Control No.

　 A-005 1/2

Prepared on　 2012/2/9

Manufacturing Technology Div.,
Prepared by　: WSZ
Approved Checked Checked Prepared

Equipment Inspection Criteria

Treatment of abnormalities
Name Terminal crimping machine Ｙ－ＣＭ２
If result does not conform to the criteria,
inform your supervisor before operating the
Model ＣＭ２０ equipment.

Equipment
Type

Standard
No. Item Criteria Method Freq. Inspection man-hour
Brief No.
Every time
applicator is
Mounting base upper surface of the
1 No foreign object Visual used at A-005-001 3s
applicator for foreign object start of
operation
CFM numerical
Daily

2 CFM inspection values shall be Trial・Visual 1/day A-005-003 10s

9
varied
C/H shall not be switched
over in fixed state
At start of
3 C/H adjustment plate The adjustment plate shall be Visual/hand feel operation Ａ-005-014 30s
moved smoothly in unfixed
state

4 The state of grease in ram and link areas Apply lubrication Visual 1/month A-005-004 60s

5 Lubricating the clutch area with oil Apply lubrication Visual 1/month A-005-006 60s

6 The state of wear in the clutch area No wear Visual, hand feel 1/3 month A-005-007 180s
Periodic

7 The state of wear in the belt area No wear Visual １/month A-005-008 60s

No wear （ No corrsion
8 The state of wear in solenoid or wear debris allowed Visual/hand feel １/３ months A-005-009 180s
in the coil area.）

Dial gauge,
9 Ram bottom dead point/up-and down gap 0.4ｍｍ or less push pull gauge
１/ month A-005-010 120s

Remarks 9 2012/2/9 Review Haga

8 2011/9/10 Partial modification Haga
7 2009/3/12 Addition of A-005-014 Oyobe
6 2004/1/12 Correct error in writing Iida
N 1997/1/30 New
Rev. Y/M/D Description Revised by

Revision

ＹＡＺＡＫＩ
 Control No. A-505 2/2

Equipment Inspection Criteria

Equipment
Type

Standard
No. Item Criteria Method Freq. Inspection
man-hour
Brief No.
Dial gauge,
10 Ram bottom dead point/right-left gap 0.05 ㎜ or less １/month A-005-011 120s
Periodic

dial push pull gauge

Checking the crimp force monitor sensor

11 No damage Visual １/month A-005-013 10s
cable for damage

ＹＡＺＡＫＩ
 IMPORTAN Be sure to read before periodic inspection.

(1)Request for Safety

１． Please perform maintenance work by special personnel who received maintenance
education.
２． Please read and understand safety precautions described in instruction manual
before maintenance work.
(2)Meaning of Safety Symbol
１． 　　　　　　　　　　Wrong operation may cause injury.
(3)Special Precautions for Maintenance Work
１． Before repair work or making solution for any trouble, please return modified/upgraded
portions of the machine to the original condition.
２． When performing inspection, please comply with required number of inspectors.
(Number of inspectors is specified by Safety Cautions in Inspection Operation Brief.)
３． Please turn off the power before inspection.
Note：1)Use breaker for the primary source of electricity to shut off the power.
　　2)For key switch, the key should be removed and possessed by inspector to ensure
　　　that other workers can not accidentally operate the machine.
Shut off the power The key should be
（breaker for the primary source of removed and possessed
electricity on the control board） by inspector

４． Please show a sign so that other workers can recognize that the machine is
under inspection.
Under inspection sign
 Y/M/D 20 / /
Equipment Approved Checked Prepared
Equipment Daily Check Sheet Setting dept.

CM20 (including CFM) Entry method: For items specifying value of standard, enter numeric values. For other Control No.
items, enter OK (Normal) / NG (Abnormal) / (Measure completed)

A-005-003

A-005-014

A-005-001

Equipment Month
No. Item Criteria Method Insp. Brief
No. 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 Mounting base upper surface of applicator No foreign object Visual A-005-001

Numerical values shall be

2 CFM inspection 5 Trial / visual A-005-003
varied

Checking of fixing pins and

3 C/H adjustment plate Visual/hand feel A-005-014
adjustment plate

Inspected

Checked

Approved

*Retention time of Equipment Daily Check Sheet : 3 years REV. Description Date Checked Approved REV. Description Date Checked Approved

3 Change of format 2009/3/26 5 Change of Inspection criteria 2012/2/8

Storage term, partial modification
N New 1997/1/30 4 2009/10/13
 Y/M/D 20 / /
Equipment Setting dept. Approved Checked Prepared
Equipment Periodic Check Sheet
CM20 (including) Entry method　:　Enter a numeric value for an item specifying a physical
quantity, and enter ○ (Normal) / ×(Abnormal) / (Measures already taken) Control No.
for other items

A-005-006

A-005-007

A-005-004

A-005-0013

A-005-0010

A-005-0011

A-005-009 A-005-008

Insp. Equip. Insp. 　　Year 　　Year

Cycle No. Item Criteria Method
Brief No. 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

The state of grease in ram and

1/month 1 Apply lubrication Visual A-005-004
link areas
4

Lubricating the clutch area with

1/month 2 Apply lubrication Visual A-005-006
oil
4

1/3 month 3 The state of wear in the clutch area No wear Visual, feel hand A-005-007

1/month 4 The state of wear in the belt area No wear Visual A-005-008

No wear （ No corrosion
1/3month 5 The state of wear in solenoid or wear debris allowed Visual, feel hand A-005-009
in the coil area.）

Ram bottom dead point/up-and Gap: 0.4ｍｍ or Dial gauge, push

1/month 6 A-005-010
down gap less pull gauge

Ram bottom dead point/right-left Gap: 0.05ｍｍ or ﾞDial gauge, push

1/month 7 A-005-011
gap less pull gauge

Checking the CFM sensor cable

1/month 8 No damage Visual A-005-013
for damage

Inspected

Checked

Approved

*Retention time of Equipment Periodic Check Sheet : equipment disposal REV. Description Date Checked Approved REV. Description Date Checked Approved

2 Addition of items 09/3/26 4 Storage period, partial modification 2011/9/10

4
N New 97/1/30 3 Format change 09/10/13
Equipment Inspection Brief List of Control No.
Equipment Inspection Criteria A-0０５ CM2０（Y－CM2）

Criteria No. Brief No. Inspection items

1 A-005-001 Checking the mounting base upper surface of applicator for foreign object
2 A-005-003 Checking the state of crimp force monitor
3 A-005-004 State of lubrication (oil) in ram and link areas
4 A-005-006 State of lubrication (oil) in clutch area
5 A-005-007 State of wear in clutch area
6 A-005-008 State of wear in belt area
7 A-005-009 State of wear in solenoid area
8 A-005-010 Up-and-down gap at ram bottom dead point
9 A-005-011 Right-and left gap at ram bottom dead point
10 A-005-013 Checking the crimp force monitor sensor cable for damage
11 A-005-014 Crimp height adjustment plate
 Prepared on : Approved Checked Checked Prepared Control No.
Checking the mounting base upper surface
of the applicator for foreign object 1 2011/9/10
A-005-001
Prepared by
Equipment Daily Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1 Ensure that terminal burrs or residue etc, do not

remain on the mounting base of the applicator.

No terminal burrs
or carrier residue
are allowed on
the mounting
base of the
applicator.

　　Inspection frequency

Every time before the

applicator is used at start Influence by failure to inspect
of operation.
-Foreign objects are pinched in
clearance of the applicator, which
Cautions for Safety
　　　　　　　　　　　　　 Operations!
　　　　　　　　　　　　　 Turn off the power to stop equipment before inspection.
＊Follow these items to avoid leads to crimp height failure.
possible injuries.

2 5 Relevant documents
1 2011/9/10 Change of format, partial modification Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
Checking the CFM inspection 2012/2/13
Prepared by A-005-003
Equipment Daily Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1. Crimp the terminal to check the value of CFM parameter at start of production.
Crimp 2 or 3 terminals to check if the value on CFM display varies. 2 CFM program №

CFM

After crimping, make sure that numerical

values vary
　　　　　　　　　　　　　Cautions
1. Do not use TEACH mode for checking.
（The variation of the numerical values can not be
checked by TEACH mode.)
2. For checking the crimp, make sure that
wire type and size, terminal Part No. and CFM
program No. are applicable.
CFM－LT31
When abnormality occurs
Immediately stop equipment, then report Influence by failure to inspect
to the process manager and maintainer.
Do not operate the equipment until
restoration. Detection does not work properly due
to defected CFM so that parts having
　 Cautions for Safety Operations!
crimping defects will be shipped
＊Follow these items to avoid 　　　　　　 Follow Instruction Manual for trouble shooting.
possible injuries. without detection.
2012/2/13
2 Chang of inspection Haga 5 Relevant documents
2011/9/10
1 Chang of format, partial modification Haga 4
2003/9/11
N New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
The state of grease in ram and link Prepared on Approved Checked Checked Prepared Control No.
2011/9/10
areas A-005-004
Prepared by
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1 Apply grease to the grease nipples of the ramp area. 2 Apply grease to the grease nipples from holes on the
1 cover in the link area.

Grease nipple
Grease nipple

Grease nipple Grease nipple

Grease nipple Grease nipple

Grease nipple

3 grease nipples
4 grease nipples

Influence by failure to inspect

Recommended grease: EPNOC by Nippon Oil Corporation
Running short of grease causes
Cautions for Safety Operations!
parts to wear, which leads to
Turn off the power to stop the equipment before inspection.
＊Follow these items to avoid variation in crimp height.
possible injuries.

2 5 Relevant documents
1 2011/9/10 Change of format, partial modification Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
Lubricating the clutch area with oil 2011/9/10
Prepared by A-005-006
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1 Open the flywheel cover. 2 Apply oil to the clutch.

1
Apply 2 to 3 drops oil 1/month.
(Clutch oil→Sun Truck Oil）

Influence by failure to inspect

Running short of oil causes parts

to wear, which results in
Cautions for Safety Operations! Turn off the power to stop the machine before inspection.
＊Follow these items to avoid inappropriate crimp by the press
possible injuries.
machine.
2 5 Relevant documents
1 2011/9/10 Change of format, partial modification Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
The state of wear in the clutch area 2011/9/10
Prepared by A-005-007
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

No wear or
No damage or loss damage
of resilience allowed in
No damage or loss of spring.
No wear resilience allowed in
No damage or loss
ｽﾌﾟﾘﾝｸﾞに破損、
of resilience allowed
へたりが無き事 spring.
in spring.

1 Open the cover of the body to remove the flywheel. 1

2 Check the parts of the clutch area for wear and gap visually and by hand feeling.

3 Check 3 springs of the clutch area for damage or loss of resilience.

Influence by failure to inspect

Wear or damage of each part

Cautions for Safety Operations! ①Turn off the power to d stop the machine before inspection.
leads to impossibility of crimp.
＊Follow these items to avoid possible ②Follow Instruction Manual for trouble shooting.
injuries.

2 5 Relevant documents
1 2011/9/10 Chang of format, partial modification Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
The state of wear in the belt area 2011/9/10
Prepared by A-005-008
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1 Remove the flywheel cover. 1 2 No problems are allowed in three areas.

No wear or damage at the

flywheel belt groove.

No wear or damage of The belt shall not be chipped

the belt groove at the or cut.
motor pulley.

Influence by failure to inspect

The belt will be cut, which leads

Cautions for Safety Operations!
＊Follow these items to avoid possible
injuries.
to impossibility of crimp.
①Turn off the power to stop the machine before inspection.
②Follow Instruction Manual for trouble shooting.

2 5 Relevant documents
1 2011/9/10 Change of format, partial modification Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
The state of wear in solenoid 2011/9/10
Prepared by A-005-009
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1 No rust or wear debris is allowed at the inlet and outlet of the solenoid body. 1

2 No wear is allowed in the solenoid core.

No corrosion or No wear at
wear debris at the the solenoid core.
inlet and outlet of
the
solenoid body.

Influence by failure to inspect

Solenoid does not work properly,

Cautions for Safety Operations! ①Turn off the power to stop the machine before inspection.
＊Follow these items to avoid possible ②Follow Instruction Manual for trouble shooting.
which leads to impossibility of crimp.
injuries.

2 5 Relevant documents
1 2011/9/10 Change of format, partial modification Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
Checking the bottom dead point/up-and-down gap 2011/9/10
Prepared by A-005-010
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1 Open the flywheel cover. 2 4 Apply the each load of 50 N from up and down directions, respectively
using the push pull gauge to check gap amount of the ram.

2 Remove the clutch and turn the flywheel by hand

to lower the ram to the bottom dead point.

Criteria

　0.4 ㎜ or less
Influence by failure to inspect

When the bottom dead point is

beyond criteria, crimp height
Cautions for Safety Operations! ①Turn off the power to stop the machine before inspection. failure will occur.
＊Follow these items to avoid possible ②Follow Instruction Manual for trouble shooting.
injuries.

2 2011/9/10 Chang of format, partial modification Haga 5 Relevant documents

1 2004/1/12 Modification due to error in writing Iida 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
Ram bottom dead point / right-and-left gap 2011/9/10
Prepared by A-005-011
Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

1
1 Remove the ram area toggle link cover of the body.

Toggle link cover

2 Remove the clutch to lower the ram to the bottom dead point.
　　　　 Criteria
3 Set the dial gauge to check right-and-left gap amount by
applying the each load of 100 N from right and left
　　　　0.05 mm or less
directions, respectively using the push pull gauge.
※Use the dial gauge with 0.01 mm unit in scale.
Influence by failure to inspect

When right-and-left gap is large,

Cautions for Safety Operations! ①Turn off the power to stop the machine before inspection. inspector will have wrong
＊Follow these items to avoid possible ②Follow Instruction Manual for trouble shooting.
injuries. inspection.

2 5 Relevant documents
1 2011/9/10 Change of format, partial addition Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared №Control No.
Checking the CFM cable sensor damage 2011/9/10
Prepared by A-005-013
1 Equipment Periodic Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

No damage is allowed in
No damage is allowed pressure sensor cable.
in pressure sensor
cable.

No damage is allowed
in force sensor cable.

1 No damage is allowed in CFM cable sensor.

Influence by failure to inspect

CFM does not work properly due

to sensor cable failure so that
Cautions for Safety Operations! ①Turn off the power and stop the machine before inspection. defected products will be shipped
＊Follow these items to avoid possible
injuries.
②Follow Instruction Manual for trouble shooting. without being inspected.
2 5 Relevant documents
1 2011/9/10 Change of format Haga 4
N 2003/9/11 New Iida 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ
 Prepared on Approved Checked Checked Prepared Control No.
Checking the crimp height adjustment plate 2011/9/10
Prepared by A-005-014
Equipment Daily Inspection Brief Equipment Maintenance Team,
Manufacturing Technology Div., WSZ

② Crimp height adjustment plate (upper）

2
The adjustment plate shall turn smoothly, and
no stuck movement is allowed by pulling out
the fixing pin in arrow direction.
① C/H shall not be switched over by
Fixing pin moving the upper and lower crimp
height adjustment plates right and left
Power with the fixing pins inserted.

Crimp height adjustment plate

(upper)
Crimp height adjustment plate
(lower)

Fixing pin

②Crimp height adjusting plate （lower）

The adjustment plate shall turn smoothly, and no stuck
movement is allowed by pulling out the fixing pin in arrow
1 Turn off the Power. direction.
2 Inspect the upper and lower crimp height adjustment plates.
① C/H shall not be switched over with the fixing pins inserted by moving the adjustment plates. Influence by failure to inspect
② The adjustment plates shall be turned smoothly, and no stuck movement
is allowed by pulling out the fixing pins in arrow direction. The adjustment plates turn during
3 End the operation so that crimp height is
Cautions for Safety Operations! ①Turn off the power and stop the machine before inspection. switched over, which results in crimp
＊Follow these items to avoid possible
②Follow Instruction Manual for trouble shooting.
injuries. failure.
2 2011/9/10 Change of format Haga 5 Relevant documents
Modification of inspection cycle due to error in writing,
1 2009/10/13 Change of inspection name Oyobe 4
N 2009/3/12 New Oyobe 3
REV Y/M/D Description Revised by REV Y/M/D Description Revised by

ＹＡＺＡＫＩ