when receiving this signal. (in case DCS remote emergency stop is required)
External light failure Alarm signal from DCS to the drive, the drive will stop according to the deceleration ramp. (in case the DCS system
has light failure).
External heavy failure Fault signal from DCS to drive, the drive will immediately inhibit the pulse output and simultaneously trip the
upstream high-voltage circuit breaker.. (in case the DCS system has heavy failure)
Feedback signal of high- When the high-voltage switch is in off status, the auxiliary contact closes:
voltage switching on
Status signal of input Close after switching on
breaker
21
Make the most
of your energy
Setting and Support Services Benefit
From Group Internationalization
p C
arry out factory test at maximum power with or without
motor
p Customized training
23
Make Your Life More Convenient Based
on Integrated Solutions
ATV1200 solution
ATV1200 is open to most power grids and can be integrated into is based on
any high-voltage or low-voltage system structures. a combination of
transformer, drive
Relying on ATV1200, Schneider Electric creates comprehensive, and mediate-voltage
safe and consistent product for the following aspects: motor. Schneider
• Control and power supply of the equipment Electric can provide
• Improve energy a Turnkey solution
including the drive and
relevant equipment
As a world leading enterprise providing power distribution and
(power distribution
control system, Schneider Electric provides a series of products,
and control system)
solutions and services in terms of the following aspects: If you want to know
• Energy conversion and classification more information,
• Perform automatic control and power supply for the please contact our
machinery and process in complete safe conditions local office.
• Guarantee safe equipment operation
Electricity management
a monitoring
Transformer
substation
Secondary substation
24
Guarantee reliability of Facilities Based
on Simply Open-type System Structure
• Innovated control system is based on the Easy for
latest generation of 32 bit processor. programming and
diagnosis
• Seamlessly integrated into the control The drive has
advanced parameters
system structure.
setting and diagnosis
functions.
• Easily realized advanced control Through key value
functions: signals (real-time
- Simple sensorless vector control current and voltage
- L
ocal (through terminal or PC) and etc.), it can visit the
remote diagnosis and maintenance equipment status.
Operator station
Ethernet
Information
Server
Fieldbus
Control
PLCs
Equipment
ATV 1200
ATV 1200
HV drive
HV distributor
25
Green Your Power
+
ATV1200: Inquiry List of HV Drive
Filling description:
1. Blank parameters shall be manually filled.
2. C ontents with “p” marks are information that must be filled, and for parts with no mark, please fill as far as possible, if not filled, it will be treated
according to standard configuration.
3. The optional configuration will increase the costs greatly, if selected, please describe the reasons in the remarks column.
询价人信息
Name Inquiry Date Business Division Subsidiary District
Allocation
Parameter Name Parameter Values Remarks
p Name of purchaser
p Name of user
p Transport place
v Power; v Steel iron; v Other metallurgy; v Mining industry;
p Subsidiary industry v Cement; v Petrifaction; v Municipal; v Paper;
Others:
v Fan; v Pump; v Compressor; v Belt conveyor; v Mill;
p Load type
Others: (For special demand, please indicate)
p Altitude m, standard configuration (within 1000m). Customized design for 1000 m – 4500 m.
Description: the motor parameters play decisive effect to the costs, and please do guarantee the
authenticity of motor parameters.
p Bypass program v None; v Single motor with manual bypass cabinets;
p Delivery time week (calculate from order placing) or specific date
Standard configuration: 12 months after commissioning or 18 months after delivery, the first arrived shall
p Warranty period
prevail. Special demand:
27
Remarks
28
Schneider Electric (China) Co., Ltd.
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Co., Ltd.
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■ Changsha Office Rooms 01, 10, 11, Floor 14, Hunan Jiacheng Hotel, No.215, West Laodong Road, Postcode: 410011 Phone: (0731) 85112588 Fax: (0731) 85159730
Changsha City
■ Zhengzhou Office Floor 2, West Wing of Stand C, Zhongzhou Crown Plaza Hotel, No.115 Jinshui Road, Postcode: 450003 Phone: (0371) 6593 9211 Fax: (0371) 6593 9213
Zhengzhou City
■ Taizhou Office Room 8512, Xinyongtai Hotel, No.39 South Qingnian Road, Taizhou City, Jiangsu Postcode: 225300 Phone: (0523) 86397849 Fax: (0523) 86397847
Province
■ Zhongshan Office Room 1103, Stand 3 Zhonghuan Plaza, No.1 Xingzheng Road, East District, Postcode: 528403 Phone: (0760) 8235971 Fax: (0760) 8235979
Zhongshan City
■ Anshan Office Room 2009, Vanke Office Building, No.21 South Shengli Road, Tiedong District, Postcode: 114001 Phone: (0412) 5575511/5522 Fax: (0412) 5573311
Anshan City
■ Yantai Office Room 2516, Jindu Building, No.9 South Street, Yantai City Postcode: 264001 Phone: (0535) 3393899 Fax: (0535) 3393998
■ Yangzhou Office Room 2018, Yangzhong Hotel, No.52 North Qianjin Road, Yangzhong City Postcode: 212000 Phone: (0511) 88398528 Fax: (0511) 88398538
■ Nanjing Office Floor 10, Guangxi Development Building, No.111 Minzu Street, Qingxiu District, Postcode: 530000 Phone: (0771) 5519761/9762 Fax: (0771) 5519760
Nanning City
■ Dongguan Office Unit A406, Hongxi Center, No.2 Sport Road, Nancheng District, Dongguan City Postcode: 523070 Phone: (0769) 22413010 Fax: (0769) 22413160
■ Shenzhen Office Room H-I, Shenzhen Development Bank Building, No.5047 East Shennan Road, Postcode: 518001 Phone: (0755) 25841022 Fax: (0755) 82080250
Luohu District, Shenzhen City
■ Guiyang Office Room 1204, Guihang Building, No.49 South Zhonghua Road, Guiyang City Postcode: 550003 Phone: (0851) 5887006 Fax: (0851) 5887009
■ Haikou Office Room 607, Floor 6, Hainan Wenhua Hotel, No.18 Wenhua Road, Haikou City, Postcode: 570305 Phone: (0898) 6859 7287 Fax: (0898) 6859 7295
Hainan Province
■ Schneider Electric East Wing, Floor 13 TaiKoo Place Heyu Building, No.979 King’s Road, Quarry Bay, Phone: (00852) 25650621 Fax: (00852) 28111029
(Hongkong) Co., Ltd. Hongkang
■ S
chneider Learning Schneider Building, No,6 East Wangjing Road, Chaoyang District, Beijing City Postcode: 100102 Phone: (010) 84346699 Fax: (010) 84501130
Institute China
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