WIN PROGRESS CO.,Ltd.

(Pharkant Branch)
EC290BPrime Swing Gearbox Assemble Check Sheet
Customer Report No.
Machine Model Service date
Machine Serial No. Component Serial No.
Working Hour Cause of Problem
Preparations
Use a torque wrench to tighten the mounting screws to the specified torque.
Clean all parts with cleaning solvent and dry with compressed air.
Rework damaged parts and before assembling, prepare all replacement parts.
Coat the sliding parts, bearings and gears with clean gear oil.
Replace the oil seal.
Tools as follow;
Spanner(18mm,22mm,24mm),Socket wrench(11mm),Eye bolts(10mm,12mm,16mm,
Allen key(5mm,10mm,14mm), Rubber hammer,Screw driver(-),Snap ring pliers(inside,outside),LT-40,LT-165
Torqre Wrench
No Description Torque Status Figure
1 Installation, oil seal
Press seal (1) into housing using special tool
Note! Apply grease onto the oil seal lip.
2 Installation,spherical bearing
Install seal(10) collar (9) and nilos ring(8) onto shaft (1)
then install spherical bearing(5).
3 Installation, spherical_bearing
Install shaft (1) assembly into case (4).
Press–fit spherical bearing (3) into hosing
Note! Press–fit both inner and outer race simultaneously.
4 Installation, retaining ring
Install retaining ring (2) onto shaft
5 Install cover (6) and screws (7).
Install retaining ring (2) onto shaft.
6 Installation, cover
Install cover (6) and screws (7). 98.4 ± 9.6 lbf.ft
Note! Apply liquid gasket oncover's face.
Note! Apply loctite onto the threads of screws.
7 Assembly, carrier No.2
Install carrier assembly No.2.
Insert thrust washer (4), bushing (2) and planetary gear
No.2 (3) into carrier (6). Insert pin (1).
Tap spring pin (5) into the pin hole of carrier (6).
After inserting, stake both sides of spring pin (5).
Note! Ensure that gears (3) rotate smoothly.

8 Assembly, carrier No.1

Install under washer(2), gear (5) including bearing (4),
upper washer (2).
Install pins (3) into carrier (6) and install spring pin (1).
After inserting, stake both sides of spring pin(1).
Note! Ensure that gears (5) rotate smoothly.
No Description Torque Status Figure
9 Installation, carrier assembly No.2 into casing
Install ring gear and carrier assembly No.2.
Insert dowel pins (2) at four places on case.
Install ring gear (1) onto case.
Insert carrier assembly No.2 into ring gear (1).
Insert thrust ring(3) into carrier assembly No.2,
then install sun gear (4).
Note! Before installing ring gear, coat the mating surface
of case with liquid gasket loctite.

10 Installation, carrier assembly No.1 and sun gear No.1

Install carrier assembly No.2 (2) into ring gear (1).
Install sun gear No.1 (3).
Note! Confirm that shaft rotates smoothly by turning
the sun gear No.1.

11 Installation, motor
Install retaining ring into motor shaft.
Install the motor onto ring gear (2) then install screws (1). 263 ± 26lbf.ft
Note! Align match mark (A) of the motor and ring gear (2).
Coat the mating surface of ring gear (2)
with liquid gasket loctite.
Apply loctite onto the threads of screws (1).

12 Installation, pipe
Install pipe (3), gasket copper (5) and valve (4).
Connect pipe (2) onto the motor.
Refill the gear oil through oil filling pipe and
install level gauge (1).
Note! Apply loctite onto pipe (3, 2) before installation.
Amount of oil capacity: 6.1 liter (1.61 gal).
Connect nipple-lubrication to the case. 11 ± 1 lbf.ft
Refill the grease through nipple-lubrication
and connect plug. 11 ± 1 lbf.ft
Note! Amount of grease: 1.2 liter (0.32 gal).

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