Training / GTP-PCE Part 3

THERMOFLOW GT PRO

AGENDA

- Last focus on GT PRO

- Methodology
- Developments in recent years for GT PRO and GT MASTER
- Steam turbine – Water Circuits – Cooling System
- GT PRO Accessories
- GT PRO Multiple Designs
- GT MASTER in depth

1
Methodology in New session Menu
in red the choosen methodology

Nr. 1 is the old default

and more fast in
calculation

2
 Developments in recent years for
GT PRO and GT MASTER

• 3D views with PEACE

• District Heating wizard
• File Comparison tool
• CO2 capture for CC and IGCC
• Comprehensive Heat Balance Drawing
• Simplified Annual Model for pro forma
cash flow analysis
 What’s new in GT PRO and GT
MASTER for Thermoflow 24 &25 ?
• Hybrid desalination systems
• Multi-Point Design
• GT MASTER Models imported into TFX
• Transient HRSG model: GT TRAN
• TIME for GT MASTER (detailed pro forma)
• Scripts for GT MASTER
• Updated GT list (incl. reciprocating engines)
• Many minor improvements
 SPENCER, COTTON, AND CANNON
STEAM TURBINE / GENERATOR PERFORMANCE PREDICTION

TURBINE EXPANSION LINE EFFICIENCY

Determined for each section, dependent upon:
Volume flow to section
Pressure ratio
Initial pressure & temperature
Governing stage design, when included

EXHAUST LOSS
Determined, based on:
Leaving loss
Effects on last stage efficiency

GENERATOR & MECHANICAL LOSSES

5
 Step-wise Expansion Path Within a Group

Stage or step = 1 stator and 1

ENTHALPY
rotor set of blades

ENTROPY

6
 Number of Steps (Stages) in a Steam Turbine Group

Know group inlet and exit pressures:

PRgroup = Pin / Pout
Pin
Use maximum step pressure ratio :

PRmaxstep (default is 1.35) Pout

Find number of steps:

N = INT{ log(PRgroup) / log(PRmaxstep) } + 1

Actual pressure ratio for each step is then: Pin

PRstep = (PRgroup) (1/N)

Pout

7
 ENTHALPY h
1

2
2s

Dry step efficiency

= (h1 – h2)/(h1-h2s)

Spans single step or stage

disregarding moisture (liquid ENTROPY s
droplet) effects
8
 ENTHALPY h
1

Group blading efficiency

2
= (h1 – h2)/(h1-h2s)
2s

Spans all blading in group, but

excludes exhaust loss and ENTROPY s
control valve inefficiencies
9
 ENTHALPY h
1

Group overall efficiency 2

= (h1 – h2)/(h1-h2s)
2s

Spans all blading in group, plus

exhaust loss and control ENTROPY s
valve inefficiencies
10
GTPRO 10.3.2 HP4445 Net Power 783451 kW
LHV Heat Rate 6214 BTU/kWh
SteamTurbine Expansion Path
1700

1199 F

1600 1800 psia

Hot RH 1000 F
1500 HP
501.3 psia

800 F 58.98 psia

1400 HPTL LPTA1

600 F
1300
ENTHALPY [BTU/lb]

LP

400 F

1200

LPTL 1.2 psia

.95
1100

.9
Exhaust
.85
1000

.8

900

1.3 1.4 1.5 1.6 1.7 1.8 1.9 2

ENTROPY [BTU/lb-R]

0 05-03-2002 18:34:05 file=C:\Tflow7\MYFILES\3x7FB_example.gtp 11

 400 F

LPTL
UEEP
.95
Used energy end point

ELEP
.9 Expansion line end point

Exhaust

Exhaust loss

12
 Lblade

Dpitch

Annulus Area =  Dpitch Lblade

EXHAUST END GEOMETRY - ANNULUS AREA

13
 Variation of Exhaust Loss with Condensing Volume Flow Rate
(FIXED HARDWARE, shown for exhaust ends of two sizes)
Exhaust Loss (Btu/lb)
60

40

Blade length 26 inches

20 Annulus area 41.1 sq. feet

20 inches
26.2 sq. feet
0
0 10000 20000 30000 40000 50000 60000 70000
Volumetric Flow Rate (ft^3/s)

14
 HPT IPT LPT1 LPT2

STEAM TURBINE ARRANGEMENT - CASINGS OR SECTIONS

HPT IPT LPT1 LPT2

STEAM TURBINE ARRANGEMENT - GROUPS

15
 1200
Automatic Design
d f h j
1000
User specifies 2 exhaust ends
Annulus Velocity, ft/s

k
800 User specifies 4 exhaust ends i

a b e g
600
d''

400 d'

c e' g'
200
1 10 100 1000
Exhaust Volume Flow , 1000 cu.ft./s

16
 25
d f h j
Automatic Design
20
User specifies 2 exhaust ends
Exhaust Loss, BTU/lb

k
15 i
User specifies 4 exhaust ends
e g
10 a b

d''
5
d'
c
e' g'
0
1 10 100 1000
Exhaust Volume Flow , 1000 cu.ft./s

17
Steam turbine - part 1 (Main topics)

- Inlet condition limits

3,45 – 190 bar (a)

649°C (STQUIK) / 800°C(ASME)

(For comparison see Volume “Applications and

utilities” - Section “Data For Thermodynamic
properties”)

18
 Sections and groups (“View” command; see page 12-1)

Section = 1 or more groups

Group = 1 or more stages

Group limit: between two consecutive ports

19
Steam turbine – part 2 (Casing and Ports)

Back pressure ST:

only HPT

Condensing ST:
Only HPT

Or HPT and LPT

20
Steam turbine – part 2 (Casing and Ports)

Back pressure ST:

only HPT

Condensing ST:
Only HPT (+LPTL)

Or HPT and LPT

Including LPTL

21
Steam turbine – part 2 (Casing and Ports)

• Addition and removal of groups in GTP for GTM use

ST Inputs
Main inputs

ST Inputs-
Group design

• Number of ST (just one for each GT if single-shaft)

• HPT and LPT ports, case of reheat

• Some samples of different pressure and streams

22
LPT bleeds:

District Heating (Plant criteria and ST/DH Inputs):

Site cooling temperature and DH water return temperature !!

Warning when moving back from DH to once through cooling:

FW Heaters (Plant Criteria and Water Circuits)

All possible steam to process flows:

Files steam00.gtp to steam06.gtp

23
 GT PRO 24.0 T F-User Net Power 192018 kW
LHV Net Heat Rate 7210 kJ/kWh
LHV Net Efficiency 49.93 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m

63636 kW

CH4 27.66 m
LHV= 384578 kWth 55 p
39 T 25T 76 T 510 T
230.9 M 180 M

90 T 0.0689 p
1.054 p
39 T
101 T
228.2 M
0.8952 x
18.27 M
4.673 M
217.3 M

13.42 M
35.16 M

2.944 p 208 T
7 p 258 T
56.92 p 512 T
39 T
8.023 p 101 T

FW
60.68 p
166 T

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS3

94 T 539 T
1499 M IPE1 1499 M

1.06 m^3/kg 1.054 p 3.4 p 7.79 p 7.79 p 59.55 p 7.585 p 3.238 p 58.92 p 7.49 p 58.92 p 56.92 p 2.286 m^3/kg
441.4 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 230 T 210 T 269 T 260 T 274 T 512 T 951.7 m^3/s
230.9 M 136 T 18.09 M 217.3 M 35.16 M181.8 M 35.16 M 13.42 M 181.8 M 35.16 M180 M 180 M
126 126 148 173 173 189 235 270 273 274 293 294 468 468 539
24
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:29:27 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM00.GT P
 GT PRO 24.0 T F-User Net Power 185319 kW
LHV Net Heat Rate 7471 kJ/kWh
LHV Net Efficiency 48.19 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m

56826 kW

CH4 27.66 m
LHV= 384578 kWth 55 p
39 T 35 M 25T 76 T 510 T
200.1 M 167.7 M

90 T 0.0689 p
1.054 p
39 T
101 T
197.4 M
0.894 x
18.01 M
4.755 M
221.9 M

8.355 M
21.7 M

2.944 p 208 T
55 p 55 p

7 p 258 T
315 T 315 T
5M 5M

56.92 p 512 T
55 p 315 T 5 M V2
2.71 M
7 p 165 T 5 M V4
1.36 M 39 T
3.5 p 3.5 p
139 T 139 T
8.023 p 101 T

5M 5M
4.50 M

FW
2.944 p 60.68 p
5M 166 T

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS3

98 T 539 T
1499 M IPE1 1499 M

1.071 m^3/kg1.054 p 3.4 p 7.79 p 7.79 p 59.55 p 7.585 p 3.238 p 58.92 p 7.49 p 58.92 p 56.92 p 2.286 m^3/kg
446 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 230 T 210 T 269 T 260 T 274 T 512 T 951.7 m^3/s
200.1 M 136 T 17.83 M 221.9 M 35.19 M181.8 M 35.19 M 13.08 M 181.8 M 35.19 M180 M 180 M
126 126 148 172 172 189 235 270 273 274 293 294 468 468 539
25
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:29:45 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM01.GT P
 GT PRO 24.0 T F-User Net Power 177674 kW
LHV Net Heat Rate 7792 kJ/kWh
LHV Net Efficiency 46.2 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m
30 p
340 T 49185 kW
5M

CH4 27.66 m
LHV= 384578 kWth 55 p
38 T 70 M 25T 76 T 40 p 40 p
510 T
165.5 M 469 T 469 T
167.7 M
5M 5M

90 T 40 p 469 T 5 M V5 0.0689 p
1.054 p
39 T
101 T 3.5 p 185 T 5 M V6 162.7 M
0.8935 x
17.99 M
4.76 M
222.3 M

3.5 p 3.5 p 8.331 M

185 T 185 T 21.7 M
5M 5M

2.944 p 208 T
55 p 55 p

7 p 258 T
315 T 315 T
5M 5M

56.92 p 512 T
55 p 315 T 5 M V2
2.71 M
7 p 165 T 5 M V4
1.36 M 39 T
3.5 p 3.5 p
139 T 139 T
8.023 p 101 T

5M 5M
4.88 M

FW
2.944 p 60.68 p
5M 166 T

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS3

103 T 539 T
1499 M IPE1 1499 M

1.085 m^3/kg1.054 p 3.4 p 7.79 p 7.79 p 59.55 p 7.585 p 3.238 p 58.92 p 7.49 p 58.92 p 56.92 p 2.286 m^3/kg
451.7 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 230 T 210 T 269 T 260 T 274 T 512 T 951.7 m^3/s
165.5 M 136 T 17.81 M 222.3 M 35.19 M181.8 M 35.19 M 13.05 M 181.8 M 35.19 M180 M 180 M
126 126 148 172 172 189 235 270 273 274 293 294 468 468 539
26
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:30:04 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM02.GT P
 GT PRO 24.0 T F-User Net Power 170963 kW
LHV Net Heat Rate 8098 kJ/kWh
LHV Net Efficiency 44.45 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m
30 p
340 T 42399 kW
5M

CH4 27.66 m
LHV= 384578 kWth 55 p
38 T 110 M 25T 76 T 40 p 40 p
510 T
140.9 M 469 T 469 T
148.6 M
5M 5M

90 T 40 p 469 T 5 M V5 0.0689 p
1.054 p
39 T
101 T 3.5 p 186 T 5 M V6 138.2 M
0.8931 x
16.91 M
7.109 M
241.1 M

3.5 p 3.5 p 4.91 M

186 T 186 T 19.62 M
5M 5M

2.944 p 208 T
55 p 55 p

7 p 258 T
315 T 315 T
5M 5M

56.92 p 512 T
55 p 315 T 5 M V2
2.71 M
7 p 165 T 5 M V4
1.36 M 39 T
3.5 p 3.5 p
139 T 139 T
8.023 p 101 T

5M 5M 5M
5M 5M 5M 5M 5M 5M 5M
9.75 M

FW
2.944 p 60.68 p
5M 166 T

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS3

105 T 539 T
1499 M IPE1 1499 M

1.09 m^3/kg 1.054 p 3.4 p 7.79 p 7.79 p 59.55 p 7.585 p 3.238 p 58.92 p 7.49 p 58.92 p 56.92 p 2.286 m^3/kg
453.7 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 230 T 210 T 269 T 260 T 274 T 512 T 951.7 m^3/s
140.9 M 136 T 16.74 M 241.1 M 33.11 M192.9 M 33.11 M 9.632 M 192.8 M 33.11 M185.9 M 165.9 M
124 124 148 171 171 189 232 269 272 273 293 294 474 474 539
27
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:30:25 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM03.GT P
 GT PRO 24.0 T F-User Net Power 168354 kW
LHV Net Heat Rate 8224 kJ/kWh
LHV Net Efficiency 43.78 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m
30 p
340 T 39720 kW
5M

CH4 27.66 m
LHV= 384578 kWth 55 p
38 T 135 M 25T 76 T 40 p 40 p
510 T
125.1 M 469 T 469 T
148.6 M
5M 5M

90 T 40 p 469 T 5 M V5 0.0689 p
1.054 p
39 T
101 T 3.5 p 185 T 5 M V6 122.3 M
0.8918 x
16.56 M
8.653 M
252.2 M

3.5 p 3.5 p 3.022 M

185 T 185 T 5.666 M
5M 5M

2.944 p 208 T
55 p 55 p

7 p 258 T
315 T 315 T
5M 5M

56.92 p 512 T
55 p 315 T 5 M V2
2.71 M
7 p 165 T 5 M V4
1.36 M 39 T
3.5 p 3.5 p
139 T 139 T
8.023 p 101 T

5M 5M 5M
5M 5M 5M 5M 5M 5M 5M
10.08 M

FW
2.944 60.68 p 5M
5M p 5M 5M 5M
5M 166 T

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS3

106 T 539 T
1499 M IPE1 1499 M

1.093 m^3/kg1.054 p 3.4 p 7.79 p 7.79 p 59.55 p 7.574 p 3.238 p 58.92 p 7.49 p 58.92 p 56.92 p 2.286 m^3/kg
455.1 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 230 T 210 T 269 T 260 T 274 T 512 T 951.7 m^3/s
125.1 M 136 T 16.4 M 247.2 M 33.82 M192.9 M 28.83 M 7.744 M 192.8 M 24.15 M185.9 M 165.9 M
123 123 148 170 170 189 233 270 272 273 293 294 474 474 539
28
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:30:45 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM04.GT P
 GT PRO 24.0 T F-User Net Power 167567 kW
LHV Net Heat Rate 8262 kJ/kWh
LHV Net Efficiency 43.57 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m
30 p
340 T 38911 kW
5M

CH4 27.66 m
LHV= 384578 kWth 55 p
38 T 150 M 25T 76 T 40 p 40 p
510 T
118.9 M 469 T 469 T
148.6 M
5M 5M

90 T 40 p 469 T 5 M V5 0.0689 p
1.054 p
39 T
101 T 3.5 p 185 T 5 M V6 116.2 M
0.891 x
21.54 M
10.09 M
252.5 M

3.5 p 3.5 p 3.565 M

185 T 185 T 6.104 M
5M 5M

3.238 p 171 T
55 p 55 p

7 p 258 T
315 T 315 T
5M 5M

56.92 p 512 T
55 p 315 T 5 M V2
2.71 M
7 p 165 T 5 M V4
1.36 M 39 T
3.5 p 3.5 p
139 T 139 T
8.023 p 101 T

5M 5M 5M
5M 5M 5M 5M 5M 5M 5M
9.95 M

FW
2.944 60.68 p 5M
5M p 5M 5M 5M
5M 166 T
5M 5M
5M

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS3

106 T 539 T
1499 M IPE1 1499 M

1.094 m^3/kg1.054 p 3.4 p 7.79 p 7.79 p 59.55 p 7.574 p 3.238 p 58.92 p 7.49 p 58.92 p 56.92 p 2.286 m^3/kg
455.5 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 230 T 210 T 269 T 260 T 274 T 512 T 951.7 m^3/s
118.9 M 136 T 16.38 M 247.5 M 34.26 M192.9 M 29.27 M 1.29 M 192.8 M 24.59 M185.9 M 165.9 M
122 122 148 170 170 189 234 270 273 273 293 294 474 474 539
29
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:31:06 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM05.GT P
 GT PRO 24.0 T F-User Net Power 167356 kW
LHV Net Heat Rate 8273 kJ/kWh
LHV Net Efficiency 43.52 %
1.01 p
15 T 1X Siemens SGT 6-4000F 1499 m 74.76 %N2
60 %RH (Physical Model #60) 13.52 %O2
1.04 p
1471.3 m 3.3 %CO2
15.65 p 15.26 p 541 T 7.52 %H2O
0 m elev. 134358 kW
398 T 1232 T 1499 M
0.9004 %Ar

1p
15 T
1471.3 m
30 p
340 T 38694 kW
5M

CH4 27.66 m
LHV= 384578 kWth 55 p
38 T 150 M 25T 76 T 40 p 40 p
510 T
118.3 M 469 T 469 T
147.8 M
5M 5M

90 T 40 p 469 T 5 M V5 0.0689 p
1.054 p
39 T
101 T 3.5 p 185 T 5 M V6 115.6 M
0.8911 x
21.59 M
10.08 M
251.8 M

3.5 p 3.5 p 3.507 M

185 T 185 T 6.272 M
5M 5M

3.238 p 171 T
55 p 55 p

7 p 258 T
315 T 315 T
5M 5M

56.92 p 512 T
55 p 315 T 5 M V2
2.71 M
7 p 165 T 5 M V4
1.36 M 39 T
3.5 p 3.5 p
139 T 139 T
8.023 p 101 T

5M 5M 5M
5M 5M 5M 5M 5M 5M 5M
9.95 M

FW
2.944 60.68 p 5M
5M p 5M 5M 5M
5M 166 T
5M 5M
5M

LT E LPE LPB IPE2 IPB HPE2 IPS1 LPS HPE3 IPS2 HPB1 HPS1 HPS2 HPS3

106 T 539 T
1499 M IPE1 1499 M

1.094 m^3/kg1.054 p 3.4 p 7.79 p 7.79 p 59.56 p 7.576 p 3.238 p 58.92 p 7.49 p 58.92 p 58.59 p 58.11 p 56.92 p 2.286 m^3/kg
455.7 m^3/s 90 T 136 T 138 T 164 T 169 T 234 T 229 T 210 T 269 T 260 T 274 T 300 T 350 T 512 T 951.7 m^3/s
118.3 M 136 T 16.42 M 246.8 M 34.43 M192.1 M 29.44 M 1.346 M 192 M 24.76 M185.1 M 175.1 M 170.1 M 165.1 M
122 122 148 170 170 189 234 270 273 273 293 294 473 473 484 500 539
30
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-22-2014 20:31:33 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\ST EAM06.GT P
 Steam turbine – part 3 (ST Exhaust End)
New Session – Start Design – ST Inputs – Exhaust End
Design - user defined exhaust loss: 5 kJ/kg
compute (GTP1100)

Steam Turbine Exhaust Loss Steam Turbine Exhaust Loss

8 120

7
90

Dry Exhaust Loss, kJ/kg

Dry Exhaust Loss, kJ/kg

60

30
4

3 0
0 100 200 300 400 500
0 100 200 300 400 500
Annulus Velocity, m/s Annulus Velocity, m/s

GT PRO 24.0 TF-User

1987 09-29-2014 19:12:42 file=C:\TFLOW24\MYFILES\GTPRO.GTP GT PRO 24.0 TF-User
1987 09-29-2014 19:09:40 file=C:\TFLOW24\MYFILES\GTPRO.GTP
31
Compare with default exhaust loss curve
Steam turbine – part 3 (ST Exhaust End)

Options for exhaust end design

(Volume “Application & Utilities”,
Section “ST Exhaust End Selection”)

Peace output–Schematics-ST Package-Plan/erection/3D View

32
Water circuits - part 1 (General Topics)

Sources and returns

• Feed pump configuration
• HP feed water source (IPE Exit – IPB – DA –
LPE Exit – LPB)
• IP feed water source (DA – LPE Exit – LPB)
• Process returned to
• Makeup water added to
• De-superheating source

Feed water heating options

• Number of feed water heaters
• Feed water heater condensate
• LTE recirculation

33
 Deaerator design:
• new defaults (since TF 24) and inputs
• deaerator configuration
• deaerator pressure
• LTE approach / exit temperature
• LTE material

Primary DA heating source

(see full list page 9-6)

DA pegging

34
35
Pumps
Main inputs/ Other inputs
Edit / View pump curve
Edit / View motor loss curve
Process hot water (see also Plant criteria): different points of water
supply or bleed from cycle.
Example (start with New Session – Start design – Water circuits –
Process hot water

compute and save as GTP1201 –

Look at Cycle Flow Schematic / FW path (HRSG menu)
36
 GT PRO 25.0 T F-User Net Power 41660 kW
LHV Net Heat Rate 7236 kJ/kWh
LHV Net Efficiency 49.75 %
1.01 p
15 T 1X User Def GT 324 m 74.74 %N2
60 %RH 13.46 %O2
1.04 p
318 m 3.324 %CO2
540 T
30000 kW 7.567 %H2O
0 m elev. 324 M
0.9002 %Ar

1p
15 T
318 m

12708 kW

CH4 6.024 m
LHV= 83741 kWth 50 p
33 T 8M 25T 64 T 471 T
68.79 M 41.66 M

95 T 0.0586 p
1.209 p 36 T
105 T
46.53 M
0.89 x
1.373 M
1.366 M
75.78 M

1M

0.01 M
4.894 M

4.8 p 205 T
51.63 p 473 T
36 T
5.476 p 105 T

12 M

12 M 55.03 p FW
152 T

LT E LPB IPE2 IPB HPE2 IPS1 HPE3 HPB1 HPS0 HPS1 HPS3

88 T 538 T
324 M 324 M

1.041 m^3/kg1.209 p 1.209 p 5.316 p 5.316 p 54 p 5.112 p 53.43 p 53.43 p 52.7 p 52.14 p 51.63 p 2.286 m^3/kg
93.72 m^3/s 95 T 105 T 150 T 154 T 226 T 207 T 264 T 268 T 336 T 405 T 473 T 205.8 m^3/s
68.79 M 1.366 M 63.78 M 4.894 M 44.87 M 4.894 M44.87 M 41.66 M 41.66 M 41.66 M 41.66 M
141 141 150 150 185 215 215 258 260 283 283 473 499 499 520 520 538
150 T 264 T
2M 3M 37
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-03-2015 13:01:35 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1201.GT P
 GT PRO 25.0 T F-User

Feedwater Path

From condenser
1.245 p 0.4175 p
35.89 T 35.75 T
150.4 h 149.7 h Ext wat addn
46.54 M 46.54 M 9p
100 T
Makeup 419.7 h
Ext. wat addn. 3.447 p 8M
6p 15.02 T
77 T 63.31 h
322.8 h 15.25 M
5M Water bleed
Proc wat ret 1.245 p LPB to D/A
3.447 p 32.64 T 1.209 p
15.02 T 136.8 h 105 T
63.31 h 4M Deaerator
Feedwater tank 2683.4 h
6M 1.209 p 1.366 M
32.64T 105 T

Sum of 1, 2 and 3
1.209 p D/A wat bld.
95 T
105T
bleeds are balanced with make up 398 h
68.79 M
440.2h
1M

FW to LP
1.209 p
105 T
1.245 p 1.209 p 440.2 h
32.64 T LT E 95 T 1.373 M
136.8 h 398 h
68.79 M 4992 Q 68.79 M FW to IP/HP

1.209 p
105 T
440.2 h
75.78 M 38
p[bar], T [C], h[kJ/kg], M[t/h], Q[kW], Steam Properties: IAPWS-IF97
 Same file,
Water circuits – Stack water heater

compute , save as GTP1202 –

Look atCycle Flow Schematic and FW path: stack water is not present in this schematic
but if we look in text output

2 3 5
4
39
 GT PRO 25.0 T F-User Net Power 41637 kW
LHV Net Heat Rate 7240 kJ/kWh
LHV Net Efficiency 49.72 %
1.01 p
15 T 1X User Def GT 324 m 74.74 %N2
60 %RH 13.46 %O2
1.04 p
318 m 3.324 %CO2
540 T
30000 kW 7.567 %H2O
0 m elev. 324 M
0.9002 %Ar

1p
15 T
318 m

12684 kW

CH4 6.024 m
LHV= 83741 kWth 50 p
33 T 8M 25T 64 T 471 T
68.64 M 41.66 M

95 T 0.0586 p
1.209 p 36 T
105 T
46.38 M
0.89 x
1.37 M
1.363 M
75.63 M

1M

0.01 M
4.741 M

4.8 p 205 T
51.63 p 473 T
36 T
5.476 p 105 T

12 M

12 M 55.03 p FW
152 T

WHT R LT E LPB IPE2 IPB HPE2 IPS1 HPE3 HPB1 HPS0 HPS1 HPS3

88 T 538 T
324 M 324 M
9.709 p
1.041 m^3/kg 1.209 p 1.209 p 5.316 p 5.316 p 54 p 5.112 p 53.43 p 53.43 p 52.7 p 52.14 p 51.63 p 2.286 m^3/kg
93.72 m^3/s25 T 95 T 105 T 150 T 154 T 226 T 207 T 264 T 268 T 336 T 405 T 473 T 205.8 m^3/s
10 M 68.64 M 1.363 M 63.63 M 4.741 M 44.87 M 4.741 M44.87 M 41.66 M 41.66 M 41.66 M 41.66 M
89 142 142 151 151 186 215 215 258 260 283 283 473 499 499 520 520 538
150 T 264 T
2M 3M 40
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-03-2015 13:06:13 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1202.GT P
2) Water circuits – part 2 (District heating)

DH menu

41
2) Water circuits – part 2 (District heating)

New session – Start design

The steam turbine input button looks like:

compute – save as GTP1101 –

Have a look to

Cycle Flow Schematic

and

FW path

42
 GT PRO 25.0 T F-User Net Power 42204 kW
LHV Net Heat Rate 7143 kJ/kWh
LHV Net Efficiency 50.4 %
1.01 p
15 T 1X User Def GT 324 m 74.74 %N2
60 %RH 13.46 %O2
1.04 p
318 m 3.324 %CO2
540 T
30000 kW 7.567 %H2O
0 m elev. 324 M
0.9002 %Ar

1p
15 T
318 m

13197 kW

CH4 6.024 m
LHV= 83741 kWth 50 p
36 T 25T 64 T 471 T
49.97 M 41.66 M

95 T 0.0586 p
1.209 p 36 T
105 T
49.69 M
0.89 x
0.944 M
0.9393 M
49.96 M

0.01 M
8.058 M

4.8 p 205 T
51.63 p 473 T
36 T
5.476 p 105 T

55.03 p FW
152 T

LT E LPB IPE2 IPB HPE2 IPS1 HPE3 HPB1 HPS0 HPS1 HPS3

98 T 538 T
324 M 324 M

1.072 m^3/kg1.209 p 1.209 p 5.316 p 5.316 p 54 p 5.112 p 53.43 p 53.43 p 52.7 p 52.14 p 51.63 p 2.286 m^3/kg
96.51 m^3/s 95 T 105 T 150 T 154 T 226 T 207 T 264 T 268 T 336 T 405 T 473 T 205.8 m^3/s
49.97 M 0.9393 M 49.96 M 8.058 M 41.87 M 8.058 M41.87 M 41.66 M 41.66 M 41.66 M 41.66 M
135 135 141 141 169 219 219 259 261 283 283 473 499 499 520 520 538

p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97

43
1987 09-03-2015 13:11:53 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1101.GT P
GT PRO 25.0 T F-User

Feedwater Path

From condenser
1.245 p 0.4175 p
35.89 T 35.75 T
150.4 h 149.7 h
49.71 M 49.71 M
Makeup
3.447 p
15.02 T
63.31 h
0.2614 M

LPB to D/A
1.209 p
105 T
Deaerator
Feedwater tank 2683.4 h
1.209 p 0.9393 M
35.78T 105 T

1.209 p
95 T
398 h
49.97 M

FW to LP
1.209 p
105 T
1.245 p 1.209 p 440.2 h
35.78 T LT E 95 T 0.944 M
149.9 h 398 h
49.97 M 3444 Q 49.97 M FW to IP/HP

1.209 p
105 T
440.2 h
49.96 M

p[bar], T [C], h[kJ/kg], M[t/h], Q[kW], Steam Properties: IAPWS-IF97 44

1987 09-03-2015 13:11:53 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1101.GT P
2) Water circuits – part 2 (District heating)

Plant criteria – DHC only

The steam turbine input button looks like:

ST/DH Inputs
2 x DH condensers – 115/98/85°C – 10t/h

compute and save as GTP1102

Look at Cycle Flow Schematic and DHC path

45
 GT PRO 24.0 T F-User Net Power 42471 kW
LHV Net Heat Rate 7098 kJ/kWh
LHV Net Efficiency 50.72 %
1.01 p
15 T 1X User Def GT 324 m 74.74 %N2
60 %RH 13.46 %O2
1.04 p
318 m 3.324 %CO2
540 T 7.567 %H2O
0 m elev. 30000 kW
324 M
0.9002 %Ar

1p
15 T
1 2.035 P
0.3155 M
1.146 P
318 m 0.2317 M

2 13689 kW

CH4 6.024 m
LHV= 83741 kWth 55 p
33 T 25T 95 T 518 T
47.5 M 39.79 M

95 T 0.0483 p
1.209 p
32 T
105 T
46.93 M
0.8991 x
0.8929 M
0.8929 M
47.5 M

0.02 M
7.717 M

6.9 p 258 T
56.65 p 520 T
32 T
7.835 p 105 T

FW
60.39 p
167 T

LT E LPB IPE2 IPB HPE2 IPS1 HPE3 IPS2 HPB1 HPS3

104 T 538 T
324 M 324 M

1.087 m^3/kg1.209 p 1.209 p 7.607 p 7.607 p 59.26 p 7.407 p 58.63 p 7.314 p 58.63 p 56.65 p 2.291 m^3/kg
97.85 m^3/s 95 T 105 T 165 T 168 T 236 T 229 T 271 T 260 T 274 T 520 T 206.2 m^3/s
47.5 M 0.8929 M 47.5 M 7.717 M 39.79 M 7.717 M39.79 M 7.717 M39.79 M 39.79 M
140 140 146 146 181 228 228 263 266 286 287 464 464 538
46
p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97
1987 09-23-2014 13:51:49 file=C:\Users\T F-User\Desktop\Seoul 09.2014\GT P-GT M\GT P files\GT P1102.gtp
 GTP1102
DHC path

1 2

47
GT PRO 25.0 T F-User

Feedwater Path

From condenser
1.245 p 0.4175 p
35.89 T 35.75 T
150.4 h 149.7 h
49.15 M 49.15 M
From DH cond.
1.051 p
101 T
3
423.4 h
0.5568 M
Makeup
3.447 p LPB to D/A
15.02 T 1.209 p
63.31 h 105 T
0.2614 M Deaerator
Feedwater tank 2683.4 h
1.209 p 0.9393 M
36.51T 105 T

1.209 p
95 T
398 h
49.97 M

FW to LP
1.209 p
105 T
1.245 p 1.209 p 440.2 h
36.51 T LT E 95 T 0.944 M
153 h 398 h
49.97 M 3402 Q 49.97 M FW to IP/HP

1.209 p
105 T
440.2 h
49.96 M

p[bar], T [C], h[kJ/kg], M[t/h], Q[kW], Steam Properties: IAPWS-IF97 48

1987 09-03-2015 13:14:31 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1102.GT P
2) Water circuits – part 2 (District heating)

Plant criteria – Condenser: DHC

The steam turbine input button looks like:

ST/DH Inputs:
are the results of previous calculation

compute and save as GTP1103

Look at Cycle Flow Schematic and DHC path
49
 GT PRO 25.0 T F-User Net Power 36990 kW
LHV Net Heat Rate 8150 kJ/kWh
LHV Net Efficiency 44.17 %
1.01 p
15 T 1X User Def GT 324 m 74.74 %N2
60 %RH 13.46 %O2
1.04 p
318 m 3.324 %CO2
540 T
30000 kW 7.567 %H2O
0 m elev. 324 M
0.9002 %Ar
2.035 P
1p
15 T
318 m
1 29.27 M
1.146 P
16.66 M

2 7908 kW
CH4 6.024 m
LHV= 83741 kWth 50 p
89 T 25T 64 T 471 T
49.97 M 41.66 M

95 T 0.6871 p
1.209 p 89 T
105 T
3.777 M
0.9651 x
0.944 M
0.9393 M
49.96 M

45.93 M
8.058 M

4.8 p 205 T
51.63 p 473 T
89 T
5.476 p 105 T

55.03 p FW
152 T

LT E LPB IPE2 IPB HPE2 IPS1 HPE3 HPB1 HPS0 HPS1 HPS3

131 T 538 T
324 M 324 M

1.167 m^3/kg1.209 p 1.209 p 5.316 p 5.316 p 54 p 5.112 p 53.43 p 53.43 p 52.7 p 52.14 p 51.63 p 2.286 m^3/kg
105 m^3/s 95 T 105 T 150 T 154 T 226 T 207 T 264 T 268 T 336 T 405 T 473 T 205.8 m^3/s
49.97 M 0.9393 M 49.96 M 8.058 M 41.87 M 8.058 M41.87 M 41.66 M 41.66 M 41.66 M 41.66 M
135 135 141 141 169 219 219 259 261 283 283 473 499 499 520 520 538

p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97

50
1987 09-03-2015 13:23:44 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1103.GT P
 GTP1103

1 2
3

51
GT PRO 25.0 T F-User

Feedwater Path

From condenser
1.245 p 1.046 p
89.47 T 89.44 T
374.8 h 374.7 h
49.71 M 49.71 M
Makeup
3.447 p
15.02 T
63.31 h
0.2566 M

LPB to D/A
1.209 p
105 T
Deaerator
Feedwater tank 2683.4 h
1.209 p 0.9393 M
89.09T 105 T

1.209 p
95 T
398 h
49.97 M

FW to LP
1.209 p
105 T
1.245 p 1.209 p 440.2 h
89.09 T LT E 95 T 0.944 M
373.2 h 398 h
49.97 M 344.9 Q 49.97 M FW to IP/HP

1.209 p
105 T
440.2 h
49.96 M

p[bar], T [C], h[kJ/kg], M[t/h], Q[kW], Steam Properties: IAPWS-IF97 52

1987 09-03-2015 13:23:44 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1103.GT P
2) Water circuits – part 3 (FW heaters)

Plant criteria: No DHC – 15 °C site cooling water temperature –

10°C allowable rise

Water circuits: 2 FW heaters – 85 °C 95 °C 8 °C

compute save as GTP1104

Look at Cycle Flow Schematic

and FW path

53
 GT PRO 25.0 T F-User Net Power 41735 kW
LHV Net Heat Rate 7223 kJ/kWh
LHV Net Efficiency 49.84 %
1.01 p
15 T 1X User Def GT 324 m 74.74 %N2
60 %RH 13.46 %O2
1.04 p
318 m 3.324 %CO2
540 T
30000 kW 7.567 %H2O
0 m elev. 324 M
36 T 0.9002 %Ar
45.03 M 2.035 P
1p
0.8853 M
LPT 15 T
1.146 P
85 T 318 m 4.054 M
49.08 M 12711 kW
LPT
CH4 6.024 m
LHV= 83741 kWth 50 p
95 T 25T 64 T 471 T
49.97 M 41.66 M

97 T 0.0586 p
1.209 p 36 T
105 T
44.76 M
0.89 x
0.7553 M
0.7516 M
49.96 M

0.01 M
8.058 M

4.8 p 205 T
51.63 p 473 T
36 T
5.476 p 105 T

55.03 p FW
152 T

LT E LPB IPE2 IPB HPE2 IPS1 HPE3 HPB1 HPS0 HPS1 HPS3

135 T 538 T
324 M 324 M

1.178 m^3/kg1.209 p 1.209 p 5.316 p 5.316 p 54 p 5.112 p 53.43 p 53.43 p 52.7 p 52.14 p 51.63 p 2.286 m^3/kg
106 m^3/s 97 T 105 T 150 T 154 T 226 T 207 T 264 T 268 T 336 T 405 T 473 T 205.8 m^3/s
49.97 M 0.7516 M 49.96 M 8.058 M 41.87 M 8.058 M41.87 M 41.66 M 41.66 M 41.66 M 41.66 M
136 136 141 141 169 219 219 259 261 283 283 473 499 499 520 520 538

p[bar], T [C], M[t/h], Steam Properties: IAPWS-IF97 54

1987 09-03-2015 13:29:25 file=C:\T F\Прочее\T raining Seminars\2015 Singapore\GT P-GT M\GT P1104.GT P
Cooling system

Eleven cooling systems (page 11 – 1)

Main inputs
• Condenser design method
• Cooling water temperature rise (where condenser
is water cooled)
• Fresh water / Sea water
• Mechanical draft cooling tower (page 11 – 3)
• Wet-dry cooling tower (page 11 – 5)
• Natural draft cooling tower (page 11 – 5)
• Dry cooling tower (page 11 – 6)
• Air cooled condenser (page 11 – 7)
• Air cooled wet surface condenser (page 11 – 10)
• Direct contact condenser (page 11 – 11)
• No condenser (page 11 – 12)

55
Cooling system

Condenser and cooling tower

Air cooled condenser

Condensate options

Equipment options (with different solutions)

56