Motan Kober Manual c33gc24

KÖBER SRL VADURI BRANCH
USER MANUAL
CENTRAL HEATING GAS BOILER

C33GC24
Image for presentation only.

Product may look slightly
different depending
on the area and the
purchase period.
KÖBER SRL, Vaduri no.25, Alexandru cel Bun commune, Neamt 617511,
Romania
Tel.:+40.233.24.17.46,233.24.19.33,Fax:+40.233.24.19.29 www.motan.ro
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USER MANUAL C33GC24 EN
Content
1 Safety instructions and symbols 2
2 Valability of instructions 2
3 EC Marking 2
4 Use according to destination 2
5 Safety instructions 3
5.1 Installation and adjustment 3
5.2 Gas smell 3
5.3 Changes in the area adjiacent to the heating station 3
6 Technical and functional characteristics 4
7 Mounting 5
7.1 Mounting set 5
7.2 Dimensions and mounting positions 6
8 Intallation 7
8.1 Conditions for the installation of the central heating station 7
8.2 Gas connecting pipe 8
8.3 General directions for the heating installation 9
8.4 General directions for the hot water circuit 9
8.5 Connecting pipe of the condensation output duct 10
8.6 Connecting pipe of the safety valve 11
8.7 Air inlet pipe / burnt gases outlet pipe 11
8.8 Electric grid connection 11
8.9 Filling and emptying the heating circuit 12
9 Operation instructions 14
9.1 Control panel 14
9.2 Description of control panel 15
9.3 Choosing the functioning modes of the station 16
9.4 Functioning as waste hot water station 17
9.5 Functioning as heating station 18
9.6 Preset functions related to station safety 18
9.7 Error signals 19
9.8 Boiler switch off in safety conditions 21
9.9 User training 21
9.10 Quality conditions and warranty 21
10 Inspection and maintenance 22
10.1 Inspection and maintenance intervals 22
11 Drawings necessary for mounting and installation 23
11.1 Types of configurartions for the mounting kit for air input/ burnt gases output 24
11.2 Minimum distances recommended for the mounting of the co-axial kit 25
11.3 Hydraulic characteristic of pump 26
11.4 Functioning schemes covered by warranty 27
© KÖBER SRL VADURI BRANCH 1

1. Safety instructions and symbols

When installing the central heating BOILER we ask you to respect the safety instructions
contained in this manual!
This manual is the property of KÖBER SRL-Vaduri branch. Copying or reproduction without
written consent KÖBER SRL-Vaduri branch is strictly forbidden.
The following lines explain the symbols used in the text:
Danger! – direct danger for corporal integrity and life;
Danger! – danger of death by electrocution;
Caution! – pontentially dangerous situation for the product and the

environment;
Note! – useful notes and information. This symbol indicates a necessary

activity;
2. Valability of instructions
These instructions are valid exclusively for central heating BOILER type C33GC24.
3. EC Marking
EC marking applied on this product guarantees that the equipment complies
with the esential conditions stipulated in the applicable European legislation:
- Directive regarding gas equipment 2009/142/CE (ex. 90/396/CEE)
- Directive regarding energy efficiency 92/42/EEC
- Directive regarding electromagnetic compatibility 2004/108/EC (ex. 89/366/CEE)
- Directive for low frequency 2006/95/EC (ex. 73/23/EEC).
4. Use according to destination
- Central heating boilers C33GC24 are designed following current technical
standards and observing recognized safety norms;
- In case of misuse or inappropriate use, the health or life of users or third parties
can be put in danger, as well as the central heating BOILER and other goods;
- This equipment must not be used by people with limited psychological and
sensitive capacities (including children), or by people with no experience or/ and no
knowledge;
- The BOILER provides both heating in closed circuit central heating installations, as well
as hot water. Use for other purposes or for additional purposes other than stipulated is
considered inappropriate use. The manufacturer is not responsible for possible damage
resulting from inappropriate use. The user is the only one responsible;

- Compliance with the use and installation instructions, the additional documentation, as
well as with the inspection and maintenance stipulations is part of what is understood by
use according to destination.
5. Safety instructions
5.1 Instalation and adjustment
Installation and commissioning can be done only by a company authorized and agreed
by KÖBER SRL-Vaduri Branch!
This company will assume responsibility for the correct installation and commissioning.
Adjustment work, as well as maintenance and repair are allowed to be performed only
by a company authorized and agreed by KÖBER SRL-Vaduri Branch!
Danger!
Danger of death by poisoning and explosion because of breeches in the gas
pipes and connections in case of incorrect installation!
Danger of deterioration when inappropriate tools are used. For tightening or
unscrewing connection screws use appropriate wrenches (no box wrenches,
extensions etc).
5.2 Gas smell

When gas smell appears, take the following into account:
-Do not activate electric switches in the dangerous zone;
-Do not smoke in the dangerous zone;
-Do not use mobile phones in the dangerous zone;
-Turn off the gas tap;
-Air the dangerous zone;
-Notify the gas distribution company.
5.3 Changes in the area adiacent to the heating BOILER

Modifications of the following installations are not allowed:
-The central heating BOILER;
-The gas or water pipes or electric cables;
-Air/ gas incoming/ outgoing pipes.

6. Technical characteristics
Tab.1 Technical characteristics
Type C33GC24
Commercial name SIGMA KDENS24
Efficiency stars (dir. 92/42/CEE) ****
Gas category to be used II2H3B/P

Flue type forced; condensing boiler
Nox class(natural gas) 5
Efficiency at 100% useful power 97%
Efficiency at 30% useful power 106%
Maximum useful power - thermal (kW) 24 kW
Minimum useful power (kW) 7.5 kW
Gas pressure (on the regulator) 20 mbar
Maximum pressure on the thermal circuit 0,8÷3,5 bar
Maximum pressure on the hot water circuit 0,2÷8bar
Temperature adjustment interval of thermal circuit 30÷80 °C
Temperature adjustment interval of thermal circuit -
floor heating system 15÷45 °C
Temperature adjustment interval of the hot water circuit 35÷55 °C
Hot water flow at Δ t = 30 °C 10 l/min
Height (mm) 700
Width (mm) 436
303
Constructive characteristics
Depth (mm)
Height with installed elbow 850
Weight 40 kg
Primary heat exchanger capacity 1l
Thermal input, output 3/4 ''
Connectors Cold water input, hot water output 1/2''
Gas input 3/4''
Expansion vessel with membrane 7l
Coaxial D100/D60
Evacuation type
Dual D80
Coaxial - maxim 3m
C13 , C23 , C33 , C43 ; C53 ; C63; C73; C83 Dual - maxim 5m
Power ~230V/50Hz
Electrical characteristics 90 W
Nominal power
Class of electric protection IP 40
Flue gas temperature ~62 °C

7. Mounting
7.1 Mounting set
Check whether the mounting set is complete and undamaged – see table 2.
Fig.1.1
Tab. 2 Mounting set

Pos. Pcs. Description
1 1 Boiler
2 1 Boiler support
3 1 Mounting screws 8x80 - 2 items
Printed packet – it contains:

4 1 - user manual - 1 item
- conformity statement - 1 item

7.2 Dimensions and mounting positions

7.2.1 Installation site
Legend:
A – Thermal input
connector
B – Hot water output
connector
C - Fuel input connector
D - Cold water input
connector
E - Thermal output
connector
Fig.1.2
Fig. 1.2 Dimensions and mounting positions
When choosing the installation site, please take into consideration the following safety
instructions:
Caution!
Do not install the BOILER in spaces that are exposed to freezing! In case of
freezing the sation can be damaged.
This equipment can not be installed and used in open air. Outdoor installation can cause
functioning flaws.
Caution!
It is not recommended to install the central heating BOILER in bathrooms or kitchens or
other areas with high humidity.
The BOILER can be installed only in rooms with maximum 60% humidity between 20-30°C
in order to prevent the damaging of electronic components.
Caution!
The burning air of the BOILER must not contain substances such as flourine
vapours, chlorine, sulphur, dissolvants, colorants, adhesives or gasoline. These
substances can lead in time to the corrosion of the equipment and air/ gas
incoming/ outgoing pipes.

7.2.2 Minimum necessary distances/ free spaces for mounting
Both for the mounting/ installation of the central

heating BOILERS and for later maintenance
400
operations you will need the following minimum
distances (fig. 1.3), respectively minimum free
spaces for mounting:
– distance to the lateral: 100 mm
– distance to the bottom part: 250 mm
100 100
– distance to the upper part: 400 mm
– distance to the front part: 400 mm
Caution!
Danger of damaging the equipment by
incorrect setting!
250
The equipment can be mounted only on

Fig. 1.3
a flat, fixed surface.
Note!
Minimum necessary distances/ free spaces for mounting are valid also for
mounting with/ within pieces of furniture.
8. Installation
Danger!
Danger of death by poisoning and explosion because of breeches in the gas
pipes and connections in case of incorrect installation! Installation and
commissioning can be done only by a company authorized and agreed by
KÖBER SRL-Vaduri Branch! This company will assume responsibility for the
correct installation and commissioning.
8.1Conditions for the installation of the central heating BOILER

8.1.1 Installation indication
The central heating BOILER will be subject to corrosion from the moment it is filled with water!
To receive warranty during the entire warranty period it is essential to take into
consideration the following directions in order not to increase the corrosion!
- The burning gas must have the sulphur content within the limits of the applicable European
standard: it is accepted for a short period of time to have a maximum of 150 mg/m3, but the
yearly average must be of 30 mg/m3.
- The burning air must not contain chlorine, ammonia, alkaline agents, halogenated
hydrocarbs, freon, plaster particles, lints, dirt or dust;
- Installation of the central heating BOILER in the proximity of a swimming pool, washing
machine or cleaner can result in the contamination of the burning air with these
compounds.
- Water pH must be within the following limits: 7,5<pH<9,5
It is recommended to check the water and thermal agent pH frequently and if the value does
not fall within the limits provided by the manufacturer, it will be treated again.
- Water asperity must be within the limits 5°F <TH <15°F (5°F (French degrees), equivalent to
50 mg CaCO3 or an equivalent quantity of other Ca and Mg salts).

- It is recommended to have repeated BOILER startup cycles with the fuel tap off in order to
air the installation. The BOILER is also provided with a manual ventilator, installed on the heat
switch.
- If the central heating BOILER is not used for a long period of time during the cold season,
full emptying of the installation is recommended to prevent damage caused by freezing.
8.1.2 Protection of the boiler in order to keep the warranty

Before and during installation, the central heating BOILER must be kept away from
impurities: construction dust, sand, copper dust, fats etc as well as welding splashes,
scoria. In any of theses cases, the installation must be washed with clean water mixed with
a highly concentrated cleaning agent.
Genereally, in order to keep the warranty it is necessary to apply any neccesary treatment to
prevent the contamination of water with the following:
§Black mud (magnetite - Fe3O4) formed as a result of the continuous electrolyte corrosion
occurring in any installation which is not protected with an inhibitor.
§Red mud (rust - Fe2O3) produced during oxidation.
§Calcarous deposits produced especially on the hottest areas of the central heating BOILER.
A combination of these three factors mentioned above causes the majority of the problems
occurring with heating systems.
Caution!
The presence of these substances (black mud/ red mud/ calcarous deposits) means
that the standard measures to prevent problems of the heating system were not
observed.
This is one of the causes resulting in losing warranty!
8.2 Gas connectiong pipe

Danger!
Danger of death by poisoning and explosion because of breeches in the gas pipes
and connections in case of incorrect installation!
Installation of gas pipes is allowed to be performed only by an authorized agent.
During installation all legal stipulations, as well as the local regulations of gas
distribution companies are to be observed.
When installing the gas pipe it is essential that it is not tensed so as not to create
areas of leakage!
Caution!
Maximum safety pressure for the gas valve is 60 mbar! Going above this pressure
limite may resul in damage.
Work pressure with G20 natural gas functioning must be 20 mbar!!
Caution!
Is is obligatory to istall a pressure regulator on the fuel input circuit, adjusted at 20
mbar.
Caution!
In case parasite voltage appears on the gas pipe, it can be insulated by installing
an electroinsulating piece (according to the Technical Norms for the planning and
execution of natural gas input systems).

Central heating BOILERS C33GC24 function on GN natural gas. The gas connecting pipe
is made of stainless steel with an interior diameter of 12.4 mm. The gas input pipe must not
have a diameter smaller than that of the gas connecting pipe of the central heating
BOILER. The fuel input must be done according to applicable legal stipulations.
8.3 General directions for the heating installation

When designing the heating installation will take into account the hydraulic characteristics
of the pump fitted this model central ! See indications cap.11.3.
Caution! Before connecting the central heating BOILER carefully wash the entire
heating installation! In this way, you eliminate from the pipes various debris such
as welding splashes, scoria, grummet, putty, dirt or similar. Otherwise, these
substances can form deposits in the heating switcher and can cause damage
or malfunctioning.
Caution!
It is obligatory to install an impurity filter on the return of the thermal circuit
installation!
When installing connecting pipes it is essential for these not to be tensed to
avoid creating areas of leakage!
Maximum working pressure allowed is 3bar.
Recommended working pressure is 1.5 barr!
Caution! It is forbidden to use the central heating BOILER without thermal agent or
partilally filled – danger of explosion! It is forbidden to use the central heating
BOILER if it is not completely aired!
The equipment is provided with a 7l capacity and 1 bar loading pressure expansion vessel.
Before installing the equipment, check whether this volume is sufficient. If not, an
additional expansion vessel must be installed on the aspiration side of the pump.
Caution!
Check the pressure inside the expansion vessel before commissioning.
Pressure inside the expansion vessel must be 0.8÷1bar.
8.4 General directions for the hot water circuit
Connect the central heating BOILER to the hot water installation.
It is obligatory to install filters to de-harden the water and a mechanical impurity

filter on the cold water input connecting pipe!
Caution! When installing connecting pipes it is essential for these not to be tensed
to avoid creating areas of leakage!
The apparition of pressure shocks (input pressures higher than 3-4 bars in addition to
symoultaneously activating quick closing taps) can affect the components of the hydraulic
circuit inside the central heating BOILER. We recommend the installation of a pressure
regulator adjusted to 3-4 bars!
Damage caused by the apparition of pressure shocks or by the use of higher pressure than
recommended on the cold water input circuit is not covered by the warranty!

We recommend the installation of a pressure regulator! Damage caused by the use of pressure
higher than recommended on the cold water input circuit is not covered by the warranty!
It is forbidden to install one-way valves on the the cold water input circuit.
The cold water input pipe of the hot water preparation circuit will always be open (closing the
network is done only by activating the taps at the consumer points) to allow take-over of
possible dilatations on this circuit.
Note!
It is recommended that the distance between the hot water connecting pipe
of the central heation BOILER and the nearest conumer is minimum 6m of pipe.
Otherwiswe, there is always the risk of hot water burns.
8.5 Connecting pipe of the condensation output duct

Danger of death by leakage of burning gases!
The condensation output duct must not be water-proof connected to a used
water pipe because otherwise the internal condensation seal box can be
emptied by aspiration and the burning gases can get inside the room where
the central heating BOILER is installed.
The condensation resulting from the

condensation of water vapours contained by the
burning gases is taken out of the BOILER by means
of the condensation output seal box (fig.1.5),
Condensation
which is located in the lower part of the central pipe
heating BOILER.
As this condensation is acid with a pH of
approximately 3.8÷5.4, the output must be done Safety valve
connecting pipe
by means of a plastic tube (flexible) with an
interior diameter of minimum Ø25 mm or larger,
which is connected at one end to the hose of Condensation
evacuation hose
the seal box and at the other to a sewage pipe. Fig. 1.5
r
lite
1/4
Fig.1.4
Before commissioning the central heating BOILER approximately 1/4 liters of water must be
introduced by means of the burning gases output connecting pipe (fig. 1.4), to form a “water
plug” inside the seal box – in this way we prevent burning gases to be evicted in the room.
The route of condensation output must be continuously downwards (so as not to have
areas of condensation stagnation, especially in areas where there is the danger of
freezing). The route of the condensation output must respect the applicable norms
regarding residual waters.

8.6 Connecting pipe of the safety valve

Caution!
Danger of hot water burns!
The connecting pipe of the pressing of the safety valve is connected to the drain pipe to the
sewage system. Otherwise, there is always the risk of flooding, for which the manufacturer of
the central heating BOILER is not responsable.
8.7 Air inlet pipe / burnt gases outlet pipe
The central heating BOILER does not require air plugs in the room where it is installed.
The air necessary for burning to ensure the efficient functioning of the central heating BOILER
is recommended to be taken from the outside of the building.
The equipment is delivered with a co-xial or dual type air input/ burnt gases output system
called an evacuation kit. The equipment is delivered with a standard co-axial evacuation
kit. On demand, a dual evacualtion kit can be delivered. It is also possible to order
additional 45° and 90° corners as well as 0.5m and 1m elongations for both the dual and
the co-axial systems.
Caution!
It is obligatory to place central heating BOILER in rooms with proper ventilation systems
according to applicable norms. Study the technical instructions before mounting/
installation, commissioning or maintenance or repair work.
Under no circumstances the total length of the co-axial kit, including elongations, is to
be longer than 3 m (without the first corner).
Under no circumstances the total length of the dual kit, including elongations, is to
be longer than 5 m (without the first corner).
Danger!
It is completely forbidden to use the central heating BOILER without the burnt gases
output pipes because it endangeres people's life and health of people.
Replacement is to be performed only by authorized personnel following applicable
laws and using only original spare parts provided by the producer.
8.8 Electric grid connection

The central heating BOILER must be connected to one-phase network of 230V - 50Hz with
protection null.
Dispersion withstand of the earthing switch (earthing) must comply with applicable norms
(maximum 4 ohm, and the working null must not have residual current).
Electric powering of the central heating BOILER will be executed from a separate circuit
provided with differential protection fuses of 30 mA.
External connections must comply with applicable norms. Connection to the electric grid
of the building must allow the entire electric insulataion of the central heating BOILER for
situations when interventions are required.
Grid connection is done taking into account the symbolism of colours as follows: Brown =
phase, Blue = null, Green and Yellow = earthing.
The current plug must be accessible so that the user can easily disconnect it.
Caution!
It is not allowed to mount the central heating BOILER with a defective
electric installation or with no earthing.
Danger!
.
Danger of death by electric shock with electric contacts!

8.9 Filling and emptying the heating circuit
Caution!
The heating system must be flushed before filling. See indications and warnings
from the cap. 8.1;8.3.
Caution!
Filling of the installation can be done only with the fuel tap closed.
Danger of explosion when BOILER is turned on!
Fig. 1.7
OPEN
Airifier tap
Filling tap Fig. 1.6 Flexible hose
The following operations are executed to fill the installation:

- install a flexible hose with interior diameter of 4mm to the manual airifier - fig. 1.7
- ellectrically power the central heating station;
- open the filling tap (fig. 1.6) of the central heating station and of the thermal/ house
water installation;
- charge the station with a pressure of up to 1.5 bar shown on the display;
- close the filling tap of the central heating station;
- check the system to be water-proof. If there is leakage, solve the problem;
- activate the pump of the station to air the installation: for activation long press J7
key and the pump will turn on, while the central heating station is OFF (Stand-by);
- repeatedly maneouver the manual airifier to eliminate the air from the main switcher,
leave the pump on until no more sounds are heard in the installation;
- air the radiators;
- check the pressure in the installation; if necessary, fill with thermal agent observing the
above mentioned steps;
- turn off the station pump by pressing J7 key or by turning on the station by pressing
POWER;
- dismantle the flexible hose.
Caution! Obligatory operation!
Check the correct functioning of the pump with no fuel in the central heating
station.
Functioning of the central heating station with a blocked pump can lead to
complete damage of the main heating switch.
Caution! Obligatory operation!
Incorrect airing of the installation can cause damage of the main heating switch.

Note!
Recommended pressure on the thermal circuit is 1.5 bars.
The following operations are executed to empty the installation:

Emptying of the station implies the following:
- turn off the station by pressing Power si switch off the electric power, close the gas tap;
- close the thermal tap and the cold water input tap;
- open the filling tap (fig.1.6), loosen the airifying tap (fig. 1.7) and then open the
consumer point of hot house water.
Caution!
Danger of hot water burns when emptying the BOILER.

9 Operation instructions
9.1 Control Panel
The LMC1X control panel (fig.1.8) allows the visualization and change of parameters defining
the functioning of the central heating station. It consists of: 8 keys (J1÷J8) - tab.3 and LCD
display, where communication messages (graphic symbols) are displayed. The meaning of
the 10 types of symbols (S1÷S10) is presented in table 4.
S2
J5 J6 J7 J8
S1 S3 S4 S5 S6 S7 S8 S9 S10
J1 J2 J3 J4
Fig.1.8 Control panel
Fig. 1.8 Functions of keys on the control panel
Tabel 3: Control panel keys
Key Symbol Description:
Used to increase the set thermal temperature or to navigate the
J1 CH +
installation submenu
Used to decrease the set thermal temperature or to navigate the
J2 CH - installation submenu
Used to increase the set temperature on hot water circuit or the value
J3 DHW+ of the current parameter in the installation submenu
Used to decrease the set temperature on hot water circuit or the
J4 DHW- value of the current parameter in the installation submenu
J5 POWER Used to switch the station on/ off
J6 RESET Used to reset the electronic control board from an error state
J7 Used to change the functioning mode winter/ summer

J8 LIGHT Used to activate/ deactivate the light on the display
Tabel 4: Description of graphic symbols in the LCD display

Symbol Description:
S1 It diplays the temperature (°C), set value, parameter values
S2 It displays informative values, parameter values, pressure
It shows the state of the central heating station (Closed (OFF) = active symbol,
S3
Open (ON) = inactive symbol)
S4 It shows the presence of flame
S5 It shows whether the set functioning mode is SUMMER (active symbol)
S6 It shows whether the set functioning mode is WINTER (active symbol)
The symbol is displayed continuously, which means that the boiler functions on CH.
S7 The symbol is displayed interrupted when the thermal temperature is set.
If this symbol is displayed continuously it means that the boiler functions on DHW.
S8 The symbol is displayed interrupted when the hot water temperature is set.
S9 bar It shows the fact that the S2 symbol displays the value of the pressure
It shows the fact that there was an unsaved change of parameters in the EEPROM
S10 memory (it flashes)

9.2 Description of functions and of graphic contexts diplayed on the control panel LMC1112
9.2.1 LIGHT function

LIGHT key (J8 fig.1.5) is used to activate/ deactivate the light on display
function.
9.2.2 Graphic context – station startup

When started, the station is in an intermediary state for 5 seconds, Fig. 1.9
necessary to initialise the system. During this interval the diplay shows only
the message “On” on the S1 symbol on the interface (see figure 1.9).
9.2.3 Graphic context - Stand-by Fig. 1.10

This context is associated with an inactive/ waiting state of the central heating station. In the
stand-by state all the activation elements are inactive and every burning demand is ignored.
An exception to the rule: the anti-freezing function (generated by a value of water
temperature in the installation lower than 9°C, which will initiate a burning cycle to prevent the
freezing of the thermal agent in the installation.
Entering and exiting this regine is done by pressing POWER key for at least one second.
Possible actions:
- POWER – comute between ON/OFF states;
- LIGHT – activation or deactivation of light functions.
Figure 1.10 is a good example of display in the stand-by state (pressure on the thermal
installation 1,8 bar).
9.2. 4 Graphic context – error state
The display of an error is sometimes asociated with a state of
malfunctioning/ error of the station. There are three types of errors:
Critical errors: all the activating/state elements of the central heating
Fig. 1.11
station are inactive and any burning request is ignored. Getting out of this
critical error state is done by pressing the RESET key;
-Normal errors: all the activating/state elements of the central heating station are active and
any burning request is ignored. Getting out of a normal error state is done by pressing the RESET
key;
-Informative errors: all the activating/state elements of the central heating station are active
and all burning requests are accepted. Getting out of an informative state is done
automatically when the cause of error disappears.
In this context the diplay flashes a message with the error code.
Possible actions:
- RESET – reset critical or normal errors;
- LIGHT - activation or deactivation of light functions – possible only if the central heating station
is not in a state of critical error. Figura 1.11 is a good example of display of an error (in our case
E20).
9.2.5 Graphic context – waiting state
Waiting state is associated with a functioning state of the station, but with no
burning request. All the activating/state elements of the central heating
station are active and all burning requests are accepted if no error is present.
In this state, the display shows pressure and thermal temperature, as well as Fig. 1.12
the functioning mode summer/ winter.

Possible actions:
- POWER - comute between ON/OFF states;
- IN/SU – comute between summer/ winter functioning modes;
- LIGHT - activation or deactivation of light functions;
- CH+ - display and setting of maximum thermal temperature;
- CH- - display and setting of minimum thermal temperature;
- DHW+ - display and setting of maximum hot water temperature;
- DHW- - display and setting of minimum hot water temperature.
Figura 1.12 is an example of display in the waiting state (pressure in the heating installation
is 1,4 bar, working mode is summer, and the temperature in the installation is 17°C.
9.2.6 Graphic context – functioning state
This state is associated with the presence of flame or the functioning of the circulation
pump of the station. In this state, all the activating/state elements of the central heating
station are active and the burning request is accepted. The display shows the delivered
instant temperature on the circuit meeting the request (heating ot hot water – symbols S5
or S6), regardless of the presence or lack of flame, the pressure inside the installation and
the functioning mode summer/ winter.
Posibile actions:
- POWER - comute between ON/OFF states;
- IN/SU comute between summer/ winter functioning modes;
- LIGHT - activation or deactivation of light functions;
Fig.1.13
- CH+ - display and setting of maximum thermal temperature;
- CH- - display and setting of minimum thermal temperature;
- DHW+ - display and setting of maximum hot water temperature;
- DHW- - display and setting of minimum hot water temperature.
Fig.1.14
Figures 1.13 and 1.14 are two examples of graphic display of this context. Figure 1.13 – pressure
in the heating installation is 1,8 bar, central heating station is in winter mode, flame is present,
heating demand is satisfied and the instant thermal temperature is 43°C;
Figura 1.14 – pressure in the heating installation is 1,7 bar, central heating station is set on
winter mode, flame is present, station deliveres hot water, and the instant hot water
temperature is 53°C.
9.2.7 Graphic context – adjustment of functioning parameters

The adjustment of the main functions of the station (thermal temperature, hot water
temperature) can be done both in the waiting state and in the functioning state.
When we enter the state display of these values, the last value previously set will be displayed.
Only in the period the set value is displayed we can make changes of its value. Practically, at
any moment of functioning of the station, by pressing J1 (CH+) or J2 (CH-) keys, the set value of
the thermal temperature will be displayed and can be changed.
Similarlry, at any moment of functioning of the station, by pressing the J3 (DHW+) or J4 (DHW-)
keys, the set value of the hot water temperature will be displayed and can be changed.
While doing these settings, the display will show the value of the set temperature (thermal or
hot water), the pressure in the installation and the functioning mode of the station (winter/
summer).

Getting out of this setting mode is done automatically if no key is pressed for
at least 3 seconds.
Figures 1.15 and 1.16 are two examples of displaying temperature in the
setting mode. Fig. 1.15
Figure 1.15 – pressure in the heating installation is 1,8 bar, central heating
station is set on winter mode, set value of thermal temperature is 42°C;
Figure 1.16 – – pressure in the heating installation 1,6 bar, central heating
station is set on winter mode, set value of hot water temperature is 60°C. Fig. 1.16
9.2.8 Graphic context - Service submenu

In the Service submenu, various functioning parameters of the central heating station can be
viewed/ changed/ checked. This submenu can be accessed only by service personnel
authorised by KOBER SRL Vaduri Branch.
9.3 Central heating station startup
To startup the station press POWER key fig.1.8.
Choosing the functioning mode winter/ summer

By pressing J7 key you can change the functioning mode winter/ summer. This can
be viewed on the display, symbol S5/S6 will be activated;
Adjusting temperature on the thermal circuit
The adjustment of temperature is done by pressing J1 and J2 keys. Press J1 to increase
temperature and J2 respectively to decrease temperature;
Adjusting water temperature on the hot water circuit
The adjustment of temperature is done by presing J3 and J4 keys. Press J3 to increase
temperature and J4 respectively to decrease temperature;
9.4 Functioning on domnestic hot water (DHW)
The station can function as DHW in both seasons – winter and summer.
The WHW request has priority over the heating request in the „winter” mode.
The station can function as instant DHW or as accumulation boiler DHW (the boiler is
purchased separately). For the functioning of the station as an accumulation boiler DHW
station please contact an authorised service company.
In intant regime, the minimum flow of hot water detected by the station is 2.4 l/min.
For confort in using the station as a DHW station we recommend to exploit the station at a flow
of approximately 7-8 l/min.
When the station functions with low flows, the station functions continuously at the minimum
charge as long as the hot water temperature is under the threshold limit of 63°C. When the hot
water temperature reaches the mentioned limit of 63°C, the burner is closed and a new
burning will happen when the hot water temperature is lower than the limit of 60°C
When the station functions with high flows, the hot water temperature will be the opposite of
the hot water flow, but lower than the set temperature.
With instant WHW configuration on request the CONFORT function can be activated/
deactivated. Please contact an authorized service company. This function allows the
delivery of hot water as soon as possible, while keeping the boiler hot. If the function is active,
the boiler starts when the hot water temperature is equal to the set hot water temperature;
the boiler stops when the hot water temperature is 8°C ( fixed value) higher than the set hot
water temperature. If the water heated in this way is not consumed within one hour, the
CONFORT function is automatically deactivated.

9.5 Functioning as heating station (HS)
The station functions in this mode when „winter” season is selected. For the selection of the
type of heating installation (floor or radiators) please contact an authorised service
company.
If a thermoregulator is connected to the electronic board, the stations functions in
thermal mode only when the surrounding temperature is lower than the set temperature in
the thermoregulator.
9.6 Preset functions related to station safety
1. Anti-freezing protection function. If the temperature in the installation drops below 9°C,
the system turns on the heating at minimum charge until the temperature reaches 30°C.
2. Post-circulation of the hot water and heating pump function. The post-circulation cycle
starts only if the system is not in the BURNING state.
Advantages:
a) it prevents the water from becoming stationary at high temperatures inside the heat
switch. In this way, calcareous deposits are reduced significantly
b) it prevents water from boiling inside the heat switch in the post-heat interval.
These advantages have as result the protection of the heat switch.
3. Pump anti-blocking system and three-way valve.
If the station did not go through a burning cycle in the last 24h, the pump will be started for 12
seconds to avoid its blocking. In this time the three-way valve is also activated and
deactivated.
4. Post-ventilation
After each station stop, the ventilator still functions for some time to evacuate completely the
burning gases out of the station and also the water vapours they contain. In this way, both the
ventilator control electric circuit and the primary heat switch, which cools down partially, are
protected.
5. “Legionella” bacteria prevention function
This function is active for the functioning of the station as accumulation boiler WHW.
When hot water is prepared in the boiler, the ANTILEGIONELLA function is actived
automatically. This function implies that once a week, the temperature of the water in the
boiler is kept at the value of 65°C.
9.7 Setting additional functions
Setting additional functions is done only in the "Service" menu. Please contact an
authorised service company

9.7 Error signals
Possible errors of the system are indicated by the following codes which appear on the display:
Non- Description
Code Resetting mode
volatile
E01 YES Problems of the feeding source

AUTO- RESETTABLE when
the cause disappears!
E02 NO Malfunction of the electronic board Contact an authorised
service company!
E04 NO Malfunctions of the interface mode
Frequent resetting of the electronic board
E06 NO
(abnormal in the last 3 hours)
Manually resettable
E07 NO Installation parameters from the EEPROM by pressing RESET!
memory are corrupted Contact an authorised
service company!
E08 YES Internal memory is corrupt
Water system pressure is incorrect.
Water pressure in the installation is too low
(lower than 0,8 bars).
Resettable error when the cause disappears!
Fill the installation with water to the AUTO- RESETTABLE when
E10 NO recommended working pressure (1.5 bars) the cause disappears!
and monitor the pressure for a few days. Contact an authorised
If pressure continues to drop, check for water service company!
leakage on one of the joints of the thermal
installation. If you checked and it is allright,
but the presuure continues to drop,
contact an authorised service company.
Rapid increase of the output water temperature
E11 YES (presence of air in instalation; low flow or blocked AUTO- RESETTABLE when
pump – for flowswitch alternative) the cause disappears!
Contact an authorised
Difference between input/ output service company!
E13 NO
temperatures too big
No water flow signal when the boiler pump is
E15 YES
activated Manually resettable
by pressing RESET!
E20 YES Failed burning after three attempts Contact an authorised
service company!
E22
YES Malfunction of flame detection
E23
E25 YES Malfunction of the electronic board Manually resettable

by pressing RESET!
Contact an authorised
E30 YES Malfunctioning burnt gases sensor service company!

Non- Description
Code Resetting mode
volatile
E31 NO Malfunctioning thermal input sensor

Manually resettable
by pressing RESET!
E32 NO Malfunctioning thermal output sensor Contact an authorised
service company!
E35 NO Malfunctioning external temperature sensor
E36 NO Mafunctioning WHW temperature

Manually resettable
by pressing RESET!
E37 NO Malfunctioning boiler temperature sensor 1 Contact an authorised
service company!
Temperature of burning gases is too high.

E40 YES
Risk of failure of the primary heat exchanger .
Temperature of thermal agent on the thermal

E41 NO
input is too high or too low
Manually resettable
Temperature of thermal agent on the thermal by pressing RESET!
E42 NO Contact an authorised
output is too high or too low
service company!
E45 NO External temperature too high
E46 NO DHW temperature too low/ too high
Manually resettable
Temperature displayed by boiler sensor 1 by pressing RESET!
E47 NO is too low/ high Contact an authorised
service company!
Malfunctioning with feeding of ventilator at
E50 YES 230VAC
E51 YES Error with command/ state of ventilator Manually resettable

by pressing RESET!
Incorrect ventilator functioning (ex. turation). Contact an authorised
service company!
E52 YES Problems with the evacuation of the burnt gases
/trouble on the flue pipe.

9.8 BOILER switch off in safety conditions
If the user observes abnormal functioning of the equipment, if error codes are displayed
repreatedly or if the user cannot understand the actions of the central heating BOILER, the user
must stop the functioning of the BOILER immediately and in maximum safety conditions. For this, the
user must perform the following operations:
- Press ON-OFF key and interrupt the functioning of the BOILER;
-Disconnect the central heating BOILER from the main power line by unplugging it (if applicable);
- Interrupt the fuel circuit by turning off the gas taps;
-Interrupt the flow of house water and of heatined water by turning off the corresponding taps for
these circuits;
After the BOILER is switched off in safety conditions, the user will contact the authorized service
company in the area.
9.9 User training
It is obligatory for the specialized personnel commissioning the BOILER to instruct the user about the
following aspects:
1.Central heating BOILER switch on/ off procedure in safety conditions by checking the following
elements:
- electrical power connection;
- fuel (gas) connection;
- feeding and filling the thermal circuit;
- the BOILER filling tap must be turned off;
- the pressure in the installation by reading the control panel (1.5bar);
- the BOILER taps on the house water circuit must be turned on.
2.The functioning way of the BOILER and possible problems that may occur. Also each key and symbol on
the control panel must be explained.
3. Warn the user that a drop in the water pressure of the system is caused by loss of thermal agent which
needs to be mended before using the BOILER again.
4.Warn the user on the works performed on the air/ gases input/ output systems. Warn the user that
changing them is strictly forbidden.
5.It is recommended that the user should have the BOILER verified by an authorized person at least once a
year.
6.Warn the user about the the precautions that need to be taken against freezing.
7.Hand the user the user manual of the central heating BOILER.
At the end of training a commissioning statement is signed (table 2), by which the user signs that they are
aware of the correct way of using the central heating BOILER. .
This statement is also signed by the authorized person who commissioned the central heating BOILER.
The authorised person who commissions the BOILER has the right to refuse to sign the BOILER commissioning
statement if they notice defects of the local connecting installations and will not sign the commissioning
statement until these defects have been remedied.
9.10 Quality Conditions and Warranty
The company KÖBER S.R.L. - VADURI BRANCH as the manufacturer, guarantees the correct
functioning of the central heating BOILER if are observed ALL conditions for the installation,
commissioning, use and periodical technical revision established in the “Warranty Certificate”
given by the manufacturer and signed by the authorized company in the presence of the
beneficiary when the product is purchased.
The Warranty Certificate that comes with the product details all the limits of the warranty. Please
carefully follow the directions in the Warranty Certificate and before reporting any
malfunctioning of the BOILER make sure that all the local connecting installations are of the
required quality!
Caution!
Not observing the conditions of the warranty certificate results in losing warranty!

10 Inspection and maintenance
10.1 Inspection and maintenance intervals
It is obligatory to perform the periodical technical inspection in accordance to applicable
law.
In the warranty period of the BOILER the periodical technical inspection will be performed by
companies authorised by KÖBER S.R.L. - VADURI BRANCH.
In order to ensure permanent availability, safety in functioning, efficiency and extended
working life, it is recommended that a yearly technical inspection should be performed by
the authorized agreed company. This is why we recommend that you sign a service and
maintenance agreement.
It is recommended that this inspection should be performed before the cold season
when the BOILER is used at full capacity.
Danger!
Inspections, maintenabce and repair work are allowed only to technicians
authorised and agreed by KÖBER S.R.L. - VADURI BRANCH.
Not having inspections/ maintenance work can result in material and physical
damage.
In order to benefit from all the BOILER function for an extended period of time we
recommend the use of original spare parts.

11 Drawings necessary for mounting and installation
11.1 Types of configurations for the mounting kit for air input/ burnt gases output
C33
C73
C13 C83
C23 C23
C13, C23, C33, C73, C83
C63 C43 C53
C43, C53, C63

11.2 Minimum distances recommended for the mounting of the co-axial kit
D,E
A
C
B
D,E
D,E
H
J
N
H N G
A H*
I
GARAGE, ANNEX, ETC
LEGEND:
L A – distance under the window/ ventilation hole
F = 300mm
B - distance over the window/ ventilation hole =
M H 300mm
C – distance left/ right to the window/ ventilation
O
hole = 300mm
D, E – distance from the roof/ gutter = 250mm
F – distance from the garage roof/ balcony = 250mm
G – distance to vertical gutter = 250mm
H – distance to internal/ external corners = 250mm
H* - distance to windows/ doors = 300mm
I – distance to ground/ balcony = 300mm
J – distance over the door = 600mm
L – distance to the door/ window in the garage =
1200mm
M – vertical distance to another terminal = 1500mm
N – horizontal distance to another terminal = 300mm
O – distance to the wall of another construction =
1200mm

11.3 Hydraulic characteristic of pump
When designing the thermal installation, the hydraulic characteristics of the pump need
to be taken into consideration.
QH Chart
80 8,00
P [kp a]
7,00
6,00
70
PUMP PRESSURE
5,00
H [m]
4,00
60
3,00
2,00
50
1,00
0,00
0,00 0,50 1,00 1,50 2,00 2,50 3,00
PUMP FLOW Q[mc/h]
Pump setting:
The pump can be set to function in four modes (4 steps).
Table 6 – Pump functioning modes

(*)functioning mode set in the factory
UMP3 Flex AS LED 1 LED 2 LED 3 LED 4 LED 5 LED 1

[m]
..
red yellow
.. yellow yellow yellow
..
4
5*
6
7*
.. .. ..
NOTE!
To set on another curve please contact the authorized service company.
To save on energy and to maintain the possible functioning noises to a low
level, please choose a low characteristic curve.

11.4 Functioning schemes covered by warranty
11.4.1 Central heating with radiators and instant preparation of hot water
D.H.W.
11.4.2 Floor central heating and instant preparation of hot water
D.H.W.

11.4.3 Central heating with radiators and accumulated preparation of hot water
(accummulation boiler)
TS TM
D.H.W.
BOILER
11.4.4 Floor central heating and accumulated preparation of hot water (accummulation
boiler)
Tur
TS TM
D.H.W.
BOILER

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KÖBER SRL VADURI BRANCH

CENTRAL HEATING GAS BOILER

Image for presentation only.

© KÖBER SRL VADURI BRANCH 1

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1. Safety instructions and symbols

Danger! – direct danger for corporal integrity and life;

Danger! – danger of death by electrocution;

Caution! – pontentially dangerous situation for the product and the

Note! – useful notes and information. This symbol indicates a necessary

© KÖBER SRL VADURI BRANCH 2

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5.2 Gas smell

5.3 Changes in the area adiacent to the heating BOILER

© KÖBER SRL VADURI BRANCH 3

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Gas category to be used II2H3B/P

© KÖBER SRL VADURI BRANCH 4

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Tab. 2 Mounting set

Printed packet – it contains:

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7.2 Dimensions and mounting positions

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7.2.2 Minimum necessary distances/ free spaces for mounting

Both for the mounting/ installation of the central

The equipment can be mounted only on

8.1Conditions for the installation of the central heating BOILER

© KÖBER SRL VADURI BRANCH 7

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8.1.2 Protection of the boiler in order to keep the warranty

8.2 Gas connectiong pipe

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8.3 General directions for the heating installation

Connect the central heating BOILER to the hot water installation.

It is obligatory to install filters to de-harden the water and a mechanical impurity

© KÖBER SRL VADURI BRANCH 9

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8.5 Connecting pipe of the condensation output duct

The condensation resulting from the

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8.6 Connecting pipe of the safety valve

8.8 Electric grid connection

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Filling tap Fig. 1.6 Flexible hose

The following operations are executed to fill the installation:

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The following operations are executed to empty the installation:

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J7 Used to change the functioning mode winter/ summer

Tabel 4: Description of graphic symbols in the LCD display