Assignment No.

:01 (Unit 1 & 2)

1) Explain the general steps involved in design procedure in details with block diagram.

2) Explain stress-strain diagram for ductile material shows the different regions.

3) A bar 3m long is made of two bars, one of copper having E=105 GN/m2 and the other of steel
having E=210 GN/m2.Each bar is 25 mm broad and 12.5 mm thick. This compound bar is
stretched by a load of 50 KN. Find the increase in length of the compound bar and the stress
produced in the steel and copper. The length of copper as well as of steel bar is 3m each.

4) A copper bar 50mm in diameter is placed within a steel tube 75mm external diameter and 50
mm internal diameter of exactly the same length. The two pieces are rigidly fixed together by
two pins 18 mm in diameter, one at each end passing through the bar and tube. Calculate the
stress induced in the copper bar, steel tube and pins if the temperature of the combination is
raised by 500C.Take Es = 210 GN/m2, Ec = 105 GN/m2, αs = 11.5×10-6/0C and αc= 17×10-6/0C.

5) A composite bar made of aluminum and steel is held between the supports as shown in fig.
The bars are stress free at a temperature of 370C.What will be the stress in the two bars when
the temperature is 200C, if (a) the supports unyielding and (b) the supports yield and come
nearer to each other by 0.10mm? It
can be assumed that the change of temperature is uniform all along the length of the bar. Take
Es = 210 GPa; Ea = 74 GPa; αs = 11.7×10-6/0C and αa = 23.4×10-6/0C.

6) A thin steel tyre is shrunk on to a locomotive wheel of 1.2 m diameter. Find the internal
diameter of the tyre if after shrinking on, the hoop stress in the tyre is 100 Mpa. Assume E=
200 KN/mm2. Find also the least temperature to which the tyre must be heated above that of
the wheel before it could be slipped on. The coefficient of linear expansion for the tyre is 6.5
×10-6/0C.

7) A mild steel rod supports a tensile load of 50 KN. If the stress in the rod is limited to 100 Mpa,
find the size of the rod when the cross-section is (a) circular (b) square (c) rectangular with
width= 3× thickness.

8) An unknown weight falls through 10mm on a collar rigidly attached to the lower end of a
vertical bar 3 m long and 600mm2 in section. If the maximum instantaneous extension is known
to be 2 mm, what is the corresponding stress and the corresponding stress and the value of
unknown weight? Take E = 200 KN/mm2.
9) A hollow shaft is required to transmit 600 kW at 110 r.p.m. the maximum torque being 20%
greater than the mean. The shear stress is not to exceed 63 Mpa and twist in a length of 3 meters
not to exceed 1.4 degrees. Find the external diameter of the shaft, if the internal diameter to
the external diameter is 3/8. Take modulus of rigidity as 84 GPa.

10) An axle 1 meter long supported in bearing at its ends carries a fly wheel weighing 30 KN at
the center. If the stress (bending) is not to exceed 60 Mpa, find the diameter of the axle.

11) The frame of a punch press is as shown in fig. Find the stresses at the inner and outer surface
at section X-X of the frame, if W=5000 N.

12) The crane hook carries a load of 20 kN as shown in fig. The section at X-X is rectangular
whose horizontal side is 100 mm. Find the stresses in the inner and outer fiber at the given
section.
13) A hollow shaft of 40 mm outer diameter and 25 mm inner diameter is subjected to a twisting
moment of 120 N-m. simultaneously, it is subjected to an axial thrust of 10 kN and a bending
moment of 80 N-m. Calculate the maximum compressive and shear stresses.

14) The load on a bolt consists of an axial pull of 10 kN together with a transverse shear force of
5 kN. Find the diameter of bolt required according to
1. Maximum principal stress theory; 2. Maximum shear stress theory; 3. Maximum
principal strain theory; 4. Maximum strain energy theory; and 5. Maximum distortion
energy theory.

15) A mild steel link as shown fig. by full lines, transmit a pull of 80kN. Find the dimensions b
and t if b= 3t. Assume the permissible tensile stress as 70 Mpa. If the original link is replaced
by an unsymmetrical one, as shown by dotted lines in fig., having the same thickness t, find
the depth b1, using the same permissible stress as before.