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Vibration Delamination
Vibration Delamination
Vibration Delamination
https://doi.org/10.1007/s12008-022-00891-4
Abstract
In this paper, the vibration of a stratified composite plate has been investigated using finite element analysis. The first order
shear deformation theory (FSDT) together with Hamilton’s principle approaches are detailed for eventual calculation of natural
frequencies; thus, the approach evaluates the natural frequencies based on FE using Ansys Mechanical and Ansys composite
PrePost based on the FSDT method. A composite plate is assessed with and without artificial delamination to interpret dynamic
performances about composite laminates of the blade structure. Consequently, a set of analysis studies has been carried out on
fiber’s orientation, laminates number, boundary conditions (BC), delamination area and their orientation. The most relevant
findings from this research paper can be evaluated as those natural frequencies are decreased due to delamination progression
of 7% at high vibration mode level; therefore, it reduces the robustness of the blade structure. In addition, the influence of
BC is discussed regarding blade structure. As alternative solutions for revealing rigidity, composite materials architecture is
defined as density degree, fiber orientation, BC and delamination areas, which are the main parameter to improving vibration
response of the overall blade structure.
Keywords Composite laminate plate · Modal analysis · FSDT · FEA · Delamination modeling · Composite blade structure
Abbreviations 1 Introduction
FEA Finite element analysis Nowadays, the interest concerning the research, develop-
FSDT First-order shear deformation theory ment and advancement of sustainable energy technologies
HSDT High-order shear deformation theory has increased [1, 2]. Wind energy technologies are con-
CLPT Classical laminates plate theory sidered as one of the most important solutions to adapt to
ACP Ansys composite prepost fulfill this need. Composite materials are employed in many
BC Boundary conditions wind blades such as wind energy systems, because of their
HAWTB Horizontal axis wind turbine blade accurate mechanical properties and exclusively their low den-
FRP Fabric reinforced polymer sities as to classic materials [3, 4]. In fact, mastering the
FEM Finite element method vibration analysis of Horizontal Axis Wind Turbine Blades
DOF Degrees of freedom (HAWTB) is a crucial and decisive aim, because it helps to
WTB Wind turbine blade improve their lifespan. Several composite materials are cur-
rently used to manufacture the blades that would be used
in various fields due to their important performance ratio
weight/strength-stiffness and high damping. For instance,
these kinds of materials are used in aerospace, automotive,
military weapons and ship building industries. The dynamic
behavior of wind turbine blade structure needs to be strongly
B Omar Rajad
rajadomar@gmail.com enhanced to withstand the cyclic loading. Free linear and non-
linear vibration analysis are employed to obtain the resonant
1 EMISys Research Team, Engineering 3S Research Center, frequencies [5–7].
Mohammadia School of Engineers, Mohammed V University
in Rabat, Avenue Ibn Sina, Agdal, BP 765, Rabat, Morocco
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International Journal on Interactive Design and Manufacturing (IJIDeM)
In practice, the present ways can be employed to shift a achieve the leading results, an adequate optimization mod-
resonant frequency and optimize the vibration response of an els or sub-models [24] have to be armed to find practical
example of system [5]: solutions satisfying a given set of design constraints of such
composite structures as wind and marine blade, top speed
• Adding stiffness increases the natural frequency as cars and other applications. As, previously defined, the com-
improving quadratic moment in bending. posite materials are employed in automotive structure, the
• Increasing damping decreases the ultimate response how- literature [20] use several design variables to create a design
ever enlarges the response length. of experiment with two steps, including finger shape opti-
• Adding mass reduces the resonant frequency as the fact mization with eight variables, load, and stress optimization
that equilibrating a rotating system. with two variables as the aim of maximum fatigue definition.
The optimization results are obtained taking in consideration
The frequencies of the multilayered composite plates minimum of stress and weight with the maximal of applied
depend on theory of the composite plate specimen that has loading. In fact, the parametric studies of composite materi-
been used to represent the kinematics of the deformed and als architecture could be performed to optimize the strength
approach the solution anticipated. In fact, the plate theories and endurance of materials as [25, 26]. Optimization proce-
such as FSDT [8, 9], higher-order shear deformation theory dures take a good attention in other engineering areas as fuel
(HSDT) [10], and classical laminates plate theory (CLPT) cells, where several literatures were discussed the effect of
[11] are used to model the kinematic and stress field of the cells design in the mechanical performance as the authors
deformed shape of the composite structures of the wind blade. performed [27, 28] using Taguchi method.
The failure modes [12] decrease the mechanical perfor- In this work, the vibration of a stratified composite plate
mance ratio weight/strength; therefore, the natural frequen- has been investigated to calculate the natural frequencies
cies of the blade are simultaneously affected. In other hand, using FSDT together with Hamilton’s principle through the
the delamination failure is one of the most decisive failure numerical calculations carried out with the ACP module
to be considered during fatigue test of a specimen or a struc- of Ansys workbench software [29]. In fact, this calculation
ture because the material stiffness and robustness decrease. approach will help to analyze the natural frequencies of the
Consequently, the health monitoring of a composite struc- blade in two cases: with and without artificial delamination of
ture need to be strongly performed and studied especially the composite structure in order to comprehend the behavior
for delamination [13–15]. The literature [16] aims to review of a shaped model. Further, the delamination of the structure
major developments in the analysis and characterization of is going to be conducted. Consequently, a set of parametric
buckling driven delamination, which is due to the low inter- studies have been performed on the fiber’s orientation, lam-
laminar strengths of the fiber reinforced polymer (FRP) inates number, boundary conditions, and delamination area
laminates. Besides, the authors [17] investigate the effect of of a cantilever plate.
multiple delamination on the compressive, tensile and flex- To improve and research how the wind blade compos-
ural strength of E-glass/epoxy composites to evaluate their ite laminates behave under cyclic loading, a free vibration
effects on the first critical buckling loads. Several artificial analysis has been conducted based on a proposed enhance-
delamination are used with different sizes to understand and ment strategy to predict the local structure behavior of the
predict the overall stiffness reduction within the structure and composite blade. The skin laminates are stressed to compres-
predict the damage tolerance for a specimen [18]. sion in bottom skin and tension in top skin [12]. In fact, the
The structural optimization of composite materials are strategy considers a specimen arbitrary rectangular built with
increasing in several engineering areas where high stiffness composite laminates and several tests have been performed
and strength-to-weight ratios, long fatigue life and others considering material architecture reflecting delamination’s
are become acute problems for technical designers [19, effect. Furthermore, proposed configurations for different
20]. Common types include laminated composites, sand- parameters have been carried out for a composite plate that
wich structures, functionally graded material structures and it will be concluded for the blade skin laminates as the den-
nanocomposites as well as smart composite structures are sity degree, fiber’ orientation and the boundary conditions
extremely used in different fields as automotive engineering effects. Indeed, the finite element method (FEM) has been
[21, 22]. In fact, composite structures are selected, depend- used in these investigations based on the FSDT approach
ing upon the specific technical objectives, by choosing the [30, 31].
individual constituent materials and their volume fractions, In fact, the present technique respects other mechanical
fiber orientation angles, and laminas thickness and number, studies of vibration analysis of composite materials of the
as well as the fabrication procedure of the materials. In addi- blade structure. The present paper is presenting a new way
tion, the manufacturing of these materials could be exploited to predict the behavior of the blade skin laminates at specific
to reinforce them by using metallic nanoparticles [23]. To locations using the overall studies of a specimen arbitrary
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International Journal on Interactive Design and Manufacturing (IJIDeM)
rectangular taking into account different parameters to test The strain area is denoting by i j the classic component
stiffness. Firstly, the methodology of FSDT has been detailed of the strain tensor, the in-plane strain vector is presented:
in case of the calculation of natural frequencies. Secondly, the ⎧ ⎫
use of ACP software is to create the model and to implement ⎪
⎨ 11 ⎪⎬
the overall equations to calculate the frequencies, deforma- 22 (2)
tions and stresses. Finally, several parametric studies have ⎪
⎩ 2 ⎪ ⎭
12
been carried out to assess the material structure of the blade at
specific zones to predict the dynamic response of the structure
Affiliate to the displacement representation (Eq. 2), is writ-
using a model arbitrary rectangular. The conclusion about
ten as:
composite materials endurance and fatigue life of the blade
structure is presented for different parametric studies.
e + zk, (3)
where the lamina strain vector e and the curvature strain vec-
2 Methodology of FSDT tor k are provided by:
⎧ ∂ ⎫
In this mathematical modeling section, the FSDT is presented ⎪
⎨ ∂ x1 0 ⎪⎬
in detail for different areas; displacement, strain and stress.
e Lu, k Lϕ, L 0 ∂∂x2 (4)
The FSDT is applied in the case of FE [31] for eventual ⎪
⎩ ∂ ∂ ⎪ ⎭
natural frequencies calculation involving the motion equation ∂ x1 ∂ x2
developed by Hamilton’s Principle. A composite plate is
considered as a stratified structure, the thickness h: The in-plane strain vector is a linear function of the
thickness coordinate Z. The out-of-plane strain field vector:
(x1 , x2 , z) ∈ R 3 , z ∈ − h2 , h2 , (x1 , x2 ) ∈ ⊂ R 2 21z
γ (5)
22z
where the plane Z 0 σ 0 identifies the mid-plane λ.
The typical kth layer lies between the thickness coordinates. The shear deformation is obtained as:
Z Zk and Z Zk+1 , such that Z1 -h/2 and Zp+1 h/2,
the stratified plate is fabricated of p layers. γ ∇w + ϕ (6)
A several hypothesis is presented on two areas stress and
strain. In fact, the FSDT for composite plates is placed on where the symbol ∇ indicates the well-known gradient oper-
the recognized hypothesis: ator.
In the area of stress of a composite lamina, the in-
plane stresses within each lamina are calculated employing
• The transverse stress σzz 0,
the behavior law of composite materials. Especially, it is
• Line elements remain normal to the mid-plane:1z, z
expected that the body is obtained assembling in a staking
2z, z 0,
sequence orthotropic layers. Besides, the classic component
• The deformation transverse:zz 0.
of the ⎧ tensor by the σi j and the in-plane stress vector
stress ⎫
⎪
⎨ σ11 ⎬
k ⎪
The following conditions are satisfied by the σikj σ22 k for each lamina is donated by the Eq. (8):
kinematics:1z, z 2z, z 0, zz 0 which leads to ⎪
⎩σk ⎪ ⎭
12
the well-known representation form for the deformation
area:
s(x, y, z) u(x, y)+zϕ(x, y),sz (x, y, z) w(x, y, z). σ k C k · C k · (e + zk) (7)
Where:
where C k is the in-plane constitutive elastic matrix associ-
ated to the kth lamina. However,
theout-of-plane shear stress
s1 u1 ϕ1 k1z
s ,u ,ϕ (1) vector is defined as k
s2 u2 ϕ2 k2z
which can be assessed
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delamination are the main failure of composite materials in as dimples on the top of the skin [38, 39]. The location and
such applications especially wind turbine blade (WTB), thus, size of delamination are two important factor to be assessed
the delamination effects need to be strongly investigated. To in order to evaluate the high compressed regions within the
study the effect of delamination on the stiffness of a pre- blade structure as presented in the literature [24]. To conclude
failed plate, the rectangular size mid-plane delamination are that the blade structure needs to be powerfully evaluated in
introduced at different rate of the composite specimen. terms of damage progressive of materials using modal analy-
The configuration’s frequency of resonance of (0°/90°)3 sis to have a way to tolerate damage and take decisions about
plate is illustrated in the Fig. 6 as a function of delamination performance [31, 40].
area for a specimen arbitrary cantilever. The fundamental
frequencies for the 5.25% and 65% delaminated plates are 3.2 Effect of BC
found to decrease by 8.2% and 24%, respectively, as com-
pared to an healthy plate for low modes and by 16% and In the matter of BC of a composite plate, the Fig. 7 illustrates
37%, respectively, for high modes level. It can be remarked the effect of BC’s configurations for a couple of consid-
that decreasing rate of natural frequencies are important for ered damaged areas. The free boundary of plate presents low
high modes level compared to low modes level, and, it can be resonant frequencies, which is normal, because any connec-
explained that by the fact that shaped geometry at high mode tions are not applied, thus, the applied boundary conditions
level behave with important deformations, consequently, the has an effect on vibration level, which could be explained
damage by delamination progresses strongly at high fre- with the present results shown in the Fig. 8. Hence, the
quency level. The delamination modeling of the plate can four edge clamped composite plate presents high frequency
be approach for the blade structure by considering the struc- vibration level because all six conditions are applied for
tural part of the blade, which is localized near the root, and every plate edge. However, the cantilever plate presents three-
it can be recognized as a cantilever structure. In fact, after fixed rotation and three-fixed displacement at one plate edge.
the first delamination the stiffness is decreasing which could Besides, the simply supported configuration presents four
contribute to local buckling of the blade laminates illustrated fixed transversational displacements.
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International Journal on Interactive Design and Manufacturing (IJIDeM)
By comparing the two configurations, it is clear that thickness of lamina and the section of the fiber to found the
natural frequencies of clamped and FFFF are extremely dis- optimal configuration for the considered composite structure.
similar. In fact, the FFFF configuration can be used to model These parametric studies results could be affected to the other
the local composite area at the fixed root because the attach- BC configurations, which means that the stiffness of the blade
ment of root is surface. Hence, the CFFF configuration can composite structure is based on the FFFF configuration.
also employed to represent the behavior of the top and bot- In the Fig. 5 describes the blade components of the multi-
tom skin or shear web composite structures at the structural layered composite horizontal axis wind turbine blade shown
part of the blade because these structures are fixed at one in Fig. 5b and different connection between them as shown
edge. Besides, the SSSS configuration is used in these inves- with red color in Fig. 5a. Actually, the other main failure
tigations to compare the behavior of the plate with other that mostly occurred in composite blade structure is adhe-
configurations. sive layers or the connection between blade components. In
From above, the criticality of composite structure near this case, we consider the adhesion of top or bottom skin near
the root are major for with an important stiffness reduction the root where local deformations develop.
of 1000 Hz for the total damaged areas of 10% and 40% In fact, the Fig. 8 depicts the composite structures detached
at the 6th mode. Consequently, using this specimen is to modeling from adhesive layers due to internal loading in
take decision about stiffness state or to improving the rigid- wind turbine blade. Generally, buckling phenomena is the
ity of the root composite structure, which is a simple way. main and critical solicitations in composite blade due to flap
For this reason, parametric studies could be conducted by and edge wise loading, which generate high local deforma-
characterizing the overall architecture of composite blade as tion at compressive zones of the blade structure. In fact, the
fiber material and orientation or the woven structure and the modeling analysis of detached laminates from adhesive is
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4 Conclusion
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Data availability Authors confirm that all relevant data and material are 14. Kahla, H.B.: Micro-cracking and delaminations of composite
included in the article. laminates under tensile quasi-static and cyclic loading. Doctoral
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