Food Living Outside Play Technology Workshop

A Vertical Wind Generator from Washing Machine Motor

by Teslaphonics on February 3, 2013

Table of Contents

A Vertical Wind Generator from Washing Machine Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intro: A Vertical Wind Generator from Washing Machine Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 1: Remove motor from washing machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2: Clean the Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 3: Design a New Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 4: Shaft Fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 5: Hub and Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 6: Finished Generator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 7: Blade Design and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Step 8: The Blade Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Step 9: Cut Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Step 10: Cut Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Step 11: Drill Center Hole For Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 12: Completed Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
Intro: A Vertical Wind Generator from Washing Machine Motor
Have an old front-load clothes washer and some PVC pipe lying around? Make a vertical wind generator and go GREEN the DIY way.

Step 1: Remove motor from washing machine

This step was the most destructive using various implements to separate the motor assembly from the washing machine. I'll leave it to your imagination and whatever
tools you have on hand. The output of this step should be the coil assembly and the magnet assembly. Keep the shaft and bearings if you can also. Mine were pressed
into the washing drum and were difficult to remove without destroying them. Keep the bolts from the coil and magnet assembly also. You may want to use them for your
new hub.

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
Step 2: Clean the Parts
Clean the magnets and coils, and remove any rust that may have built up on the ends of the coils. Then put a light coat of oil on the metal parts or a light layer of clear
coat to keep them from rusting again.

Step 3: Design a New Hub

This may be the most difficult part. You need to design a hub that will space the coils in line with the magnets, and also have some sturdy bearings at each end. I started
out with a block of plastic used for an automotive brake rotor holding fixture. You could make the same on a lathe, or build one up from layers of wood or other plastic,
etc.

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
Step 4: Shaft Fit
I saved part of the original washing machine drum shaft where the two bearings were located and cut off the rest. Then I added some threaded rod in the end where the
original bolt was located. The threaded rod will attach to my blade assembly.

Step 5: Hub and Coils

Here is the hub bolted to the coils with a cutout for some wiring. At this point, I haven't rewired any of the coils. There are many DIY generator projects on the web using
these same washing machine motors and some describe various ways to rewire them for different voltages and currents. Your application will define your wiring.

Step 6: Finished Generator Assembly

Here's a photo of the magnets and coils mounted on the new hub and shaft assembly. At this point, you can spin the assembly and measure the voltage output, current
output, vs. RPM. These measurement steps, and a way to determine the required torque to spin the generator I will save for my next Instructable.

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
Step 7: Blade Design and Construction
My blade design is based on some vertical blades I've seen, and in particular, a spinning porch ornament I purchased a few years back. The Idea is to have a cup-like
section of the blade always in the direct flow of the wind.

Step 8: The Blade Design

First mark the cutting lines on the PVC pipe. You can sand off the marks after cutting and/or paint the blades if needed.

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
Step 9: Cut Blades
I used a jig saw to cut the long flat cuts.

Step 10: Cut Blades

I used a hack saw to cut the rounded sections.

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
Step 11: Drill Center Hole For Post
I used a hole saw to drill the center holes for the PVC post. The center post has caps on the ends to secure to the threaded rod.

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/
 Step 12: Completed Generator
Here's a photo of the completed generator ready for mounting on a porch, or in a tree, or wherever. This motor was rated at about 400 Watts, so I'm hoping for 50-100
watts in a good wind.

I hope you've enjoyed this Instructable, See you all next time......

Related Instructables

HOW TO build
cheap VHS tape
WINDBELT
generator wind powered
Stationary Bike Team Ladybirds
(Photos) by generator by
Generator from - Wind Turbine
Wind turbine Mladen_solar Dual Stator Washing crazy_jim
Project by
(Photos) by Smart Drive Machine by teamladybirds
benmurton Wind Turbine andrew.spencer.2
(Tutorial) by
benmurton

Advertisements

http://www.instructables.com/id/A-Vertical-Wind-Generator-from-Washing-Machine-Mot/