Professional Documents
Culture Documents
L21B7432 Maintenance Kits
L21B7432 Maintenance Kits
Engine: Deutz BF4M2011 Tier2 Intake air filter assembly Compressor: CTN10 62 Seal kit, inlet valve Compressor air filter assembly
SANDVIK DS311 33 Fuel pre-filter cartridge 37 Air filter 1000h 52 Filter element
500h 1000h 65 & 66 Wing nut 55 Belt 53 Secondary filter element
39 Safety cartridge and O-ring 1000h
MAINTENANCE KITS 3000h 500h
1000h
74 Diaphragm
4000h
Symbol Descriptions 78 Fitting
4000h
Change/Replace 83 Fitting (elbow)
4000h
Cooling liquid 32 Engine oil filter cartridge
500h 40 Alternator belt 51 Oil filter
Lubricant/Oil 36 Fuel filter cartridge 3000h 500h
1000h 35 Filter cartridge
Tramming tank assembly (tramming pump) A 63 & 64 Discharge
Fuel 500h 56 & 57 Oil separator kit valve & nest
1000h 75 Fitting (elbow) 1000h
Fuel tank 54 Oil filling plug 4000h
31 Strainer, water filter 500h L
34 Plug/Breather 250h
Filling Points 38 Return oil 500h Notes: 1. Items 58 to 61, 69 to 73, 76, 77, 79 to 82 & 84 are not shown.
filter cartridge Note: 1. Deutz TCD 2012 2VM Tier3 engine is not illustrated here. 2. CTN16 & CT28 compressors are not illustrated here.
A Fuel tank 1000h 2. Item 45 is not shown
B AdBlue/ DEF tank (Tier4) E
C Hydraulic oil filling pump
D Cooling system
E Engine oil I Cabin A
F Transmission oil 12 Dehydrating filter
G Brake hydraulics 500h
H Axle oil
I Automatic/ Manual greasing
J Windshield washer liquid
K Cable reel gearbox 11 Air filter
L Compressor oil 500h
C
eference
3
Ref
KVL SLU Cabin A Cabin B
4 HH200
Part description Qty 250h 500h 500h 1000h 500h 500h
1 Strainer, water filter (flushing) 1 x x
2 Element, breather, drilling tank 1 x
3&4 Pressure filter + seal kit 1 each x
5&6 Return oil filter + seal kit 1 each x
7 Element, water separator filter 1 x
8 Filter, KVL 1 x
9 Breather, SLU 1 x
10 Compartment filter 1 x
11 Air filter 1 x
12 Dehydrating filter 1 x x
13 Air filter 1 x
14 Air filter 1 x
Diesel hours
26 65 75 95 26 33 37 43 26
50 50 50 50 50 51 51 51 50
0 83 0 83 0 83 0 83 - - - 0 83 0 83 0 83 0 83 - - 0 83
B G0 B G0
B B G0 G0 B G0 B B G0 G0 B G0 B G0
eference
Ref
Engine-> Deutz TCD2012 2VM Tier3 Deutz BF4M2011 Tier2 Optional
Part description Qty 250h 500h 1000h 3000h 3000h 6000h Qty 250h 500h 1000h 3000h 6000h Qty 500h
31 Strainer, water filter (fuel tank) 1 x x x x 1 x x x x
32 ** Engine oil filter cartridge 1 x x x 1 x x x
33 Fuel pre-filter cartridge 1 x x x 1 x x x
34 Plug/Breather (tramming tank) 1 x x x 1 x x x
35 Filter cartridge (tramming pump) 1 x x x 1 x x x
36 Fuel filter cartridge 2 x x 1 x x
37 Air filter cartridge 1 x x 1 x x
38 Return oil filter cartridge (tramming) 1 x x 1 x x
39 Air filter safety cartridge 1 x 1 x
40 Alternator belt 1 x 1 x
41 Fuel pump belt 1 x
42 * Tensioning pulley 1 x x
43 * Injection valve 1 x 1 x
44 * Crankcase breather valve 1 x 1 x
45 Strainer, HP cleaner 1 x
* Check & replace if necessary, contact Deutz further
** Change interval 250 hours to be considered in case of extreme situation
Compressor hours*
1 2 1 1 7 1 3 5 5
19 19 23 19 01 02 30 30 31
74 74 74 - 74 06 06 74 74 74
0 07 0 07 0 07 0 07 0 08 0 08 0 07 0 07 0 07
BG BG BG BG BG BG BG BG BG
eference
Ref
Compressor -> CTN10 - 50/60 Hz CTN16 - 50/60 Hz CT28
Part Description Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
51 Compressor oil filter 1 x x x 1 x x x 1 x x x
52 Air filter element 1 x x x 1 x x x 1 x x x
53 Secondary filter element 1 x x x 1 x x x 1 x x x
54 Oil filling plug 1 x x x 1 x x x
55 Compressor belt 2 x x 2 x x 2 x x
56 Compressor oil separator element 1 x x 1 x x 1 x x
57 O-ring for oil separator 1 x x 1 x x 1 x x
58 Screen for oil return 1 x x 1 x x
59 Fitting with screen for oil return 1 x x 1 x x
60 Gasket 1 x x 1 x x 3 x x x
61 Seal kit, discharge valve 1 x x 1 x x 1 x x
62 Seal kit, inlet valve 1 x x 1 x x 1 x x
63 Discharge valve 1 x x 1 x x
64 Discharge valve nest 1 x x 1 x x
65 Wing nut 1 x x 1 x x
66 O-ring 1 x x 1 x x
67 Screw (pully)
68 Shaft seal assy
69 Blow-down valve 1 x 1 x 1 x
70 Oil thermostat 1 x 1 x 1 x
71 O-ring for thermostat 1 x 1 x 1 x
72 Retaining ring for thermostat 1 x 1 x 1 x
73 Seal kit of the pilot valve 1 x 1 x
74 Diaphragm 1 x 1 x 1 x
75 Fitting (elbow) 6 x 6 x 4 x
76 Plastic tube fireproof 2m x 2m x 2m x
77 Fitting (double nipple) 2 x 2 x 2 x
78 Fitting 3 x 3 x 2 x
79 Support bushing 10 x 10 x 1 x
80 I-nipple 1 x 1 x 1 x
81 Orifice bushing 1 x 1 x 1 x
82 Elbow fitting 1 x 1 x 1 x
83 Fitting (elbow) 1 x 1 x
84 Gasket 1 x 1 x
85 Oil return line screen service kit 1 x x
* Replace the motor bearings and the shaft seal kit every 5 years / 10 000h, replace the air end 10 years / 20 000h. Contact your local Sandvik for more information.
NOTES: 1. The maintenance kits are valid when no changes have been made to the machine. In case the machine has been modified, please contact your local Sandvik.
BG00841604 2. This Maintenance kits & planner is also applicable for DS311-C.
Rev B
BG00871972 A
1(x) MAINTENANCE KIT PERCUSSION 250H
Hexagon Hexagon,
Head Screw Head Bolt Cap,
T2 Protecting
Flushing Seal Kit - BG00395793 Bushing,
Flushing Kit - BG00941800 Shank
U-Seal
D45 U-Seal
Double Bushing,
T4 Lock Washer Bearing
Hexagon
T2 Head Screw O-Ring
Body Kit - BG00943589 Hexagon
It is always recommended to adjust Head Screw O-Ring
maintenance intervals according to U-Seal
Double
your operation conditions Lock Washer Plate Gasket
The warranty is not valid if other than O-Ring
GENUINE SANDVIK SPARE PARTS
have been used in the equipment. Body Rock Drill
BG00972148
Hexagon Socket
Head Bolts Hexagon
Bearing,Ball, Head Bolts
SANDVIK RD314 - Drifting Deep Groove
Endurance and Repair Kits Hexagon
Endurance Kit - BG00714819 Shim Pin T1 Head Bolt
Cross Tighten Torque in 2 steps Bearing, Spherical,
Roller T3
Torque First Step Second step
O-Ring
T1 40Nm 80Nm T2
T2 100Nm 200Nm
T3 60Nm 120Nm Bushing, Double
T4 200 Nm 400Nm Bearing Lock Washer
Drill Sleeve
Bushing, Diaphragm
Bushing, Bearing
Double Shank
Hexagon Lock Washer
Head Screw Hexagon,
Head Bolt
Cap,
Bushing Protecting
Washer, Bushing,
Lock, Pair Bearing T2
Sign
Hexagon Valve
Head Screw
Flushing Seal Kit - BG00377492 Bushing,
Flushing Kit - BG00941873 O-Ring Shank
U-Seal
D38 O-Ring
T4 Hexagon O-Ring U-Seal
Head Screw Bushing,
Bearing U-Seal O-Ring
Gasket O-Ring
T2 Hexagon
Body Kit - BG00943589 Head Screw
It is always recommended to adjust Hexagon U-Seal Gasket
Head Screw
maintenance intervals according to
your operation conditions Gasket
The warranty is not valid if other than Washer,
GENUINE SANDVIK SPARE PARTS Lock, Pair
have been used in the equipment.
Washer, Hexagon
Body Rock Drill Lock, Pair Head Screw
For ordering Maintenance Kits Washer,
contact your local Sandvik Rotation Kit - BG00580167 Lock, Pair
Sales Organization or visit
mining.sandvik.com Gear Wheel Percussion Kit - BG00580165
Sandvik reserves the right to change the Rock Drill Piston Cylinder
service parts or this information without
further notice. Please cross-check part Driver
numbers and quantities from the Parts
manual.
Rotation Bushing Front Cylinder
Assembly Distributor
BG00972151
Endurance Kit - BG00573019 Endurance Kit - BG00573020
Detail A
SANDVIK H200
Endurance and Repair Kits
Gasket
Detail A
Seal Kit
T3 Sleeve
Screw
T3 Seal T2
Screw
Seal Kit
Screw Seal
Gasket T2
Seal Kit Screw
Seal Kit Seal Kit
Washer
Lock
0
0
60 90
Seal Kit
0
45
Seal Kit
0
30
T3 90
Grease Catridge
T3
Screw
Screw
It is always recommended to adjust T3
maintenance intervals according to Diaphragm
your operation conditions
Nut Stud Oring
The warranty is not valid if other than Rear Bushing
GENUINE SANDVIK SPARE PARTS
have been used in the equipment. Front Bushing
Diaphragm Kit T2 Diaphragm Kit Seal kit Seal Kit
For ordering Maintenance Kits Rotation Kit - BG00573023 Percussion Kit - BG00583379 Oring
contact your local Sandvik Seal Kit
Sales Organization or visit
mining.sandvik.com Percussion Body Shim
Sandvik reserves the right to change the Gear+Sleeve Kit For OMS 125
service parts or this information without Dowel
further notice. Please cross-check part
numbers and quantities from the Parts Flange Bushing
manual. Gear
Piston
Shim
BG01038280 For OMS 200
SANDVIK PERFORMANCE FLUIDS
Ordering information
SANDVIK PERFORMANCE FLUIDS
PRODUCT 27 L
APPLICATION
NAME (India only)
1000 L 205 L 20 L
Long-life
Sandvik OH68 BG00635949 BG00635947 BG00929094 BG00913753
Hydraulic Oil
Long-life
Sandvik OH46 BG00635951 BG00635950 BG00929095
Hydraulic Oil
Long-life
Sandvik OH32 BG00635953 BG00635952
Hydraulic Oil
Sandvik Long-life
BG00861749 BG00861751
OH100 Hydraulic Oil
Sandvik Long-life
BG00861753 BG00861755
OH150 Hydraulic Oil
Sandvik Long-life
BG00861814 BG00861815 BG00913755
OH46-ZF Hydraulic Oil
Sandvik Long-life
BG00635966 BG00635967 BG00635969 BG00913757
OE15W40-C Engine Oil
Sandvik Long-life
BG00635977 BG00635978 BG00635980
OE10W40-LA Engine Oil
Sandvik Long-life
BG00862575 BG00862574
OH32-A Hydraulic Oil
Sandvik Long-life
BG00636000 BG00636001 BG00913758
OC10-C Compressor Oil
Sandvik Long-life
BG00636005 BG00636004 BG00913762
OC25-H Compressor Oil
Long-life
Sandvik
Transmission BG00635985 BG00635987 BG00929093
OT10W
Oil
Long-life
Sandvik
Transmission BG00636002 BG00636003 BG00930876
OT220
Oil
Sandvik Long-life Axle
BG00635988 BG00635991 BG00929092 BG00913763
OA85W140 Oil
Sandvik Long-life
BG00959441 BG00959442
OC10-H Compressor Oil
Sandvik Long-life
BG00931060 BG00931061 BG00931064
OH10W30-KS Hydraulic Oil
Long-life
Sandvik
Transmission BG00959418 BG00959421
OT3000
Oil
Long-life
Sandvik OT30 Transmission BG00959430 BG00959431 BG00959433
Oil
NOTE! Check with your sales area which products and viscosities are available.
PRODUCT 27 L
APPLICATION
NAME (India only)
205 L 20 L 5L
Sandvik
Rock Drill BG00636013 BG00929909 BG00913764 BG00636014
OS100
Sandvik OS32 Rock Drill BG00636017 BG00929911 BG00636016
Sandvik OS46 Rock Drill BG00861758 BG00861769
Sandvik OS68 Rock Drill BG00861806 BG00929912 BG00861807
Sandvik
Rock Drill BG00861808 BG00861809
OS150
Sandvik
Rock Drill BG00861810 BG00861811
OS220
Sandvik
Rock Drill BG00861812 BG01002176 BG00861813
OS320
NOTE! Check with your sales area which products and viscosities are available.