Win Progress.,Co.

Ltd (Pharkant Branch)

EC290BPrime Swing Gearbox Disassemble Check Sheet
Customer Report No.
Machine Model Service date
Machine Sr;No Component Sr No
Working Hour Cause of Problem
Reason Of Overhaul Yes No Remark
Has oil leakage from Gearbox?
Has Been Dissemblied This Gearbox?
Flushing?
Resealing?
Abnormal Function In Gearbox?
Preparation
(i)Thoroughly clean the gearbox assembly prior to disassembly.
(ii)Select a clean work area.
(iii)Match mark attached components to indicate proper positioning during reassembly.
(iv)Take care not to mix the parts of sub assemblies i.e. bushings, bearings, gears and thrust washers
(v)Thoroughly clean all parts and the inside of the casings.
(vi)Inspect and analyze all failures.
(i) Prepare the tools as follow
General Tools:
Spanner(18mm,22mm,24mm),Socket wrench(11mm),Eye bolts(10mm,12mm,16mm,Allen key(5,10,14mm)
Rubber hammer,Screw driver(-),Snap ring pliers(inside,outside),LT-40,LT-165
Parts Status
No Description Check Point Checking Condition Figure
Good RepairN.Good
1 Removal, hydraulic motor
Remove pipe (4) and screws (1).Lift the motor from the gearbox.
Note! Make match marks (A) on hydraulic motor casing,
ring gear (2), and case (3).
Marks (A) are permanent and clearly visible.
pipe Broken or bending

2 Removal,sun gear No.1

Remove,sun gear no,1 (1).
sun gear Wear on teeth surface

3 Removal,first stage carrier ass'y

Remove first carrier assembly from ring gear.
Disassemble first carrier assembly in the following order:
Remove spring pin(1) and then thrust washer (2),
planetary gear (5), needle bearing (4) and thrust washer (2).
Remove pin (3).
Note! Match mark gears (5), pins (3) and carrier (6). Do not
remove pins (3) if not worn or damaged.Do not reuse spring pins (1).
tap pin spring Wearing on face
thrust washer Wearing on face
planetary gear Wear on teeth surface
needle bearing Wear or damage
thrust washer Wearing on face
pin Wearing on face
4 Removal, 2nd sun gear
Remove ring gear (1) and dowel pin(2).
Remove sun gear No.2 (3) and thrust ring (4).
Remove carrier assembly No.2(5) from shaft.
Disassemble carrier assembly No.2 in the following order:
Remove sun gear No.2 (4)
sun gear(3) Wear on teeth surface
thrust ring (4) Wear on tooth
 Parts Status
No Description Check Point Checking Condition Figure
Good RepairN.Good
5 Removal, carrier ass'y No.2 and
Tap spring pin (5) into pin (1). Remove pin (1). Remove
planetary gear (3) and washer_thrust (4) bushing(2).
Note! Match mark gears (3), pins (1), and carrier (6).Do not
mix the gears,thrustwashers, bushings and pins.Do not reuse
spring pin (5). To remove spring pin (5), tap it into pin (1).
After removing pin (1), remove the spring pin.
pin(1) Wearing on face
planetary gear(3) Wearing on face
thrust washer(4) Wear on teeth surface
bushing(2) Wearing on face
carrier(6) Wearing on face
6 Removal, screw and cover
Remove screw(7) and cover(6).
screw Crack or damage
7 Removal, snap ring
Remove snap ring(2).
snap ring Twisting or damage
8 Removal, shaft
Press shaft(1) from case(4).

9 Removal, spherical bearing

Press spherical bearing(3) from hosing
Remove ball bearing(5),ring(8),collar(9),seal(10)
Note! If it is difficult to remove spherical
bearing ,use a bearing puller.
spherical bearing Wear on teeth surface
ring Wearing on face
collar Wearing on face
shaft Wear on teeth surface
10 Remove, oil seal
Remove oil seal.
Note! Do not reuse the O-ring.
Oil seal Do not reused
11 Removal,spherical bearing
Removal spherical bearing(5).
spherical bearing Wear on teeth surface

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