Professional Documents
Culture Documents
REX640 PG 759144 ENf
REX640 PG 759144 ENf
REX640 PG 759144 ENf
REX640
Product Guide
1MRS759144 F
REX640
Contents
Disclaimer
The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any
errors that may appear in this document. In case of discrepancies between the English and any other language version, the wording of the English version shall
prevail.
© Copyright 2020 ABB.
All rights reserved.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
2 ABB
1MRS759144 F
REX640
Issued: 2020-12-10
Revision: F
Feeder earth-fault
APP1
protection extension package
APP2
Feeder fault
locator package
APP3
Line distance
protection package
Line differential
APP4
protection package
Shunt capacitor
APP5
protection package
BASE Interconnection
FUNCTIONALITY APP6
protection package
Basic protection funtions Machine Synchronous
ADD1
Supervision functions APP7
protection package machine add-on
Measurement functions
Circuit breaker control fuction APP8
Power transformer ADD2 Three-winding
Disconnector control function protection package transformer add-on
Other functions
APP9
Busbar
protection package
APP10
Tap-changer control
package
Generator
APP11
autosynchronizer package
APP12
Network
autosynchronizer package
APP13
Petersen coil
control package
GUID-E397D6D3-D077-41CB-8ADB-58F4A91EB7E5 V1 EN-US
ABB 3
1MRS759144 F
REX640
3. Relay hardware
The relay has mandatory and optional slots. A mandatory slot
always contains a module but an optional slot may be empty,
depending on the composition variant ordered.
ARC1001 o
COM1001 ●
COM1002 ●
COM1003 ●
COM1004 ●
COM1005 ●
BIO1001 ● o o
BIO1002 ● o o
BIO1003 o
BIO1004 o
RTD1001 o o
AIM1001 o ●
AIM1002 o ●
SIM1901 o ●
PSM1001 ●
PSM1002 ●
PSM1003 ●
● = Mandatory to have one of the allocated modules in the slot
o = Optional to have one of the allocated modules in the slot. The population (order) of the modules in the optional slots depends on the
composition variant ordered.
The REX640 relay can also be ordered as a conformal coated
variant. Contact the nearest ABB sales representative for
more information regarding the ordering data.
4 ABB
1MRS759144 F
REX640
GUID-5D4C7B10-17CA-4F59-B9E0-8024CB82CDE8 V1 EN-US
ABB 5
1MRS759144 F
REX640
Module Description
BIO1001/
14 × BI + 8 × SO
BIO1003
BIO1002/
6 × SPO + 2 × SPO (TCS) + 9 × BI
BIO1004
AIM1002 6 × CT + 4 × VT
SIM1901 3 × combi sensor inputs (RJ-45) + 1 × CT (sensitive, for residual current only) + 1 × VT
The relay has a nonvolatile memory which does not need any events, recordings and logs to a memory which retains data if
periodical maintenance. The nonvolatile memory stores all the relay loses its auxiliary supply.
6 ABB
1MRS759144 F
REX640
GUID-8B3F208B-8963-473F-83F4-FFDCBA6B5FDE V1 EN-US
GUID-4A707226-5544-407C-BD67-1034114C0E25 V1 EN-US
SHMI can be connected into a station Ethernet as well as an access point to the LHMI level relay information.
communication network. A single SHMI can serve up to 20 LHMI and SHMI panels cannot be connected simultaneously
relays. The SHMI provides switchgear level status information to the same relay.
ABB 7
1MRS759144 F
REX640
GUID-B14A2D4D-BA40-486F-BE22-4A8E369108A5 V1 EN-US
The REX640 relays are fully operational even without any disabled by default and must be enabled by a parameter
connection to a physical HMI. The relays include a Web change. The WHMI can also be used even if the relay is
server enabling access by the WHMI. The Web server is connected to a physical HMI.
GUID-2E048B2D-A25B-4D86-AC58-FBA6D35C2508 V1 EN-US
8 ABB
1MRS759144 F
REX640
1 2
GUID-D53AE6BA-8746-4796-B1C9-13352190FAEA V1 EN-US
1 USB port
2 RJ-45 ports
The main unit port X1.1 is used to connect the LHMI directly service port X1.2 is used for PCM600 or WHMI connection.
to the relay. In case of a remotely installed LHMI or SHMI, the The USB port X2 is used for inserting a USB memory stick to
connector X1.1 is used for Ethernet switch connection. The enable data retrieval from the relay.
ABB 9
1MRS759144 F
REX640
5. Local HMI
The LHMI uses rugged 7-inch high resolution color screen
with capacitive touch sensing technology. The user interface
has been carefully designed to offer the best situational
awareness to the user. Visualization of the primary process
measurements, events, alarms and switching objects’
statuses makes the local interaction with the relay extremely
easy and self-evident. The LHMI provides a control point for
the selected primary devices via pop-up operator dialogs.
GUID-1A1D14B1-CE6F-4D39-8397-16EE6FDB015D V2 EN-US
GUID-39EF750A-457B-4DCE-822B-E80359A4F53F V1 EN-US The LHMI presents pages in two categories: the Operator
Figure 8. Phasor presentation of measurements as an example of pages and the Engineer pages. The Operator pages include
local HMI pages the ones which are typically required as a part of an
operator’s normal activities, such as a single-line diagram,
controls, measurements, events, alarms, and so on. The
Additionally, the LHMI supports the engineer during the Engineer’s pages include specifically designed pages
relay’s testing, commissioning and troubleshooting activities. supporting relay parametrization, troubleshooting, testing and
The information, traditionally accessible through different commissioning activities.
paths within the menu structure, is provided in collectively
grouped and visualized format. The Operator pages can be used as such or customized
according to the project’s requirements using Graphical
Display Editor (GDE) within the PCM600 software tool. The
Engineer pages are fixed and cannot be customized.
10 ABB
1MRS759144 F
REX640
Engineer pages
Operator pages
GUID-1B2FF5EE-2AC9-4EA3-A342-03857EDAB52C V1 EN-US
The LHMI is an accessory for the relay which is fully Additionally, the LHMI contains one Ethernet service port with
operational even without the LHMI. The relay communication an RJ-45 connector and one USB port. The service port can
card has a dedicated port where the LHMI is connected using be used for the PCM600 connection or for WHMI connection.
an RJ-45 connector and a CAT6 S/FTP cable. The LHMI can Data transfer to a USB memory is enabled via the USB port.
be connected to the relay also via station communication By default the USB port is disabled and has to be taken into
network if a longer distance is required between the relay and use with a specific parameter.
the LHMI.
ABB 11
1MRS759144 F
REX640
GUID-046CF58D-7A0C-4E02-8B0D-CA45819316E5 V1 EN-US
12 ABB
1MRS759144 F
REX640
7. Application
3U
Uo
3× 3× AND
3I I2/I1> 3Ith>F 3I>/Io>BF Io>>> - 7 inch IP65 color touch screen OR
46PD 49F 50BF 50G/50N - Ready-made pages and
customizable pages
- Increased situational awareness
3× 3× 3× 3× 3× towards process
Io> Io>> 3I> 3I>>
3I>>> - Supports Relay testing and
51G/ 51G/ 51P-1 51P-2
50P commissioning
51N-1 51N-2
- Graphical editing of pages with
2× 4× 4× 4× 4× PCM600 tool
3I(U) 3U> Uo> U2> U1>
51V 59 59G/59N 59NS 59PS
U CONDITION MONITORING COMMUNICATION
3× 3× 4× 2× AND SUPERVISION
3I>→ 3I>>→ Io>→ Io>>→ FPN:
I2>→
67P/ 67P/ 67G/N-1 67G/N-2 67Q Flexible Product Naming
51P-1 51P-2 51G/N-1 51G/N-2 Protocols:
IEC 61850-8-1/-9-2LE
2× 12× 6× 2× 3× 5×
Modbus®
3I2f> f>/f<,df/dt UFLS/R dIoHi> CBCM MCS 3I IEC 60870-5-103
Io 68HB 81 81LSH 87NHI 52CM CCM IEC 60870-5-104
DNP3
2× 4× 24× 2× 6× 7× Interfaces:
dIoLo> ARC MAP CVPSOF OPTS TCS FUSEF Ethernet: TX (RJ45), FX (LC)
87NLI AFD MAP SOFT OPTM TCM VCM, 60 Serial: Serial glass fiber (ST),
RS-485
Redundant protocols:
HSR
PRP 1 0 1 0 0 0 1 1 0 0 1 1 0 0
APPLICATION PACKAGE FOR FEEDER EF PROTECTION EXTENSION A) Time synchronization: 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0
PCS SNTP 1 1 0 0 1 1 1 0 1 1 0 1 0
3× 3× 2× PCS PTPv2 1 0 1 1 0 1 1 0 1 1 0 1 0 0
1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1
Yo>→ Po>→ Io>HA I2→,Io→ IRIG-B 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0
21NY 32N 51NH 67N-TC APP3 / APP4
1 1 0 0 1 1 1 0 1 1 0 1 0
1 0 1 1 0 1 1 0 1 1 0 1 0 0
CL CLCRWN PQM3IH
85 21SCHLGC 85 67G/N CREV,WEI PQM ITHD, IDC
REMARKS
2× B)
CLN CLCRW BST PQM3VH
85 67G/N SCHLGC 85CRW 3× Total nr. of instances PQM VTHD, VDC
BST
A) One instance available, common
APP3 for Line Distance (APP3) and Line 2×
Differential (APP4) application PQMU
packages PQMV SWE,SAG,
APPLICATION PACKAGE FOR LINE DIFFERENTIAL PROTECTION
INT
2× B) B) Two instances available,
3Id/I> BST common for Line Distance 2×
87L BST (APP3) and Line Differential PQUUB
(APP4) application packages PQMV UB
APP4
GUID-71448271-EE0E-4E5B-BCB6-671CEB238139 V3 EN-US
Figure 12 presents REX640 in a feeder application. The base additional protection against earth faults along the feeder, an
functionality is enhanced with application packages providing additional application package has been selected.
both line distance and line differential protections. To provide Conventional measuring transformers are used in the example
ABB 13
1MRS759144 F
REX640
case. The AIM1 analog input card provides the best match for
them with five voltage and five current inputs, one being a
sensitive input. 3U
2× 2× 3× 3× 3× 2×
25
Z< GT U/f> P>/Q> P< SYNC O→I PQM3IH
AUTO-
21GT 24 32R/32O 32U 25 79 PQM ITHD, IDC
SYNC
3× 3×
3Ith>T/G/C dHi_A> dHi_B> PQM3VH
49T/G/C 87A 87B APPLICATION PACKAGE FOR OLTC CONTROL PQM VTHD, VDC
3× 2× 5× 2×
dHi_C> 3dI>T COLTC I1→ OLGAPC PQMU
87C 87T 90V 67P-TC OLGAPC PQMV SWE,SAG,
INT
APP8 APP10/APP8 2×
PQUUB
3 WINDING ADD-ON PACKAGE FOR TRANSFORMER PROTECTION REMARKS PQMV UB
ADD2 APP10/APP8
GUID-CBE90DC2-08A4-425C-A34B-02FBA3D95004 V3 EN-US
Figure 13 presents REX640 in a three-winding power three-winding add-on package. In the example case, REX640
transformer application. The base functionality is enhanced also manages the on-load tap changer’s manual and
with a power transformer application package and the related automatic control. For this purpose, the application package
14 ABB
1MRS759144 F
REX640
for OLTC control has been selected as well. Best match for requires information on the tap-changer’s actual position. To
current and voltage measurement can be managed by be able to provide this information, the relay is equipped with
selecting two AIM2 cards for the relay. This combination an RTD card which can measure the OLTC position either as
offers 12 current and 8 voltage channels to be freely allocated a resistance value or as an mA signal.
for the relay functionalities. The OLTC control function
3U
Uo
3× 3×
3I - 7 inch IP65 color touch screen
I2/I1> 3Ith>F 3I>/Io>BF Io>>> - Ready-made pages and
46PD 49F 50BF 50G/50N customizable pages COMMUNICATION
- Increased situational awareness
3× 3× 3× 3× 3× towards process FPN:
Io> Io>> 3I> 3I>> - Supports Relay testing and
3I>>> Flexible Product Naming
51G/ 51G/ 51P-1 51P-2 commissioning
50P Protocols:
51N-1 51N-2 - Graphical editing of pages with
Io IEC 61850-8-1/-9-2LE
PCM600 tool Modbus®
2× 4× 4× 4× 4×
3I(U) 3U> Uo> U1> IEC 60870-5-103
U2>
51V 59 59G/59N 59NS 59PS IEC 60870-5-104
DNP3
CONDITION MONITORING
Interfaces:
3× 3× 4× 2× AND SUPERVISION
Ethernet: TX (RJ45), FX (LC)
3I>→ 3I>>→ Io>→ Io>>→ I2>→ Serial: Serial glass fiber (ST),
67P/ 67P/ 67G/N-1 67G/N-2 67Q
51P-1 51G/N-1 51G/N-2 RS-485
51P-2
Redundant protocols:
2× 12× 6× 2× 3× 5× HSR
3I2f> f>/f<,df/dt UFLS/R dIoHi> CBCM MCS 3I PRP 1 0 1 0 0 0 1 1 0 0 1 1 0 0
68HB 81 81LSH 87NHI 52CM CCM Time synchronization:1 0 1 1 0 0 1 0 1 1 1 0 0 1 0
1 1 0 0 1 1 1 0 1 1 0 1 0
SNTP 1 0 1 1 0 1 1 0 1 1 0 1 0 0
4× 2× 6× 7× PTPv2 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1
SM 2×
dIoLo> ARC
24×
MAP CVPSOF OPTS TCS FUSEF IRIG-B 1 0 1 1 0 0 1 0 1
1 1 0 0 1 1 1 0 1
1 1
1 0
0
1
0
0
1 0
3I MEASUREMENT
APPLICATION PACKAGE FOR MACHINE PROTECTION Analog interface types AIM1 + AIM2
CONTROL AND INDICATION
+ RTD1
3× 2× Current transformer 111)
3I< I2>M I2>> 3Ith>M Object Ctrl 1) Ind 2)
P>/Q>
32R/32O 37 46M 46R 49M CB 3 - Voltage transformer 9
8 8 mA input/output 2
Is2t n< Ist> n< DC
49,66,48,50TDLR 50TDJAM 66 ES 3 3
1)
One of available current transformer
inputs is sensitive (0.2/1 A)
1) Control and status indication function for
3× 3× 3× primary object
dHi_A> dHi_B> dHi_C> 3dl>M/G 3dIHi>M 2) Status indication function for primary LOADPROF
87A 87B 87C 87M/87G 87HIM object LOADPROF
APP7
3× 2×
25
SYNC O→I PQM3IH
AUTO-
ADD-ON PACKAGE FOR SYNCHRONOUS MACHINE PROTECTION 25 79 PQM ITHD, IDC
SYNC
2× 2× 3×
Z< G U/f> U<,I> P< ESTART PQM3VH
21G 24 27/50 32U EST,62 PQM VTHD, VDC
APP7
2× 2× 2×
X< 3Ith>T/G/C PF< PQMU
40 49T/G/C 55U PQMV SWE,SAG,
REMARKS INT
2× 3× Total nr. of instances
2×
Io>R dUo>/Uo3H OOS PQUUB
64R 64TN 78PS PQMV UB
ADD1
GUID-EF50EACA-C47D-4F0A-A1FA-935A94282DF6 V3 EN-US
Figure 14 presents REX640 in a synchronous motor synchronous machine add-on package. Best match for
application. The base functionality is enhanced with a current and voltage measurement can be managed by
machine protection application package and the related selecting both AIM1 and AIM2 cards for the relay. This
ABB 15
1MRS759144 F
REX640
combination offers 11 current and 9 voltage channels to be the motor. These sensors are connected to the RTD card
freely allocated for the relay functionalities. The stator winding within the relay.
temperatures are monitored via the temperature sensors in
IEC 61850-8-1 GOOSE (signal interfacing between relays for synchronizing purposes)
LHMI LHMI LHMI
3U 3U 3U 3U
LHMI
U U
REX640 REX640
2 x AIM2 | CT: 12, VT: 8 2 x AIM2 | CT: 12, VT: 8
Protection Protection
APP11 APP11
Inst. ANSI IEC Inst. ANSI IEC
1x 25AUTOSYNC AUTOSYNC 1x 25AUTOSYNC AUTOSYNC
1x 25AUTOSYNCG AUTOSYNCG 1x 25AUTOSYNCG AUTOSYNCG
3U 3U
U f h U f
LHMI
AVR AVR
Governor Governor
Generator 1 Generator 2
GUID-6D58C7F7-C41B-405E-B8F5-F6BDA25A6927 V2 EN-US
In addition to conventional protection, control, measurement generator CB is to be synchronized, the related REX640
and supervision duties, REX640 can perform both generator controls the generator’s voltage, frequency and angle
(APP11) and non-generator (APP12) circuit breaker difference by requesting the generator’s AVR and prime
synchronizing. Successful synchronization of two alternating mover’s governor to change the set-points accordingly. The
power sources can be done by matching their voltage, generator circuit breaker synchronizing does not require
frequency, phase sequence and phase angle. The circuit information exchange between other REX640 relays within the
breaker (CB) connects the two sources after a period of CB scheme.
closing time from the instant of a given close command.
Hence, all the conditions of synchronization need to be met at When a non-generator CB is to be synchronized, all the
the instant of CB close operation for successful REX640 relays within the scheme exchange information
synchronization. between themselves in order to identify suitable generator(s)
for the voltage and frequency matching. Once the generators
Each REX640, being part of the overall synchronizing are identified and selected, the REX640 related to the circuit
scheme, contains its own synchronizer function. When a breaker to be synchronized sends a request to the selected
16 ABB
1MRS759144 F
REX640
generator(s) REX640 for the required voltage and frequency remote control systems like SCADA, DCS or PMS can
corrections. When the voltage, frequency and the angle interact with the synchronizing scheme using MMS or
difference across the CB under synchronization are within the Modbus protocols. The REX640-based synchronizing scheme
set limits, REX640 closes the circuit breaker. The information supports manual, semi-manual and automatic synchronizing
exchange between the REX640s takes place using IEC modes.
61850-8-1 binary and analog GOOSE signaling over Ethernet.
When the synchronizing scheme includes both generator and
The LHMI panels of REX640 can be used as local user non-generator CBs, the maximum size of the supported
interface for circuit breaker synchronization. The upper-level system is eight generator and 17 non-generator CBs.
REX640 / APP9
2 x AIM2 | CT: 12, VT: 8
Inst. ANSI IEC
3x 87_A dHi_A>
Rs Rs Rs Ru Ru Ru
3x 87_B dHi_B>
3x 87_C dHi_C>
3x CCM_A MCS I_A
3x CCM_B MCS I_B
3x CCM_C MCS I_C
Zone A
Zone B
Check Zone
Bus A
Bus B
3I 3I
3I 3I
3I 3I
GUID-E302427A-35A5-4CA0-AAED-75308A388E23 V2 EN-US
Figure 16 presents REX640 in a phase-dedicated high- third zone, called check zone, covers both busbars. The
impedance busbar protection application for a double busbar check zone works as the final trip release condition for the
switchgear. The relay’s base functionality is enhanced with selective zones; it provides security against false trip
the busbar protection application package (APP9). The two commands initiated by the selective zones, for example, due
AIM2 cards in the relay provide a total of 12 current channels. to a fault within the disconnector’s auxiliary switch circuitry.
In the example, 9 out of the 12 current channels are used to The current transformers’ secondary buswires for the three
create three busbar protection zones. Zones A and B provide protection zones are supervised by dedicated functions within
selective protection for Bus A and Bus B, respectively. The the relay.
ABB 17
1MRS759144 F
REX640
compartment
Bus A
Loop sensor
compartment
Bus B
Loop sensor
compartment
breaker
Circuit
compartment
compartment
3I 3I 3I 3I 3I
Cable end
Bus riser
Loop sensor
3I 3I
Inst. ANSI IEC Inst. ANSI IEC Inst. ANSI IEC Inst. ANSI IEC Inst. ANSI IEC
4x AFD ARC 4x AFD ARC 4x AFD ARC 4x AFD ARC 4x AFD ARC
Incoming Feader Outgoing Feader Bus coupler Outgoing Feader Incoming Feader
GUID-FCEB1FAB-ED80-4086-AABF-FA58F644F0A3 V2 EN-US
Figure 17 presents an installation-wide arc flash protection possible section of the switchgear. The arc flash protection
scheme for a double busbar switchgear. REX640 protection operation is not dependent on light detection only; it is also
relays are equipped with arc flash sensor card. The card supervised by arc fault current measurement. Since the arc
supports a maximum of four pieces of either loop or lens flash protection operation should be as fast as possible, the
sensors or a combination thereof. By using suitable sensor use of static power outputs for tripping circuits is highly
combinations for different bays, we can build up a selective recommended. The functional condition of the arc flash
arc flash protection scheme for the complete switchgear. The sensor is continuously supervised and if a problem is
selective operation of the arc flash protection scheme limits detected, an alarm is triggered; this applies to both loop and
the power outage caused by the arc fault to the smallest lens sensors.
18 ABB
1MRS759144 F
REX640
3U
Uo
REX640 PROTECTION AND CONTROL RELAY
Example of a combination of application packages for generator protection
3× 3× AND
I2/I1> 3Ith>F 3I>/Io>BF Io>>> - 7 inch IP65 color touch screen
- Ready-made pages and OR
46PD 49F 50BF 50G/50N
customizable pages
- Increased situational awareness
Io 3× 3× 3× 3× 3× towards process
Io> Io>> 3I> 3I>>
3I>>> - Supports Relay testing and
51G/ 51G/ 51P-1 51P-2 COMMUNICATION
50P commissioning
51N-1 51N-2
- Graphical editing of pages with
PCM600 tool FPN:
2× 4× 4× 4× 4× Flexible Product Naming
3I(U) 3U> Uo> U2> U1> Protocols:
51V 59 59G/59N 59NS 59PS IEC 61850-8-1/-9-2LE
1 0 1 0 0 0 1 1 0 0 1 1 0 0
CONDITION MONITORING Modbus® 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0
1 1 0 0 1 1 1 0 1 1 0 1 0
3× 3× 4× 2× AND SUPERVISION IEC 60870-5-103 1 0 1 1 0 1 1 0 1 1 0 1 0 0
3I>→ 3I>>→ Io>→ Io>>→ I2>→ IEC 60870-5-104 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 0 1
67P/ 67P/ 67G/N-1 67G/N-2 67Q DNP3 1 0 1 1 0 0 1 0 1 1 1 0 0 1 0
51P-1 51P-2 51G/N-1 51G/N-2 1 1 0 0 1 1 1 0 1 1 0 1 0
Interfaces: 1 0 1 1 0 1 1 0 1 1 0 1 0 0
6× 2× 3× 5× Ethernet: TX (RJ45), FX (LC)
2× 12×
3I2f> f>/f<,df/dt CBCM Serial: Serial glass fiber (ST),
UFLS/R dIoHi> MCS 3I
68HB 81 81LSH 87NHI 52CM RS-485
CCM
Redundant protocols:
3U HSR
2× 4× 24× 2× 6× 7× PRP
dIoLo> ARC MAP CVPSOF OPTS TCS FUSEF Time synchronization:
87NLI AFD MAP SOFT OPTM TCM VCM, 60 SNTP
PTPv2
IRIG-B
3Ihp>T MCS 3I,I2
EXC. 26/49HS CCM 3I,I2
APPLICATION PACKAGE FOR MACHINE PROTECTION MEASUREMENT
AVR
3I
APP8
3I 3× 2× - I, U, Io, Uo, P, Q, E, pf, f
REK510
P>/Q> 3I< I2>M I2>> 3Ith>M - Sequence current/voltage measurement
32R/32O 37 46M 46R 49M - Limit value supervision
CONTROL AND INDICATION - RTD/mA measurement and mA output
Io
Io Is2t n< Ist> n< Object Ctrl 1) Ind 2) Analog interface types AIM1 + AIM2
Uo 49,66,48,50TDLR 50TDJAM 66 + RTD1
CB 3 -
DC, 3 state 6 6 Current transformer 111)
3× 3× 3×
dHi_A> dHi_B> dHi_C> 3dl>M/G 3dIHi>M DC 8 8 Voltage transformer 9
87A 87B 87C 87M/87G 87HIM
ES 3 3 RTD measurement 10
APP7 mA input/output 2
1) Control and status indication function for
primary object
2) Status indication function for primary
1)
One of available current transformer
ADD-ON PACKAGE FOR SYNCHRONOUS MACHINE PROTECTION object inputs is sensitive (0.2/1 A)
2× 2× 3× 3× 2×
U<,I> 25
Z< G U/f> P< SYNC O→I LOADPROF
27/50 AUTO-
21G 24 32U 25 79 LOADPROF
SYNC
2× 2×
X< 3Ith>T/G/C PF< ESTART PQM3IH
40 49T/G/C 55U EST,62 PQM ITHD, IDC
2× APP7
Io>R dUo>/Uo3H OOS PQM3VH
64R 64TN 78PS PQM VTHD, VDC
APPLICATION PACKAGE FOR GENERATOR
ADD1 AUTOSYNCHRONIZER
2×
PQMU
PQMV SWE,SAG,
APPLICATION PACKAGE FOR POWER TRANSFORMER PROTECTION AUTOSYNCG INT
25AUTOSYNCG
2× 2× 3× 3× 2×
APP11
Z< GT U/f> P>/Q> P< 3dI>T PQUUB
21GT 24 32R/32O 32U 87T PQMV UB
REMARKS
3× 3× 3×
3Ith>T/G/C dHi_A> dHi_B> dHi_C> 3× Total nr. of instances
TPOSM
49T/G/C 87A 87B 87C 84T
APP8 APP8
GUID-4DF9D45D-8F00-4294-AAD3-FDAE5CDC393B V3 EN-US
Figure 18 presents REX640 in a synchronous generator synchronous machine add-on package supports the related
application including a block transformer. The base protection functions for a synchronous generator. Generator
functionality is enhanced with the machine protection and autosynchronizer application packages support the
transformer protection application packages. The generator’s synchronized connection into the busbars, in
ABB 19
1MRS759144 F
REX640
both manual and auto modes. The relay’s LHMI works as the be managed by selecting both AIM1 and AIM2 cards for the
local operator interface for controlling the autosynchronizing relay. This combination offers 11 current and 9 voltage
sequence. An external injection device (REK 510) enables the channels to be freely allocated to the functionalities in the
generator’s excitation circuit supervision against earth faults. relay. The generator’s stator winding temperatures are
Best match for current and voltage measurement needs can monitored using RTD sensors.
Bus A
3U
Bus B
LHMI
Io Io
2)
REX640
SIM1
1CT + 1VT + 3 combi
sensors
3)
Base Functionality
RTD RTD
GUID-4205F769-320E-42B1-8206-1F266F73D4FC V2 EN-US
REX640 is perfectly aligned with the needs of digital sampled measured values (SMV) according to IEC 61850-9-2
switchgear. Sensors are used for the local phase current and LE. Depending on the type of the feeder, it receives either
voltage measurements, apart from the high-voltage side one or two SMV streams. The feeders receiving two SMV
current measurement used for power transformer protection, streams automatically switch between the streams based on
which is carried out by conventional current transformers. For the position of the busbar disconnectors. All interlocking
the outgoing cable feeders, the earth-fault protection uses signals between the panels use binary GOOSE messaging
core balance current transformers. The Bus A voltage is according to IEC 61850-8-1. The incoming power transformer
measured by the relay in panel +J2, whereas the Bus B feeders measure also the cable side voltages to enable
voltage is measured by the relay in panel +J3. Both relays automatic voltage regulation (tap changer control) and
send the measured bus voltages to the Ethernet bus as synchronizing check functionality for circuit breaker closing.
20 ABB
1MRS759144 F
REX640
Product Version
ABB 21
1MRS759144 F
REX640
ABB
MicroSCADA Pro/
System 800xA
COM600S COM600S
Web HMI Web HMI
GUID-16386136-ADEF-4835-9177-D8B6650E05CB V2 EN-US
Figure 20. ABB power system example using Relion relays, COM600S and MicroSCADA Pro/System 800xA
22 ABB
1MRS759144 F
REX640
REX640 includes two autoreclosing functions, each with up to 10. Arc flash protection
five programmable autoreclosing shots of desired type and The arc flash protection is available on the optional hardware
duration. A load-shedding function performs load shedding module. The module supports connection of up to four
based on underfrequency and the rate of change of the sensors. The sensors can be of lens or loop types, or a free
frequency. mixture. Both sensor types are supervised against sensor
failure. Fast tripping increases staff safety and limits material
To validate correct closing conditions for a circuit breaker, damage, therefore it is recommended to use static power
REX640 contains a synchrocheck function. For installations outputs (SPO) instead of normal power outputs (PO). This
including synchronous generators, REX640 introduces a typically decreases the total operating time with 4..6 ms
synchronizer that actively controls the generator’s voltage compared to the normal power outputs.
and frequency in order to reach a synchronous situation
across the circuit breaker. The synchronizer functionality is
available for a generator circuit breaker as well as for a non- 11. Power transformer differential protection
generator (network) circuit breaker. A complete installation- The relay offers low-impedance differential protection for two-
wide synchronizing system can be built using the REX640 winding (two restraints) and three-winding (three restraints)
power transformers. The power transformer protection
ABB 23
1MRS759144 F
REX640
application package includes the protection for a two-winding monitoring system can provide information about system
power transformer. If support for three-winding power disturbances and their possible causes. It can also detect
transformer is needed, the corresponding protection add-on problem conditions throughout the system before they cause
package can be selected. Both low-impedance differential customer complaints, equipment malfunctions and even
functions feature three-phase multi-slope stabilized stages equipment damage or failure. Power quality problems are not
and an instantaneous stage to provide fast and selective limited to the utility side of the system. In fact, the majority of
protection against short circuits, winding interturn faults and power quality problems are localized within customer
bushing flash-overs. A second harmonic restraint with facilities. Thus, power quality monitoring is not only an
advanced waveform-based blocking ensures stability at effective customer service strategy but also a way to protect
transformer energization. The fifth harmonic based blocking a utility's reputation for quality power and service.
and unblocking limits stabilize the protection performance in
moderate overexcitation situations. In case of three-winding The protection relay has the following power quality
differential protection, the connection group phase shift monitoring functions.
matching can be done with 0.1 degree resolution supporting
• Voltage variation
cycloconverter applications. If the tap-changer position
• Voltage unbalance
information is available, it is possible to further increase the
• Current harmonics
protection sensitivity by compensating the tap-changer
• Voltage harmonics
position error within the measured differential current.
The voltage unbalance and voltage variation functions are
The power transformer protection application package also
used for measuring short-duration voltage variations and
includes high-impedance differential functions for a phase-
monitoring voltage unbalance conditions in power
segregated protection scheme. If this scheme is applied, the
transmission and distribution networks.
related current transformers have to be correctly selected and
the necessary secondary circuit components, external to the The voltage and current harmonics functions provide a
relay, defined. method for monitoring the power quality by means of the
current waveform distortion and voltage waveform distortion.
12. Measurements The functions provide selectable short-term 3- or 60- or 300
The base functionality of the REX640 relay contains a number –second sliding average and a long-term demand for total
of basic measurement functions for current, voltage, demand distortion (TDD) and total harmonic distortion (THD).
frequency, symmetrical components of currents and voltages, The phase-specific harmonic content is measured for
power, power factor and energy. These measurement voltages and currents, as well as DC component and
functions can be freely connected to the measured secondary fundamental content. The dedicated harmonics measurement
quantities available in the relay. The relay can also measure page in the LHMI presents the measurements in a user-
various analog signals via RTD and mA inputs. All these friendly manner.
measurements can be used within the relay configuration for
additional logics. The measurements are available locally on 14. Fault locator
the HMI and can be accessed remotely via communication. The relay features an optional impedance-measuring fault
The information is also accessible via WHMI. location function suitable for locating short circuits in radial
distribution systems. Earth faults can be located in effectively
The relay is also provided with a load profile recorder. The
and low-resistance earthed networks, as well as in
load profile feature stores the selected load measurement
compensated networks. When the fault current magnitude is
data captured periodically (demand interval). The records can
at least of the same order of magnitude or higher than the
be viewed on the LHMI and are available in COMTRADE
load current, earth faults can also be located in isolated
format.
neutral distribution networks. The fault location function
identifies the type of the fault and then calculates the distance
13. Power quality to the fault point. The calculations provide information on the
In the EN standards, power quality is defined through the fault resistance value and accuracy of the estimated distance
characteristics of the supply voltage. Transients, short- to the fault point.
duration and long-duration voltage variations and unbalance
and waveform distortions are the key characteristics
15. Disturbance recorder
describing power quality. The distortion monitoring functions
The relay is provided with a disturbance recorder featuring up
are used for monitoring the current total demand distortion
to 24 analog and 64 binary signal channels. The analog
and the voltage total harmonic distortion.
channels can be set to record either the waveform or the
Power quality monitoring is an essential service that utilities trend of the currents and voltages measured.
can provide for their industrial and key customers. A
24 ABB
1MRS759144 F
REX640
The analog channels can be set to trigger the recording The sequence-of-events information can be accessed either
function when the measured value falls below or exceeds the via the LHMI or remotely via the communication interface of
set values. The binary signal channels can be set to start a the relay. The information can also be accessed locally or
recording either on the rising or the falling edge of the binary remotely using the WHMI.
signal or on both.
The binary channels can be set to record external or internal 17. Recorded data
relay signals, for example, the start or trip signals of the relay The relay can store the records of the latest 128 fault events.
stages, or external blocking or control signals. The recorded The records can be used to analyze the power system
information is stored in a nonvolatile memory in COMTRADE events. Each record includes, for example, current, voltage
format and can be uploaded for subsequent fault analysis. and angle values and a time stamp. The fault recording can
be triggered by the start or the trip signal of a protection
block, or by both. The available measurement modes include
16. Event log DFT, RMS and peak-to-peak. Fault records store relay
To collect sequence-of-events information, the relay has a measurement values when any protection function starts. In
nonvolatile memory capable of storing 1024 events with the addition, the maximum demand current with time stamp is
associated time stamps. The event log facilitates detailed pre- separately recorded. The records are stored in the nonvolatile
and post-fault analyses of feeder faults and disturbances. The memory.
considerable capacity to process and store data and events
in the relay supports the growing information demand of
future network configurations.
IEC 61850-8-1
events
WHMI
DNP3
LHMI
(FIFO) 1024
Fault ge
r
records trig
(FIFO) 128
BASIC FUNCTIONS
Fault summary;
Trip timestamp, Function, Currents, Voltages, etc.
Audit
trail
events
(FIFO) 2048
n…100
Load profile
record
...7 yrs Historical load data captured at a periodical
time interval (Demand interval 1...180min)
GUID-B3049DBE-4136-4774-9E9D-CB1762AAE858 V1 EN-US
ABB 25
1MRS759144 F
REX640
18. Load profile roles and certificates and the distribution of such, a
The load profile recorder stores the historical load data procedure completely transparent to the user. The central
captured periodically (demand interval). Up to 12 load server handling user accounts can be, for example, SDM600
quantities can be selected for recording and storing in the or an Active Directory (AD) server such as Windows AD.
nonvolatile memory. The recordable quantities include
currents, voltages, power and power factor values. The The relay supports full Public Key Infrastructure as defined by
recording time depends on a settable demand interval IEC 62351-9. With this, the user can ensure that the
parameter and the amount of quantities selected. The certificates used in secured communication are from a user-
quantities' type and amount to be recorded are determined in approved provider instead of device self-signed certificates.
the application configuration. The recorded quantities are
stored in the COMTRADE format. 22. Station communication
Operational information and controls are available through a
19. Trip circuit supervision wide range of communication protocols including IEC 61850
The trip circuit supervision continuously monitors the Edition 2, IEC 61850-9-2 LE, IEC 60870-5-103, IEC
availability and operability of the trip circuit. It provides open- 60870-5-104, Modbus® and DNP3. The Profibus DPV1
circuit monitoring both when the circuit breaker is in closed communication protocol is supported via the protocol
and in open position. It also detects loss of circuit-breaker converter SPA-ZC 302. Full communication capabilities, for
control voltage. example, horizontal communication between the relays, are
only enabled by IEC 61850.
20. Self-supervision The relay provides the possibility for a second IP address and
The relay’s built-in self-supervision system continuously a second subnetwork when the communication modules with
monitors the state of the relay hardware and the operation of three Ethernet ports (COM1001...1003) are used. However,
the relay software. Any fault or malfunction detected is used only one IP network can be used as the default route. Using
for alerting the operator. two IP addresses, communication networks can be separated
based on the dominant user’s needs. For example, one IP
A permanent relay fault blocks the protection functions to address can serve the dispatchers and the other one can
prevent incorrect operation. serve the service engineers’ needs.
standard (class P1, <3 ms data exchange between the also provides an optional fiber-optic port for dedicated
devices). The relay also supports the sending and receiving of protection communication which can be used for up to 50 km
analog values using GOOSE messaging. Analog GOOSE distances depending on the selected fiber transceiver. The
messaging enables easy transfer of analog measurement intended teleprotection applications for this port are line
values over the station bus, thus facilitating, for example, the differential and line distance protection communication or
sending of measurement values between the relays when binary signal transfer. The optional third Ethernet interface
controlling transformers running in parallel. provides connectivity for any other Ethernet device to an IEC
61850 station bus inside a switchgear bay, for example
The relay also supports IEC 61850 process bus concept by connection of a remote I/O. Ethernet network redundancy can
sending and receiving sampled values of currents and be achieved using the high-availability seamless redundancy
voltages. With this functionality the galvanic interpanel wiring (HSR) protocol or the parallel redundancy protocol (PRP), or
can be replaced with Ethernet communication. The analog with a self-healing ring using RSTP in the managed switches.
values are transferred as sampled values using the IEC Ethernet redundancy can be applied to the Ethernet-based
61850-9-2 LE protocol. REX640 supports publishing of one IEC 61850, Modbus and DNP3 protocols.
and subscribing of four sampled value streams. The intended
application for sampled values are current-based differential The IEC 61850 standard specifies network redundancy which
protection functions or sharing the voltage values with the improves the system availability for the substation
relays that have voltage-based protection or supervision communication. The network redundancy is based on two
functions. The relay can receive up to four sampled value complementary protocols defined in the IEC 62439-3
streams and totally 16 measurements can be connected into standard: PRP and HSR protocols. Both protocols are able to
the protection relay application. overcome a failure of a link or switch with a zero switchover
time. In both protocols, each network node has two identical
Relays with process bus based applications use IEEE 1588 Ethernet ports dedicated for one network connection.
edition 2 for high-accuracy time synchronization.
The protocols rely on the duplication of all transmitted
For redundant Ethernet communication in station bus, the information and provide a zero switchover time if the links or
relay offers either two optical or two galvanic Ethernet switches fail, thus fulfilling all the stringent real-time
network interfaces. An optional third port with optical or requirements of substation automation.
galvanic Ethernet network interface is also available. The relay
ABB 27
1MRS759144 F
REX640
COM600
SCADA
GUID-AC53358A-5E83-4694-9BC2-29F5C4F4988C V2 EN-US
In PRP, each network node is attached to two independent one through each port. Both frames circulate in opposite
networks operated in parallel. The networks are completely directions over the ring. Every node forwards the frames it
separated to ensure failure independence and can have receives from one port to another to reach the next node.
different topologies. As the networks operate in parallel, they When the originating sender node receives the frame it sent,
provide zero-time recovery and continuous checking of the sender node discards the frame to avoid loops. The HSR
redundancy to avoid failures. ring supports the connection of up to 30 relays. If more than
30 relays are to be connected, it is recommended to split the
HSR applies the PRP principle of parallel operation to a single network into several rings to guarantee the performance for
ring. For each message sent, the node sends two frames, real-time applications.
28 ABB
1MRS759144 F
REX640
COM600
Devices not supporting HSR
SCADA
Ethernet switch
GUID-ED51EEB9-98EB-4D4D-B0F8-BB965927FAF4 V2 EN-US
The relay can be connected to Ethernet-based recordings in IEC 60870-5-103 format. Further, IEC
communication systems in a station bus using the RJ-45 60870-5-103 can be used at the same time with the IEC
connector (100Base-TX) or the multimode fiber optic LC 61850 protocol.
connector (100Base-FX). A dedicated protection
communication port uses a pluggable multimode or single- DNP3 supports both serial and TCP modes for the
mode fiber optic LC connector (100Base-FX). If connection to connection of up to five masters. Changing the active setting
a serial bus is required, the RS-485 or fiber-optic serial and reading fault records are supported. DNP serial and DNP
communication ports can be used. TCP can be used in parallel. If required, both IEC 61850 and
DNP can be run simultaneously.
Modbus implementation supports RTU, ASCII and TCP
modes. Besides standard Modbus functionality, the relay The relay supports Profibus DPV1 with support of SPA-ZC
supports retrieval of time-stamped events, changing the 302 Profibus adapter. If Profibus is required, the relay must
active setting group and uploading of the latest fault records. be ordered with Modbus serial options. Modbus
If a Modbus TCP connection is used, five clients can be implementation includes SPA protocol emulation functionality.
connected to the relay simultaneously. Further, Modbus serial This functionality enables connection to SPA-ZC 302.
and Modbus TCP can be used in parallel, and, if required,
When the relay uses the RS-485 bus for the serial
both IEC 61850 and Modbus can be run simultaneously.
communication, both two- and four-wire connections are
The IEC 60870-5-103 implementation supports two parallel supported. Termination and pull-up/down resistors can be
serial bus connections to two different masters. Besides configured with DIP switch on the communication card so
basic standard functionality, the relay supports changing of that external resistors are not needed.
the active setting group and uploading of disturbance
PTPv2 (IEEE 1588) with Power Profile (IEEE Std C37.238-2011) 4 μs3)
1) Ethernet-based
2) With special time synchronization wiring
3) Required especially in process bus applications
• Ordinary Clock with Best Master Clock algorithm
PTPv2 features: • One-step Transparent Clock for Ethernet ring topology
ABB 29
1MRS759144 F
REX640
• PTPv2 Power Profile can work as a backup master clock per BMC algorithm if the
• Receive (slave): 1-step/2-step external primary grandmaster clock is not available for short
• Transmit (master): 1-step term.
• Layer 2 mapping
• Peer-to-peer delay calculation In addition, the relay supports time synchronization via
• Multicast operation Modbus, DNP3 and IEC 60870-5-103 serial communication
protocols.
The required accuracy of the grandmaster clock is +/-1 μs to
guarantee performance of protection applications. The relay
IEC 61850-8-1 ● ● - -
IEC 61850-9-2 LE ● ● - -
MODBUS RTU/ASCII - - ● ●
MODBUS TCP/IP ● ● - -
DNP3 (serial) - - ● ●
DNP3 TCP/IP ● ● - -
IEC 60870-5-103 - - ● ●
IEC 60870-5-104 ● ● - -
● = Supported
23. Protection communication and supervision measurements should be realized with conventional current
The protection communication between the relays is enabled transformers that have 1 A as the nominal secondary current.
by means of a dedicated fiber optic communication channel;
1310 nm multimode or single-mode fibers with LC connectors If a galvanic protection communication link is requested, it
are used. The communication link transfers analog and binary can be realized with RPW600 modems. The RPW600 modem
information between line ends for line differential, line offers a 5 kV (RMS) level of isolation between the pilot wire
distance and transfer trip functions. No external devices, such terminals and ground. The RPW600 modems (master and
as GPS clocks, are needed for the line differential protection follower) are galvanically connected to either end of the pilot
communication. Additionally, the link can be used to transfer wire and optically connected to the relays using short optical
any freely selectable binary data between line ends. In total, single-mode cables. Using 0.8 mm2 twisted pair cables, pilot
16 binary signals can be transferred between two REX640 wire link distances up to 8 km are typically supported.
protection relays. However, twisted pair pilot wire cables in good conditions
may support even longer distances to be covered. The length
Each REX640 communication card variant contains an SFP of the supported pilot wire link also depends on the noise
rack for dedicated point-to-point protection communication environment in the installation. Should the need arise to
via an SFP plug-in module. Three variants of SFP plug-in replace the pilot wire cables with fiber optic cables, the
modules can be selected. The variants support optical single-mode fiber optic LC connectors of the relays can be
communication for distances typically up to 2 km (multimode), used for direct connection of the fiber optic communication
20 km (single-mode) and 50 km (single-mode). The SFP plug- link.
in unit can be ordered together with the relay or later on when
the need to establish the link arises. The line differential The protection communication supervision continuously
protection can be realized between two REX640 relays or monitors the protection communication link. The line
between REX640 and RED615 relays. If the line differential differential protection function can be blocked if severe
protection is to be realized between REX640 and RED615 interference in the communication link, risking the correct
relays, the SFP plug-in module has to match the RED615 operation of the function, is detected. If the interference
communication card variant. Additionally, the RED615 relay persists, an alarm signal is triggered indicating permanent
version must be Ver.5.0 FP1 or later and phase current failure in the protection communication.
30 ABB
1MRS759144 F
REX640
GUID-5735D9CC-B1D2-4D73-85C2-1389ED25563B V1 EN-US
GUID-9A404E8B-1120-42B4-B72E-8EEFC15E4960 V1 EN-US
ABB 31
1MRS759144 F
REX640
Description Value
Description Value
Nominal auxiliary voltage Un 24, 30, 48, 60 V DC 100, 110, 120, 220, 240 V AC, 50 110, 125 V DC
and 60 Hz
Auxiliary voltage variation 50...120% of Un (12...72 V DC) 38...110% of Un (38...264 V AC) 70...120% of Un (77...150 V DC)
Burden of auxiliary voltage supply DC <18.0 W (nominal)/<25.0 W DC <20.0 W (nominal)/<25.0 W DC <17.0 W (nominal)/<25.0 W
under quiescent (Pq)/operating (max.) (max.) (max.)
condition AC <20.0 W (nominal)/<25.0 W
(max.)
Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)
32 ABB
1MRS759144 F
REX640
Description Value
Nominal auxiliary voltage Un 100, 110, 120, 220, 240 V AC, 50 and 60 Hz
Burden of auxiliary voltage supply under quiescent (Pq)/operating DC <6.0 W (nominal)/<14.0 W (max.)
condition AC <7.0 W (nominal)/<12.0 W (max.)
Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)
Description Value
• Continuously 4A 20 A
Voltage withstand:
• Continuous 288 V AC
• For 10 s 360 V AC
Description Value
Current sensor input Rated current voltage (in secondary 75 mV...9000 mV1)
side)
ABB 33
1MRS759144 F
REX640
Description Value
Ripple in the DC auxiliary voltage Max 15% of the DC value (at frequency of 100 Hz)
Description Value
RTD inputs Supported RTD sensors 100 Ω platinum TCR 0.00385 (DIN 43760)
250 Ω platinum TCR 0.00385
100 Ω nickel TCR 0.00618 (DIN 43760)
120 Ω nickel TCR 0.00618
250 Ω nickel TCR 0.00618
± 2.0% or ±1 Ω ±1°C
Description Value
Breaking capacity when the control-circuit time constant L/R<40 ms, at 1 A/0.25 A/0.15 A
48/110/220 V DC
34 ABB
1MRS759144 F
REX640
Description Value
Breaking capacity when the control-circuit time constant L/R<40 ms, at 5 A/3 A/1 A
48/110/220 V DC
Description Value
Breaking capacity when the control-circuit time constant L/R<40 ms, at 0.25 A
110 V DC
Description Value
Breaking capacity when the control-circuit time constant L/R<40 ms, at 5 A/3 A/1 A
48/110/220 V DC (two contacts connected in series)
ABB 35
1MRS759144 F
REX640
Description Value
Breaking capacity when the control-circuit time constant L/R<40 ms, at 16 A/6 A/3 A
48/110/220 V DC two contacts connected in series
Type Connector
Type Description
1) Maximum length depends on the cable attenuation and quality, the amount of splices and connectors in the path
2) Maximum allowed attenuation caused by connectors and cable together
36 ABB
1MRS759144 F
REX640
Permitted path
Connector Part number1) Fiber type Reach2) Wavelength
attenuation3)
MM 62.5/125 or
LC (SFP) 2RCA045621 2 km 1310 nm <8 dB
50/125 μm
1) Only these ABB verified SFP modules are supported in the protection communication link (port X6 in the communication module).
2) Maximum length depends on the cable attenuation and quality, the amount of splices and connectors in the path
3) Maximum allowed attenuation caused by connectors and cable together
Description Value
Modulation Unmodulated
Table 24. Lens sensor and optical fiber for arc protection
Description Value
Description Value
Rear IP 40
Description Value
Front IP 54
Other sides IP 20
ABB 37
1MRS759144 F
REX640
Description Value
Altitude Up to 2000 m
1) Degradation in MTBF and HMI performance outside the temperature range of -25...+55 ºC
2) For relays with an LC communication interface the maximum operating temperature is +70 ºC
38 ABB
1MRS759144 F
REX640
• Contact discharge 8 kV
• Air discharge 15 kV
• Communication 2 kV
• Other ports 4 kV
• 2s 100 A/m
ABB 39
1MRS759144 F
REX640
• Conducted
• Radiated
40 ABB
1MRS759144 F
REX640
Dielectric tests 500 V, 50 Hz, 1 min, RS-485 and IRIG-B IEC 60255-27
1 kV, 50 Hz, 1 min, across open contacts
1.5 kV, 50 Hz, 1 min, Ethernet RJ-45
2 kV, 50 Hz, 1 min, all other circuits
Impulse voltage test 1 kV, 1.2/50 μs, 0.5 J, RS-485 and IRIG-B IEC 60255-27
2.4 kV, 1.2/50 μs, 0.5 J, Ethernet RJ-45
5 kV, 1.2/50 μs, 0.5 J, all other circuits
1) For relays with an LC communication interface the maximum operating temperature is +70°C
ABB 41
1MRS759144 F
REX640
Description Reference
LV directive 2006/95/EC
Description Reference
Description
42 ABB
1MRS759144 F
REX640
Protection functions
Characteristic Value
Current:
±1.5% of the set value or ±0.002 × In
Voltage:
±1.5% of the set value or ±0.002 × Un
Impedance:
±2.5% of the set value or ±0.05 Ω
Phase angle: ±2°
ABB 43
1MRS759144 F
REX640
44 ABB
1MRS759144 F
REX640
ABB 45
1MRS759144 F
REX640
Characteristic Value
Characteristic Value
46 ABB
1MRS759144 F
REX640
Characteristic Value
Table 42. Current reversal and weak-end infeed logic (CRWPSCH) main settings
Characteristic Value
Table 44. Communication logic for residual overcurrent (RESCPSCH) main settings
Table 45. Current reversal and weak-end infeed logic for residual overcurrent (RCRWPSCH)
Characteristic Value
ABB 47
1MRS759144 F
REX640
Table 46. Current reversal and weak-end infeed logic for residual overcurrent (RCRWPSCH) main settings
Table 47. Line differential protection with in-zone power transformer (LNPLDF)
Characteristics Value
20 ms 23 ms 27 ms
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the set value or ±20 ms 4)
1) With the symmetrical communication channel (as when using dedicated fiber optic).
2) Without additional delay in the communication channel (as when using dedicated fiber optic).
3) Measured with static power output. When differential current = 2 × High operate value and fn = 50 Hz with galvanic pilot wire link + 5 ms.
4) Low operate value multiples in the range of 1.5...20
48 ABB
1MRS759144 F
REX640
Table 48. Line differential protection with in-zone power transformer (LNPLDF) main settings
Characteristic Value
Characteristic Value
ABB 49
1MRS759144 F
REX640
Characteristic Value
PHIPTOC2):
IFault = 2 × set Start value 8 ms 12 ms 15 ms
IFault = 10 × set Start value
7 ms 9 ms 12 ms
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms
1) Set Operate curve type = IEC definite time, Measurement mode = default (depends on stage), current before fault = 0.0 × In, fn = 50 Hz, fault current in one phase with nominal
frequency injected from random phase angle, results based on statistical distribution of 1000 measurements
2) Measured with static signal output (SSO)
3) Includes the delay of the signal output contact (SO)
PHIPTOC 20...300000 ms 10
50 ABB
1MRS759144 F
REX640
Characteristic Value
DPHLPDOC Current:
±1.5% of the set value or ±0.002 × In
Voltage:
±1.5% of the set value or ±0.002 × Un
Phase angle: ±2°
DPHHPDOC Current:
±1.5% of the set value or ±0.002 × In
(at currents in the range of 0.1…10 × In)
±5.0% of the set value
(at currents in the range of 10…40 × In)
Voltage:
±1.5% of the set value or ±0.002 × Un
Phase angle: ±2°
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms3)
1) Measurement mode and Pol quantity = default, current before fault = 0.0 × In, voltage before fault = 1.0 × Un, fn = 50 Hz, fault current in one phase with nominal frequency injected from
random phase angle, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Maximum Start value = 2.5 × In, Start value multiples in range of 1.5...20
ABB 51
1MRS759144 F
REX640
Characteristic Value
EFIPTOC2):
IFault = 2 × set Start value 8 ms 11 ms 14 ms
IFault = 10 × set Start value 8 ms 9 ms 11 ms
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms 4)
1) Measurement mode = default (depends on stage), current before fault = 0.0 × In, fn = 50 Hz, fault current in one phase with nominal frequency injected from random phase angle, results
based on statistical distribution of 1000 measurements
2) Measured with static signal output (SSO)
3) Includes the delay of the signal output contact (SO)
4) Maximum Start value = 2.5 × In, Start value multiples in the range of 1.5...20
EFIPTOC 20...300000 ms 10
52 ABB
1MRS759144 F
REX640
Characteristic Value
DEFLPDEF Current:
±1.5% of the set value or ±0.002 × In
Voltage
±1.5% of the set value or ±0.002 × Un
Phase angle:
±2°
DEFHPDEF Current:
±1.5% of the set value or ±0.002 × In
(at currents in the range of 0.1…10 × In)
±5.0% of the set value
(at currents in the range of 10…40 × In)
Voltage:
±1.5% of the set value or ±0.002 × Un
Phase angle:
±2°
DEFHPDEF
IFault = 2 × set Start value 42 ms 46 ms 49 ms
DEFLPDEF 58 ms 62 ms 66 ms
IFault = 2 × set Start value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms 3)
1) Set Operate curve type = IEC definite time, Measurement mode = default (depends on stage), current before fault = 0.0 × In , fn = 50 Hz, earth-fault current with nominal frequency
injected from random phase angle, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Maximum Start value = 2.5 × In, Start value multiples in range of 1.5...20
ABB 53
1MRS759144 F
REX640
DEFHPDEF 40...300000 ms 10
54 ABB
1MRS759144 F
REX640
Characteristic Value
±1.0% or ±0.01 mS
(In range of 0.5...100 mS)
56 ms 60 ms 64 ms
Reset time 40 ms
1) Uo = 1.0 × Un
2) Includes the delay of the signal output contact, results based on statistical distribution of 1000 measurements
ABB 55
1MRS759144 F
REX640
Characteristic Value
1) Includes the delay of the signal output contact, results based on statistical distribution of 1000 measurements
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in IDMT mode ±5.0% of the set value or ±20 ms
1) Io varied during the test, Uo = 1.0 × Un = phase to earth voltage during earth fault in compensated or un-earthed network, the residual power value before fault = 0.0 pu, fn = 50 Hz,
results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
56 ABB
1MRS759144 F
REX640
Characteristic Value
Operation accuracy (Uo criteria with transient protection) Depending on the frequency of the measured current: fn ±2 Hz
ABB 57
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in IDMT mode 3) ±5.0% of the set value or ±20 ms
-3 dB at f = 13 × fn
1) Fundamental frequency current = 1.0 × In, harmonics current before fault = 0.0 × In , harmonics fault current 2.0 × Start value, results based on statistical distribution of 1000
measurements
2) Includes the delay of the signal output contact
3) Maximum Start value = 2.5 × In, Start value multiples in range of 2...20
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms 3)
1) Negative sequence current before fault = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Maximum Start value = 2.5 × In, Start value multiples in range of 1.5...20
58 ABB
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Residual voltage before fault = 0.0 × Un , fn = 50 Hz, residual voltage with nominal frequency injected from random phase angle, results based on statistical distribution of 1000
measurements
2) Includes the delay of the signal output contact
ABB 59
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms3)
1) Start value = 1.0 × Un, Voltage before fault = 1.1 × Un, fn = 50 Hz, undervoltage in one phase-to-phase with nominal frequency injected from random phase angle, results based on
statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Minimum Start value = 0.50, Start value multiples in range of 0.90...0.20
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
60 ABB
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms3)
1) Start value = 1.0 × Un, Voltage before fault = 0.9 × Un, fn = 50 Hz, overvoltage in one phase-to-phase with nominal frequency injected from random phase angle, results based on
statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Maximum Start value = 1.20 × Un , Start value multiples in range of 1.10...2.00
ABB 61
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Positive-sequence voltage before fault = 0.0 × Un, fn = 50 Hz, positive-sequence overvoltage of nominal frequency injected from random phase angle
2) Measured with static signal output (SSO)
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Start value = 1.0 × Un, positive-sequence voltage before fault = 1.1 × Un, fn = 50 Hz, positive sequence undervoltage with nominal frequency injected from random phase angle, results
based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
62 ABB
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Negative-sequence voltage before fault = 0.0 × Un, fn = 50 Hz, negative-sequence overvoltage with nominal frequency injected from random phase angle, results based on statistical
distribution of 1000 measurements
2) Includes the delay of the signal output contact
Characteristic Value
df/dt <120 ms
ABB 63
1MRS759144 F
REX640
Characteristic Value
Operation accuracy Depending on the frequency of the measured current and voltage:
fn ±2 Hz
Current:
±1.5% of the set value or ± 0.002 × In
Voltage:
±1.5% of the set value or ±0.002 × Un
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the set value or ±20 ms
1) Measurement mode = default, current before fault = 0.0 × In, fn = 50 Hz, fault current in one phase with nominal frequency injected from random phase angle, results based on statistical
distribution of 1000 measurements
2) Includes the delay of the signal output contact
64 ABB
1MRS759144 F
REX640
Characteristic Value
Operation accuracy Depending on the frequency of the measured current and voltages:
fn ±2 Hz
Current:
±1.5% of the set value or ± 0.002 × In
Voltage:
±1.5% of the set value or ±0.002 × Un
Operation GAEPVOC 1 = on
5 = off
Characteristic Value
Voltage change:
Typically 40 ms
Operate time accuracy in definite-time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse-time mode ±5.0% of the theoretical value or ±50 ms
ABB 65
1MRS759144 F
REX640
Table 98. Three-phase thermal protection for feeders, cables and distribution transformers (T1PTTR)
Characteristic Value
Table 99. Three-phase thermal protection for feeders, cables and distribution transformers (T1PTTR) main settings
Table 100. Three-phase thermal overload protection, two time constants (T2PTTR)
Characteristic Value
66 ABB
1MRS759144 F
REX640
Table 101. Three-phase thermal overload protection, two time constants (T2PTTR) main settings
Operation T2PTTR 1 = on -
5 = off
Table 102. Three-phase overload protection for shunt capacitor banks (COLPTOC)
Characteristic Value
Operation accuracy Depending on the frequency of the measured current: fn ±2 Hz, and no
harmonics
Operate time accuracy in definite time mode 1% of the set value or ±20 ms
Operate time accuracy in inverse time mode 10% of the theoretical value or ±20 ms
Suppression of harmonics for under current stage DFT: -50 dB at f = n × fn, where n = 2,3,4,5,..
1) Harmonics current before fault = 0.5 × In, harmonics fault current 1.5 × Start value, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Harmonics current before fault = 1.2 × In , harmonics fault current 0.8 × Start value, results based on statistical distribution of 1000 measurements
Table 103. Three-phase overload protection for shunt capacitor banks (COLPTOC) main settings
ABB 67
1MRS759144 F
REX640
Table 104. Current unbalance protection for shunt capacitor banks (CUBPTOC)
Characteristic Value
Operate time accuracy in definite time mode 1% of the theoretical value or ±20 ms
Operate time accuracy in inverse definite minimum time mode 5% of the theoretical value or ±20 ms
1) Fundamental frequency current = 1.0 × In, current before fault = 0.0 × In, fault current = 2.0 × Start value, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
Table 105. Current unbalance protection for shunt capacitor banks (CUBPTOC) main settings
Table 106. Three-phase current unbalance protection for shunt capacitor banks (HCUBPTOC)
Characteristic Value
Operate time accuracy in definite time mode 1% of the theoretical value or ±20 ms
1) Fundamental frequency current = 1.0 × In, current before fault = 0.0 × In, fault current = 2.0 × Start value, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
68 ABB
1MRS759144 F
REX640
Table 107. Three-phase current unbalance protection for shunt capacitor banks (HCUBPTOC) main settings
Table 108. Shunt capacitor bank switching resonance protection, current based (SRCPTOC)
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Table 109. Shunt capacitor bank switching resonance protection, current based (SRCPTOC) main settings
ABB 69
1MRS759144 F
REX640
Characteristic Value
1) Start value = 0.1 × Un, Voltage before fault = 0.9 × Un, fn = 50 Hz, overvoltage in one phase-to-earth with nominal frequency injected from random phase angle, results based on
statistical distribution of 1000 measurements
2) Measured with static signal output (SSO)
Table 111. Compensated neutral unbalance voltage protection (CNUPTOV) main settings
Characteristic Value
Current:
±1.5% of the set value or ±0.002 × In
Voltage:
±1.5% of the set value or ±0.002 × Un
Phase angle:
±2°
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Measurement mode NPS, NPS current before fault = 0.0 × In, fn = 50 Hz, fault NPS current with nominal frequency injected from random phase angle, results based on statistical
distribution of 1000 measurements
2) Measured with static signal output (SSO)
70 ABB
1MRS759144 F
REX640
Characteristic Value
1) Tested for Number of Start phases = 1 out of 3, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
ABB 71
1MRS759144 F
REX640
Characteristic Value
±1°
72 ABB
1MRS759144 F
REX640
Characteristic Value
Operation accuracy Depending on the frequency of the measured current and voltage:
fn ±2 Hz
Reactive power range |PF| <0.71
Power:
±3.0% or ±0.002 × Qn
Voltage:
±1.5% of the set value or ±0.002 × Un
1) Start value = 0.05 × Sn, reactive power before fault = 0.8 × Start value, reactive power overshoot 2 times, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
Table 119. Directional reactive power undervoltage protection (DQPTUV) main settings
ABB 73
1MRS759144 F
REX640
Characteristic Value
Operation accuracy 1) Depending on the frequency of the measured current and voltage:
f = fn ±2 Hz
Characteristic Value
Operation accuracy 1) Depending on the frequency of the measured current and voltage:
fn ±2 Hz
74 ABB
1MRS759144 F
REX640
Characteristic Value
Operation accuracy Depending on the frequency of the measured current and voltage: fn
±2 Hz
Characteristic Value
Operation accuracy Depending on the frequency of the measured current and voltage:
f = fn ± 2 Hz
Retardation time Total retardation time when the impedance returns from the operating
circle <40 ms
ABB 75
1MRS759144 F
REX640
Characteristic Value
Table 129. Third harmonic-based stator earth-fault protection (H3EFPSEF) main settings
76 ABB
1MRS759144 F
REX640
Characteristic Value
1) Current before fault = 0.0 × In , fn = 50 Hz, earth-fault current with nominal frequency injected from random phase angle, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
Table 131. Rotor earth-fault protection, injection method (MREFPTOC) main settings
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value of ±20 ms
1) Measurement mode = “Peak-to-Peak”, current before fault = 0.0 × In, fn = 50 Hz, fault current with nominal frequency injected from random phase angle, results based on statistical
distribution of 1000 measurements
2) Includes the delay of the signal output contact
Table 133. High-impedance or flux-balance based differential protection (MHZPDIF) main settings
ABB 77
1MRS759144 F
REX640
Characteristic Value
Impedance reach Depending on the frequency of the measured current and voltage: fn
±2 Hz
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operate time accuracy in inverse time mode ±5.0% of the theoretical value or ±20 ms3)
1) Negative-sequence current before = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
3) Start value multiples in range of 1.10...5.00
78 ABB
1MRS759144 F
REX640
Table 137. Negative-sequence overcurrent protection for machines (MNSPTOC) main settings
Operation MNSPTOC 1 = on -
5 = off
Characteristic Value
Operate time accuracy in definite time mode mode ±1.0% of the set value or ±20 ms
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
ABB 79
1MRS759144 F
REX640
Operation LOFLPTUC 1 = on -
5 = off
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Operation JAMPTOC 1 = on -
5 = off
Characteristic Value
1) Current before = 0.0 × In , fn = 50 Hz, overcurrent in one phase, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
80 ABB
1MRS759144 F
REX640
Operation STTPMSU 1 = on -
5 = off
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Negative-sequence current before = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
Operation PREVPTOC 1 = on -
5 = off
ABB 81
1MRS759144 F
REX640
Characteristic Value
Table 150. Thermal overload protection for motors (MPTTR) main settings
Operation MPTTR 1 = on -
5 = off
Table 151. Stabilized and instantaneous differential protection for machines (MPDIF)
Characteristic Value
Low stage 32 ms 35 ms 37 ms
High stage 9 ms 13 ms 19 ms
82 ABB
1MRS759144 F
REX640
Table 152. Stabilized and instantaneous differential protection for machines (MPDIF) main settings
Characteristic Value
Table 155. Stabilized and instantaneous differential protection for two- or three-winding transformers (TR3PTDF)
Characteristic Value
1) Current before fault = 0.0 × In , fn = 50 Hz. Injected differential current = 2.0 × set operation value.
2) Measured with static power output (SPO)
ABB 83
1MRS759144 F
REX640
Table 156. Stabilized and instantaneous differential protection for two- or three-winding transformers (TR3PTDF) main settings
Table 157. Stabilized and instantaneous differential protection for two-winding transformers (TR2PTDF)
Characteristic Value
Low stage 31 ms 35 ms 40 ms
High stage 15 ms 17 ms 20 ms
1) Current before fault = 0.0 × In , fn = 50 Hz. Injected differential current = 2.0 × set operation value
2) Measured with static power output. fn = 50 Hz
84 ABB
1MRS759144 F
REX640
Table 158. Stabilized and instantaneous differential protection for two-winding transformers (TR2PTDF) main settings
Operation TR2PTDF 1 = on -
5 = off
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Current before fault = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
ABB 85
1MRS759144 F
REX640
Table 160. Numerical stabilized low-impedance restricted earth-fault protection (LREFPNDF) main settings
Operation LREFPNDF 1 = on -
5 = off
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Current before fault = 0.0, fn = 50 Hz, results based on statistical distribution of 1000 measurements
2) Includes the delay of the signal output contact
Table 162. High-impedance based restricted earth-fault protection (HREFPDIF) main settings
Operation HREFPDIF 1 = on -
5 = off
86 ABB
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
1) Measurement mode = default (depends on stage), current before fault = 0.0 × In, fn = 50 Hz, fault current in one phase with nominal frequency injected from random phase angle, results
based on statistical distribution of 1000 measurements
2) Measured with static signal output (SSO)
Characteristic Value
ABB 87
1MRS759144 F
REX640
Characteristic Value
Current measurement:
±1.5% of the set value or ±0.002 × In
Ratio I2f/I1f measurement:
±5.0% of the set value
Characteristic Value
1) Phase start value = 1.0 × In, current before fault = 2.0 × set Phase start value, fn = 50 Hz, fault with nominal frequency, results based on statistical distribution of 200 measurements
2) Includes the delay of the power output (PO) contact
3) Measured with static power output (SPO)
88 ABB
1MRS759144 F
REX640
Characteristic Value
Impedance:
±2.5% or ±0.05 Ω
Distance:
±2.0% or ±0.04 km/0.025 mile
XC0F_CALC:
±3% or ±0.01 Zn/1.15 Ω
IFLT_PER_ILD:
±5% or ±0.05
Characteristic Value
df/dt <120 ms
ABB 89
1MRS759144 F
REX640
Characteristic Value
90 ABB
1MRS759144 F
REX640
ABB 91
1MRS759144 F
REX640
Control functions
Characteristic Value
Operation ESMGAPC 1 = on -
5 = off
Characteristic Value
Characteristic Value
Voltage difference:
±1.0% or ±0.004 × Un
Frequency difference:
±10 mHz
Phase angle difference:
±1°
92 ABB
1MRS759144 F
REX640
Characteristic Value
Voltage difference:
±1.0% or ±0.004 × Un
Frequency difference:
±10 mHz
Phase angle difference:
±1°
ABB 93
1MRS759144 F
REX640
Characteristic Value
Voltage:
±3.0% of the set value or ±0.01 × Un
Frequency:
±10 mHz
Phase angle:
±3°
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
94 ABB
1MRS759144 F
REX640
Characteristic Value
Operate time accuracy in definite time mode2) +4.0%/-0% of the set value
Operate time accuracy in inverse time mode2) +8.5%/-0% of the set value
(at theoretical B in range of 1.1…5.0)
Also note fixed minimum operate time (IDMT) 1 s
ABB 95
1MRS759144 F
REX640
Table 189. Tap changer control with voltage regulator (OL5ATCC) main settings
Characteristic Value
I_DAMPING:
Typically ±2 A
1) Network resonance point voltage must be at least 0.01 × Un, where Un = nominal phase-to-earth voltage
96 ABB
1MRS759144 F
REX640
ABB 97
1MRS759144 F
REX640
Characteristic Value
Table 193. Hot-spot and insulation ageing rate monitoring for transformers (HSARSPTR)
Characteristic Value
Table 194. Hot-spot and insulation ageing rate monitoring for transformers (HSARSPTR) main settings
Characteristic Value
Characteristic Value
98 ABB
1MRS759144 F
REX640
Table 198. Current circuit supervision for transformers (CTSRCTF) main settings
Table 199. Current transformer supervision for high-impedance protection scheme (HZCCxSPVC)
Characteristic Value
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
Table 200. Current transformer supervision for high-impedance protection scheme (HZCCxSPVC) main settings
Characteristic Value
Operate time1) NPS function UFault = 1.1 × set Neg Seq voltage <33 ms
Lev
UFault = 5.0 × set Neg Seq voltage <18 ms
Lev
1) Includes the delay of the signal output contact, fn = 50 Hz, fault voltage with nominal frequency injected from random phase angle, results based on statistical distribution of 1000
measurements
Description Value
ABB 99
1MRS759144 F
REX640
Table 203. Runtime counter for machines and devices (MDSOPT) main settings
Characteristic Value
20 Hz < f ≤ 70 Hz:
±1.5% of the set value or ±0.002 × Un
10 Hz < f ≤ 20 Hz:
±4.0% of the set value or ±0.002 × Un
Operate time accuracy in definite time mode ±1.0% of the set value or ±20 ms
100 ABB
1MRS759144 F
REX640
Measurement functions
Characteristic Value
±0.5% or ±0.002 × In
(at currents in the range of 0.01...4.00 × In)
Characteristic Value
±1.0% or ±0.002 × In
at currents in the range of 0.01...4.00 × In
Characteristic Value
±0.5% or ±0.002 × In
(at currents in the range of 0.01...4.00 × In)
Characteristic Value
±0.5% or ±0.002 × Un
Characteristic Value
±0.5% or ±0.002 × Un
ABB 101
1MRS759144 F
REX640
Characteristic Value
±0.5% or ±0.002 × Un
Characteristic Value
±1.0% or ±0.002 × Un
Characteristic Value
Characteristic Value
Descrpition Value
102 ABB
1MRS759144 F
REX640
Table 216. Current total demand, harmonic distortion, DC component (TDD, THD, DC) and individual harmonics (CHMHAI)
Characteristic Value
Table 217. Current total demand, harmonic distortion, DC component (TDD, THD, DC) and individual harmonics (CHMHAI) main settings
Table 218. Voltage total harmonic distortion, DC component (THD, DC) and individual harmonics (VHMHAI)
Characteristic Value
Table 219. Voltage total harmonic distortion, DC component (THD, DC) and individual harmonics (VHMHAI) main settings
Characteristic Value
ABB 103
1MRS759144 F
REX640
Characteristic Value
Operation VSQVUB 1 = on -
5 = off
104 ABB
1MRS759144 F
REX640
Logging functions
ABB 105
1MRS759144 F
REX640
Other functionality
Characteristic Value
Characteristic Value
Characteristic Value
106 ABB
1MRS759144 F
REX640
25. Mounting methods Distribution Automation IEC products with emphasis on, but
With appropriate mounting accessories, the protection relay not exclusively for, the Relion product family. PST is an easy-
can be rack mounted, wall mounted, roof mounted or door to-use, online tool always containing the latest product
mounted. The LHMI can be mounted either on a door or a information. The complete order code can be created with
surface, or in a tilted position (25°) using special accessories. detailed specification and the result can be printed and
It is also possible to rack mount or door mount the protection mailed. Registration is required.
relay together with the LHMI.
ABB 107
1MRS759144 F
REX640
LC SFP plug-in connector for optical single-mode media 100M, 20.0 km (12.4 mi) 2RCA045622
LC SFP plug-in connector for optical single-mode media 100M, 50.0 km (31.1 mi) 2RCA045623
19" relay rack mounting for relay and LHMI, including a provision for RTXP 24 test switch, 6U1) 2RCA051498A0001
19" relay rack mounting for relay and LHMI, including a provision for RTXP 24 test switch, 7U1) 2RCA051503A0001
1) Powder painting, RAL 7035 flat. (Gloss: 60L 65-85 acc. to EN-ISO 2813)
108 ABB
1MRS759144 F
REX640
ARC loop sensor cable 5.0 m (16.4 ft), plastic fiber 2RCA051658A0005
ARC loop sensor cable 10.0 m (32.8 ft), plastic fiber 2RCA051658A0010
ARC loop sensor cable 15.0 m (49.2 ft), plastic fiber 2RCA051658A0015
ARC loop sensor cable 20.0 m (65.6 ft), plastic fiber 2RCA051658A0020
ARC loop sensor cable 25.0 m (82.0 ft), plastic fiber 2RCA051658A0025
ARC loop sensor cable 30.0 m (98.4 ft), plastic fiber 2RCA051658A0030
ARC loop sensor cable 40.0 m (131.2 ft), glass fiber 2RCA041050A0040
ARC loop sensor cable 50.0 m (164.0 ft), glass fiber 2RCA041050A0050
ARC loop sensor cable 60.0 m (196.9 ft), glass fiber 2RCA041050A0060
Blind extension cable for ARC loop sensors, 2.0 m (6.6 ft), to be used with plastic fiber loops 2RCA051662A0001
only
29. Tools Control IED Manager PCM600 in combination with the relay-
The protection relay is delivered with the correct protection specific connectivity package.
and control functionality included but it needs some
engineering to fit in the needed application. The default PCM600 offers extensive relay configuration functions. For
parameter setting values can be changed from the HMI, the example, the setting parameters, relay application, graphical
Web browser-based user interface (WHMI) or Protection and display and IEC 61850 communication, including horizontal
GOOSE communication, can be modified with PCM600.
ABB 109
1MRS759144 F
REX640
The REX640 relay's LHMI pages can be customized and The relay connectivity package is a collection of software and
shared between devices with a dedicated Display Editor specific relay information which enables system products and
which offers intuitive graphical drawing tools with editable tools to connect and interact with the protection relay. The
symbols for single-line diagrams. In addition, it is possible to connectivity packages reduce the risk of errors in system
create personalized views for every supported application. integration, minimizing device configuration and setup times.
The page access can be customized for every user to enable
simple operational usage for all user levels. Further, the connectivity package for REX640 includes a
flexible update tool for adding one additional LHMI language
When the WHMI is used, the protection relay can be and new functionalities to the protection relay. The flexible
accessed from any of the relay’s access points, including the modification support of the relay enables adding new
Ethernet connection on the LHMI. For security reasons, the protection functionalities whenever the protection and control
WHMI is disabled by default, but it can be enabled via the needs are changing.
LHMI. The WHMI functionality can be limited to read-only
access.
Description Version
Web browser IE 11, Microsoft Edge, Google Chrome and Mozilla Firefox
Signal monitoring ● ●
Application configuration - ●
Event viewing ● ●
Online monitoring - ●
● = Supported
110 ABB
1MRS759144 F
REX640
L1 L2 L3
L1
L2
L3
A n
n
a
da dn AIM1001
X1
57-240V
Positive 1
VT1
Load flow 2
N
Direction 3
57-240V
N
VT2
4
57-240V
5
N
VT3
6
57-240V
7
N
VT4
8
57-240V
P1 9
N
VT5
10
S1
S2 X2
1/5A
1
N
CT1
2
P2 3
1/5A
N
CT2
4
1/5A
5
N
CT3
6
1/5A
7
P1
S1 N
CT4
8
0.2/1A
9
S2 CT5 (for residual
N
P2 10
current only)
GUID-A274F38C-5302-4EA9-83F9-5BB17C7672BF V1 EN-US
ABB 111
1MRS759144 F
REX640
L1 L2 L3
L1
L2
L3
A n
a
da dn AIM1002
X1
Positive 1
57-240V
VT1
Load flow 2 N
Direction 3
57-240V
VT2
N
4
57-240V
5
VT3
N
6
57-240V
7
VT4
N
8
1/5A
P1 9
CT1
10 N
S1
S2 X2
1/5A
1
CT2
N
2
P2 1/5A
3
CT3
N
4
1/5A
5
CT4
N
6
1/5A
7
P1
S1
CT5
N
8
1/5A
9
S2 CT6
N
P2 10
GUID-E49A0352-50CA-4FE5-9D3D-AD4F09A10F06 V2 EN-US
112 ABB
1MRS759144 F
REX640
L1 L2 L3
Positive
Current
Direction
SIM1901
X1
s1
4
Sensor I
s2 5 DFF
7
Sensor U
8 DFF
X2
s1
4
Sensor I
s2 5 DFF
7
Sensor U
8 DFF
X3
s1
4
Sensor I
s2 5 DFF
7
Sensor U
8 DFF
X4
57-240
1
VT
2 N
3 0.2/1A
CT (for residual
N
4 current only)
P1
S1
S2
P2
GUID-549B3B87-483B-4411-9790-D4FA8525936B V2 EN-US
ABB 113
1MRS759144 F
REX640
L1 L2 L3
Positive
Current
Direction
SIM1901
X1
s1
4
Sensor I
s2 5 DFF
7
Sensor U
8 DFF
X2
s1
4
Sensor I
s2 5 DFF
7
Sensor U
8 DFF
X3
s1
4
Sensor I
s2 5 DFF
7
Sensor U
8 DFF
X4
57-240
1
VT
2 N
3 0.2/1A
CT (for residual
N
4 current only)
P1
S1
S2
P2
GUID-D37ABF6A-CE39-4293-8D4B-1DA95A077D27 V2 EN-US
114 ABB
1MRS759144 F
REX640
BIO1001/ BIO1003
X1 X2
1 BI1 3
SO1
4
2 5
BI2 SO2
6
3 7
BI3 SO3
4
8
5 9
BI4 SO4
10
6 11
BI5 SO5
12
7 13
BI6 SO6
8
14
9 15
BI7 SO7
16
10 17
BI8 SO8
18
11
BI9
12
13
BI10
14
BI11
15
BI12
16
17
BI13
18
X2
1
BI14
2
GUID-2F20AF34-230C-4E35-86AE-A6F930250E3C V1 EN-US
ABB 115
1MRS759144 F
REX640
BIO1002/ BIO1004
X1 X2
1 BI1
3
SPO1
4
2 5
BI2
SPO2
6
3 7
BI3
4 SPO3
8
5 9
BI4
SPO4
10
6 11
BI5
I SPO5
12
7 13
BI6 SPO6
8 SPO6_TCS
14
9 15
BI7
I SPO7
16
10 17
BI8 SPO8
SPO8_TCS
18
11
BI9
12
GUID-46FF3F6E-0E8C-4FA7-8964-0480330AC56A V1 EN-US
116 ABB
1MRS759144 F
REX640
PSM100x
X1
+/~ 1
Uaux Uaux
-/~ 2
3
IRF
4
5
6
SO1
7
8
9
SO2
10
11
SSO1
12
13
SSO2
14
POSP1
15
16
POSP2
17
18
X2
1
SO3
2
3
I 4
PODP1 6
5
PO1_TCS 7
8
I 9
PODP2 11
10
PO2_TCS 12
13
I 14
PODP3 16
15
PO3_TCS 17
18
GUID-6B2AB7B2-D285-4F90-A73D-40603FA7050B V2 EN-US
ABB 117
1MRS759144 F
REX640
RTD1001
X1
1
mA
mA1
2
3
4
mA
mA2
5
6
7
8 RTD1
Ref
9
10
11 RTD2
Ref
12
13
14 RTD3
Ref
15
16
17 RTD4
Ref
18
X2
1
2 RTD5
Ref
3
4
5 RTD6
Ref
6
7
8 RTD7
Ref
9
10
11 RTD8
Ref
12
13
14 RTD9
Ref
15
16
17 RTD10
Ref
18
GUID-3EC6FABE-BF3C-4789-AC2F-428C7D177126 V1 EN-US
118 ABB
1MRS759144 F
REX640
ARC1001
Slot A1
X11
Light sensor input 1
Slot A1
X12
Light sensor input 2
Slot A1
X13
Light sensor input 3
Slot A1
X14
Light sensor input 4
GUID-8CEA3233-FF96-49B8-B7BD-530C489CB9DD V1 EN-US
ABB 119
1MRS759144 F
REX640
Additional certificates can be found on the product page. The latest relevant information on the REX640 protection and
control relay is found on the product page. Scroll down the
page to find and download the related documentation.
120 ABB
1MRS759144 F
REX640
Protection
ABB 121
1MRS759144 F
REX640
122 ABB
1MRS759144 F
REX640
ABB 123
1MRS759144 F
REX640
Control
124 ABB
1MRS759144 F
REX640
Measurement
Power quality
ABB 125
1MRS759144 F
REX640
Logging functions
Other functionality
126 ABB
1MRS759144 F
REX640
SR flip-flop, volatile SR SR SR
RS flip-flop, volatile RS RS RS
ABB 127
1MRS759144 F
REX640
128 ABB
1MRS759144 F
REX640
Description ID
ABB 129
1MRS759144 F
REX640
IEC 61850 Pcs Base APP APP APP APP APP APP APP APP APP APP APP APP APP ADD ADD
1 2 3 4 5 6 7 8 9 10 11 12 13 1 2
Protection
DSTPDIS 1 ●
DSTPLAL 1 ●
DSOCPSCH 1 ●
CRWPSCH 1 ●
RESCPSCH 1 ●
RCRWPSCH 1 ●
LNPLDF 1 ●
BSTGAPC 2 ● ●
CVPSOF 1 ●
PHLPTOC 3 ●
PHHPTOC 3 ●
PHIPTOC 3 ●
DPHLPDOC 3 ●
DPHHPDOC 3 ●
EFLPTOC 3 ●
EFHPTOC 3 ●
EFIPTOC 3 ●
DEFLPDEF 4 ●
DEFHPDEF 4 ●
DPSRDIR 2 ● ●
DNZSRDIR 2 ●
EFPADM 3 ●
MFADPSDE 3 ●
WPWDE 3 ●
INTRPTEF 1 ●
HAEFPTOC 1 ●
NSPTOC 3 ●
PDNSPTOC 1 ●
ROVPTOV 4 ●
PHPTUV 4 ●
PHVPTOV 2 ●
PHPTOV 4 ●
PSPTOV 4 ●
PSPTUV 4 ●
NSPTOV 4 ●
FRPFRQ 12 ●
PHPVOC 2 ●
OEPVPH 2 ● ●
T1PTTR 1 ●
T2PTTR 1 ● ●
COLPTOC 1 ●
CUBPTOC 3 ●
HCUBPTOC 2 ●
SRCPTOC 1 ●
CNUPTOV 2 ●
DNSPDOC 2 ●
LVRTPTUV 3 ●
VVSPPAM 1 ●
DQPTUV 2 ●
DOPPDPR 3 ● ● ●
DUPPDPR 3 ● ●
UZPDIS 2 ● ●
UEXPDIS 2 ●
130 ABB
1MRS759144 F
REX640
ABB 131
1MRS759144 F
REX640
132 ABB
1MRS759144 F
REX640
ABB 133
1MRS759144 F
REX640
134 ABB
1MRS759144 F
REX640
ABB 135
—
ABB Distribution Solutions
P.O. Box 699
FI-65101 VAASA, Finland
Phone +358 10 22 11
www.abb.com/mediumvoltage
1MRS759144 F