Pettibone Parts Manual 204 S/N: 5664

Parts Manual
204
S/N: 5664
204G CARY LIFT
PARTS BOOK
GROUP 1 GENERAL ASSEMBLY

GENERAL ASSEMBLY, SK-00513 ............................................................................................... 1-2
THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY, BL-8166 ............................................................... 1-5
OIL RESERVOIR ASSEMBLY, AL-10850 ........................................................................................ 1-6
OIL LEVEL/TEMPERATURE GAUGE ASSEMBLY, LL-3359-4 ................................................................. 1-8
BREATHER ASSEMBLY, LL-3146-13 ............................................................................................ 1-9
SWAY CONTROL(W/ROCKWELL AXLES)(MODEL 204/254), SK-00457 ........................................... 1-10
LIFT ARM AND REAR BRACKET ASSEMBLY .................................................................................... 1-12
CAB ASSEMBLY, AL-10866 ................................................................................................... 1-14
SEAT ASSEMBLY, LL-3804-1 .................................................................................................. 1-20
WIPER ASSEMBLY, AL-10186 ................................................................................................. 1-28
WIPER MOTOR ASSEMBLY, LL-1366-8 ...................................................................................... 1-30
DEFROSTER FAN ASSEMBLY (REFERENCE: LA-267-18), LL-537-60 ............................................... 1-32
PIPE & POLE (90° TILT DOWN/SIDE SHIFT(154/204) (REF: AL-6432-50)ASSY, AL-6432 .............. 1-34
TILT DOWN LINKAGE, BL-6616-A ............................................................................................ 1-38
PAGE 1-1
204G CARY LIFT
PARTS BOOK
GENERAL ASSEMBLY, SK-00513
PAGE 1-2
204G CARY LIFT
PARTS BOOK
GENERAL ASSEMBLY, SK-00513
ITEM PART NUMBER DESCRIPTION REQ’D
1 AL-10748 FRAME, MAIN REF.
AL-10419 FRAME, MAIN (WITHOUT SWAYS) REF.
2 LL-6581-5 TIRE, 18:00 X 25 - 28PLY 4
3 BL-9365-6 WHEEL ASSEMBLY (FRONT) 2
3 BL-9365-6 WHEEL ASSEMBLY (REAR) 1
4 AL-11467 REAR BRACKET 1
5 AL-11780 POWER TRAIN
6 AL-10866 CAB 1
7 BL-8166 SLIDE, THRUST 2
8 LL-4904-159 CAPSCREW, 3/4 X 6 NF 2
9 LLS-5176-15 LOCKWASHER, 3/4 9
10 LL5-5277-22 NUT, HEX 3/4 NF 3
11 AL-10996-2 LIFT CYLINDER ASSY 2

12 BL-9800-50 FUEL TANK 1
13 AL-6432-50 BALER ASSEMBLY 1
14 BL-5907 TINE, FORK REF.
15 FL-2510-14 PIN, LIFT ARM TO FORK FRAME 1
16 LL-4904-88 CAPSCREW, 1/2 X 3-1/2 NF 8

17 LL-5276-12 LOCKWASHER, 1/2 13
18 LL5-5277-16 NUT, HEX 1/2 NF 16
19 BL-6616 90° TILT DOWN LINKAGE 1
20 LL-4904-72 CAPSCREW, 1/2 X 4-1/2 NF 2
21 FL-4707-79 PIN, TILT CYLINDER TO FORK FRAME 2

22 AL-10642-55 TILT CYLINDER ASSY 2
23 AL-1610-51 ARM, LIFT 1
24 FL-4692-51 PIN, LIFT ARM TO TILT CYLINDER 2
25 LL-4904-79 CAPSCREW, 3/4 NC X 2 LG 6
26 LL5-5277-23 NUT, HEX, 3/4 NC 6

27 LL-4904-79 CAPSCREW, 3/4 NC - 1-1/4 LG 4
28 FL-1501-519 PIN, LIFT CYLINDER TO LIFT ARM 2
29 FL-6174 SHAFT, MAIN FRAME TO LIFT CYLINDER 1
30 AL-10845-50 RESERVOIR, OIL 1
31 AL-11627 HOOD 1
32 BL-8661-1 SHAFT, REAR BRACKET TO LIFT ARM 1
33 LL-4904-94 CAPSCREW, 1/2 X 5 NF 2
34 FL-4694-24 PIN, REACH CYLINDER TO REAR BRACKET 2
35 BL-10519-1 PANEL, SIDE L. H 1
36 BL-10519-2 PANEL, SIDE R. H. 1

37 AL-10734-2 REACH CYLINDER ASSY 2
PAGE 1-3
204G CARY LIFT
PARTS BOOK
GENERAL (204 CARY-LIFT) ASSEMBLY, SK-0513
38 LL-4904-90 CAPSCREW, 1/2 X 4 NF 2
39 AL-11088-1 GRILL 1
41 LL-683-263 BUSHING, BRONZE (W/MAIN FRAME) 2
42 LL-683-260 BUSHING, BRONZE (W/LIFT ARM) REF.
43 LL-683-30 BUSHING, BRONZE (W/LIFT ARM) REF.
44 LL-683-205 BUSHING, BRONZE, (W/LIFT ARM) REF.

45 LL-683-46 BUSHING, BRONZE (W/TILT DOWN LINKAGE) REF.
47 LL-882-468 COLLAR, MAIN FRAME TO LIFT CYLINDER SHAFT 2
48 LL5-4904-160 CAPSCREW, 3/4 NF X 6-1/2 LG 1
49 LL-2618 SHAFT, MAIN FRAME TO REACH CYLINDER 1
50 AL-6715-15 SPACER, REACH CYLINDER SHAFT 2

51 LL-882-250 COLLAR, REACH CYLINDER SHAFT 2
52 LL-683-64 BUSHING, BRONZE (W/TILT DOWN LINKAGE) REF.
53 FL-4536-2 SHAFT, LIFT ARM TO TILT DOWN LINKAGE REF.
54 LL-218-1384 SEAL, PIN (ON LIFT ARM) 4

55 LL-3662-119 SEAL, PIN (ON MAIN FRAME) 4
56 BL-9365-6 WHEEL ASSEMBLY 2
57 AL-3662-210 SEAL, PIN (ON LIFT ARM) 4
PAGE 1-4
204G CARY LIFT
PARTS BOOK
THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY, BL-8166
* BL-8166 THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY REF.

1 AL-8148 THRUST COLLAR ASSEMBLY 1
1A AL-8148-2 WELDMENT, INSIDE THRUST COLLAR 1
1B AL-8148-1 WELDMENT, OUTSIDE THRUST COLLAR 1
1C CAPSCREW, 3/4 NF X 4 LG 4
1D LOCKWASHSER, 3/4 4
1E NUT, HEX, 3/4 NF 4
2 LL-1806-22 FOLLOWER, CAM 4
3 FL-6982 GUARD 1
4 FL-6982-1 GUARD 1
5 LOCKWASHER, 1-1/4 4
6 NUT, HEX, 1-1/4 NF 4
7 CAPSCREW, 1/4 NF X 1/2 LG 6
8 LOCKWASHER, 1/4 6
* OPTIONAL
PAGE 1-5
204G CARY LIFT
PARTS BOOK
OIL RESERVOIR ASSEMBLY, AL-10850
PAGE 1-6
204G CARY LIFT
PARTS BOOK
OIL RESERVOIR ASSEMBLY, AL-10850
1 AL-10845-50 WELDMENT, OIL RESERVOIR 1

2 LL-6330-76 STRAINER, MAIN & AUX 2
3 LL-6330-77 STRAINER, STEERING 1
4 LL-3359-4 GAUGE, OIL LEVEL 1
5 LL-6330-21 BREATHER, FILTER 1

6 FL-9394 WELDMENT, COVER 1
7 LL-4133 GASKET 1
8 LL5-5277-13 NUT, 3/8 NC HEX 8
9 LL-5276-10 LOCKWASHER, 3/8 14
10 LL-4905-36 CAPSCREW, 3/8 NC - 1 LG 6

11 LL-5404-4 VALVE, GATE, 3/4 1
12 LL-4886-93 PLUG, PIPE, 3/4 1
13 LL-4908-5 NIPPLE, CLOSE, 3/4 1
14 FL-8698 COVER, FILTER 1

15 LL-3662-184 O-RING, GASKET 1
16 LL-423-38 FILTER ELEMENT 1
17 LL-423-39 BY-PASS VALVE ASSEMBLY 1
18 LL-423-40 SPRING 1
19 LL-4908-10 NIPPLE, 2.50 1

20 LL-3820-1 INDICATOR, SERVICE 1
21 LLS-4888-73 BUSHING, REDUCING 2
22 LL-4008-8 NIPPLE, 1.50 NPT 1
PAGE 1-7
204G CARY LIFT
PARTS BOOK
OIL LEVEL/TEMPERATURE GAUGE ASSEMBLY, LL-3359-4
1 FRAME, MAIN BODY 1

3 WINDOW, OIL LEVEL 1
4 BACK PLATE, (WITH THERMOMETER) 1
5 SCREWS, BACK PLATE 6
6 BOLT, HOLLOW MOUNTING 2

7 LL-3359-5 O-RING 2
8 LL-3359-6 O-RING 2
9 WASHER, FLAT 2
10 NUT, HEX JAM 2
IMPORTANT: IN ORDERING SPARE PARTS, BE SURE TO FURNISH INFORMATION ON GAUGE SIZE, PART NUMBER, AND FLUID
BEING USED IN RESERVOIR.
CAUTION: DO NOT OVER-TIGHTEN HOLLOW BOLTS!!

TIGHTEN FINGER TIGHT, THEN 1/2 TURN WITH A WRENCH.
PAGE 1-8
204G CARY LIFT
PARTS BOOK
BREATHER ASSEMBLY, LL-3146-13
LL-3146-13 BREATHER ASSEMBLY REF.
NOTE: BREATHER ASSEMBLY IS A DISPOSABLE,

SPIN-ON TYPE.
REPLACE COMPLETE ASSEMBLY
PAGE 1-9
204G CARY LIFT
PARTS BOOK
SWAY CONTROL(W/ROCKWELL AXLES)(MODEL 204/254), SK-00457
PAGE 1-10
204G CARY LIFT
PARTS BOOK
SWAY CONTROL (W/ROCKWELL AXLES)(MODEL 204/254), SK-00457
1 BL-10132-50 CRADLE WELDMENT 1

2 AL-10631-1 CYLINDER, SWAY, R. H. (SEE FIG. 3-34) 1
3 AL-10631-1 CYLINDER, SWAY, L. H. (SEE FIG. 3-34) 1
4 FL-1501-378 PIN, 4-1/2 DIA 1
5 FL-1501-219 PIN, 2” DIA 2
6 FL-1501-67 PIN, 2” DIA 2

7 FL-4455 LUBE LINE ASSEMBLY 2
8 CAPSCREW, 1/2 NF -3-3/4 LG 4
9 LOCKWASHER, 1/2 4
10 NUT, HEX, 1/2 NF 4
11 CAPSCREW, 3/4 NF - 7-1/4 LG 1

12 LOCKWASHER, 3/4 1
13 NUT, HEX 3/4 NF 1
14 LL-683-211 BUSHING 1S
PAGE 1-11
204G CARY LIFT
PARTS BOOK
LIFT ARM AND REAR BRACKET ASSEMBLY
PAGE 1-12
204G CARY LIFT
PARTS BOOK
LIFT ARM AND REAR BRACKET ASSEMBLY
1 AL-1610-51 LIFT ARM 1

2 LL-683-260 BUSHING, BRONZE 2
4 FITTING, ALEMITE GREASE 1/8 NPT 2
5 FITTING, ALEMITE GREASE 1/8 NPT 2
6 AL-10996-2 LIFT CYLINDER ASSEMBLY 2
7 FL-1501-519 PIN 2
8 CAPSCREW, 1/2 NF X 4-1/2 LG 2
9 LOCKWASHER, 1/2 2
10 NUT, HEX, 1/2 NF 2
11 AL-10642-55 TILT CYLINDER ASSEMBLY 2
12 FL-4692-51 PIN 2
13 CAPSCREW, 1/2 NF X 3-1/2 LG. 2
15 NUT, HEX, 1/2 NF 1
16 AL-6141 BRACKET, REAR ASSEMBLY 1
17 AL-6141-9 SHAFT, 4-1/2 DIA. X 48” LG. 2
19 CAPSCREW, 7/8 NF X 12-1/2 LG. 2
21 NUT, HEX 7/8 NF 2
22 AL-10859-16 REACH CYLINDER ASSEMBLY 2
23 FL-1501-395 PIN 2
24 CAPSCREW, 1/2 NF X 3-1/2 LG. 2
26 NUT, HEX, 1/2 NF 2
27 BL-8661-1 SHAFT, 57-1/2 1
28 CAPSCREW, 1/2 X 5” LG. 2
30 NUT, HEX, 1/2 NF 2
31 FITTING, LUBE 1/8 NPT 2
34 FL-8076 GLAND 4
35 RA-17170-1 WIPER, ROD 4
37 CAPSCREW, 3/8 NC X 1” LG. 24
38 LL-4536-2 SHAFT 1
40 NUT, HEX, 1/2 NF 2
41 CAPSCREW, 1/2 NF X 3-1/2 LG. 2
42 LL-218-1384 CANNED WIPER 4
PAGE 1-13
204G CARY LIFT
PARTS BOOK
CAB ASSEMBLY, AL-10866
PAGE 1-14
204G CARY LIFT
PARTS BOOK
1 AL-10865 WELDMENT, CAB 1

2 AL-12197-1 WELDMENT, L. H. DOOR 1
3 AL-12197-2 WELDMENT, R. H. DOOR 1
4 FL-8204 ROLLER, DOOR 4
5 LL-3291-58 NUT, SELF LOCKING, 7/16 NC 4
6 FL-9134 GUIDE, DOOR 2

7 LLE-6195-0370 STRIP, WEAR 2
8 LLE-6195-0230 STRIP, WEAR 2
9 ADHESIVE AR
10 LL-3793-6 HANDLE, OUTSIDE DOOR 2
11 LL-3793-8 DOOR LOCK(W/HANDLE) 2

12 LL-3414-94 SCREW, MACHINE OVAL HD #10 4
13 LL-5285-39 SCREW, MACHINE, ROUND HD. #10 11
14 LLS-5276-2 LOCKWASHER, #10 23
15 LL5-5277-2 NUT, HEX, #10 15
16 LLT-2440-138 GLASS, WINDSHIELD 1

17 LL-2441-48 RUBBER, GLASS SET 1
18 FL-9093 PANEL, WIPER MOUNTING 1
19 AL-10186-F2 WIPER ASSEMBLY 1
20 LL-2012-9 WIPER, ARM, 22” PANTO REF.
21 LL-2012-21 WIPER, BLADE, 22” REF.

22 LLTGT-2440-141 GLASS, UPPER SIDE 2
24 LLTGT-2440-142 GLASS, LOWER SIDE 2
26 LLTGT-2440-143 GLASS, UPPER DOOR 2

28 LLTGT-2440-144 GLASS, LOWER DOOR 2
30 LLT-2440-140 GLASS, SKYLIGHT 1

32 LLTGT-2440-139 GLASS, REAR WINDSHIELD 1
34 LL-3793-7 DOOR SEAL, OFFSET 150.0”
35 LL-3793-9 DOOR SEAL, STRAIGHT 170.0”
36 FL-9105 MAT, FLOOR 1

37 FL-9104-1 FOAM, REAR PANEL 1
38 FL-9104-2 FOAM, FRONT ROOF 1
PAGE 1-15
204G CARY LIFT
PARTS BOOK
PAGE 1-16
204G CARY LIFT
PARTS BOOK
39 FL-9104-3 FOAM, REAR ROOF 1

40 FL-9104-4 FOAM, UPPER L. H. SIDE 1
41 FL-9104-5 FOAM, UPPER R. H. SIDE 1
42 FL-9082 BRACKET, STEERING COLUMN 1
43 FL-9089 BRACKET, STEERING SELECTOR 1
44 LL-537-60 FAN, DEFROST 1

45 LA-1738-4 LIGHT, INTERIOR DOME 1
46 L-8001-2 POP RIVET, 1/8 3
47 LL-4905-18 BOLT, HEX, HD. 5/16 NC X 3/4 22
48 LLS-5276-9 LOCKWASHER, 5/16 16
49 LL-5345-12 FLATWASHER, 5/16 28

50 LL-3291-25 NUT, SELF LOCKING 5/16 NC 6
51 GROMMET, RUBBER 2
52 PRIMER AR
53 PAINT, BLACK AR
54 LL5-5277-95 NUT, JAM 3/16 NC 4

55 BL-10138 SUPPORT TRACK, LOWER 2
56 LL-6496-1 OPERATORS MANUAL HLDR 1
57 AL-10866-57 TUBE, 1/2 OD X 1/8 W X 7/8 LG 4
58 LL-3291-30 NUT, SELF LKG 1/4 NC 4
59 LL-4905-6 BOLT, HEX HD. 1/4 NC X 1-1/2 4

60 FL-999-1 DOOR SWEEP, R. H. ` 1
61 FL-9999-2 DOOR SWEEP, L. H. 1
62 LL-5285-37 MACHINE SCREW, R. H.D #10 8
AR - AS REQUIRED
NOTE: AL-10866 WELDMENT IS AL-10865-F1

OR AL-10865-F2(GLASS OPTION LLX-2400-NNN
ITEMS 16, 22, 24, 26, 28, 30 & 32 ALL ITEMS
ARE LLT-2440-)
AL-10866-100 WELDMENT AL-10865-F1 OR F2 ITEMS
16 AND 30 LLT-2440- ALL OTHERS ARE LTGT-2440
AL-10866-101 WELDMENT AL-10865-F1 AND F2
ITEMS 26, 22, 24, 26, 28, 30, AND 32 ALL ITEMS ARE
LLLT-2440
AL-10866-102 - WELDMENT IS AL-10865-FL OR
F2, ITEM 30 LL5GT-2440- ALL OTHERS ARE LLT-2440
PAGE 1-17
204G CARY LIFT
PARTS BOOK
SERVICE BULLETIN REFERENCE
NUMBER D ATE SUBJECT CHANGE
ITEM 14 1-25-99 #10 LOCKWASHER QTY. 23

TABLE 1-25-99 AL-1866-102 ADDED
ITEM 60 1-25-99 FL-9999-1 DOOR SWEEP ADDED
ITEM 61 1-25-99 FL-9999-2 DOOR SWEEP ADDED
ITEM 62 1-25-99 LL-5285-37 MACHINE SCREW ROUND ADDED
PAGE 1-18
204G CARY LIFT
PARTS BOOK
NOTES
PAGE 1-19
204G CARY LIFT
PARTS BOOK
SEAT ASSEMBLY, LL-3804-1
PAGE 1-20
204G CARY LIFT
PARTS BOOK
1 LL-3804-66 ADJUSTMENT SPINDLE 1

2 LL-3804-57 DOWEL PIN 2
3 LL-3804-43 TUBE 1
4 LL-3804-49 BOLT 1
5 LL-3804-105 WASHER 1
6 LL-3804-33 SEAT ANGLE ADJUSTMENT 1
7 LL-3804-80 ARM REST, INTEGRAL 1
9 LL-3804-85 CAP, AXLE CLAMP 1
10 LL-3804-94 SCREW 2
11 LL-3804-97 CONTROL LEVER SUPPORT 1
12 LL-3804-82 TELESCOPE 1
13 LL-3804-107 WASHER 1
14 LL-3804-106 WASHER 1
15 LL-3804-84 COVER 1
16 LL-3804-108 SCREW 8
17 LL-3804-77 SEAT GUIDE 1
18 LL-3804-42 NUT 2
19 LL-3804-42 NUT 2
20 LL-3804-65 NUT 4
21 LL-3804-93 BOLT 1
22 LL-3804-14 SPRING, PRESSURE 1
24 LL-3804-107 WASHER 1
25 LL-3804-106 WASHER 1
26 LL-3804-87 NUT 2
27 LL-3804-88 SPRING WASHER 2
28 LL-3804-2 SWITCH 1
29 LL-3804-40 SCREW 1
30 LL-3804-40 SCREW 1
31 LL-3804-106 WASHER 1
32 LL-3804-107 WASHER 1
33 LL-3804-14 PRESSURE SPRING 1
35 LL-3804-93 BOLT 1
36 LL-3804-65 NUT 4
37 LL-3804-76 ADJUSTMENT RAIL 1
38 LL-3804-95 SCREW 1
39 LL-3804-36 WASHER 1
40 LL-3804-23 RAIL, ADDITIONAL 1
41 LL-3804-95 SCREW 1
42 LL-3804-36 WASHER 1
43 LL-3804-59 SEAT PAN 1
44 LL-3804-44 PROFILE 1
45 LL-3804-48 SEAT CUSHION 1
46 LL-3804-41 SPACER PLATE 1
48 LL-3804-72 FITTING 1
PAGE 1-21
204G CARY LIFT
PARTS BOOK
52 LL-3804-70 SPRING, LEG 1

53 LL-3804-71 SLEEVE , DISTANCE 1
54 LL-3804-31 WASHER 1
55 LL-3804-53 SCREW 1
56 LL-3804-55 SCREW 1
57 LL-3804-56 SCREW 1
58 LL-3804-50 PROFILE 1
59 LL-3804-12 CAP, COVER 2
60 LL-3804-37 BUSHING 2
61 LL-3804-92 BACKREST 1
62 LL-3804-53 SCREW 1
63 LL-3804-31 WASHER 1
64 LL-3804-73 SLEEVE , DISTANCE 1
65 LL-3804-78 SPACER 1
66 LL-3804-74 FITTING 1
67 LL-3804-8 LOCK 1
68 LL-3804-79 LEVER , HAND 1
69 LL-3804-7 HANDLE , OPERATING 1
70 LL-3804-6 PIN, DOWEL 1
71 LL-3804-42 NUT 1
72 LL-3804-81 ARMREST , INTEGRAL 1
74 LL-3804-86 CONTROL LEVER SUPPORT 1
75 LL-3804-94 SCREW 2
76 LL-3804-85 CAP, AXLE CLAMP 1
77 LL-3804-2 SWITCH 1
78 LL-3804-88 WASHER, SPRING 2
79 LL-3804-87 NUT 2
80 LL-3804-83 COVER 1
81 LL-3804-108 SCREW 8
82 LL-3804-56 SCREW 2
83 LL-3804-55 SCREW 1
84 LL-3804-35 TOOTH LOCKWASHER 1
85 LL-3804-9 SPIRAL SPRING 1
87 LL-3804-95 SCREW 1
88 LL-3804-96 SCREW 1
89 LL-3804-36 WASHER 1
90 LL-3804-32 NUT 1
91 LL-3804-104 SCREW 1
92 LL-3804-30 TUBE 1
93 LL-3804-104 SCREW 1
94 LL-3804-103 CONSOLE 1
95 LL-3804-109 TUBE 1
96 LL-3804-96 SCREW 1
97 LL-3804-36 WASHER 1
98 LL-3804-67 BACKREST CUSHION 1
PAGE 1-22
204G CARY LIFT
PARTS BOOK
NOTES
PAGE 1-23
204G CARY LIFT
PARTS BOOK
SEAT SUSPENSION ASSEMBLY, LL-3804-1
PAGE 1-24
204G CARY LIFT
PARTS BOOK
1 LL-3804-46 SPRING, TENSION 1

2 LL-3804-63 ROLLER 2
3 LL-3804-60 BUSHING 1
4 LL-3804-61 BOLT 1
6 LL-3804-4 PLATE 1
7 LL-3804-63 ROLLER 1
8 LL-3804-18 PLATE, RELEASE 1
9 LL-3804-5 PIN 1
10 LL-3804-18 PLATE, RELEASE 1
11 LL-3804-63 ROLLER 1
12 LL-3804-60 BUSHING 2
13 LL-3804-62 BOLT 1
14 LL-3804-91 ARM, SWING 1
15 LL-3804-69 SPINDLE, ADJUSTMENT 1
16 LL-3804-20 PLUG, RETAINER 1

17 LL-3804-58 TAPE, INDICATING 1
18 LL-3804-26 NUT 2
19 LL-3804-28 NUT 2
20 LL-3804-99 PLUG, SLIDING 2

22 LL-3804-11 GUIDE 1
23 LL-3804-17 ROLLER 1
24 LL-3804-27 SHOCK ABSORBER 2
26 LL-3804-39 TUBE 1
27 LL-3804-22 THRUST WASHER KIT 1
28 LL-3804-16 WASHER 1
29 LL-3804-15 BUMPER 1
30 LL-3804-51 FORK 1
31 LL-3804-24 R IVET 2
32 LL-3804-21 PROFILE, U-SHAPED 1
33 LL-3804-19 PLATE, RUBER 1
34 LL-3840-68 SUSPENSION, LOWER PART 1
35 LL-3804-47 R IVET 2
36 LL-3840-10 WASHER 2
37 LL-3804-52 BUMPER 2
PAGE 1-25
204G CARY LIFT
PARTS BOOK
38 LL-3804-64 SUSPENSION, UPPER PART 1

39 LL-3804-29 FIXING STRAP 1
40 LL-3804-13 PLUG, RETAINER 1
41 LL-3804-54 BELLOWS 1
42 LL-3840-29 FIXING STRAP 1
43 LL-3840-38 BRACKET, SPRING 1
PAGE 1-26
204G CARY LIFT
PARTS BOOK
NOTES
PAGE 1-27
204G CARY LIFT
PARTS BOOK
WIPER ASSEMBLY, AL-10186
PAGE 1-28
204G CARY LIFT
PARTS BOOK
WIPER ASSEMBLY, AL-10186
1 LL-1366-42 MOTOR, WIPER 1
2 LL-1366-43 ARM, DRIVE 1
3 LL-1366-44 SHAFT, PIVOT 1
4 LL-1366-45 KIT, ARM ADAPTOR 1
5 LL-2012-21 BLADE, WIPER 1
6 LL-2012-15 ARM, WIPER 1

7 AL-8808-6 1/2 OD 1/8 W CDT - 1-3/8 LG 1
8 AL-8808-7 1” OD 3/16 W CDT - 1-1/2 LG 2
9 CAPSCREW, 3/16 NF 2
11 NUT, HEX, 3/16 NF 2

12 LL-4904-4 CAPSCREW, 1/4 NF - 1-3/4 1
14 LL-2012-6 NUT, ARM 1
* WIPER SUB ASSEMBLY KIT INCLUDES:

LINKAGE KIT LL-1366-47
PILOT SHAFT LL-1366-44
DRIVE ARM PINION LL-1366-43
WIPER MOTOR BRACKET LL-1366-46
WIPER MOTOR LL-1366-8
PAGE 1-29
204G CARY LIFT
PARTS BOOK
WIPER MOTOR ASSEMBLY, LL-1366-8
PAGE 1-30
204G CARY LIFT
PARTS BOOK
WIPER MOTOR ASSEMBLY, LL-1366-8
1 LL-1366-50 MOTOR, SERVICE WIPER 1

2 LL-1366-51 SCREW, FASTENING 3
3 LL-1366-52 COVER, WIPER 1
5 LL-1366-53 WASHER, SPACING 2
7 LL-1366-54 PARKING SWITCH ASSY(INCLUDES RIVETED PARTS) 1

8 LL-1366-55 CABLE ASSEMBLY 1
9 LL-1366-56 TERMINAL, CABLE (BULLET) 3
10 LL-1366-57 GEAR & SHAFT ASSEMBLY 1
11 LL-1366-58 WASHER, SPACING(NYLON) 1
12 LL-1366-59 SCREW, SET, ARMATURE END PLAY 1

13 LL-1366-60 BRUSH, COMMUTATOR 2
14 LL-1366-61 SPRING, BRUSH 2
15 LL-1366-62 BRUSH HOLDER ASSY(INCLUDES 13 AND 14) 1
16 LL-1366-63 ARMATURE 1
17 LL-1366-64 DISC, THRUST (NYLON) 1

18 LL-1366-65 DISC, THRUST (METAL) 1
19 LL-1366-66 CAP ASSY, (INCLUDES BEARING) 1
20 LL-1366-67 WASHER, LOCK 2
21 LL-1366-68 THRU-BOLT 2
22 LL-1366-69 WASHER, BOWED 1
25A LL-1366-70 ARM, DRIVE(FOR 68 DEG, 85 DEG., AND 108
DEG. WIPING ANGLES) 1
25B LL-1366-71 ARM, DRIVE(FOR 90 DEG. AND 127 DEG.
WIPING ANGLES) 1
29 LL-1366-72 NUT, & LOCKWASHER, FASTENING 1
34 LL-1366-73 SCREW & LOCKWASHER, FASTENING(MOUNTING
BRACKET TO MOTOR) 3
35 LL-1366-74 LINK, CONNECTING 1
37 LL-1366-75 WASHER, SPACING 2

38 LL-1366-76 SPRING, CLIP 2
40 LL-1366-77 SCREW & LOCKWASHER, FASTENING (WIPER
ARM SHAFT ASSY TO MOUNTING BRACKET) 2
41A LL-1366-25 SHAFT ASSEMBLY, WIPER ARM 5/8” SHAFT 1
41B LL-1366-49 SHAFT ASSEMBLY, WIPER ARM 2” SHAFT 1
LL-1366-26 - 16” WIPER BLADE
LL-1366-27 - 14” WIPER BLADE
NOTE: WHEN ORDERING PARTS, SPECIFY WIPER

CRANK ARM, AND PIVOT SHAFT NUMBERS
WIPER SWITCH PART NO. - LL-1366-35
PAGE 1-31
204G CARY LIFT
PARTS BOOK
DEFROSTER FAN ASSEMBLY (REFERENCE: LA-267-18), LL-537-60
1 LL-537-100 BLADE, FAN 1

2 LL-537-109 GUARD, FAN FRONT 1
3 LL-537-110 GUARD, FAN REAR 1
4 LL-537-111 BASE, CUP (W/EYELET) 1
5 LL-537-107 BRACKET, LARGE 1
6 LL-537-108 BRACKET, SMALL 1

7 LL-537-112 POST, BALL 1
8 LL-537-106 WIRE & TERMINALS 1
9 LL-537-101 CAPSCREW, 5/16-18 X 3/4 LG 1
10 LL-537-105 LOCKWASHER, INTERNAL, 5/16 1
11 LL-537-103 NUT, JAM 3/8-16 2

12 LL-537-104 NUT, HEX #8-32 2
13 LL-537-85 WASHER, FLAT 2
14 LL-537-102 DECAL, NAME 1
15 LL-537-113 MOTOR, 12 VOLT 1
16 LL-537-114 SWITCH, 12 VOLT 1
PAGE 1-32
204G CARY LIFT
PARTS BOOK
NOTES
PAGE 1-33
204G CARY LIFT
PARTS BOOK
PIPE & POLE (90° TILT DOWN/SIDE SHIFT(154/204) (REF: AL-6432-50)ASSY, AL-6432
PAGE 1-34
204G CARY LIFT
PARTS BOOK
PIPE & POLE BALER(90° TILT DOWN/SIDE SHIFT(154 & 204) (REF: AL-6432-50)ASSY, AL-6432
PAGE 1-35
204G CARY LIFT
PARTS BOOK
PIPE & POLE BALER(90° TILT DOWN & SIDE SHIFT)(154 & 204)(REF: AL-6432-50) ASSY, AL-6432
1 AL-6431 FORK FRAME 1

2 FL-4688-34 PIN, HOLD DOWN CYLINDER (ROD END) 2
3 LL5-4905-42 CAPSCREW, 3/8 X 2-1/2 NC 4
4 LL-3291-12 NUT, 3/8 NC NYLOCK 4
5 AL-10737-1 HOLD DOWN CYLINDER ASSY 2
6 BL-6883 HOLD DOWN 2

7 FL-4705-49 PIN, HOLD DOWN BALER ARM 2
8 LL5-4905-88 CAPSCREW, 1/2 X 3-1/2 NC 8
9 LL-3291-17 NUT, 1/2 NC NYLOCK 20
10 FL-4688-92 PIN, HOLD DOWN CYLINDER (BASE END) 2
11 FL-4692-244 PIN, BALER CYLINDER (ROD END) 2

12 AL-6165-16 ARM, RT. HAND BALER 1
13 AL-6165-17 ARM, LEFT HAND BALER 1
14 AL-10638 BALER CYLINDER ASSEMBLY 2
15 FL-4694-57 PIN, BALER ARM (OUTER) 2
16 FL-4694-98 PIN, BALER ARM (INNER) 2

17 LL5-4905-92 CAPSCREW, 1/2 X 4-1/2 NC HEX 8
18 FL-4692-161 PIN, BALER CYLINDER (BASE END) 2
19 BL-5907-60 FORK TINE 2
20 LL8-4906-248 CAPSCREW, 1-1/4 X 5-1/2 NF GR 8 4
21 LL-3291-66 NUT, 1-1/4 NF NYLOCK 4

22 FL-1501-244 PIN, SIDE SHIFT CYLINDER (BASE) REF.
23 LL5-4905-89 CAPSCREW, 1/2 X 3-3/4 NC 1
25 LL-3291-51 NUT, 3/4 NC NYLOCK 4
26 AL-10640 SIDE SHIFT CYLINDER ASSY 1

27 FL-2548 PIN, SIDE SHIFT CYLINDER (ROD END) 1
28 LL-896-206 ROLLER 1
30 FL-2546 SLEEVE 1
31 LL-3681-3 FITTING, 1/8-27 NPT STR. LUBE 5

32 FL-2510-14 SHAFT, LIFT ARM, BALER 1
33 FL-4707-79 PIN, UPPER TILT LINKAGE, FORK FRAME 2
34 BL-6616 TILT DOWN LINKAGE 1
PAGE 1-36
204G CARY LIFT
PARTS BOOK
NOTES
PAGE 1-37
204G CARY LIFT
PARTS BOOK
TILT DOWN LINKAGE, BL-6616-A

BL-6616 TILT DOWN LINKAGE ASSEMBLY REF.
1 BL-2769-1 ARM WELDMENT, L.H. 1
2 BL-2769-2 ARM WELDMENT, R.H. 1
3 BL-6615 SEGMENT 2
4 FL-2544 CROSSBAR 1
5 FL-2547 BUSHING, BRONZE 2
6 LL-550-11 WIPER, ROD 2

7 FL-1500-44 PIN, 2” 1
8 LL-2676 PIN, 2” 1
9 FITTING, GREASE, 1/8 NPT 1
10 CAPSCREW, 3/8 N.F. X 1 1/4 16
12 CAPSCREW, 1/2 N.F. X 3 1/2” LG. 6
14 NUT, HEX., 1/2 N.F. 6
15 CAPSCREW, 3/4 N.F. X 4 3/4” LG. 4
17 NUT, HEX, 3/4 N.F. 4
PAGE 1-38
204G CARY LIFT
PARTS BOOK
NOTES
PAGE 1-39
204 CARY-LIFT
PARTS BOOK
Group 2 Power Train

POWERTRAIN ASSEMBLY, FL-16062 ........................................................................................ 2-2
ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310........................................................ 2-4
TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742 .............................. 2-6
TRANSMISSION INSTALLATION, FL-14311 ................................................................................ 2-16
FUNK TRANSMISSION , LL-3154-414 ..................................................................................... 2-18
TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515 ......................................... 2-54
AXLE AND CRADLE INSTALLATION, FL-14817 ........................................................................... 2-56
FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2607 ................................................. 2-60
REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2608 ................................................... 2-72
CYLINDER ASSEMBLY, FL-14827 ........................................................................................... 2-84
STEERING CYLINDER ASSEMBLY, FL-14520 ............................................................................ 2-86
FRONT CRADLE INSTALLATION, FL-14532 ............................................................................... 2-88
REAR CRADLE ASSEMBLY, FL-14813 .................................................................................... 2-90
SWAY CYLINDER ASSEMBLY, AL-10631-7............................................................................... 2-92
DRIVE SHAFT INSTALLATION, FL-16061 .................................................................................. 2-94
ENGINE DRIVE SHAFT ASSEMBLY, BL-929-73 ......................................................................... 2-96
DRIVE SHAFT ASSEMBLY, BL-7224-215 ................................................................................ 2-97
REAR AXLE DRIVESHAFT ASSEMBLY, BL-7224-122 ................................................................. 2-98
AIR CLEANER INSTALLATION, FL-14174 ................................................................................. 2-99
AIR CLEANER ASSY, LL-847-435 ....................................................................................... 2-100
AIR INTAKE PRECLEANER AND DASH INSTALLATION, FL-16065 ................................................. 2-102
AIR INTAKE WITH PRECLEANER, FL-16064 ........................................................................... 2-104
EXHAUST INSTALLATION, FL-14168 ..................................................................................... 2-106
RADIATOR SHROUD INSTALLATION, FL-14164 ........................................................................ 2-108
COOLING CIRCUIT, FL-14172 ............................................................................................. 2-110
FUEL SYSTEM CIRCUIT, FL-14295 ...................................................................................... 2-112
FUEL TANK ASSEMBLY, FL-13463 ....................................................................................... 2-114
PAGE 2-1
204 CARY-LIFT
PARTS BOOK
POWERTRAIN ASSEMBLY, FL-16062
PAGE 2-2
204 CARY-LIFT
PARTS BOOK
POWERTRAIN ASSEMBLY, FL-16062
1 FL-14172 COOLING CIRCUIT 204 W/QSB6.7-190 1

2 FL-14295 FUEL SYSTEM CIRCUIT 1
3 FL-15515 FUNK TRANS PLUMBING CIRCUIT 1
4 FL-14817 INST-AXLE/CRADLE 1
5 FL-16061 INST-DRIVE SHAFT 1
6 FL-14310 INST-ENGINE & TORQUE CONVERTER 1
7 FL-14168 INST-EXHAUST 1
8 FL-14164 INST-RAD-SHROUD 1
9 FL-14311 INST-TRANSMISSION 1
10 FL-14174 INST.-AIR CLEANER 1

NUMBER DATE SUBJECT CHANGE
PAGE 2-3
204 CARY-LIFT
PARTS BOOK
ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310
PAGE 2-4
204 CARY-LIFT
PARTS BOOK
ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310
1 0LT-00183-001 ADPT 2MNPT-2FNPT-2FNPT TEE 1

2 LL-297-774 ASSY PUMP 02-345256 1
3 LLB-4888-3 BUSHING 1
4 LL-4906-39 CAPSCR-HEX - .38 NF X 1.75 LG. 8
5 LL-4907-82 CAPSCR-HEX-.50NCX2.00 4
6 LL-5359-70 CAPSCR-HEX-M10-1.5X100MM 4
7 LL-5359-9 CAPSCR-HEX-M10X1.5 X 35 12
8 LL-5359-74 CAPSCR-HEX-M16X2X70MM LG. 1
9 LL-7394-8 CENTER BUSHING MOUNT 60241 1
10 LL-5359-12 CPSCR-M12X1.75X40MM 12
11 LL-6213-3 ENGINE OIL SENDER 1
12 LL-1189-355 ENGINE-QSB6.7-190HP 1
13 LL-7705-4 FAN-SUCKER-24IN_DIA 1
14 LL-3154-742 FUNK DF3R2A 1
15 LL-7415-17 NUT-NYLOCK-.50 NC 4
16 LL-835-35 SENDER 1
17 LLH-5345-15 WASH-FL-.50_HARD 12
18 LL-5345-4 WASH-FL-M10 4
19 LL-5276-7 WASH-LOCK-16MM 1
20 LLS-5276-4 WASH-LOCK-M10 12
21 LLS-5276-10 WASH-LOCK-SPLIT_SPG-.38 8
22 00A-43885-007 WASHER-FLAT 1
23 LLS-5276-5 WASHER-LK-SPG-M12 12
24 LL-6213-1 WATER & OIL TEMP SENDER 1
25 FL-14159 WLDMT-MNT ENGINE REAR 2
PAGE 2-5
204 CARY-LIFT
PARTS BOOK
TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742
PAGE 2-6
204 CARY-LIFT
PARTS BOOK
TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742
1 LL-3154-755 FRONT COVER ASSEMBLY (CONSISTS OF A-T) REF

A LL-3154-543 HOUSING, INPUT, SAE #3 1
B LL-3154-756 SHAFT, IDLER 2
C LL-3154-527 GEAR, DRIVEN 36T 2
D LL-3154-528 GEAR, IDLER 2
E LL-3154-757 SEAL, OIL (VITON) 1
F LL-3154-758 BEARING, BALL 4
G LL-3154-482 BEARING, BALL 1
H LL-3154-480 BEARING 3
I LL-3154-481 BEARING 1
J LL-3154-500 SNAP RING 1
K LL-3154-530 SPACER, BEARING 1
L LL-3154-469 O-RING, ARP219 2
M LL-3154-759 PACKING, O-RING 2
N LL-3154-760 SENSOR, MAGNETIC PICK-UP 1
O LL-3154-505 COVER, MAGNETIC PICK-UP 1
P LL-3154-761 CAPSCREW, M6 X 20 (GRD 8.8) 2
Q LL-3154-466 O-RING 1
R LL-3154-431 WASHER, HELICAL SPRING LOCK, RGLR 2
S LL-3154-448 WASHER, METALLIC, ROUND HOLE 2
T LL-3154-494 PLUG, HEX SOC. 1
2 LL-3154-575 TUBE, STATOR SUPPORT 1

3 LL-3154-529 GEAR, SPUR 38T 1
4 LL-3154-572 SHAFT, TURBINE 1
5 LL-3154-460 PIN, COTTER 1
6 LL-3154-510 THRUST RACE 1
7 LL-3154-499 BEARING, NEEDLE THRUST 1
8 LL-3154-762 CAPSCREW, M12 X 110 (GRD 8.8) 5
9 LL-3154-682 DEFLECTOR 1
10 LL-3154-474 O-RING, ARP258 1
12 LL-3154-745 HOUSING ASSEMBLY, CONVERTER REMOTE 1
13 LL-3154-764 SEAL, RING 1
14 ---- ---- ----
15 LL-3154-483 BEARING 1
16 LL-3154-478 SNAP RING 1
17 ---- ---- ----
18 LL-3154-683 SCREW, SOCKET HD, M12 X 50 2
19 LL-3154-495 PLUG, 1 5/8 W/O-RING 2
20 LL-3154-765 PLUG 1
21 LL-3154-684 O-RING, ARP113 2
22 ---- ---- ----
23 LL-3154-502 PLUG, SHIPPING 1
25 LL-3154-766 IDENTIFICATION PLATE 1
26 LL-3154-121 SCREW, DRIVE 2
27 LL-3154-767 O-RING, ARP904 1
PAGE 2-7
204 CARY-LIFT
PARTS BOOK
CONVERTER HOUSING ASSEMBLY, LL-3154-745 (LL-3154-742 TORQUE CONVERTER)
1 LL-3154-579 HOUSING, CONVERTER REMOTE 1

2 LL-3154-490 BALL, STEEL, 9/32 1

PAGE 2-8
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-9
204 CARY-LIFT
PARTS BOOK
CHARGE PUMP ASSEMBLY, LL-3154-750 (LL-3154-742 TORQUE CONVERTER)
1 LL-3154-950 PUMP, OIL 1

2 LL-3154-473 O-RING 1
4 LL-3154-463 SCREW, SET 1
5 LL-3154-456 CUP, PLUG 1
7 LL-3154-752 CAPSCREW, M16X65 (GR 8) 3
N.S. LL-3154-952 SEAL KIT-SERVICE 1

PAGE 2-10
204 CARY-LIFT
PARTS BOOK
DRIVE PLACE ASSEMBLY, LL-3154-577 (LL-3154-742 TORQUE CONVERTER)
1 LL-3154-744 PLATE, DRIVE (INCLUDES NUT PLATES (8) 1

2 LL-3154-429 RING 1
3 LL-3154-453 CAPSCREW 12

PAGE 2-11
204 CARY-LIFT
PARTS BOOK
FRONT COVER GROUP, LL-3154-754 (LL-3154-742 TORQUE CONVERTER)
PAGE 2-12
204 CARY-LIFT
PARTS BOOK
FRONT COVER GROUP, LL-3154-754 (LL-3154-742 TORQUE CONVERTER)
1 LL-3154-543 HOUSING, INPUT 1

2 LL-3154-756 SHAFT, IDLER 2
3 LL-3154-527 GEAR, DRIVEN 36T 2
4 LL-3154-528 GEAR, IDLER 37T 2
5 LL-3154-757 SEAL, OIL (VITON) 1
6 LL-3154-758 BEARING, BALL 4
7 LL-3154-482 BEARING, BALL 1
8 LL-3154-480 BEARING 3
9 LL-3154-481 BEARING 1
10 LL-3154-500 SNAP RING 1
11 LL-3154-530 SPACER, BEARING 1
12 LL-3154-469 O-RING 2
13 LL-3154-759 PACKING, O-RING 2
14 LL-3154-760 SENSOR, MAGNETIC PICKUP 1
15 LL-3154-505 COVER, MAGNETIC PICKUP 1
16 LL-3154-761 CAPSCREW, M6X20 (GR 8) 2
17 LL-3154-466 O-RING 1
18 LL-3154-431 WASHER, HELICAL SPRING LOCK, RGLR 2
19 LL-3154-448 WASHER, METALLIC, RND HOLE 2
20 LL-3154-494 PLUG, HEX SOC. 1

PAGE 2-13
204 CARY-LIFT
PARTS BOOK
COVER PLATE ASSEMBLY, LL-3154-612 (LL-3154-742 TORQUE CONVERTER)
1 LL-3154-644 PLATE, COVER, “C” 1

2 LL-3154-473 O-RING 1

PAGE 2-14
204 CARY-LIFT
PARTS BOOK
YOKE GROUP, LL-3154-746 (LL-3154-742 TORQUE CONVERTER)
1 LL-3154-747 YOKE, 6C 1
2 LL-3154-476 O-RING 1
3 LL-3154-427 WASHER, YOKE 1
4 LL-3154-748 CAPSCREW, M16 X 35 (GR 8.8) 1
5 LL-3154-749 OIL SEAL 1

PAGE 2-15
204 CARY-LIFT
PARTS BOOK
TRANSMISSION INSTALLATION, FL-14311
PAGE 2-16
204 CARY-LIFT
PARTS BOOK
TRANSMISSION INSTALLATION, FL-14311
1 LL-4907-148 CAPSCR-HEX .75NC X 2.75 4

2 LL-4907-7 CAPSCR-HEX-.25NCX1.75 3
3 LL-5359-36 CAPSCR-HEX-M16X2X45MM LG. 8
4 LL-5359-67 CPSCR-HEX HD M16 X 2 X 25 2
5 LL-3154-414 DF150 TRANSMISSION 1
6 FL-12771 PL-PARK BRAKE SOLENOID MOUNT 1
7 BL-10530 TRANSMISSION MOUNT - FUNK 2
8 LLH-5345-11 WASH-FL-.25_HARD 3
12 LLS-5276-7 WASHER-LK SPG M16 10
PAGE 2-17
204 CARY-LIFT
PARTS BOOK
FUNK TRANSMISSION , LL-3154-414
ITEM NO. PART NUMBER DESCRIPTION SER. #
AFFECTED
LL-3154-587 REMOTE MOUNT INPUT GROUP ALL
LL-3154-558 GEAR RATIO GROUP ALL
LL-3154-559 SHAFT 1ST STAGE ALL
LL-3154-560 CLUTCH 2ND STAGE ALL
LL-3154-561 CLUTCH 3RD STAGE ALL
LL-3154-562 CLUTCH 4TH STAGE ALL
LL-3154-563 SHAFT 6TH STAGE ALL
LL-3154-604 OUTPUT GROUP 5281, 5396
LL-3154-921 OUTPUT GROUP 5422 AND UP
LL-3154-569 WET BRAKE ASSEMBLY 5281, 5396
LL-3154-922 WET BRAKE ASSEMBLY 5422 AND UP
LL-3154-617 MAIN CASE GROUP ALL
LL-3154-623 CONTROL VALVE GROUP 5281, 5396
LL-3154-931 CONTROL VALVE GROUP 5422 AND UP
LL-3154-625 VALVE ASSEMBLY 5281, 5396
LL-3154-932 VALVE ASSEMBLY 5422 AND UP
LL-3154-599 MAIN REGULATOR ASSEMBLY 5281, 5396
LL-3154-936 MAIN REGULATOR ASSEMBLY 5422 AND UP
LL-3154-613 12 VOLT PROPORTIONAL SOLENOID ASSY ALL
LL-3154-937 12 VOLT PROPORTIONAL SOLENOID ASSY ALL
LL-3154-566 7C YOKE GROUP ALL
LL-3154-567 1ST STAGE COVER GROUP ALL
MISCELLANEOUS ITEMS ALL
NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS,

NOT TRANSMISSION SERIAL NUMBERS.
PAGE 2-18
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-19
204 CARY-LIFT
PARTS BOOK
REMOTE MOUNT INPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-587
PAGE 2-20
204 CARY-LIFT
PARTS BOOK
REMOTE MOUNT INPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-587
ITEM PART NUMBER DESCRIPTION REQ'D SER. #
AFFECTED
1 LL-3154-576 RETAINER, REMOTE INPUT BEARING 1 ALL

2 LL-3154-546 YOKE, 6C 1 5281, 5396
2 LL-3154-747 YOKE, 6C 1 5422 AND UP
3 LL-3154-476 O-RING 1 ALL
4 LL-3154-542 SHAFT, INPUT 1 ALL
5 LL-3154-435 SCREW, HEX CAP 16 X 35 MM 1 5281, 5396
5 LL-3154-748 SCREW, HEX CAP 16 X 35 MM 1 5422 AND UP
6 LL-3154-427 WA, YOKE 1 ALL
7 LL-3154-570 OIL SEAL 1 5281, 5396
7 LL-3154-749 OIL SEAL 1 5422 AND UP
8 LL-3154-478 SNAP RING 1 ALL
9 LL-3154-584 GASKET, INPUT (REMOTE MOUNT) 1 ALL
10 LL-3154-535 RING, SEAL 1 ALL
11 LL-3154-483 BEARING 1 ALL
12 LL-3154-614 SCREW, CAP M8 X 75 7 ALL
13 LL-3154-446 SCREW, HEX CAP 12 X 190 MM 4 5281, 5396
13 LL-3154-920 SCREW, HEX CAP 12 X 200 MM 4 5422 AND UP

PAGE 2-21
204 CARY-LIFT
PARTS BOOK
GEAR RATIO GROUP (LL-3154-414 TRANSMISSION), LL-3154-558
PAGE 2-22
204 CARY-LIFT
PARTS BOOK
GEAR RATIO GROUP (LL-3154-414 TRANSMISSION), LL-3154-558
ITEM PART NUMBER DESCRIPTION REQ'D
1 LL-3154-559 SHAFT, 1ST STAGE ASSY 1

2 LL-3154-560 CLUTCH, 2ND STAGE ASSY 1
3 LL-3154-561 CLUTCH, 3RD STAGE ASSY 1
4 LL-3154-562 CLUTCH, 4TH STAGE ASSY 1
5 LL-3154-563 SHAFT, 6TH STAGE ASSY 1
PAGE 2-23
204 CARY-LIFT
PARTS BOOK
SHAFT 1ST STAGE (LL-3154-414 TRANSMISSION), LL-3154-559
PAGE 2-24
204 CARY-LIFT
PARTS BOOK
SHAFT 1ST STAGE (LL-3154-414 TRANSMISSION), LL-3154-559
1 LL-3154-590 SHAFT, 1ST STAGE 27T 1

2 LL-3154-484 BEARING 1
3 LL-3154-535 RING, SEAL 1
4 LL-3154-486 BEARING 1
5 LL-3154-525 PLUG, 10.3 1
6 LL-3154-565 GEAR, 41T 1
PAGE 2-25
204 CARY-LIFT
PARTS BOOK
CLUTCH 2ND STAGE (LL-3154-414 TRANSMISSION), LL-3154-560
PAGE 2-26
204 CARY-LIFT
PARTS BOOK
CLUTCH 2ND STAGE (LL-3154-414 TRANSMISSION), LL-3154-560
AFFECTED
1 LL-3154-547 SHAFT, ASM 2ND/ 3RD STAGE 1 ALL

2 0LA-01535-204 SEAL, PISTON OUTER 2 ALL
3 LL-3154-468 O-RING 2 ALL
4 LL-3154-424 PISTON, CLUTCH 2 ALL
5 LL-3154-425 WASHER, LUBE SHUTOFF 2 ALL
6 LL-3154-418 SPRING, CLUTCH RETAINING 12 ALL
7 LL-3154-491 RETAINING RING 2 ALL
8 LL-3154-426 RETAINER, SNAP RING 2 ALL
9 0LA-01535-235 PLATE CLUTCH SEP. 20 ALL
10 LL-3154-421 PLATE CLUTCH 20 ALL
11 LL-3154-511 RETAINER, CLUTCH PLATE 2 ALL
12 LL-3154-615 RING SNAP 2 ALL
13 LL-3154-551 GEAR, CLUTCH 2ND 47T 1 ALL
14 LL-3154-553 GEAR, CLUTCH 2ND 61T 1 ALL
19 LL-3154-450 SEAL RING 3 5281, 5396
19 LL-3154-764 SEAL RING 3 5422 AND UP
20 LL-3154-472 O-RING 2 ALL

PAGE 2-27
204 CARY-LIFT
PARTS BOOK
CLUTCH 3RD STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-561
PAGE 2-28
204 CARY-LIFT
PARTS BOOK
CLUTCH 3RD STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-561
AFFECTED
1 LL-3154-547 SHAFT ASM 2ND/ 3RD STAGE 1 ALL

3 LL-3154-468 O-RING 2 ALL
10 LL-3154-421 PLATE CLUTCH 20 ALL
11 LL-3154-511 REAINER, CLUTCH PLATE 2 ALL
12 LL-3154-615 RING, SNAP 2 ALL
13 LL-3154-552 GEAR, CLUTCH 3RD 47T 1 ALL
14 LL-3154-554 GEAR, CLUTCH 3RD 61T 1 ALL
19 LL-3154-450 SEAL RING 3 5281, 5396
20 LL-3154-472 O-RING 2 ALL

PAGE 2-29
204 CARY-LIFT
PARTS BOOK
CLUTCH 4TH STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-562
PAGE 2-30
204 CARY-LIFT
PARTS BOOK
CLUTCH 4TH STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-562

AFFECTED
1 LL-3154-548 SHAFT, ASM 4TH AND 5TH STAGE 1 ALL

3 LL-3154-468 O-RING 2 ALL
10 LL-3154-421 PLATE CLT. 20 ALL
11 LL-3154-511 RETAINER, CLUTCH PLATE 2 ALL
12 LL-3154-615 RING, SNAP 2 ALL
13 LL-3154-557 GEAR, CLUTCH 4TH 68T 1 ALL
14 LL-3154-555 GEAR, CLUTCH 4TH 38T 1 ALL
20 LL-3154-450 SEAL RING 3 5281, 5396

PAGE 2-31
204 CARY-LIFT
PARTS BOOK
SHAFT 6TH STAGE ASSY. (LL-3154-414 TRANS.), LL-3154-563
1 LL-3154-549 SHAFT, ASSY 6TH STAGE (HAS 25T, 33T, & 1

55T GEARS)
2 LL-3154-488 BEARING 1
3 LL-3154-486 BEARING 1
PAGE 2-32
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-33
204 CARY-LIFT
PARTS BOOK
OUTPUT GROUPS (LL-3154-414 TRANSMISSION), LL-3154-604 AND LL-3154-921
PAGE 2-34
204 CARY-LIFT
PARTS BOOK
OUTPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-604 (MACHINE SER. #'S 5281, 5396)
1 LL-3154-596 SHAFT OUTPUT ASSY. 1

4 LL-3154-416 BEARING CONE 2
5 LL-3154-569 WET BRAKE ASSY. 1
6 LL-3154-518 HUB, BRAKE 1
7 LL-3154-523 GASKET 1
8 LL-3154-564 SCREW, HEX CAP 12 X 140 MM 10
9 LL-3154-452 SWITCH, PRESSURE 1
11 LL-3154-461 O-RING, PACKING 1
12 LL-3154-517 RETAINER, BEARING 1
13 LL-3154-436 SCREW, CAP M8 X 30 6
14 LL-3154-520 SHIM, .18 2
15 LL-3154-524 SHIM, .51 1
16 LL-3154-532 SHIM, .13 1
17 LL-3154-663 WIRING, BRAKE JUMPER (NOT SHOWN) 1
OUTPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-921 (MACHINE SER. #'S 5422 AND UP)
1 LL-3154-596 SHAFT OUTPUT ASSY. 1

4 LL-3154-416 BEARING CONE 2
5 LL-3154-922 WET BRAKE ASSY. 1
6 LL-3154-927 HUB, BRAKE 1
7 LL-3154-523 GASKET 1
9 LL-3154-452 SWITCH, PRESSURE 1
11 LL-3154-461 O-RING, PACKING 1
12 LL-3154-517 RETAINER, BEARING 1
13 LL-3154-436 SCREW, CAP M8 X 30 6
14 LL-3154-520 SHIM, .18 2
15 LL-3154-524 SHIM, .51 1
16 LL-3154-532 SHIM, .13 1
17 LL-3154-663 WIRING, BRAKE JUMPER (NOT SHOWN) 1
PAGE 2-35
204 CARY-LIFT
PARTS BOOK
WET BRAKE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-569 AND LL-3154-922
PAGE 2-36
204 CARY-LIFT
PARTS BOOK
WET BRAKE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-569 (MACHINE SER. #'S 5281, 5396)
1 LL-3154-550 COVER 1
2 LL-3154-515 HOUSING, BRAKE 1
3 LL-3154-516 PISTON, BRAKE 1
4 LL-3154-514 SPRING, BELLEVILLE 1
5 LL-3154-475 O-RING 1
6 LL-3154-521 SEAL, POLYHONE OUTER 1
7 LL-3154-522 SEAL, POLYHONE INNER 1
8 LL-3154-512 PLATE, SEPERATOR 9
9 LL-3154-497 DISK, BRAKE 8
10 LL-3154-437 CAPSCREW 12 X 110 MM 4
WET BRAKE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-922 (MACHINE SER. #'S 5422 AND UP)
1 LL-3154-923 COVER 1
3 LL-3154-924 PISTON, BRAKE 1
4 LL-3154-925 SPRING, BELLEVILLE 1
5 LL-3154-475 O-RING 1
6 LL-3154-521 SEAL, POLYHONE OUTER 1
7 LL-3154-522 SEAL, POLYHONE INNER 1
8 LL-3154-512 PLATE, SEPERATOR 9
9 LL-3154-926 DISK, BRAKE 8
10 LL-3154-762 CAPSCREW 12 X 110 MM 4
PAGE 2-37
204 CARY-LIFT
PARTS BOOK
MAIN CASE GROUP (LL-3154-414 TRANSMISSION), LL-3154-617
PAGE 2-38
204 CARY-LIFT
PARTS BOOK
ASSEMBLY PROCEDURE FOR GASKETING USING ANAEROBIC SEALANT
CLEANING
CLEAN BOTH SURFACE THAT WILL BE JOINED USING 100% ISOPROPYL ALCOHOL.
FROM A PUMP DISPENSER OR SIMILAR DEVICE, WIPING EXCESS OFF WITH A CLEAN
CLOTH. LOCTITE 7070 ODC-FREE CAN BE USED AS A SUBSTITUTE FOR THE
ISOPROPYL ALCOHOL.
PRIMER
THE USE OF PRIMER TO EXPEDITE CURING TIME IS PERMISSIBLE. THE USE OF
PRIMER REQUIRES IMMEDIATE JOINING OF FLANGES AFTER APPLICATION OF THE
SEALANT. USE LOCTITE PRIMER -N- #7649 OR EQUIVALENT. EQUIVALENT
PRIMERS MUST MEET ENVIRONMENTAL AND SAFETY STANDARD OF FUNK MFG. CO.
DISPENSING / APPLYING / ASSEMBLING

DISPENSE APPROXIMATELY 1/2 OZ. OF LOCTITE 17430 SEALANT ON A PLASTIC
SHEET OR TABLETOP. LOCTITE 518 OR 510 MAY BE SUBSTITUTED. AVOID USING
EXCESSIVE AMOUNTS THAT MAY BE EXPOSED FOR LONG PERIODS OF TIME. THIS
WILL HELP PREVENT CONTAMINATION FROM THE SURROUNDING ATMOSPHERE SUCH
AS DUST WITH METAL
CONTENT.
USING AN INK ROLLER OR SIMILAR DEVICE (RUBBER ROLLER WITH A HANDLE) APPLY
TO ONE SURFACE OF THE JOINT BY LOADING THE ROLLER FROM THE PLASTIC SHEET
AND TRANSFERRING THE MATERIAL IN A THIN FILM TO THE JOINT. THE APPLICATION
SHOULD BE THE THINNEST FILM POSSIBLE BUT PROVIDE COMPLETE COVERAGE.
THIS CAN BE JUDGED BY THE APPEARANCE OF THE JOINT ONCE IT IS PUT TO-
GETHER. EXCESSIVE AMOUNTS WILL CAUSE RUNOFF OF THE MATERIAL. A SMALL
BEAD OR BUILDUP AT THE JOINT IS PERMISSIBLE AND INDICATES GOOD DISPERSION
THROUGH THE JOINT. EXCESS CAN BE WIPED FROM THE JOINT, JOINING SHOULD
TAKE PLACE WITHIN 3 MINUTES AFTER SEALANT APPLICATION.
APPLY THE PROPER BOLT TORQUE AND ALLOW MINIMUM OF 12 - 15 MINUTES

BEFORE ADDING OIL FOR TEST STAND USAGE.
DISASSEMBLY
CURED MATERIAL CAN BE REMOVED WITH A WIRE BRUSH OR SCRAPPER. CHEMICAL
CLEANERS ARE AVAILABLE FOR CUSTOMER USE SHOULD THEY BE DEEMED NECES-
SARY.
PAGE 2-39
204 CARY-LIFT
PARTS BOOK
ITEM PART NUMBER DESCRIPTION REQ'D MACHINE SER. # AFFECTED
1 LL-3154-618 HOUSING, REAR 1 ALL

2 LL-3154-619 HOUSING, 4 SPEED W/ DIPSTICK 1 ALL
3 LL-3154-620 GASKET, CENTER HOUSING 1 ALL
4 LL-3154-534 MANIFOLD, SUCTION 1 ALL
5 LL-3154-420 SCREEN, SUCTION ASSEMBLY 1 ALL
6 LL-3154-504 PLUG, SHIPPING 1 ALL
8 LL-3154-439 CAPSCREW 4 5281, 5396
8 LL-3154-928 CAPSCREW 4 5422 AND UP
9 LL-3154-581 DIPSTICK 1 ALL
10 LL-3154-571 TUBE, DIPSTICK ASSY. 1 ALL
11 LL-3154-603 HOSE, 1/2" ID 6 ALL
14 LL-3154-470 O-RING 1 ALL
15 LL-3154-462 PIN, DOWEL 2 ALL
16 LL-3154-444 SCREW, HEX CAP 12 X 120 MM 18 ALL
18 LL-3154-610 SENSOR, MAGNETIC PLUG 2 ALL
19 LL-3154-466 O-RING 2 ALL
20 LL-3154-505 COVER, MAGNETIC PICKUP 2 ALL
21 LL-3154-433 SCREW, HEX CAP 2 5281, 5396
21 LL-3154-761 SCREW, HEX CAP 2 5422 AND UP
22 LL-3154-431 WASHER, LOCK 2 ALL
23 LL-3154-448 WASHER 2 ALL
24 LL-3154-541 BUSHING, INPUT 1 ALL
25 LL-3154-539 TROUGH, OIL ASSEMBLY 1 ALL
26 LL-3154-438 CAPSCREW 2 ALL
27 LL-3154-423 SLV, BORE 3 ALL
28 LL-3154-495 PLUG, 1 5/8 STD W/ O-RING 2 ALL
29 LL-3154-580 BAFFLE SUCTION TUBE 1 ALL
30 LL-3154-422 GASKET 1 ALL
31 LL-3154-487 BEARING CUP 2 ALL
32 LL-3154-588 VALVE, RELIEF 1 5281, 5396
32 LL-3154-929 VALVE, RELIEF 1 5422 AND UP
33 LL-3154-92 PLATE, IDENT. 1 5281, 5396
33 LL-3154-766 PLATE, IDENT. 1 5422 AND UP
34 LL-3154-121 SCREW, DRIVE 2 ALL
35 LL-3154-493 PLUG, HEX SOC 9/16-18 1 ALL
38 LL-3154-454 BRACKET 1 ALL
39 LL-3154-509 ELBOW, PIPE 3/8 1 ALL
40 LL-3154-496 CLAMP, HOSE 2 ALL
41 LL-3154-432 3/8 NPT COUPLING 1 ALL
42 LL-3154-464 NIPPLE 3/8 X 1" 1 ALL
44 LL-3154-930 CAPSCREW, M8 X 80MM 2 ALL
45 LL-3154-640 O-RING 1 ALL
46 LL-3154-639 WASHER, FLAT 1 ALL

PAGE 2-40
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-41
204 CARY-LIFT
PARTS BOOK
CONTROL VALVE GROUP (LL-3154-414 TRANSMISSION), LL-3154-623 AND LL-3154-931
PAGE 2-42
204 CARY-LIFT
PARTS BOOK
CONTROL VALVE GROUP (LL-3154-414 TRANSMISSION), LL-3154-623 (MACHINE S/N'S 5281, 5396)
1 LL-3154-625 VALVE ASSEMBLY 1

2 LL-3154-536 GASKET 1
3 LL-3154-538 PLATE 1
4 LL-3154-537 GASKET 1
5 LL-3154-630 SCREW, CAP M8 X 30 7
6 LL-3154-614 SCREW, CAP M8 X 75 11
7 LL-3154-636 SCREW, CAP M8 X 90 9
8 LL-3154-507 SENSOR, TEMPERATURE 1
CONTROL VALVE GROUP (LL-3154-414 TRANSMISSION), LL-3154-931 (MACHINE S/N'S 5422 AND UP)
1 LL-3154-932 VALVE ASSEMBLY 1

2 LL-3154-536 GASKET 1
3 LL-3154-933 PLATE 1
4 LL-3154-537 GASKET 1
5 LL-3154-934 SCREW, CAP M8 X 45 5
6 LL-3154-614 SCREW, CAP M8 X 75 13
7 LL-3154-636 SCREW, CAP M8 X 90 9
8 LL-3154-507 SENSOR, TEMPERATURE 1
PAGE 2-43
204 CARY-LIFT
PARTS BOOK
VALVE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-625 AND LL-3154-932
PAGE 2-44
204 CARY-LIFT
PARTS BOOK
VALVE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-625 (MACHINE S/N'S 5281, 5396)
1 LL-3154-627 HOUSING, VALVE 1

2 LL-3154-599 MAIN REGULATOR ASSEMBLY 1
3 LL-3154-540 VALVE, RELIEF 90 1
4 LL-3154-613 VALVE, PROP. 12 VOLT 6
5 LL-3154-492 PLUG 1
6 LL-3154-513 PLUG, HEX SOC 7/16-20 12
7 LL-3154-493 PLUG, HEX SOC. 9/16-18 2
10 LL-3154-490 STEEL BALL 9/32 4
11 LL-3154-628 PLUG, PROP SOLENOID 2
12 LL-3154-629 O-RING 2
14 LL-3154-544 O-RING 2
16 LL-3154-767 O-RING (NOT SHOWN) 12
VALVE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-932 (MACHINE S/N'S 5422 AND UP)
1 LL-3154-935 HOUSING, VALVE 1

2 LL-3154-936 MAIN REGULATOR ASSEMBLY 1
3 LL-3154-540 VALVE, RELIEF 90 1
4 LL-3154-937 VALVE, PROP. 12 VOLT 6
5 LL-3154-492 PLUG 1
6 LL-3154-765 PLUG, HEX SOC 7/16-20 12
7 LL-3154-493 PLUG, HEX SOC. 9/16-18 2
10 LL-3154-490 STEEL BALL 9/32 4
11 LL-3154-938 PLUG, PROP SOLENOID 2
12 LL-3154-629 O-RING 2
14 LL-3154-544 O-RING 2
16 LL-3154-767 O-RING (NOT SHOWN) 12
PAGE 2-45
204 CARY-LIFT
PARTS BOOK
7C YOKE GROUP (LL-3154-414 TRANSMISSION), LL-3154-566
1 LL-3154-519 YOKE, 7C 1
2 LL-3154-419 WASHER, YOKE 1
3 LL-3154-435 SCREW, HEX CAP 16 X 35MM 1
4 LL-3154-489 OIL SEAL 1
5 LL-3154-533 SEAL, V-RING 1
6 LL-3154-477 O-RING 1
PAGE 2-46
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-47
204 CARY-LIFT
PARTS BOOK
MAIN REGULATOR (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-936
PAGE 2-48
204 CARY-LIFT
PARTS BOOK
MAIN REGULATOR (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-936
1 LL-3154-939 BACKUP RING 2

4 LL-3154-942 O-RING 1
5 LL-3154-941 O-RING 1
6 LL-3154-940 O-RING 1
7 0LA-01535-120 O-RING 1
8 LL-3154-943 O-RING 1
11 LL-3154-944 SNAP RING 1
12 LL-3154-945 SHIM 3
PAGE 2-49
204 CARY-LIFT
PARTS BOOK
12 VOLT PROPORTIONAL SOLENOID (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-613 AND LL-3154-937
PAGE 2-50
204 CARY-LIFT
PARTS BOOK
12 VOLT PORPORTIONAL SOLENOID (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-613 (MACHINE SER.
#'S 5281, 5396)
2 LL-3154-677 12 VOLT COIL, SOLENOID 1

5 LL-3154-670 O-RING 1
6 LL-3154-666 O-RING 1
7 LL-3154-465 O-RING 1
12 VOLT PORPORTIONAL SOLENOID (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-937 (MACHINE SER.

#'S 5422 AND UP)
2 LL-3154-946 12 VOLT COIL, SOLENOID 1

5 LL-3154-670 O-RING 1
6 LL-3154-666 O-RING 1
7 LL-3154-465 O-RING 1
PAGE 2-51
204 CARY-LIFT
PARTS BOOK
1ST STAGE COVER GROUP (LL-3154-414 TRANSMISSION.), LL-3154-567
1ST STAGE COVER GROUP (LL-3154-414 TRANSMISSION.), LL-3154-567

1 LL-3154-589 COVER, 1ST STAGE 1

2 LL-3154-473 O-RING 1
4 LL-3154-556 HANGER, LIFT 1
PAGE 2-52
204 CARY-LIFT
PARTS BOOK
MISCELLANEOUS ITEMS FOR LL-3154-414 TRANSMISSION
ITEM PART NUMBER DESCRIPTION REQ'D SER. # AFFECTED
LL-3154-633 CONTROL MODULE 1 ALL

LL-3154-574 BUMP SHIFTER, 12 VOLT 1 ALL
LL-3154-451 FILTER ASSEMBLY 1 5281, 5396
LL-3154-738 FILTER ASSEMBLY 1 5422 AND UP
LL-3154-634 HEAD FILTER 1 5281, 5396
LL-3154-739 HEAD FILTER 1 5422 AND UP
LL-3154-635 FILTER ELEMENT 1 5281, 5396
LL-3154-740 FILTER ELEMENT 1 5422 AND UP
LL-3154-741 KIT, PRESSURE SWITCH 1 ALL
LL-3154-600 12 VOLT BRK. CONTROL VALVE 1 ALL
LL-3154-506 TVP 12 VOLT MODULE 1 ALL
LL-3154-591 GEAR DISPLAY ASSEMBLY 1 5281, 5396
LL-3154-948 GEAR DISPLAY ASSEMBLY 1 5422 AND UP
LL-3154-664 WIRING HARNESS 1 5281, 5396
LL-3154-947 WIRING HARNESS 1 5422 AND UP

PAGE 2-53
204 CARY-LIFT
PARTS BOOK
TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515
PAGE 2-54
204 CARY-LIFT
PARTS BOOK
TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515
1 LL-846-907 ADAPTER-MALE TEE 1

2 LL-846-545 ADAPTER-STR 16 MORING-12 MFJIC 2
3 LL-846-548 ADPT 20MORB-16MJIC 1
4 LL-1493-170 ADPT 2FNPT-4MJIC 1
5 LL-6041 ADPT 45 16FJIC-16MJIC LH 1
6 LL-846-730 ADPT 90 20MORB-20MJIC 1
7 LL-846-926 ADPT-16FJIC-12MJIC 1
8 LL-846-558 ADPT-16FJIC-16MJIC-16MJIC_RUN 1
9 LL-846-546 ADPT-16MORB-16MJIC 6
11 LL-846-447 ADPT-90-12MORB-12MJIC 1
12 LL-846-116 ADPT-90-16MORB-16MJIC 2
13 LL-846-542 ADPT-STR-12MORB-12MJIC 2
15 LL-7584-221 ASSY 12HOSE-12FJIC-12FJIC X 18 1
16 LL-7584-222 ASSY 12HOSE-12FJIC90-12FJICX18 1
18 LL-7584-225 ASSY 16HOSE-16FJIC-16FJICX112 1
24 LL-846-1014-110 ASSY 4HOSE-4FJIC90-4FJIC X 110 1
25 LL-846-901 FITTING-STR 16MORING-16FJIC 1

PAGE 2-55
204 CARY-LIFT
PARTS BOOK
AXLE AND CRADLE INSTALLATION, FL-14817
PAGE 2-56
204 CARY-LIFT
PARTS BOOK
PAGE 2-57
204 CARY-LIFT
PARTS BOOK
PAGE 2-58
204 CARY-LIFT
PARTS BOOK
1 AL-10631-7 ASSY-CYL 4.5 BORE-2.0 SFT 2

2 FL-13597 WLDMT-PIN 1.5 OD X 4.00 6
3 FL-14132 WLDMT-MAIN FRAME 1
4 FL-14520 ASSY-CYL-4.00 BORE-2.00 SFT 2
5 FL-14532 INST-CRADLE FRONT AXLE 1
6 FL-14552 GUARD-STEERING CYLINDER 1
7 FL-14813 ASSY-REAR AXLE CRADLE 1
8 FL-14827 ASSY-CYL-4.00 BORE-2.00 SFT 2
9 FL-1501-219 PIN - 2 X 10-1/8 LG. 2
10 FL-1501-378 FRONT_CRADLE_PIN 1
11 FL-1501-67 PIN - 2 X 7-1/8 LG. 2
12 FL-8351 WLDMT-PIN-STEERING_CYL-445 2
13 LL-2682-2607 ASSY-FRONT AXLE 1
14 LL-2682-2608 ASSY-REAR AXLE 1
15 LL-331-13 NUT-BUD WHEEL 70
16 LL-3620-2-21 ASSY-HOSE GREASE-.12 X 21.00 4
17 LL-3681-3 FTG-LUBE-1/8NPT-STR 4
18 LL-4906-79 CAPSCR-HEX-.50NF X 1.25 4
19 LL-4907-142 CAPSCR-HEX-.75 NC X 1.25 LG 6
20 LL-4907-159 CAPSCRW-HEX-.75 NC_X_6.00 1
21 LL-4907-160 CAPSCRW-HEX-.75 NC X 6.50 1
22 LL-4907-161 CAPSCR-HEX .75NC X 7.00 1
23 LL-4907-221 CAPSCR-HEX-1NC X 6 8
24 LL-4907-236 CAPSCR-HEX-1NCX13.50 8
25 LL-4907-79 CAPSCR-HEX-.50NCX1.25 4
26 LL-4907-88 CAPSCRW-.50 NC X 3.5 LG 4
27 LL-6416 CRADLE PIN 2
28 LL-7415-17 NUT-NYLOCK-.50 NC 4
29 LL-7415-23 NUT-NYLOCK-.75 NC 3
30 LL-7415-27 NUT-HEX-NYLOCK-1UNC 16
31 LL-846-381 FTG-2NPTF-2NPTM-STR 2
32 LL-846-405 FTG-2NPTF_SW-2NPTM-90 2
33 LLH-5345-15 WASH-FL-.50_HARD 8
34 LLH-5345-20 WASH-FL-1.00 HARD 32
PAGE 2-59
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2607
PAGE 2-60
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2607
1 LL-2682-2869 CARRIER ASSEMBLY, 5.86 RATIO(INCLUDES ITEMS 2 THRU 41) NA

2 LL-2682-2476 DIFFERENTIAL CARRIER AND CAP ASSEMBLY 1
3 LL-2682-2853 KIT- SHIM 1
5 LL-2682-2504 CAP SCREW M12 X 17.5 X 45 8
6 LL-2682-2774 CONE-BEARING 2
7 LL-2682-2775 CUP-BEARING 2
8 LL-2682-2479 BEARING ADJ. RING 2
9 LL-2682-2663 SCREW-SPECIAL 2
10 LL-2682-2475 THRUST SCREW 1
11 LL-2682-2474 JAM NUT 1
12 LL-2682-2506 PINION CAGE ASSEMBLY (ALSO INCLUDES ITEMS 13 & 14) 1
13 LL-2682-2468 INNER BEARING CUP 1
14 LL-2682-520 OUTER BEARING CUP 1
15 LL-2682-2773 SEAL ASSY, OIL 1
16 LL-2682-2469 INNER BEARING CONE 1
17 LL-2682-2430 SPACER KIT 1
18 LL-2682-2428 OUTER CONE BEARING 1
19 LL-2682-2623 KIT, BOLT (INCLUDES 12 EACH OF ITEMS 20, 21 & 22) 1
20 LL-2682-2484 CAP SCREW 12
21 LL-2682-350 WASHER, HARDENED 12
22 LL-2682-2486 NUT 12
23 LL-2682-449 ROLLER BEARING 1
24 LL-2682-2870 ASSY-GEAR & PINION
(INCLUDES RING & PINION ALONG WITH ITEMS 25 & 26) 1

25 LL-2682-605 WASHER 1
26 LL-2682-2420 LOCK NUT 1
27 LL-2682-2854 CASE-DIFF/NEST ASSEMBLY
(SPIDERS AND CASE HALVES, INCLUDES ITEMS 28 & 33) 1
28 LL-2682-2855 DIFFERENTIAL CASE ASSEMBLY
(CASE HALVES W/O SPIDERS, INCLUDES ITEMS 29 THRU 32) 1

29 LL-2682-2625 CASE, DIFF, FLANGE HALF 1
30 LL-2682-2619 CASE, DIFF, PLAIN HALF 1
31 LL-2682-2615 WASHER, FLAT 16
32 LL-2682-2481 CAP SCREW 16
33 LL-2682-2620 KIT-DIFFERENTIAL (INCLUDES ITEMS 34 THRU 38) 1
34 LL-2682-2482 THRUST WASHER 2
35 LL-2682-2621 GEAR, DIFF. SIDE 2
36 LL-2682-1008 DIFFERENTIAL SPIDER 1
37 LL-2682-2622 PINNION, DIFF. 4
39 LL-2682-2612 YOKE ASSY, INPUT (INCLUDES YOKE & ITEM 40) 1
41 LL-2682-18 PILOT BEARING SNAP RING 1
PAGE 2-61
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (HOUSING ASSEMBLY), LL-2682-2607
1 LL-2682-2871 ASSEMBLY-AXLE HOUSING (ALSO INCLUDES ITEMS 2 THRU 12) NA

2 LL-2682-2491 STUD 5/8-18 X 2.50 8
3 LL-2682-2492 STUD 5/8-19 X 3.25 4
4 LL-2682-2699 MAGNET 6
5 LL-2682-2792 BUSHING 4
6 LL-2682-466 UNIVERSAL JOINT BUSHING 2
7 LL-2682-465 OIL SEAL 2
8 LL-2682-22 OIL FILLER PLUG 3/4 X 14 PTF 1
9 LL-2682-356 PLUG 1
10 LL-2682-2793 BREATHER ASSEMBLY 1
11 LL-2682-20 HARDENED WASHER 12
12 LL-2682-429 LOCK NUT (.625 X 18 UNF) 12
PAGE 2-62
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-63
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2607
PAGE 2-64
204 CARY-LIFT
PARTS BOOK
PAGE 2-65
204 CARY-LIFT
PARTS BOOK
1 LL-2682-2796 KNUCKLE, STEERING (RH) 1

2 LL-2682-2797 KNUCKLE, STEERING (LH) 1
3 LL-2682-2798 STEERING KNUCKLE CAP 4
4 LL-2682-2799 SEAL, GREASE 4
5 LL-2682-1426 SHIM (.003) 12
6 LL-2682-1427 SHIM (.005) 8
7 LL-2682-1428 SHIM (.020) 4
10 LL-2682-2800 GREASE FITTING 4
11 LL-2682-2807 UNIVERSAL JOINT ASSEMBLY (RH) 1
12 LL-2682-2804 KIT, CENTER PARTS 2
13 LL-2682-2805 OUTER AXLE SHAFT 2
14 LL-2682-2808 INNER AXLE SHAFT (RH) 1
15 LL-2682-2872 UNIVERSAL JOINT ASSEMBLY (LH) 1
16 LL-2682-2806 INNER AXLE SHAFT (LH) 1
17 LL-2682-585 STOP SCREW 2
18 LL-2682-325 JAM NUT 4
19 LL-2682-2809 SPINDLE ASSEMBLY (INCLUDES ITEMS 20 & 21) 2

20 LL-2682-467 BUSHING 2
21 LL-2682-593 OIL SEAL 2
22 LL-2682-606 WASHER 36
23 LL-2682-2810 CAPSCREW, SPINDLE TO KNUCKLE 36

24 LL-2682-2494 CAPSCREW, BRAKE DISC TO HUB 32
26 LL-2682-2811 BRAKE DISC 2
27 LL-2682-442 OIL SEAL 2
28 LL-2682-2812 WHEEL HUB INNER BEARING CONE 2
29 LL-2682-2813 WHEEL HUB (INCLUDES ITEMS 30 & 31) 2

30 LL-2682-668 WHEEL HUB INNER BEARING CUP 2
31 LL-2682-668 WHEEL HUB OUTER BEARING CUP 2
32 LL-2682-2814 STUD, WHEEL 46
33 LL-2682-669 WHEEL HUB OUTER BEARING CONE 2
34 LL-2682-2816 HUB, PLANETARY RING GEAR 2
35 LL-2682-744 PLANETARY RING GEAR (55T) 2
36 LL-2682-2646 NUT, SPINDLE (NSS, SEE LL-2682-2648) 2

37 LL-2682-2647 RETAINING SCREW, SPINDLE NUT 2
38 LL-2682-608 WASHER 2
39 LL-2682-743 GEAR, PLANETARY SUN 2
40 LL-2682-472 SNAP RING 2
PAGE 2-66
204 CARY-LIFT
PARTS BOOK
41 LL-2682-2761 PLANETARY SPIDER, PINION, SHAFT & THRUST WASHER
SERVICE ASSEMBLY (INCLUDES ITEMS 42 & 45 THRU 48) 2
42 LL-2682-2762 PLANETARY SPIDER & THRUST BUTTON ASS’Y
(INCLUDES ITEMS 43 & 44) 2

43 LL-2682-473 THRUST BUTTON 6
46 LL-2682-745 PLANETARY PINION (19T) 6
48 LL-2682-738 SHAFT & O-RING SERVICE ASS’Y, PLANET PINION
49 NA SHAFT, PINION (NSS, SEE ITEM 48) NSS

50 LL-2682-514 O-RING 6
51 LL-2682-329 SET SCREW 6
52 LL-2682-2817 WASHER 60
53 LL-2682-2605 CAPSCREW, PLANET SPIDER T. HUB 60
54 LL-2682-356 PLUG 2
55 LL-2682-2873 ASSY-TIE ROD (CONSISTS OF ITEMS 56 THRU 58) 1
56 LL-2682-2818 ASSY-TIE ROD TUBE AND CLAMPS 1

57 LL-2682-852 TIE ROD END-RH SIDE 1
58 LL-2682-851 TIE ROD END-LH SIDE 1
59 LL-2682-633 COTTER, TIE ROD END 2
60 LL-2682-597 NUT, SLOTTED 2
PAGE 2-67
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (CALIPER ASSEMBLY), LL-2682-2607
1 LL-2682-2874 BRAKE CALIPER ASSEMBLY 2

PAGE 2-68
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-69
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2607
PAGE 2-70
204 CARY-LIFT
PARTS BOOK
FRONT AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2607

00120 LL-2682-835 RING, BACKUP 4
00130 LL-2682-845 O-RING 4
00140 LL-2682-2127 DUST SEAL 4
00150 LL-2682-838 PISTON 4
00160 LL-2682-846 O-RING 2
00170 LL-2682-2876 CAP, FIN. 2
00180 LL-2682-2878 ASSEMBLY-BRAKE PAD (STD + 2 MM) 2
00190 LL-2682-2511 PLATE, FIN. 4
00200 LL-2682-2129 BOLT/CAPSCREW 8
00210 LL-2682-842 PLUG 1
00230 LL-2682-844 SCREW, BLEEDER 2

PAGE 2-71
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2608
PAGE 2-72
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2608
1 LL-2682-2852 CARRIER ASSEMBLY, 6.83 RATIO (INCLUDES ITEMS 2 THRU 41) NA

2 LL-2682-2476 DIFFERENTIAL CARRIER AND CAP ASSEMBLY 1
3 LL-2682-2853 KIT- SHIM 1
5 LL-2682-2504 CAP SCREW M12 X 17.5 X 45 8
6 LL-2682-2774 CONE-BEARING 2
7 LL-2682-2775 CUP-BEARING 2
8 LL-2682-2479 BEARING ADJ. RING 2
9 LL-2682-2663 SCREW-SPECIAL 2
10 LL-2682-2475 THRUST SCREW 1
11 LL-2682-2474 JAM NUT 1
12 LL-2682-2506 PINION CAGE ASSEMBLY (ALSO INCLUDES ITEMS 13 & 14) 1
13 LL-2682-2468 INNER BEARING CUP 1
14 LL-2682-520 OUTER BEARING CUP 1
15 LL-2682-2773 SEAL ASSY, OIL 1
16 LL-2682-2469 INNER BEARING CONE 1
17 LL-2682-2430 SPACER KIT 1
18 LL-2682-2428 OUTER CONE BEARING 1
19 LL-2682-2623 KIT, BOLT (INCLUDES 12 EACH OF ITEMS 20, 21 & 22) 1
20 LL-2682-2484 CAP SCREW 12
22 LL-2682-2486 NUT 12
23 LL-2682-449 ROLLER BEARING 1
24 LL-2682-2755 ASSY-GEAR & PINION (INCLUDES RING &
PINION ALONG WITH ITEMS 25 & 26) 1

25 LL-2682-605 WASHER 1
26 LL-2682-2420 LOCK NUT 1
27 LL-2682-2854 CASE-DIFF/NEST ASSEMBLY (SPIDERS AND CASE HALVES,
INCLUDES ITEMS 28 & 33) 1
28 LL-2682-2855 DIFFERENTIAL CASE ASSEMBLY (CASE HALVES W/O SPIDERS,
INCLUDES ITEMS 29 THRU 32) 1

29 LL-2682-2625 CASE, DIFF, FLANGE HALF 1
30 LL-2682-2619 CASE, DIFF, PLAIN HALF 1
31 LL-2682-2615 WASHER, FLAT 16
32 LL-2682-2481 CAP SCREW 16
33 LL-2682-2620 KIT-DIFFERENTIAL (INCLUDES ITEMS 34 THRU 38) 1
35 LL-2682-2621 GEAR, DIFF. SIDE 2
36 LL-2682-1008 DIFFERENTIAL SPIDER 1
37 LL-2682-2622 PINNION, DIFF. 4
39 LL-2682-2612 YOKE ASSY, INPUT (INCLUDES YOKE & ITEM 40) 1
41 LL-2682-18 PILOT BEARING SNAP RING 1
PAGE 2-73
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (HOUSING ASSEMBLY), LL-2682-2608
1 LL-2682-2856 ASSEMBLY-AXLE HOUSING (ALSO INCLUDES ITEMS 2 THRU 12) NA

2 LL-2682-2491 STUD 5/8-18 X 2.50 8
3 LL-2682-2492 STUD 5/8-19 X 3.25 4
4 LL-2682-2699 MAGNET 6
5 LL-2682-2792 BUSHING 4
6 LL-2682-466 UNIVERSAL JOINT BUSHING 2
7 LL-2682-465 OIL SEAL 2
8 LL-2682-22 OIL FILLER PLUG 3/4 X 14 PTF 1
9 LL-2682-356 PLUG 1
10 LL-2682-2397 BREATHER ASSEMBLY 1
11 LL-2682-20 HARDENED WASHER 12
12 LL-2682-429 LOCK NUT (.625 X 18 UNF) 12
PAGE 2-74
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-75
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2608
PAGE 2-76
204 CARY-LIFT
PARTS BOOK
PAGE 2-77
204 CARY-LIFT
PARTS BOOK
1 LL-2682-2857 KNUCKLE, STEERING (RH) 1

2 LL-2682-2858 KNUCKLE, STEERING (LH) 1
3 LL-2682-2859 STEERING KNUCKLE CAP 4
4 LL-2682-2799 SEAL, GREASE 4
5 LL-2682-1426 SHIM (.003) 12
6 LL-2682-1427 SHIM (.005) 8
7 LL-2682-1428 SHIM (.020) 4
10 LL-2682-334 GREASE FITTING 4
11 LL-2682-2860 UNIVERSAL JOINT ASSEMBLY (RH) 1
12 LL-2682-2804 KIT, CENTER PARTS 2
13 LL-2682-2861 OUTER AXLE SHAFT 2
14 LL-2682-2862 INNER AXLE SHAFT (RH) 1
15 LL-2682-2863 UNIVERSAL JOINT ASSEMBLY (LH) 1
16 LL-2682-2864 INNER AXLE SHAFT (LH) 1
17 LL-2682-2758 STOP SCREW 2
18 LL-2682-325 JAM NUT 2
19 LL-2682-2865 SPINDLE ASSEMBLY (INCLUDES ITEMS 20 & 21) 2

20 LL-2682-467 BUSHING 2
21 LL-2682-593 OIL SEAL 2
22 LL-2682-457 WASHER 36
23 LL-2682-2255 CAPSCREW, SPINDLE TO KNUCKLE 36

24 LL-2682-1009 CAPSCREW, BRAKE DISC TO HUB 24
26 LL-2682-1007 BRAKE DISC 2
27 LL-2682-442 OIL SEAL 2
28 LL-2682-524 WHEEL HUB INNER BEARING CONE 2
29 LL-2682-997 WHEEL HUB (INCLUDES ITEMS 30 & 31) 2

30 LL-2682-523 WHEEL HUB INNER BEARING CUP 2
31 LL-2682-522 WHEEL HUB OUTER BEARING CUP 2
32 LL-2682-59 STUD, WHEEL 24
33 LL-2682-521 WHEEL HUB OUTER BEARING CONE 2
34 LL-2682-2866 HUB, PLANETARY RING GEAR 2
35 LL-2682-516 PLANETARY RING GEAR (52T) 2
36 LL-2682-2646 NUT, SPINDLE (NSS, SEE LL-2682-2648) 2

37 LL-2682-2647 RETAINING SCREW, SPINDLE NUT 2
38 LL-2682-608 WASHER 2
39 LL-2682-2867 GEAR, PLANETARY SUN 2
40 LL-2682-472 SNAP RING 2
41 LL-2682-509 PLANETARY SPIDER, PINION, SHAFT & THRUST WASHER
SERVICE ASSEMBLY (INCLUDES ITEMS 42 & 45 THRU 48) 2
PAGE 2-78
204 CARY-LIFT
PARTS BOOK
42 LL-2682-508 PLANETARY SPIDER & THRUST BUTTON ASS’Y

46 LL-2682-722 PLANETARY PINION (16T) 6
48 LL-2682-318 SHAFT & O-RING SERVICE ASS’Y, PLANET
PINION (INCLUDES ITEMS 49 & 50) 6
49 LL-2682-2252 SHAFT, PINION (NSS, SEE ITEM 48) NSS

50 LL-2682-514 O-RING 6
51 LL-2682-329 SET SCREW 6
52 LL-2682-344 WASHER 60
53 LL-2682-1000 CAPSCREW, PLANET SPIDER T. HUB 60
54 LL-2682-356 PLUG 2
55 LL-2682-2848 ASSY-TIE ROD (CONSISTS OF ITEMS 56 THRU 58) 1
56 LL-2682-2849 ASSY-TIE ROD TUBE AND CLAMPS 1

57 LL-2682-2850 TIE ROD END-RH SIDE 1
58 LL-2682-2851 TIE ROD END-LH SIDE 1
59 LL-2682-633 COTTER, TIE ROD END 2
60 LL-2682-2868 NUT, SLOTTED 2
PAGE 2-79
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (CALIPER ASSEMBLY), LL-2682-2608
1 LL-2682-2874 BRAKE CALIPER ASSEMBLY 2

PAGE 2-80
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-81
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2608
PAGE 2-82
204 CARY-LIFT
PARTS BOOK
REAR AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2608

00120 LL-2682-835 RING, BACKUP 4
00130 LL-2682-845 O-RING 4
00140 LL-2682-2127 DUST SEAL 4
00150 LL-2682-838 PISTON 4
00160 LL-2682-846 O-RING 2
00170 LL-2682-2876 CAP, FIN. 2
00180 LL-2682-2878 ASSEMBLY-BRAKE PAD (STD + 2 MM) 2
00190 LL-2682-2511 PLATE, FIN. 4
00200 LL-2682-2129 BOLT/CAPSCREW 8
00210 LL-2682-842 PLUG 1
00230 LL-2682-844 SCREW, BLEEDER 2

PAGE 2-83
204 CARY-LIFT
PARTS BOOK
CYLINDER ASSEMBLY, FL-14827
PAGE 2-84
204 CARY-LIFT
PARTS BOOK
CYLINDER ASSEMBLY, FL-14827
1 FL-8959 COLLAR-4.00 BORE 1

2 LL-3681-1 FTG-GREASE ZERK 1
3 BL-9963 HEAD 1
4 LL-3701-32 INNER RACE-1.50IDX1.75ODX1.0W 2
6 LL-3662-194 MODULAR BACK-UP 1
7 LL-7415-32 NUT-NYLOCK_HEX-1.25NF 1
8 LL-7434-30 O RING - HEAD 1
9 LL-731-41 O-RING-1.25 ID X .12W 1
10 BL-9929 PISTON-4.0 BORE-1.25X3.75 STUB 1
11 LL-5610-8 PLUG-PROTECTIVE 2
12 LL-7434-31 RING-BACK UP 1
13 LL-3756-36 SEAL-POLYHONE-PISTON 1
14 LL-3662-39 SEAL-POLYPAK ROD 1
15 LL-3673-6 SET SCREW .38NC X 0.25 1
16 FL-8591-02125 SPACER-2.875ODX.375WX2.125LG 1
17 LL-731-32 WEAR RING-PISTON 2
18 LL-3756-43 WEAR RING-ROD 1
19 LL-3662-178 WIPER-ROD -2.00 DIA ROD 1
20 FL-14831 WLDMT-CYL-SFT2.0X18.00LG 1
21 FL-14828 WLDMT-CYL-TUBE-4.00 BORE X 18.00 1
LL-6014-4 COMPLETE SEAL KIT (CONSISTS OF ITEMS

6, 8, 9, 12, 13, 14, 17, 18, & 19)

PAGE 2-85
204 CARY-LIFT
PARTS BOOK
STEERING CYLINDER ASSEMBLY, FL-14520
PAGE 2-86
204 CARY-LIFT
PARTS BOOK
STEERING CYLINDER ASSEMBLY, FL-14520
1 FL-8959 COLLAR-4.00 BORE 1

3 BL-9963 HEAD 1
7 LL-7415-32 NUT-NYLOCK_HEX-1.25NF 1
8 LL-7434-30 O RING - HEAD 1
9 LL-731-41 O-RING-1.25 ID X .12W 1
10 BL-9929 PISTON-4.0 BORE-1.25X3.75 STUB 1
11 LL-5610-8 PLUG-PROTECTIVE 2
12 LL-7434-31 RING-BACK UP 1
15 LL-3673-6 SET SCREW .38NC X 0.25 1
16 FL-8591-09875 SPACER-2.875ODX.375WX9.875LG 1
20 LL-3662-203 WIPER-ROD-CANNED-1.50SFT 2
21 FL-14523 WLDMT-CYL-SFT2.0X25.75LG 1
22 FL-14521 WLDMT-CYL-TUBE-4.00 BORE X 25.75 1
LL-6014-4 SEAL KIT (CONSISTS OF ITEMS 6, 8, 9, 12,

13, 14, 17, 18, & 19)

PAGE 2-87
204 CARY-LIFT
PARTS BOOK
FRONT CRADLE INSTALLATION, FL-14532
PAGE 2-88
204 CARY-LIFT
PARTS BOOK
FRONT CRADLE INSTALLATION, FL-14532
1 LL-683-263 BUSH-BRONZE 5.0 OD X .25W X 5.0 2

2 LL-3662-119 WIPER-CANNED ROD-J SERIES 4
3 FL-14533 WLDMT-FRONT CRADLE 1

PAGE 2-89
204 CARY-LIFT
PARTS BOOK
REAR CRADLE ASSEMBLY, FL-14813
PAGE 2-90
204 CARY-LIFT
PARTS BOOK
REAR CRADLE ASSEMBLY, FL-14813
1 LL-683-19 BUSH-BRZ-3.50ODX.25X4.00 2
2 LL-3662-46 WIPER-CANNED ROD-3 ID 4
3 FL-14814 WLDMT-REAR CRADLE 1
PAGE 2-91
204 CARY-LIFT
PARTS BOOK
SWAY CYLINDER ASSEMBLY, AL-10631-7
PAGE 2-92
204 CARY-LIFT
PARTS BOOK
SWAY CYLINDER ASSEMBLY, AL-10631-7
1 LL-683-304 BUSH.-2.5 OD X 2.0 ID X 1.81 1

2 FL-8548 COLLAR-4.5 CYL BORE 1
4 BL-9990 HEAD-4.5BORE CYL/2.0SFT 1
6 LL-731-41 O-RING-1.25 ID X .12W 1
7 LL-3662-169 O-RING-HEAD 1
8 LL-5278-26 PIN-COTTER 1/4 X 2.50 LG 1
9 BL-9871 PISTON-4.5BORE 1
10 LL-5610-6 PROTECTIVE PLUG 2
11 LL-3662-170 RING-BACK-UP-HEAD 1
12 LL-3756-12 SEAL-POLYHONE 1
14 LL-3673-6 SET SCREW .38NC X 0.25 1
19 AL-10447 WLDMT-CYL TUBE 4.50 BORE X12.94 1
20 BL-9870-10 WLDMT-SFT CYL 2.00 OD X 18.25 1
21 FL-9713-17 WLDMT-STOPPER_1.25 STUB 1
LL-6015-6 COMPLETE SEAL KIT

CONSISTS OF ITEMS 5, 6, 7, 11, 12, 13, 15,
16, & 18
PAGE 2-93
204 CARY-LIFT
PARTS BOOK
DRIVE SHAFT INSTALLATION, FL-16061
PAGE 2-94
204 CARY-LIFT
PARTS BOOK
DRIVE SHAFT INSTALLATION, FL-16061
1 BL-929-73 ASSY-DRIVE SFT 6C 3 OD X 38.75 1

2 BL-7224-122 ASSY-DRIVE SFT 7C 3.5OD X 58.5 1
3 BL-7224-215 ASSY-DRIVESFT 7C 3.5OD X 29.62 1
PAGE 2-95
204 CARY-LIFT
PARTS BOOK
ENGINE DRIVE SHAFT ASSEMBLY, BL-929-73

1 LL-773-272 CROSS & BEARING ASSEMBLY 1
1A LL-773-23 SEAL, BEARING 4
1B* BEARING (BLOCK TYPE), 2 EA. ASSY N. S. S.
1C* BEARING(WING TYPE), 2 EA. ASSY N. S. S.
1D* CROSS N. S. S.
1E FITTING, ALEMITE GREASE, 1/4 NFT 1
2 LL-773-272 CROSS & BEARING ASSY 1
2B* BEARING (WING TYPE), 4 EA. ASSY N. S. S.
2C* CROSS N. S. S.
2D FITTING, ALEMITE GREASE, 1/4 NFT 1
5 FL-746-47 DRIVE SHAFT 1
6 LL-773-189 SLIP YOKE ASSY 1
7 LL-773-28 CAP, RETAINER 1
8 LL-773-35 WASHER, RETAINER 2
9 LL-773-29 WASHER, FELT 1
10 LL-773-11 YOKE, SLIP 1
11* FITTING, ALEMITE GREASE, 1/8 NPT 1
* CROSS & BEARING NOT SOLD SEPARATEL, EXCEPT FOR BEARING SEALS
* CHECK FOR PIPE PLUG - BEFORE ASSY, BE SURE IT HAS ALEMITE FITTINGS IN PLACE OF PLUG.
PAGE 2-96
204 CARY-LIFT
PARTS BOOK
DRIVE SHAFT ASSEMBLY, BL-7224-215
BL-7224-215 UNIVERSAL DRIVE SHAFT ASSEMBLY REF

1B* BEARING (BLOCK TYPE), 4 EA ASSEMBLY NSS
1C* CROSS NSS
1D* LL-3681-1 FITTING, ALEMITE GREASE, 1/4 NPT 1
2B* BEARING (BLOCK TYPE), 4 EA ASSEMBLY NSS
2C* CROSS NSS
2D* LL-3681-1 FITTING, ALEMITE GREASE, 1/4 NPT 1
3 LL-773-326 SLIP YOKE ASSEMBLY 1
4 BL-7224-216 DRIVE SHAFT 1
6 LL-5276-12 LOCKWASHER, 1/2 16
8 LL-773-332 YOKE, SLIP 1
16 LL-3681-3 FITTING, ALEMITE GREASE 1/8 NPT 1
PAGE 2-97
204 CARY-LIFT
PARTS BOOK
REAR AXLE DRIVESHAFT ASSEMBLY, BL-7224-122

1A* LL-773-83 SEAL BEARING 4
1B* BEARING (BLOCK TYPE) 4 EA. ASSY N. S. S.
1C* CROSS N. S. S.
1D* FITTING, ALEMITE GREASE 1/4 NFT 1

2B* BEARING, (BLOCK TYPE) 4 EA ASSY N. S. S.
2C* CROSS N. S. S.
2D* FITTING, ALEMITE GREASE, 1/4 NFT 1
5 BL-7224-123 DRIVE SHAFT 1
6 LL-773-326 SLIP YOKE ASSEMBLY 1

10 LL-773-332 YOKE, SLIP 1
11* FITTING, ALEMITE GREASE, 1/8 NPT 1
* CROSS & BEARING NOT SOLD SEPARATELY, EXCEPT FOR BEARING SEALS
#CHECK FOR PIPE PLUG - BEFORE ASSEMBLY, BE SURE IT HAS ALEMITE
GREASE FITTING IN PLACE OF PLUG.
PAGE 2-98
204 CARY-LIFT
PARTS BOOK
AIR CLEANER INSTALLATION, FL-14174
1 0L1-02468-020 INDICATOR-AIR RESTRICTOR 1

2 0LA-02015-001 SCR-DRILL & TAP_10-16X.50 2
3 FL-14173 TUBE-AIR 4.00 OD X 16GA 1
4 LL-4907-36 CAPSCR-HEX-.38NCX1.00 4
5 LL-4908-14 NIPPLE-CLOSE-1/8NPT-SCH_80 1
6 LL-6429 TUBE-AIR CLEANER EXTENSION 1
7 LL-7415-13 NUT-NYLOCK HEX-.38NC 4
8 LL-7515-1 ELBOW-5-4 REDUCING-90‘ 1
9 LL-7715-3 CLAMP T-BOLT 4.50-4.81 3
10 LL-7715-4 CLAMP T-BOLT 5.50-5.81 1
11 LL-847-138 INLET-HOOD 1
12 LL-847-435 ASSY-AIR CLEANER 1
13 LL-847-436 BAND-AIR CLEANER 2
14 LL-847-97 HOSE-4 HUMP-STR. 1
15 LLH-5345-13 WASH-FL-.38_HARD 4
PAGE 2-99
204 CARY-LIFT
PARTS BOOK
AIR CLEANER ASSY, LL-847-435
1 LL-847-436 BAND-AIR CLEANER 2

2 LL-847-439 COVER-AIR CLEANER 1
3 LL-847-440 FILTER-ELEMENT-PRIMARY 1
4 LL-847-441 FILTER-ELEMENT-SAFETY 1
5 LL-847-442 GASKET-COVER 1
6 NSS HOUSING 1
7 LL-847-443 VLV-VACUATOR 1

PAGE 2-100
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 2-101
204 CARY-LIFT
PARTS BOOK
Group 3 Cab
CAB MOUNTING ASSEMBLY, FL-14201 ..................................................................................... 3-2
CAB ENCLOSURE (CARY - LIFT) ASSEMBLY, FL-13150 ............................................................... 3-4
SEAT INSTALLATION, FL-14579 ............................................................................................... 3-8
SEAT ASSEMBLY, LL-3625-135 ............................................................................................ 3-10
STEERING COLUMN INSTALLATION, AL-12377 .......................................................................... 3-12
STEERING COLUMN, LL-3811-46 .......................................................................................... 3-14
ORBITROL STEERING UNIT, LL-2073-677 .............................................................................. 3-16
ANGLE CHECK VALVE ASSEMBLY, LL-3706-1 .......................................................................... 3-19
SHIFTER ASSEMBLY, LL-835-27 ............................................................................................ 3-20
INSTRUMENT PANEL ASSEMBLY, FL-14414 .............................................................................. 3-22
CIRCUIT BREAKER PANEL, FL-14208 .................................................................................... 3-24
THROTTLE ASSEBMLY INSTALLATION, FL-15446 ....................................................................... 3-26
DEFROSTER FAN INSTALLATION, FL-14210 ............................................................................. 3-28
DEFROSTER FAN, LL-7035-1 ............................................................................................... 3-30
MIRROR INSTALLATION, FL-14211 ......................................................................................... 3-32
DOME LIGHT INSTALLATION, FL-14209 ................................................................................... 3-34
WIPER ASSEMBLY(SUPER 15, 20, 25, 30 AND 40), AL-11673 ................................................. 3-36
PEDAL ACTUATED SINGLE POWER BRAKE VALVE, LL-1994-571 ................................................ 3-38
PAGE 3-1
204 CARY-LIFT
PARTS BOOK
CAB MOUNTING ASSEMBLY, FL-14201
PAGE 3-2
204 CARY-LIFT
PARTS BOOK
CAB MOUNTING ASSEMBLY, FL-14201

1 LL-3627-2 ASSY-BUSHING MTG TOP&BOT 4

2 LL-4906-188 CAPSCR-HEX-7/8-14 NFX 5.5 LG. 4
3 LL8-5277-24 NUT-HEX 7/8-14NF 4
4 LLS-5276-16 WASH-LOCK-SPLIT_SPG-7/8 4
5 LL-4359 WASHER 4

PAGE 3-3
204 CARY-LIFT
PARTS BOOK
CAB ENCLOSURE (CARY - LIFT) ASSEMBLY, FL-13150
PAGE 3-4
204 CARY-LIFT
PARTS BOOK
CAB ENCLOSURE (CARY - LIFT) ASSEMBLY, FL-13150
PAGE 3-5
204 CARY-LIFT
PARTS BOOK
CAB ENCLOSURE (CARY-LIFT) ASSEMBLY, FL-13150
1 FL-13173 WELDMENT, CAB 1

2 FL-13307 DOOR ASSEMBLY W/ LOWER WINDOW 1
3 LL-2440-138-T GLASS, WINDSHIELD 1
4 LL-2440-139-T GLASS, REAR WINDSHIELD 1
5 LL-6741-6-T GLASS, SLIDER UPPER R.H. SIDE 1
6 LL-2440-141-T GLASS, UPPER SIDE 2

7 LL-2440-142-T GLASS, LOWER SIDE 2
8 LL-2440-202-T GLASS, LOWER R.H. SIDE 1
9 FL-9093 WIPER MOUNT PANEL 1
10 FL-9104-1 FOAM, REAR PANEL 1
11 FL-9104-2 FOAM, ROOF 1

12 FL-9104-4 FOAM, UPPER L.H. SIDE 1
13 LL-2440-140-T GLASS, SKYLIGHT 1
14 FL-9082 WELDMENT, STEERING BRACKET 1
15 LL-2441-48 RUBBER, GLASS SET A.R.
16 LL-3793-7 DOOR SEAL, OFFSET 150 IN.

17 PRIMER A.R.
18 BLACK PAINT A.R.
19 LLE-6195-0370 WEAR STRIP 1
20 ADHESIVE A.R.
21 LL-4907-18 BOLT, HEX., HD., 5/16 - N.C. X 3/4” LG . 12

22 LL-3291-25 NUT, SELF LOCKING, 5/16 - N.C. 6
23 LLS-5276-9 LOCKWASHER, 5/16” 13
24 LL-5345-12 FLATWASHER, 5/16” 12
25 BL-10138 LOWER TRACK SUPPORT 1
26 LL-4907-20 BOLT, HEX., HD, 5/16 - N.C. X 1” LG. GR8 4

27 FL-10010 LIGHT MOUNT 2
A.R. - AS REQUIRED
PAGE 3-6
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 3-7
204 CARY-LIFT
PARTS BOOK
SEAT INSTALLATION, FL-14579
PAGE 3-8
204 CARY-LIFT
PARTS BOOK

1 LL-3625-135 ASSY-SEAT-MAGNUM_200 1
2 LL-6352 BRKT-PARKING BRAKE SWITCH 1
3 LL-4907-78 CAPSCR-HEX-.50NCX1.00 4
4 FL-14595 INST-HYD_CUT-OFF_SWITCH_MTG 1
5 LL-5277-11 NUT-HEX .31-UNC 8
6 FL-9470-1 RISER-SEAT 1
7 LL-5285-25 SCR-PAN HEAD 10-24NC X .62 2
8 00L-01670-001 SWITCH-HYD_CUT-OFF 1
9 LLH-5345-9 WASH FL-NO. 10 2
10 LLH-5345-12 WASH-FL-.31-HARD 8
11 LLH-5345-15 WASH-FL-.50_HARD 4
12 LLS-5276-2 WASH-LOCK-NO. 10 2
14 LLS-5276-9 WSHR-LOCK .31 8

PAGE 3-9
204 CARY-LIFT
PARTS BOOK
PAGE 3-10
204 CARY-LIFT
PARTS BOOK
1 LL-3625-144 BACK COVER 1

2 LL-3625-61 BACK ADJ. KNOB W/HARDWARE 1
3 LL-3625-156 RETRACTABLE BELT W/HARDWARE, 3” 1
4 LL-3625-69 CUSHION ASSEMBLY 1
5 LL-3625-119 SKIRT W/ATTACHING HARDWARE 1
6 LL-3625-146 VERTICAL ADJ. MTG BRACKET W/HARDWARE, LH 1
7 LL-3625-147 ARM PAD W/COVER 2
8 LL-3625-133 VERTICAL ADJ. KNOB W/HARDWARE 4
9 LL-3625-62 CONTROL CARR LOCKING KNOB W/HARDWARE 2
10 LL-3625-123 HOSE GUIDE, LH (SHORT) 1
11 LL-3625-56 SCREW, PHILIPS HEAD, 1/4-20 X 5/8” 8
12 LL-3625-148 U-NUT, 1/4-20 8
13 LL-3625-63 GAS SPRING W/HARDWARE 1
14 LL-3625-52 SHOCK ABSORBER W/BEARING AND SPACER 2
15 LL-3625-149 M200 EXTREME DUTY CHASSIS 1
16 LL-3625-150 TETHER SET W/HARDWARE 1
17 LL-3625-139 HEIGHT ADJ. LEVER W/HARDWARE 1
18 LL-3625-120 TRACK SET (4 TRACKS) 13 & 16.25 X 11” MTG 1
19 LL-3625-53 RIDE AJUST KNOB 1
20 LL-3625-151 BELL WASHER 1
21 LL-3625-152 CAPSCREW, HEX HD, 5/16-18 X 1, GR 8 1
22 LL-3625-124 HOSE GUIDE, RH (SHORT) 1
23 LL-3625-153 VERTICAL ADJ. MTG BRACKET W/HARDWARE, RH 1
24 LL-3625-154 CONTROL CARR COVER, RH (NOT SHOWN) 1
25 LL-3625-155 CONTROL CARR COVER, LH (NOT SHOWN) 1
PAGE 3-11
204 CARY-LIFT
PARTS BOOK
STEERING COLUMN INSTALLATION, AL-12377
PAGE 3-12
204 CARY-LIFT
PARTS BOOK
STEERING COLUMN INSTALLATION, AL-12377
1 LL-3811-46 COLUMN, STEERING 1

2 LL-7097 SPACER, ORBITROL 1
3 LL-2073-612 STEERING ORBITROL 1
4 LL-4905-38 CAPSCREW, 3/8 NC X 1-1/2 LG. HEX HD 4
5 LL-3291-16 NUT, 3/8-NC NYLOCK 4
6 LL-2073-96 CAPSCREW, FLAT HEAD 3/8 NC X 3/4 4

8 LL-3812-4 WHEEL, STEERING 1
9 LL-835-27 SHIFTGER, 4-SP. ELECTRIC 1
10 FL-8636 BRACKET, SHIFTER 1
11 LL-1900-4 CLAMP 1
12 LL-3812-3 BUTTON, HORN 1
TABLE
ASSEMBLY NO. ITEM 3 ITEM 9 APPLICATION
FL-12377 LL-2073-612 LL-835-27 204
AL-12377-1 LL-2073-612 LL-835-13 RM9 & 154
AL-12377-2 LL-2073-677 LL-835-27 204 & 254
PAGE 3-13
204 CARY-LIFT
PARTS BOOK
STEERING COLUMN, LL-3811-46
PAGE 3-14
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 3-15
204 CARY-LIFT
PARTS BOOK
ORBITROL STEERING UNIT, LL-2073-677
PAGE 3-16
204 CARY-LIFT
PARTS BOOK
ORBITROL STEERING UNIT, LL-2073-677
2 LL-2073-681 CAP, END 1
3 X LL-2073-682 SEAL, O-RING 3
4 LL-2073-679 GEROTOR 1
5 LL-2073-683 PLATE, SPACER 1
6 LL-2073-678 DRIVE 1
7 NSS HOUSING 1
8 NSS SLEEVE 1
NSS SPOOL 1
9 LL-2073-684 BALL, CHECK 0, 4, OR 6
10 LL-2073-685 PIN 1
11 LL-2073-686 SPRING, CENTERING (LOW TORQUE-2,49MM[.098
INCH] DIA. WIRE 1
LL-2073-687 SPRING, CENTERING (STD TORQUE-2,77MM[.109
INCH] DIA. WIRE 1
12 LL-2073-260 BEARING, NEEDLE THRUST 1
13 LL-2073-688 RACE, BEARING 2
14 X LL-2073-606 SEAL, ONE PIECE 1
14A X LL-2073-539 BACKUP WASHER 1
14B X LL-2073-538 SEAL RING 1
14C X LL-2073-549 O-RING 1
15 X LL-2073-16 SEAL, DUST 1
18 LL-2073-689 PLUG 1
19 LL-2073-353 O-RING 1
20 LL-2073-690 RING, RETAINING 1
27 LL-2073-691 BALL, CHECK 2
28 LL-2073-692 ROLL PIN 2
X LL-2073-693 SEAL KIT

PAGE 3-17
204 CARY-LIFT
PARTS BOOK
STEERING ORBITROL ASSEMBLY, LL-2073-612
AA LL-2073-339 NEEDLE BEARING KIT

LL-2073-607 SEAL KIT-CONTAINS ITEMS 3, 15, 16, 17, 24 & 25
LL-2073-503 VITON SEAL KIT(ITEMS 3, 15, 16, 17, 24 & 25)
(PART NOS. DIFFER, FOR USE W/SYNTHETIC FLUIDS)
LL-2073-609 SEAL KIT W/LOW INPUT TORQUE SEAL
(CONTAINS ITEMS 3, 15, 16, 17, 24 & 25)
(ITEM 17 REPLACED W/SEAL SHOWN IN FIGURE A)
LL-2073-616 KIT INCLUDES: CAPSCREWS (QTY 7), SPACER PLATE AND END
CAP (QTY 1 EA)
** ITEM 11 SOLD ONLY IN KIT FORM(CENTERING KIT LL-2073-493) OR SPECIAL LOW TORQUE
SPRING SPACER KIT LISTED ABOVE.
PAGE 3-18
204 CARY-LIFT
PARTS BOOK
ANGLE CHECK VALVE ASSEMBLY, LL-3706-1
LL-3706-1 ANGLE CHECK VALVE ASSEMBLY REF.

1 LL-3706-57 BODY 1
2 LL-3706-58 POPPET 1
3 LL-3706-59 SPRING 1
4 LL-3706-60 PLUG 1
5 LL-3706-61 NAMEPLATE 1
6 LL-3706-62 TAG, DIRECTION 1
7 NOT USED ON THIS MODEL
8 LL-3706-63 SCREW, DRIVE #4 X 3/16” LG. 4
9 LL-3706-64 O-RING 1
PAGE 3-19
204 CARY-LIFT
PARTS BOOK
SHIFTER ASSEMBLY, LL-835-27
PAGE 3-20
204 CARY-LIFT
PARTS BOOK
SHIFTER ASSEMBLY, LL-835-27
NOTES:
1.APPLY ITEM 8 TO ITEM 2 PRIOR TO ASSEMBLY.
2. 100% CHECK FOR PROPER OPERATION.
3. HOBBS P/N AND DATE CODE TO BE STAMPED IN AREA SHOWN. LETTERS .2 ±.03 HIGH.
4. TORQUE REQUIREMENT TO CHANGE SPEEDS TO BE 8.88 ±2.8 IN. LBS. (1.0 ±0.3 NM).
5. TORQUE REQUIREMENTS TO CHANGE DIRECTIONS TO BE 22 ±7 IN. LBS. (2.5 ±0.8 NM).
6. TORQUE REQUIREMENTS TO DISENGAGE NEUTRAL DETENT, 15 ±4.5 IN. LBS. (1.7 ±0.5 NM)
7. CRITICAL CHARACTERISTIC. NO SPC DATA REQUIRED.
8. ROTATE KNOB TO 1ST SPEED. CENTER WHITE LINE OF COLLER ON NO. 1. TIGHTEN SET SCREW TO
3.5 ±0.5 IN. LBS. (0.40 ±0.06 NM).
9. A. MATING CONNECTOR - LL-6800-4
B. CONNECTOR TERMINAL - LL-6800-2
C. CONNECTOR WEDGE - LL-6800-1
D. SEALING PLUG - LL-6800-3
PAGE 3-21
204 CARY-LIFT
PARTS BOOK
INSTRUMENT PANEL ASSEMBLY, FL-14414
PAGE 3-22
204 CARY-LIFT
PARTS BOOK
INSTRUMENT PANEL ASSEMBLY, FL-14414

1 0L1-08524-002 SWITCH-SPST 1
2 0LA-01504-029 CONTROL KNOB 1
3 0LA-01504-084 SWITCH TOGGLE-SPDT 1
4 0LA-01504-639 25 AMP SWITCH 1
5 0LA-01504-641 DECAL-OFF/LOW/MED/HIGH 1
6 0LA-01504-642 DECAL-HEAT/OFF/AC 1
7 0LA-01790-001 SWITCH_MTG_FRAME 1
8 0LA-01790-002 SWITCH-ON_OFF 5
9 0LA-01790-007 SWITCH-2_SPEED-OFF_LOW_HI 1
10 0LA-01790-008 SYMBOL-WIPER-FRONT 1
11 0LA-01790-011L SYMBOL-HEAD_LIGHTS 1
12 0LA-01790-011R SYMBOL-REAR_LIGHTS 1
13 0LA-01790-015 SYMBOL-BEACON 1
14 0LA-01790-016 SYMBOL-HYDRAULIC_ARM 1
15 0LA-01790-038 SYMBOL-BOOM LIGHT 1
16 0SM-00007-054 SWITCH-IGNITION_KEY 1
17 AL-10692 DASH-PANEL 1
18 BL-10043 PANEL-INSTRUMENT 1
19 BL-10095 HARNESS-PANEL WIRING 1
20 FL-9085 SWITCH PANEL 1
21 0LA-00382-013 SWITCH-DPST 1
22 LL-3154-948 CCD DISPLAY 1
23 LL-3277-43 INDICATOR_LIGHT-RED 1
24 LL-3860-5 BULB-INDICATOR 12
25 LL-3860-6 COVER-INDICATOR BULB (RED) 5
26 LL-5692 DECAL-CLUTCH CUT-OFF 1
27 LL-5987-4 PLUG-5/8 1
28 LL-6207-1 METER-HOUR 1
29 LL-6208-1 GAUGE-FUEL LEVEL 1
30 LL-6209-1 GAUGE-VOLTMETER 1
31 LL-6210-1 GAUGE-ENGINE TEMPERATURE 1
32 LL-6210-2 GAUGE-TRANSMISSION TEMPERATURE 1
33 LL-6211-1 GAUGE-ENGINE OIL PRESSURE 1
34 LL-6211-5 GAUGE-DRIVE OIL PRESSURE 1
35 LL-6800-24 RECEPTACLE-9_PIN-DEUTSCH 1
36 LL-6800-25 CAP-RECEPTACLE 1
37 LL-7304 DECAL-PARKING BRAKE SWITCH 1
38 LL-7542 DECAL-TRANS. FILTER WARNING 1
39 LL-7675-1 ASSY-LAMP-12V-STOP_WARNING 1
40 LL-7675-3 FRAME-MOUNTING_END 2
41 LL-7675-5 ASSY-LAMP-12V-PREHEAT_BLANK 1
PAGE 3-23
204 CARY-LIFT
PARTS BOOK
CIRCUIT BREAKER PANEL, FL-14208
PAGE 3-24
204 CARY-LIFT
PARTS BOOK
CIRCUIT BREAKER PANEL, FL-14208
1 0LA-00382-005 BRKT-CIRCUIT_BREAKER 2
2 LL-4907-2 CAPSCR-HEX-.25NC X .75 6
3 LL-3277-51 CIRCUIT_BREAKER-15A 7
7 FL-12767 PL-CIRCUIT BREAKER MOUNT 1
8 0LA-00382-022 SOLENOID RELAY W/SEALANT 12-V 1
9 LL-5345-11 WASH-FL-.25 6

PAGE 3-25
204 CARY-LIFT
PARTS BOOK
THROTTLE ASSEBMLY INSTALLATION, FL-15446
1 LL-4907-332 CAPSCR-HEX-.31NC X .62 1

2 0LA-00674-001 CLMP-HOSE-.50ID_13/32_HOLE 1
3 LL-3321-160 KIT-ADAPTER 1
4 LL-3321-159 THROTTLE-CUMMINS 1
5 LLH-5345-12 WASH-FL-.31-HARD 1

PAGE 3-26
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 3-27
204 CARY-LIFT
PARTS BOOK
DEFROSTER FAN INSTALLATION, FL-14210
PAGE 3-28
204 CARY-LIFT
PARTS BOOK
DEFROSTER FAN INSTALLATION, FL-14210

1 LL-5277-1 NUT-HEX-8-32NC 4
2 LL-5285-15 MACHSCR-SLOT_RD_8-32X.75LG 4
3 LL-7035-1 DEFROSTER FAN 1
4 LLX-5276-1 WASH-LK-EXT-TOOTH-8 4

PAGE 3-29
204 CARY-LIFT
PARTS BOOK
DEFROSTER FAN, LL-7035-1
PAGE 3-30
204 CARY-LIFT
PARTS BOOK
DEFROSTER FAN, LL-7035-1
1 LL-7035-14 GRILL 1
2 LL-7035-15 GRILL 1
3 LL-7035-9 FAN 1
4 LL-7035-8 WING /THUMB SCREW 1
5 LL-7035-16 BASE BRACKET 1
6 LL-7035-6 FLAT WASHER 4

7 LL-7035-5 EXTERNAL TOOTH WASHER 2
8 LL-7035-17 LABEL 1
9 LL-7035-4 MOTOR 1
10 LL-7035-7 NUT 2
11 LL-7035-11 TOGGLE SWITCH 1

12 LL-7035-13 RED WIRE
(FROM MDL. SWITCH TERMINAL CUT 24”) 1
13 LL-735-10 PVC SLEEVE 1
14 LL-7035-12 TERMINAL 3
15 LL-7035-3 SERIAL # TAG (NOT SHOWN) 1
PAGE 3-31
204 CARY-LIFT
PARTS BOOK
MIRROR INSTALLATION, FL-14211
PAGE 3-32
204 CARY-LIFT
PARTS BOOK
MIRROR INSTALLATION, FL-14211

1 LL-3616-52 MIRROR-INTERIOR 6 X 9 1
2 LL-4907-2 CAPSCR-HEX-.25NC X .75 2
3 LL-6377 MIRROR MOUNT 1

PAGE 3-33
204 CARY-LIFT
PARTS BOOK
DOME LIGHT INSTALLATION, FL-14209
PAGE 3-34
204 CARY-LIFT
PARTS BOOK
DOME LIGHT INSTALLATION, FL-14209

1 00L-08091-002 POP RIVET-1/8 3

2 LL-7400-1 LIGHT-DOME 1

PAGE 3-35
204 CARY-LIFT
PARTS BOOK
WIPER ASSEMBLY(SUPER 15, 20, 25, 30 AND 40), AL-11673
PAGE 3-36
204 CARY-LIFT
PARTS BOOK
WIPER ASSEMBLY(SUPER 15, 20, 25, 30 AND 40), AL-11673
1 LL-1366-94 WIPER MOTOR ASSEMBLY 1

2 LL-2012-39 PIVOT AND SPACER 1
3 LL-2012-15 WIPER ARM 1
4 LL-2012-21 WIPER BLADE, 22” 1
5 LL-4609-2 CAPSCREW, HEX HD., 1/4-28 NF X 3/4” LG 2
6 LLI-5276-8 LOCKWASHER, INT. TOOTH, 1/4” 2
7 LL-5277-8 NUT, HEX, 1/4 NF 2
8 LLX-5276-8 LOCKWASHER, EXT. TOOTH, 1/4” 1

1 12/5/00 ITEM CHANGE REPLACES LL-1366-93

ASSY 6/10/05 ASSY UPDATE UPDATED ASSY TO CURRENT
PAGE 3-37
204 CARY-LIFT
PARTS BOOK
PEDAL ACTUATED SINGLE POWER BRAKE VALVE, LL-1994-571
PAGE 3-38
204 CARY-LIFT
PARTS BOOK
PEDAL ACTUATED SINGLE POWER BRAKE VALVE, LL-1994-571
REF PART NO. DESCRIPTION REQ'D
1 LL-1994-462 PEDAL 1
2 LL-1994-455 CAM 1
3 LL-1994-461 PIN 1
4 LL-1994-471 E-RING 4
5 LL-1994-460 PIN 1
6* LL-1994-467 BOOT 1
7 LL-1994-382 DRIVE SCREW 2
8 LL-1994-535 LABEL 1
10 LL-1994-475 WASHER 2
11 LL-1994-454 BASE 1
12* LL-1994-542 QUAD RING 1
13 LL-1994-543 RETAINER 1
14 LL-1994-214 BALL 1
15 LL-1994-580 RETAINING RING 1
16 LL-1994-581 SPRING 1
17 LL-1994-574 PLUG 1
19 LL-1994-363 NUT 1
20* LL-1994-579 CUP 1
21 LL-1994-474 SPRING 1
22 LL-1994-536 PISTON 1
23 LL-1994-472 SPRING 1
24 LL-1994-463 SHIM AR
24 LL-1994-464 SHIM AR
24 LL-1994-465 SHIM AR
25 LL-1994-577 SPACER 1
26 LL-1994-575 HOUSING 1
27 LL-1994-576 SPOOL 1
28* LL-1994-253 O-RING 1
29 LL-1994-582 GREASE
30 LL-1994-578 SHIPPING PLUG 3
NOTE: LL-1994-584 HOUSING ASS’Y (1)
LL-1994-449 RETAINER ASS’Y (1)
* REPAIR KIT LL-1994-587 CONSISTS OF
ITEMS 6, 12, 20, & 28.
VALVE ASSEMBLY, LL-1994-573
TORQUE END PLUG TO 40-50 FT. LBS.
TORQUE CAPSCREW (ITEM 9) TO 18-22 FT. LBS.
FULLY LUBRICATE PINS (ITEMS 3 & 5) WITH
SCHAEFFER’S POLYMER BASE MOLY GREASE BEFORE
ASSEMBLY.
(TO BE USED WITH MINERAL BASED
HYDRAULIC OIL ONLY)
PAGE 3-39
204 CARY-LIFT
PARTS BOOK
Group 4 Electrical
ELECTRICAL WIRING DIAGRAM, FL-15669 ................................................................................ 4-2
BATTERY GROUP INSTALLATION FL-14316 ................................................................................ 4-6
PAGE 4-1
204 CARY-LIFT
PARTS BOOK
ELECTRICAL WIRING DIAGRAM, FL-15669
PAGE 4-2
204 CARY-LIFT
PARTS BOOK
1 LL-6210-1 GAUGE, WATER TEMPERATURE 1

2 LL-6211-1 GAUGE, ENGINE OIL PRESSURE 1
3 LL-6209-1 VOLTMETER 1
4 LL-6318-31 FLASHER 1
5 LL-6208-1 GAUGE, FUEL LEVEL 1
6 LL-6211-5 GAUGE, TRANS OIL PRESSURE 1
7 LL-6210-2 GAUGE, TRANSMISSION TEMP 1
8 LL-6213-1 SENDOR, WATER/TRANS. TEMP 2
9 LL-6213-3 SENDOR, OIL PRESSURE 1
10 LL-6987-98 SENDOR, FUEL LEVEL 1
11 LL-6760-20 RELAY 7
12 LA-382-22 SOLENOID 1
13 LL-835-35 SWITCH, LOW OIL 1
14 LA-382-13 SWITCH, PARK BRAKE 1
15 LL-3860-5 GAUGE LIGHTS 7
16 LL-3674-168 SWITCH, JOYSTICK 2
17 LA-1687-4 TACHOMETER 1
18 LA-382-5 BRACKET 2
19 LL-3277-51 15 AMP CIRCUIT BKR 13
20 LL-3277-43 TRANSMISSION FILTER LIGHT 1
22 0L1-08524-001 SWITCH, STEERING SELECTOR 1
23 0L1-08524-002 SWITCH, DECLUTCH 1
25 SM-7-54 SWITCH, IGNITION 1
26 LL-1189-255 SOLENOID, STARTER 1
27 LL-1994-323 SWITCH, BRAKE LIGHT 1
28 LL-7035-1 DEFROSTER FAN ASSEMBLY 2
29 LL-7400-1 LIGHT, DOME 1
31 LL-7597-1 SPEEDOMETER W/ODOMETER (METRIC) 1
32 LL-4531-4 ALARM, BACK-UP 1
33 LA-1504-647 HEATER/AC KIT 1
35 LA-1366-94 MOTOR, WINDSHIELD WIPER 1
36 LL-6760-18 LIGHTS, WORK 4
37 LA-1462-3 LIGHT, TAIL 1
38 LA-1790-2 SWITCH, ROCKER 5
39 LA-1790-7 SWITCH, WIPER 1
40 LL-1741-7 HORN 1
41 LL-1762-11 BATTERY 2
42 LL-6760-19 DIODE BLOCK 2
44 LL-3812-3 SWITCH, HORN 1
45 LL-7291-1 TURN SIGNAL CONTROL 1
46 LA-1687-11 MAGNETIC PICK UP 1
PAGE 4-3
204 CARY-LIFT
PARTS BOOK
47 LL-2727-7 FRONT SIGNAL LIGHTS 2

48 L-1670-1 SWITCH, PUSH BUTTON 2
49 LL-2727-20 BEACON, ROTATING, AMBER 1
50 LL-3699-65 DIODE BLOCK 3
51 LL-6207-1 HOURMETER 1
PAGE 4-4
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 4-5
204 CARY-LIFT
PARTS BOOK
BATTERY GROUP INSTALLATION FL-14316
PAGE 4-6
204 CARY-LIFT
PARTS BOOK
BATTERY GROUP INSTALLATION FL-14316
1 FL-13128 BAR-BRASS 1
2 LL-1762-11 BATTERY 8D-LARGE TYPE 2
3 LL-7703-10 CABLE-2/0 BLACK 100 LG 2
4 LL-7703-6 CABLE-2/0 RED 100 LG 2
5 LL-7703-15 CABLE-2GA BLACK 10 INCHES LG 1
6 LL-7703-16 CABLE- 2GA BLACK 28 LG 1
7 LL-7703-28 CABLE-2GA BLACK 40 LG 1
8 LL-7703-14 CABLE - 2GA BLACK 46 LG 1
9 LL-7703-17 CABLE - 2GA RED 18 LG 1
PAGE 4-7
204 CARY-LIFT
PARTS BOOK
Group 5 Lift Arm

LIFT ARM AND REAR BRACKET INSTALLATION, FL-14318 ............................................................. 5-2
THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY, BL-8166 .......................................................... 5-4
LIFT CYLINDER ASSEMBLY, AL-10996-8 ................................................................................... 5-6
FORK/TILT CYLINDER ASSEMBLY, AL-10642-86 ........................................................................ 5-8
COUNTERBALANCE VALVE ASSEMBLY, LL-3729-20 ................................................................... 5-10
REACH CYLINDER(W/COUNTERBALANCE VALVE)(5” BORE)ASSEMBLY, AL-10734-15 .................... 5-12
COUNTERBALANCE VALVE ASSEMBLY, LL-3729-40 ................................................................... 5-14
PAGE 5-1
204 CARY-LIFT
PARTS BOOK
LIFT ARM AND REAR BRACKET INSTALLATION, FL-14318
PAGE 5-2
204 CARY-LIFT
PARTS BOOK
LIFT ARM AND REAR BRACKET INSTALLATION, FL-14318
1 AL-10642-86 ASSY-TILT CYLINDER 5 BORE 2

2 AL-10734-15 ASSY-REACH CYLINDER 5 BORE 2
3 AL-10996-8 ASSY-LIFT CYLINDER 6 BORE 2
4 AL-11467 REAR_BRACKET-204 1
5 AL-12291 WLDMT-LIFT ARM REST EXTENSION 1
6 AL-6141-9 PIN-REAR_BRACKET 1
7 AL-6715-12 5 OD. X 1/2 W CDT X 1-9/16 LG. 2
8 BL-8661-1 SHAFT - 3 DIA. CDS X 58-3/8 LG. 1
9 FL-12652 WLDMT-HYD_TUBE_MNT 2
10 FL-12653 WLDMT-HYD_TUBE_MNT-LOWER 2
11 FL-12894 LIFT ARM WELDMENT 1
12 FL-1501-519 PIN - 2-1/2 DIA. CDS X 15-1/4 LG. 2
13 FL-4692-51 PIN - 2 DIA. X 14-3/8 LG. 2
14 FL-4694-24 PIN - 2-1/2 DIA. CDS X 7-9/16 LG. 2
15 FL-6174 PIN - 4 DIA. ASIS 1042 CDR X 72-3/8 LG. 1
16 FL-8076 PL-BSHG_RETAINER 4
17 FL-9198-1 PL-LIFT ARM REST-LH 1
18 FL-9198-2 PL-LIFT ARM REST-RH 1
19 LL-218-1384 WIPER-ROD-CANNED-3.00SFT 4
20 LL-2637-6 ROD WIPER 4
23 LL-3729-20 VLV-COUNTERBAL 2
24 LL-4907-144 CAPSCR-HEX-.75NC X 1.75 4
25 LL-4907-160 CAPSCRW-HEX-.75 NC X 6.50 3
26 LL-4907-192 CAPSCR-HEX -.88NCX7.50 2
27 LL-4907-36 CAPSCR-HEX-.38NCX1.00 32
28 LL-4907-81 CAPSCR-HEX-.50NC X 1.75 4
29 LL-4907-89 CAPSCRW-HEX-.50 NC_X_3.75 2
30 LL-4907-90 CAPSCR-HEX-.50NC X 4 3
31 LL-4907-91 CAPSCRW-HEX-.50NCX4.25 2
32 LL-4907-92 CAPSCR-HEX-.50NC X 4.50 2
33 LL-4907-94 CAPSCR-HEX-.50NC X 5 1
34 LL-5361-22-NC CAPSCR-SOC HD .50-UNC X 2.25 4
35 LL-683-205 BUSH.-4.0 OD X 3.5 ID X 4.5 LG. 2
36 LL-683-263 BUSH-BRONZE 5.0 OD X .25W X 5.0 2
37 LL-683-30 BUSH.-2.5 OD X 2.0 ID X 3.0 2
38 LL-683-314 BUSH-BRZ-3.50ODX.25X4.25 2
39 LL-7290 REACH_CYLINDER_SUPPORT_SHAFT 1
40 LL-7415-17 NUT-NYLOCK-.50 NC 10
41 LL-7415-23 NUT-NYLOCK-.75 NC 3
42 LL-7415-25 NUT-NYLOCK-7/8-9NC 2
43 LL-882-250 BUSH-3.25 OD X .38 W CDT X 1.0 2
44 LLH-5345-15 WASH-FL-.50_HARD 4
45 LLH-5345-18 WASH-FL-.75_HARD 4
PAGE 5-3
204 CARY-LIFT
PARTS BOOK
THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY, BL-8166
1 AL-8148 THRUST COLLAR ASSEMBLY 1

2 FL-6982 GUARD -THRUST COLLAR 1
3 FL-6982-1 GUARD - THRUST COLLAR 1
4 LL-1806-28 CAM FOLLOWER 4
5 LL-4906-1 CAPSCR-HEX .25 NF X .5 6
6 LL-4906-154 CAPSCR - HEX-.75-16NF X 4.25 LG 4
7 LL-5276-15 WASH-LOCK-.75 4
8 LL8-5277-22 NUT-HEX- 3/4 - 16NF 4
9 LL8-5277-73 NUT-HEX-1.25-12UNF 4
10 LLH-5345-11 WASH-FL- 25_HARD 6
11 LL5-5276-19 WASHER-LOCK-1-1/4 4
12 LL5-5276-8 WASH-LOCK-SPLIT_SPG-.25 6
PAGE 5-4
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 5-5
204 CARY-LIFT
PARTS BOOK
LIFT CYLINDER ASSEMBLY, AL-10996-8
PAGE 5-6
204 CARY-LIFT
PARTS BOOK
LIFT CYLINDER ASSEMBLY, AL-10996-8
1 AL-11002-4 WLDMT-CYLINDER TUBE 6 BORE 1
2 BL-10048 HEAD-6.00 BORE - 3.50 SHAFT 1
3 BL-9713 PISTON-6.00 BORE_-_1.50 STUB 1
4 FL-4650-9 WLDMT-SHAFT 1
5 FL-9458 COLLAR-6_IN-CYL-BORE 1
6 LL-2705-12 SPACER-4.50 OD X .44 W X 22-3/8 LG 1
7 LL-2798 RING-WEAR 5.75 IN ID 2
8 LL-3291-11 NUT-HEX CASTLE-1.5-UNF 1
9 LL-3662-144 O-RING-6 IN 1
10 LL-3662-147 RING-BACKUP 6 IN 1
11 LL-3662-191 RING-BACKUP-3.78 OD X 3.5 ID X .25 W 1
12 LL-3662-47 WIPER-ROD 3.5 IN OD 1
13 LL-3662-53 SEAL-3.5 ID X .25 W X .38 1
14 LL-3662-55 WIPER-ROD 4 IN OD 2
15 LL-3673-6 SET SCREW .38NC X 0.25 1
16 LL-3681-20 FTG-LUBE 1/8 NPT-45DEG STD. 1
19 LL-3756-42 RING-WEAR-3.5 ID X .125 W X 1.5 1
20 LL-5278-19 PIN-COTTER 1/4 X 3 LG 1
21 LL-550-11 WIPER-ROD -2.50 DIA SFT 2
22 LL-683-299 BUSH-BRZ-3.00X.25X3.38 1
23 LL-683-301 BUSH-BRZ-4.50X.25X2.38 1
24 LL-731-2 O-RING-1.48 ID X .14 W 1
LL-6018-13 COMPLETE SEAL KIT

CONSISTS OFITEMS 7, 9, 10, 11, 12, 13, 18,
19, & 24
PAGE 5-7
204 CARY-LIFT
PARTS BOOK
FORK/TILT CYLINDER ASSEMBLY, AL-10642-86
PAGE 5-8
204 CARY-LIFT
PARTS BOOK
FORK/TILT CYLINDER ASSEMBLY, AL-10642-86
1 AL-10641-25 TUBE, 5” BORE CYLINDER 1
2 FL-2519-10 SHAFT, 2-1/2” DIA CYLINDER 1
3 LL-3304-33 SPACER 1
4* LL-731-2 O-RING, STUB 1
5 FL-8681 PISTON 1
6* LL-3756-15 SEAL, POLYHONE 1

7* LL-3756-2 RING, WEAR 1
9 LL-5278-19 PIN, 1/4 X 3 COTTER 1
10 FL-9516-9 STOPPER 1

12 LL-5610-16 PLUG, PROTECTIVE 4
13 LL-3673-6 SCREW, 3/8-16 NYLON TIP SET 1
14 BL-10020 HEAD 1
15* LL-550-11 WIPER, ROD 1
16 FL-8172 COLLAR 1
17* LL-3662-198 BACK-UP, MODULAR 1
18* LL-3662-115 SEAL, ROD 1
19* LL-3756-45 RING, WEAR 1
20* LL-3662-143 O-RING, HEAD 1
21* LL-3662-146 RING, BACK-UP 1

22 LL-5361-22-NC CAPSCREW, 1/2 X 2-1/4 NC SOC HEAD 2
23 LL-3729-20 VALVE, COUNTERBALANCE
NOTE: LL-6016-15 COMPLETE SEAL KIT

(CONSISTS OF ITEMS 4, 6, 7, 15, 17, 18
19, 20 & 21)
PAGE 5-9
204 CARY-LIFT
PARTS BOOK
COUNTERBALANCE VALVE ASSEMBLY, LL-3729-20
LL-3729-20 COUNTERBALANCE VALVE ASSEMBLY (CBGA-LAN-ZTM) REF
SEAL KIT - ORDER LL-3729-14
KIT CONTAINS:
O-RINGS BACKUP RINGS
(1) 500-101-120 (2) 525-002-121
(1) 500-101-126 (1) 525-002-123
(1) 500-102-124 (1) 525-002-126
PRESSURE ADJUSTMENT RANGES: 1000-4000 PSI

STANDARD PRESSURE SETTING: 3000 PSI
PAGE 5-10
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 5-11
204 CARY-LIFT
PARTS BOOK
REACH CYLINDER(W/COUNTERBALANCE VALVE)(5” BORE)ASSEMBLY, AL-10734-15
PAGE 5-12
204 CARY-LIFT
PARTS BOOK
REACH CYLINDER(W/COUNTERBALANCE VALVE)(5” BORE)ASSEMBLY, AL-10734-15
1 AL-10735-6 WLDMT-CYLINDER TUBE 5 BORE 1

2 BL-10020 HEAD-5 IN BORE - 2.5 OD SHAFT 1
3 FL-6349-75 WLDMT-SHAFT 1
4 FL-8172 GLAND CAP HVY DUTY C SERIES EXTENDO 1
5 FL-8681 PISTON-5 BORE - 1.5 STUB 1
6 LL-3291-11 NUT-HEX CASTLE-1.5-UNF 1
7 LL-3304-59 SPACER-CYLINDER 1
9 LL-3662-143 O-RING-5.00 OD 1
10 LL-3662-146 RING-BACKUP 5 IN 1
12 LL-3673-6 SET SCREW .38NC X 0.25 1
14 LL-3729-40 DUAL COUNTERBALANCE VALVE 1
15 LL-3756-15 SEAL-POLYHONE SQUARE 1
16 LL-3756-2 RING-WEAR 4.75 IN ID 2
18 LL-5278-19 PIN-COTTER 1/4 X 3 LG 1
19 LL-5361-90-NC CAPSCR-SOC HD .50-UNC X 4.25 2
20 LL-550-11 WIPER-ROD -2.50 DIA SFT 5
21 LL-5610-16 PROTECTIVE PLUG 4
22 LL-683-306 BUSH-BRZ-3.00 OD X 1/4 WALL 2.250 LG. 2
23 LL-731-2 O-RING-1.48 ID X .14 W 1

(CONSISTS OF 8, 9, 10, 11, 15, 16, 17, 20, & 23)
PAGE 5-13
204 CARY-LIFT
PARTS BOOK
COUNTERBALANCE VALVE ASSEMBLY, LL-3729-40
LL-3729-40 COUNTERBALANCE VALVE ASSEMBLY (CBGA-LHN-YVQ) REF.
1* WASHER, BACKUP 1
2* SEAL 1
3* SEAL 1
4* WASHER, BACKUP 1
5* WASHER, BACKUP 2
6* SEAL 1
7 T-17A CAVITY, VALVE BODY 1
* SEAL KIT - ORDER LL-3729-14
KIT CONTAINS:
SEALS BACKUP RINGS
(1) 500-101-120 (2) 525-002-121
(1) 500-101-126 (1) 525-002-123
(1) 500-102-124 (1) 525-002-126
SPECIFICATIONS:
3:1 PILOT RATIO
1000 TO 4000 PSI
3000 PSI STANDARD SETTING
0 TO 60 GPM
WORK PORTS - SAE-16
PILOT PORTS - SAE -6
PAGE 5-14
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 5-15
204 CARY-LIFT
PARTS BOOK
GROUP 6
DECALS
LL-1803-499 ACCUMULATOR STICKER WARNING
LL-4561 LABEL, WARNING TO OPERATOR
LL-4624 LABEL, SAFETY WARNING
LL-4627 LABEL, SAFETY CAUTION
LL-4630 HAZARDS LABEL
LL-4633 LABEL, SAFETY DANGER
LL-4773 LABEL, WATCH YOUR STEP
LL-4774 LABEL, PETTIBONE LOGO (LARGE)
LL-4775 LABEL, PETTIBONE LOGO (SMALL)
LL-4778 LABEL, WORK HORSE
LL-4780 LABEL, TRANS. OIL FILL
LL-4781 LABEL, HYDRAULIC OIL
LL-4782 DECAL, DIESEL FUEL
LL-4783 CAUTION, LABEL - EMERGENCY BRAKE
LL-4813 DECAL, “NO RIDERS”
LL-5433 LABEL, CARY-LIFT LOGO
LL-5972 LABEL, SUPER 20 MODEL DECAL
LL-6039 DECAL, MADE IN USA
LL-6126 LABEL, PINCH POINT
LL-6163 LABEL, MOTOR OIL
LL-6173-1 DECAL, OPERATOR MANUAL WITHIN
LL-6453 DECAL, WELDING & MOD HAZARD
LL-6456 DECAL, “COMBUSTIBLE FLUID”
LL-6461-1 DECAL, CLOSING JAW HAZARD
LL-7135-1 METAL PLATE, FRAME SWAY
LL-7135-2 METAL PLATE, GRAMMAR SEAT ARM
LL-7136 DECAL, HORN MUST SOUND
LL-7157 DECAL, WARNING, CONTENTS UNDER PRESSURE
LL-7370-1 DECAL, 204 W/ BALER, LEFT
LL-7370-2 DECAL, 204 W/ BALER, RIGHT
LL-7376 DECAL, STEERING SELECTOR
0L1-10297-001 LABEL, DANGER SPINNING BLADES
00L-10297-000 LABEL, WARNING MOVING BELTS
00L-09870-000 LABEL, WARNING NO RIDERS
12/2000
204 CARY-LIFT
PARTS BOOK
NOTES
12/2000
204 CARY-LIFT
PARTS BOOK
Group 7 Wheel and Tire

WHEEL AND TIRE ASSEMBLY, FL-14756 ................................................................................... 7-2
PAGE 7-1
204 CARY-LIFT
PARTS BOOK
WHEEL AND TIRE ASSEMBLY, FL-14756
PAGE 7-2
204 CARY-LIFT
PARTS BOOK
WHEEL AND TIRE ASSEMBLY, FL-14756
1 LL-834-261 ADAPTER-VALVE STEM 1

2 LL-834-358 BAND-BEAT SEAT_11.25X25 1
3 LL-834-49 FLANGE-RIM_S2525 2
4 LL-834-34 O-RING 1
5 LL-834-200 RING-LOCK-RIM_25 1
6 LL-7759-2 TIRE-23.5-25 ROCK 24PR E3 1
7 LL-834-11 VALVE-TIRE 1
8 FL-14758 WLDMT-WHEEL B1925HTG 1
9 LL-834-309 CAP-VALVE STEM 1

PAGE 7-3
204 CARY-LIFT
PARTS BOOK
Group 8 Hydraulic
HYDRAULIC SCHEMATIC, FL-16060 ......................................................................................... 8-2
OIL RESERVOIR ASSEMBLY, FL-14188 ..................................................................................... 8-4
THRU DRIVE PUMP, LL-297-775 ............................................................................................ 8-6
MAIN PUMP ASSEMBLY, LL-297-776 ..................................................................................... 8-12
MAIN CONTROL VALVE ASSEMBLY, FL-14370 ......................................................................... 8-18
7 SECTION CONTROL VALVE ASSEMBLY, LL-297-929 .............................................................. 8-20
JOYSTICK CONTROL VALVE ASSEMBLY, LL-3674-286 ............................................................... 8-22
SOLENOID VALVE ASSEMBLY, LL-2944-160 ............................................................................ 8-30
ACCUMULATOR, LL-1803-420 .............................................................................................. 8-31
ACCUMULATOR CHARGING VALVE, LL-1994-618 .................................................................... 8-32
SHUTTLE VALVE, LL-3744-38 .............................................................................................. 8-35
PRIORITY VALVE ASSEMBLY, LL-2073-644 ............................................................................. 8-36
CHECK VALVE, LL-7441-1,2 ................................................................................................ 8-38
CHECK VALVE ASSEMBLY, LL-3706-1 .................................................................................... 8-39
PAGE 8-1
204 CARY-LIFT
PARTS BOOK
HYDRAULIC SCHEMATIC, FL-16060 FOLDOUT
PAGE 8-2
204 CARY-LIFT
PARTS BOOK
HYDRAULIC SCHEMATIC, FL-16060
1* LL-297-775 MAIN PUMP ASSMELBY 1

2* LL-297-776 MAIN/STEER PUMP ASSEMBLY 1
3 LL-297-929 MAIN VALVE ASSEMBLY 1
4 LL-1803-571 ACCUMULATOR 1
6 LL-3674-286 JOYSTICK CONTROL ASSEMBLY

(SEPARATE JOYSTICKS ONLY) 2
7 LL-3674-1723 JOYSTICK CONTROL ASSEMBLY
(DUAL RH JOYSTICKS ONLY) 2
8 LL-2073-677 STEERING ORBITROL ASSEMBLY 1
9 LL-7501-14 STEERING SELECT VALVE ASSEMBLY 1
10 LL-2011-1088 LOAD LOCK VALVE ASSEMBLY 1
11 LL-1803-420 ACCUMULATOR 1
12 LL-1994-571 BRAKE VALVE ASSEMBLY 1
13 LL-3744-38 SHUTTLE VALVE ASSEMBLY 2
14 LL-2073-644 PRIORITY VALVE ASSEMBLY 1
15 LL-3656-5 PRESSURE SWITCH 1
16 LL-2944-160 SOLENOID VALVE ASSEMBLY 1
17 LL-3729-20 COUNTERBALANCE VALVE ASSEMBLY 4
20 LL-2011-468 CHECK VALVE ASSEMBLY 1
21 LL-3729-38 SEQUENCE VALVE ASSEMBLY 1
22 LL-6330-76 SUCTION STRAINER 2
23 LL-7441-1 CHECK VALVE BODY 2
24 LL-423-38 RETURN FILTER 1
25 LL-1994-618 ACCUMULATOR CHG VALVE ASSEMBLY 1
26 LL-7441-2 VALVE SLIP CHECK 2
27 REF CYLINDER, LIFT 2
28 REF CYLINDER, TILT 2
29 REF CYLINDER, REACH 2
30 REF CYLINDER, BALER 2
31 REF CYLINDER, HOLD DOWN 2
32 REF CYLINDER, SWAY 2
33 REF CYLINDER, SIDE SHIFT 1
34 REF CYLINDER, FRONT STEERING 2
35 REF CYLINDER, REAR STEERING 2
36 LL-3706-1 CHECK VALVE 1
PAGE 8-3
204 CARY-LIFT
PARTS BOOK
OIL RESERVOIR ASSEMBLY, FL-14188
PAGE 8-4
204 CARY-LIFT
PARTS BOOK
OIL RESERVOIR ASSEMBLY, FL-14188
1 AL-11662-11 PL-LEG RESERVOIR OIL 1

2 AL-11662-15 PL-FOOT RESERVOIR OIL 2
3 AL-11662-22 PL-LEG RESERVOIR OIL 2
4 AL-11662-25 PL-MNT LEG RESERVOIR OIL 2
5 AL-11662-26 PL-MNT LEG RESERVOIR OIL 2
6 AL-12095-28 7 GA. SHT. 5-5/8 X 12-7/16 LG. 1
7 FL-14171 WLDMT-RESERVOIR OIL 1
8 FL-8698 FILTER HSG COVER-RETURN 1
9 FL-9394 COVER-OIL RESERVOIR 1
10 LL-3662-184 O-RING 8.25 OD X .12 W 1
11 LL-3794-1 MAGNET-HI STRENGTH 2
12 LL-3800-39 GAUGE-SIGHT LEVEL 1
13 LL-3820-1 INDICATOR-FILTER SERVICE 1
14 LL-423-38 FILTER ELEMENT 1
15 LL-423-39 ASSY-VLV BYPASS 1
16 LL-423-40 SPRING-RETAINING 1
17 LL-4886-93 PIPE_PLUG_MALE-.75NPT 1
18 LL-4907-34 CAPSCR-HEX-.38NC X .75 8
19 LL-4907-36 CAPSCR-HEX-.38NCX1.00 6
20 LL-4908-5 3/4 CLOSE NIPPLE 1-3/8 LG. 1
21 LL-5276-10 WASH-LOCK-.38 22
22 LL-5277-13 NUT-HEX-.38 NC 8
23 LL-5404-4 VLV-GATE 3/4 1
24 LL-6330-76 STRAINER-100 GPM 3 IN PIPE 2

PAGE 8-5
204 CARY-LIFT
PARTS BOOK
THRU DRIVE PUMP, LL-297-775
PAGE 8-6
204 CARY-LIFT
PARTS BOOK
PAGE 8-7
204 CARY-LIFT
PARTS BOOK
LL-297-775 THRU DRIVE PUMP ASSEMBLY REF.

1 LL-297-617 SCREW 4
2 LL-297-562 CONTROL S/A KIT 1
2A LL-297-625 NUT 2
2B LL-297-627 PLUG 1
*2C LL-297-480 O-RING 1
2D LL-297-628 SCREW, ADJUSTMENT 1
2E LL-297-541 GUIDE, SPRING 1
2F LL-297-540 SPRING, CONTROL 1
2G LL-297-541 GUIDE, SPRING 1
2H LL-297-626 PLUG 1
*2I LL-297-194 O-RING 1
2J LL-297-628 SCREW, ADJUSTMENT 1
2K LL-297-542 GUIDE, SPRING 1
2L LL-297-543 PIN 1
2M LL-297-563 SPRING, LOAD 1
2N LL-297-542 GUIDE, SPRING 1
2O LL-297-212 PLUG 1
*2P LL-297-209 O-RING 1
2Q LL-297-256 PLUG 2
*2R LL-297-209 O-RING 2
2S LL-297-535 SPOOL, PRESSURE LIMITER 1
2T LL-297-536 SPOOL, LOAD SENSE 1
*2U LL-297-211 O-RING 3
2V LL-297-524 BODY 1
3 LL-297-507 SCREW 1
4 LL-297-506 SCREW 4
5 LL-297-527 SCREW 1
%6 LL-297-738 VALVE BLOCK 1
6A LL-297-525 PLUG 2
*6B LL-297-479 O-RING 2
%6C LL-297-221 SEAT 1
%6D LL-297-222 POPPET 1
%6E LL-297-244 SPRING 1
6F LL-297-216 PIN 1
6G LL-297-490 PIN 2
%6H LL-297-620 BIAS, PISTON 1
%6I LL-297-619 SPRING 1
%6J LL-297-496 BIAS, ROD 1
*6K LL-297-482 O-RING 1
6L LL-297-508 CONTROL PISTON 1
%6M LL-297-509 CONTROL ROD 1
*6N LL-297-482 O-RING 1
PAGE 8-8
204 CARY-LIFT
PARTS BOOK
+6O LL-297-487 BEARING 1

*7 LL-297-502 GASKET 1
8 LL-297-631 SHAFT SPACER KIT 1
%9 LL-297-778 VALVE PLATE 1
10 LL-297-558 ROTATING GROUP KIT 1
#10A LL-297-491 SCREW 4
#10B LL-297-499 LIMITER 2
#10C LL-297-207 RING, RETAINING 1
#10D LL-297-241 GUIDE, SPRING 1
#10E LL-297-250 SPRING 1
#10F LL-297-234 GUIDE, SPRING 1
#10G LL-297-262 CYLINDER BLOCK 1
#10H LL-297-270 PISTON KIT 1
#10I LL-297-237 SHOE CAGE 1
11 LL-297-500 SHAFT (TYPE 3) 1
11A LL-297-475 KEY (TYPE 1) 1
12 LL-297-498 SPACER 2
13 LL-297-497 PLUG 1
*14 LL-297-486 O-RING 1
15 LL-297-489 SCREW 3
16 LL-297-494 COVER 1
*17 LL-297-483 O-RING 1
18 LL-297-501 YOKE S/A 1
+19 LL-297-526 SCREW 2
+20 LL-297-504 SADDLE BEARING 1
+21 LL-297-505 SADDLE BEARING 1
+22 LL-297-518 BEARING 1
24 LL-297-247 SEAL, SHAFT 1
25 LL-297-195 PLUG 1
*26 LL-297-485 O-RING 1
28 N.S.S. HOUSING 1
29 LL-297-738 VALVE BLOCK 1
^30 LL-297-733 ADAPTER 1
31 LL-297-506 SCREW 4
^32 LL-297-737 O-RING 1
33 LL-297-736 COUPLING 1
34 LL-297-735 SCREW 2
35 LL-297-527 SCREW 1
36 LL-297-507 SCREW 1
PAGE 8-9
204 CARY-LIFT
PARTS BOOK
NOTE:
N.S.S. = Not Sold Separately
% Right hand rotation shown. View is opposite
for left hand rotation.
~ Use shims as required to obtain 0.01-0.10 mm
(.0004-.004 in.) axial shaft endplay.
* Included in LL-297-732 Double Shaft Seal Kit
^ Included in LL-297-734 Adapter Pad Kit
# Included in LL-297-558 Rotating Group Kit
+ Included in LL-297-634 Bearing Kit
ITEM DATE SUBJECT CHANGE
PAGE 8-10
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 8-11
204 CARY-LIFT
PARTS BOOK
MAIN PUMP ASSEMBLY, LL-297-776
* NOTE:
RIGHT HAND ROTATION SHOWN. TO CHANGE ROTATION, NEW
VALVE BLOCK, SEAT, POPPET, SPRING, VALVE PLATE, CONTROL
ROD, BIAS ROD AND TAIL BEARING S/A ALON WITH A SEAL KIT,
NEED TO BE ORDERED. FOR LEFT HAND ROTATION INSTALL
CONTROL ROD & CONTROL PISTON IN VALVE BLOCK PORT #2 &
BIAS ROD, BIAS PISTON, & SPRING IN VALVE BLOCK PORT #1.
PLEASE REFER TO OVERHAUL MANUAL M-2210-S.
# NOTE:
USE SHIMS AS REQUIRED TO OBTAIN 0-01-0.10 MM (.004 IN.)
AXIAL SHAFT ENDPLAY.
PAGE 8-12
204 CARY-LIFT
PARTS BOOK
PAGE 8-13
204 CARY-LIFT
PARTS BOOK
PAGE 8-14
204 CARY-LIFT
PARTS BOOK
1 LL-297-630 LOCKNUT (TORQUE 25-50 N.M. 18-37 LB. FT) 1

2* LL-297-508 PISTON, CONTROL 1
3* LL-297-509 ROD, CONTROL (TORQUE 75-83 N.M. 55-60 LB. FT.) 1
4 LL-297-624 SCREW, ADJUSTING 1
5^ LL-297-482 O-RING 1
6^ LL-297-486 O-RING 1
7 LL-297-621 PLUG (TORQUE 97-106 N.M. 71-78 LB. FT.) 1
8 LL-297-629 SEAT, SPOOL 1
10 LL-297-618 PISTON, BIAS 1
11 LL-297-623 SCREW 1
12 LL-297-616 INSERT 1
13 LL-297-622 SPRING 1
14 LL-297-496 ROD, BIAS (TORQUE 75-83 N.M. 55-60 LB. FT.) 1
15 PUMP CONTROLS (SEE CONTROL SECTION) REF.
16^ LL-297-479 O-RING 2

17 LL-297-507 SCREW (TORQUE 83-102 N.M. 61-75 LB. FT.) 1
20* LL-297-777 BLOCK, VALVE 1
21+ LL-297-487 BEARING 1

22^ LL-297-502 GASKET 1
23 LL-297-490 PIN 2
24 LL-297-216 PIN 1
25* LL-297-221 SEAT 1
26* LL-297-222 POPPET 1

27* LL-297-244 SPRING 1
28 LL-297-525 PLUG (TORQUE 12.7-13 N.M. 8.9-9.5 LB. FT.) 2
29# LL-297-631 SHAFT SPACER KIT 1
30* LL-297-778 PLATE, VALVE 1
31$ LL-297-558 ROTATING GROUP KIT (INCL. 32 THRU 36) REF.

32$ LL-297-262 BLOCK, CYLINDER 1
33$ LL-297-234 GUIDE, SPRING 1
34$ LL-297-250 SPRING 1
35$ LL-297-241 GUIDE, SPRING 1
PAGE 8-15
204 CARY-LIFT
PARTS BOOK
36$ LL-297-207 RING, RETAINING 1

37^ LL-297-486 O-RING 1
38 LL-297-503 HOUSING (SINGLE SEAL) NSS
39+ LL-297-218 BEARING 1
40+ LL-297-504 BEARING, SADDLE 1
41+ LL-297-505 BEARING, SADDLE 1

42+ LL-297-526 SCREW (TORQUE 3.6-4.4 N.M. 2.3-3 LB. FT.) 2
43 LL-297-501 YOKE S/A 1
44 LL-297-498 SPACER 2
45$ LL-297-237 CAGE, SHOE 1
46$ LL-297-558 ROTATING GROUP KIT 1

47$ LL-297-491 SCREW (TORQUE 31-37 N.M. 23-27 LB. FT.) 4
48 LL-297-500 SHAFT (TYPE #2) 1
49$ LL-297-499 LIMITER 2
50$ LL-297-270 PISTON KIT 1
51^ LL-297-482 O-RING 1

52* LL-297-508 PISTON, CONTROL 1
53* LL-297-620 PISTON, BIAS 1
54* LL-297-619 SPRING 1
55* LL-297-496 ROD, BIAS (TORQUE 75-83 N.M. 55-60 LB. FT.) 1
56^ LL-297-482 O-RING 1

57* LL-297-509 ROD, CONTROL (TORQUE 75-83 N.M. 55-60 LB. FT.) 1
59^ LL-297-485 O-RING 1
61^ LL-297-483 O-RING 1

62 LL-297-489 SCREW (TORQUE 7-9 N.M. 5-6.6 LB. FT.) 3
63 LL-297-494 COVER 1
64 LL-297-247 SEAL, SHAFT 2
66 LL-297-562 LOAD SENSING & PRESSURE COMPENSATOR CONTROL

(INCL. 67 THRU 88) REF.
67 LL-297-535 SPOOL, PRESSURE LIMMITER 1
68^ LL-297-209 O-RING 2
70 LL-297-536 SPOOL, LOAD SENSE 1
PAGE 8-16
204 CARY-LIFT
PARTS BOOK
71 LL-297-524 CV BODY 1
73 LL-297-209 O-RING
1
75 LL-297-542 GUIDE, SPRING 1
76 LL-297-563 SPRING, LOAD SENSE 1

77 LL-297-543 STOP, PIN SPRING 1
79 LL-297-194 O-RING
1
81 LL-297-625 NUT (TORQUE 14-20 N.M. 10-114 LB. FT.) 2

83 LL-297-480 O-RING
1
84 LL-297-628 SCREW, ADJUSTING 2
86 LL-297-540 SPRING, CONTROL 1

88 LL-297-211 O-RING
3
NOTE: ^ AVAILABLE IN DOUBLE SHAFT SEAL KITS

LL-297-732.
$ AVAILABLE IN ROTATING GROUP KIT
LL-297-558.
+ AVAILABLE IN BEARING KIT
LL-297-634.
PAGE 8-17
204 CARY-LIFT
PARTS BOOK
MAIN CONTROL VALVE ASSEMBLY, FL-14370
PAGE 8-18
204 CARY-LIFT
PARTS BOOK
MAIN CONTROL VALVE ASSEMBLY, FL-14370
2 LL-846-116 ADPT-90-16MORB-16MJIC 1
3 LL-846-443 ADPT-90-6MORB-6MJIC 6
4 LL-846-276 ADPT-90DEG-6MJIC-6FJIC 5
9 LL-297-929 ASSY-7 SECTION CONTROL VALVE 1
10 FL-12886 ASSY-U_SHAPED_TUBE 2
11 LL-4907-59 CAPSCR-HEX-.44NC X 1.50 1
12 LL-4907-78 CAPSCR-HEX-.50NCX1.00 9
13 LL-6226-3 FTG-RESTRICT-.030_6FJIC-6MJIC 1
14 LL-846-905 TEE-6M0R_6MJIC_6MJIC 2
15 LLH-5345-15 WASH-FL-.50_HARD 9
16 LL-5276-11 WASH-LK SPG .44 1
18 LLH-5345-14 WASHER-FLAT .44 1
19 FL-9642 WLDMT-VLV MTG PL 1
PAGE 8-19
204 CARY-LIFT
PARTS BOOK
7 SECTION CONTROL VALVE ASSEMBLY, LL-297-929
13
1 LL-297-743 END COVER 1

2 LL-297-747 LIFT CONTROL SECTION 2
3 LL-297-745 TILT CONTROL SECTION 1
4 LL-297-746 REACH CONTROL SECTION 1
5 LL-297-748 MID-INLET SECTION 1
6 LL-297-931 BALER SECTION 1

7 LL-297-649 END COVER 1
8 LL-297-583 NUT 3
9 LL-297-740 TIE ROD 3
10 LL-297-584 NUT 3
11 LL-297-741 TIE ROD 3

12 LL-297-932 SWAY & SIDE SHIFT SECTION 2
13 LL-297-928 PRESSURE REDUCING VALVE CARTRIDGE 1
PAGE 8-20
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 8-21
204 CARY-LIFT
PARTS BOOK
JOYSTICK CONTROL VALVE ASSEMBLY, LL-3674-286
JOYSTICK ASSEMBLY
1 HAND LEVER, E2 1
2 LL-3674-435 MOUNTING PLATE M1 ASSEMBLY
1
3 SPRING PAC ASSEMBLY & PRESSURE PIN
1
PAGE 8-22
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 8-23
204 CARY-LIFT
PARTS BOOK
HAND LEVER, E2
PAGE 8-24
204 CARY-LIFT
PARTS BOOK
HAND LEVER, E2
1 NSS CONTROL LEVER

1
2 LL-3674-437 WIRE 1
3 LL-3674-58 CABLE CLAMP 2
4 LL-3674-59 SEALING CAP 1
5 LL-3674-82 LOCK RING 1
6 LL-3674-68 PUSH BUTTON 1

7 LL-3674-65 NUT 3
8 LL-3674-168 SWITCH, MICRO
2
9 LL-3674-64 SCREW 1
10 LL-3674-165 HANDLE
1
11 LL-3674-67 SCREW 2
12 LL-3674-166 BELLOWS 1
13 LL-3674-164 RING, CLAMPING
1
18 LL-3674-162 NUT 1
LL-3674-86 HANDL LEVER KIT E2

(INCLUDES ITEMS 1, 2, 3 (2 PCS), 4, 5, 6,
7 (3 PCS), 8 (2 PCS), 12, 13, & 18)
PAGE 8-25
204 CARY-LIFT
PARTS BOOK
MOUNTING PLATE ASSEMBLY
PAGE 8-26
204 CARY-LIFT
PARTS BOOK
MOUNTING PLATE ASSEMBLY
LL-3674-435 MOUNTING PLATE M1 ASSEMBLY

REF.
1 LL-3674-78 NUT 1
2 LL-3674-196 SCREW 4
3 LL-3674-99 PRESSURE PLATE 1
4 NSS MOUNTING PLATE 1
5 NSS MOUNTING PLATE W/ CARDAN JOINT 1

6 LL-3674-198 SCREW 2
7 NSS MOUNTING PLATE 1
NSS - NOT SOLD SEPARATELY
PAGE 8-27
204 CARY-LIFT
PARTS BOOK
SPRING PAC ASSEMBLY & PREESURE PIN SET
PAGE 8-28
204 CARY-LIFT
PARTS BOOK
SPRING PAC ASSEMBLY & PRESSURE PIN SET
1 LL-3674-222 RETURN SPRING 1

2 NSS SPOOL, PRESSURE REDUCER 1
3 NSS SPRING GUIDE 1
4 LL-3674-202 O-RING 2
5 LL-3674-338 PLUG 2
6 LL-3674-340 SPRING 1
7 LL-3674-159 SPACER RING 1
8 NSS GUIDE BUSHING 1
9 LL-3674-153 WASHER 1

11 LL-3674-149 SCREW 1
12 LL-3674-439 WIRE COIL 1

14 LL-3674-210 CIRCLIP 1
15 LL-3674-215 CIRCLIP 1
16 LL-3674-219 SEALING RING 1
17 LL-3674-213 O-RING 1
18 NSS GUIDE BUSHING 1
19 NSS GUIDE STUD 1
20 LL-3674-216 SPRING 1
21 NSS WASHER 1
22 LL-3674-211 WIRE COIL 1
LL-3674-436 PRESSURE PIN SET TYPE C3 (INCLUDES 12, 13* (3 X 3 PCS), 14 THRU 22
LL-3674-224 SEAL KIT FOR PRESSURE PIN (INLCUDES 12, 14, 15, 16, & 17)
LL-3674-438 SPRING PAC ASSY. (STRAIGHT LINE CURVE) INCLUDES 2, 3, 6, 7*,
8, 9, 10*, AND 11)
LL-3674-206 PLUG KIT FOR PCL 401 U-TYPE (INCLUDES 4 (2 PCS), & 5 (2 PCS)
* = AS REQUIRED
NSS = NOT SOLD SEPARATELY
PAGE 8-29
204 CARY-LIFT
PARTS BOOK
SOLENOID VALVE ASSEMBLY, LL-2944-160
1 LL-2944-200 SOLENOID CARTRIDGE SUB ASSEMBLY 1

2 LL-2944-201 BODY 1
3 LL-2944-197 COIL SUB-ASSEMBLY 1
5 LL-2944-100 LOCKWASHER, SPLIT 1
6 LL-2944-130 NUT, HEX., 1/4-20 UNC-2B 1
FOR REPLACEMENT SEAL KIT-

ORDER LL-2944-170
PAGE 8-30
204 CARY-LIFT
PARTS BOOK
ACCUMULATOR, LL-1803-420
1 LL-1803-532 ACCUMULATOR BODY 1

2 LL-1803-533 HYDRAULIC CAP 1
3 LL-1803-534 GAS CAP 1
4 LL-1803-535 PISTON 1
5 LL-1803-384 O-RING, “V” 1
5A LL-1803-401 BACKUP WASHER 2
6 LL-1803-383 PTFE RING 2

7 LL-1803-379 END SEAL, BODY 2
7A LL-1803-537 BACKUP WASHER 2
8 LL-1803-423 GAS VALVE ASSEMBLY(INCL. 8A) 1
8A LL-1803-418 O-RING, VALVE 1
9 LL-1803-419 PROTECTOR, VALVE 1
9A LL-1803-400 SCREW, PROTECTOR 2
NOTE: SEAL KIT, LL-1803-512

1 8/31/98 ITEM CHANGE REPLACED LL-1803-421
PAGE 8-31
204 CARY-LIFT
PARTS BOOK
ACCUMULATOR CHARGING VALVE, LL-1994-618
TORQUE SPECIFICATIONS:
1. TORQUE PLUGS (ITEMS 4 & 17) TO 35-40 FT. LBS.
2. TORQUE PLUGS (ITEMS 3 & 18) TO 50-60 FT. LBS.
PERFORMANCE CHARACTERISTICS:
1. SYSTEM RELIEF VALVE MUST BE BETWEEN 1750-3000 PSI.
2. ACCUMULATOR CHARGING LIMITS ARE SET AT 1150-1250 PSI LOW LIMIT, TO 1450-
1550 PSI HIGH LIMIT
3. ACCUMULATOR CHARGE RATE IS .5-1.0 GPM AT 1000 PSI.
(MICO STANDBY PRESSURE: 212 PSI AT 5GPM)
4. EXTERNAL FILTRATION OF 10 MICRON OR BETTER IS REQUIRED.
PAGE 8-32
204 CARY-LIFT
PARTS BOOK
PAGE 8-33
204 CARY-LIFT
PARTS BOOK
1 LL-1994-622 HOUSING 1
*2 LL-1994-627 O-RING 1
3 LL-1994-621 PLUG, END 1
4 LL-1994-500 PLUG 1
5 LL-1994-490 SCREW 1
*6 LL-1994-487 PLUG 1
7 LL-1994-497 SPRING 1
8 LL-1994-489 RETAINER 1
9 LL-1994-297 BALL 2
*10 LL-1994-268 O-RING 1
11 LL-1994-625 INSERT 1
12 LL-1994-294 SPOOL 1
*13 LL-1994-269 O-RING 1
14 LL-1994-284 STOP 1
15 LL-1994-270 SPRING 1
*16 LL-1994-253 O-RING 1
17 LL-1994-486 PLUG 1
18 LL-1994-628 PLUG 1
*19 LL-1994-619 O-RING 1
20 LL-1994-623 SLEEVE 1
*21 LL-1994-626 O-RING 1
22 LL-1994-624 SEAT 1
*23 LL-1994-281 POPPET 1
24 LL-1994-246 SPRING 1
25 LL-1994-578 SHIPPING PLUG(NOT SHOWN) 5
26 LL-1994-482 SHIPPING PLUG (NOT SHOWN) 1
LL-1994-589 SCREW ASSEMBLY(NOT SHOWN) 1
NOTE:
1. FOR USE WITH MINERAL BASE HYDRAULIC OIL ONLY.
2. DIMENSIONS MAY VARY SLIGHTLY BETWEEN UNITS AND ARE
TO BE USED FOR REFERENCE PURPOSES ONLY.
3. SET ACCORDING TO 99-950- SPECIFICATIONS.
4. VINYL PRIMER PAINT ACCORDING TO SPECIFICATION ON
LL-1994-597.
5. * ITEMS INCLUDED IN REPAIR KIT LL-1994-620.
KIT ALSO INCLUDES O-RINGS FOR PLUGS (ITEM 4 & 18)
PAGE 8-34
204 CARY-LIFT
PARTS BOOK
SHUTTLE VALVE, LL-3744-38
LL-3744-38 SHUTTLE VALVE REF

1 LL-3744-64 BODY 1
2 LL-3744-65 CAP 2
3 LL-3744-58 STEEL BALL 1
4 LL-3744-51 O-RING 2
PAGE 8-35
204 CARY-LIFT
PARTS BOOK
PRIORITY VALVE ASSEMBLY, LL-2073-644
PAGE 8-36
204 CARY-LIFT
PARTS BOOK
PRIORITY VALVE ASSEMBLY, LL-2073-644
LL-2073-644 PRIORITY VALVE ASSEMBLY REF.

1 N.S.S. BODY 1
2 N.S.S. PISTON 1
3 LL-2073-646 SPRING 1
4 LL-2073-645 RELIEF CARTRIDGE SUB-ASSEMBLY 1
5 N.S.S. BODY, RELIEF CARTRIDGE 1
6 N.S.S. RING 1
7 N.S.S. SCREEN 1
8 N.S.S. SCREW, ADJUSTING 1
9 N.S.S. SPRING 1
10 N.S.S. SEAT, VALVE 1
11 LL-2073-652 O-RING 1
12 N.S.S. GUIDE, SPRING 1
13 N.S.S. POPPET 1
14 LL-2073-649 WASHER 1
15 LL-2073-653 PLUG SUB ASSEMBLY 1
16 LL-2073-650 ORIFICE, SET SCREW 1

17 LL-2073-648 CASE 1
18 LL-2073-651 O-RING 1
19 LL-2073-647 ORIFICE 1
PAGE 8-37
204 CARY-LIFT
PARTS BOOK
CHECK VALVE, LL-7441-1,2
1 LL-7441-1 VALVE BODY 1

2 LL-7441-2 SLIP-IN CHECK VALVE 1
PAGE 8-38
204 CARY-LIFT
PARTS BOOK
CHECK VALVE ASSEMBLY, LL-3706-1
LL-3706-1 CHECK VALVE ASSEMBLY REF
NOTE: THERE ARE NO SERVICEABLE PARTS FOR THIS VALVE,

REPLACE COMPLETE VALVE.
PAGE 8-39
204 CARY-LIFT
PARTS BOOK
Group 9 Hyd. Plumbing Circuits

MAIN VALVE PRESSURE/RETURN CIRCUIT, FL-14419 ................................................................ 9-2
LIFT CYLINDER PLUMBING CIRCUIT, FL-14381 .......................................................................... 9-4
SWAY CYLINDER CIRCUIT, FL-14328 ....................................................................................... 9-6
REACH PLUMBING CIRCUIT, FL-14387 ..................................................................................... 9-8
LIFT ARM/REAR BRACKET PLUMBING CIRCUIT, FL-14386 ......................................................... 9-10
LOAD SENSE/DRAIN LINE CIRCUIT, FL-14451 ......................................................................... 9-12
LEFT AND RIGHT JOYSTICK PLUMBING CIRCUIT, FL-14411 ........................................................ 9-14
PARKING BRAKE PLUMBING CIRCUIT, FL-14315 ...................................................................... 9-16
MAIN VALVE TO TILT BULKHEAD CIRCUIT, FL-14403 ............................................................... 9-18
PAGE 9-1
204 CARY-LIFT
PARTS BOOK
MAIN VALVE PRESSURE/RETURN CIRCUIT, FL-14419
PAGE 9-2
204 CARY-LIFT
PARTS BOOK
MAIN VALVE PRESSURE/RETURN CIRCUIT, FL-14419
1 LL-846-117 ADPT 16MORB-16MJIC 2

2 LL-846-1213 ADPT 45 16SFC61-16MJIC 1
3 LL-3831-6 ADPT 45 24MORB-24MJIC 1
4 LL-846-1370 ADPT 45 4FJIC-4MJIC 2
5 LL-846-919 ADPT 6FJIC-4MJIC 2
6 LL-846-558 ADPT-16FJIC-16MJIC-16MJIC_RUN 1
13 LL-297-774 ASSY PUMP 02-345256 1
14 LL-7584-270 ASSY16HOSE-16SFC6190-16FJICX44 1
15 LL-7584-218 ASSY40HOSE-40SFC6190-40SFC6145 1
16 LL-7584-219 ASSY40HOSE-40SFC6190-40SFC6190 1
17 LL-7441-1 BODY-CHECK VALVE 2
19 LL-7441-2 CHECK VALVE 2
20 LL-3777-5 CLAMP-3.0 VOSS HOSE 4
21 LL-846-1384 DUST CAP 2
22 0LF-00109-103 SPLIT FLANGE 24 C61 2
23 0LF-00109-007 SPLIT FLANGE KIT 4
24 0LA-01754-007 TEST PORT 2

PAGE 9-3
204 CARY-LIFT
PARTS BOOK
LIFT CYLINDER PLUMBING CIRCUIT, FL-14381
PAGE 9-4
204 CARY-LIFT
PARTS BOOK
LIFT CYLINDER PLUMBING CIRCUIT, FL-14381
1 LL-6041 ADPT 45 16FJIC-16MJIC LH 1

2 LL-6042 ADPT 45 16FJIC-16MJIC RH 1
4 LL-846-450 ADPT-90-16MORB-20MJIC 2
5 LL-846-1252 ADPT-ELL 90 20MJIC-20MJIC 4
6 LL-846-148 ADPT-ELL 90 2MNPT-4MJIC 2
7 LL-6043 ADPT-PILOT 16MORB-1/8FNPT 2
8 LL-846-571 ADPT-PLUG 16MORB 1
9 LL-846-927 ADPT-RED 20FJIC-16MJIC 6
10 LL-846-151 ADPT-STR 2MNPT-4MJIC 2
11 LL-846-1493 ADPT-TEE 20MJIC-20MJIC-20MJIC 4
12 LL-846-2206-54 ASSY 16HOSE-16FJIC45-16FJICX54 1
16 LL-846-2229-34 ASSY 16HOSE-16MJIC-16FJIC X 34 2
19 FL-9805-11 ASSY-TUBING 1.00 OD X 62.00 2
23 LL-3800-22 BASE CLAMP 2
24 LL-4907-43 CAPSCR-HEX-.38NC X 2.75 8
25 LL-4907-41 CAPSCR-HEX-.38NCX2.25 4
26 LL-3800-18 CLAMP HALF - 1.0 DIA TUBE 4
27 LL-3800-27 CLAMP HALF-TUBE CLAMP 1-1/4 8
28 LL-3800-28 COVER PLATE-TUBE CLAMP 1-1/4 4
29 LL-3800-19 COVER_PLATE-4S_SINGLE_CLAMP 2
30 LL-1803-370 PLUG 1
PAGE 9-5
204 CARY-LIFT
PARTS BOOK
SWAY CYLINDER CIRCUIT, FL-14328
PAGE 9-6
204 CARY-LIFT
PARTS BOOK
SWAY CYLINDER CIRCUIT, FL-14328
2 LL-846-1246 ADPT-90-8MJIC-6MJIC 2
4 LL-846-194-38 ASSY 6HOSE-6FJIC-6FJIC X 38 1
8 FL-9802-3 ASSY-.50 FLUID LINE TUBE 2
9 LL-3800-12 ASSY-CLAMP_HALF-.63X.63 2
10 LL-4907-334 CAPSCR-HEX-.31NC X 1.38 4
11 LL-3800-55 CLAMP-HALF .50 TUBE 4
12 LL-3800-42 COVER_PL-TWIN_TUBE_CLAMP-2.16 4
13 LL-2011-1088 DUAL CHECK VALVE 1

PAGE 9-7
204 CARY-LIFT
PARTS BOOK
REACH PLUMBING CIRCUIT, FL-14387
PAGE 9-8
204 CARY-LIFT
PARTS BOOK
REACH PLUMBING CIRCUIT, FL-14387
1 LL-846-430 ADAPTER 45 DEGREE MALE ORB 2

3 LL-846-470 ADPT 45 16FJIC-16MJIC 1
5 LL-846-116 ADPT-90-16MORB-16MJIC 6
10 0LA-00674-015 CLAMP-HOSE SUP 2.75 ID 1
11 FL-12648 FITTING-BULKHEAD 4
12 LL-7584-78 HOSE ASSY-HYD 16FJIC90-16FJICSTR X 36 2
13 LL-7584-79 HOSE ASSY-HYD 16FJIC90-16FJICSTR X 40 2
14 LL-846-1470 LOCKNUT-STR THD. 1-7/8-12 4
15 LL-7415-17 NUT-NYLOCK-.50 NC 1
16 LLH-5345-15 WASH-FL-.50_HARD 1

PAGE 9-9
204 CARY-LIFT
PARTS BOOK
LIFT ARM/REAR BRACKET PLUMBING CIRCUIT, FL-14386
PAGE 9-10
204 CARY-LIFT
PARTS BOOK
LIFT ARM/REAR BRACKET PLUMBING CIRCUIT, FL-14386
1 LL-846-376 ADPT BHD 12MJIC-12MJIC 4

3 LL-6046-1 ADPT-90 16MORB-16MJIC LH 1
4 LL-6045-1 ADPT-90 16MORB-16MJIC RH 1
5 LL-846-1251 ADPT-90-16MJIC-16MJIC 6
6 LL-846-1497 ADPT-BHD STR 16MJIC-12MJIC 2
7 LL-846-1498 ADPT-BHD STR 16MJIC-16MJIC 8
8 LL-846-1350 ADPT-BHD T16MJIC-16MJIC-16MJIC 2
9 LL-846-148 ADPT-ELL 90 2MNPT-4MJIC 2
10 LL-6043 ADPT-PILOT 16MORB-1/8FNPT 2
11 LL-846-571 ADPT-PLUG 16MORB 2
12 LL-846-151 ADPT-STR 2MNPT-4MJIC 2
13 LL-7584-68 ASSY 12HOSE-12MJIC-12MJIC X 60 2
18 LL-7584-73 ASSY 16HOSE-16FJIC90-16MJICX36 2
19 LL-7584-75 ASSY 16HOSE-16MJIC-16MJIC X 60 2
20 LL-7584-61 ASSY 4HOSE-4FJIC90-4FJIC X 64 2
21 FL-9804-1 ASSY-.75 FLUID TUBE LINE 2
22 LL-7584-74 ASSY-16HOSE-16FJIC90-16MJIC X 38 2
23 FL-9804-5 ASSY-TUBING .75 OD X 53.00 2
30 LL-7584-65 ASSY12HOSE-12FJIC45-12FJICX42 2
31 LL-7584-72 ASSY16HOSE-16JIC90-16MJIC X 42 2
32 LL-4907-23 CAPSCR-HEX-.31NC X 1.75 8
33 LL-4907-36 CAPSCR-HEX-.38NCX1.00 2
34 FL-8339 CLAMP-6.00 OD TUBE 2
35 LL-3800-25 CLAMP-TWIN HALF 3/4-1 12
36 LL-3800-29 CLMP-TWIN-HALF_1IN 4
37 LL-3800-21 COVER_PL-TWIN_TUBE_CLAMP-2.75 8
39 LL-3771-6 TUBE SUPPORT-.75 TUBE OD 4
40 LL-3771-7 TUBE SUPPORT-1.00 TUBE OD 6
PAGE 9-11
204 CARY-LIFT
PARTS BOOK
LOAD SENSE/DRAIN LINE CIRCUIT, FL-14451
PAGE 9-12
204 CARY-LIFT
PARTS BOOK
LOAD SENSE/DRAIN LINE CIRCUIT, FL-14451

2 LL-846-919 ADPT 6FJIC-4MJIC 2
3 LL-846-467 ADPT 6FJIC45-6MJIC 2
4 LL-846-898 ADPT 8FJIC-8MORB 2
5 LL-846-472 ADPT 90 16FJIC-16MJIC 1
7 LL-846-880 ADPT-8MORB-8MJIC-8MJIC_RUN 1
11 LL-846-924 ADPT-STR-16FJIC-8MJIC 2
26 LL-846-194-12 ASSY-6HOSE-6FJIC-6FJIC X 12 1
27 LL-846-758 FITTING-6FJIC-6MJIC RUN TEE 2
29 LL-3744-38 VLV-SHUTTLE-AEROQUIP 2

PAGE 9-13
204 CARY-LIFT
PARTS BOOK
LEFT AND RIGHT JOYSTICK PLUMBING CIRCUIT, FL-14411
PAGE 9-14
204 CARY-LIFT
PARTS BOOK
LEFT AND RIGHT JOYSTICK PLUMBING CIRCUIT, FL-14411
1 0LA-01754-007 TEST PORT 1

2 FL-12579 SOLENOID MOUNT 1
3 LL-2944-160 VALVE-SOLENOID 1
4 LL-3674-286 ASSY-JOYSTICK CONTROL VALVE 2
5 LL-4907-4 CAPSCR-HEX-.25NC X 1.00 2
6 LL-5285-62 MACH SCR RD HD 1/4-20NC X 2.00 2
13 LL-846-1384 DUST CAP 1
16 LL-846-315 ADPT-1/4MNPT-6MIJC 1
17 LL-846-346 ADAPTER-90-4MNPT-6MJIC 2
21 LL-846-554 TEE 6SWFJIC-6MJIC-6MJIC 1
25 LLH-5345-11 WASH-FL-.25_HARD 4
PAGE 9-15
204 CARY-LIFT
PARTS BOOK
PARKING BRAKE PLUMBING CIRCUIT, FL-14315
PAGE 9-16
204 CARY-LIFT
PARTS BOOK
PARKING BRAKE PLUMBING CIRCUIT, FL-14315

PAGE 9-17
204 CARY-LIFT
PARTS BOOK
MAIN VALVE TO TILT BULKHEAD CIRCUIT, FL-14403
PAGE 9-18
204 CARY-LIFT
PARTS BOOK
MAIN VALVE TO TILT BULKHEAD CIRCUIT, FL-14403


PAGE 9-19
204 CARY-LIFT
PARTS BOOK
Group 10 Heater/Air Cond.

HEATER AND AIR CONDITIONER INSTALLATION ........................................................................... 10-2
AIR COMPRESSOR MOUNTING KIT (OPTIONAL), 0LA-01504-595 ............................................... 10-4
HEATER/AIR CONDITIONER KIT, 0LA-01504-647 .................................................................... 10-6
HEATER/AC UNIT, LA-1504-273 ......................................................................................... 10-8
HEATER ASSEMBLY, LA-1504-82 ........................................................................................ 10-10
PAGE 10-1
204 CARY-LIFT
PARTS BOOK
HEATER AND AIR CONDITIONER INSTALLATION
PAGE 10-2
204 CARY-LIFT
PARTS BOOK
HEATER AND AIR CONDITIONER INSTALLATION
1 0LA-01504-022 RECEIVER DRIER BRACKET 1

2 0LA-01504-027 CONDENSER 1
3 0LA-01504-059 BINARY SWITCH 1
4 0LA-01504-192 CONNECTOR-5/8 OR 5/8 TO 3/4 2
5 0LA-01504-273 HEATER/AC UNIT 1
6 0LA-01504-283 90 DEG. DRAIN TUBE ELBOW 2
7 0LA-01504-291 RECEIVER DRIER 1
8 0LA-01504-645 COMPRESSOR 1
9 0LA-01504-492 ELECTRIC WATER VALVE ASSEMBLY 1
10 0LA-01504-653 #6 STR FEM O-RING FTG. 1
11 0LA-01504-607 #8 90 DEG. FEM O-RING FTG. 2
12 0LA-01504-608 #10-12 90 DEG. MALE O-RING FTG. 2
13 0LA-01504-609 #6 90 DEG. FEM O-RING FTG. 2
14 0LA-01504-610 #6 90 DEG. MALE O-RING FTG. 1
15 0LA-01504-611 #12 STR SPLICER W/134A PORT LOW SIDE 1
16 0LA-01504-612 #8 STR SPLICER W/134A PORT HIGH SIDE 1
17 0LA-01504-617 SPACER 4
18 0LA-01504-640 DUCT KIT 1
19 0LA-01504-643 M6X1.0 X 20MM DIN 933 HX HD C/S 4
20 0LA-01504-644 6MM DIN 137 L/W ZC 4
21 FL-13107 BRKT-LH CONDENSER 1
22 FL-13108 BRKT-RH-CONDENSER 1
23 LA-519-2 VLV-SHUT OFF 1
24 LL-1837-4 CLAMP ASSY SCREW HOSE 10
25 LL-4907-18 CAPSCR-HEX-.31 NC X .75 4
26 LL-5276-9 WASH-LOCK-.31 4
27 LL-5345-12 WASH-FL-.31 8
28 0LA-01504-613 #12 AEROQIUP HOSE PER FOOT 15
29 0LA-01504-614 #6 AEROQUIP HOSE PER FOOT 15
30 0LA-01504-615 #8 AEROQUIP HOSE PER FOOT 6
PAGE 10-3
204 CARY-LIFT
PARTS BOOK
AIR COMPRESSOR MOUNTING KIT (OPTIONAL), 0LA-01504-595
PAGE 10-4
204 CARY-LIFT
PARTS BOOK
AIR COMPRESSOR MOUNTING KIT (OPTIONAL), 0LA-01504-595
1 LL-5359-75 SCREW 2
2 LL-5277-68 NUT 3
4 LL-5359-76 SCREW 1
5 LL-5359-8 SCREW 3
6 LL-1189-367 ADJUSTING LINK END 1
7 LL-1189-368 ADJUSTING LINK 1
8 LL-1189-369 SUPPORT 1
9 LL-229-337 BELT, COMPRESSOR (NOT SHOWN) 1
11 0LA-01504-645 COMPRESSOR (S/N 5600 AND UP) REF.

PAGE 10-5
204 CARY-LIFT
PARTS BOOK
HEATER/AIR CONDITIONER KIT, 0LA-01504-647
1 0LA-01504-273 HEATER/AC UNIT (SEE ATTACHED BREAKDOWN) 1

2 0LA-01504-027 CONDENSER 1
3 0LA-01504-492 ELECTRIC WATER VALVE ASSY 1
4 0LA-01504-291 RECEIVER DRIER 1
5 0LA-01504-022 RECEIVER DRIER BRACKET 1
6 0LA-01504-084 SWITCH 1
7 0LA-01504-639 25 AMP SWITCH 1
8 0LA-01504-029 CONTROL KNOB 1
9 0LA-01504-059 BINARY SWITCH 1
10 0LA-01504-640 DUCT KIT 1
11 0LA-01504-617 SPACER 4
12 0LA-01504-192 CONNECTOR - 5/8 OR 5/8 TO 3/4 2
13 0LA-01504-283 90‘ DRAIN TUBE ELBOW 2
14 0LA-01504-641 DECAL - OFF/LOW/MED/HIGH 1
15 0LA-01504-642 DECAL - HEAT/OFF/AC 1
16 0LA-01504-653 #6 STR FEMALE O-RING FTG 1
17 0LA-01504-608 #10-12 90‘ MALE O-RING FTG 2
18 0LA-01504-607 #8 90‘ FEM O-RING FTG 2
19 0LA-01504-610 #6 90‘ MALE O-RING FTG 1
20 0LA-01504-609 #6 90‘ FEM O-RING FTG 2
21 0LA-01504-611 #12 STR SPLICER W/134A PORT LOW SIDE 1
22 0LA-01504-612 #8 STR SPLICER W/134A PORT HIGH SIDE 1
23 0LA-01504-613 #12 AEROQUIP HOSE PER FT 15
26 0LA-01504-643 M6X1.0X20MM DIN 933 HX HD C/S 4
27 0LA-01504-644 6MM DIN 127 L/W ZC 4
PAGE 10-6
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 10-7
204 CARY-LIFT
PARTS BOOK
HEATER/AC UNIT, LA-1504-273
PAGE 10-8
204 CARY-LIFT
PARTS BOOK
HEATER/AC UNIT, LA-1504-273
1 LA-1504-276 HOUSING 1
2 LA-1504-279 HEATER COIL 1
3 LA-1504-278 EVAPORATOR COIL 1
4 LA-1504-277 DRAIN PAN 1
5 LA-1504-280 RECIRC, FILTER 1
6 LA-1504-137 BLOWER HOUSING 1
7 LA-1504-138 BLOWER WHEEL 2
8 LA-1504-274 BLOWER MOTOR 1
9 LA-1504-275 BLOWER ASSEMBLY 1
10 LA-1504-122 EXPANSION BLOCK 1
11 LA-1504-130 SIDE COVER 1
12 LA-1504-121 THERMOSTAT 1
PAGE 10-9
204 CARY-LIFT
PARTS BOOK
HEATER ASSEMBLY, LA-1504-82
PAGE 10-10
204 CARY-LIFT
PARTS BOOK
HEATER ASSEMBLY, LA-1504-82
1 LA-1504-82 HEATER HOUSING(INCLUDES ITEMS 2-6) REF.

2 N.S.S. MOUNTING BRACKET(WALL)(OPT.) 2
3 N.S.S. FRONT COVER PLATE 1
4 N.S.S. MOUNTING BRACKET(FLOOR)(OPT.) 2
5 N.S.S. MAIN HEATER HOUSING 1
6 N.S.S. REAR COVER PLATE 1

7 LA-1504-103 COIL, HEATER 1
8 LA-1504-104 BLOWER ASSEMBLY
(INCLUDES HOUSING AND ITEMS 9 AND 10) 1
9 LA-1504-107 BLOWER WHEEL 1
10 LA-1504-106 MOTOR, 12 VOLTS 1
PAGE 10-11
Group 11 Attachment Contents
PIPE & POLE (204 CARY-LIFT) BALER ASSEMBLY, AL-12200 ....................................................... 11-2
HOLD DOWN CYLINDER ASSEMBLY, AL-10737-1......................................................................... 11-4
BALER CYLINDER ASSEMBLY, AL-10638-4 ................................................................................ 11-6
SIDE SHIFT CYLINDER, FL-14020 ............................................................................................ 11-8
SIDE SHIFT CYLINDER ASSEMBLY, AL-10640 ............................................................................ 11-10
90 DEGREE TILT DOWN LINKAGE (WITH SIDE SHIFT), BL-6616 ...................................................... 11-12
11-1
PIPE & POLE (204 CARY-LIFT) BALER ASSEMBLY, AL-12200
11-2
PIPE & POLE (204 CARY-LIFT) BALER ASSEMBLY, AL-12200
1 AL-12201 FORK FRAME 1

2 FL-1501-190 PIN, HOLD DOWN CYLINDER (ROD END) 2
4 LL-3291-12 NUT, 3/8 NC NYLOCK 4
5 AL-10737-1 HOLD DOWN CYLINDER ASSEMBLY 2
6 BL-8548 HOLD DOWN 2

7 FL-1500-42 PIN, HOLD DOWN BALER ARM 2
9 LL-3291-7 NUT, 1/2 NC NYLOCK 20
10 FL-4688-92 PIN, HOLD DOWN CYLINDER (BASE END) 2
11 FL-1501-433 PIN, BALER CYLINDER (BASE END) 2

12 AL-8657-16 ARM, LEFT HAND BALER 1
13 AL-8657-15 ARM, L. H. BALER 1
14 AL-10638-4 BALER CYLINDER ASSEMBLY 2
15 FL-4694-85 PIN, BALER ARM (OUTER) 2
16 FL-4694-98 PIN, BALER ARM (INNER) 2

18 FL-4692-15 PIN, BALER CYLINDER (ROD END) 2
19 BL-5907-96 FORK TINE 2
20 LL8-4906-248 CAPSCREW, 1-1/4 X 5-1/2 NF GR. 8 HEX 4
21 LL-3291-66 NUT, 1-1/4 - 12 NF NYLOCK 4

22 FL-1501-244 PIN, SIDE SHIFT CYLINDER (BASE END) REF.
25 LL-3291-51 NUT, 3/4 - 10 NC NYLOCK 4
26 AL-10640 SIDE SHIFT CYLINDER ASSEMBLY 1

27 FL-2548 PIN, SIDE SHIFT CYLINDER (ROD END) 1
28 LL-896-206 ROLLER 1
30 FL-2546 SLEEVE 1

32 FL-2510-14 SHAFT, LIFT ARM, BALER 1
33 FL-4707-79 PIN, UPPER TILT LINKAGE, FORK FRAME 2
34 BL-6616 LINKAGE, TILT DOWN 1
11-3
HOLD DOWN CYLINDER ASSEMBLY, AL-10737-1
11-4
HOLD DOWN CYLINDER ASSEMBLY, AL-10737-1
1 LL-218-1422 TUBE, 3” BORE CYLINDER 1

2 LL-218-284 SHAFT, 1-1/4 DIA. CYLINDER 1
4 FL-8702 PISTON 1
6* LL-3756-34 RING, WEAR 2

8 LL-218-61 NYLOCK, 7/8 NF 1
9* LL-218-63 WASHER & PACKING, SPRG 1
10* LL-218-64 RING, RETAINER 1
11* LL-218-75 O-RING, HEAD 1

12* LL-218-76 HEAD, BACK-UP RING 1
13 LL-218-72 HEAD 1
14* LL-218-45 WIPER, ROD 1

(CONSISTS OF ITEMS 3, 5, 6, 9, 10, 11,
12 & 14)
11-5
BALER CYLINDER ASSEMBLY, AL-10638-4
11-6
BALER CYLINDER ASSEMBLY, AL-10638-4
1 AL-10489-1 WELDMENT, 4-1/2” BORE TUBE 1

2 BL-9884-3 SHAFT, 2” DIA. CYLINDER 1
3 FL-8591-01750 SPACER 1

7 BL-9871 PISTON, POLYHONE 1
9 LL-3681-3 FITTING, 1/8-27 NPT STR LUBE 2
11 LL-3291-7 NUT, 1-1/4-12 NF CASTLE 1
12 LL-5276-26 PIN, 1/4 X 2-1/2 COTTER 1

13* LL-3662-178 WIPER, ROD 1
14 FL-8548 COLLAR 1
15* LL-3662-39 SEAL, ROD 1
16 LL-3673-6 SCREW, NYLON TIPPED SET 1

17* LL-3662-169 O-RING, HEAD 1
18* LL-3662-170 RING, BACK-UP 1
19 BL-9990 HEAD 1
21* LL-3756-43 RING, WEAR 1
NOTE: LL-6015-6 COMPLETE CYLINDER

SERVICE KIT (CONSISTS OF 4, 5, 6, 13, 15,
17, 18, 20 AND 21)
11-7
SIDE SHIFT CYLINDER, FL-14020
11-8
SIDE SHIFT CYLINDER, FL-14020
3 AL-10640 ASSY-CYL BALER SIDE SHIFT 1
4 LL-683-16 BUSH-2.5 OD X .25 WALL X 2.38 LG 1
5 LL-896-206 BUSH-3.50 OD X .50 WALL X 2.38 CDT 1
7 LL-846-380 FTG-12MJIC BLKHD 90 2
9 LL-7415-17 NUT-NYLOCK-.50 NC 2
10 FL-1501-45 PIN-2.00 OD X 5.88-1HOLE 1
11 FL-2548 WLDMT-PIN BALER SIDE SHIFT CYL 1
12 FL-12688 WLDMT-SLEEVE SIDE SHIFT 1

11-9
SIDE SHIFT CYLINDER ASSEMBLY, AL-10640
11-10
SIDE SHIFT CYLINDER ASSEMBLY, AL-10640
1 AL-10493 WELDMENT, 4-1/2” BORE TUBE 1

2 BL-9917 SHAFT, 2” DIAMETER 1
3 FL-8591-01750 SPACER 1

7 BL-9871 PISTON, POLYHONE 1
11 LL-3291-7 NUT, 1-1/4-12 NF CASTLE 1
12 LL-5278-26 PIN, 1/4 X 2-1/2” COTTER 1

13* LL-3662-178 WIPER, ROD 1
14 FL-8548 COLLAR 1
15* LL-3662-39 SEAL, ROD 1
16 LL-3673-6 SCREW, NYLON TIPPED SET 1
17* LL-3662-169 O-RING, HEAD 1

18* LL-3662-170 RING, BACK-UP 1
19 BL-9990 HEAD 1
21* LL-3756-43 RING, WEAR 1
NOTE:
LL-6016-6 COMPLETE CYLINDER SERVICE KIT
CONSISTS OF ITEMS 4, 5, 6, 13, 15, 17, 18, 20,
& 21.
11-11
90 DEGREE TILT DOWN LINKAGE (WITH SIDE SHIFT), BL-6616
11-12
90 DEGREE TILT DOWN LINKAGE (WITH SIDE SHIFT), BL-6616
1 BL-2769 WELDMENT, ARM 1

2 BL-2769 WELDMENT, ARM 1
3 BL-6615-7 SEGMENT, R.H. 1
4 BL-6616-4 CROSSBAR 1
5 FL-7095 RETAINER, SEAL 4
6 LL-550-11 WIPER, ROD 4

7 LL-4536-2 PIN, 2” 1
8 LL-4534 PIN, 2” 2
9 FL-6823-1 COLLAR, PIN REF.
10 FL-6823-2 KEY REF.
11 BL-6616-11 CROSSMEMBER REF.

12 BL-6616-12 GUSSET, SUPPORT 4
13 OMIT OMIT
14 OMIT OMIT
15 CAPSCREW, 1/2 NF X 3-1/2 LG. 5
17 NUT, HEX, 1/2 NF 5
18 CAPSCREW, SOCKET HEAD, 3/8 NF X 1-1/4 LG. 16
19 LL-683-46 BUSHING, BRONZE, 3” OD 2
20 FITTING, GREASE 1/8 NPT 6

22 BL-6616-22 GUSSET (NOT SHOWN, NSS) 2
11-13
NOTES
11-14
204 CARY-LIFT
PARTS BOOK
Group 12 Options
MIRROR ASSEMBLY, WEST COAST, RH, FL-14299 ................................................................. 12-2
MIRROR ASSEMBLY, WEST COAST, LH, FL-14300 .................................................................. 12-3
SEAT INSTALLATION, FL-14572 ............................................................................................. 12-4
DUAL RH JOYSTICK PLUMBING CIRCUIT, FL-14412 ................................................................. 12-6
SEAT ASSEMBLY, FL-14571 ................................................................................................. 12-8
ROTATING BEACON LIGHT INSTALLATION, FL-14924 ............................................................... 12-10
PAGE 12-1
204 CARY-LIFT
PARTS BOOK
MIRROR ASSEMBLY, WEST COAST, RH, FL-14299
1 FL-14217 WLDMT-WEST COAST MIRROR (RH) 1

2 LL-3616-54 MIRROR W/ SS FRAME 1
3 LL-4906-82 CAPSCR-HEX-.50NF X 2 4
4 LL-7415-18 NUT-NYLOCK HEX .5 NF 4

PAGE 12-2
204 CARY-LIFT
PARTS BOOK
MIRROR ASSEMBLY, WEST COAST, LH, FL-14300
1 FL-14297 WLDMT-WEST COAST MIRROR (LH) 1

2 LL-3616-54 MIRROR W/ SS FRAME 1
3 LL-4906-82 CAPSCR-HEX-.50NF X 2 4
4 LL-7415-18 NUT-NYLOCK HEX .5 NF 4

PAGE 12-3
204 CARY-LIFT
PARTS BOOK
PAGE 12-4
204 CARY-LIFT
PARTS BOOK
1 FL-14571 ASSY-SEAT_DUAL_RH_JOYSTICK 1
2 LL-4907-78 CAPSCR-HEX-.50NCX1.00 4
3 LL-5277-11 NUT-HEX .31-UNC 8
4 FL-9470-1 RISER-SEAT 1
5 LLH-5345-12 WASH-FL-.31-HARD 8
8 LLS-5276-9 WSHR-LOCK .31 8

PAGE 12-5
204 CARY-LIFT
PARTS BOOK
DUAL RH JOYSTICK PLUMBING CIRCUIT, FL-14412
PAGE 12-6
204 CARY-LIFT
PARTS BOOK
DUAL RH JOYSTICK PLUMBING CIRCUIT, FL-14412
1 0LA-01754-007 TEST PORT 1

2 FL-12579 SOLENOID MOUNT 1
3 LL-2944-160 VALVE-SOLENOID 1
4 LL-3674-286 ASSY-JOYSTICK CONTROL VALVE 2
5 LL-4907-4 CAPSCR-HEX-.25NC X 1.00 2
6 LL-5285-62 MACH SCR RD HD 1/4-20NC X 2.00 2
12 LL-846-1384 DUST CAP 1
15 LL-846-315 ADPT-1/4MNPT-6MIJC 1
16 LL-846-346 ADAPTER-90-4MNPT-6MJIC 2
20 LL-846-554 TEE 6SWFJIC-6MJIC-6MJIC 1
24 LLH-5345-11 WASH-FL-.25_HARD 4
PAGE 12-7
204 CARY-LIFT
PARTS BOOK
SEAT ASSEMBLY, FL-14571
PAGE 12-8
204 CARY-LIFT
PARTS BOOK
SEAT ASSEMBLY, FL-14571
PAGE 12-9
204 CARY-LIFT
PARTS BOOK
ROTATING BEACON LIGHT INSTALLATION, FL-14924
1 LL-2727-20 ASSY-ROTATING BEACON LIGHT 1

2 LL-4907-5 CAPSCR-HEX-.25NC X 1.25 4
3 FL-10668 MNT-STROBE PEDESTAL 1
4 LL-5277-9 NUT-HEX-.25UNC 3
6 LLH-5345-11 WASH-FL-.25 HARD 8
7 FL-14837 WLDMT-ROTATING BEACON MNT 1
8 FL-14930 WLDMT-STUD 1/4-20NC-2A X 2.00 3
PAGE 12-10
204 CARY-LIFT
PARTS BOOK
NOTES
PAGE 12-11
204 CARY-LIFT
PARTS BOOK
DECALS-GROUP 13
ACCUMULATOR WARNING, LL-1803-499 ................................................................................... 13-3
SAFETY WARNING, LL-4624 .................................................................................................. 13-3
WATCH YOUR STEP, LL-4773 ................................................................................................. 13-4
WORK HORSE, LL-4778 ....................................................................................................... 13-4
GROUND WARNING, LL-4628 .................................................................................................. 13-4
BATTERY WARNING, LL-4631 ................................................................................................. 13-4
COOLANT PRESSURE CAUTION, LL-4626 ................................................................................... 13-4
HYD. OIL, LL-4781 ............................................................................................................. 13-4
POWER DANGER, LL-4633 .................................................................................................... 13-4
BRAKE CAUTION, LL-4627 .................................................................................................... 13-4
HAZARDS LABEL, LL-4630 .................................................................................................... 13-4
TRANS. OIL FILL, LL-4780 .................................................................................................... 13-4
DIESEL FUEL, LL-4782 ......................................................................................................... 13-4
MADE IN THE USA, LL-6039 ................................................................................................. 13-5
NO RIDERS, LL-4813 ........................................................................................................... 13-5
MOTOR OIL, LL-6163 .......................................................................................................... 13-5
PINCH POINT, LL-6126 ......................................................................................................... 13-5
WELDING & MOD. WARNING, LL-7700 ...................................................................................... 13-5
COMBUSTIBLE FLUID WARNING, LL-6456 ................................................................................... 13-6
CLOSING JAW DANGER, LL-6461-1......................................................................................... 13-6
HORN MUST SOUND, LL-7136 ................................................................................................ 13-6
SPINNING BLADES DANGER, L1-10297-1 .................................................................................. 13-7
MOVING BELTS WARNING, L-10297 ......................................................................................... 13-7
NO RIDERS WARNING, L-9870 ................................................................................................ 13-7
PETTIBONE LOGO, LARGE, LL-4774 ......................................................................................... 13-8
PETTIBONE LOGO, SMALL, LL-4775 ......................................................................................... 13-8
PETTIBONE LOGO, LL-6813 .................................................................................................... 13-8
CARY-LIFT LOGO, LL-5433 ................................................................................................... 13-8
NO STEP, LL-5948 .............................................................................................................. 13-8
SUPER 20 MODEL DECAL, LL-5972......................................................................................... 13-9
EXCESSIVE HYDRAULIC PRESSURE, LL-6462-6............................................................................ 13-9
HOT EXHAUST, LL-6471 ....................................................................................................... 13-9
CARBON MONOXIDE, LL-6492 .............................................................................................. 13-10
HYDRAULIC OIL DRAIN, LL-7026 ........................................................................................... 13-10
PINCH POINT, LL-6480 ....................................................................................................... 13-10
DO NOT USE ETHER, LL-7731 ............................................................................................. 13-11
TEST PORTS, LL-7233-4 .................................................................................................... 13-11
MANUAL PRIMING, LL-7747 ................................................................................................. 13-11
USE BOTH HANDS, 0L1-10298-000 ..................................................................................... 13-12
APPLY PARKING BRAKE, FL-10561 ....................................................................................... 13-12
STEERING SELECTOR, LL-5940 .............................................................................................. 13-12
JOYSTICK CONTROL, RIGHT, LL-7370-2 .................................................................................. 13-13
JOYSTICK CONTROL, LEFT, LL-7370-1 .................................................................................... 13-13
PAGE 13-1
204 CARY-LIFT
PARTS BOOK
TRANSMISSTION OIL FILTER, LL7542 ....................................................................................... 13-14

FORWARD AND REVERSE, LL-7406......................................................................................... 13-14
IDENTIFICATION PLATE, LL-7617 ............................................................................................. 13-14
FASTEN SEAT BELT, LL-7405 ............................................................................................... 13-14
CLUTCH CUT-OFF, LL-5692 ................................................................................................. 13-15
PARKING BRAKE SWITCH, LL-7304 ........................................................................................ 13-15
CALIF. PROP 65 WARNING, LL-7474 ..................................................................................... 13-15
LL-6468, NO RIDING ......................................................................................................... 13-15
HYDRAULIC OIL DRAIN, LL-7733-2 ........................................................................................ 13-16
TRANSMISSION OIL FILTER, LL-7838 ....................................................................................... 13-16
WARNING, CONT. UNDER PRESSURE, LL-7157 .......................................................................... 13-17
PAGE 13-2
204 CARY-LIFT
PARTS BOOK
ACCUMULATOR WARNING, LL-1803-499
SAFETY WARNING, LL-4624
PAGE 13-3
204 CARY-LIFT
PARTS BOOK
COOLANT PRESSURE CAUTION, LL-4626 BRAKE CAUTION, LL-4627
GROUND WARNING, LL-4628 HAZARDS LABEL, LL-4630
BATTERY WARNING, LL-4631 POWER DANGER, LL-4633
WATCH YOUR STEP, LL-4773 TRANS. OIL FILL, LL-4780
HYD. OIL, LL-4781 DIESEL FUEL, LL-4782
WORK HORSE, LL-4778
PAGE 13-4
204 CARY-LIFT
PARTS BOOK
NO RIDERS, LL-4813
MADE IN THE USA, LL-6039
PINCH POINT, LL-6126
MOTOR OIL, LL-6163
WELDING & MOD.

WARNING, LL-7700
PAGE 13-5
204 CARY-LIFT
PARTS BOOK
COMBUSTIBLE FLUID WARNING, LL-6456 CLOSING JAW DANGER, LL-6461-1
HORN MUST SOUND, LL-7136
PAGE 13-6
204 CARY-LIFT
PARTS BOOK
SPINNING BLADES DANGER, L1-10297-1
MOVING BELTS WARNING, L-10297
NO RIDERS WARNING, L-9870
PAGE 13-7
204 CARY-LIFT
PARTS BOOK
PETTIBONE LOGO, LARGE, LL-4774

PETTIBONE LOGO, SMALL, LL-4775
PETTIBONE LOGO, LL-6813
CARY-LIFT LOGO, LL-5433
NO STEP, LL-5948
PAGE 13-8
204 CARY-LIFT
PARTS BOOK
SUPER 20 MODEL DECAL, LL-5972
EXCESSIVE HYDRAULIC PRESSURE, LL-6462-6
HOT EXHAUST, LL-6471
PAGE 13-9
204 CARY-LIFT
PARTS BOOK
PINCH POINT, LL-6480
CARBON MONOXIDE, LL-6492
HYDRAULIC OIL DRAIN, LL-7026
PAGE 13-10
204 CARY-LIFT
PARTS BOOK
TEST PORTS, LL-7233-4
DO NOT USE ETHER, LL-7731
MANUAL PRIMING, LL-7747
PAGE 13-11
204 CARY-LIFT
PARTS BOOK
USE BOTH HANDS, 0L1-10298-000
APPLY PARKING BRAKE, FL-10561
STEERING SELECTOR, LL-5940
PAGE 13-12
204 CARY-LIFT
PARTS BOOK
LL-7370-2
JOYSTICK CONTROL, RIGHT, LL-7370-2
LL-7370-1
JOYSTICK CONTROL, LEFT, LL-7370-1
PAGE 13-13
204 CARY-LIFT
PARTS BOOK
FASTEN SEAT BELT, LL-7405
FORWARD AND REVERSE, LL-7406
IDENTIFICATION PLATE, LL-7617
TRANSMISSTION OIL FILTER, LL7542
PAGE 13-14
204 CARY-LIFT
PARTS BOOK
LL-6468, NO RIDING
! WARNING
CLUTCH CUT-OFF, LL-5692
PARKING
BRAKE
APPLIED
RELEASED
LL-7304
PARKING BRAKE SWITCH, LL-7304
NO RIDING LL-6468
LL-7474
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm.
CALIF. PROP 65 WARNING, LL-7474
PAGE 13-15
204 CARY-LIFT
PARTS BOOK
HYDRAULIC
OIL
DRAIN
LL-7733-2
HYDRAULIC OIL DRAIN, LL-7733-2
TRANSMISSION
OIL
FILTER
TRANSMISSION OIL FILTER, LL-7838
LL-7838
PAGE 13-16
204 CARY-LIFT
PARTS BOOK
! WARNING
CONTENTS UNDER PRESSURE.
REMOVE FILLER CAP SLOWLY!
Check Breather Daily for Obstructions.

LL-7157
WARNING, CONT. UNDER PRESSURE, LL-7157
PAGE 13-17
GROUP 14 APPENDIX
KNOW YOUR MACHINE ........................................................................................................ APX-2
FILTERS ........................................................................................................................... APX-3
DELIVERY REPORT ............................................................................................................. APX-5
MANUAL ORDERING FORM .................................................................................................... APX-7
PETTIBONE PUBLICATIONS REPORT ......................................................................................... APX-9
APX-1
KNOW YOUR MACHINE
The following is a list of important safety precautions and warnings you should read through and
understand before operating or servicing your machine.
1. Don't assume that because you know the control functions of other similar
machinery, that you can service this Cary-Lift. All machines differ in some ways,
and these differences must be noted and acknowledged. Be sure to read your
Owner's Manual thoroughly and understand all safety, operating, and servicing
procedures before using the machine.
2. Know how to put your machine in a zero energy state for purposes of inspection,
maintenance, or repair.
3. When machine is not operating and/or being serviced, boom and attachment must
be lowered to the ground. Failure to do so may allow boom or attachment to move,
causing property damage, injury, or death.
4. Do not tamper with any hydraulic line when it is pressurized. Escaping fluid under
pressure can penetrate the skin, causing serious injury. Relieve pressure before
unhooking hydraulic or other lines. Tighten all connections before applying
pressure. Keep hands and body away from pinholes and nozzles which eject
fluids under high pressure. Use a piece of cardboard to search for leaks.
If any fluid is injected into the skin, it must be surgically removed within a few hours
by a doctor familiar with this type of injury or gangrene may result.
5. Under no circumstances should any modifications be made to Pettibone machinery

without factory authorization. Any modifications may void the warranty. This
machine was designed to do a specific job and alterations could result in property
damage, injury, or death.
Don't Stop Here-- be sure to read your Owner's Manual to learn and understand more
about your Cary-Lift.
Remember-- SAFETY FIRST
APX-2
FILTERS
HYDRAULIC (FL-14188 HYDRAULIC TANK)
(2) LL-6330-76 MAIN AND AUXILIARY STRAINER
(1) LL-423-38 RETURN FILTER ELEMENT
TRANSMISSION (LL-3154-738 FILTER ASSEMBLY)
(1) LL-3154-740 FILTER ELEMENT
AIR (LL-847-435 AIR CLEANER ASSEMBLY)
(1) LL-847-440 PRIMARY ELEMENT
(1) LL-846-441 SAFETY ELEMENT
FUEL/WATER SEPARATOR (ON LL-1189-355 CUMMINS QSB6.7 ENGINE)
(1) LL-1189-373 FUEL PRE-FILTER
OIL (ON LL-1189-355 CUMMINS QSB6.7 ENGINE)
APX-3
NOTES
APX-4
DELIVERY REPORT
Pettibone
Box 368 Baraga, Michigan 49908
PHONE (906) 353-6611
TO honor our warranty, this delivery report must be completely filled out and returned to Pettibone in
Baraga, Michigan.
FACTORY COPY
IMPORTANT
A SEPARATE REPORT MUST BE MADE FOR EACH MACHINE.
Delivery Date______________
We report delivery of:
Name of Machine:____________________Model No.____________Serial No._________________
Sold To (Name of Customer):__________________________________________________________
Permanent Address:_________________________________________________________________
____________________________________________________________
Delivery Point (Nearest Town):________________________________________________________
Inspected machine and checked for damage and shortage.
Checked all gear cases for proper amount of grease and for correct viscosity of lubricant necessary for area and temperature.
Checked engine crankcase and radiators.
Started engine and checked over carefully for any misadjustments.
Explained operation, greasing and maintenance procedure. Emphasized the major service points and periods.
Explained service manuals and parts lists and delivered all manuals to owner.
Explained that clutches, chains, belts and other moving parts might require several adjustments during break-in period and periodic
checks and adjustments later.
List any damages or shortages. (Use other side, if necessary.) Give us all pertinent information as well as the name of carrier with
whom you filed claim, if a claim with carrier was filed.
Checked engine air cleaner for proper installation and "full" tight connections to insure all intake air passes through filtering
element.
The above machine was demonstrated and properly serviced and delivery is hearby accepted.
Purchaser's Signature___________________
Title________________________________
Distributor's Name_______________________________________________________________
Distributor's Address_____________________________________________________________
Distribution Serviceman___________________________________________________________
APX-5
Fold Here
place
Delivery Report From stamp
__________________ here
__________________
__________________
__________________
Pettibone
P.O. Box 368
Baraga, Michigan 49908
Fold Here
APX-6
MANUAL ORDERING FORM
You may order additional Operator, Parts, and/or Service Manuals at a nominal charge for your machine by
sending this completed form to Pettibone.
Note: No manuals will be shipped out without the serial number of the machine written in below, since all
manuals are made per machine serial number.
Serial Number of Machine: ____________________________
Type of Manual wanted (check one):
Parts, $_____ Service, $_____ Operators, $_____
Name & Street Address of Company where manual should be shipped to:
(No P.O. Boxes please, since manuals will be shipped by UPS)
Company Name
Street Address (No P.O. Boxes please)
Attention:
Your Name & Address, if different from the above:
Your Phone Number:_____-__________
(To ensure delivery, Pettibone recommends that you also FAX a copy of this order form or send via certified
mail.)
Fold this form into thirds so that the address on the back is visible and staple.
Fill in the return address, stamp, and mail.
APX-7
Fold Here
place
Manual Order From stamp
__________________ here
__________________
__________________
__________________
Pettibone
P.O. Box 368
Fold Here
APX-8
PETTIBONE PUBLICATIONS REPORT
To Pettibone Customers and Dealers: Please return this publications report to tell us
how effective this manual is and to report any errors that occur in this publication. Your
information will be used when revising this manual. You may also FAX your report to
Pettibone, FAX 906-353-6325.
Publication Number: Report of Error

Publication Date: Suggestion
Machine Serial Number:
Please rate this publication.
Excellent Satisfactory Poor
Does this publication contain all the information you need?
Yes No (If not, what information is missing?)
What parts of this publication do you use most frequently?
Please give any additional comments or report any errors.
Name: Company:
Address:
Date: Sales Branch or Region:
APX-9
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Publications Report From stamp
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Pettibone
P.O. Box 368
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APX-10
GROUP 1 NOMENCLATURE
DELIVERY REPORT ................................................................................................................................................ 1-2
SAFETY ............................................................................................................................................................... 1-4
ORDERING INSTRUCTIONS ...................................................................................................................................... 1-12
GROUP 2 POWER TRAIN
POWERTRAIN ASSEMBLY, FL-16062 ........................................................................................................................ 2-2
ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310 ....................................................................................... 2-4
TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742 .............................................................. 2-6
TRANSMISSION INSTALLATION, FL-14311 ................................................................................................................ 2-16
FUNK TRANSMISSION , LL-3154-414 .................................................................................................................... 2-18
TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515 ........................................................................ 2-54
AXLE AND CRADLE INSTALLATION, FL-14817 .......................................................................................................... 2-56
FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2607 ................................................................................. 2-60
REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2608 ................................................................................... 2-72
CYLINDER ASSEMBLY, FL-14827 ........................................................................................................................... 2-84
STEERING CYLINDER ASSEMBLY, FL-14520 ............................................................................................................ 2-86
FRONT CRADLE INSTALLATION, FL-14532 .............................................................................................................. 2-88
REAR CRADLE ASSEMBLY, FL-14813 .................................................................................................................... 2-90
SWAY CYLINDER ASSEMBLY, AL-10631-7 .............................................................................................................. 2-92
DRIVE SHAFT INSTALLATION, FL-16061 ................................................................................................................. 2-94
ENGINE DRIVE SHAFT ASSEMBLY, BL-929-73 ......................................................................................................... 2-96
DRIVE SHAFT ASSEMBLY, BL-7224-215 ................................................................................................................ 2-97
REAR AXLE DRIVESHAFT ASSEMBLY, BL-7224-122 ................................................................................................. 2-98
AIR CLEANER INSTALLATION, FL-14174 ................................................................................................................. 2-99
AIR CLEANER ASSY, LL-847-435 ....................................................................................................................... 2-100
AIR INTAKE PRECLEANER AND DASH INSTALLATION, FL-16065 ................................................................................. 2-102
AIR INTAKE WITH PRECLEANER, FL-16064 ........................................................................................................... 2-104
EXHAUST INSTALLATION, FL-14168 ..................................................................................................................... 2-106
RADIATOR SHROUD INSTALLATION, FL-14164 ........................................................................................................ 2-108
COOLING CIRCUIT, FL-14172 ............................................................................................................................. 2-110
FUEL SYSTEM CIRCUIT, FL-14295 ...................................................................................................................... 2-112
FUEL TANK ASSEMBLY, FL-13463 ....................................................................................................................... 2-114
GROUP 3 CAB
CAB MOUNTING ASSEMBLY, FL-14201 ..................................................................................................................... 3-2
CAB ENCLOSURE (CARY - LIFT) ASSEMBLY, FL-13150 ............................................................................................... 3-4
SEAT INSTALLATION, FL-14579 ............................................................................................................................... 3-8
SEAT ASSEMBLY, LL-3625-135 ............................................................................................................................ 3-10
STEERING COLUMN INSTALLATION, AL-12377 ......................................................................................................... 3-12
STEERING COLUMN, LL-3811-46 .......................................................................................................................... 3-14
ORBITROL STEERING UNIT, LL-2073-677 .............................................................................................................. 3-16
ANGLE CHECK VALVE ASSEMBLY, LL-3706-1 .......................................................................................................... 3-19
SHIFTER ASSEMBLY, LL-835-27 ............................................................................................................................ 3-20
INSTRUMENT PANEL ASSEMBLY, FL-14414 ............................................................................................................. 3-22
CIRCUIT BREAKER PANEL, FL-14208 .................................................................................................................... 3-24
THROTTLE ASSEBMLY INSTALLATION, FL-15446 ....................................................................................................... 3-26
DEFROSTER FAN INSTALLATION, FL-14210 ............................................................................................................. 3-28
DEFROSTER FAN, LL-7035-1 ............................................................................................................................... 3-30
MIRROR INSTALLATION, FL-14211 ......................................................................................................................... 3-32
DOME LIGHT INSTALLATION, FL-14209 .................................................................................................................. 3-34
WIPER ASSEMBLY(SUPER 15, 20, 25, 30 AND 40), AL-11673 ................................................................................ 3-36
PEDAL ACTUATED SINGLE POWER BRAKE VALVE, LL-1994-571 ............................................................................... 3-38
GROUP 4 ELECTRICAL
ELECTRICAL WIRING DIAGRAM, FL-15669 ............................................................................................................... 4-2
BATTERY GROUP INSTALLATION FL-14316 ................................................................................................................ 4-6
GROUP 5 LIFT ARM
LIFT ARM AND REAR BRACKET INSTALLATION, FL-14318 ............................................................................................ 5-2
THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY, BL-8166 ......................................................................................... 5-4
LIFT CYLINDER ASSEMBLY, AL-10996-8 ................................................................................................................... 5-6
FORK/TILT CYLINDER ASSEMBLY, AL-10642-86 ........................................................................................................ 5-8
COUNTERBALANCE VALVE ASSEMBLY, LL-3729-20 .................................................................................................. 5-10
REACH CYLINDER(W/COUNTERBALANCE VALVE)(5” BORE)ASSEMBLY, AL-10734-15 ................................................... 5-12
COUNTERBALANCE VALVE ASSEMBLY, LL-3729-40 .................................................................................................. 5-14
GROUP 6 ENGINE ENCLOSURE
ENGINE ENCLOSURE ASSEMBLY, FL-14317 .............................................................................................................. 6-2
GRILL ASSEMBLY, FL-14162 .................................................................................................................................. 6-4
GROUP 7 WHEEL AND TIRE
WHEEL AND TIRE ASSEMBLY, FL-14756 .................................................................................................................. 7-2
GROUP 8 HYDRAULIC
HYDRAULIC SCHEMATIC, FL-16060 ......................................................................................................................... 8-2
OIL RESERVOIR ASSEMBLY, FL-14188 ..................................................................................................................... 8-4
THRU DRIVE PUMP, LL-297-775 ............................................................................................................................ 8-6
MAIN PUMP ASSEMBLY, LL-297-776 ..................................................................................................................... 8-12
MAIN CONTROL VALVE ASSEMBLY, FL-14370 ......................................................................................................... 8-18
7 SECTION CONTROL VALVE ASSEMBLY, LL-297-929 ............................................................................................. 8-20
JOYSTICK CONTROL VALVE ASSEMBLY, LL-3674-286 .............................................................................................. 8-22
SOLENOID VALVE ASSEMBLY, LL-2944-160 ............................................................................................................ 8-30
ACCUMULATOR, LL-1803-420 .............................................................................................................................. 8-31
ACCUMULATOR CHARGING VALVE, LL-1994-618 .................................................................................................... 8-32
SHUTTLE VALVE, LL-3744-38 .............................................................................................................................. 8-35
PRIORITY VALVE ASSEMBLY, LL-2073-644 ............................................................................................................. 8-36
CHECK VALVE, LL-7441-1,2 ............................................................................................................................... 8-38
CHECK VALVE ASSEMBLY, LL-3706-1 .................................................................................................................... 8-39
GROUP 9 HYD. PLUMBING CIRCUITS
MAIN VALVE PRESSURE/RETURN CIRCUIT, FL-14419 ................................................................................................ 9-2
LIFT CYLINDER PLUMBING CIRCUIT, FL-14381 .......................................................................................................... 9-4
SWAY CYLINDER CIRCUIT, FL-14328 ....................................................................................................................... 9-6
REACH PLUMBING CIRCUIT, FL-14387..................................................................................................................... 9-8
LIFT ARM/REAR BRACKET PLUMBING CIRCUIT, FL-14386 ......................................................................................... 9-10
LOAD SENSE/DRAIN LINE CIRCUIT, FL-14451 ........................................................................................................ 9-12
LEFT AND RIGHT JOYSTICK PLUMBING CIRCUIT, FL-14411 ........................................................................................ 9-14
PARKING BRAKE PLUMBING CIRCUIT, FL-14315 ...................................................................................................... 9-16
MAIN VALVE TO TILT BULKHEAD CIRCUIT, FL-14403 ............................................................................................... 9-18
GROUP 10 HEATER/AIR COND.
HEATER AND AIR CONDITIONER INSTALLATION ........................................................................................................... 10-2
AIR COMPRESSOR MOUNTING KIT (OPTIONAL), 0LA-01504-595 .............................................................................. 10-4
HEATER/AIR CONDITIONER KIT, 0LA-01504-647 .................................................................................................... 10-6
HEATER/AC UNIT, LA-1504-273 ......................................................................................................................... 10-8
HEATER ASSEMBLY, LA-1504-82 ........................................................................................................................ 10-10
GROUP 11 ATTACHMENT CONTENTS
PIPE & POLE (204 CARY-LIFT) BALER ASSEMBLY, AL-12200 ................................................................................... 11-2
HOLD DOWN CYLINDER ASSEMBLY, AL-10737-1 ..................................................................................................... 11-4
BALER CYLINDER ASSEMBLY, AL-10638-4 ............................................................................................................. 11-6
SIDE SHIFT CYLINDER, FL-14020 ......................................................................................................................... 11-8
SIDE SHIFT CYLINDER ASSEMBLY, AL-10640 ........................................................................................................ 11-10
90 DEGREE TILT DOWN LINKAGE (WITH SIDE SHIFT), BL-6616 .............................................................................. 11-12
GROUP 12 OPTIONS
MIRROR ASSEMBLY, WEST COAST, RH, FL-14299 ................................................................................................. 12-2
MIRROR ASSEMBLY, WEST COAST, LH, FL-14300 .................................................................................................. 12-3
SEAT INSTALLATION, FL-14572 ............................................................................................................................. 12-4
DUAL RH JOYSTICK PLUMBING CIRCUIT, FL-14412 ................................................................................................. 12-6
SEAT ASSEMBLY, FL-14571 ................................................................................................................................. 12-8
ROTATING BEACON LIGHT INSTALLATION, FL-14924 ............................................................................................... 12-10
DECALS-GROUP 13
ACCUMULATOR WARNING, LL-1803-499 ................................................................................................................ 13-3
SAFETY WARNING, LL-4624 ................................................................................................................................ 13-3
WATCH YOUR STEP, LL-4773 .............................................................................................................................. 13-4
WORK HORSE, LL-4778 ..................................................................................................................................... 13-4
GROUND WARNING, LL-4628 ............................................................................................................................... 13-4
BATTERY WARNING, LL-4631 ............................................................................................................................... 13-4
COOLANT PRESSURE CAUTION, LL-4626 ............................................................................................................... 13-4
HYD. OIL, LL-4781 ............................................................................................................................................ 13-4
POWER DANGER, LL-4633 .................................................................................................................................. 13-4
BRAKE CAUTION, LL-4627................................................................................................................................... 13-4
HAZARDS LABEL, LL-4630 ................................................................................................................................... 13-4
TRANS. OIL FILL, LL-4780 .................................................................................................................................. 13-4
DIESEL FUEL, LL-4782 ....................................................................................................................................... 13-4
MADE IN THE USA, LL-6039 ............................................................................................................................... 13-5
NO RIDERS, LL-4813 ......................................................................................................................................... 13-5
MOTOR OIL, LL-6163 ......................................................................................................................................... 13-5
PINCH POINT, LL-6126 ....................................................................................................................................... 13-5
WELDING & MOD. WARNING, LL-7700 .................................................................................................................. 13-5
COMBUSTIBLE FLUID WARNING, LL-6456 ............................................................................................................... 13-6
CLOSING JAW DANGER, LL-6461-1 ...................................................................................................................... 13-6
HORN MUST SOUND, LL-7136 ............................................................................................................................. 13-6
SPINNING BLADES DANGER, L1-10297-1 ............................................................................................................... 13-7
MOVING BELTS WARNING, L-10297 ...................................................................................................................... 13-7
NO RIDERS WARNING, L-9870 ............................................................................................................................. 13-7
PETTIBONE LOGO, LARGE, LL-4774 ...................................................................................................................... 13-8
PETTIBONE LOGO, SMALL, LL-4775 ...................................................................................................................... 13-8
PETTIBONE LOGO, LL-6813 ................................................................................................................................. 13-8
CARY-LIFT LOGO, LL-5433 .................................................................................................................................. 13-8
NO STEP, LL-5948 ............................................................................................................................................ 13-8
SUPER 20 MODEL DECAL, LL-5972 ...................................................................................................................... 13-9
EXCESSIVE HYDRAULIC PRESSURE, LL-6462-6 ....................................................................................................... 13-9
HOT EXHAUST, LL-6471 ...................................................................................................................................... 13-9
CARBON MONOXIDE, LL-6492 ............................................................................................................................ 13-10
HYDRAULIC OIL DRAIN, LL-7026 ........................................................................................................................ 13-10
PINCH POINT, LL-6480 ..................................................................................................................................... 13-10
DO NOT USE ETHER, LL-7731 .......................................................................................................................... 13-11
TEST PORTS, LL-7233-4 .................................................................................................................................. 13-11
MANUAL PRIMING, LL-7747 ............................................................................................................................... 13-11
USE BOTH HANDS, 0L1-10298-000 .................................................................................................................. 13-12
APPLY PARKING BRAKE, FL-10561 ..................................................................................................................... 13-12
STEERING SELECTOR, LL-5940 .......................................................................................................................... 13-12
JOYSTICK CONTROL, RIGHT, LL-7370-2 .............................................................................................................. 13-13
JOYSTICK CONTROL, LEFT, LL-7370-1 ................................................................................................................ 13-13
TRANSMISSTION OIL FILTER, LL7542 ................................................................................................................... 13-14
FORWARD AND REVERSE, LL-7406 ..................................................................................................................... 13-14
IDENTIFICATION PLATE, LL-7617 ......................................................................................................................... 13-14
FASTEN SEAT BELT, LL-7405 ............................................................................................................................. 13-14
CLUTCH CUT-OFF, LL-5692 .............................................................................................................................. 13-15
PARKING BRAKE SWITCH, LL-7304 ..................................................................................................................... 13-15
CALIF. PROP 65 WARNING, LL-7474 .................................................................................................................. 13-15
LL-6468, NO RIDING ....................................................................................................................................... 13-15
HYDRAULIC OIL DRAIN, LL-7733-2 ..................................................................................................................... 13-16
TRANSMISSION OIL FILTER, LL-7838 ................................................................................................................... 13-16
WARNING, CONT. UNDER PRESSURE, LL-7157 ..................................................................................................... 13-17
GROUP 14 APPENDIX
KNOW YOUR MACHINE ..................................................................................................................................... APX-2
FILTERS ......................................................................................................................................................... APX-3
DELIVERY REPORT ........................................................................................................................................... APX-5
MANUAL ORDERING FORM ................................................................................................................................ APX-7
PETTIBONE PUBLICATIONS REPORT .................................................................................................................... APX-9

Pettibone Parts Manual 204 S/N: 5664

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Pettibone Parts Manual 204 S/N: 5664

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Parts Manual

GROUP 1 GENERAL ASSEMBLY

11 AL-10996-2 LIFT CYLINDER ASSY 2

16 LL-4904-88 CAPSCREW, 1/2 X 3-1/2 NF 8

21 FL-4707-79 PIN, TILT CYLINDER TO FORK FRAME 2

26 LL5-5277-23 NUT, HEX, 3/4 NC 6

36 BL-10519-2 PANEL, SIDE R. H. 1

44 LL-683-205 BUSHING, BRONZE, (W/LIFT ARM) REF.

50 AL-6715-15 SPACER, REACH CYLINDER SHAFT 2

54 LL-218-1384 SEAL, PIN (ON LIFT ARM) 4

ITEM PART NUMBER DESCRIPTION REQ’D

* BL-8166 THRUST COLLAR (W/CAM FOLLOWER) ASSEMBLY REF.

1 AL-10845-50 WELDMENT, OIL RESERVOIR 1

5 LL-6330-21 BREATHER, FILTER 1

10 LL-4905-36 CAPSCREW, 3/8 NC - 1 LG 6

14 FL-8698 COVER, FILTER 1

19 LL-4908-10 NIPPLE, 2.50 1

ITEM PART NUMBER DESCRIPTION REQ’D

1 FRAME, MAIN BODY 1

6 BOLT, HOLLOW MOUNTING 2

CAUTION: DO NOT OVER-TIGHTEN HOLLOW BOLTS!!

ITEM PART NUMBER DESCRIPTION REQ’D

LL-3146-13 BREATHER ASSEMBLY REF.

NOTE: BREATHER ASSEMBLY IS A DISPOSABLE,

REPLACE COMPLETE ASSEMBLY

1 BL-10132-50 CRADLE WELDMENT 1

6 FL-1501-67 PIN, 2” DIA 2

11 CAPSCREW, 3/4 NF - 7-1/4 LG 1

1 AL-1610-51 LIFT ARM 1

1 AL-10865 WELDMENT, CAB 1

6 FL-9134 GUIDE, DOOR 2

11 LL-3793-8 DOOR LOCK(W/HANDLE) 2

16 LLT-2440-138 GLASS, WINDSHIELD 1

21 LL-2012-21 WIPER, BLADE, 22” REF.

26 LLTGT-2440-143 GLASS, UPPER DOOR 2

31 LL-2441-48 RUBBER, GLASS SET 1

36 FL-9105 MAT, FLOOR 1

39 FL-9104-3 FOAM, REAR ROOF 1

44 LL-537-60 FAN, DEFROST 1

49 LL-5345-12 FLATWASHER, 5/16 28

54 LL5-5277-95 NUT, JAM 3/16 NC 4

59 LL-4905-6 BOLT, HEX HD. 1/4 NC X 1-1/2 4

NOTE: AL-10866 WELDMENT IS AL-10865-F1

SERVICE BULLETIN REFERENCE

NUMBER D ATE SUBJECT CHANGE

ITEM 14 1-25-99 #10 LOCKWASHER QTY. 23

1 LL-3804-66 ADJUSTMENT SPINDLE 1

52 LL-3804-70 SPRING, LEG 1

1 LL-3804-46 SPRING, TENSION 1

16 LL-3804-20 PLUG, RETAINER 1

21 LL-3804-25 SPRING, TENSION 1

38 LL-3804-64 SUSPENSION, UPPER PART 1

6 LL-2012-15 ARM, WIPER 1

11 NUT, HEX, 3/16 NF 2

* WIPER SUB ASSEMBLY KIT INCLUDES:

1 LL-1366-50 MOTOR, SERVICE WIPER 1

7 LL-1366-54 PARKING SWITCH ASSY(INCLUDES RIVETED PARTS) 1

12 LL-1366-59 SCREW, SET, ARMATURE END PLAY 1

17 LL-1366-64 DISC, THRUST (NYLON) 1

37 LL-1366-75 WASHER, SPACING 2

NOTE: WHEN ORDERING PARTS, SPECIFY WIPER

ITEM PART NUMBER DESCRIPTION REQ’D

1 LL-537-100 BLADE, FAN 1