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Petroleum Single Cell Protein Production: Dr. Ahmed H.Abduljabbar, DR - Shahrazad R, Raouf & DR - Jasim Alhelu
Petroleum Single Cell Protein Production: Dr. Ahmed H.Abduljabbar, DR - Shahrazad R, Raouf & DR - Jasim Alhelu
Petroleum Single Cell Protein Production: Dr. Ahmed H.Abduljabbar, DR - Shahrazad R, Raouf & DR - Jasim Alhelu
3, 2009
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Chemical Engineering Department, University of Technology, Baghdad
468
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(SCP). These can be used in human 6. Estimate the crude protein percent
foodstuffs or animal feed to replace according to Kjelhdal method.
traditional plant or animal sources .The 7. Bioassay of the protein on chicken
various microorganisms used for biomass embryos .
production and the various metabolic 8. Design pilot batch bioreactor and
pathways involved in substrate catabolism are calculate all batch processparameters
described here. Physiological aspects, growth depending on experimental results.
parameters, energy,and nutritional Preparation Media of Growth
requirement and influence of For most agar–based media the powdered
physicochemical parameters are discussed. medium was mixed with water and steamed
The different types of microbial culture and to dissolve the agar, the whole was then
examples of process are described.[16] sterilized in an( Autoclave ) at (121 ºC ) for
Petroprotein or petroleum a protein is protein 15 min and ( 15 psi ) and subsequently
concentrated that is produced by growing allowed to cool to about (40°C) , a
specific microorganisms in petroleum temperature at which the agar remains
fractions ,derivatives of hydrocarbons molten.To prepare a plate some
( alcohol ) , or natural gas in addition to (15 –20) ml of molten agar was poured into
other chemicals essentials. Given adequate sterile Petri-dish which was left undisturbed
engineering and biochemical conditions, these until the agar solidified .[ 1 ]
microorganisms multiply at phenomenal rate. Preparation Mineral Salt Medium (MSM )
The end product is concentrated which is Sungpetch Acharaporn et al,(2002).[2]
further separated, purified and then prepared suggested a suitable salt medium for
for consumption its protein contains from microorganisms that grow on
sixty to eighty percent and has been hydrocarbons , composite of the following
successfully used as animal feed . materials per one liter of distilled water
Material and Method (K2HPO4 1.8g, KH2PO4 1.2g,(NH4 )2SO2
The experimental part carried out on 4.0g, MgSO4.7H2O 0.2g, Agar-Agar 2.0g,
production of (SCP) by using microbial Yeast- Extract 1.0g).
fermentation described according to Box – Preparation of Inoculum
Wilson experimental design in order to find The following steps were carried out to
the optimum operating conditions that prepare inoculum :
correspond to maximum yield of ( SCP ). 1. A laboratory equipment were
In general the following steps were followed : sterilized by ( Autoclave ) at (121ºC )
1. Isolation of microorganisms from and (15psi ) for (15 min) .
petroleum soil . 2. Samples of contaminated soil were
2. Growing the microorganisms on plate collected from the surface to about ( 10
of ( Agar medium ) . –20 cm ) deep , where obtained from
3. Classification of microorganisms. several locations ( Begi refinery , Al -
4. Testing the isolated microorganisms by dora refinery , fuel stations, and
growing them in still culture on different guarages ) in iraq .
substrates (Kerosene , Ethanol , Gas 3. Samples were stored in clean plastic
oil) with different concentration at pH bags packed with cooling less than 5 ºC .
(7.4 ) . 4. Five grams of contaminated soil were taken
5. Study the influence of most dominate , then put in ( 100 ml ) of sterilized distilled
parameters (pH and Concentration ) by water
growing the microorganisms in liquid 5. Soil suspension was shaken vigorously for (
culture with shaking ,according to Box – 5.0 min ) using a shaker ,figure (3.3 ) to
Wilson design . about ( 200 rpm ) then , let it for
settling .
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6. (100 ml ) of ( MSM) solution was catalase positive . figures (10) and (11)
prepared then , sterilzed by autoclave to molt show the growth Bacillus Subtilis .
agar then, cool it to about (40 º C ). The Sample No. Two
7. Molten (MSM) was spilled into three (20 The sample was isolated and identified as :
ml ) plate then , put ( 1.5 ml) of Kerosene, (Candida sp . ) , see figure (12) and (13).
Gas oil , and Ethanol to each plate (Candida sp .) : agenus of yeast – like fungi
respectively with ( 1 ml ) of soil suspension. characterized by producing yeast mycelia ,
8. (1ml) of soil suspension was put , then pseudomyceila and blastospors . In sample
spread it on the plate surface . number two , the germ tube test is done . This
9. Incubate the plates at (32 ºC) for( 48 hr ) test is done to differentiate
,where colonies present at this step have between(pathogenic and non pathogenic
different external morphology . candida) , where the result was ( negative
Still Batch Culture germ – tube ) .
The microorganisms were cultivated in a Protein Percent Determination
medium containing ( 0.5 , 1 , 2 , 3 , 4 The total nitrogen was determined by
( vol/vol ) % ) of gas oil , kerosene , and (semi Kjeldahal Method) according to
ethanol as a carbon source , where culture AOAC. The procedures of Kjeldahal Method
grown in ( 250 ml ) Erlenmeyer flask is as follows:
with( 100 ml ) of nutrient medium and Digestion:
incubated at (32 °C) . 1. Prepare 1 ml of sample (containing 3 mg of
the matter ).
Batch Culture with Shaking 2. Put on it 1 ml of sulfuric acid of
The microorganisms were cultivated in a concentration 98%, plus 1 ml of copper
medium containing ( 0.5 , 1 , 2 , 3 , 4 ( sulfate 4% , plus 0.8 gm of potassium sulfate .
vol/vol ) % )of gas oil , kerosene , and 3. Heat slowly ,then boil vigorously through
ethanol with different values of pH adapted 20 min ., the color becomes clear , yellow or
according to the ( Box – Wilsone ) , these green when the digestion complete.
values are ( 7 , 8.3 , 8.7 , 9 ) .At Constant 4. Reduce and cut off the heat.
temperature 32 °C was used .The incubation 5. If the color is not clear in 20 min., reduce
with shacking was at (200rpm). the heat, carefully, then add 2-3 drops of
Identification and Calssificaion of hydrogen peroxide 30% And then continue
Micoorganisims heating for 5-10 min.
Sample (1) was cultivated on different 6.Let it to cool.
media (MSM , blood agar , nutrient agar). 7.Add 7 ml of 0.01N of hydrochloric acid .
After 24-48 hour of incubation in the 6. Add trace of methyl red indicator
incubator at 37°C , few colonies from the solution.
surface of such media were taken by the Distillation:
platinum needle and streak Depending on 1. Digest in Kjeldahl flask.
Bergge ’s manual [3]The sample was 2. Add 7 ml of sodium hydroxide 30% to
the mixture through the funnel .
isolated and identified ( Bacillus Subtilis
3. Put in the receiving flask 10 ml of
): is gram – positive . rods (bacillus) , boric acid4%
occurring in chains saprophytic 4. Distill for 3-4 min.
organisms prevalent in soil and water . Titration
Aerobic or Facultating , spore forming Titrate with standard 0.01N of sodium
Bucillus , not pathogenic , grow well on hydroxide (NaOH)
blood agar , produsing colonies , usually Where 1 ml (0.01N HCl) ≡ 0.14 mg N2
large , flat with ground glass appearance ,
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Biomass Yield in Batch Culture with value it decreases. Figure (5)shows for
Shaking kerosene substrate that the yield percent
In this stage of experimental work , increase until the maximum value reaches (
Candida sp. was used only , because its 93.2%) then it decreases . Figure (6)shows
consider more economical dute it did not for gas oil the yield increases until it reaches
need many separation process ,due to its the maximum value (94.1%) then it
large size about 5 micron ;therefore its decreases.
Obviously a higher yield can be obtained
easily to separate in centrifugation or
at pH value between 7.0– 7.4, the decreasing
filtration process. Moreover less after this range due to the cells loss biological
acceptable to undesired mutations than activity to do the metabolism process
bacteria .It seems that experimental data properly, where this fact reported by
obtained from this stage are modeled Bohlman,(1979)[9]who suggested that the
according to Box-Wilson technique .It is most suitable pH range to produce SCP is
taken in consideration the effect of two 7.0– 7.8 .Also Lain suggested that the most
variables (i.e. substrate concentration, and suitable range of pH for yeast which are
pH of culture media) .The results of this utilize the hydrocarbones is between 7.0 to
stage were shown in table (2). 8.3 [11] .For ethanol , kerosene and gas oil
respectively , the optimum conditions are
1.31% for ethanol , 4.0% for kerosene , and
Determination of Second Order 4.0% for gas oil.
Polynomial Effect of Substrate Concentration
The Coefficients Calculation Figures (7),(8),and (9) show the effect of
Using statistica software, the coefficients of substrate concentration on biomass yield .For
the second order polynomial ,equation (5) ethanol figure (7) show that the protein yield
,were estimated using a nonlinear regression increase with increasing ethanol
analysis move method . concentration until reaches the maximum
Y = BO + B1X1 + B2X2 + B3X12 + B4X22 value (91.2%) after this decrease because
+B5X1X2……. ( 5 ) high concentration of ethanol more than 1.5%
Accordingly, second order polynomial will inhibit the biochemical reaction of the
equations representing the protein yield for cells as described before . For kerosene and
three samples (Ethanol, Kerosene, Gas Oil) in gas oil the yield percent of biomass increase
terms of concentration of the substrate and with increasing the substrate concentration for
pH of the media of fermentation were written both kerosene and gas oil , where it reaches
as fellow : (94.3%) for gas oil and ( 93.1%) for gas oil ,
Y1 = 81.2976 - 14.4555X1 – 1.6956 X2 – see figures (8) and (9). The optimum values
4.4055 X12 - 3.33302 X22 – 4.4900 X1 X 2 of pH , which were 7.36for ethanol , 7.42 for
…….. (6) kerosene , and 7.51 for gas oil .
Y2 = 72.29932 + 11.4618 X1 – 4.31291X2 + The above results agree with the results
2.169015 X12 + 1.443796 X22 + 5.197463 X1X2 reported by many investigators like
…… (7) Coony,(1972) [3] , who suggested that the
Y3=90.19961+10.27490X1+0.492274X2– most suitable concentration is between 3 –
6.02970X12–9.06378X22+2.65000X1X2 ….( 8) 15% of normal alkanes to produce SCP. This
Effect of pH also agrees with the range given by Litchfield
Figures (4),(5),and (6) show the effect of
[9]
, who obtained 0.88 – 1.1 g/g of protein
pH value on biomass yield at various yield from n-alkanes. Orlava [5] , also
concentrations . For ethanol substrate figures suggested that 0.5–1.5% of ethanol gives
show that the yield percent increases until the optimal yields of protein, where this range
maximum value reaches (91.4%) after this
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was closed to the range obtained in this 3. It seems that the temperature does not have
investigation. significant effect on the growth rate for
Candida sp. because , narrow range of growth
Results of Bioassay temperature (30 – 34 °C ).
Table (1) shows the different results 4. It seems that the increasing the pH from
in killing percent of embryos . The 7.0 up to 7.51 leads to higher yield percent
difference due to many reasons , either (91.3 , 92.5 and 94.3%) for ethanol, kerosene
increasing in gas oil concentration in the and gas oil respectively , but greater than 7.51
injected protein matter , or due to reasons the percent is decreasing .
which are described later.the increasing 5. High concentration of both kerosene and
in the gas oil concentration in the dose , gas oil results in higher yield percent of SCP
did not contribute directly in raising the up to a certain concentration of petroleum
killing percent in embryos . At (0.5%) fraction, depending on nature of the crude oil,
gas oil , the killing percent was (11.1%) or amount of n-alkanes in gas oil or kerosene,
and (1.0%) was (28.6%) , while at where the increasing in n-alkanes leads to the
(2.0%) of gas oil there is no killing biomass yield.
percent .This could justify the results of 6. High concentration of ethanol results
killing percent .There are another reasons decrease in the yield percent , because, the
might contributed in raising killing high concentration inhibits the speed reaction
percent like fertilization percent of some of biological growth .
eggs less than 85% , appendages in 7. The optimum conditions of SCP
structure of some eggs , incubating and production were 7.36 pH and 1.31%
injection conditions . To avoid or reduce concentration for ethanol, and 7.42 pH and
these problems ten eggs were used in 4.0% concentration for kerosene and 7.51 pH
each experiments ,five eggs treated and and 4.0% for gas oil.
another did not treated. This principal of 8. It has been demonstrated that (Bacillus
injection to increase the probability of subtilis , and Candida sp .) can be used as a
successful eggs . Generally, its obtained model organisms in SCP production ,where
(83.5%) of successful eggs , its considered nonpathogenic organisms .
considered more than the percent 9. It be observed that use of candida sp.
suggested by Kohen Lee (75%).This more economic than bacillus subtills
percentage is closed to the percentage 10. The crude protein percent was complied to
obtained by Michael .Walsh, (2000)[6] , the general qualifications reported by
where they obtained (89.5%) of eggs previous researcher, where it was (61.25%).
were successful. 11. The obtaining (83.5%) of successful
Conclusions chicken embryos, allow to use the product
The following conclusions can be listed (SCP) in animal feed as supplementary
from this study : matter.
1. To study the characteristics of production References
(SCP) , amathematical correlation expressing [1].Paul, Singleton, “Bacteria in Biology
the yield percent is made with two variables , Biotechnology and Midicine ”, 4 th
that present the most effective parameters ( edition , John –Wiley and Sons, New
i.e. , concentration of the substrate , and pH ) York , (1998)
which adequately describe the behavior of the [2]. Sungpetch, and Acharaporn , “
process throughout the ranges of the studied Enhancement of Acinetobact
variables . Calcoacetics in Biodegradation of Taps
2. It is shown that the two variables studied Crude Oil ”
affect on SCP production in following
sequence: substrate concentration , and pH .
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475
B= number of killed embryos due to treatment, C= number of killed embryos without treating.
D= total number of eggs used in each experiment, Average killing %= 16.5%, Successful eggs %= 83.5
Table (2)The Coded and Real Values of The Single Cell Protein Yield
Using Central Composite Design Method
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70 100
60
Nitrogen and Protein %
90
50
Biomass Yield %
80
40 Ethanol
C.N% Kerosene
30 70 Gas oil
C.P%
20
60
10
0 50
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
Gas Oil Concentration ( v ) % Substrate Concentration ( v/v ) %
Figure (1) Effect of Gas Oil Concentration Figure (2) Effect of Substrate Concentration
on Protein and Nitrogen Percent on Biomass Yield for Bacillus Subtilis
96 100
92 95
88
Yeild % of Biomass
90
Yeild % of Biomass
84 85
80 80
76 C=0.5% 75 C=0.5%
C=1.0% C=1.0%
72 C=2.0% 70
C=2.0%
68 C=3.0% C=3.0%
65
C=4.0% C=4.0%
64 60
6.8 7.2 7.6 8.0 8.4 8.8 9.2 6.8 7.2 7.6 8.0 8.4 8.8 9.2
pH pH
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96 100
92 95
90
Yeild % of Biomass
88
Yeild % of Biomass
84 85
80 80
C=0.5% 75 C=0.5%
76
C=1.0% C=1.0%
70
72 C=2.0% C=2.0%
C=3.0% 65 C=3.0%
68
C=4.0% C=4.0%
60
64 6.8 7.2 7.6 8.0 8.4 8.8 9.2
6.8 7.2 7.6 8.0 8.4 8.8 9.2
pH
pH
95 96
90 92
85 88
Yield % of Biomass
Yield % of Biomass
80 84
75 80
PH=7.0
70 PH=7.3 76 PH=7.0
PH=8.0 PH=7.3
65 72
PH=8.7 PH=8.0
60 PH=9.0 68 PH=8.7
PH=9.0
55 64
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
Ethanol Concentration (v/v) % Kerosene Concentration (v/v) %
( Figure (7) Effect of Ethanol on Biomass Yield Figure (8) Effect of Kerosene on Biomass
at Different Values of pH Yield at Different Values of pH
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100
PH=7.0
PH=7.3
94 PH=8.0
Yield % of Biomass
PH=8.7
88 PH=9.0
82
76
70
64
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
Gas oil Concentration (v/v) %
Figure (10) Bcillus Subtilis Rods Figure (11) Plat Agar of Bcillus Subtilis
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Figure (12) Candida sp. cells Figure (13) Plat Agar of Candida sp.
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