EP719H and EP749 Service Manual

SERVICE MANUAL
Model Name : EP719H
Prepared by SI :
________________________________________
Prepared by TSE :
________________________________________
Checked by :
________________________________________
Approved by :
________________________________________
Date Version Description
2006/08/22 V1.0 Initial Issue
Copyright August, 2006 . All Rights Reserved . P/N#36.85R03G001 .

Preface
This manual is applied to EP719H 0.55” DMD XGA Micro Portable Projection
system. The manual gives you a brief description of basic technical information to help in
service and maintain the product.
Your customers will appreciate the quick response time when you immediately
identify problems that occur with our products. We expect your customers will appreciate
the service that you offer them.
This manual is for technicians and people who have an electronic background.
Please send the product back to the distributor for repairing and do not attempt to do
anything that is complex or is not mentioned in the troubleshooting.
Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.
EP719H Service Manual

Copyright August, 2006
All Rights Reserved
Manual Version 1.0
P/N#36.85R03G001
Confidential I EP719H
Table of Contents
Chapter 1 Introduction 1-1
Highlight 1-1
Computer Compatible 1-5

Chapter 2 Disassembly Procedure 2-1
Equipment Needed 2-1
Remove Lamp and Lamp Cover 2-2
Remove Elevator Module 2-3
Remove Rear Cover 2-6
Remove Top Cover 2-7
Remove Keypad Board and Keypad LED Lens Rubber 2-8
Remove Shield and Speaker 2-9
Remove Fan Module 2-10
Remove Front Cover 2-13
Remove Lamp Driver 2-14
Remove LVPS 2-15
Remove Lamp Housing and Lamp Fans 2-16
Remove Engine 2-18
Remove Thermal Switch and Light Cut 2-19
Remove Color Wheel and Photo Sensor 2-20
Remove Zoom Ring and Focus Ring 2-21
Remove DMD Board 2-22
Remove Remove Fan Module and Bottom Cover 2-23
Chapter 3 Troubleshooting 3-1

Main procedure 3-1

Confidential II EP719H
Chapter 4 Function Test and Alignment Procedure 4-1
Test Equipment Needed 4-1
Service Mode 4-1
Test Condition 4-2
Inspection Procedure 4-2
Chapter 5 Firmware Upgrade Procedure 5-1

Firmware Upgrade Mode 5-1
Installation Procedure 5-2
Firmware Upgrade Procedure 5-5
Chapter 6 EDID Upgrade 6-1

EDID Introduction 6-1
Setup Procedure 6-2
EDID Key-In Procedure 6-3

Appendix Appendix A 7-1
Exploded Overview 7-1
Appendix B
PCBA Code Definition 8-1
Appendix C
Serial Number System Definition 8-2
Reader’s Response 8-3

Confidential III EP719H

Chapter 1
Introduction
1-1 Highlight
No Item Description
1 Dimensions (WxHxD) - 230 mm x 215 mm (include focus ring and I/O
connector) x 96 mm
2 Weight - Approx. 4.6 lbs.
3 Cooling system - Advanced air flow

- Two fans with low system acoustic noise level
- Temperature control circuits with adaptive voltage
control fan speed
- Maximum touch temperature follows UL 60950
4 Lamp housing - Lamp could be changed by customer, but should follow

the user manual instruction.
- Replaceable Lamp should be provided by Coretronic or
its authorized agencies
5 Tilt Angle - 6 degree with elevator mechanism
6 Keystone correction - +/ -15 degree
7 Color - Top & bottom cover : Silver painting

- Front & back cover : Dark gray
8 Materials - PC MN3600 for top cover/bottom cover/rear cover

- PC MN3600 for front cover
Confidential 1-1 EP719H

NO Item Description
9 Lamp Door Protection - Lamp power supply shut off automatically when door
open
10 Power Supply - Universal AC 100--240V ~ 50 / 60 Hz with PFC input
- 230W for Phoenix Lamp @ normal operation
- Variance FAN speed control ( Depend on temperature
variance)
11 Power Consumption - 307 Watt +/- 10% at normal operation

- Standby mode < 7W
12 Terminals - One 29-pin DVI-I connector for Digital signal with

HDCP
- One D-Sub 15-pin female connector for analog RGB /
HDTV / compoment video / SCART RGBSync
- One separate D-sub 15p connector for 2nd VGA in
- One D-Sub 15-pin female connector for monitor output
- One RCA Jack for Composite Video Input
- One Mini DIN 4-pin for S-Video Input
- One Phone Jack for audio input
- One Phone Jack for audio output
- One Mini DIN 3-pin for RS-232 connecting
13 Input signal spec - PC Signal (analog)

- Hsync Frequency 31.35k ~ 80 kHz
- Vsync Frequency 56 ~ 85 Hz
- Video Signal RGB (PC)
- Analog RGB 0.7Vp-p, 75 ohm
- Analog RGB 1Vp-p, 75 ohm, Sync. signal
- Separate TTL H,V Sync.
- Composite TTL Sync.
- Video
- Composite video 1Vp-p,75 ohm
- S-video Luminance 0.714Vp-p,75 ohm
- Chrominance 0.286Vp-p,75 ohm
14 System Controller - TI DDP2000
15 Video Compatibility - Standards :

NTSC: M (3.58MHz), 4.43 MHz
PAL: B, D, G, H, I, M, N
SECAM: B, D, G, K, K1, L
HDTV: 480i/p, 576i/p, 720p, 1080i

NO Item Description
16 XGA / Compression - by using “DDP2000” Chips to compress SXGA image
into XGA display
17 Control Key Pad - Power / Standby

- Directional keys ( UP/DOWN/RIGHT/LEFT keys )
- Enter
- Source ( LEFT key )
- Menu
18 Wireless Remote - Power-on/off

Controller - AV Mute
- Re-sync
- Wide
- Freeze
- Display mode
- Zoom +
- Zoom -
- Volume +
- Volume -
- Keystone +
- Keystone -
- Enter
- Directional keys ( up[0] / down[3] / left[1] / right[2] )
- Menu
- Clear
- VGA1[4]
- Source Lock[5]
- S-Video[6]
- VGA2[7]
- DVI[8]
- Video[9]
19 Indicator - “ Lamp” Red
- “ Temp” Red
- “ Power” Green & Red
Standby --- Steady Red
Warm Up --- Flashing Green
Normal Operating --- Steady Green
Cooling --- Flashing Red

No Item Description
20 On-Screen Display - 18 languages selection
Menu English, French, German, Italian, Spanish, Portuguese,
Dutch, Swedish, Finnish, Greek, Danish, Norwegian,
Polish, Russian , Traditional Chinese, Simplified Chi-
nese, Japanese, Korea
21 Audio - One 8 ohm 2W speaker
22 Projection lens - F# 2.35 – 2.47, f = 21.83 ~ 23.81 mm .

1.10X Manual Zoom Lens.
23 Projection Image Size - Adjustable from 34.67” to 305” (Diagonal)
24 Throw Distance - Suggested throw distance:

1.5~10m (Optical Performance)
1.5~12m (Mechanical travel)
25 Brightness - 2150 ANSI Lumens ( Average )

- 1700 ANSI Lumens ( Minimum )
26 Contrast - 1700:1 Typical (Full on / full off)

- 1000:1 Minimum (Full on / full off)
27 Uniformity - 80% Typical(Japan Standard)

- 70% Minimum (Japan Standard)

1-2 Computer Compatible (Analog)
Compatibility Resolution V-Sync (Hz)50
VGA 640 x 350 70
640 x 350 85
640 x 400 85
640 x 480 60
640 x 480 72
640 x 480 75
640 x 480 85
720 x 400 70
720 x 400 85
SVGA 800 x 600 56
800 x 600 60
800 x 600 72
800 x 600 75
800 x 600 85
XGA 1024 x 768 60
1024 x 768 70
1024 x 768 75
1024 x 768 85
SXGA 1152 x 864 70
1152 x 864 75
1152 x 864 85
1280 x 1024 60
1280 x 1024 75

SXGA+ 1400 x 1050 60
MAC LC 13” 640 x 480 66.66
MAC II 13” 640 x 480 66.68
MAC 16” 832 x 624 74.55
MAC 19” 1024 x 768 75
MAC 1152 x 870 75.06
MAC G4 640 x 480 60
i Mac DV 1024 x 768 75
i Mac DV 1152 x 870 75
i Mac DV 1280 x 960 60

1-2 Computer Compatible (Digital)
VGA 640 x 350 70
640 x 350 85
640 x 400 85
640 x 480 60
640 x 480 72
640 x 480 75
640 x 480 85
720 x 400 70
720 x 400 85
SVGA 800 x 600 56
800 x 600 60
800 x 600 72
800 x 600 75
800 x 600 85
XGA 1024 x 768 60
1024 x 768 70
1024 x 768 75
1024 x 768 85
SXGA 1152 x 864 70
1152 x 864 75
1152 x 864 85
1280 x 1024 60
SXGA+ 1400 x 1050 60

Chapter 2
Disassembly Process
2-1 Equipment Needed
Item Photo Item Photo
Screw Bit (+) Hex Sleeves

:107 5mm
Hex Sleeves
Tweezers
8mm
Long Nose
Nipper(Left)
Wrench
Angle (8mm)
Cutting
Nipper(Right)
Confidential 2- EP719H

2-2 Remove Lamp and Lamp Cover
No Procedure Photo
1 Unscrew 2 screws to remove
Lamp Cover.
(as red circle)
Lamp Cover
2 Unscrew 2 screws to remove

Lamp Module.
(as red circle)
Lamp

2-3 Remove Elevator Module
No Procedure Photo
1 (1) Unscrew 2 screws .
(as red circle)
(2) Remove the elevator

module.

No Procedure Photo
2 Use a nipper to clip out a
small spring and a long spring
front the elevator.

No Procedure Photo
3 (1) Use the bottom side of
nipper to push down the
tenon to separate elevator.
(2) Unscrew one screw to

remove the top of elevator.
(as red circle)
(3) Push down to separate the

body of elevator.

2-4 Remove Rear Cover
No Procedure Photo
1 (1) Unscrew eight screws.
(as red circle)
(2) Pull open from the edge of

the rear cover .
(3) Detach rear cover from the

bottom side.
(as the picture shows)
Rear Cover

2-5 Remove Top Cover
No Procedure Photo
1 (1) Unscerw five screws.
(Two screws in each side,
one screw in the bottom)
There are two screws this side.
(2) Lift the Top Cover and pull
out the FPC Cable which
connect main board and
control board.

2-6 Remove Keypad Board and Keypad LED Lens
Rubber
No Procedure Photo
1 (1) Unscrew four screws.
(as red circle)
(2) Pull up FPC Cable.
FPC Cable
Keypad Board Keypad LED Lens Rubber

2-7 Remove Shield and Speaker
No Procedure Photo
1 (1) Unscrew two screws to
remove top shield.
(as red circle)
Engine Shield
(2) Unscrew two screws to
remove the engine shield.
(as red circle) Top Shield

No Procedure Photo
2 (1) Unscrew four screws .
There is still a screw in this side
(as red circle)
(2) Unplug one wire to remove 2

back shield.
(as blue circle)
3 4
NOTE: When you remove the back shield, you

have to detach it from the top .
(As the picture show)

No Procedure Photo
3 Unscrew four screw to
remove speaker from back
shield.
(as red circle)

2-8 Remove Main Board
No Procedure Photo
1 (1) Unscrew two screws .
(as red circle)
(2) Unplug nine wires to

remove main board.
(as blue circle)
Note: Main board and DMD is connected by a

connector, in order to remove main board, you have
to pull up and remove it.

2-9 Remove Front Cover
No Procedure Photo
1 (1) Loose two screws to pull (1)
out the front cover.
(2)
(as red circle)
(2) Unscrew two tennons to

remove IR sensor lens
and IR sensor board.
Note: To remove the IR lens from front cover,

you have to use a tool to push the tenon of the
lens as the picture shows.
longer
IR sensor Front cover shorter

IR lens
Note : The longer side of IR lens is near to the

top cover.The shorter side of IR lens is near
to the bottom cover.

2-10 Remove Lamp Driver
No Procedure Photo
1 (1) Unscrew two screws .
(as red circle)
(2) Unplug three wires .

(as red ellipse)
(2) Remove the lamp driver

module from main body.
(3) Unscrew four screws to

separate lamp driver and
lamp driver holder.
(as red circle)
Note : The lamp driver doesn’t have the

error proof function, when you compose the
projector , be sure to put it back in right direction.

2-11 Remove LVPS
No Procedure Photo
1 (1) Unscrew five screws .
(as red circle)
(2) Unplug three wires to

remove LVPS.
(as blue circle)

2-12 Remove Lamp Housing and Lamp Fans
No Procedure Photo
1 (1) Unscrew three screws to
remove fan module from
main body.
(as yellow circle)
(2) Unscrew four screws to

separate lamp housing and
lamp fans.
(as red circle)
Note: Do not push the center of fan, it

is easy to damaged.

No Procedure Photo
2 (1) Unscrew one screw to
remove thermal sensor
board.
Lamp
(as red circle)
Wire
(2) Unscrew two screws to Sensor
remove interrupt switch. Board
(as red circle)
(3) Unscrew two screws to Interrupt

remove lamp wire. Switch
(as red circle)
Thermal sensor
lamp wire board
interrupt switch

2-13 Remove Engine
No Procedure Photo
1 Unscrew five screws to
remove engine.
(as red circle)

2-14 Remove Thermal Switch and Light Cut
No Procedure Photo
remove thermal switch.
(as red circle)

remove light cut.
(as red circle)

2-15 Remove Color Wheel and Photo Sensor
No Procedure Photo
remove color wheel and
photo sensor from main
body.
(as red circle)

separate color wheel and
photo sensor.
(as red circle)
color wheel
photo sensor

2-16 Remove Zoom Ring and Focus Ring
No Procedure Photo
1 (1) Unscrew two screws to
remove zoom ring.
(as red circle)
(2) Unscrew three screws to

remove Focus ring.
(as green circle)
Zoom Ring
Zoom Ring Orbit
Focus Ring

2-17 Remove DMD Board
No Procedure Photo
1 (1) Unscrew four screws to
remove spring plate and
heat sink.
(as red circle)
(2) Unscrew four hex screws

to remove DMD Board and
separate DMD module.
(as red circle)

2-18 Remove Blower Fan Module and Bottom Cover
No Procedure Photo
1 (1) Unscrew three screws to
remove blower fan from
bottom cover.
(as red circle)
(2) Separate fan and blower

rubber.
Note: Do not press the center of fan,

it is easy to damaged.

No Procedure Photo
2 There are four tenons, pull
them to separate the
bottom shield and bracket.
(as red circle)
Bottom Cover

Chapter 3
Troubleshooting
3-1 Equipment Needed
- PC or Pattern Generator
- DVD Player (Video, S-Video, Audio)
- Quantum Data 802B or CHROMA 2327
3-2 Main Procedure
No Symptom Procedure
1 No Power - Ensure the Power Cord and AC Power Outlet are securely
connected
- Check Lamp Cover and Interrupt Switch
- Ensure all connectors are securely connected and aren’t
broken
- Check DC-DC
- Check Ballast
- Check Main Board
2 Auto Shut - Check LED Status

Down a. Lamp LED Light
- Check Lamp
- Check Lamp Driver
- Check Main Board
b. Temp LED Light
- Check Thermal Sensor
- Check Thermal Switch
- Check Fan
c. Color Wheel
- Check Color Wheel
- Check Photo Sensor
3 No Image - Ensure the Signal Cable and Source work

(If you connect multiple sources at the same time, use the
“Source” button on the control panel to swtich)
- Ensure all connectors are securely connected and aren’t
broken
- Check Main Board
- Check DMD Board
- Check Color Wheel
- Check DMD Chip
- Check Engine Module

4 No Light On - Ensure all connectors are securely connected and
aren’t broken
- Check Lamp Module
- Check DC-DC
- Check Ballast
- Check Main Board
5 Mechanical Noise - Check Color Wheel

- Check Fan Module
6 Line Bar / Line De- - Check if the DMD Chip and the DMD Board are
fect assembled properly
- Check DMD Board
- Check DMD Chip
- Check Main Board
7 Image Flicker - Do “Reset” of the OSD Menu

- Ensure the Signal Cable and Source work
- Clean Photo Sensor Board
- Check Lamp Module
- Check Color Wheel
- Check DMD Board
- Check Main Board
8 Color Abnormal - Do “Reset” of the OSD Menu

- Adjust Color Wheel Index
- Check Main Board
- Check DMD Board
- Check Color Wheel
9 Poor Uniformity / - Ensure the Projection Screen without dirt

Shadow - Ensure the Projection Lens is clean
- Ensure the Brightness is within spec.
(Replace the Lamp if the Brightness is less
than spec.)
10 Dead Pixel / Dust - Ensure the Projection Screen without dirt

(Out of spec.) - Ensure the Projection Lens is clean
- Clean DMD Chip and Engine Module
- Check DMD Chip
11 Garbage Image - Ensure the Signal Cable and Source work

- Check Main Board
- Check DMD Board

12 Remote Controll or - Remote Control
Control Panel Failed a. Check Battery
b. Check Remote Control
c. IR Receiver
- Control Panel
a. Check FPC
b. Check Keypad
c. Check Main Board
13 Function Abnormal - Do “Reset” of the OSD Menu

- Check Main Board
- Check DMD Board
14 Rod Adjustment - If there are shadow at “TOP” & “Bottom”side of the

screen, adjust “Screw 1” to adjust ROD position
- If there are shadow / yellow light / blue light at “Left” &
“Right” side of the screen, adjust “Screw 2” to adjust
ROD position
- “Screw 1” should be adjusted first, and then “Screw
2” Screw 2
Screw 1

Chapter 4
Function Test & Alignment Procedure

4-1 Test Equipment Needed
- IBM PC with XGA resolution (Color Video Signal & Pattern Generator)
- DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video”
and “Composite”
- HDTV Tuner or Source (480P, 720P, 1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327
- After changing parts, check the information below.
Reset
Charge Color
Version PC Video Lamp Factory
Parts/ Wheel EDID
Update Calibration Calibration Use Reset
Update Index
Time
M/B v v v v v v
FW v v v v
Color
v
Wheel
Lamp
v
Module
4-2 Service Mode

No Item Step
1 Service 1. Turn on the projector.
Mode 2. Press Power Button.
3. Press these buttons simultaneously: Source, Re-SYNC.
2 Factory After final QC step, we have to erase all saved change again and
Reset restore the factory defaults. The following actions will allow you to
erase all end-users’ settings and restore the original setting:
1. Please enter Menu.
2. Use OSD to reset.

4-3 Test Condition
- Circumstance Brightness : Dark room less than 0.5 lux.
- Inspection Distance : 1.5m~3m for functional inspection
- Screen Size : 60 inches diagonal (wide)
- After repairing each EP1690, the unit should be burn-in (Refer to the table below).
Symptom Burn-in Time
Normal Repair 2 Hours
NFF 4 Hours
Auto Shutdown 6 Hours
4-4 Inspection Procedure

No Step Specification Procedure Photo
Frequency Eliminate visual - Test Signal :
and Track- wavy noise by 1024x768@60Hz
ing Rsync, Frequen- - Test Pattern : PANA-
cy or Tracking ICON
selection. - check and see if image
sharpness and focus
are well-performed.
- If not, re-adjust by the
following steps:
1 (1) Select “Frequency”
function to adjust
the total pixel number
of pixel clock in one
line period.
(2) Then, select
“Tracking” function
and use right or left
arrow key to adjust
the vgalue to
minimize video flicker.
Boundary Horz. And Vert. - Test Signal :

position of 1024x768@60Hz
video should be - Test Pattern : General
2 adjustable to - Adjust Resync or
be the screen Frequency / Tracking /
frame. H. Position / V. Position
to the inner of the screen.

- Test Signal :
1024x768@60Hz
The text in the
- Test Pattern : Full
corner should
Screen
be clear after
3 Focus - Adjust the center
adjust the focus
clearly; meanwhile,
ring.
one slightly vague
corner in the image is
allowed.
- Test Signal : 720p,

1080i
- Test Pattern : Master
- Equipment: Quantum
Data 802B or
CHROMA2327
*Please refer to 4-2 to

enter Service Mode.
4 HDTV No discolor Use 720P&1080i sig-
nal, Master pattern to
do HDTV test. Color
cannot discolor to pur-
ple and blue. If the line
disclors, it’s normal.
If the test result was in
discoloration or flicker-
ing, please return the
unit back to the repair
center.
- Test Signal :
1024x768@60Hz
- Test Pattern : PANA-
ICON Pattern & 64
GRAYS RGBW
- Please check and
Color
5 ensure if each color is
Performance
normal and
distinguishable.
- If not, please adjust
color index of the
Engineering Mode.
- Fix OSD to re-sync or
track Frenquency.

Screen Should be - Test Signal :
Uniformity compliant with 1024x768@60Hz
60%.(Minimum) - Test Pattern : Full White
Pattern & Full Black
Pattern
- Please check and ensure
the unit is under the spec.
- Please check and see if
it’s in normal conidtion.
6 - If not, please return the
unit to repair area.
- Test Signal :
1024x768@60Hz
- Test Pattern : Gray 10
Pattern
The unit can’t
- Please check and see if
accept the leak-
the light leaks *Note
Light Leak age is brighter
7 - The unit cannot accept
than Gray 10
the leakage is brighter
pattern
than Gray 10 Pattern
Note:
Light leak on reflective
edge, eyecatcher, bond
wires and exposed metal.

- Once Main Board is
changed, firmware
upgrade, YPbPr
Calibration & PC
Calibration should be done
as well.
- YPbPr Calibration
- Test Signal : 480P
- Test Pattern : TV BAR
- PC Calibration
- Test Signal :
1024x768@60Hz
Calibration
Cali- - Test Pattern : White (up)
Pattern should
8 bra-
be in full screen
Black (down)
tion Note:
mode
1. Calibration Pattern should
be in Full Screen Mode.
2. Please refer to 4-2.
Guide to Entering Service
Mode and Facotry Reset
for entering Service Mode.
3. Choose and access
YPbPr Calibration & PC
Calibration for correction
in Service Mode. Choose
“Menu” to leave the Service
Mode after all.
9 R, G, Each R, G, B - Test Pattern : R,

B and color should be G, B and White
White normal without Color
Color color abnormal
Perfor- issue.
mance

10 Dead Pixel Cannot accept any - Test Pattern : Full
(Bright pixel) bright pixel Black
Dead Pixel The numbers of - Test Pattern : Full

(Dark pixel) dead pixel should White
be smaller or
amount to 6 pixel.
11 Blemish The bright blemish - Test Pattern :

(Bright) cannot be accept- Gray 30
ed if the problem
appear with Gary
30 pattern
12 Blemish The dark blemish - Test Pattern :

(Dark) cannot be accept- Blue 60
ed if the problem
appear with Blue
60 pattern.

Chapter 5
Firmware Upgrade Procedure

Equipment Needed
Software : (DDP 2000- RS232)
- DLP Composer (Version 6.0)

- Firmware (EP719H *.img)
- Library files
Hardware :
RS232 9-3 PIN

CABLE
Projector
(Female to
(EP719H)
Male)
(42.83618.001)
Power Cord
PC or Laptop
(42.88506G001)
Firmware Upgrade Mode:
Item Photo
Before doing firmware upgrade, please get into

firmware mode first. How to get in firmware mode:
Hold on ”Enter” button then plug in power cord.”Enter“
button must be held until Temp and Lamp LED light
up until stability.

Installation Procedure
DLP Composer Lite Setup Procedure
No Step Procedure Photo
1 Execute Choose “DLP

FW Composer Lite v6.0
program Setup” program.
2 Next Click “Next” button.
3 Next 1. Reading the

“License
Agreement”
rules.
2. Choose “I accept
and agree to be
bound by all the
terms and
conditions of this
License Agree
ment”
icon.
3. Click “Next”
button.

5 Next Click “Next“ button
7 Process- The program is ex-

ing ecuting “Initializing”
status.

9 Finish Click “Yes” button to

restart computer.

Firmware Upgrade Procedure
1 Set-up 1. Enter firmware

mode.
(Refer to first
page to enter
firmware mode)
2. Once Power,
Lamp,Temp LED
light up until
stability, plug in
RS232 Cable
into the Projector
and link to PC
RS232.
2 Next Execute the “DLP

ComposeTM” file..
3 Next Click “Edit” and 1

“Preferences”.
4 Next 1. Click “Library”.

2. The library path
located in the
default 1
installation
directory is C:\
Program Files\ 2
DLP Composer
Lite 6.0\CCA_
Library\
If not, press
“Browse” to select
the right path where
the file”FlashDevi
ceParameters.txt”
you have placed.

5 Next 1. Select “Communi

cations” and
choose “Serial
Port”.
2. Click “Configure”.
3. Choose “Disable”
in “RTS” item and
choose “Disable”
in “CTS” item.

6 Next 1. Choose “Flash

Loader”
2. Click “Browse” to
search the
firmware
file. (EP719H)
3. Select the item 1 2
3 4
“Skip
Boot Loader Area
4. Select 16KB.”
5. Click “Reset Bus”
to erase the flash
memory.

7 Next 1. If the firmware is

ready, click “Start
Download” to
process
the firmware
upgrade.
2. Click “Yes” to
erase the flash
memory.
2
8 Proceed- Proceeding Picture

ing

9 Next 1. When Firmware

Upgrade Process
is finished, the
LED power light
on.
2. Unplug RS232
Cable and Power
Cord. Re-plug in
Power Cable.
10 Check Restart the unit

Firmware and press “up” and
”down” buttons
simultaneously to
check the Firmware
Version.

Chapter 6
EDID Upgrade
EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains
basic information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the PC
graphics adapter. The system uses this information for configuration purposes, so the monitor
and system can work together.
Note:
If a display device has digital input ports, like DVI or HDMI, but without EDID in its
main board, the display device will show no image while the input source is digital signal.
Equipment Needed
Software:
- EDID Program (Generic V0.51)

- EDID File (EP719H*.ini)
Hardware:
- Generic Fixture for EDID Key-in
(Fixture: JP3 must be closed)
RS-232 Cable Power Adapter

(F - M) for Fixture
(42.55708GA01) (47.57702G001)
DVI Cable Generic Fixture

(42.56108.201) (80.00001.001)
VGA Cable 2
Power Cord
PCS
(42.88506G001)
(42.83M08G001)

PC One
additional
monitor (for
checking
the program
Projector
execution)
(EP719H)
Setup Procedure
1 Connect 1. Power Adapter to Fixture JP1 P2

All Ports 2. Fixture P1 to PC COM1 Port P1
3. Fixture P2 to Projector
Analog Port VGA1
4. Fixture P3 to Projector P3
Analog Port VGA2
5. Fixture P4 to Projector Digital
Port
P4 JP1
Digital Port Analog Port VGA1
Analog Port VGA2
2 Power On Power on Fixture

Fixture

EDID Key-In Procedure
1 Execute Click on “EDID” to

EDID execute EDID Pro-
Program. gram.
2 Choose 1. In the Port

Model Selection Bar,
please choose
the Port that you
use.Ex: If you use
“COM 1”, choose
COM 1 in the Port
selection.
2. Click on “Model”.
3. Choose the EDID
that responses to
the model that
you choose.

3 Key in 1. Key in the Serial

Serial Number into the
Number Barcode blank
space. 1
2. In “Write Source
Select”, make a 3
check in “VGA1”,
“DVI”and“VGA2”.
3. Click “Program”.
2
4 Change “Please change the

Cable to Cable to VGA1”
VGA1 message is shown
on the screen, then
click “OK”.
5 Change “Please change the

Cable to Cable to DVl” mes-
DVI sage is shown on
the screen, then
click “OK”.

6 Change “Please change the Ca-

Cable to ble to VGA2” message
VGA2 is shown on the screen,
then click “OK”.
7 Finish When the EDID

program for VGA 1 and
DVI is completed, the
message, “OK”, will
appear on the screen.

Appendix A
Exploded Overview
D.C. EP719H FOR OPTOMA

Item PART_NO Description
1 41.80W02G001 EMI GASKET W13*L50*H15mm
2 41.82G14G001 EMI GASKET W15*L40*H30mm EP7190
3 41.82K13G001 EMI GASKET W5*L30*H1mm EP7190
4 43.80W01G001 YS11 THERMAL SWITCH
5 51.00001G001 CABLE TIE PG-YJ-80
6 51.81541G001 TAPE 3M J350 17*30mm
7 51.82G05G081 LAMP COVER PC MN3600H EP719H
8 51.82G06G081 FOCUS RING EP719H
9 51.85G07G081 ZOOM RING EP719H
10 51.82G08G002 ZOOM RING ORBIT PC MN3600H EP719H
11 51.82G21G001 FOCUS RING LIGHTCUT MYLAR EP719H
12 61.00079G001 GROUNDING CABLE CLAMP FN-008"PINGOOD"
13 61.80511G001 SCREW PAN MECH M3*8-4 BLACK
14 61.81105G001 NUT PLATE SUS 0.5t EzPro 610
15 61.82G28G002 LAMP COVER AL FOIL 0.1t EP719 "GREEN"
16 61.85R10G001 LAMP LIGHTCUT TOP PHOENIX EP719H
17 70.85R01G001 ASSY BOTTOM HOUSING MODULE EP719H
18 70.85R02G001 ASSY FRONT COVER MODULE EP719H
19 70.85R03G001 ASSY BACK COVER MODULE EP71PH
20 70.85R04G001 ASSY TOP COVER MODULE EP719H
21 70.85R05G001 ASSY LAMP MODULE EP719H
22 70.85R07G001 ASSY ENGINE MODULE EP719H
23 70.85R15G001 ASSY AXIAL FAN MODULE EP7190 "GREEN"
24 70.85R11G001 ASSY LAMP DRIVER MODULE EP719H
25 70.85R12G001 ASSY EMI GROUND PLATE MDULE EP719H
26 75.82G05G001 BUY ASSY EMI SHIELDING TOP COVER EP719
27 75.82G07G001 BUY ASSY EMI FRONT PLATE EP719
28 80.85R01G001 PCBA MAIN BOARD EP719H
29 85.005AGG408 SCREW HEX I/O #4-40 H4xL8 Ni NYLOK
30 85.1A123G050 SCREW PAN MECH M3*5 NI
31 85.3A122G040 SCREW CAP MESH M2*4 Ni
32 85.5A323G060 SCREW BIN MECH M3*6 Black
33 85.YA321G052 SCREW BIN MECH M1.7*5

ASSY BOTTOM HOUSING MODULE
1 51.82G02G081 BOTTOM COVER PC EP719H
2 51.82G16G001 ELEVATOR FOOT PC+ABS C6200 DP725
3 52.89601G001 ADJUST FOOT RUBBER EP759
4 70.85R16G001 ASSY BASE PLATE MODULE EP719H
5 70.85R17G001 ASSY ELEVATOR MODULE EP719H
6 85.1A326G060 SCREW PAN HEAD MECH M2.6*6 BLACK
7 85.4A326G060 SCREW FLAT MECH M2.6*6 BLACK
8 86.0A523G040 HEX NUT W/MYLON M3*0.5 L4.0 WHITE

ASSY FRONT COVER MODULE

1 41.85R01G001 EMI GASKET FRONT COVER EP719H
2 51.82G09G001 IR LENS FRONT PC EP7190
3 51.85R04G001 FRONT COVER WIND GUIDER MYLAR EP719H
4 51.85R05G001 FRONT COVER PC MN3600H EP719H
5 80.82G05G002 PCBA IR BD FOR EP7190

ASSY Back COVER MODULE
1 35.85R01G001 LABEL FOR IO CONNECTOR EP719H
2 51.82G04G081 BACK COVER PC EP719H

ASSY TOP COVER MODULE
2 42.82G02G003 CABLE FFC 14P 100mm EP719
3 51.81540G001 TAPE 3M J350 17*60mm

4 51.81541G001 TAPE 3M J350 17*30mm
5 51.82G01G081 TOP COVER PC MN3600H EP719H
6 52.82G01G001 KEYPAD LED LENS RUBBER EP7190 "GREEN"
7 80.85R03G001 PCBA KEYPAD BOARD EP719H
8 85.1D122G030 SCREW PAN MECH M2*3 Ni (W/WASHER D5.0)

ASSY LAMP MODULE
Item PART_NO D escri pti on
1 70.85R06G001 ASSY LAMP HOLD ER MOD ULE EP719H
2 70.85R18G001 ASSY LAMP C HANGE PLATE MOD ULE EP719H
3 85.1A126G040 SC REW PAN MEC H E/SF M2.6X4 Ni

ASSY LAMP HOLDER MODULE
Item PART NO Description

1 23.85R15G001 LAMP FEX75 SHP230W
2 61.85E11G001 LAMP CLAMP PHOENIX FEX75 SUS301
3 75.85R06G001 BUY ASSY LAMP LIGHTCUT PHOEXIX
4 75.85R08G001 BUY ASSY LAMP HOLDER PHOENIX EP719H
5 85.1A126G040 SCREW PAN MECH M2.6*4 Ni

ASSY ENGINE MODULE

1 41.82K09G001 EMI TAPE 30*50mm
2 70.85R08G001 ASSY ENGINE BOTTOM COVER MODULE EP719H
3 70.85R10G001 ASSY ENGINE TOP COVER MODULE EP719H

ASSY ENGINE BOTTOM COVER MODULE

1 23.82G02G001 MIRROR WITH ONE COATING
2 23.82G20G001 BK7 CONDENSER LENS 13mm
3 23.82G20G011 BK7 CONDENSER LENS 15mm
4 23.85R06G001 ASPHERICAL GLASS RELAY LENS EP719H
5 23.85R10G002 UV-IR 17*17mm T=2.75mm UNAXIS
6 51.82G13G001 CONDENSER HOLDER PC EP7190 "GREEN"
7 51.85R01G001 GLASS RELAY LENS MYLAR EP719H
8 52.82G09G001 CONDENSER CUSHION RUBBER EP7190 "GREEN"
9 52.82G12G001 FAN HOLDER SEALED-1 HT800 EP7190 "GREEN"
10 52.82G23G001 GLASS RELAY SIDE1 RUBBER EP719
11 52.82G24G001 GLASS RELAY SIDE2 RUBBER EP719
12 52.82V12G001 ENGINE BOTTOM SPONGE PD120
13 61.82G11G001 MIRROR HOLDER PLATE SUS301 0.25t EP7190 "GREEN"
14 61.82G19G001 ROD HIDE RAY PLATE AL 0.4t EP7190 "GREEN"
15 61.82G21G001 ROD FIX PLATE SUS301 0.25t EP7190 "GREEN"
16 61.85R01G001 ENGINE BOTTOM COVER Mg Alloy-AZ91D EP719H
17 61.85R04G001 UV-IR GLASS HOLDER SUS301 0.2t EP719H
18 70.85R09G001 ASSY ROD MODULE EP719H
19 70.85R19G001 ASSY COLOR WHEEL MODULE EP719H
20 75.85R07G001 BUY ASSY LAMP BLOWER DUCT PHOENIX EP719H
21 85.0A122G030 SCREW DOBULE FLAT MECH M2*3 Ni
23 85.1A123G080 PAN SCREW M3*8 FOR YM-64 FRONT
24 85.1A523G080 SCREW PAN MECH M3*8 Ni NYLOK
25 61.85R14G001 ENGINE BOTTOM MASK BRAKET AL EP719H

ASSY ROD MODULE

1 23.85R17G001 ROD(5.45*3.70*35.0mm),UNAXIS
2 61.82G20G001 ROD HOLDER SUS301 0.2t EP719

ASSY ENGINE TOP COVER MODULE

1 11.009F0G005 CNNT F 166P FOR 0.55" SVGA LGA DMD SOCKET;FOXCONN
2 23.85R01G001 PJOJECTION LENS YM09H
3 48.82GDMGD01 DMD 1024X768 PIXEL DDR 0.7" XGA
4 51.80B31G002 DMD INSULATOR MYLAR .8t 3300MP
5 51.82G22G001 ZOOM ANTI-ABRASION TEFLON EP7190 "GREEN"
6 51.85R02G001 HEATSINK WIND GUIDER MYLAR EP719H
7 52.82G10G001 RELAY CUSHION RUBBER EP7190 "GREEN"
8 52.82G22G001 GLASS RELAY TOP RUBBER EP719
9 52.87130G001 RUBBER BLOWER 595925 "GREEN"
10 52.87319G001 DMD THERMAL PAD 18*13*0.5t "GREEN"
11 52.89627G002 DMD SEAL RUBBER BF1000 3.2t EP719
12 61.80J48G002 DMD HEATSINK BACKER PLATE 739 AL6061
13 61.82G02G001 ENGINE TOP COVER Mg Alloy-AZ91D EP7190
14 61.83A03G001 DMD HEATSINK AL 1070 DP718
15 61.88608G001 DMD HEATSINK SPRING PLATE SUS301 0.4t Ivy10X
16 61.88611G001 DMD SCREW Ivy10X "GREEN"
17 61.89643G001 DMD MASK PLATE SUS301 0.15t EP759
18 80.82G02G001 PCBA DMD BOARD EP7190
20 85.1A123G060 SCREW PAN MECH M3*6 Ni

ASSY LAMP DRIVER MODULE

1 42.82G01G001 W.A. 5P #28 200mm LAMP TO MAIN BD EP719
2 51.82G17G002 LAMP DRIVER HOLDER PC MN3600H
3 51.82G23G001 LAMP DRIVER INSULA MYLAR EP7190
4 75.85R03G001 HITACHI LAMPDRIVER FOR EP719H
5 85.WA123G060 SCREW PAN TAP M3*6 Ni

ASSY EMI GROUND PLATE MODULE

1 49.88604G002 SPEAKER 8ohm 2W %%16616 PD120
2 52.82G11G001 SPEAKER SPONGE EP719
3 75.82G06G003 BUY ASSY EMI SHIELDING BACK COVER EP719H
4 85.1A123.050 SCREW PAN MECH M3*5 NI

ASSY LVPS MODULE

1 42.81G01G001 W.A. 2P #20 160mm LAPS/BALLAST H31
2 42.85R01G001 W.A. 16P 135mm LVPS TO M/B 2200MP
3 51.00001G001 CABLE TIE PG-YJ-80
4 75.85R02G001 ASSY MATRITEK LVPS 220W

ASSY BLOWER FAN MODULE

1 49.85R01G001 SUNON 45X45X20mm LAMP BLOWER
2 52.82G08G001 BLOWER 4520 RUBBER EP7190

ASSY BLOWER FAN MODULE

1 49.83J01G001 SUNON 70*20 R-TYPE AXIAL FAN
2 51.82G29G001 WIRE MOUNTS FW-4D-MKW EP719
3 75.82G04G003 BUY ASSY 7020 FAN BRACKET EP719H
4 85.1F123G260 SCREW PAN MECH E/SF M3x26 Ni

ASSY ELEVATOR MODULE

1 51.82G15G081 ELEVATOR PUSH PC EP719H
2 51.86809G011 ELEVATOR BODY NYLON+GF DP725
3 51.86810G081 ELEVATOR HOLDER PC EP719H
4 61.85913G001 ELEVATOR SPRING SUS304 SB21
5 61.86814G001 ELEVATOR EXTEND SPRING DP725

ASSY BASE PLATE MODULE

2 41.82G12G002 EMI GASKET W10*L20*H2.5mm EP719
4 51.85R03G001 BASE PLATE INSULATOR LVPS MYPAR EP719H
5 51.85816.001 LIMIT SWITCH HOLDER PPS XB31
6 51.85824.001 LIMIT SWITCH BOTTOM HOLDER PPS XB31
7 61.82G01G003 BASE PLATE MgAlloy AZ91D EP719
8 61.87340G001 STAND OFF M3*4L D8.0 2100MP
9 70.85R13G001 ASSY LVPS MODULE EP719H
10 70.85R14G001 ASSY BLOWER FAN MODULE EP719H
11 75.88514.002 ASSY LIMIT SWITCH CHERRY DB3C A1LB-5A
13 85.1A126G040 SCREW PAN MECH M2.6*4 Ni
14 85.1C224G050 SCREW CAP MECH M4*5

ASSY LAMP CHANGE PLATE MODULE

1 35.85R02G001 LAMP WARNING LABEL 220W PC EP719H
2 51.82G14G001 LAMP CHANGE PLATE PPS EP719
3 61.80511G001 SCREW PAN MECH M3*8-4 BLACK
4 61.85R13G001 LAMP CHANGE PLATE FOIL AL EP719H
5 61.87125G001 LAMP HADNLER SUS304

ASSY COLOR WHEEL MODULE

1 23.85W19G001 R90Y30G80W86B74 COLOR WHEEL UNASIX
2 52.83615G001 COLOR WHEEL DISC RUBBER , EzPro755
3 61.82G10G001 COLOR WHEEL HOLDER SECC 1.2t EP719
4 61.83628G001 COLOR WHEEL SHOULDER SCREW , EzPro755
5 80.82G06G001 PCBA PHOTO SENSOR BOARD EP719
6 85.1A626G040 SCREW PAN MECH M2.6*4 BLACK NYLON

PACKING PROCEDURE DRAWING

Item PART NO. Description
1 DC.85R01GC0A D.C. EP719H
2 42.50115G001 CABLE POWER CORD 1830mm SP30+IS14
AK.85R01GC0A A.K. EP719H
3 35.82001G111 LABEL CARTON 3"x3" BLANK PJ885
4 36.00018G001 EXTEND WARRANTY;REGISTRATION FROM,USA
5 36.00020G001 QUICK TROUBLESHOOTING GUIDE MANUAL
6 36.00024G001 WARRANTY CARD US FOR LPP SERIE
7 36.81R05G001 NETFLIX INSERT CARD OPTOMA
8 42.83618G001 CABLE RS232 TO MINI DIN 3PIN
9 42.87205G001 CABLE COMPOSITE VIDEO 1.8M 3200MP
10 42.87305G001 CABLE VGA 15P 1.8M BLK 2100MP
11 45.85R01G001 REMOTE CONTROL BUTTON EP719H
12 46.80301G001 BATTERY #4 1.5V
13 51.80136G001 PE BAG ZIPPER 280x200x0.04 #9
DP.85R01GC0A D.P. EP719H
14 51.86726G001 OPTOMA LOGO EP731
15 53.82G02G001 SOFT CARRY BAG FOR EP719/EP716
16 75.82G03G001 BUY ASSY LENS CAP MODULE EP719
17 55.82G01G001 CARTON OUSIDE B FLUTE EP719
18 56.82G01G001 CUSHION EPE RIGHT EP719
19 56.82G02G001 CUSHION EPE LEFT EP719
20 51.00174G001 PE BAG 450*350*0.07 LMT-5020
21 57.00001G001 PACK SIO2 DRIER 20g "GREEN"
22 35.82F01G001 S P E C LA B E L E P 729
23 35.52001G111 LABEL CARTON 3*3 BLANK
24 58.86201G001 WOOD PALLET 48"*40*5"(DOUBLE FACE) "GREEN"
25 58.86202G001 COVER PALLET 1240*1020mm FOR EzPro 736 "GREEN"
26 35.00040G001 LABEL 30mm, GREEN
27 35.00041G001 LABEL 35mm,YELLO
28 55.82G05G001 L TYPE PAPER COVER PLATE
29 55.87202G001 BOTTOM PAPER COVER PLATE

Appendix B
I. PCBA Code Definition
PCBA Code for Projector
A B XXXXXXXXXXX C XXX EEEE

1 2 3 4 5 6
C: M/B
1 : ID B: DMD/ B
2 : Vendor Code
3 : P/N
4 : Revision
5 : Date Code
6 : S/N

Appendix C
Serial Number System Definition
Serial Number Format for Projector
O BBB Y WW AAAAA C EEEE

1 2 3 4 5 6 7
1 : O = Optoma
2 : Product code (ex: 85R = EP719H)
3 : Y = Last number of the year (ex: 2006 - 6)
4 : Week of year
5 : No Define
6 : The place of production(ex:C=China)
7 : Serial code (from 0001~)
EX :O85R632AAAAAC0001
This label “O85R632AAAAAC0001” represents the whole serial number for EP719H.
It’s produced on 32s-week of 2006 for universal area and its serial code is 0001.
Confidential EP719H
8-2
*Reader’s Response*
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cious opinions for reference.
Assessment:
A. What do you think about the content after reading EP719H Service Manual?
Unit Excellent Good Fair Bad
1. Introduction
2. Disassembly Procedure
3. Troubleshooting
4. Function Test & Alignment Procedure
5. Firmware Upgrade Procedure
6. DDC key-in Procedure
7. Appendix
B. Are you satisfied with the EP719H service manual?
Item Excellent Good Fair Bad
1. Service Manual Content
2. Service Manual Layout
3. The form and listing

C. Do you have any other opinion or suggestion about this service manual?
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Confidential EP719H
8-4

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SERVICE MANUAL

Model Name : EP719H

Date Version Description

2006/08/22 V1.0 Initial Issue

Copyright August, 2006 . All Rights Reserved . P/N#36.85R03G001 .

EP719H Service Manual

Chapter 3 Troubleshooting 3-1

Chapter 5 Firmware Upgrade Procedure 5-1

Chapter 6 EDID Upgrade 6-1

Confidential III EP719H

2 Weight - Approx. 4.6 lbs.

3 Cooling system - Advanced air flow

4 Lamp housing - Lamp could be changed by customer, but should follow

5 Tilt Angle - 6 degree with elevator mechanism

6 Keystone correction - +/ -15 degree

7 Color - Top & bottom cover : Silver painting

8 Materials - PC MN3600 for top cover/bottom cover/rear cover

Confidential 1-1 EP719H

11 Power Consumption - 307 Watt +/- 10% at normal operation

12 Terminals - One 29-pin DVI-I connector for Digital signal with

13 Input signal spec - PC Signal (analog)

14 System Controller - TI DDP2000

15 Video Compatibility - Standards :

Confidential 1-2 EP719H

17 Control Key Pad - Power / Standby

18 Wireless Remote - Power-on/off

Confidential 1-3 EP719H

21 Audio - One 8 ohm 2W speaker

22 Projection lens - F# 2.35 – 2.47, f = 21.83 ~ 23.81 mm .

23 Projection Image Size - Adjustable from 34.67” to 305” (Diagonal)

24 Throw Distance - Suggested throw distance:

25 Brightness - 2150 ANSI Lumens ( Average )

26 Contrast - 1700:1 Typical (Full on / full off)

27 Uniformity - 80% Typical(Japan Standard)

Confidential 1-4 EP719H

Compatibility Resolution V-Sync (Hz)50

VGA 640 x 350 70

SVGA 800 x 600 56

XGA 1024 x 768 60

SXGA 1152 x 864 70

Confidential 1-5 EP719H

SXGA+ 1400 x 1050 60

MAC LC 13” 640 x 480 66.66

MAC II 13” 640 x 480 66.68

MAC 16” 832 x 624 74.55

MAC 19” 1024 x 768 75

MAC 1152 x 870 75.06

MAC G4 640 x 480 60

i Mac DV 1024 x 768 75

i Mac DV 1152 x 870 75

i Mac DV 1280 x 960 60

Confidential 1-6 EP719H

Compatibility Resolution V-Sync (Hz)50

VGA 640 x 350 70

SVGA 800 x 600 56

XGA 1024 x 768 60

SXGA 1152 x 864 70

SXGA+ 1400 x 1050 60

Confidential 1-7 EP719H

2-1 Equipment Needed

Item Photo Item Photo

Screw Bit (+) Hex Sleeves

Confidential 2- EP719H

2 Unscrew 2 screws to remove

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 2- EP719H

Confidential 3- EP719H

Confidential 3- EP719H

Confidential 3- EP719H

Confidential 4- EP719H