Power Systems

SERVICE BULLETIN
SERVICE BULLETIN
TRANSMITTAL SHEET
Subject: Service Bulletin SB-T-62T-49-76, Revision 13
Attached is Revision 13 to Service Bulletin SB-T-62T-49-76, dated February 14, 2008, Applicable to APS500
Auxiliary Power Units (APUs).
Revision 13 adds APU models T-62T-16B1, T-62T-40-8, and T-62T-40-8A to this service bulletin.
Section 1.L., Contact Information, has been updated this revision.
The General Warning has been changed to the current Hamilton Sundstrand standard.
Section 3., Material Information, Note 3, has been corrected to add compressor wheel part number 160636-1.
This bulletin has been reproduced in its entirety. Discard the bulletin you now have and replace it with this
copy. The tabulation below is provided for record keeping and traceability of bulletin issues.

Issue Date Page Numbers

Initial Release September 25, 1989 1 through 3
Revision 1 February 8, 1990 1 through 3
Revision 2 November 21, 1990 1 through 3
Revision 3 November 16, 1992 1 through 4
Revision 4 June 25, 1993 1 through 4
Revision 5 September 30, 1993 1 through 4
Revision 6 January 16, 1995 1 through 4
Revision 7 July 22, 1996 1 through 6
Revision 8 January 27, 1998 1 through 7
Revision 9 September 1, 1998 1 through 7
Revision 10 December 14, 1999 1 through 8
Revision 11 May 18, 2001 1 through 8
Revision 12 February 11, 2002 1 through 8
Revision 13 February 14, 2008 1 through 10
If you have any questions concerning the technical content of this service bulletin, please contact Hamilton
Sundstrand Customer Support Engineering at (858) 627-6770.
For questions relating to the distribution of this service bulletin, please contact:
Hamilton Sundstrand Technical Publications Department
P.O. Box 7002
Rockford, Illinois 61125-7002, USA
Phone: (414) 973 3596
Fax: (414) 918 6178
For other questions relating to this service bulletin, please contact Tom O. McLoughlin, Hamilton Sundstrand
Technical Publications, at (858) 627-6025.
Power Systems

SERVICE BULLETIN
© 1989, 1990, 1992, 1993, 1995, 1996, 1998-2002, 2008 Hamilton Sundstrand Corporation
INFORMATION SUBJECT TO EXPORT CONTROL LAWS
THE TECHNICAL DATA IN THIS DOCUMENT (OR FILE) IS CONTROLLED FOR EXPORT UNDER THE EXPORT ADMINISTRATION REGULATIONS (EAR), 15 SFR PANTS
730-774, 9A991. VIOLATIONS OF THESE LAWS MAY BE SUBJECT TO FINES AND PENALTIES UNDER THE EXPORT ADMINISTRATION ACT
THIS DOCUMENT CONTAINS INFORMATION SUBJECT TO THE INTERNATIONAL TRAFFIC IN ARMS REGULATION (ITAR) AND/OR THE EXPORT ADMINISTRATION
REGULATION (EAR) WHICH MAY NOT BE EXPORTED, RELEASED, OR DISCLOSED TO FOREIGN NATIONALS INSIDE OR OUTSIDE THE UNITED STATES WITHOUT
FIRST OBTAINING REQUIRED U.S. GOVERNMENT APPROVAL OR A VALIDATED EXPORT LICENSE. A VIOLATION OF THE ITAR OR EAR MAY BE SUBJECT TO A
PENALTY OF UP TO 10 YEARS IMPRISONMENT AND A FINE OF $100,000 UNDER 22 U.S.C. 2778 OR SECTION 2410 OF THE EXPORT ADMINISTRATION ACT. INCLUDE
THIS NOTICE WITH ANY REPRODUCED PORTION OF THIS DOCUMENT.
THE DATA IN THIS DOCUMENT WERE DEVELOPED ONLY TO MAINTAIN SYSTEMS AND/OR PARTS MANUFACTURED BY OR FOR HAMILTON SUNDSTRAND OR
APPROVED BY HAMILTON SUNDSTRAND. THE DATA MAY NOT BE APPLICABLE TO ANY OTHER SYSTEMS AND/OR PARTS, REGARDLESS OF THEIR APPARENT
SIMILARITY TO SYSTEMS AND/OR PARTS MANUFACTURED BY OR FOR HAMILTON SUNDSTRAND OR APPROVED BY HAMILTON SUNDSTRAND. DO NOT RELY IN
ANY WAY ON DATA IN THIS DOCUMENT TO MAINTAIN OR OTHERWISE SUPPORT SYSTEMS AND/OR PARTS THAT WERE NOT MANUFACTURED BY OR FOR
HAMILTON SUNDSTRAND OR APPROVED BY HAMILTON SUNDSTRAND WITHOUT EVIDENCE THAT THE FEDERAL AVIATION ADMINISTRATION OR OTHER
REGULATORY AGENCY HAS DETERMINED THAT THE DATA IN THIS DOCUMENT IS VALID FOR SUCH USE.
HAMILTON SUNDSTRAND PROPRIETARY INFORMATION
THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE PROPERTY OF HAMILTON SUNDSTRAND CORPORATION (HSC). RECIPIENT AGREES TO
HOLD ALL SUCH INFORMATION IN CONFIDENCE AND AGREES IT SHALL BE USED ONLY FOR RECIPIENT’S INTERNAL PURPOSES TO MAINTAIN RECIPIENT’S
EQUIPMENT OR AS MAY OTHERWISE BE PERMITTED IN AN APPLICABLE AGREEMENT BETWEEN RECIPIENT AND HSC. THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN SHALL NOT BE USED FOR ANY OTHER PURPOSE, INCLUDING THE CREATION, MANUFACTURE, DEVELOPMENT, OR DERIVATION OF ANY
REPAIRS, MODIFICATIONS, SPARE PARTS, DESIGN, OR CONFIGURATION CHANGES, OR TO OBTAIN FAA OR ANY OTHER GOVERNMENT OR REGULATORY
APPROVAL FOR SAME. RECIPIENT AGREES NOT TO DISCLOSE SUCH INFORMATION TO ANY THIRD PARTY, EXCEPT AS MAY OTHERWISE BE PROVIDED FOR IN
AN APPLICABLE AGREEMENT BETWEEN RECIPIENT AND HSC. COPYING OR DISCLOSURE OF THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN BY
ANYONE WITHOUT HSC’S PRIOR WRITTEN PERMISSION IS NOT AUTHORIZED AND MAY RESULT IN CRIMINAL AND/OR CIVIL LIABILITY.

Airborne Auxiliary Power - Engine - Replacement of APU Life-Limited Components

(Turbine Wheel and Compressor Wheel)
1. Planning Information
A. Effectivity

APU-Model-Number APU-Part-Number APU-Model-Number APU-Part-Number

T-20G-10C3 161930 T-62T-40C 160181-series
T-20G-10C3A 4503135-series T-62T-40C1 160181-series
T-62T-2A1 37685-series T-62T-40C2 160381-series
T-62T-2B 160150-series T-62T-40C3 160981-series
T-62T-2C 160650-series T-62T-40C3A 160981-series
T-62T-11 28677-series T-62T-40C3A1 160981-series
T-62T-16A3 101239-series T-62T-40C4 160991-series
T-62T-16B1 108773-series T-62T-40C7 160371-series
T-62T-25 44460-series T-62T-40C7A 160371-series
T-62T-27 42100-series T-62T-40C7A1 160371-series
T-62T-29 46547 T-62T-40C7B 167301-series
T-62T-39 910495C91, T-62T-40C7B1 4503215
910495C92, T-62T-40C7D 160371-series
910495C93,
910495C94 T-62T-40C7E1 168401-series
T-62T-40-1 116305-series T-62T-40C7E2 171700-series
T-62T-40-5 117746-series T-62T-40C7EH 170999
T-62T-40-8 160001-1100 T-62T-40C7EHC 4503797
T-62T-40-8A 4504555 T-62T-40C8D1 165101-series
T-62T-40C9 4501226

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SERVICE BULLETIN
B. Reason
This service bulletin is issued to advise operators of the definition of the cycle/hour limit requirements
for the purpose of replacing the APU life-limited components.
All operators of the effected engine models are expected to comply with the contents of this service
bulletin when the cycle or hour limit of the compressor wheel or turbine wheel has been reached.
C. Description
The list in Section 3., Material Information, reflects the new compressor and turbine wheel part
numbers, and their respective replacement intervals.
D. Approval
TSO authorization has been received from the FAA for the modification identified in this service
bulletin.
E. Manpower
Not applicable.
F. Material - Cost and Availability
Not applicable
G. Tooling - Price and Availability
Not applicable
H. Weight and Balance
None
I. Electrical Load Data
Not Changed
J. Reference
(1) Applicable installation, operation, maintenance and overhaul instructions with parts list or
maintenance manual with illustrated parts list for the affected engine models.
(2) Hamilton Sundstrand Service Bulletin SB-T-62T-49-120, Replacement of Compressor Wheel.
(3) Hamilton Sundstrand Service Bulletin SB-T-62T-49-148, Replacement of Compressor Wheel.
K. Other Publications Affected
(1) Hamilton Sundstrand Service Information Letter, SPS SIL-124, Terminology and Definitions.
(2) Hamilton Sundstrand Service Information Letter, SPS SIL 159, Extension of Life Limits on
Compressor Wheel, Part Numbers 162690, 165111, and 167200.
(3) Hamilton Sundstrand Service Bulletin SB-T-62T-49-39, Life Cycle Limitation on T-40 Series
Turbine Wheel.
NOTE: This service bulletin (SB-T-62T-49-76) supersedes SB-T-62T-49-39 Life Cycle
Limitation on T-40 Series Turbine Wheel, dated October 30, 1984.

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Power Systems

SERVICE BULLETIN
(4) Hamilton Sundstrand Service Bulletin SB-T-62T-49-52, Revised Inspection Timetable.
(Superseded by SB-T-62T-49-77.)
(5) Hamilton Sundstrand Service Bulletin SB-T-62T-49-77, Preventative Maintenance Schedule.
(6) Hamilton Sundstrand Service Bulletin SB-T-62T-49-81, Extension of Turbine Wheel Operating
Limits.
(7) Hamilton Sundstrand Service Bulletin SB-T-62T-49-119, Compressor Wheel Inspection.
(8) Hamilton Sundstrand Service Bulletin SB-T-62T-49-120, Replacement of Compressor Wheel.
(9) Hamilton Sundstrand Service Information Letter, SIL 347, Steel Compressor Wheel, part
number 100636-1.
(10) Hamilton Sundstrand Service Bulletin SB-T-62T-49-148, Replacement of Compressor Wheel.
L. Contact Information
(1) If you have any questions concerning the technical content of this service bulletin, please
contact Hamilton Sundstrand Customer Support Engineering at (858) 627-6770.
(2) For questions relating to the distribution of this service bulletin, please contact:
Hamilton Sundstrand Technical Publications Department
P.O. Box 7002
Rockford, Illinois 61125-7002, USA
Phone: (414) 973 3596
Fax: (414) 918 6178
(3) For all other questions relating to this service bulletin, please contact Tom O. McLoughlin,
Hamilton Sundstrand Technical Publications at (858) 627-6025.

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Power Systems

SERVICE BULLETIN
2. Accomplishment Instructions
A. General
WARNING: BEFORE USING ANY OF THE MATERIALS SPECIFIED IN HAMILTON
SUNDSTRAND MAINTENANCE PUBLICATIONS, BE AWARE OF ALL HANDLING,
STORAGE, AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE
MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH
MANUFACTURER’S OR SUPPLIER’S RECOMMENDATIONS MAY RESULT IN
PERSONAL INJURY OR DISEASE.
THE USER OF THIS PUBLICATION SHOULD OBTAIN THE MATERIAL SAFETY
DATA SHEETS (OCCUPATIONAL SAFETY AND HEALTH ACT (OSHA) FORM 20
OR EQUIVALENT) FROM THE MANUFACTURERS OR SUPPLIERS OF
MATERIALS TO BE USED. THE USER MUST BECOME COMPLETELY FAMILIAR
WITH THE MANUFACTURER OR SUPPLIER INFORMATION AND ADHERE TO
THE PROCEDURES, RECOMMENDATIONS, WARNINGS, AND CAUTIONS OF THE
MANUFACTURER OR SUPPLIER FOR THE SAFE USE, HANDLING, STORAGE,
AND DISPOSAL OF THESE MATERIALS.
B. APUs listed in Section 1 that have reached the recommended cycle or hour limit shall be returned to
Hamilton Sundstrand, San Diego, CA., or to a Hamilton Sundstrand authorized service center, for
engine repair according to the following definition:
Repair of the engine consists of the replacement of the turbine wheel and any other life limited
parts that have insufficient life remaining to reach the next anticipated replacement of the new
turbine wheel.
Repair also includes the limited "as required" disassembly, inspection and repair of any
component of the APU where the service history is such that there is not reasonable
confidence that the component will operate without malfunction in the APU until the anticipated
life of the new turbine wheel.
C. Operators of APUs with no cycle (event/start) counter should perform the following steps to
determine the total APU cycles.
(1) Operate the APU normally for a minimum of twenty (20) APU hours cumulative.
(2) Note the corresponding number of cycles.
(3) Determine the cycles to hours ratio (cycles divided by hours).
(4) Determine the total accumulated APU cycles. (Multiply the total APU hours by the ratio obtained
in Step 3.
(5) Make appropriate entry in the APU logbook to reflect proper cycle limits.
NOTE: It is recommended that a Start / Event Counter be installed on the APU at the next
opportunity. Refer to the applicable APU Engine Manual and / or Aircraft Maintenance
Manual.

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SERVICE BULLETIN
3. Material Information

Turbine Compressor
Wheel Required Wheel Required
APU Model Part Number Change Part Number Change
T-20G-10C3 164253-1 2000 cycles 160915-3 7000 cycles
164253-3 3500 cycles 160915-3 or 7000 cycles
160915-4 7000 cycles
164254-2 2000 cycles 160915-4 7000 cycles
T-20G-10C3A 164253-3 3500 cycles 160915-3 or 7000 cycles
160915-4
T-62T-2A1 27167-1 3000 cycles 100636-1 or (Note 3)
4503164 3000 cycles
(Note 5)
4503999 6000 cycles 4503340 18000 cycles
(Note 4) (Note 4)
T-62T-2B 27167-1 3000 cycles 100636-1 or (Note 3)
4503164 3000 cycles
(Note 5)
4503999 6000 cycles 4503340 18000 cycles
(Note 4) (Note 4)
T-62T-2C 27167-1 3600 cycles 100636-1 or (Note 1)
4503164 4100 cycles
(Note 5)
4504333 3600 cycles 4504174 or 7200 cycles
M4504174 7200 cycles
T-62T-11 27167-1 3000 cycles 100918-1 (Note 3)
4504333 3000 cycles 4504668 6000 cycles
(Note 4) (Note 4)
T-62T-16A3 27167-1 3000 cycles 100636-1 or (Note 3)
4503164 3000 cycles
(Note 5)
4503999 6000 cycles 4503340 18000 cycles
(Note 4) (Note 4)
T-62T-16B1 27167-1 3000 cycles 100918-1 (Note 3)
3000 cycles
4504333 3000 cycles 4504668 6000 cycles
(Note 4) (Note 4)

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SERVICE BULLETIN
Turbine Compressor
Wheel Required Wheel Required
APU Model Part Number Change Part Number Change
T-62T-25 27167-1 3600 cycles 100636-1 or (Note 1)
4503164 4100 cycles
(Note 5)
4504333 3600 cycles 4504174 or 7200 cycles
M4504174 7200 cycles
T-62T-27 42523-1 or 3000 cycles 100636-1 or (Note 3)
4501391 6000 cycles 4503164 3000 cycles
(Note 5)
4503946 6000 cycles 4503340 18000 cycles
(Note 4) (Note 4)
T-62T-29 27167-1 3600 cycles 100636-1 or (Note 1)
4503164 4100 cycles
(Note 5)
4504333 3600 cycles 4504174 or 7200 cycles
M4504174 7200 cycles
T-62T-39 27167-1 3600 cycles 100636-1 or (Note 1)
4503164 4100 cycles
(Note 5)
4504333 3600 cycles 4504174 or 7200 cycles
M4504174 7200 cycles
T-62T-40-1 42523-5 or 3000 cycles 162690-1 6000 cycles
4501019 6000 cycles
4503991 6000 cycles 4502902 18000 cycles
(Note 4) (Note 4)
T-62T-40-5 42523-5 or 3000 cycles 162690-1 6000 cycles
4501019 6000 cycles
4503991 6000 cycles 4502902 18000 cycles
(Note 4) (Note 4)
T-62T-40-8 100653-5 650 cycles 162689-1 6000 cycles
4502902 18000 cycles
(Note 4)
T-62T-40-8A 167948-1 1250 cycles 4502902 18000 cycles
(Note 4)

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SERVICE BULLETIN
Turbine Compressor
Wheel Required Wheel Required
APU Model Part Number Change Part Number Change
T-62T-40C 42523-5 3000 cycles 162690-1 or (Note 2)
M162690-1 or 18000 cycles
4502902 18000 cycles
167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C1 42523-5 3000 cycles 162690-1 or (Note 2)
M162690-1 or 18000 cycles
4502902 18000 cycles
167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C2 42523-5 3000 cycles 162690-1 or (Note 2)
M162690-1 or 18000 cycles
4502902 18000 cycles
167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C3 42523-5 3000 cycles 162690-1 or (Note 2)
M162690-1 or 18000 cycles
4502902 18000 cycles
167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles

T-62T-40C3A 42523-5 or 3000 cycles 162690-1 or (Note 2)

167222-1 9000 cycles M162690-1 or 18000 cycles
4502902 or 18000 cycles
4502893 18000 cycles
T-62T-40C3A1 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C4 42523-5 or 3000 cycles 162690-1 or (Note 2)
167222-1 9000 cycles M162690-1 or 18000 cycles
4502902 or 18000 cycles
4502893
T-62T-40C7 42523-5 or 3000 cycles 162690-1 or (Note 2)
167222-1 9000 cycles M162690-1 or 18000 cycles
4502902 or 18000 cycles
4502893

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SERVICE BULLETIN
Turbine Compressor
Wheel Required Wheel Required
APU Model Part Number Change Part Number Change
T-62T-40C7A 42523-5 or 3000 cycles 162690-1 or (Note 2)
167222-1 9000 cycles M162690-1 or 18000 cycles
4502902 or 18000 cycles
4502893
T-62T-40C7A1 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
4500249 or 12000 cycles 4500213 or 18000 cycles
4503170 or 12000 cycles 4504801 or 18000 cycles
4503170A or 12000 cycles 4505446-1 18000 cycles
4503778 or 12000 cycles
4504496 12000 cycles
T-62T-40C7B 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
4500249 or 12000 cycles 4500213 or 18000 cycles
4503170 or 12000 cycles 4504801 or 18000 cycles
4503170A or 12000 cycles 4505446-1 18000 cycles
4504496 or 12000 cycles
4503778 12000 cycles
T-62T-40C7B1 4503170 or 12000 cycles 4500213 or 18000 cycles
4503170A or 12000 cycles 4504801 or 18000 cycles
4504496 or 12000 cycles 4505446-1 18000 cycles
4503778 12000 cycles
T-62T-40C7D 164560-1 6000 cycles 162690-1 or (Note 2)
M162690-1 or 18000 cycles
4502902 18000 cycles
167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
4500249 or 12000 cycles 4500213 or 18000 cycles
4503170 or 12000 cycles 4504801 or 18000 cycles
4503170A or 12000 cycles 4505446-1 18000 cycles
4503778 or 12000 cycles
4504496 12000 cycles
T-62T-40C7E1 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C7E2 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles

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SERVICE BULLETIN
Turbine Compressor
Wheel Required Wheel Required
APU Model Part Number Change Part Number Change
T-62T-40C7EH 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C7EHC 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
T-62T-40C8D1 164560-1 or 6000 cycles 165111-1 or (Note 2)
167222-1 9000 cycles M165111-1 or 18000 cycles
4502892 18000 cycles
M167222-1 or 9000 cycles M165111-1 or 18000 cycles
4502951 4502892 18000 cycles
T-62T-40C9 167222-1 9000 cycles 167200-1 or (Note 2)
M167200-1 or 18000 cycles
4502893 18000 cycles
NOTE: It is the responsibility of the operator to maintain an accurate accounting of the APU hours and
cycles as may be required by the FAA or other airworthiness authority.
NOTE: All other components of the APU are replaced on an as-needed basis.
Note 1: Refer to Hamilton Sundstrand Service Bulletin SB-T-62T-49-148 for the replacement schedule
and cycle-life-limit of compressor wheel, part number 100636-1.
Note 2: Refer to Hamilton Sundstrand Service Bulletin SB-T-62T-49-120 for cycle limit of compressor
wheel part numbers 162690-1, 165111-1, and 167200-1.
Note 3: Contact Hamilton Sundstrand Power Systems if compressor wheel part number 160636-1 or
100918-1 has greater than 3000 cycles.
Note 4: These are the preliminary starting points for these new components, based on engineering
evaluation data. As empirical data is received from operators, these numbers will be adjusted
accordingly.
Note 5: The cycle-life-limit for part number 100636-1 compressor wheels that were manufactured from
cast steel has been reduced to 2,600 cycles. These wheels do not have bore or backface cuts.
The cycle-life-limit for part number 100636-1 compressor wheels that were manufactured from
wrought (bar stock steel) steel has been reduced to 4,100 cycles. These wheels do not have
bore or backface cuts.
The cycle-life-limit for part number 4503164 compressor wheels is 4,100 cycles. These are
new wrought wheels without bore or backface cuts.
The cycle-life-limit for part number 4504174 compressor wheels is 7,200 cycles. These are
newly designed wrought wheels with bore and backface cuts.
The cycle-life-limit for part number M4504174 compressor wheels is 7,200 cycles. These are
reworked part number 100636-1 or 4503164 wrought wheels with bore and backface cuts
added.

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Feb 14/08 (Revision 13) Page 9 of 9
HAMILTON SUNDSTRAND PROPRIETARY INFORMATION
Use or disclosure of this data is subject to the restrictions on the title page of this document