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High-Resolution Finite Element Modeling For Bond in High-Strength Concrete
High-Resolution Finite Element Modeling For Bond in High-Strength Concrete
Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
A R T I C LE I N FO A B S T R A C T
Keywords: This study presents a physics-based rib-scale finite element (FE) model to study bond-zone behavior for spliced
Rib-scale longitudinal bars in reinforced concrete beams subjected to monotonically increasing loading. In this model, a
Finite element simulation high-resolution mesh is used in the vicinity of the bar-concrete interface to capture the geometry of the ribs on
Bond behavior of bar splices the reinforcing steel. At the concrete-bar interface, a contact formulation that properly represents normal and
Modeling strategy
frictional force transfer is used; adhesion between concrete and steel is ignored. The FE model is calibrated using
data from beam splice tests performed by Ramirez and Russell [1]. It is observed that concrete tensile strength
and tangential friction at the concrete-steel interface determine simulated response; these quantities are cali-
brated to provide accurate simulation of experimental results. The calibrated model provides results in good
agreement with test data. Load-displacement response as well as concrete crack patterns are accurately simu-
lated, and the proposed model can distinguish between the behavior of uncoated and epoxy-coated deformed
bars as well as simulate the impact on bond strength of confinement provided by transverse steel.
1. Introduction requirements for bond-zone that include these new high-strength ma-
terials.
1.1. Motivation for numerical study on bond in reinforced concrete Additionally, in comparison with experimental testing, numerical
structures simulation provides much richer data sets characterizing bond-zone
behavior. Using numerical simulation, high-fidelity bond-zone stress,
Acceptable performance of a reinforced concrete (RC) structure strain, and damage fields are immediately available; experimental data
requires transfer of forces between concrete and reinforcing steel via typically include only global load-displacement response and steel, and
bond. Adequate bond in regions where bars are anchored or spliced is possibly concrete, strains at relatively a few locations.
particularly critical to structural performance. The characterization and The research presented here seeks to develop and validate a nu-
prediction of bond-zone behavior are challenging due to the complexity merical modeling approach for RC bond-zone, with the expectation that
of stress and strain fields in the bond-zone, the development of localized this modeling approach can be used to supplement experimental testing
inelasticity, and the dependence of these on a variety of parameters and provide data required to develop advanced design requirements for
including concrete strength and reinforcement configuration and RC bond-zone, including those comprising high strength concrete and/
coating. or steel.
Numerous experimental tests have addressed bond-zone behavior
and the factors that affect it [1–7]. Data from these tests supported the 1.2. Experimental efforts to understand bond
development of present-day specifications for design and detailing of
bond-zone including tension splices and bars anchorage. Because bond- A bond comprises chemical adhesion, friction, and mechanical in-
zone behavior is complex, many individual tests are required to develop teraction [2,11]. Many material properties and geometric design char-
and validate design specifications. With the recent advent of ultra-high acteristics affect these bond mechanisms, including bar size (i.e. dia-
strength concrete and high-strength steel [8–10], it is necessary to re- meter), rib configuration (e.g., height, angle, spacing, etc.), presence of
visit current specifications for bond-zone, and many new laboratory coating on the bar, concrete strength, bar strength, confining pressure
tests are required to develop and/or validate current design provided by transverse reinforcement, and the length of the anchorage
⁎
Corresponding author.
E-mail addresses: sseok@purdue.edu (S. Seok), ghaikal@purdue.edu (G. Haikal), ramirez@purdue.edu (J.A. Ramirez), lowes@uw.edu (L.N. Lowes).
https://doi.org/10.1016/j.engstruct.2018.06.068
Received 30 November 2017; Received in revised form 26 March 2018; Accepted 18 June 2018
0141-0296/ © 2018 Published by Elsevier Ltd.
S. Seok et al. Engineering Structures 173 (2018) 918–932
or splice zone. Previous experimental research studies by many re- • In an element-scale model, structural components such as beams
search groups provide an understanding of bond-zone behavior and the and columns are modeled using line elements, and a rotational
impact of various design parameters on this behavior; those studies that spring is introduced at the column-foundation or beam-column in-
have had the greatest impact on the current understanding of bond- terface to simulate deformation, and potentially strength loss, as-
zone behavior are discussed here. sociated with slip of reinforcement resulting from loss of bond
strength. This modeling approach has been favored because it en-
• Abrams [2] tested numerous pullout and beam specimens with a ables an analysis of the structural component or even entire struc-
wide range of material properties and design configurations. Find- ture with great efficiency [17,18].
ings from this study provided a basic understanding of bond-zone • In a bar-scale model, the reinforcing bar is modeled using a truss
response. element and is embedded in a concrete volume modeled using solid
• Goto [12] investigated internal crack initiation and propagation in elements. For many applications, perfect bond between bar and
tension bond-zone by injecting ink into the bond region of pullout concrete elements is assumed, due to simplicity and efficiency of this
specimens. The author observed differences in crack formation and modeling approach [19]. Alternatively, a bond constitutive model,
propagation between specimens with smooth and deformed bars as representing the local bond stress versus slip response, is introduced.
well as between specimens with different bar deformation patterns This bond model is typically defined using experimental data
(lateral ribs, diagonal ribs, and wavy ribs). [13,20–22].
• Eligehausen et al. [13] examined local bond behavior using test • A rib-scale model treats both the bond-zone concrete and reinforcing
specimens that represent beams with bar embedded in RC beam- bar as continuums, represented with solid elements. This highly
column joint. Multiple parameters including external confining refined model enables explicit modeling of the ribs of the bar and
pressure and concrete compressive strength were considered in this concrete at the concrete-bar interface. A contact model is used to
investigation. The main conclusions of this study include the fol- account for shear and normal stress transfer at the interface. Rib-
lowings: a splitting-type bond failure is characterized by rapid loss scale model is computationally intensive due to a large number of
of bond resistance; bond strength increases with higher confining elements. Nevertheless, it has an advantage in that bond-zone re-
pressure but remains constant once confining pressure exceeds the sponse such as shear and radial stress developed in the course of
certain level, and bond strength is proportional to the square root of debonding and interlocking of ribs can be directly reproduced as the
concrete compressive strength. analysis result [23–25].
• Tholen and Darwin [14] investigated the impact on bond of the • In some cases, both concrete and bar are modeled with solid ele-
deformation properties of deformed bars, using pull-out type spe- ments and a cohesive element is introduced at the concrete-steel
cimens with and without confinement. The main investigation interface. The influence of the deformation of a bar such as ribs is
parameters were bar size, relative rib area (discussed later and implicitly considered through the interface law (or interface model)
quantified by Eq. (1)), and the ratio of rib width to rib spacing. defined at the cohesive element. Thereby, radial stress by mechan-
Based on dozens of experimental tests, the authors concluded that ical interlocking can be simulated. This model is called inter-
bond strength for confined specimens increases with higher bar size mediate-scale model. As like the bar-scale model, it is required to
and with higher relative rib area. However, the variation in relative use a phenomenological interface model based on test data to ac-
rib area did not affect bond strength for bars anchored in unconfined count for bond effect [26,27].
concrete.
• Zuo and Darwin [15] tested beam-splice specimens to investigate To sum up, element-scale and bar-scale models are considered ap-
the bond strengths of uncoated and epoxy-coated bars having high propriate for simulating global behavior of RC structures, where local
relative rib area. The researchers confirmed the same observations bond response is not significant to the global response. By contrast, rib-
on the relationship between relative rib area and bond strength in scale and intermediate-scale models have a potential to reproduce local
beam-splice specimens as those observed in pull-out specimens in bond response. Of them, rib-scale model has a characteristic that it does
the work of Tholen and Darwin [14]. not require an “empirically-derived” bond model to represent bond
• Murcia-Delso et al. [16] conducted pull-out tests of large-diameter response such as radial bond stress and slip, which plays a critical role
(#11 (36 mm), #14 (43 mm), and #18 (57 mm)) bars embedded in in producing local crack or crushing of concrete material. It must be
well-confined concrete. This study concluded that bond strength noted that a bond model is limited to wide application, as developed
tends to increase slightly with bar size and remarkably with concrete considering the limited material and geometrical properties (e.g., con-
compressive strength. crete strength, reinforcement configuration and coating, and confine-
ment level). Thus, with the purpose of reproducing local bond response
by means of FE simulation, rib-scale modeling seems more appropriate
1.3. Numerical approach to simulate bond-zone behavior approach [25]. Similarly, this study utilizes a rib-scale modeling ap-
proach to benefit from its feature that can mitigate the reliance on a
Despite all those experimental efforts above, there is still an in- phenomenological bond model.
creasing need for studying on bond behavior due to the continuing
improvement of either concrete and reinforcement materials or design 1.4. Rib-scale FE model for bond
configuration [7]. Finite element (FE) simulation can supply the need as
a supportive tool with relatively inexpensive investigation effort. To do Interesting examples of a rib-scale FE analysis to simulate bond
so, a validated numerical model is necessary. Developing the model response in pullout test of a single bar embedded in normal-strength
validated for bond-zone response requires careful consideration be- concrete can be found in the work of Salem and Maekawa [23] and Li
cause of various bond mechanisms observed in experimental in- [24]. Salem and Maekawa [23] simulated bond response using a 2D
vestigations, all of which do not need to be reflected in the model. In axisymmetric rib-scale finite element model. In defining contact prop-
other words, FE model for bond has been developed in a way to be able erties, a linear elastic bond behavior, in both the normal and shear
to represent bond response approximated in accordance with its own directions, was assumed; a range of bond-zone stiffnesses was con-
investigation purpose (details are given in the following) and it is clo- sidered as part of a sensitivity analysis. Results developed using this
sely related with modeling scales. The followings are brief explanation modeling approach were compared with those generated assuming a
and characteristics of the FE models developed at several scales: (1) hard contact model in the direction normal to the concrete-steel surface;
element-scale, (2) bar-scale, (3) rib-scale, and (4) intermediate-scale. with this hard contact model, contact pressure resulting from ribs
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Fig. 1. Typical beam splice test specimen: (a) Test setup and (b) layout of reinforcing bars (without transverse bars in the splice region).
bearing on concrete can go to infinite and thus no penetration between contact properties, the FE model could capture stress distribution of the
two interacting surfaces is not allowed. The analyses results show that bar and the associated concrete crack opening at different loading le-
the use of a high-enough normal bond stiffness yielded the bond vels. However, the use of the aforementioned contact properties for
strength comparable to the case with hard contact. It was also found friction and adhesion had little influence on the result since the bond
that shear behavior had little influence on the bond behavior. This response turned out to be dominated by bearing, i.e., interlocking of
implies bond response at rib-scale is governed by bearing, as observed ribs against concrete. This was further evidenced by the fact that similar
in many experimental tests [2]. results were obtained using a frictionless bond interface. In short, a
Recently, Lagier et al. [25] utilized a 3D rib-scale modeling ap- review of the literature indicates that rib-scale model offers promise to
proach for simulating bond response of lap splices in ultra-high-per- capture the dominant effect of bearing on bond behavior and thus to
formance fiber-reinforced concrete (UHPFRC) without confinement. eliminate the effort for specifying the contact properties for modeling
The model was validated using data from tensile load tests, in which bond in RC structure.
direct tensile load was applied to each steel bar of the lap splices in the
longitudinal but opposite direction. The test specimens failed primarily 1.5. Research objectives and significances
due to concrete opening by the pulling-out mechanism of the bars. In
defining a contact model at the concrete-beam interface, hard contact Based on the results of past studies, this research study develops an
was enforced on rib front faces to minimize the penetration into the FE model for simulating bond behavior in a physics-based way, without
concrete surface as did in Salem and Maekawa [23]. To account for resorting to a phynominological bond model. To achieve it, the geo-
adhesion, some allowable stress criteria in normal and shear directions, metry of the ribs on a deformed bar and the surrounding concrete at the
represented by bilinear curves, were defined. Friction was considered vicinity of the interface are explicitly represented, as in other studies
by introducing a penalty stiffness in the tangential direction. With these [23–25]. The model is defined using only experimentally-obtained
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S. Seok et al. Engineering Structures 173 (2018) 918–932
material properties and geometrical parameters. To account for bond least 15 ksi (103 MPa). The water-to-cement ratio was 0.20, and the
between concrete and steel, a contact formulation that is proper to maximum size of the coarse aggregate was 0.5 in. The reinforcing bars
represent mechanical characteristics of such bond, is used. The FE used were ASTM A615 Grade 60 steel. Yielding strengths of bars ( f y )
model is calibrated and validated using full-scale beam splice tests [1]. obtained from material test varied in each specimen, and they are
In the tests, specimens failed in concrete splitting developed at the top presented in Table 1.
surface in splice bars region due to a combination of the prying action
of bars and concrete crack opening in tension by bending moment force 3. Rib-scale finite element modeling of RC beams with splices
(details are given later). This failure mechanism is different from what
was observed in the test of Lagier et al. [25], where only bar splices The ABAQUS software was used to accomplish the rib-scale mod-
were subjected to direct tensile loading, leading to concrete crack eling of the RC beam test specimens described above. The ABAQUS
opening that indirectly developed due to the pulling-out motion of the software (1) has a concrete material model that has been shown to
bars. The main objectives are to provide an FE modeling approach that provide accurate simulation of nonlinear concrete response under
can predict bond response of bar splices in RC beam and to suggest the variable loading conditions [28–30], (2) includes contact modeling that
range of parameters for accurate prediction. The proposed modeling can efficiently solve complicated and extremely discontinuous events,
approach is characterized by its capability: (1) to distinguish bond and (3) is relatively well equipped with automatic meshing functions
behavior characterized by uncoated and epoxy-coated deformed bars and stable solution algorithms. Experimental data show that nonlinear
including the effect of confinement on bond strength; (2) to reproduce response and ultimate failure of the test specimens were due to large
global load-displacement relation; (3) to simulate crack initiation and strains and deformations that developed around the concrete-steel in-
growth patterns; and thus (4) to capture the failure mode of the spe- terface. Simulation of this type of response using Implicit solution al-
cimens. gorithms is often impossible due to the convergence problem. Thus, a
Dynamic, Explicit solution procedure was chosen for the current study.
2. Experimental tests used for model development and calibration This solution algorithm employs an explicit central-difference time in-
tegration rule with a small step size to integrate the equations of motion
2.1. Geometric information for the body and does not require iteration to achieve convergence at
each step in the load history. It has been shown to be computationally
A series of 18 experimental tests on bar splices in concrete beam efficient for the analysis of reinforced concrete component exhibiting
were conducted with the purpose of extending the use of the AASHTO large quasi-static nonlinear problems [28].
LRFD Bridge Design Specifications for splice length of uncoated and This section presents the model used in the study, including mod-
epoxy-coated bars to concrete having compressive strengths up to 15 ksi eling concept, constitutive models for concrete and bar as well as for
(103 MPa) [1]. Fig. 1 depicts the experimental setup of a typical spe- contact between them, boundary conditions, and loading control.
cimen. The distance between the loading points and supports was 48 in. Aspects of the model that are critical to predicting the response of the
(1.2 m); the distance between the supports, and thus the constant mo- RC beams with splices subjected to monotonically increasing tensile
ment region, was also 48 in. (1.2 m). Three pairs of longitudinal bars loading are identified. The optimal range (or values) of model para-
(#6, #8, or #11) were spliced at the top of a specimen with the con- meters are investigated and then calibrated in the following section.
crete cover equal to the bar diameter within the constant moment re-
gion. Splice lengths varied by bar size. The presence of transverse bars 3.1. Geometric configuration of the bond-zone
in the constant moment region was also considered. In the constant
moment region, the top section of a specimen including bar splices and Fig. 2 shows the geometric configuration of the bond-zone including
the surrounding concrete was subjected to tensile loading by bending the bar, bar ribs, and surrounding concrete. The model incorporates
moment force. As applied loading increased, bar splices tended to rotate this, with the topology at the concrete-bar interface defined by the
upward and from some point, crack opening appeared at the top surface relative rib area (Rr ). The Rr is defined as the ratio of the rib area
of the splice region. All the specimens ended in concrete splitting projected on to the plane normal to bar axis with respect to the product
failure, followed by yielding of the spliced bars in the constant moment of the nominal bar perimeter and the center-to-center rib spacing [31],
region, due to a combination of the prying action of bars and concrete and can be expressed as below:
crack opening in tension by bending moment force. Of the 18 specimens π
[(db + 2hr )2−db2 ] (db + 2hr )2−db2
tested, the eight specimens shown in Table 1 were chosen for FE si- Rr = 4
=
mulation. The specimen dimensions and variables are given in the same πdb sr 4db sr (1)
table. The tests with epoxy-coated bars are identified by a test specimen
where db is the (nominal) bar diameter; sr is the center-to-center rib
name that starts with “II” instead of “I” with other parameters re-
spacing; and hr is the rib height.
maining the same.
Reflecting the actual Rr in the model is very important. Research by
Metelli and Plizzari [32] showed that variation in Rr can result in a
2.2. Material information variation in bond strength of as much as 40% in pullout tests for spe-
cimens without confining reinforcement. Similarly, Tholen and Darwin
The concrete mix used was designed for a compressive strength of at [14] observed that bond strength increases with increasing Rr for beam-
Table 1
Specimen geometric and material variables.
Specimen Bar size Cover (in.) Beam size (B × H ) (in.) Splice length (in.) Transv. bars fc′ (ksi) f y (ksi) uncoated/coated
Note: 1 in. = 25.4 mm; 1 ksi = 6.89 MPa; B = specimen width; H = specimen height; fc′ is the designed concrete compressive strength; Specimens starting with a
name of “II” in parenthesis are the beams having spliced epoxy-coated bars, while they have the same dimensions to their companions (i.e. “I” specimens).
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Table 3
Bar splice geometries.
Specimen Bar size db ar br hr sr Rr
(in.) (in.) (in.) (in.) (in.)
I-1 (II-11) #6 (19 mm) 0.75 0.075 0.15 0.0375 0.375 0.1
I-4 (II-15) #6 (19 mm) 0.75 0.075 0.15 0.0375 0.375 0.1
I-3 (II-12) #11 (36 mm) 1.41 0.141 0.282 0.0705 0.705 0.1
I-6 (II-16) #11 (36 mm) 1.41 0.141 0.282 0.0705 0.705 0.1
bars for simplicity. Also, because the rib geometry information of bars
(i.e., ar , br , hr , and sr ) is not reported in the literature, they were de-
termined to result in Rr of 0.1 by means of simple empirical formulas,
detailed in Table 3. These formulas are a function of db . The effect of
changes in rib geometry while maintaining the same Rr is discussed
later.
In the FE model, the two beam supports were represented by rigid
bearings, as shown in Fig. 1, where only the vertical displacement U3
was constrained. The rigid loading plates were restrained in all transi-
tional and rotational directions except U3, allowing for applying the
Fig. 2. Geometric configuration of the bond-zone: (a) 2D view and (b) 3D view load in that direction.
of reinforcing bar.
3.3. FE discretization
end and splice tests confined with transverse bars. Currently used de-
formed reinforcing bars typically have Rr values ranging from 0.05 to Fig. 3 shows the finite element mesh for Specimen I-4. Two different
0.20, as reported in Table 2; rib geometry in the model was defined to sections in Fig. 1 are shown to illustrate the elements’ regularity and
achieve Rr values within this range. arrangement. The concrete beam was meshed using the solid element
To facilitate the model creation, ribs were defined as a series of C3D8R, an 8-node brick element with reduced integration to avoid
parallel rings oriented perpendicular to the bar axis, as shown in shear locking. Three pairs of spliced bars at the top were also explicitly
Fig. 2(b), and not as a continuous spiral placed at an angle to the bar modeled with the same element. Both transverse bars and bottom bars
axis, as fabricated in the mill. This modeling discrepancy is assumed to were modeled by the truss element T3D2 and embedded in the concrete
have minimal impact on the results. beam. Because the rib-scale modeling approach requires a high level of
mesh refinement, the element length at the interface region in Spe-
cimen I-4, for instance, was refined with as small as 0.3 in. A total of
3.2. FE model configurations of bar splices, loading, and boundary
1,862,024 elements consisted of that specimen. The typical mesh ele-
condition
ment shape was a cuboid with longer edges in the U2 and U3 directions
(Section A-A′ in Fig. 3) than the ones in the U1 direction (Section B-B′ in
For modeling purposes, beam specimens can be considered to
Fig. 3). This was unavoidable due to the representation of ribs, which
comprise four types of components: the concrete “beam”, sets of
have many bumps when a bar is cut in the U1 direction as appeared in
transverse reinforcing bars that are spaced at intervals along the length
Fig. 2, making that direction’s edges shorter. Otherwise, much more
of the beam, two longitudinal bars in the lower part of the beam, and
elements would be needed to maintain a relatively regular element
three pairs of spliced longitudinal bars (Fig. 1 and Table 1). Bar splices
shape. No numerical errors were found due to these elements’ rec-
and the surrounding concrete are explicitly represented using the rib-
tangularity during the analysis.
scale modeling approach, as they are the region of interest in the si-
mulations. The remaining reinforcing bars, such as longitudinal bars at
the bottom and transverse bars, are not geometrically represented but 3.4. Concrete model
embedded in the beam. In the test, Rr was 0.091 and 0.135 for the #6
and #11 bars, respectively. In the FE model, Rr of 0.1 was used in both As discussed earlier, force transfer by bond is a complex
Table 2
Values (or ranges) of parameters found in the literature.
Material Parameter Value Note Literature
Concrete Gf 0.48–0.72 lb/in. (0.084–0.013 N/mm) Normal strength concrete Martin et al. [33]
Gfc 114–171 lb/in. (20–30 N/mm) Normal and high strength concrete Jansen and Shah [34]
fct 7.5 fc′ with psi units – ACI [35]
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Fig. 3. Finite element type and transparent view of mesh scheme at different sections of Specimen I-4.
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Fig. 5. Material models used for FE development: (a) concrete stress-strain response in compression and (b) steel stress-strain response in tension for # 6 bar in
Specimen I-4.
curve, respectively; ε0 and ε20 are peak strain and residual strain at 20% obvious that the degree of friction varies with the roughness of bar
fc′ in post-peak response, respectively. considered, as well as in the presence of the coating. Idun and Darwin
The integral part of the above equation represents the area under [37] have found from tests that the uncoated and epoxy-coated bars
post-peak behavior, detailed with the shaded area in Fig. 4. Typical have the friction coefficients of 0.561 and 0.491, respectively, as pre-
value for Gfc of normal and high strength concrete has been experi- sented in Table 2. These coefficients were used as the base values for
mentally observed to be 114–171 lb/in. (20–30 N/mm) [34], as pre- analysis and were adjusted afterward to match the experimental data of
sented in Table 2. Given experimentally-obtained Gfc and user-defined the specimens. The normal behavior describing the contact pressure-
Le for FE model, ε20 can be expressed as below [46]. overclosure relationship remained untouched in the software because
ABAQUS treats it as the hard contact by default. The hard contact en-
Gfc 0.8fc′
ε20 = − + ε0 forces infinite stiffness with overclosure when two surfaces are in
′
0.6fc Le E (4) contact and pressed against each other, resulting in no penetration
between the two interfacial surfaces. The use of hard contact can be
where E is the elastic modulus of concrete material.
justified in that the tests failed in part due to the force rotating upward
In all the analyses carried out in this study, fc′ and Le are 15 ksi and
0.3 in., respectively. Assuming Gfc to be as 133 lb/in. (23 N/mm), ε20 is of the bar splices that pressed concrete cover to open. With this defi-
estimated as 0.05 by the above equation. The consequent concrete nition, the concrete cover moved upward as much as the bars pushed
stress-strain response under compressive loading is provided in upward. The cohesive behavior that accounts for chemical adhesion
Fig. 5(a). was ignored, as bond is expected to be dominated by bearing and
friction. Indeed, it has been experimentally and numerically observed
that for deformed bars, adhesion accounts for an inconsequential part of
3.5. Steel reinforcing bar model bond resistance, and only before slip is initiated [2,23,25].
Fig. 5(b) shows the stress versus strain curves measured from tests of
samples of the #6 bars. From these curves, elastic modulus of the steel 3.7. Quasi-static analysis and loading control
bar (Es ), corresponding to the slope of the curves, was roughly esti-
mated as 40,000 ksi (276 GPa), which is much beyond the typical Es of The experimental test programs were conducted under quasi-static
steel, 29,000 ksi (200 GPa). This is assumed to arise from measuring conditions. The loading was exerted with the loading rate of 1 in./sec.
strain over a short gauge length, with the area reduced by the filling Velocity-, rather than displacement-, controlled loading was used to
needed to attach the gauge to the bar. In addition, the test data has help maintain quasi-static conditions. When displacement-controlled
provided only the measured stress-strain response up to the strain of loading is used, even very small increments in displacement may cause
0.01, which is way before the typical ultimate strain (e.g., 0.1). It is acceleration to fluctuate drastically with time, resulting in periods of
important to represent inelastic response of the bar, because in the tests, high kinetic energy, and thus dynamic response, during the analysis
bar yielding occurred before the peak load. For these reasons, a bar history. Use of velocity-controlled loading enables stable acceleration
model was generated using the model proposed by Raynor et al. [47] and facilitate maintenance of the quasi-static loading employed in the
with the measured yield strength of the bar ( f y ) presented in Table 1 laboratory. For all the analyses, kinetic energy remained below 1% of
and typical Es . The stress-strain response for #6 bar generated by the the internal energy over time when using a velocity loading control.
model is shown in Fig. 5(b). It must be noted that for the model, the Mass scaling was considered for computational efficiency, and the
ultimate strength, strain at the onset of hardening, and ultimate (peak) target time increment to be scaled was set to be as 10−5 . This value was
strain were assumed to be 90 ksi (620 MPa), 0.01, and 0.12, respec- small enough to cause only a minor change in simulation result while
tively. significantly reducing computation time, as will be discussed in the
Section 5.3.
3.6. Contact model
4. Finite element modeling calibration and material parameters
Contact model was used to define contact interaction properties at investigation
the concrete-steel interface. It includes the tangential behavior for
friction and normal behavior for load transfer by the wedging of ribs 4.1. Modeling calibration
into concrete key as well as cohesive behavior for chemical adhesion
between two materials. The general contact (surface-to-surface contact Table 2 lists values, ranges of values and equations defining con-
formulation) in ABAQUS enables such contact interactions in a simple crete material properties, reinforcing steel geometric properties and
way that ensures the contact conditions described above are enforced concrete-steel interface parameters that could be expected to determine
efficiently [38]. As for the tangential behavior, the friction coefficient bond-zone and, as a result, beam specimen simulated response. A series
that reflects the roughness of the materials was used for analysis. It is of analyses were conducted to investigate the sensitivity of simulated
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Table 4
Range of values of the parameters investigated and values recommended for use.
Material Parameter Range of value investigated Recommended value for FE model Unit Note
response to variation in these parameters and establish appropriate μ = 0.1, the simulated result almost matched the test, especially when it
values for use in simulating bond-zone behavior. Specimen I-4, con- comes to the peak load/displacement and post-peak response. Further
structed using uncoated reinforcing bars and with confining reinforce- smaller value of fct resulted in the lower peak load only, which is not
ment, was selected for this study. Table 4 lists values of these critical presented in Fig. 6. Often, overestimation of the stiffness is attributed to
parameters used in the analyses. shrinkage cracking that occurs in laboratory, which was not included in
Among the parameters, both fct and μ were expected to have sig- simulation. In addition, to achieve the higher strength concrete, silica
nificant impact on simulated response and were simultaneously ex- fume was added to the mix. This type of mix is associated with sig-
amined as the study variables. This choice arose from the assumption nificant shrinkage cracking, leading to reduction in stiffness at early
that Gf obtained from the Eq. (2) provides a reasonable estimate and Gfc loading stage. Use of the multiplier 3.0 can be attributed to the fact that
has minimal impact on response because concrete crushing failure was a wide variation in tensile strength of concrete is expected and has been
not found to be controlling in the laboratory test. Fig. 6 shows the experimentally observed in concrete material tests [36,48]. It may also
applied load versus displacement at the tip of the overhang region of arise from different sizes and configurations between material test
the beam obtained for various values of fct and μ , compared with ex- specimen and beam specimen. Besides, overestimation of concrete
perimental data. The applied load represents the average of the two tensile softening behavior is a well-known limitation of the CDP model
values from the actuators represented by rigid plates. Laboratory data [40]. The reduction in fct could compensate for this shortcoming. Si-
show that as soon as the peak load was attained, the specimen started to milar approach to reducing tensile capacity was applied to modeling of
exhibit little hardening (flattening) until it failed. When the analysis lap splice tests in ultra-high-performance fiber-reinforced concrete
was performed with ACI-suggested fct = 7.5 fc′ and μ = 0.5 (approx- (UHPFRC) [25]. In that model, measured tensile stress-strain curve of
imate value for epoxy-coated bar), the simulation showed consistently UHPFRC has reduced by almost a half to simulate experimental re-
high stiffness gradients and a load capacity well in excess of that sponse. Significant reduction in μ values when compared to the ex-
measured in the laboratory. Post-peak flattening and softening response perimental ones may be resulted from inaccurate force transfer at the
was not captured. These aspects of the simulated response history were concrete-steel interface represented with rib geometry, generated by
attributed to an overestimation of fct in the analysis. Drops in the load- the general contact model (surface-to-surface contact formulation). The
displacement history that are followed by strength recovery result from evaluation about this contact model has not been thoroughly discussed
concrete cracking, which produces rapid strength loss, followed by in- in this study.
creasing deformation in the vicinity of the crack, which produces in- Now, based on the observation made above, Specimen II-11, which
creasing steel stress and specimen strength gain. Another simulation corresponds to the opposite case of Specimen I-4 (i.e., epoxy-coated and
was conducted using the fib-suggested equation, fct = 0.33 fc′ for MPa unconfined specimen), was simulated with the calibrated fct and μ , that
units [36], which corresponds to 4.0 fc′ for psi units. Using this value of are 3.0 fc′ and 0.1, respectively (Fig. 7). Then, the simulation result
fct , the FE analysis yielded a slight lower load–displacement curve than showed much higher peak load and the corresponding displacement
the one with 7.5 fc′ , but still did not show any notable post-peak re- when compared to test data. Another analysis was carried out with
sponse within the expected range of displacement. μ = 0 , as it is expected that μ for coated bar would smaller than that for
Given that the uncertainty in predicting fct in high-strength concrete uncoated bar. Surprisingly, they showed good agreement in both load
also impacts μ , the analysis was repeated with 4.0 fc′ and a reduced μ and displacement around the peak. This implies that coated bar is very
of 0.1. Reduction in μ lead to a distinct descending branch, initiated at sensitive to μ as expected and furthermore, μ needs to be reduced to
the displacement corresponding to the peak load observed in the test. zero, or close to zero, to numerically provide the best fit to the test.
When the fct was further reduced to fct = 3.0 fc′ with maintaining
Fig. 6. Comparison between results simulated with different combinations of fct Fig. 7. Comparison between results simulated with different combinations of fct
and μ and measured in Specimen I-4. and μ and measured in Specimen II-11.
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Table 5
Rib geometry combinations considered for investigation.
Type Bar size db ar br hr sr Rr Note
(in.) (in.) (in.) (in.) (in.)
R1 #6 (19 mm) 0.75 0.075 0.15 0.0375 0.375 0.1 Specimen I-4
R2 #6 (19 mm) 0.75 0.075 0.155 0.04 0.4 0.1 –
R3 #6 (19 mm) 0.75 0.075 0.175 0.05 0.5 0.1 –
Fig. 9. Load vs. displacement response of Specimen I-4 for different Gfc . Fig. 11. Load vs. displacement response of Specimen I-4 for different Ψ .
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Table 6
Test and FEA results.
Specimen Test FEA P FEA
(%)
DFEA
(%)
P Test D Test
Fig. 13. Load vs. displacement response simulated and measured in (a) Specimen I-1; (b) Specimen I-4; (c) Specimen I-3; and (d) Specimen I-6.
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Fig. 15. Failure simulation of (confined) Specimen I-4 (a) at 17 kip (76 kN); (b) at the peak load of 30 kip (133 kN).
5. Finite element simulation results DFEA / D Test , respectively. The results are listed in Table 6.
In Fig. 14, the applied load versus bar strain response obtained in
5.1. Uncoated bars the spliced region of Specimen I-6 are shown. The measuring point is
marked in Fig. 1. Although the measured strain was an infinitesimal
Based on the results of the parameter studies described above, the quantity that is difficult to predict, the FE model could simulate the
response of test specimens with uncoated bars was simulated using the tested load versus strain relationship within a reasonable deviation.
recommend model parameters listed in Table 4 and measured material Crack initiation and development simulated for Specimen I-4
parameters listed in Table 1. Fig. 13 shows the simulated load versus (confined case) was demonstrated with the one observed in the test. In
displacement curves, along with their corresponding test results. In the the specimen, crack openings aligned with the U2 direction were spar-
tests, load-displacement responses after attaining their peak load dis- sely initiated at the top of the beam under 10 kip (44 kN). As loading
played sudden drops due to strength loss resulted from a splitting-type increased, more cracks were evenly developed throughout the top
failure in the spliced region. Since the testing was conducted under load surface. Particularly, in Fig. 15, comparison of crack between the si-
control, the post-peak behavior could not be properly measured. Thus, mulation and test is given for the applied load of 17 kip (76 kN) and
only responses up to the peak load were given in the figures. The si- peak load of 30 kip (207 kN), where the gray-zone illustrates crack
mulated responses are in good agreement with the test data, including occurring. It is seen that concrete splitting crack development pattern
the reproduction of peak load and strength loss. It is noteworthy that observed in the test was reasonably captured through the proposed
the proposed FE modeling approach incorporated the presence of the modeling methodology. Such ability of the proposed modeling metho-
confinement and reflected its effect on the analysis response. In both dology is also confirmed through the comparison for the unconfined
tests and FE simulations, Specimen I-4 and I-6, confined with transverse specimen (I-3), presented in Fig. 16.
bars in the spliced region, displayed a brief plateau phase after the Fig. 17 shows maximum principal stress fields of Specimen I-4,
initial linear phase, corresponding to yielding in the bar, then reaching taken in a longitudinal section across the center of one of the spliced
an inflection point peak load, after which concrete splitting developed bars, under two different applied loads, 17 kip (76 kN) and 30 kip
in the splice region. Such plateau was not observed in their companion, (207 kN). It is observed from the figure that most top part of concrete in
Specimen I-1 and Specimen I-3, which had no confinement. Peak load splice region exceeded the predefined concrete tensile strength, fct of
(P) and the corresponding displacement (D) differences between the 367.4 psi for this case, under the load of 17 kip, followed by failure
test and the FE analysis were evaluated by means of PFEA / PTest and transition to the bottom of concrete beam at the peak load.
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Fig. 16. Failure simulation of (unconfined) Specimen I-3 (a) at 30 kip (133 kN); (b) at the peak load of 87 kip (387 kN).
5.2. Epoxy-coated bars or not. The uncoated cases only showed a small increase in load ca-
pacities when they were confined, as shown in Fig. 13.
The concrete beams containing the epoxy-coated spliced bars (i.e., In Specimen II-12, some discrepancies in displacements at the peak
II-11, II-15, II-12, and II-16) were simulated using the measured and load are observed between the measured and simulated. These dis-
calibrated parameters (Tables 1 and 4). The experimental setup, in- crepancies may be due to slight differences in measurement locations.
cluding support conditions and loading protocol, for the specimens The peak loads in the epoxy-coated and confined specimens, such as
reinforced with typical uncoated bars, were retained on these beams. Specimens II-15 and II-16, were not well reproduced by the developed
Specimen dimensions and bar geometries were also the same, as pre- FE models. One possibility would be to have exact representation of the
sented in Tables 1 and 3. The only changes from the uncoated bar measured rib geometry. Notice that ribs on a bar were modeled as going
specimens were (1) the yield strength of bars, which was specified in around the bar circumference and the Rr of 0.1 has been used for all the
the test program report (Table 1) and (2) the tangential friction coef- considered analyses for simplicity. Another FE model having the Rr of
ficient at the interface. It is expected that the epoxy coating would 0.091, measured for #9 bar in Specimen II-15, was created to examine
render the bar surface smooth enough for the bar to freely slip without its effects on peak load. The simulation result of that model was com-
inducing significant friction on the interface. Thus, the friction coeffi- pared with its counterpart having the Rr of 0.1 in Fig. 19. It is shown
cient in the tangential direction on the concrete surface in contact with that the model with the measured Rr produced better estimation of peak
the bar is expected to be negligible compared to bars with no surface load. However, the Rr index in representing bar configuration does not
coating and was assumed to be as 0. describe bar configuration details (e.g., rib angle, rib surface area along
Fig. 18 compares the load versus displacement curves measured for the bar axis). In other words, rib configuration can differ even with a
the coated bar specimens with the results of the FE analysis. As done for fixed Rr , as confirmed in Table 5. It is, thus, difficult to conclude that a
uncoated bars case, PFEA / PTest and DFEA / D Test were evaluated and their more complete representation of the measured Rr is the reason for such
results are listed in Table 6. The models provide a reasonable simula- differences, given the assumptions/approximations of rib configuration
tion of response for unconfined specimen (II-11 and II-12), on average, made throughout this study. Nevertheless, it is clear that rib geometry,
with simulated strength = 107.2% of measured and simulated dis- at least in part, has influence on bond strength, which was also de-
placement on the onset of strength loss = 79.2% of measured. Simu- monstrated for different geometry with a fixed Rr in Fig. 10. Other
lated strength and displacement are, respectively, on average, 86.3 and possibility would be inaccurate force transfer at the concrete-steel in-
77.4% of measured for the confined specimens (Specimens II-15 and II- terface, generated by the general contact model (surface-to-surface
16). It should also be noted that the coated specimens displayed big contact formulation). This is of concern to be investigated in the future
differences in load capacities depending on whether they were confined study.
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Fig. 17. A longitudinal section view of maximum principle stress fields of (confined) Specimen I-4 (a) at 17 kip (76 kN) and (b) at the peak load of 30 kip (133 kN).
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Fig. 18. Load vs. displacement response simulated and measured in (a) Specimen II-11; (b) Specimen II-15; (c) Specimen II-12; and (d) Specimen II-16.
Fig. 20. Impact of mass scaling on load vs. displacement response of Specimen
I-4.
Acknowledgments
modeling bond strength of tension splices, and that defining concrete Note that the tests were conducted under the sponsorship of the
tensile strength to be 3.0 fc′ psi with fc in psi results in more accurate National Academy of Science to the NCHRP Project 12-60. Financial
prediction of strength. The use of the fct = 3.0 fc′ psi can be justified by support was also provided by the Purdue Research Foundation. The
the observed wide variation in concrete tensile strength [36,48] and financial support is gratefully acknowledged. Any opinions, findings,
overestimation of tensile softening behavior in CDP model [40]. and conclusions or recommendations expressed in this paper are those
Second, a tangential friction coefficient of μ = 0.1 was shown to be of the authors and do not necessarily reflect the views of the sponsors
appropriate for the uncoated deformed bar, while a value of μ = 0 for
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