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Generator ,-3
Generator ,-3
SECTION - 5.2
1.0. GENERAL
1.1. FUNCTION
The generator and main output system roles as a mean to realize the following
functions:
Those functions must be fulfilled satisfactorily bay the generator and main output
system.
The generator and main output system consists if generator, along with an exciter,
isolated phase bus duct, generator circuit breaker, generator transformer, voltage
transformer, surge arrester and generator neutral grounding equipment. Each
generator is connected to a single two windings generator transformer for a
connection to the 70 kV grid. A generator circuit breaker will be inserted between
the generator and generator transformer, before the unit auxiliary transformer tap.
This breaker will perform as a switch for various operational purposes. It enables
auxiliary power backfeeding from the grid to the plant electrical auxiliary supply
during unit start up by opening the breaker. The generator will be isolated from the
70 kV system accordingly. This also provide synchronizing switch whenever the
generator has been ready to be connected to the system. When the operator decide
to take the generator out from the grid, then he switches off the GCB. The switch
will be tripped if any fault occur either in the generator or outside the generator
zones.
ENGINEERING DESIGN
This section provides the criteria used to select major equipment outlined above.
IEEE C37.013. : IEEE Standard for AC High Voltage Generator Breakers Rated
on a Symmetrical Current Basis
IEEE 421.2... : IEEE Guide for Identification, Testing and Evaluation of the
Dynamic Performance of Excitation Control System.
IEEE 493 …... : IEEE Recommended Practice for the Design of Reliable
Industrial and Commercial Power Systems.
2.3.1. Generator
The generator system will be designed for indoor operation in a non air conditioned
hall in a tropical climate along the sea coast.
The generator and its associated system will be designed to carry the maximum
rated kVA and kW, 3 phase, 50 Hz over the power factor range of 0.80 lagging and
0.95 leading at any output voltage above or below five percent of rated voltage. The
maximum deviation of open circuit voltage not to exceed 10% from a pure sine
wave. In accordance with ANSI C50.13, C50.14, Sections 9.1 and 9.2 respectively, the
balanced Telephone Influence Factor (T.I.F) should not exceed 40 and the residual
T.I.F should not exceed 30% (T.I.F is basically designed to measure the influence of
current or voltage of a power circuit on parallel telephone circuits).
The generator system is suitable in every respect for continuous operation and
cycling operation for a maximum of two shifts on the PLN network.
For system operation during startup, normal, emergency and island operation see
section 5.1, subsection 5.1.2.
Underfrequency Requirements
The purpose of underfrequency operation is to gain time for units having spinning
reserve to pickup the extra load called for by an emergency or to carry the load that
cannot be shed. Sustained operation of below 1 percent underfrequency should not
adversely affect the combustion turbine requirements but could result in damage to
tie wires and bucket covers in the steam turbine. The steam turbine generator itself
would not be adversely affected. The exact limits for underfrequency operation will
be set by the turbine manufacturer and the generator will be protected accordingly
by relaying.
Overload Operation
There is a low level of unbalance in any power system due to unequal impedances in
the three phases (this is due to the fact that exact transposition of phases is not
possible, therefore the mutual inductances will not be balanced between the
phases, single phase loads, etc). Therefore, all generators should have the capability
to operate without damage on a continuous negative sequence current. ANSI
C50.13 requires machines of the specified size to have a continuous capability of 8%,
however since many machines on the PLN network have 10% continuous capability
and 10% being more conservative, this has been provided.
The generator, isophase busduct and generator transformers are designed with a
margin to withstand accidents or misoperation, such as error in synchronizing, high
speed single and slow speed reclosing of the three pole high voltage breakers,
harmonic frequency currents caused by loads such as large arc furnaces located
close to the power station, sub-synchronous resonance, lightning, switching surges
and three phase short circuits. Protective relaying is provided to clear the various
other expected faults (discussed in section 5.9) quickly and protect the generation
system.
Out of Synchronism
Attempting to connect the generator to the system when voltages and phases are
out of synchronism can impose severe mechanical and electrical stressed on turbine
shaft and generator. Therefore it is necessary to provide protection against this
eventuality both during start-up and during system upset conditions when the
generator may become separated from the system.
The isolated phase bus duct will be designed to carry continuously at least 105% of
generator rated current without exceeding its temperature limits. The voltage
rating is at least 105% of the generator rated voltage.
The rated momentary current rating will be higher than maximum expected
asymmetrical current in any configuration.
The generator circuit breaker will be designed to carry continuously at least 105% of
generator rated current without exceeding the temperature specified in IEC. The
voltage rating will be at least 105% of the generator rated voltage.
The rated interrupting current rating will be higher than maximum expected current
in any configuration.
The breaker should have capability of routine interruption of load current without
requiring excessive maintenance. This power plant is a cycling unit.
The generator transformer will have the continuous MVA rating possible of the
generator at the lowest possible rated generator voltage.
The turn ratio is such that in all possible operating conditions of generator and
transformer tap positions, the allowable 70 kV system output voltage variation.
2.4.1. Generators
The generator is a high efficiency synchronous machine that converts the rotational
energy provided to the rotor to electrical energy in the stator. The generator will be
a complete system provided with many auxiliaries like the air supply and cooling
system (if required), closed air supply system, excitation system, etc., and are
located on or near each generator.
The generator has a cylindrical round rotor (i.e the field winding is a distributed
winding placed in slots). Steam turbine operate best at high speeds; therefore
round rotors are best suited (as only a few poles are required to produce the desired
frequency).
The generator short circuit ratio (SCR) at the machine rating is 0.54 which is
consistent with manufacturer’s standard. SCR is one of the parameters that
determines the physical size of the machine. The higher the ratio the heavier the
machine, the better the regulation, the better the stability, and the higher the cost.
The negative sequence capability of the machine is 10% continuous and the rotor
thermal constant is 10.
The power factor operating range is specified as 0.8 lagging to 0.95 leading. As the
machines are generally expected to supply reactive power (overexcitation mode) a
lower lagging power factor is specified, the relatively large lagging power factor
specified is in line with other units in the PLN network. This is in the conservative
ENGINEERING DESIGN
direction, in that the machine will be able to supply a relatively large amount of
reactive power if the system requires it, however this added capability of the
machine will cost slightly more money as the machine size will be correspondingly
higher. In same cases the machine will be required to operate where it has to draw
reactive power (underexcitation mode).
The generator and exciter will be protected from various kinds of faults as described
in section 5.9. The sensing devices are the current transformers and voltage
transformers. There will be a total of nine (9) current transformers on the neutral
side (3 per phase) and six (6) current transformers on the line side (2 per phase), the
relaying accuracy class will be 5P20 or better and the metering current transformers
will be 0.2 or better. The voltage transformers accuracy is described later under the
isolated phase bus section. The synchronizing relays are also discussed in section
5.9.
The response ratio should be 2.0 or better per IEEE Std. 421.2 and have the ability to
reach and sustain ceiling voltage (the maximum voltage that can be attained by the
exciter) for bolted three phase fault on the 70 kV bus at Nias. This parameter affects
the stability of the machine. The higher the number the better as it is quicker to
respond to dynamic situations (like a short circuit).
The voltage regulator, which is the heart of the system, controls the output of the
exciter so that the generated voltage and reactive power flow change in the desired
direction. As the generators are expected to operate in parallel, reactive
compensators are needed to obtain reactive current sharing among generators
operating in parallel. The regulators are required to have power system stabilizers
which provide an additional input to the regulator to improve power system
dynamic performance as it provides positive damping to the excitation system. The
stabilizer may use quantities like shaft speed, frequency, etc to provide the
stabilizing signals.
The steam turbine output will be fed to the generator transformer through a
generator breaker via isolated phase bus ducts. The isolated phase bus should be of
the self cooled design with tap-offs (for voltage transformers, unit auxiliary
transformers, surge protection equipment, static excitation transformer) capable of
carrying the maximum generator rating continuously while limiting the bus
temperature rise to a value of 65°C above an ambient temperature of 40°C as
required in ANSI C37.23. For accessible portions of the bus, the surface temperature
of the enclosure should not exceed more than 300°C above the ambient. There
would have to be suitable disconnecting links to enable isolation of generator,
generator circuit breaker, generator transformer, unit auxiliary transformer and
station service transformers.
In general the continuous current rating for different sections of the isolated phase
bus ducts will be at least 5% greater than the maximum expected current in that
section (for reasons that the system is to be designed to operate at ± 5% of rated
voltage and for 95 % voltage the current will be 105 %). Therefore the continuous
current for the main bus will be at least 5% greater than the maximum generator
capability; the branch bus will be greater by 5% than the maximum UAT rating at
minimum voltage; the tap off bus (for e.g VT tap) will be 5% greater than maximum
equipment requirements, the neutral bus will be 5% greater current than the
maximum expected current.
The rated momentary current (i.e rms asymmetrical rating), which determines the
fault withstand capability will have at least 20% margin for the various sections. For
the main bus it will be either the generator contribution or the system contribution
limited by the generator transformer impedance, whichever is higher. The system
fault contribution will be considered as 31.5 kA. For the branch and tap off bus it will
be the sum of the generator and system contribution. Therefore the momentary
rating of the branch and tap off bus will be higher than the main bus although the
continuous current rating will be less.
The voltage rating will be at least 5% greater than generator line to line voltage, this
to allow the generator to operate at 105 % volts which is a basic design criteria.
A neutral bus will connect the generator neutral to ground through a neutral
grounding resistor rated 1500 ohms and 6 ampere for 10 secs.
All generators need some form of grounding to limit the single phase ground fault
value to less than the three phase value. The typical options are medium resistance
or high resistance grounding. Medium resistance is used when there are multiple
generators connected to a common bus as the relatively large ground fault current
will help to selectively isolate the fault. In the unit based system, as this plant is
designed for, the ground fault zones at the generator voltage level are independent.
Since the transformer low voltage windings are delta connected. It is therefore
recommended to have high resistance ground so as to minimize ground fault current
and reduce the damage to the machine on a ground fault.
The size of the grounding resistor depend on the charging current in case of a line to
ground fault. This charging current can be obtained by summing up the various
components of circuit capacitance and determining the current that flows if one
phase is grounded. The value of the capacitive fault current is three times the zero
sequence current. The resistive component is then made equal to the capacitive
component to limit the transient overvoltages. This value of current can be
calculated after knowing the capacitive to ground values of all the equipments at the
generator voltage level, like generator, isophase bus duct, generator breaker, low
voltage winding of generator transformer, and high voltage winding of unit auxiliary
transformer. The voltage rating of the grounding resistor should be the generator
line to neutral voltage. As the generator is going to be immediately tripped on
ground fault the grounding resistor can be derated itself to a one minute value. The
derating is allowed so as to reduce the size of the equipment therefore making it
more compact.
Included as part of the isolated phase bus duct are voltage transformer equipment
compartments which consists of three single phase transformers. The primary
voltage value will be the generator line to line voltage value and the secondary will
be 110 volts. They are used for protection and metering and their accuracy will be
adequate to meet the protection and metering requirements.
The voltage transformers will be wye-wye with both sides being solidly grounded.
The phase to neutral connection is preferred so that complete phase isolation is
provided and therefore allowing the full use of the advantages obtained in isolated
phase design. Any current limiting resistors, if required to limit the current in the
primary, will be provided and there will be fuses on both the primary and secondary.
The generator ground relays must be made slow enough to coordinate with fuses in
each of the secondary leads.
- Type : Only/encapsulated
- Rated voltage (primary/secondary operating : Gen. Voltage / 110 V
- Operating voltage range / ratio (max/normal) : 1.05
- Frequency : 50 Hz
ENGINEERING DESIGN
The preliminary figures of the neutral grounding transformer (NGT) and neutral
grounding resister (NGR) specifications are as the following:
NGT
NGR
Surge protection would typically not be needed since the generator transformers
are provided with surge arresters. Furthermore they are effectively shielded against
lightning and therefore the surge transferred through generator transformer would
be less than the generator impulse strength. However there is still the remote
possibility of damage in generator winding resulting from a failure in the high
voltage winding of the generator transformer. There have been recorded instances
of transformer winding failures, therefore as an extra precaution for a big
investment in equipment like the generator, surge protection is recommended. The
generator therefore will be provided with surge arresters which will be the gapless
metal oxide (zinc-oxide) type mounted in the voltage transformer cubicle.
The purpose of providing generator breaker is for starting up gas turbines without
providing a separate startup transformer and associated 70 kV substation diameter.
It will control switching operations (closing and tripping) of the generator to the
generator transformer and auxiliary transformers. Synchronization of the generator
to the PLN grid will also be across the generator breaker. The breaker will be a SF6
ENGINEERING DESIGN
The continuous current and the voltage rating are determined by the size and the
voltage rating of the generator to which the breaker is connected. An extra 5%
should be provided.
The short circuit current is determined by establishing the larger of the contribution
from the system (through the generator transformer) or the generator to which it is
connected. For calculating the system fault contribution the values that have to be
known are the 70 kV fault contribution (which should be taken as 31.5 kA @ 70 kV)
and the generator transformer impedance. The generator contribution can be
determined by its subtransient impedance. The breaker is to have sufficient
interrupting capability for the maximum expected three phase fault.
The breaker interrupting time is an important parameter, the faster the better as
damage is minimized providing a better transient stability response. Based on
present day generator breakers design an interrupting time of 50 milli-seconds is
recommended.
The basic function of the generator transformer is to boost the generator voltage to
the transmission voltage of 70 kV. The generator transformer will be two winding
type, oil immersed, ONAN/ONAF/OFAF type of cooling, with off-load tap changing
mechanisms complete with all the protection equipment and surge arresters.
The low voltage bushings will be top mounted and suitable for connection to
isolated phase bus duct and the high voltage bushing are suitable for air/oil
terminations.
- Nominal voltage
High voltage terminals : 70 kV
Low voltage terminals : later kV
- Connections
High voltage windings : Wye
Low voltage windings : Delta
Vector group : Yud 1
- Insulation class
ENGINEERING DESIGN
High voltage : A
Low voltage : A
- Tap changers
High voltage
Above rated voltage : 4 x 2,5% (off load)
Below rated voltage : 4 x 2.5% (off load)
Low voltage : None
- Winding BIL
High voltage : 70 kV
Low voltage : later
- Impedance : 12 percent
The real and reactive power transformer losses can be substralled from the above to
determine the transformer rating only if the transformer rating is based on ANSI
(ANSI regards rated power as delivered power, IEC takes it as received input power).
ENGINEERING DESIGN
The output of the generator depends on the turbine output and excitation current
input. The turbine output is taken as maximum steam turbine output. This is
relatively straight forward which is the maximum turbine output for a specified
maximum allowable cooling water temperature with the maximum boiler steam
pressure and turbine value wide opened. The generator output is determined based
on turbine maximum output at rated generator power factor.
To ensure this there is sufficient voltage for starting the largest motor in the worst
possible scenario.
To ensure that in the normal operating mode with generators supplying their
maximum output there is adequate regulation.
To ensure if there is any minimum/ maximum power factor requirement at the high
voltage side of the generator transformer.
For all voltage calculations the positive tolerance should be used and for short circuit
calculations the negative tolerance should be used.
From a technical point of view, it is better to have the transformer with lower
impedance due to the well known advantages of reduced reactive power losses of
the generator transformer. Therefore, better utilization of generator's VAR
capabilities and better voltage regulation can be provided. Also the stability
response of the generator due to the closer coupling between the system and the
generators will be improved. This is however, a double edged sword as lowering the
impedance would increases the fault in the isophase bus section and the
interrupting current required for the generator breaker. Since isophase bus sections
and generator breaker have standard withstand and interrupting ratings the
maximum utilization of their ratings with a suitable margin would therefore
determine the impedance rating of the transformer, and also for transformer of the
required BIL a smaller impedance would cost more money. A minimum of 7% should
be provided, however a higher impedance values would be acceptable as long as
other criteria are met.
Large steam turbine generators are generally either totally enclosed water to air
cooled (TEWAC). The air is circulated through the machine internals and then to
gas-to-water heat exchanger, where the heat is rejected into the cooling water. The
problem of cooling of generator generally increases with size, this is because the
surface area from which heat must be carried away increases approximately as the
ENGINEERING DESIGN
A 10 second value for three phase short circuit withstand (which could be 500% to
1000% of rated current, depending on the generator subtransient reactance) is
specified as this is current industry practice. This clearly is in the conservative
direction of the ANSI requirement. This approach is due to the fact that there could
be instances where the three phase current can be exceeded in certain sections of
the generator, for faults in the generator, if system contribution, due to either a low
transformer impedance (chosen for its other advantages) or extremely stiff system.
Therefore the 10 seconds is built in margin which would enable the machine to
better withstand short circuits.
The short circuit ratio (SCR) is defined as the ratio of field current required for rated
voltage on open circuit to the field current required for rated armature current on
short circuit. It is approximately equal to the reciprocal of the direct axis
synchronous reactance. This is a very important parameter that affects the
generator performance. The higher the number the better the voltage regulation
and steady state stability limit. However, the generator tends to be larger and more
expensive with a higher SCR. Modern excitation systems and AVR's with high
response ratios can improve performance (stability) of a generator with lower SCR.
depending on the machine design, I2 is in per unit stator current on the basis of
rated kVA and t is duration of fault current in seconds.
Therefore for the required generator size and the expected rotor cooling the value
of 10 is specified. There is always a low level of unbalance in any power system due
to unequal impedances in the three phases and all generators allow continuous
operation of about 5 to 10% of negative sequence current.
There are currently two types of excitation system, namely the brushless and the
static type. Each system has its advantages and disadvantages and either could be
attractive depending on generator size.
b) With a buyer supplied external power source modified by the AVR for regulated
input to the stationary field of the main exciter as described above.
The latter arrangement is considered more reliable due to elimination of PMG, and
yields better performance arising from higher response ratio, since overall time
constant tends to be shorter. Also, the generator shaft length is reduced.
The static excitation system is also self powered. It is available in two design
variants:
a) With a bus-fed (that is, connected to the output terminals of the generator)
power potential transformer (PPT) to feed power to the static exciter. In the
event of an external fault leading to reduced generator terminal voltage, the PPT
cannot supply adequate power to the exciter to sustain the short circuit current
required for relaying so that heavy field flashing current from the DC system is
drawn.
In terms of reliability both static and brushless are considered equal. The static
exciter requires less space due to smaller rotor (Brushless type have the rotating
exciter, diodes on the rotor) and consequentially smaller TG pedestal, also the
alternator-exciter being rotating needs more maintenance although, in the static
ENGINEERING DESIGN
type, the brushes and slip rings are a maintenance consideration. As a result of this
discussion static exciter is selected for the generator of the Nias Coal Fired Steam
Power Plant.
This ratio is a rough measure of how fast the exciter open circuit voltage will rise in
0.5 seconds if the excitation control is adjusted in the maximum increase direction.
The delta time was chosen as 0.5 seconds because that is the time interval of older
"quick response" regulators between the recognition of a step change in the output
voltage and shorting of field rheostat elements. Maximum increase direction is
chosen because there is more interest in the response to a drop in terminal voltage
such as a fault condition. Modern high initial response exciters reach 95% of the
ceiling voltage in 0.1 seconds therefore the time in the definition is reduced from 0.5
to 0.1 seconds. The response ratio is one of the important parameters affecting the
transient stability, some of the other factors are inertia of generator (higher the
number the better stability response), generator transformer impedance (lower the
number the better stability response), strength of the power system (stiffer the
system, the better). The response ratio specified is 2.0 (which is fast) or better per
IEEE Std. 421.2.
Better fault protection: The use of a generator circuit breaker allows the separation
of the generator and transformer into two independent zones, this means that all
faults in the generator are cleared by opening of the generator circuit breaker alone.
ENGINEERING DESIGN
The supply to the unit auxiliary plant continues from the system. For faults on the
transformer (either main or auxiliary) in the unit connected scheme the generator
will continue to supply fault current until its magnetic field collapses (i.e the
excitation has decayed as generator trip is achieved by tripping the exciter).
Therefore, for transformer faults, the energy into the fault is reduced thereby
minimizing damage.
The generator circuit breaker arrangement simplifies station layout and operational
responsibility as the generator breaker is clearly in generating station operating
group's responsibility.
Based on the above, switching of the generator utilizing generator circuit breakers
was selected.