cw? Shee cl Ww oF f HL # FASHION * 1800HLC-30 22258 (6 FA AHAB INSTALL&OPERATE SPECIFICATION LKR SFR J Shanghai Pump Manufacture Co.,Ltd1. EE General. 2, RRM BIER Designation. 3. SiMOBERE. ~ FB Start up, Running and Shut down... Ty FRE RAE TBR ER TK Problem, Cause / Remedy. 8. RARBG... Scope of Supply... 1800HLC-30 Ravi FE HEHE HAR... 1800HLC-30 Pump Performance Chart. 10, 1800HLC-308) 870 INTER... 1800HLC-30 Pump Arrangement Drawing... 11, 1800HLC-30 Revita 3B 1800HLC-30 Pump Sectional Drawing. 12, 1800HLC-30 Aya ie 382 MFR... 1800HLC-30 Pump Hoisting Drawing... 9* , LR 1800HLC-30 BIBI FE Ay West RH TAURI, AF AWD kt RIOT AH ER, MES I ABIL SOC, HARA A ARORA. HE Hea. LA RE, AP 9. HG. MRR. LI. RAE AE RAKGS HE, HAT AOL RURK RRM LRRME ANTE 21 ROSH RMS: 1800HLC-30 1800 2% mm) HLGLABRR) OCT RH) 30(4H#E m) AER: GOWN, AW SHUR: $2 SXL, Ait MR: REL, RK WRT: ASE BPSEIIBR: 140mm BAD 8 ER P(A] Sem. 2.2 Hei. 1 AOA 2 GRHRETN, BaRWIE FIRRA (WuEAHED Q712.12m3/s,H=30.8m, 1 n=370rpm 1 AME 1 GRETN, HARK TI Ca Q14.455m3/5,H-23.7m, 1 =370rpm = 882%, > 62%, 1.General 1800HLC-30 pump is single floor vertical mixed pump with pull-out design. The pump is used to transfer clean water or other liquide with similar physical and chemical properti of water .The highest temperature of the transfered liquid can be 50°C. Pump of this type has higher efficiency, better cavitations and need small place, it is widely: used in industry, dock water level control, civil supply and drainage, chemical papermaking, agriculture irrigation, circulating water of power plant and other water conservancy projects and is better used in the case which water level always changed and performance of head is higher. 2,.Designation 2.1 1800 HL C-30 head. pull-out design vertical mixed discharge diameter Shaft Seal: GFO packing, lubrication by the medium handed Guide Bearing: Ceramic SXL, self lubrication ‘Thrust Bearing: Installed in the motor, need sea water cooling Couplings: The shafts are connected with dise couplings Impeller Clearance: 1.40mm ‘The adjustable nut of pump coupling’s axial adjust clearance is 4.5mm 2.2 Performance of the pump ‘When two pumps of one group parallel éonnee -tion operating, every pump's design point: QH12.12m36,H-30.8m, 1 > 882% , 0-870:pm_ When one pump of one group operating, every pump’s design po Q=14.455m3/s,H=23.7m, 1 > 86.2 % , n=370rpm_2.3 ABMS RA Lan: BEL CULAR RA PMB ELIER ‘BIE: OPAL BU AR WS. YLKS4800-16TH BURAK. 6600V WIAA: a-370mpm) 4800KW Sem: ALA FARR BAREARAPRMARA: ER 6OT BARK 80T 3. SAUL ARATKAR MM SRR, RA Hib. BLE, FERRE RA bk HE, RECA MME TEAS. ARGH (HE) MMAR HF CS) BSP. PABBA. PHT. Be HK I, RR. LAL Re AFD Eh Sabie. OPE AVE HE. AA. WRB. RAT, RH ERP. PME Ore. BAN, Aaah. PRG. FA. EUR 28. HE. HORA, ePSoME, va FH. RH eR St SURE HR SS Set os URS EAA EE, SARA aa. AT OPS SO, RAT bas SN, GEAR ONE. AR ATK AA HE MARTEL RATE FAD A ALFERD T Catt» ASA SLOT ERR SOHC HE, FE 2.3 Motor Type Deseription Motor: (details see the documents from shen yang Electric Machine CO.LTD) Manufactured by Shen Yang Electric Machine CO.LTD ‘Type: YLKS4800-16TH Rated Voltage: 6600V Rated Power: (n=370rpm) 4800K W_ Direction of rotation: Clockwise as viewed from motor side ‘The motor bears axial thrust of the pump (the direction is down): normal 60T and highest(short time) 80T. 3.Construction ‘This pump is single vertical mixed flow pump of bellmouth inflow, straight pipe outflow, In ‘order to attain a good inflow performance, an inlet cone is arranged. ‘The pump's component are the external casing (fixed) parts, internal casing, and rotor (pull-out) pats. 7 The main parts of the external casing are bbellmouth, column pipe (lower), column pipe (upper) , discharge elbow, base stool, base plate, motor base stool and so on. The internal casing contain with diffuser, impeller house, internal cone, suspension pipe, bearing support, pump cover (lower), pump cover (upper) and so on. The main parts of the rotor ‘are impeller, pump shaft, intermediate shaft, ‘middle coupling, pump coupling, motor coupling, shaft sleeve, shaft nut, impeller mut and adjustable nut, ete. ‘The radial of pump shaft is supported by two ‘ceramic SXL bearings, which ate respectively installed in the bearing support and diffuser bearing; the bearings are self-lubricating. In order to facilitate the installation and main tenance, the pump use pull-out construction, ‘The pull-out parts can be pulled out from ‘casing parts without dismantle column pipe and elbow pipeline and meanwhile, the suction chamber is dry. ‘The end of the sha’: ithe impellsr ase‘Sil 485) WN ALEUf EHRITEIRAA BIER. FR connected by the impeller nut, the pump shaft, WR ERA MEME A, GUILILAFARAT WGA intermediate shaft and motor shaft are BER SrHeSONRIRR. connected by disc couplings. The clearance between impeller and impeller house can be adjusted by the nut, which is installed in the pump coupling. ABAMTABIRH, HUB, 4 This pump use vertical connected motor, when BRIT) ch ALR. MULGLYEMYEL, SEE the pump is running, the motor bears all axial FRO A ree. forces, the rotating direction of the motor is clockwise as viewed from motor side. 4. RHER 4. Main parts weight Bik wt | mm oe) | [Rane Quaniiy | Weight (kp ry 1 1400. Ipeter house 7 1400 ahi H 1400 Diftser Hi 1400 FRE 1 3940 Column pipe(lower) 1 3940 my 1 290 ‘Column pipetunper) | __t 3250 fro T 4350 Discharge eltow i 850 4K 2 350x2 | | Guide bearing 2 | 350x3 rer 1 70 Tne coue 1 70 RS 1 500 Bearing support 1 500 RR vi 754 ‘Sting components | _taets_| 754 Re 1 2526 Pump shaft 1 2526 Heath 1 1640 Top shat 1 1640 aE A 4 16X4 Shaft sleeve A 4 16x4 Era) 1 20 Shaf sleeve B 1 20 ELE I 610 Motor coupling 1 610 oe 1 570 Diss coupling) i 70 PRA. T 560 Dis coupting’2) H 360 Raa 1 510 Pump coupiing 1 510 St a 2 20x2 ‘Shaft nut 2 20x2 Ca 1 268 Exports of anti-flange 1 268 wae 1 1295 Suspension pipe 1 195 RRL 1 4215 Pump cover(upper) 1 4215 Rae FR 1 2000 Pump cover(lower) i 2000 Re i 00 Bellmouth 1 1100. ee i 900 Inlet cone 1 0 aman 1 100 Adjust out 1 106 np seie 1 30 Trapelermit 7 30 ane 1 i330 Impeller T 1330 le H 2830 Base soa 7 2400 ti 1 5100 Base plate 1 5100 | ny 1 3430 Motor base so! 1 5450ER) LRPRRARU ER, HRA SOP, Ret AU RAE TE SEE EaA—i0M, WMew! S. Be SL SRT AE S11 PAAR BUNA, FE KMAD HH, BARA. 5.12 ARSHRA OER. we, FR. 5.13 LASSER S 5.1.4 ERM. AE AE: REE PEGIAP IE RAE SCE, MRE BE SCHE<0.04mem/m, PTFE ABE F 8 ERR HE TU, MAR DMAKRA RZ RE HMR, TRACE MER, SR SNE E) S15 eh Titezk ib ie A A JERE ARE TRAE, RRR POLAR BMRA, Bbw AER FAL a (a) RCA RSME (b) ARPES SI ERIE AAR Co) Je RAE —iiek theta, TE AER ) REAM ETS A, NMEA AABEL O.3rs htt. 5.2 SER CSILBAEE INERT, A RED S21 HRIERRMMT, BK OE SMT RR. 5.2.2 ORE RET A ARITA BL ARAMA + 1mm, PS 5.2.3 MERE. WE, SORES R, RAAEM. Ire Ae RAP OL EAMASEM PAR, WAR HAF £5mm, Caution! The weights above are design data, which will possibly increase during producing and casting progress, Please pay attention to! 5. Installation 5.1 Preparations before installation 5.1.1 Check the pump and the motor to ensure that they are free of damage. Align the pump shaft and top shaft if bending occurred. 5.1.2 Eliminate the rust greasy dirt of the parts surface, and apply anticorrosive paint. 5.1.3 All the necessary tools and cranes should be available. 5.1.4 Check the base stool, foundation and inlet cone: ‘Check the levelness and foundation strength of the base stool, the leveiness tolerance of the pump base stool is less than 0.04mm/m, which can be adjusted by the adjust bolt under the base stool; the inlet cone have to in place and finish grouting before the pump’s installation and make it meets the requirement of arrangement drawing, (See the arrangement drawing) 5.1.5 The condition of the pump inflow depend on the construction of the inlet pool and the arrangement of the pumps, and it will greatly affect the performance of the pump. Therefore, please notice the following point: (a) the impeller should be submerged to a sufficient depth (b) Smooth flow without eddy (©) No interference among pumps in the same pool (d) Setting up rubbish screen at the gate of inlet pool, through which the ideal inlet flow rate should be below 0.3mis, 5.2 The step of installation (see general drawing, arrangement drawing and lifting drawing) 5.2.1 Before start installation, the discharge elbow and column pipe have to preinstall. 5.2.2 Check that whether the foundation level is equal to the design level, of which the tolerance should be within + 1mm. 5.2.3 Hoisting into column pipes , discharge elbow and connecting them tightly to make sure that there is no leakage among them. The central line of the discharge elbow should be the seme as tie conta line of the discharge pipe. The tolerance should be no more than 5mm.524 SEE ALTE AR AR) PBR 2 EER. HERA RAI, RE RAS. RRR TREKS MN ERM, BRR DATA EAT. 5.2.5 RBM ABMS RRM) BRR BAGS, RL. PF ARTLOT A DEREK F 004mm. 5.2.6 SHURA HICH A AST PAs CESS BR MD BRR LAR TAT IE BT FIN RER MM CMR, WR ME MACP AD, PRRRLARE. W Jatt. 5.2.7 ME AULRERT ALL, CASEI aE HE, BBL AD LA Ee HEE eh, PARAL, PR ALS WE, FERRY bee. Ba EH A AE LAD BB A HF] OH FD Ry 4.5402. 52.8 ZHU, AUN TIMUR, SHY R SPRUE LORE. 5.2.9 TAME Ste eZ AE ME BHER 14£02mm, HAAG, RSET OMA HE EM TE, Sait, SOR AL. 5.2.10 BSA MER ERT, Hoe MERE ER SAAR A se AH ORR pets. RAH SE HAI ADB FE AL 0.02mm, REMAN EAEMBET PO, K RGAE FRIEZE 0.05mm LF. 5.2.4 Connect the fixed external castings (including discharge pipe) after adjusting. Discharge pipe should be supported by other bracket and the pump should be free of pump line stresses. The bracket will bear not only the weight of discharge pipes but also the horizontal thrust when the pump runs. 5.2.5 Install the pull-out part (not including impeller house and pump cover ) and ceramic SXL bearings, the concentricity of the upper bearing and the lower bearing should be no more than 0.04mm, 5.2.6 Hoisting the pull-out parts into the extemal pump casting according to the hoisting drawing, use concentricity plug at the stuffing box to fix the pump shaft and correct the central line, at the same time correct the pump shaft perpendicularity (move Pump cover, measure the leveling of pump coupling’s end surface), tighten the fastenings on the pump cover, then beat the locating pins on. '$.2.7 Install the motor base stool and motor, as the datum of pump coupling, ensure the concentricity of ‘motor coupling and pump coupling by moving the motor and motor base stool, insert reamer bolts, tighten the fastenings and beat the locating pins on the two flanges of motor base stool. Make sure that the axial direction tolerance between motor coupling and pump coupling is 4.5-:0.2mm by adjusting the adjusting nut, 5.2.8 Take out the plug use in concentricity, install stuffing and stuffing cover and tighten fastenings in the motor and pump coupling. 5.29 The measuring radial tolerance between ler and impeller house have to meet the design requirement of 1.4:£0.2mm, and have to be uniform along the circumferential direction, considering the rotating droops that beeause of gravity, the tolerance should be bigger when installing. 5.2.10 Connecting the pump coupling and motor coupling, then tum the rotating, measure the clearance and central line of the coupling’s circumferential direction by using standard plug gauge, plig ruler and steel ruler. Make sure that the tolerance is less than 0.02mm, adjust the rotating central fine’s tolerance less than 0.0Smmaccording to the measurement of couplin: radial tolerance._& ab BS AL 6.1 EAST HARE EAH KE ABER 6.2 RKB, HAAR ES) We ARB. 63 ERE, MRRAG EM AAAI, SEDO PLR BE. SURE AAAS BEA BUI ERA ALOK, BESEENAP BL. 6.4 KEBLE, OCR FACE, Ub RT URE BS SEL, AUB AEE RE Bt Dak 6.Start up, Running and Shut down 6.1 Before the pump start up, check the water level of the pool.(have to meet the requirement). 6.2 After trial operation, each connection part should be checked so that there is no looseness, no leakage. 6.3 During the operation, if the pump produced abnormal vibration or noise, it should be stopped for inspection immediately. Ifthe water level falls and is lower than the lowest water level, the pump must be stopped. 64 When the pump is stopped in freezing ‘conditions, the impeller should not be under water in case freezing ice damage the pump parts. 6.5 During the running, adjust the tightness of the packing gland at regularly time to ensure that there is no spraying but dropping of water. 7 AE BCE BSI BRR DT RT 7. Problems, Cause/Remedy ad mw TARA Fault Cause of fault Remedy eres | mae 7 Tinon & ag | T Reha wane ree — | genes creme | 2 rrmmantient | 2. mucenireem | | ove | zune teoed he | 2Rumiag within te | wea wet teatot | alone peromice | pms nage ‘occa | mgs ao abr. wotaaesrte | 3. me vivmtin | imei, atin | 3c pe Eset tna longed | snes ith esis 4. ob saobearmem | 4. wip srssHeR ‘cna cen | 4A te eam * oot inger and imple: | between inet ad sewing impel ing 5 FRAT shat Somer war Joel | 5p te pnp teobw Teme fame e) Oo Teo each te som | 1B ews ame raewsioee Inst | see ‘bates coosiy sonnet 2 sem 2 moots optic daaged | 2 Ree inpte 2. domes — | 3, ioxuirsrae dite dictape vabe is | 3.0p he dchape L epee —_| vive coh= po memara [i wmananze | [i TRowing dreton | VAGhst he roing ppomAsink No water | wrong. irecion a. mnmeae | 2 tet panpat | 27h inpatr is ited | 2. Maintenance te cx | tte mes ater 1 na 1 aR Ww ‘Prckng wearing | Change te pring snsiies | ac inizaccem | 2, mace acting | 2ockng itt ong | 2. tel ig agin wexa | sc onnmcaummam | 3. astrmnnin | | anusuily | 21me pecking gland i | 3 Proper erangensnt a teak roo | so ttt the ites ut 4 Meer 4 ete tat | astanstevewenring | changes steve 8. RN REE 8. Scope of supply 8.1 (ERAF 1800HLC-30 Wh 8.1. CW pump 1800HLC-30 1Ssets 8.2 "BML YLKS4800-16TH Ise 8.2 Motor YLKS4800-16" \Ssets 83 RS EALZ MRS 183 83 °The coupling between pump and motor 15 sets 84 FAME 6 8.4 Anti-flange of export 15 sets 85 VCP RG 15% 85 Pump cathodic protection system 15 sets 8.6 FEA. ata 15% &6Exhaust Valve, Buffer Valve 1Ssets 8.7 BEL ett 8,7 Spare parts SUL RARER Packing according to order ona maROs Oring according to order SHH Beare BR Guide bearing according to order ae RAR Sleeve according to order see, ME seerimgtat Bolt, Nut according to onder 88 SATA 8.8 Necessary tools AORN sear Shaft nut spanner according to order SYR BARI Plug used in concentricity according to order CRRA arose Impeller nut spanner according to order BARAT eA ‘Motor nut spanner according to order9, 1800HLC-30 AUB Ht A HERE MHA 1800HLC-30 Pump Performance Chart SHANGHAI PUMP MANUFACTURE CO., LT tw AR We AR A a » H' PUMP TYPE PERFORMANCE CURVE IM ge _ 1800HLC-30 he es 8 INR D2A/D2 1 cman B @ + 40 en \ = Pe 25 = KWo ww 5550 | } 4880 t 4210 {| ~ t 3540 oF - 80 70 Efficiency NPSHI al oa 40 3 3 BS 20 t 20 | A 5 0 204 6 8 W 12 - 6 18 28 22 24 26 2B 30 a myst RE Capacity ims} 12412. 14.455 ag Project No. 48 Head In| 308 237 ip Customer HF Efficiency 1% 88.2 862 ____ eg Revision No. ANSE NPSH (ml 1.52 12.2 ‘8f Dept WHE Hydraulic No ®oRE Diameter Imm| 1400 Ke Name ee fit Speed Irpmi 370 __at# Temperature ("Ci 8 Date 2008071811, 1800HLC-30 MRR BEA e 1800HLC-30 Pump Sectional Drawing eae ato “polar bose STN 7 — Tree conieg alti ™ Fant ARE a erent AE ae NN |_| ing coi Te oonp cower Ss aay ak Ste aul He pst al Wseglotwe Y : Sa i pace Slt bay Tounda tion ning Ff > r ie hy Pe Upper column pipe or | ate i fp sak Tove ap core? rey SS alan aS . 3] aaa peste Toit end at od ttt |g wees le Ri Inscribed cone pipe Companion Flange it { ; Fong sat Hee oe [Toner column pipe e wl wo | ot ‘ | ipa [Taper rat J ia g Bat roth kt Taet cone 1100 j10. 1800HLC-30 HB vt SEA eeceaca Pump Arrangement Drawing 1 Teeeeeeer T LC t 5 I g I 7 I z aT GootH-0&-371H008! motor 4800KW.16P.6.6KV AA ou st seo sate amomer Petpet nacre A cantons Oo 2 goes cre th be ee sds ow mu S.aunraengesataeient et inuacectiers ok eepoaie fr the ssi ord Gn oF the bss ee of the pap satan Me. 4 senantaatAK307, ‘nut trepecy ofthe eis mst be Grser a rats rere 3, Eee EEE sat stn Heme ‘Secieereepacte sm | on insane L ; SLE oreo a insect aaa ete tonto I SaPEN Tens i Y bu sa ' St ip wot st taal me wan 100K Lititowe ves wos 59850K9 t A a9 Foun ton toot o0ndaKy D-D te Ones eee no aa 1 {0 sss ay 5 es TARAS TED G | ___SEPCO MELECTRIC POWER LRTI CONSULTANT NORTHWEST ELECTRIC POWER DESIGN INSTITUTE LI ‘APLIPC/NG/Z1N8-1T0 GRAPLRRSXG6IMWRERRHIE 5a al 7 LHAR BAR AA CONTRACTOR SHANGHAI PUMP MANUFACTURE CO LTD CARESS India APL Staion 5 IMO species wt projet PROC 1BITHLC 3h eRBRE ‘8008-31 PUMP GENERAL ARRANGEMENT ML RBM Tasha g L T I1 2 3 4 5 6 7 8 lloza- 1a¥-0€-371H008) 14050Kg 5840Kg BEM ene Installation procedure User Self provided — ‘ap SRNL Demolition procedure 200K (88 Je 8 HL) 5840Kg The largest Lifting heavy 20000Kg | a lft wills | elena [ ebeo [sein [ofan Fig. 3 ti Hebe a PE, Z OWNER sation ADANI POWER LIMTED SERA | furor, LANMEYER INTERNATIONAL INDIA PVT LTD ‘OWNER'S CONSULTANT TERNATIONAL il @ aan CONTRACTOR SEPCO B ELECTRIC POWER CONSTRUCTION CORPORATION a : DP snicunea|_rxwotherton ere tusin eit [ae aclu ‘TBOOHLC- 30868 Neu von HPve Fe EACS mis) OR Loeoidtacn [|__woucmnouo | A 1 Z 3 I T o1 3 4 5 6 7 8 2020" 14¥-08-THO0AL 222 510K9 10Kg ! [ead ea 22300Kg( Hiab ean 22300Kg{veight of pullout part) Ah a ane 12500K9 BENE j Installation procedure PREM Demolition procedure wi ie | hy | ores oda cits [iad [athe ce GS Hee AAR AA OWNER ADANI POWER LIMITED eb Ayes, LAHMEYER INTERNATIONAL INDIA PVT LTD a OWNER’S CONSULTANT alin cat Aa @ Ue AR ATER CONTRACTOR, ‘SEPCO @ ELECTRIC POWER CONSTRUCTION CORPORATION FF vine] EEE, ols TE al ‘we UMP ‘BOON ML TE] Pelee [_—worancoar TET i Hs 2 3 b 7 i1 E020 1d¥-0€- HOG 47600K9 4586 a [IL LJ STA. AOA 20 a we as ese ae ao neeht SOK Installation procedure PREF Demolition procedure F Rly ls BT a Tih Tf Ta T sfn Ts [lf Fig.7 Fig.8 i Hekenihad OWNER avagronour ADAN POWER LIMITED A SE eee ediaeee weet LAHMEYER INTERNATIONAL INDIA PVT LTD Ab @ Lea A= A CONTRACTOR SEPCO a ELECTRIC POWER CONSTRUCTION CORPORA TION ‘iAP COT TS z Dy vineis|_oowteiedieter msc onc [it gol . ‘TOOOHLC- 3088 SHAN PRP UAL 30 POM LIFTING OA MIGS RUFACTURECo,LT0 LT BT [am wtlacne | wmmcananioms TRAE BY 7