Professional Documents
Culture Documents
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John Maleyeff
iv
Contents
viii Contents
Knowledge about variation 19
Theory of knowledge 20
Psychology 21
Illustrative example 21
Contents ix
6 Basic tools for service quality analysis 57
Introduction 57
Information and data collection 57
Analysis approaches 58
Qualitative quality analysis tools 59
Process flowchart 60
Fishbone diagram 62
Check sheet 64
Pareto chart 64
Scatter plot 67
Contingency table 69
Application guidelines 69
x Contents
Statistical process control 100
Control chart structure and interpretation 102
Power and false alarms 103
Proportion (P) control charts 104
Unit count (U) control charts 108
Rational subgrouping 111
Control charts for measurement data 112
Customer satisfaction survey analysis 113
Control charts for monitoring performance 114
Contents xi
QI project motivation 148
Project justification 149
Example 1 150
Example 2 151
Example 3 152
Team selection 153
Performance targets 154
Project authorization 155
Project communication 155
xii Contents
Recommended approach 190
Software application recommendations 192
Teleconferencing applications 192
Collaborative software applications 193
Social networking applications 195
Project dissemination applications 195
Index 198
xi
Figures
Tables
Preface
Every process manager seeks to meet their customers’ needs in a prompt and
cost-effective manner. Most firms have implemented controls to manage
costs by creating budgets and periodically reporting cost variances from
targets. Many firms ensure prompt service by using Lean methods to elim-
inate the time spent on activities that add no value for customers. This book
concerns the desire of a process manager to deliver superior quality to their
customers. It will focus on core services delivered to external customers as
well as business processes that serve internal customers.
Several challenges compromise a process manager’s ability to consist-
ently ensure high-quality service delivery. First, customers have needs that
are dynamic and multidimensional. A process manager can be ignorant of
how each customer perceives the value they receive. Second, quality tends
to be evaluated using metrics that are easily measured. These metrics can
ignore more nuanced or difficult-to-measure customer needs. Third, pro-
cess outcomes vary randomly even when the service delivery process is
unchanged. Many managers do not account for variation when making
decisions. Fourth, incentive structures built into many performance manage-
ment systems motivate actions that conflict with high-quality service goals.
Even well-intentioned workers can transition from serving customers to
“serving the numbers.”
The aim of this book is to provide a concise but comprehensive treatment
of quality management as applied to processes that deliver services. These
processes will be referred to as business processes regardless of whether their
customer is internal or external. Readers will be exposed to the foundational
principles that underlie the creation and management of an effective “quality
system” that ensures value creation across all customer needs. The book
describes fundamental qualitative and quantitative quality analysis techniques
and provides guidance on how these techniques are applied in diverse ser-
vice settings. It discusses the need for an organizational infrastructure to
ensure that all incentives are aligned throughout an organization. Finally, it
describes how quality improvement activities can be managed effectively
when a project team is globally dispersed and culturally diverse.
The book will be useful for practitioners or soon-to-be practitioners
within any organization. Some readers will apply the book’s coverage to
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xviii Preface
service delivery as a core focus of their firm, such as employees in hospi-
tality, medical, government, and other service firms. Many readers will apply
the book’s coverage as a process manager with either internal or external
customers, such as those engaged in accounting, human resources, informa-
tion technology, business analytics, planning, call centers, and many other
internal functions. Although these jobs concern service delivery, this group
of readers may be employed by firm that manufactures products.
The book’s intended audience includes individuals found in all levels
within a firm, from entry level (including interns) to the firm’s leadership.
This group includes: (1) skilled workers in medium or large organizations
who perform a specific service such as engineers, accountants, human
resource professionals, and business intelligence analysts; (2) entrepreneurs in
startup or small organizations who have a broad range of responsibilities; and
(3) front-line service providers who are self-employed or work in established
firms. The book may be especially helpful to new workers who can impress
supervisors by showing their appreciation of how work processes can be
improved.
With its integrated, closed-loop approach, the book provides an effective
introduction to the field of service quality management. It discusses histor-
ical perspectives while maintaining a contemporary focus. The book will
be useful for readers who seek a broad management focus as well as those
who will implement specific quality analysis routines. A high-level executive
will be shown how critical information can remain hidden behind sim-
plistic dashboard displays. A mid-level manager will understand the essence
of statistical approaches and how best to explain their application to their
less technically sophisticated peers. Entry-level workers will learn how cus-
tomer needs are determined and how to measure and analyze performance
to support their superiors’ decision making.
A significant portion of the book concerns process analysis, in particular
the analysis of performance data. Data visualizations and subsequent inter-
pretations represent an important skill for a process manager or quality ana-
lyst. Statistical methods are required because process outcomes are subject to
variations. That is, a process generates outcome data that will vary randomly
even when the process is unchanged. Readers will be exposed to statistical
concepts that form the basis of performance data analysis. The analysis tools
require only basic mathematical expertise, and instructions are provided to
implement them in consistent ways. Many examples are provided to help
readers overcome the challenges associated with the accurate interpretation
of statistical calculations and data visualizations.
Topical coverage is integrated across chapters and readers are reminded of
relationships among topics as they progress through the book. Many chapters
include comprehensive case study examples to illustrate the methodologies
addressed. Quantitative methods are presented in simple terms assuming that
readers have a basic numeracy ability, although applications are implemented
using a set of Excel templates.The book’s companion web site provides these
templates along with videos that demonstrate their use. The web site also
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Preface xix
includes practical exercises with solutions that reinforce quantitative meth-
odologies and add nuance to the book’s coverage.
This book would be very informative to undergraduate and full-or part-
time graduate students who seek practical knowledge of service quality
management. Its target audience includes entry- level and experienced
professionals. Coverage applies within many academic disciplines found in
business schools, hospitality departments, industrial management programs,
engineering management departments, public health schools, and other
practice-oriented disciplines. It can also be used as a textbook in courses
such as service operations management or quality management, or courses
focused on process improvements such as Lean management, Six Sigma, or
Total Quality Management (TQM). It will be useful as a supplement for
corporate and professional trainers.
The book is designed to help readers understand how to identify customer
needs, find ways to measure quality, understand how to analyze performance
data, and how to manage (or participate in) a quality improvement project.
With the proliferation of process improvement programs, such as Lean Six
Sigma (LSS), employers seek professionals who can both do their job and
play a role in improving how their work is done.The book’s coverage is con-
sistent with many Six Sigma certification requirements.
The book includes a chapter devoted to the management of globally
dispersed project teams that interact for quality improvement. These remote
meeting environments became commonplace during the COVID-19 pan-
demic and will continue to become necessary due to other natural or man-
made disruptions. It has also become common for organizations to employ
groups of workers who perform similar tasks while located in geographic-
ally dispersed locations. Guidelines are provided that include helping remote
project teams develop a sense of comradery, while participating effectively
on quality improvement projects.
This book’s high-level learning objective is to provide practitioners
(who are directly or indirectly responsible for quality) with a highly rele-
vant collection of concepts, methods, and procedures to ensure that cus-
tomer needs are met now and in the future. A more precise list of learning
objectives for service providers, their managers, and the firm’s leadership
is provided here (each learning objective corresponds to a chapter in
the book):
1 To define quality and its determinants from both the service provider
and the customer’s perspective.
2 To appreciate process thinking that forms the foundation of contem-
porary quality management and to appreciate how process thinking may
conflict with incentive systems.
3 To identify the needs of customers as a set of performance dimensions
that are dynamic and evolving.
4 To define performance metrics and data collection plans so that quality
is measured in unbiased and precise ways.
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xx Preface
5 To create customer satisfaction surveys that motivate participation and
ensure that results correspond precisely to customers’ emotions.
6 To apply intuitive qualitative quality analysis tools that are focused on
process learning and root cause identification.
7 To apply quantitative quality analysis tools using statistical summaries
and data visualizations that inform rather than confuse or mislead.
8 To understand probability models at a conceptual level, to apply them
properly, and explain their use to others.
9 To implement control charts that determine if a process has changed
with visual guidance for root cause discovery.
10 To evaluate process quality to determine if performance is consistent
with internal targets or external benchmarks.
11 To make sustainable improvements to a business process using Lean
methods and innovative approaches.
12 To create a quality improvement system based on LSS that requires a
supportive organizational infrastructure to ensure long-term success.
13 To manage quality improvement projects using a formal DMAIC struc-
ture that ensures consistency across the firm and over time.
14 To implement a comprehensive quality system that conforms with pro-
cess thinking and meets contemporary standards.
15 To create a remote quality improvement system for projects with geo-
graphically dispersed and culturally diverse teams.
Acknowledgments
1
Introduction to service quality
management
Introduction
The management of quality constitutes a complete system including a phil-
osophy, a framework, and a set of methodologies for analysis and improvement.
This system should support decision making at leadership, management, and
operational levels. Its intent is to evaluate performance, maintain customer
satisfaction, identify the root causes of quality-related problems, operate an
improvement methodology that maintains quality as defined by constantly
evolving customer needs. A quality management system is unique in its inte-
gration of decision-making processes, analysis methodologies, and the psych-
ology of how humans behave in the context of the incentive systems within
which they work.
This chapter introduces two definitions of quality, one evaluated object-
ively from the firm’s perspective and the other evaluated subjectively by
the customer. It lists and describes the contributions of five key leaders
whose teachings underlie the book’s content: Walter Shewhart, Joseph Juran,
W. Edwards Deming, Kaoru Ishikawa, and Leonard Berry. It describes a
process thinking approach that seeks to address quality at its source rather
than relying on inspections. The state of contemporary quality management
is discussed with a focus on Six Sigma and its define-measure-analyze-
improve-control (DMAIC) construct. The focus is on both core processes
that provide services to external customers and business processes that pro-
vide services to internal customers.
Definition of quality
The scope of service quality management encompasses all business processes
that work together to create the firm’s products and services, including
supporting processes that serve the needs of internal customers in service
or manufacturing firms. Quality is defined from two perspectives, and the
quality system would include mechanisms for measuring quality with respect
to both perspectives. They are:
DOI: 10.4324/9781003199014-1
2
Performance dimensions
Both perspectives of quality should be applied to the way customers define
the value of the service they receive. This robust value definition should be
based on the entirety of how a customer evaluates quality. It should avoid
the potential for measuring quality based on narrowly focused contractual
agreements or easy-to-collect performance metrics. Consider an insurance
firm that outsources claims processing. The service provider may be flawless
in processing claims accurately, but they may be inconsistent at processing
claims quickly because they may ask many questions when claims have
3
1 Lack of constancy of purpose to plan product and service that will have
a market and keep the company in business and provide jobs.
2 Emphasis on short-term profits: short-term thinking, fed by fear of
unfriendly takeover and push from bankers and owners for dividends.
3 Evaluation of performance, merit rating, or annual review.
4 Mobility of management; job hoping.
5 Management using only visible figures, with little or no consideration of
figures that are unknown or unknowable.
Quality Control: The statistical methods that collect, analyze, and inter-
pret quality-related information to determine if processes are creating
products and services that are consistent with expected performance,
based on performance metrics and customer satisfaction surveys.
The Shewhart influence will ensure that the analysis of outcome data
will account for expected variations while including mechanisms for
identifying root cause. The quality system will include control charting
and a structured quality improvement framework.
The Deming influence will appreciate that performance is dictated
primarily by the system within which a process and its workers operate.
A quality system will avoid creating incentives that ignore variation or
8
The first quality systems that incorporated Deming’s philosophy along with
Juran’s trilogy, the Shewhart techniques, and other process thinking precepts
was TQM. Initiated in the early 1980s, TQM moved the responsibility for
ensuring quality from the quality department and to each process manager.
Quality control transitioned from inspections to control charts. Producers
and service providers monitored the quality of process output, with the
quality department maintaining the system within which the required activ-
ities were undertaken. Variants of quality circles and the Shewhart cycle
formed the basis of quality improvement.
TQM was effective for many organizations, especially those that created a
comprehensive management infrastructure allowing the requisite culture to
take root. But sustained TQM implementation faced a variety of challenges
in many firms. At the operational level, weak or decentralized coordin-
ation led to inconsistencies in approaches across functions. Communication
across business units and departments was ineffective and employee training
was often inconsistent. More importantly, leadership sometimes failed to
appreciate the legacy performance incentives that compromised TQM’s
effectiveness.
Six Sigma
Six Sigma was initiated by Bill Smith (1929–93), an engineer at Motorola
Corporation. Smith noticed that product returns were increasing even
while manufacturing processes remained stable. It became evident to Smith
that a decrease in product quality had resulted from the increased com-
plexity of products, rather than deficiencies in manufacturing capabilities.
Compared to simpler products, complex products have many more oppor-
tunities for defect (OFD), defined as the number of ways for a product to be
defective. Although a set of good manufacturing processes may be sufficient
9
DMAIC
Many practitioners consider the Six Sigma’s project management frame-
work to be its main strength. Known as DMAIC, it refers to five stages
of improvement project execution: Define, Measure, Analyze, Improve, and
Control. With DMAIC, improvement projects follow similar steps across an
organization and common tools are employed during each step. By using
a standard approach, project execution requires less direct supervision and
objectivity is maintained when applying analysis methodologies. The five
stages of DMAIC are defined here:
Define: Describe the problem, the project’s purpose, the process bound-
aries, key stakeholders, and customers. Finalize the project team, list
relevant metrics, indicate important risk factors, and develop a pro-
ject plan. The result is a concise problem statement, objective, and
project charter.
10
Lean management
Quality management has elements in common with Lean production, a term
originally used to describe the Toyota Production System (TPS) developed
by Taiichi Ohno (1912–90) and Shigeo Shingo (1909–90) at Toyota Motor
Manufacturing in Japan. Lean production is characterized by the elimin-
ation of time spent on wasteful activities so that only items in demand by
customers are produced, thereby eliminating costly inventory and stream-
lining the production lead time.The concepts that underlie Lean production
are routinely applied to services, healthcare, and other businesses. It is now
common to use the term Lean management, or simply Lean, when referring
to approaches that are based on the TPS.
The TPS is firmly grounded in respect for people. The workers who are
directly involved in delivering a service have the best understanding of cus-
tomer needs and the best ideas on how to improve the service they deliver.
As a clear application of the respect for people concept, Toyota issues a guar-
antee to workers that no layoffs will result from a process improvement
project. Studies in North America have shown that organizations that have
long-term success implementing effective process improvement also state
this guarantee.
To improve quality in a Lean setting, many organizations employ a
methodology called kaizen (loosely translated from Japanese as change for
the better). A kaizen project (or kaizen event) would typically consist of a
dedicated 1–5-day effort. The project team would include managers and
employees, with a facilitator (often referred to as a sensei). With top man-
agement support (and often direct involvement), the project team analyzes
the current process, identifies wasteful activities, and removes as much waste
1
References
Berry, L.L. (1999). Discovering the Soul of a Service. New York: Free Press.
Deming, W.E. (1986). Out of the Crisis. Cambridge, MA: MIT Center for Advanced
Engineering Study.
Ishikawa, K. (1982). Guide to Quality Control.Tokyo: Asian Productivity Organization.
Juran, J.M. (2010). Juran’s Quality Handbook (6/e). New York: McGraw-Hill.
Parasuraman, A., Zeithaml,V.A., and Berry, L.L. (1985). A conceptual model of service
quality and its implications for future research. Journal of Marketing 49(4), 41–50.
Shewhart,W.A. (1931). Economic Control of Quality of Manufactured Product. New York:
Van Nostrand.
Introduction to service quality management
Berry, L.L. (1999). Discovering the Soul of a Service. New York: Free Press.
Deming, W.E. (1986). Out of the Crisis. Cambridge, MA: MIT Center for Advanced
Engineering Study.
Ishikawa, K . (1982). Guide to Quality Control. Tokyo: Asian Productivity Organization.
Juran, J.M. (2010). Juran’s Quality Handbook (6/e). New York: McGraw-Hill.
Parasuraman, A ., Zeithaml, V.A. , and Berry, L.L. (1985). A conceptual model of service
quality and its implications for future research. Journal of Marketing 49 (4), 41–50.
Shewhart, W.A. (1931). Economic Control of Quality of Manufactured Product. New York:
Van Nostrand.