2924-Skm-139ac-Itp-0001 r1.0 Itp Steam Accumulator A

CS2 ADSORPTION PLANT 2
(CAP-2) PROJECT
PT. SOUTH PACIFIC VISCOSE
PO Number : B21/1008/44710219
Equipment / Material : Steam Accumulator
INSPECTION AND TEST PLAN

FOR STEAM ACCUMULATOR (41.2.55.GE101)
Code Description
A Approved
B Approved With Comment
C Not Approved - Revise & Resubmit
D Cancelled
E Received as Information
Signature:
Hendra Maulana
Hadiana Abduh
1.0 Issued For Construction 28-Jun-22

RSS ADW DEP
0.0 Issued For Construction 25-Jun-22 RSS ADW DEP
0.3 Re-Issued For Approval 07-Jun-22 RSS ADW DEP
0.2 Re-Issued For Approval 02-Jun-22 RSS ADW DEP
0.1 Issued For Approval 07-Apr-22 RSS ADW DEP
Rev Issue Purpose Date Author Checked Approver OWNER
OWNER Project Number OWNER Doc Number EPCm VENDOR Doc Number
X-333004-023 2924-SKM-139AC-ITP-0001
CS2 ADSORPTION PLANT 2 (CAP-2) PROJECT
ITP For Steam Accumulator (41.2.55.GE101)
Revision Amender
Amendment Date Amendment
Number Name
07-04-2022 0.1 Ridho SS
02-06-2022 0.2 Ridho SS Re-Issued For Approval
For Insulation not our scope, scope PT. SKM only Fabrication
Insulation Cleat.
Explanation for Insulation Cleat at point No. V ( 4.Check Internal
& External)
07-06-2022 0.3 Ridho SS Re-Issued For Approval
25-06-2022 0.0 Ridho SS Issued For Construction
28-06-2022 1.0 Ridho SS Issued For Construction
Changes Point V. Fabrication ( add removable Internals

(demister))
Holds
Hold Section
Short description of hold
No Number
2924-SKM-139AC-ITP-0001
Rev No: 0.0 Page 2 of 9
Table of Contents
1. INTRODUCTION........................................................................................................................................ 4
1.1. Project Background ……………………………………………………………………………………………………………………………4
1.2. Project Location …………………………………………………………………………………………………………………………………4
1.3. Reference Document …………………………………………………………………………………………………………………………4
2. INSPECTION & TEST PLAN ……..……………………………………………………………………………………………………….………5
2924-SKM-139AC-ITP-0001
1 INTRODUCTION
1.1 Project Background

Lenzing (SPV) is intended to setup new Carbon Disulfide (CS2) Adsorption Plant (CAP-2) at
existing manufacturing site PT South Pacific Viscose (SPV), Purwakarta, Indonesia. The existing
site already has CAP-1 plant which is currently in operation.
Lenzing AG is intended to setup new Carbon Disulfide (CS2) Adsorption Plant (CAP-2) at existing
manufacturing site of PT. South Pacific Viscose (SPV), Purwakarta, Indonesia. The existing SPV
facility includes an existing CAP-1 plant, which are running continuously.
SPV has conducted Basic Engineering of CAP-2 and is preparing for the execution phase. SPV is
hereby appointing EPCm Contractors for execution of CAP-2 Facilities.
Tripatra Engineering (CONSULTANT) has been awarded by PT SPV to perform EPCm Services
Carbon Disulfide 2 (CAP-2) Plant Project based upon Engineering Procurement and Construction
Management Contract of Carbon Disulfide Adsorption Plant -2 between PT SOUTH PACIFIC
VISCOSE and PT. TRIPATRA ENGINEERING.
1.2 Project Location
Figure 1. Project Location
1.3 Reference Document

The following documents shall be referred and followed.
Table 1-1 Reference Document
NO NAME DESCRIPTION
1
2
2924-SKM-139AC-ITP-0001
PT. SK METALINDO INSPECTION AND TEST PLAN FOR STEAM ACCUMULATOR (41.2.55.GE101)
Manufacturers & Fabricators
PROJECT : CS2 ADSORPTION PLANT 2 PROJECT DOC. NO. : 2924-SKM-139AC-ITP-0001 FABRICATOR : PT. SK METALINDO PI : PERUSAHAAN INSPEKSI (3rd PARTY)
DEPNAKER : DEPARTEMEN KETENAGAKERJAAN
PROJECT/ORDER NO : B21/1008/44710219 DATE ISSUE : 28 June 2022 CPY : PT. SOUTH PACIFIC VISCOSE
(GOVERNMENT/REGULATOR)
JOB/WO NO : FB-2204-0061-I REV : 1.0 MAIN CONTRACTOR : PT. TRIPATRA ENGINEERING CPY : COMPANY / OWNER
Inspection Level
No Stage Reference Acceptance Criteria Verifying Document
SKM TPE SPV DEPNAKER
I. ENGINEERING DOCUMENTS
 Drawing Approval
1. Drawing  Project Specification Latest Revision ( Approved
 Project Specification P R R
 Aplicable Code / Standard document )
 Purchase Order
II. QUALITY DOCUMENTS
1. Inspection & Test Plan

2. WPS & PQR
3. Welder Certificate  Latest Revision
( Approved document )
4. NDE Personnel Certificate  Project Specification
 Welder Certification
5. NDE Procedure  Purchase Order  Project Specification
 Nde Personnel P R R
6. Hydrotest Procedure  ASME Sect IX  Aplicable Code / Standard Certification
7. Visual Procedure  WPS & PQR
8. Pickling & Passivation Procedure
9. Painting Procedure
10. Packing Procedure
 Project Spesification
III PRE-INSPECTION MEETING Purchase order  Engineering document Minutes of Meeting H H W
 Quality document
IV. MATERIAL RECEIVING INSPECTION
1. Review of Material Traceability,  ASME Sect II  Project Specification  Material Traceability P R R

Chemical Composition,
Mechanical Properties  Drawing Approval  ASME Sect II A  Receiving Material
Inspection Level
2. Material Inspection, Check  Mill Certificate

Visual, Dimensional, Heat P W W
Number, Plate Number
V. FABRICATION
1. Check Marking & Cutting

 Check Trasfer Heat Number
2. Fit up Inspection
 Check Gap,Aligment, Dimension
& Orientation
3. Welding Inspection
 Variables in WPS  ASME Sec. II  ASME Sec. II  Dimensional Report
 Check Welding Consumable  ASME Sec. VIII Div. 1  ASME Sec. VIII. Div.1  Welding Inspection
 Verification Welder  Drawing Approval  Drawing Approval Report P R
R
 Check Visual & Dimensional  WPS & PQR Approval  WPS & PQR Approval
& Orientation
4. Check Internal & External
 Lifting Lug, Support, Insulation
Cleat, Etc
5. Removeble Internal (demister) - R R
 Fit up and Installation (By Other)
VI. NON DESTRUCTIVE TESTING
1. Visual Examination ( VT )
 100% For All Joint P R R
Inspection Level
2. Radiography Examination ( RT )  VT Report P R R

 100%  Welding & NDE Map  ASME Sec V  RT Report P R R
3. Dye Penetrant Test ( DPT )  NDE Procedure  ASME Sec VIII Div. 1  DPT Report P R R
 Yes For All Joint
VII. FINAL INSPECTION
1. Check Visual & Final Dimensionn

 Drawing Approval  Drawing Approval  Dimensional Report P W W
2. Check Completeness of Part
VIII. HYDROTEST
1. Test Pressure operation

“hydrotest for the equitment witness
by Customer / Owner will be selected  Hydrotest Procedure  No Leak
 Hydrotest Report P H H W
by owner based on equipment citical  Holding Time 1 Hours
rating
2. Record
IX. PICKLING & PASSIVATION
1. Surface Preparation
 Project Specification  Pickling Procedure  Pickling Report P R R
2. Cleaning
XI. PAINTING
1. Surface Preparation  Painting Procedure  Painting Procedure  Painting Report P R R

Inspection Level
2. Painting Inspection (3 Coat  Project Specification  DFT Thickness

System)
INSPECTION RELEASE NOTE  IRN Report P H R
XI. MANUFACTURING DATA REPORT
Manufacturing data Report ( MDR )

MDR Index MDR Index
MDR BOOK P R R
XII. DISNAKER Certification DISNAKER Certification M R R
XIII. Preservation, Packing and Marking  Packing Procedure  Packing Procedure P R R
LEGEND
DOCUMENT ACTIVITY
Provide (P) Perform (P)
An activity to create and deliver a document for review and/or approval The execution of a scope of work
Approval (A) Verify (V)
Document shall be subject for approval prior to activity commencement Verification action for make sure inspection report document.
Review (R) Monitor (M)
Document to be reviewed and commented prior to activity commencement A designated activity that does not require formal advance notification to COMPANY or its appointees or certifying authorities.
Work may proceed without regard to the presence of COMPANY or its appointees on schedule. COMPANY or its appointees
will provide an ad-hoc or informal surveillance.
Witness (W)
A designated activity that requires a 3 Days advance notification to COMPANY or its appointees and certifying authorities.
Work may proceed on schedule if COMPANY or its appointees or certifying authorities fail to show at the appointed time for
Inspection Level
the activity. Activity may be waived by COMPANY or its appointees and shall be in writing.
Hold (H)
A designated activity that requires a 3 Days advance notification to COMPANY or its appointees and certifying authorities.
Work shall not proceed beyond this point without written confirmation of witness or waiver.
PT. SK METALINDO PT. TRIPATRA ENGINEERING PT. SOUTH PACIFIC VISCOSE

Prepared By Approved By Approved By Approved By
Ridho Syahidussukron Danang Edi Prasetyo

QC Engineer QA/QC Manager

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CS2 ADSORPTION PLANT 2

Equipment / Material : Steam Accumulator

INSPECTION AND TEST PLAN

1.0 Issued For Construction 28-Jun-22

02-06-2022 0.2 Ridho SS Re-Issued For Approval

25-06-2022 0.0 Ridho SS Issued For Construction

28-06-2022 1.0 Ridho SS Issued For Construction

Changes Point V. Fabrication ( add removable Internals

1.1 Project Background

1.2 Project Location

Figure 1. Project Location

1.3 Reference Document

II. QUALITY DOCUMENTS

1. Inspection & Test Plan

IV. MATERIAL RECEIVING INSPECTION

1. Review of Material Traceability,  ASME Sect II  Project Specification  Material Traceability P R R

2. Material Inspection, Check  Mill Certificate

1. Check Marking & Cutting

VI. NON DESTRUCTIVE TESTING

2. Radiography Examination ( RT )  VT Report P R R

VII. FINAL INSPECTION

1. Check Visual & Final Dimensionn

1. Test Pressure operation

IX. PICKLING & PASSIVATION

1. Surface Preparation  Painting Procedure  Painting Procedure  Painting Report P R R

2. Painting Inspection (3 Coat  Project Specification  DFT Thickness

INSPECTION RELEASE NOTE  IRN Report P H R

XI. MANUFACTURING DATA REPORT

Manufacturing data Report ( MDR )

XII. DISNAKER Certification DISNAKER Certification M R R

XIII. Preservation, Packing and Marking  Packing Procedure  Packing Procedure P R R

PT. SK METALINDO PT. TRIPATRA ENGINEERING PT. SOUTH PACIFIC VISCOSE

Ridho Syahidussukron Danang Edi Prasetyo

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