rey Sims Metal framed structural steel encasement systemGypLyner encase GypLyner encase is a fire protection system capable of providing up to 180 minutes fire resistance to °o © structural steel columns and beams. Installation is quick and easy due to the use of simple clip fixings S to secure the framing sections. p The system will protect all universal column and beam sections with flange thicknesses between 6mm and 28mm. GypLyner encase will also protect many joist sections, portal frames, and castellated beam sections. It can be used in any type of building where encasement to structural steel is required. Key benefits — Reduced installation time due to the simple, clip-on framing system with Gyplyner encase — Misalignment of structural steelwork can be accommodated by the versatile framing syster to ensure the lining is straight and true — Improved acoustic performance as a result of the boards being fixed into a framework rather than directly into the steel beam or column — Damage to Gyplyner encase is more easily identifiable when compared to other fire protection systems such as intumescent paint {FROI- 1800744480 NI-0845 3990159 Mtechie@saink-gobaincom 03.03.91 sas Hy Fe}ory Gyplyner encase design ing = key factors “ayplymer seas steel encasement's stable for protecting structural steel sections with section factor VV (Ho/A) upto 260% calculated onthe bass of box totecton ta thee or four Sides equred. will aetect all universalcolumn and beam sections desc in 854: Part, anc mary jist ard castelited beam sections Buding Design This system comprises Gypfame CL20 Gysiyner Stel raming Cs located an steel sections at 80mm centres to support Cypframe GL Lining Channel Lining selection Follow either ft procedures below to determine the thickness of dading requires option Use ables 2 select steel size and fe protection then read off ‘the requted board size Option 2 Ascertain whether protection requires on thee or four sides ofthe section 2 Find out wnat pevodof ire resistances equired 3) Refer tothe A/V (HpyA) tables 5-7 Locate the tel ‘section tobe protected sted by its sie src mass er retin read ff he section factor A/V 4 Refertolables 8-21 Locate the A/Walve onthe ‘vertical sale onthe appropriate table. Read across the chart tothe column lating tothe peed offre resistance equites and read off the designates ‘hekness ofthe elvan cladding equi to fe the 5 Select the typeof hard tobe uses For castellste sections and cellular beams pleaserefertethe Assocation for Specialist re Pretetion publation AST? Yellow Book. Fre Protection for Structural Stes Buleings for guiance, suaiabe to download from asp org.uk Site of encasement The minimum dimension af encasement requled fr thee ot foursed protectin can be determing as shown in able 2 Handy hint Where larger encasement systems are requirec, ‘boxing out’ method using Gypframe studs and channels can be used, > Refer to construction details 7-8, Partition fixing Partitions and walllinings canbe ftec though tothe metal framewonk D> Refer to construction details 5-6. ‘atervapour resistance ‘Vapour conrl canbe prouided to encasements which orm part of an external wal ning by sing Gyproc Feline pina he Ining. The water vapour esstance can be further improved by ‘ueating the ining surface with two coats of Gyprc Drywall Sealer “Where Glastoc Fears ar Glasioc Fuca foms the ning, ‘apour contol can be achieve by using suitable proprietary pant toeatment Board finishing > Rete to Cos. 501. P519—Fnshes Paster Skimming © Important information = Where the steel section web or flange dimension exceeds 600mm, adltional support will be required forthe cladding, Noggings of Gypframe Gi1 Lining Channelare installed at 600mm. centres between adjacent Gypframe LL Lining Channels to form supplementary faming. = All board joints should be staggered ky 2 minimum of 600mm Table 1~The minimum dimension of encasements required for thre or fou sided protection Depth ‘cleuation Tested ‘Qveral steal secion depth = 25mm + Fr “4 ncsemerts thethciesf lining bead . Foursided ‘Gveralsteelsectiondepth+50mm> A | 1 |e encasements ‘twice the thickness of lining board 4 | wi case | (Be ye i a c Toseand erste secon with 2mm + encasements ‘evice the thickness of fining board ‘Thiee-sided column Foursided column encasement encatemert ‘cos. 503.792 F eyprocieGyplyner sneast design (continued 9 ‘yply an ( ) Fordetat of then Bs tospectyfre ; Se resitance using 3s A “ble 2~ 550°C chart to 85 476: Part 20 for sletng the required “ fl prec Feline ning thickness for universal bear aes DP Referto 2. Son Fas 3 ‘nal ee ra eo el Teale Fane beard ener Fn aes re eine low ‘ {omni} Tite anvanene Eide ecanents 2 > 7 wane onin_G@nin_ son Soa nin _eanin_s0nin on F Paes ROR Eh Hon: 3 3 H in a Roe BS obs ® Beacons deri otentation 25mm =2 125m Somm=2 15mm 375mm 3x 125mm system reference: 015000 (FRO 1800744480 Ni 0845 3990159 Mtechie@saintgobain.com 03. $03,993Gyplyner encase design (continued) fordetais of when toed tne resitance sing 85 ‘able (conned) ~50°C har to BS 476: art 20 for selecting the egied pratertocon Souris CGyproc eline ning tenes fo urverl bean sts A Unreal of Tiptree H mr aetna ied onsets A ° 3 saunas 30min amin Domini Tenineonin Jonna cprec feetne nines combine beamieournfest dmerin oration 125mm= 14325 {mm = 25mm 25mm =222550m 27 Smm=2325Mm ¢ 1x2Smm > 4.5mm =2 15mm + 1x 125mm System reference: 0150001 (on. 503.734 F ppecieGyplyner encase design (continued) For details of when to speciy fre resistance using 65 Table 3 ~ 550°C chart to 85476: Part 20 for selecting the required pnefertocon 501 P18 {GyprecreLne ning thicknes fr universal cakimn sizes ‘nie clans eral of el Teta eyo Fring Bard cna no ehiee re estane Bow (mem ben Tied orients aoied erent > = Maan emin comin Gomin Onin eminem Sorin BB in For details of when te speciy fre resistance using 3S Table 4 550°C chat to 95476: Part 20for selecting the required > Referto coz. sox. Pas {Gyprec Feline ining thickness for universal jos sizes ‘river ail of el Total pr tine bard Wines fo aceefieestance blow mmarmxeg/n) Tiled encaemente aided enatement > = Masia Semin eomin domino onin_Cnin don alow ee boo is & as *GpyecFitinetheisvanbinaons scamicslnnjost dimes eration 25mm=2x125im (R= protection net possible 275mm=1x15mm+1x 125M Somm=2x 15mm system reference, 150001 375mm 3x 125mm — (FF 1200744480 Ni 984s 3990159 shie@saintgabaincom 03. $03,995 FH Fe}7 Gyplyner encase design (continued) FT) rates section etry universal beans Tale enn = Section ator A/V of env beams , Vetbeenaantad A tate aint i bomen cn) Metin teammates ee See Hi . Mela “o>. Wels - Seamitlua/ist Amerson orentatin. on. 503.736 F ppecieGyplyner encase design (continued) Table 6 Section factor A/V (Hp/A) of universal columns Table7~ Section factor A/V (Hp) of universal ost ATvanes AT aloes Unvaacannssefsnesftel Universe se of tee — — estan! resements emsaments—_“”memnaem) snestemantsenesemente 2 = asset = Tiasimee— w mm o Fy a 2 Pa a a2 12 FOI; 1800 744480 NI-0845 3990158 techie@saint-gobaincom a5 anti dimension entation SpecSure® allour systems are covered by Specsure® when using genuine Gyproc and Isover products 03. 503.97ory Gyplyner encast performance - columns and beams hes rates Irvsecngcyectrene lerectngoypocticine Tnng etn Inge Penertocor sou ran Prcbriscee Sous n0- 220- 2s] Fe we we 5 z i us z £ Sie Bae i A wit 3 & i i “a! ¥ a 0 0 A A reaps me repo int) yh pectin regi ey The gprocFtin eq Ast25mm Ast2smm baasnm bsa5mm {25mm 25m 225mm) 2am 25m 225mm b= 30mm (15mm + 15mm) [= 45mm (Sram 25mm + 15m) 27 Se (15tnm + 125mm) 1 {15mm +2570) Sr (12 San + 22:5mm +12 Sm) mv {mm +125 +12 Sm) $42 5rnm (15mm + 25mm 12 Sm) System reference. 0350001 System reference: 9350002 tne essa romans ae frp rings The uted prac chien pcan keeper ed ‘hronghu adhe Conpeys tung temeandatan a sy een vtan te pectin sede che Rh pec on so. S yprecieGyplyner encase performance - columns and beams (continued) Section tar NVI Table 10 The 550°C chart to 85476 Part # for selecting Glasroc Fanos lining thickness > Referto coz. sox, p24 Fire protection ites) Key Thicknes of latroc Fiaantou required Asem B-20mm = 20m (Lome + 20%) 251mm (125mm +12 Sm) F = Som {lOmin + 10mm + 20mm) (G=37.5mn 125mm + 125mm +12 5m) system reference: 0250002 Section ctr NV Tablet The 550°C chart to B5 476: Part 21 for selecting GlasrocFracase lining thickness > Referto con sox. pa B A Fie protection iat) Key Thickness of lasrocF mca required [A= 35mm (20mm + 25mm) = 40mm (20mm + 20mm = aSmm {2mm + 20m) = Som (25mm + 25m) system reference: 0120003 CW ef esistaneepevtarmances are for imperforate rings The quoted performances are achieved arly¢Gyprec and tomy components are used ‘Ureughot rd the Corpor hing eeaenaatns etre obree Ry ai (FRO 1800744480 Ni 0845 3990159 Mtechie@saintgobain.com 03.503. 799) FH Fe}Gyplyner encase construction details Foursded column encasement single yet Foursided column encasement double ayer ‘Thuce-sided beam encasement single ayer ‘Trrce-sided seam encasement -double ayer 2 oypframe ca tne 4 oyptame ci yplyer steel Framing cli 5 ype Gt Lining Channel nagging or Coptame G11 Fang Tabet «6 cyptrame cs Fig Srp ator aint: 7 cypame ca tel angle F eyprocieGyplyner encase construction details (continued) Fi 4 | Column encasement and partition junction Beam encasement and partion unetion Boxing out fr columns upto 6oommwide using Gyplynerin. | Boxing out for columns over Goomm wide using Gyplymer rec. cypiyer Stes Framing ip 1e cyptame'C'stade sec Uningchannelrageng 1 Cypha ales ge tne Hoar cele chanel re GFT fring Tn barat 12 cyphane stud 00mm centres 28 Gyros WW) worse scout petomaneinsalionr inulin wahnthe encasement i (FRO 1800744480 Ni 0845 3990159 Mtechie@saintgobain.com 03, $03. 02GypLyner encase system components Gyptame metal componente ‘Gyptame't studs (48150, 60150, 60170, 70150, ‘70170, 92190, 146180, 146780 Tabbed) Enhanced strength stud that allows for increases lining height designed to receive fing af bare ‘Allows an increase to the overall size of encasement. Cypframe'€' studs (48 50, 60 50,705 50, 70560,955 50,9250, 925 10, 14650) Vertical stud providing acoustic ad structural performances designest receve ing of board ‘lous an increase t the oversize of encasement ‘Gyptrame GL Uning Channel CGyprame GL3 Channel Connector [sin support channel to recswe xing of tear For joining two section of Cypreme GLa ning Chane Gyprame G130 Gyplyner Stee Framing Clip yprame GA2 Steel Angle Forconnecting GL Lining Channel to angesof Steel angle providing framing statiity and structural tel boardsupport ‘Gyptame Grs1 Fixing Strap ‘Gyptame GFT Fixing Used to support horizontal bod joints Use to support horizontal board joints Board products Gyproc irene? ‘Gypsum plasterboard with fe restart adits ‘Gyproc Duratne: ‘Gypsum plasterboard with fre resistant adits ‘ands high densitycore fer enhanced ound Insulation and impact resistance performance, (lato Face Non-combustibl lass enforced gypsum boatd Wing upto 180 minutes fre protection, Claro Fmaracan Non-combustible las enforced gypsum board. "dso stein a Mature Rtn a enon woud ane peciedin tener wets as xing products Gyproc Drywall Scews Corrosion resistant self tapping see screws for ‘xing boro timber and boar-o-metal framing less than 08mm thick n_ CGyproc Wafer Head Drywall Screws Corrosion resistant self tapping set screws for fling metal to metal raming ss than 8mm thick ¥ ‘eyprecoliated Drywall Screws Corrsion resistant slftapping see screws for ‘king board-to-timber and boatd-o-metal framing lessthan 08mm thick e Glace Ftc Screws Cotosion resistant selFtapping sel Stews with unique head design that countersink itselfinto Claeoe Freer board to metal framing — 03,503.02 eyprocieGyplyner encase system components (continued) Plasterboard accersoriee Gyprociointing Materials Gyprec Drywall Sealer Jointing compounds, eady mixes and adhesives for Used to provide vapour conto teinfrcement and finishing of beard jens. Tub contents 101K Gyproe Drywall Primer Used to prepare for panting Tubcontents 10 ‘Gyproc Drywall Metal Angle Bead Perforated, galvanised stel angle bead, designed apart of the jointing systems Extruded uPVC bead This pedal design allows for Gavanisedstel channel. Asymmetic profle curving ound aches vith one perforate leg and preformed anisto secammodst jointing mata ‘Gyprec Drywall rchbead # ‘Gyproc Drywall Meta Ege Bead ‘Gyproc Drywall Plastic Ege Bead Bctruded uPVC channel Asymmeti prole lth one perorates leg ane preormec eit accommodate olnting mater Fishing products 4 Syproc skimeoat ‘GyprocCarlite Finish | To provide a plaster kim fish on most common To provide a plaster skim ish on mostcommen backgrounds including undercoat plasters and backgrounds including undercoat plasters and em plsterboard fe plasterboard ypreccarte vr Fh Ofte alte beets ofp Skins and GypecCarte rsh other st met Handy hint Ser 12rara matng ea ser ps Looking for additional performance? Consider the use of Gyproc DuraLine in lieu of GyprocFietine ta reduce ‘unplanned maintenance a this board provides additional impact performance, Paster accessories Designe forthe reinforcement and fishing of boatd joints before plaster skimming ~ Hfyou require 180 minutes fire protection, double layer Glasro Fsasass provides the ‘dea solution FOI; 1800 744480 NI-0845 3990158 techie@saint-gobaincom ‘cos.503. 03ory GypLyner encase installation overview ‘hisisintended tobe abasicdescpton ofhow the system iui For detaled installation guidance eer tothe Gyproc installation Gude Fouside protection to stel columns, ‘Gyptiame GL10 Gypiyer Stet Framing lps are trctionitted ont the column / beam flanges at s00mm centres Cypriame GLa Uning Channels ate located ver the cps to form the stel framework For town a thre-side beams columns ‘Gypttame GA? Steet Anges locate bath des ofthe wall/ soffit flange and secured sing appropriate xings. Boards arecuttowidth and fixed toll fiaming members using Gyproc Drywall Screws Bearded jolts ae backed using hotlental nggings formed ars an appropriate Gyptiame component ‘Gypfame GL Lining Channel, Gyptame (GES Fong tapor ‘Gyprame GFT Fxng Additional information For fullintallation details refer to the Gyprocinstallation Guide. available to download from gyprocie F oyprocie