Butterfly Valves: Manufacturing Water Valves Industrial Valves Penstocks and Gates Radial Gates Special Applications

Manufacturing
Water Valves
Industrial Valves
Penstocks and Gates
Radial Gates
Special Applications
Butterfly valves
5
Management
System
ISO 9001:2008
www.tuv.com
ID9105084789
Butterfly valves (PFA) 10,16,25,40 BAR
- Body and disc in ductile iron 500-7 ISO 1083 / steel S275J
- Stainless steel seat on the body AISI 304 L EN 1.4301
- Stainless steel shafts AISI 420 B EN 1.4021
- Brass bushing BS 1400 LG2 or composite
- Gaskets on shafts by O-Ring NBR
- Main seal by NBR O-Ring encapsulated on the disk.
- Retaining ring in galvanized steel S275J
- Inside screws in stainless steel AISI 304-A2 EN 1.4301
- Galvanized steel 8.8 external screws
- Shaft and disk connection by stainless steel pins and steel keys.
- Cast iron G25 EN –GJL 250 / steel S275J worm gear box on lateral flange.
- Face to face dimensions according to ISO 5752 – serial 14 or DIN 3202 – serial F4
- Flanges according to ISO 7005-2 EN 1092-2
- Double flow direction.
- Double eccentricity.
- Mechanical opening and closing limit switch.
- Mechanical position indicator.
- Clockwise standard opening, anticlockwise opening on request.
5
11
12
13
14
7
3
8
4 10
2 1
Our ﬁrm reserves the right to make any technical changes without any notice to the client.
Butterfly valves Advantage
Butterfly valves are used as isolating and - Low pressure losses with valve completely open
regulating devices on aqueducts, water- - Drop tight closure
works, hydroelectric plants and nuclear - Reduced overall dimensions
plants. - Simple construction and intrinsically reliable
- Manually and electrically operated
- Possibility to be used as a safety valve (positive
safety valve able to close even in case of tampering)
In addition to the above mentioned technical advantages
5 there is a remarkable economical benefit as this valve
is cheaper than other valves with same materials and
working conditions. Di Nicola Infinam srl engines and
manufacturing butterfly valves according to the most
12 important international standards (BS 5155, DIN 3554
13 part 1-2, ANSI / AWWA C504-87 and EN 593 DESIGN)
11
2 3 10
Item Description Material Item Description Material

EN-GJS-500-7 EPDM
1 Body ASTM 216 WCB - S275 JR 8 Seal
2 Metal seat AISI 304 EN 1.4301 9 Pin AISI 304 EN 1.4301
10 Bottom flange EN-GJS-500-7

3 Bottom shaft AISI 420 B EN 1.4021
ASTM 216 WCB - S275 JR
4 Disc EN-GJS-500-7 11 Reataining flange Bronze / EN-GJS-500-7
EN-GJL-250
5 Gear box ASTM 216 WCB - S275 JR 12 O-Ring EPDM
EN-GJS-500-7 13 EPDM
6 Retaining ring
O-Ring
7 Bushing Bronze / AISI 316+PTFE 14 Upper shaft AISI 420 B EN 1.4021
Anticorrosive protection
As standards from ND 150 up to ND 1800 mm. in ductile iron the anticorrosive protection is produced
on hot support by epoxy resins with 150 micron minimum thickness. Epoxy power is suitable for por-
table water according to specifications of most important European Certification agencies. As standard
from ND 250 up to ND 4000 mm. made in S275J steal for industrial purposes, the anticorrosive protec-
tion is produced by means of a zinc flame-wire coating of 70-100 micron thickness after sandblasting
grade SA 2 ½ and epoxy bicomponent spray with 100 micron minimum thickness. Every single part of
the butterfly valve is coated before assembling. The mechanical touching surfaces are coated with a
bicomponent epoxy paint.
- Even coating;
- High mechanical coat resistance;
- No porosity with consistent height;
- High resistance to water corrosive agents;
- High resistance to soil corrosive agents in case of underground installation;
- Highest adhesion;
- No maintenance even after years of working;
Hydraulic test
All the Di Nicola butterfly valves are hydraulically tested to verify the conformity to ISO 5208 or
EN 12266-1.
Marking
Di Nicola butterfly valves are marked as follows:
- Nominal Diameter ND in mm;
- Nominal Pressure NP in bar;
- Material according to UNI-ISO 1083-91;
- Manufacturer’s trade mark;
HYDRAULIC TESTS ON BUTTERFLY VALVES

TEST TERMS PRESSURE REGULATORY ACCEPTABILITY NOTES
Valve capped at the ends EN 12266-1 No loss
SHELL TEST 1.5 PN
Obturator slightly open ISO 5208 the side seals
Corked valve at one end EN 12266-1 applied pressure

SEAT TEST 1.1 PN No leack
shutter closed ISO 5208 from upstream
Corked valve at one end EN 12266-1 applied pressure

BACK SEAT TEST 1.1 PN No leack
shutter closed ISO 5208 from downstream
MANUALLY OPERATED BUTTERFLY VALVE
H1 H2
-d
D0
n
D2
B1
B2
L1
2° eccentricity
ELECTRICALLY OPERATED BUTTERFLY VALVE
M1
1° eccentricity
B3
Section A-A
DN PN L L1 D b B1 B2 B3 D1 H1+H2 M1 n-d Nm Iso Turns Kg
10 178 8-Ø23 10 F10
340 20 619 76
200 16 230 178 320 105 530 320 250 12-Ø23 25 F10 18,5
25 188 360 22 632 12-Ø28 35 F10 86
10 203 395 12-Ø23 13 F10 106
22 691
250 16 250 210 405 320 105 530 320 250 12-Ø28 31 F10 18,5 110
25 220 425 24,5 711 12-Ø31 43 F10 115
10 228 445 25 12-Ø23 23 F10 120
886
300 16 270 238 460 24,5 320 105 530 320 250 12-Ø28 37 F10 18,5 145
25 250 485 27,5 830 16-Ø31 72 F10 169
10 258 505 25 861 250 16-Ø23 32 F10 166
320 105 320 18,5
350 16 290 268 520 26,5 530 874 16-Ø28 53 F10 180
254
25 285 555 30 435 133 360 928 16-Ø34 61 F10 46 203
10 290 565 25 349 152 645 320 897 16-Ø28 50 F10 20 205
400 16 310 298 580 28 435 133 559 360 917 250 16-Ø31 50 F10 46 210
25 320 620 32 505 173 645 400 961 16-Ø37 50 F10 90 290
10 315 615 26 715 20-Ø28 28 F10 20 262
435 133 360 1081
450 16 330 328 640 30 645 254 20-Ø31 60 F10 46 277
25 343 670 34,5 505 173 645 400 1062 20-Ø37 65 F10 90 356
10 342 670 27 435 133 715 360 1047 254 20-Ø28 32 F10 46 352
500 16 350 365 715 31,5 645 1067 20-Ø34 49 F10 90 360
505 173 400 250
25 372 730 36,5 715 1105 20-Ø37 50 F10 157 485
10 397 780 30 512 212 722 450 1244 20-Ø31 50 F10 90 558
250
600 16 390 428 840 36 505 173 715 400 20-Ø37 36 F10 566
1219 157
25 430 845 42 512 212 722 450 254 20-Ø41 65 F10 580
10 455 895 33 722 1405 250 24-Ø31 38 F10 691
512 212 450 157
700 16 430 465 910 39,5 722 1400 24-Ø37 48 F10 745
254
25 488 960 46,5 563 283 773 500 1505 24-Ø43 75 F10 255 842
10 515 1015 35 722 1493 24-Ø34 50 F10 863
512 212 450 157
800 16 470 522 1025 43 722 1493 254 24-Ø41 60 F10 875
25 550 1085 51 626 302 836 500 1696 24-Ø50 66 F10 412,5 1210
10 565 1115 38 512 212 722 450 1703 28-Ø34 65 F10 157 1080
900 16 510 570 1125 46,5 563 283 773 1728 254 28-Ø44 76 F10 255 1190
500
25 600 1185 55,5 626 302 836 1623 28-Ø50 98 F10 412,5 1620
10 623 1230 40 773 28-Ø37 68 F10 1750
563 283 1895 255
1000 16 550 635 1255 50 773 500 254 28-Ø44 75 F10 1880
25 670 1320 60 626 302 836 2050 28-Ø56 98 F10 600 2130
10 735 1455 45 836 32-Ø41 59 F10 2313
2272 254 412,5
1200 16 630 750 1485 57 626 302 836 500 32-Ø50 98 F10 2330
25 775 1530 69 846 2435 329 32-Ø56 128 F14 600 2620
10 845 1675 46 626 302 846 500 2515 329 36-Ø44 90 F14 412,5 3456
1400 16 710 850 1685 60 670 880 640 2632 36-Ø50 130 F10 600 3510
330 254
25 885 1755 74 778 988 500 2285 36-Ø62 135 F10 1200 3870
10 965 1915 49 846 2770 40-Ø50 110 F14 5162
626 302 329 600
1600 16 790 975 1930 65 846 500 2787 40-Ø56 158 F14 5800
25 1975 81 778 330 988 2570 254 220 F10 1500 6780
10 1065 2115 52 778 988 2682 44-Ø50 90 F10 1200 5400
254
1800 16 870 1075 2130 70 330 988 500 2713 44-Ø57 90 F10 5916
788 1500
25 2195 88 1008 1840 329 300 F14 7280
10 1175 2325 55 778 988 1957 245 48-Ø48 100 F10 1200 8860
2000 16 950 1175 2345 75 330 1008 500 3100 48-Ø62 190 F14 10900
788 329 1500
25 2425 95 1008 3210 380 F14 13800
WELDED STEEL BUTTERFLY VALVES FLANGED TYPE
DN A
A
L A B
Section A-A H
DN Dimensions PN6 - PN10 - PN16

SIZE L(AWWA) L(B.S.I.) A B H N
mm mm mm mm mm mm mm
500 203,2 229 450 370 820 400
600 203,2 267 515 455 975 470
700 203,2 292 590 505 1095 500
800 304,8 318 635 580 1215 560
900 304,8 330 685 650 1315 600
1000 304,8 410 740 685 1425 670
1100 304,8 410 825 715 1540 720
1200 381 470 900 780 1680 790
1300 381 470 975 845 1820 840
1400 381 530 1050 910 1960 890
1500 381 530 1125 975 2100 960
1600 457,2 600 1200 1040 2240 1015
1800 457,2 670 1305 1125 2430 1115
2000 760 760 1400 1200 2600 1220
2200 880 880 1540 1320 2860 1330
2400 960 960 1680 1440 3080 1430
2600 1040 1040 1820 1540 3380 1530
DOUBLE AND TRIPLE ECCENTRICITY BUTTERFLY VALVE
Double eccentricity
The valve disk is carried by two stub shafts mounted in an eccentricity:
Primary eccentricity advantages:

- Better fastening of shafts to disk; Double eccentricity
- Seal made of a single piece;
- Seal replaceable without removing the disk;
- Reduced seal dragging on sealing seat;
Secondary eccentricity advantages:

- Better detaching of sealing from seat;
- Lower closing torque;
Triple eccentricity
The valve disk is carried by two stub shafts mounted in an eccentric position from the centerline of the disk
An additional eccentricity is obtained by means of a particular machining of the body seat.
Primary eccentricity advantages:

- Better fastening of shafts to disk; Triple eccentricity
- Seal made of a single piece;
- Seal replaceable without removing the disk;
- Reduced seal dragging on sealing seat;
Secondary eccentricity advantages:

- Better detaching of sealing from seat;
- Lower closing torque;
Third eccentricity advantages:

- Sediments removing during closing operations
(for big size valves)
- Lower opening torque at higher pressure
OPENING DEGRÈE - Cavitation coefficient diagram - Butterfly valve
10
0,1
0,01
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Opening degrèe (%)
where:
P2+Pa-Pv P1= upstream pressure (mH2O)
Coefficient cavitation = P2= downstream pressure (mH2O)
V2 Pa = absolute pressure (=10 mH2O)
P1-P2+
2g Pv = vapour pressure
V = nominal velocity (m/s)
g = gravity accelleration
Cavitation - pressure difference

20
19
18
17
16
15
Upstream pressure (bar)
14
13 CAVITATION AREA
12
11
10
9 WORKING AREA
8
7
6
5
4
3
2
1
DOWNSTREAM PRESSURE > UPSTREAM PRESSURE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Downstream pressure (bar)
DIAGRAM OF WATER VELOCITY- Differential Pressure
200
180
PN 6
160
PN 10
140
PN 16
diff. pressure (m H2O)
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14
max water velocity (m/s)
Head loss through the butterfly valve: valve totally opened
Nominal water velocity (m/s) - head loss (mH2O)

100
10
1
m H2O
0,1
0,01
0,001
4 6 8 10 12 14 16 18 20
m/s
K HEADLOSS COEFFICIENT DIAGRAM
The following formula describes the butterfly valve head loss in function of the disk opening degree.
ND 100 ND 2000
90
Opnening degrèe
Closed
80
70
60
50
40
30
Open
20
Headloss coefficient K
1000 100 10 1 0,1
8000 x k x Q2
Δp =
DN4
Δp Pressure drop
DN Nominal diameter (mm)
Q Flow (l/s)
K Coefficient obtainable plot
CHART OF THE CALCULATION OF LOSSES
DEPENDING ON THE SCOPE
400
900
1200
100
250
350
500
500
600
800
1500
200
300
700
1000
1300
1400
1800
2000
10
0,1
Headloss (m H2O)
0,01
Flow rate (m3/h)

10 100 1000 10000 100000 1000000
KV DIAGRAM FOR THE THROTTLE VALVE
WITH DOUBLE ECCENTRIC
2000
1800
1600
1500
1400
1300
Kv (m3/h)
100000 1200
1000
900
800
700
600
500
10000 450
Flow coefficient Kv (m3/h)
400
350
300
250
200
1000
150
100
Closed Opening Open Degree
10 20 30 40 50 60 70 80 90
ΔP = pressure drop in bar

Q
Kv = Q = water flow in m3/h
√ΔP Kv = flow factor for the valve m3/h (diagram 1)
The flow factor - Kv- is defined as the flow of water through a valve at 20 C° in cubic meters per hour
(m3 / h) with a pressure drop of 1 bar. It depends on the valve’s design, diameter and opening angle
of the disc.
HYDRAULIC ACTUATOR SINGLE AND DOUBLE EFFECT
14
ITE Description Material
11
1 Mechanical limit switch Galvanized steel 8.8
19
2 Box S275J0/R EN10025
13
22 3 Bushing B14
4 Bushing B14
5
5 Cover S275J0/R EN10025
6 Glyph S275J0/R EN10025
7 Shuttle C40 - C45
8 Hydraulic cylinder
9 Protective tube S275J0/R EN10025
4
10 Safety locks Bronze
6 11 Proximity sensor
10
7
9
TECHNICAL FEATURES
cylinder specifications
Couple max Couple nom.
Dimensions Hydraulic circuit
a 0° e 90° a 45°
Cylin./ Stem Race Volume
ø mm mm mm
MG 0 - 0 490 294 40/25 100 125

MG 1 - 0 980 588 40/25 100 125
MG 2 - 0 1666 980 50/35 132 259
MG 3 - 0 3920 2450 65/40 172 570
MG 4 - 0 7870 4900 90/60 190 1208
MG 5 - 0 14700 9800 100/60 270 2120
MG 6 - 0 29400 17640 120/70 340 3845
MG 7 - 0 49000 29400 140/80 400 6157
MG 8 - 0 73500 49000 140/80 640 10000
MG 9 - 0 98000 58800 140/80 840 12930
MG 10 - 0 147000 88200 160/100 10000 20106
MG 11 - 0 196000 117600 180/110 12000 30536
MG 12 - 0 294000 176400 180/110 16000 40715
MG 13 - 0 392000 245000 200/125 20000 62830
OPERATING SYSTEM
The butterfly valve can be equipped with - PVC tube protected with extension stem
various operating units of several utilizations and manhole ;
and different requirements: - Hydraulic power pack and electric panel;
- Electric actuator;
- Handwheel;
- Steam square cap and operating key;
- Floor pillar with handwheel and exten-
sion stem;
Locking device Headstock

(Up to 4 devices)
Extension spindle with

joint
Stem square cap
Handwheel Electric actuator
Lever and counterweight Single and double Worm gear Pneumatic actuator
actuator oleodinamic actuator
Butterfly valve
HYDRAULIC ACTUATOR LEVER AND COUNTERWEIGHT
ITE Description Material
1 Sx plate S275J0/R EN10025

2 Dx plate S275J0/R EN10025
3 Bushing LG2 BS 14000
4 Lever S275J0/R EN10025
5 Hydraulic cylinder
6 Cylinder port S275J0/R EN10025
7 Counterweight S275J0/R EN10025
8 Bushing LG2 BS 14000
9 Pivot foot AISI 420 B
10 Head pin AISI 420 B
11 Plug 100Cr6
12 Mechanical limit switch Galvanized steel 8.8
Safety butterfly valves with lever and counterweight
Safety butterfly valves are used for the fol- Constructive characteristics
lowing purposes:
Safety butterfly valves are made of:
- Shut off the pipeline on pumping plans or pen-
stocks in case of failure of electric power in order - A standard butterfly valve actuated by a weight
to avoid backflow towards the pump; loaded hydraulic cylinder maintaining the main
valve in open position; a counterweight con-
- Keep low the damages that may be caused by nected to the hydraulic cylinder by a steel pin,
water excess velocity into pipelines by supplying sized to allow an automatic closing under the
a hydroelectric turbine in case of malfunction- heaviest flow condition. The actuator is mount-
ing of the turbine, or more frequently, following ed on the body of the valve through steel plates
a pipe fracture due to earthquakes or crumbling and the cylinder of the actuator turns on low
movements. friction bronze trunnion.
- An hydraulic power pack with electric or ma-
nual pump, provided with valves and pres-
sure switches to control closing and opening.
- Mechanical or magnetic ultrasonic over velo-
city sensors mounted on the pipeline.
Mechanical or magnetic / ultrasonic over velocity sensor.
This requires constant and reliable power supply. The detector may be a flow meter with an adjustable
alarm threshold. When the threshold is reached through an electric impulse, an oleodynamic valve on the
hydraulic power pack is trigged and the valve closes. Di Nicola butterfly safety valves can be supplied with
many accessories as supplementary safety mechanism to avoid openings at higher differential pressures
than the ones needed on project and oleodynamic power packs for the release and resetting of the valve
even when electrical power is missing.
Hydraulic / mechanical over velocity sensor
The mechanical over velocity sensor is made of stub pipe to be welded to the pipeline, upstream from
the valve, containing the tripping paddle made of stainless steel. On one end of this paddle an adjust-
able counterweight allows regulation of the intervention rate. On the upper side of the sub pipe a hum-
mer device with mechanical locker operates the oleodynamic valve of the hydraulic circuit.

Butterfly Valves: Manufacturing Water Valves Industrial Valves Penstocks and Gates Radial Gates Special Applications

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Butterfly Valves: Manufacturing Water Valves Industrial Valves Penstocks and Gates Radial Gates Special Applications

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Manufacturing

Item Description Material Item Description Material

2 Metal seat AISI 304 EN 1.4301 9 Pin AISI 304 EN 1.4301

10 Bottom flange EN-GJS-500-7

7 Bushing Bronze / AISI 316+PTFE 14 Upper shaft AISI 420 B EN 1.4021

- High mechanical coat resistance;

- No porosity with consistent height;

- High resistance to water corrosive agents;

- High resistance to soil corrosive agents in case of underground installation;

- No maintenance even after years of working;

HYDRAULIC TESTS ON BUTTERFLY VALVES

Corked valve at one end EN 12266-1 applied pressure

Corked valve at one end EN 12266-1 applied pressure

DN Dimensions PN6 - PN10 - PN16

Primary eccentricity advantages:

Secondary eccentricity advantages:

Primary eccentricity advantages:

Secondary eccentricity advantages:

Third eccentricity advantages:

Cavitation - pressure difference

Downstream pressure (bar)

Head loss through the butterfly valve: valve totally opened

Nominal water velocity (m/s) - head loss (mH2O)

Flow rate (m3/h)

ΔP = pressure drop in bar

MG 0 - 0 490 294 40/25 100 125

Locking device Headstock

Extension spindle with

Stem square cap

Handwheel Electric actuator

1 Sx plate S275J0/R EN10025

Hydraulic / mechanical over velocity sensor

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