Wiring XZ57200100004 - V1.9 - E

1 2 3 4 5 6 7 8
Sheet Denomination
1 Table of Contents
A A
2 Spezifications
3 Overview Wiring
4 Overview ECU 8
5 Block Diagram ECU 8
6 Power Supply ECU 8

B B
E3PROJ-00000057#
7 Field Bus ECU 8
8 Digital inputs ECU 8
9 Digital inputs ECU 8
10 Digital outputs ECU 8
11 Analog Inputs/ Outputs; ECU 8

C C
Keine Änderung ohne Zustimmung der
approval of the design department.

Any alterations are subject to the
federführenden Konstruktion.
D D
Refer to protection notice DIN 34!
Schutzvermerk DIN 34 beachten!
E E
© MTU Friedrichshafen GmbH
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Table of Contents

Bearb/Drawn Jaeger VERKABELUNGSPLAN ECU8
Gepr/Check Dorner Auftrag Zeichnungsnummer Blatt/Sheet 1
Buchst./Rev.Ltr. Änderung/Revision Änd.Nr./Rev.Nr. Datum/Date Name Norm/Stndr. Haas Abt./Dept. OAS Ref.-Nr./Ref.No. Order Drawing Number XZ57200100004 11 Bl/Sh
e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
A Specification A
Shielding and Grounding
- In the case of cable entries, the shield is to

contact the ground element. In the case of connectors
it is to be connected to the plug´s housing
All devices of conductive material are to be included
in potential compensation
- The housing of all MTU- Components
B have to be connected with the earth. B
E3PROJ-00000057#
Cable cross sections
- All cable cross sections which are

not special indicated are 1,0 mm²
- All cables indicated with 2* AWG 20 or 3* AWG 20
are to be twisted approx. 30 times per meter
C C

Device Description
- Corresponded DIN 40719 / IEC 113 Plant (=), Location (+), Device (-)
- Location (+) is a group or an Assembly
consisting of several parts or sub- assemblies
D D
=21.X Plant Engine
.1 Engine 1. Engine Room
=33.X Plant Switch Gear.Switch Gear Module
.1 Engine 1
+A300 Location Switch Cabinet
-A11 Device Type Switch Cabinet Generatorsteuerung
-A1 Device Type Connecting Module 1 Smart Connect
-A3 Device Type Engine Governor ECU8
Symbol explanation
E The Reference of the In- Output terminals is shown by symbols E

F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Spezifications

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
=21.1 =21.1 =21.1

A +A3 ECU8 +G1 Power supply -F70.1 Level Sensor A
Engine Governor 24V DC

Customer Supply
X00E50204279
-W1 -W10 -W84
B B
E3PROJ-00000057#
=33.1
+A300
Switch Cabinet
C C
-K1
6A 6A 25A /6.B5
13 14
-F1 -F2 -F3 21 22 -R1.1 -R1.2 -X1 -X2

31 32
/6.B5
/6.B2 /6.B2 /6.B2 43 44
Yellow Red Red -K2 0-10V 0-10V

/10.B6 0-10 bar 0-120°C
-H1 -H2 -H3 13 14 -P2 -P3
D /10.B7 p T D
/10.A2 /10.A2 /10.A5 pressure gage /11.B3 Temperature /11.B2
-A11
Alternator Control
E E
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Overview Wiring

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
A =21.1 ECU8 =21.1 ECU8 A
-A3 -A3
Pin Adresse Adresse Funktion Kommentar Pin Adresse Adresse Funktion Kommentar
symb. phys. symb. phys.
-X1 -X1
/7.E3 1 CAN1_H CAN1 CAN- BUS 1 /7.E6 6 RS485_(A) RS485 Internal BUS RS485
2 CAN1_L CAN1 7 RS485_(B) RS485
5 CAN1_GND CAN1 23 RS485_GND RS485
/7.E4 3 CAN2_H CAN2 CAN- BUS 2 /6.E6 32 IGI_24V +24VDC Ignition
4 CAN2_L CAN2 31 IGI_IN IN
8 CAN2_GND CAN2 /6.E7 36 ESI_IN ESI Emergency Stop Input
B /8.E3 10 DI1_H DI1 Engine Stop B
39 ITS_OFF GND Ground
E3PROJ-00000057#
9 DI1_L DI1 43 F_GND

/8.E4 14 DI2_H DI2 Droop 2 /6.E4 59 +24V_DC +24V Power supply, 24V DC
13 DI2_L DI2 58 +24V_DC
/8.E6 18 DI3_H DI3 Idle Mode 62 +24V_DC
17 DI3_L DI3 /6.E5 57 GND GND Power supply Ground
/8.E8 22 DI4_H DI4 Alarm Reset 61 GND GND
21 DI4_L DI4 60 GND GND
/9.E3 26 DI5_H DI5 Speed Up
25 DI5_L DI5
/9.E4 30 DI6_H DI6 Speed Down
29 DI6_L DI6
C /9.E6 34 DI7_H DI7 Engine Start C
33 DI7_L DI7
/9.E8 38 DI8_H DI8 Safety System Override
37 DI8_L DI8
/11.E7 41 AI1_2_5V AI1/2_5V Rated Speed/Engine Torque Demand

46 AI1_U AI1 Voltage

45 AI1_I AI1 Current
50 AI2_U AI2 Voltage
49 AI2_I AI2 Current
42 AI1_2_GND AI1/2_GND
/11.E3 40 AO1_OUT AO1 T- Coolant/P- Lube Oil
44 AO2_OUT AO2
35 AO1_2_FIP GND
D /11.E5 24 FIP_IN FIP Rated Speed Demand Frequency D
/10.E3 12 TOP1_OUT TOP1 Common Alarm Yellow/Red
11 TOP2_OUT TOP2
15 TOP1_2_GND TOP1/2
/10.E6 20 TOP3_OUT TOP3 LOLO P- Lube Oil Alarm
19 TOP4_OUT TOP4 Starter On
16 TOP3_4_GND
48 FO_OUT OUT Spare
E E
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Overview ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
A A
-X1
21
14
13
17
22
26
25
34
33
38
37
16
20
19
18
30
29
15
10
11
/4.
36
12
9
ECU8
IGI_IN
DI1_High
DI2_High
DI3_High
DI4_High
DI5_High
DI6_High
DI7_High
DI8_High
DI1_Low
DI3_Low
DI4_Low
DI5_Low
DI6_Low
DI7_Low
DI8_Low
ESI_IN_High
TOP1_2_GND
TOP3_4_GND
TOP3_High
TOP4_High
TOP1_High
TOP2_High
B B
E3PROJ-00000057#
Engine Switch Over Idle Mode Alarm Speed Speed Motor Safety System ESI Common Alarm Common Alarm LOLO Starter
Stop P- Droop Reset Up Down Start Override Yellow Red P- Lube Oil On
-X1
6 RS485_A -X1
+24V_ECU 58
RS_485 Internal Bus Binäre Ein- Ausgänge
RS485
7 RS485_B +24V_ECU 59
Power supply, 24V DC
+24V_ECU 62
23 GND
C C
ECU8
Power supply
1 CAN1_H
57
Interface
CAN_BUS Internal GND

CAN BUS 1
2 Power supply GND 60
Ground
CAN1_L Analoge Ein- Ausgänge
RS4875_B 61
5
CAN1_GND
D T- Coolant P- Lube Oil Rated Speed Demand Spare Motormoment Rated Speed Demand Spare D
0-120° (0-10V) 0-10 Bar (0-10) Voltage Current Demand Frequency
3 CAN2_H
CAN_BUS Internal 30mA

CAN BUS 2 +24V_IGI 32
4
CAN2_L
IGI_IN 31
AI1/2 5VDC_OUT
8 Jumper Ignition
A01 0-10V_High
A02 0-10V_High
HIGH
A01-2_GND
AI1-2_GND
ITS_GND
FO_High
CAN2_GND
ITS_OFF
FIP_High
AI1_U
AI2_U
AI1_I
AI2_I
E E
43
24
39
46
45
42
41
49
48
50
35
40
44
-X1
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Block Diagram ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
=33.1
A +A300 A
+1
-X1 +1
-X2
/11.C2
1
-X1
RD
RD
1.50 mm²
1.50 mm²
B B
A1
31
E3PROJ-00000057#
6A 6A 25A
-K1 -K1 *
33K( optional)
1
1
-F1 -F2 -F3 /3.C3
A2
32
/3.C3
2
/3.C2 /3.C2 2 /3.C3

RD
RD
RD
RD
#89
#90
6.00 mm²
6.00 mm²
6.00 mm²
4.00 mm²
Customer
+L1
+L1
+L1
+L1
+3
+3
+3
+3
-X1 -X1
5
-X1 -X1
/3.C5
C C
-L1
-L1
-L1
-L1
-L1
-L1
-X1 -X2
-L1
-X2
/11.C2
D D
RD
RD
RD
BK
BK
BK
41
42
-W10 -W1
1
=21.1
2/3
3/3
+G1
1/3
-X1
61
31
-X1 -X1 -X1 -X1
59
58
62
57
60
32
36
1
-F4 -F5
E =21.1 +24V GND GND GND +24VDC IN ESI =33.1 +24VDC GND E
2
-A3 +24V_DC +24V_DC +24V_DC GND GND GND IGI_24V IGI_IN ESI_IN -A1 Power Ground
+24V DC Ground
Power supply, 24V DC /4.B5 Power supply Ground /4.B5 Ignition /4.B5 Emergency Stop Input /4.B5 Power supply
Power supply ECU8 Smart Connect
24V DC
Beistellung Customer
* wire Break control
programmable
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Power Supply ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
=33.1
A +A300 A
Alternator Control
-A11
CAN - Bus
CAN2_H CAN2_L CAN2_GND

CAN2 CAN2 CAN2
*121R * With Alternator Control: -R1.3 must to be mounted

Without Alternator Control: -R1.2 must to be mounted
R1.3
B B
E3PROJ-00000057#
Smart Connect
-A1
CAN - Bus CAN - Bus Internal BUS RS485
CAN1_H CAN_L CAN1_GND CAN2_H CAN2_L CAN2_GND RS485_A RS485_B RS485_GND

CAN1 CAN1 2/3 CAN1 CAN2 CAN2 CAN2 RS485 RS485 RS485
3/3
2/3
3/3
2/3
3/3
1/3
1/3
1/3
-X3 -X4 -X2
121R *121R
R1.1 R1.2
WH
BN
WH
BN
WH
BN
BK
BK
BK
-W1.1 -W1.2 -W1.3
C C

40
43
44
47
35
36
37
39
38
-X2
D D
-W1
35
36
37
39
40
38
43
44
47
R R =21.1
23/62
4/62
2/62
5/62
3/62
8/62
6/62
7/62
1/62
1
-X1 -X1 -X1

2
23
E =21.1 CAN1 CAN1 CAN1 CAN2 CAN2 CAN2 RS485 RS485 RS485 E
-A3 CAN1_H CAN1_L CAN1_GND CAN2_H CAN2_L CAN2_GND RS485_(A) RS485_(B) RS485_GND
CAN- BUS 1 /4.B1 CAN- BUS 2 /4.B1 Internal BUS RS485 /4.B5
ECU8
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Field Bus ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
Engine Stop * Droop 2 * Idle Mode * Alarm Reset *

=33.1
A +A300 A
-A11
+24VDC
+24VDC
+24VDC
+24VDC
GND
GND
GND
GND
B B
E3PROJ-00000057#
C C

4
2
8
1
-X2
/3.C6
D D
-W1
1
8
22/62
21/62
10/62
14/62
13/62
18/62
17/62
9/62
-X1
21
-X1 -X1 -X1 -X1
10
14
13
18
17
22
E =21.1 DI1 DI1 DI2 DI2 DI3 DI3 DI4 DI4 E

-A3 DI1_H DI1_L DI2_H DI2_L DI3_H DI3_L DI4_H DI4_L
Engine Stop /4.B1 Droop 2 /4.B1 Idle Mode /4.B1 Alarm Reset /4.C1
ECU8
* programmable
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Digital inputs ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
Speed Up * Speed Down * Engine Start * Safety System Override *

=33.1
A +A300 A
-A11
+24VDC
+24VDC
+24VDC
+24VDC
GND
GND
GND
GND
B B
E3PROJ-00000057#
C C
10
11
12
13
14
15
16
-X2
D D
-W1
11
9
10
12
13
14
15
16
26/62
25/62
30/62
29/62
34/62
33/62
38/62
37/62
-X1
-X1 -X1 -X1 -X1
26
25
30
29
34
33
38
37
E =21.1 DI5 DI5 DI6 DI6 DI7 DI7 DI8 DI8 E

-A3 DI5_H DI5_L DI6_H DI6_L DI7_H DI7_L DI8_H DI8_L
Speed Up /4.C1 Speed Down /4.C1 Engine Start /4.C1 Safety System Override /4.C1
ECU8
* programmable
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Digital inputs ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
LOLO
Common Alarm P- Lube Oil Starter On
Yellow Red Alarm
=33.1
A +A300 A
/3.D2 /3.D3 /3.D3
A1
X2
X2
X2
13
-K2 -K2
-H1 -H2 -H3 /3.D5
X1
X1
X1
Yellow Red
A2
14
/3.D6
B B
E3PROJ-00000057#
K
Customer
C C
29
30
28
31
32
33
-X2
D D
-W1
31
29
30
28
32
33
20/62
12/62
11/62
15/62
19/62
16/62
-X1
11
-X1 -X1
12
15
20
19
16
E =21.1 TOP1 TOP2 TOP1/2 TOP3 TOP4 E

-A3 TOP1_OUT TOP2_OUT TOP1_2_GND TOP3_OUT TOP4_OUT TOP3_4_GND
LOLO P- Lube Oil Alarm

Common Alarm Yellow/Red /4.D1 Starter On /4.D1
ECU8
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Digital outputs ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3
1 2 3 4 5 6 7 8
Voltage Current Engine Torque

T- Coolant P- Lube Oil Rated Speed Demand Frequency Rated Speed Demand Demand
=33.1
A +A300 A
Temperature pressure gage

0-120°C 0-10 bar
-
T 0-10V p 0-10V U I U
-P3 -P2
+
W
W
/3.D7 /3.D7
B B
E3PROJ-00000057#
-X2
-X2
/6.C7 -L1
-L1
-L1
-L1
-L1
-L1
-X1 -X2
/6.A7 +1
C C
+1
+1
+1
+1
23
24
25
27
20
21
22
17
19
18
-X2
D D
-W1
21
23
24
25
27
17
19
20
22
18
40/62
44/62
41/62
46/62
45/62
49/62
42/62
35/62
24/62
50/62
-X1
41
-X1 -X1 -X1
40
44
35
24
46
45
50
49
42
E =21.1 AO1 AO2 GND FIP AI1/2_5V AI1 AI1 AI2 AI2 AI1/2_GND E
-A3 AO1_OUT AO2_OUT AO1_2_FIP FIP_IN AI1_2_5V AI1_U AI1_I AI2_U AI2_I AI1_2_GND
T- Coolant/P- Lube Oil /4.D1 Rated Speed Demand Frequency /4.D1 Rated Speed/Engine Torque Demand /4.C1
ECU8
F F
Datum/Date 24.03.2011 Benennung/Designation SM Schematics Analog Inputs/ Outputs; ECU 8

e³ cable 1 2 3 4 5 6 7 8 DIN A3

Wiring XZ57200100004 - V1.9 - E

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Wiring XZ57200100004 - V1.9 - E

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1 2 3 4 5 6 7 8

5 Block Diagram ECU 8

6 Power Supply ECU 8

7 Field Bus ECU 8

8 Digital inputs ECU 8

9 Digital inputs ECU 8

10 Digital outputs ECU 8

11 Analog Inputs/ Outputs; ECU 8

approval of the design department.

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Table of Contents

Shielding and Grounding

- In the case of cable entries, the shield is to

Cable cross sections

- All cable cross sections which are

approval of the design department.

E The Reference of the In- Output terminals is shown by symbols E

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Spezifications

=21.1 =21.1 =21.1

Engine Governor 24V DC

-F1 -F2 -F3 21 22 -R1.1 -R1.2 -X1 -X2

Yellow Red Red -K2 0-10V 0-10V

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Overview Wiring

A =21.1 ECU8 =21.1 ECU8 A

9 DI1_L DI1 43 F_GND

/11.E7 41 AI1_2_5V AI1/2_5V Rated Speed/Engine Torque Demand

46 AI1_U AI1 Voltage

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Overview ECU 8

CAN_BUS Internal GND

CAN_BUS Internal 30mA

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Block Diagram ECU 8

/3.C2 /3.C2 2 /3.C3

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Power Supply ECU 8

CAN2_H CAN2_L CAN2_GND

*121R * With Alternator Control: -R1.3 must to be mounted

CAN1_H CAN_L CAN1_GND CAN2_H CAN2_L CAN2_GND RS485_A RS485_B RS485_GND

approval of the design department.

-X1 -X1 -X1

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Field Bus ECU 8

Engine Stop * Droop 2 * Idle Mode * Alarm Reset *

approval of the design department.

E =21.1 DI1 DI1 DI2 DI2 DI3 DI3 DI4 DI4 E

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Digital inputs ECU 8

Speed Up * Speed Down * Engine Start * Safety System Override *

approval of the design department.

E =21.1 DI5 DI5 DI6 DI6 DI7 DI7 DI8 DI8 E

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Digital inputs ECU 8

/3.D2 /3.D3 /3.D3

approval of the design department.

E =21.1 TOP1 TOP2 TOP1/2 TOP3 TOP4 E

LOLO P- Lube Oil Alarm

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Digital outputs ECU 8

Voltage Current Engine Torque

Temperature pressure gage

approval of the design department.

Datum/Date 24.03.2011 Benennung/Designation SM Schematics Analog Inputs/ Outputs; ECU 8

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121R With Alternator Control: -R1.3 must to be mounted