EPC 2 – DUQM REFINERY PROJECT

MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

EPC 2 - Utilities and Offsite of the Duqm Refinery

Project Title : Project No: JI-2037 TESCO
Project

Risk Assessment
TASK RISK ASSESSMENT FOR ROTARY EQUIPMENT Sub Cont. Number : JI2037 / 04-02B Revision : O2
Title:
ERECTION AND ALIGNMENT

Work Location : AREA-90,100,110,120 Document No.: DRP001-OUF-TWE-GMD-Z-000-040

Prepared By Reviewed By Approved By

Name Signature Date Name Signature Date Name Signature Date

ARAVIND 17.09.2020 SAMAR PATRA 19.09.2020 PRITAM S. 19.09.2020
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

Potential Risk
(With no controls Residual
Hazards Risk
(Potential to cause Hazard Effects / in place) Legal
Sequence of Ranking
harm (Health, Consequences (The Requireme (with Recovery
Sl. Tasks /Job

Risk Rating
Probability
Injury, Property harm which could nts Measures

(1,2,3,4,5)

(1,2,3,4,5)
Control Measures

Severity
No Steps controls in
damage, possibly occur) (If Any) place)
environment etc.)

1.  Collision of  Property damage Ministerial  SPCM shall be conducted before  Site First
 Personal Injury Decision No. start of activity Aid
vehicle
Transportatio 286/2008
 Overturning, Regulation  Approved traffic management plan  PSJV &
n of  Fatality
run over of shall be communicated to concern Towell
equipment Occupationa personnel LOW
 Mechanical  Chemical Spillage Emergency
l Safety and 6
and its failure Response
3 3 9 Health for  As per overhead clearance necessary
accessories procedure to
 Dust Establishme for equipment, the transportation route
 Fire & nts shall be selected be followed
Explosions
 Make sure the planned transportation  Emergency
route is not blocked or diverted before contact:
 Fuel / oil spill mobilizing the trailer samar+968
96763927
 Vehicle  Trailers transporting abnormal size
Collision shall be enclosed by vehicle with
 PSJV
 Straying of hazard lights
Hotline:
material +968
 Transportation of Wide/big load that
 Not wearing cause road block /obstruction shall 94804704
seat belt be coordinated and permission must
be taken from relevant authority  Medical
emergency:
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

+968
 Ensure vehicle is in a good and road 92726855
worthy condition

 Competent & certified personnel shall

operate the vehicle.

 PSJV Certified Vehicle shall be

deputed for the job

 Pre-check the vehicle before operate.

 Load must be secured using adequate

lashing belt before moving the trailer

 Vehicle entry permit must be provided

 Vehicle shall accompany with

flagman and escort vehicle

 All drivers are defensive driving

trained

 Driver shall not use mobile phone

(calls/texts) or taking food while
driving

 Only PSJV approved riggers are

allowed to work at site

 Ensure driver competency as required

by the project.
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 All passengers to fasten seat

belt during the journey.

 Ensure a well define equipment /

vehicle access route with signs

 Install signage and warnings

 Documented daily inspection of

Vehicle

 Regular maintenance should be done

to avoid any spillage or breakdown.

2. Chipping and  TBT meeting to be conducted before  Site First

Padding of starting to work at Site Aid
concrete (use  Flying debris  Eye injury 3 3 9 Low  PSJV &
of drilling  Job planning shall take into Towell
machine)  Dust  Allergy M consideration all HSE aspects and 6
Emergency
preventive measures when conduction
 Hear loss the joint site visit prior to planning Response
 Noise
procedure to
 Vibration  Numbness on finger be followed
 All approved relevant documentation
 Chemical burn
 Use of corrosive and pertinent information shall be  Emergency
chemical(cem available (Method Statement, TRA, contact:
ent mix) etc.) samar+968
96763927
 Power tools shall be inspected and
color coded, shall be in good condition
 PSJV
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

Hotline:
 Double eye protection- Safety goggles +968
and face shield for extra protection of 94804704
eyes shall be used during chipping
activity  Medical
 Eye wash station shall be provided emergency:
+968
 MSDS shall be available at site 92726855
 Ear muff and dust mask shall be used

 Anti-vibration hand gloves shall be in

use during concrete chipping

 Use rubber hand gloves during cement

mix for padding

 Supervisor and workers shall always

check for line of fire hazards from
nearby equipment

 Housekeeping shall be done after

completion of work

 All concrete waste shall be dispose

properly
3.  Site First
Loading,  Failure of  Personal Injury  Ensure that PTW are obtained from Aid
Unloading of lifting tools &  Property 3 3 9 PSJV  PSJV &
Equipment by Equipment Damage M LOW Towell
Crane  Prior to installation of equipment the Emergency
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Struck by job site shall be surveyed for 6 Response

moving equipment unloading, placement of procedure to
equipment / crane and transport route be followed
vehicle
 SPCM shall be conducted among all
 Emergency
involved personnel.
contact:
 Incompetent  TBT to be conducted before the start
samar+968
and of work (STARRT) & discuss the TRA
untrained for the activity before starting the job 96763927
workers
 Lifting plan shall be obtain prior to the  PSJV
 In the Line of lifting activity, routine plan required Hotline:
Fire for below 20 tons/ critical lifting plan +968
( Suspended for More than 20 Ton 94804704
/ swing load ,
standing at  Lifting Equipment, Tools & Shackles  Medical
blind spot of shall have valid third party certificate emergency:
equipment) and colour coded +968
92726855
 Operator to complete the daily crane
 Uneven checklist. Visual inspection shall be
ground conducted for all the lifting tools and
tackles by lifting supervisor prior to
 Adverse lifting operation.
Weather
conditions  Trained & certified Crane operator,
Riggers, banks man shall be deputed

 Fall From  Workers and drivers shall be familiar

Height with the Site Traffic Management Plan
for the Project.
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Use softeners for protecting webbing

slings on sharp edges of the load

 Flagman shall be available with the

moving equipment during operation.
 Nobody is allowed to stay or pass
below the suspended load

 Area shall be barricade & sign board

will be displayed

 Ensure outriggers fully extended, the

ground is compacted and level
surface is firm, Always use blocking
under outrigger pad

 Check for any unsecured materials

on the load to be lifted

 Make sure the load is properly

attached to the Equipment hook,
hatch lock is locked

 Never pound the sling under stress

and never force chocked sling eye
down close to the load

 Check for stability of the load as soon

as it is lifted, if there is a variation > 5
degree then the load is not balanced
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

and the lift must be stopped for

correction

 Lift or lower a load slowly without any

sudden acceleration or sudden
stopping
 Swing a load slowly as a rapid swing
cause side loading and can cause the
load to swing

 Ensure all loads secured properly

 Proper supports to be provided to

avoid falling of materials

 Flag man shall be assigned for

controlling unauthorized entrant

 Use at least two tag lines of minimum

10 meters to control the load

 Swinging radius has to be barricaded

 Lifting activity shall be stopped whilst

rain/dust/storm/poor visibility occur

 Lifting shall be allowed when the wind

force is below 9.8 m/sec

 Level the unloading area place wood

 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

supports ready to unload the

materials, never enter below the load

 Riggers on trailer top must come

down once the sling have stretched
and ready for lift

 Stay clear off the line of fire while

cutting binding straps always use
leather gloves

 Provide full body harness and 100%

tie off when top of high loaded trailer
bed, Use retractable fall arrestors if
anchorage points not available
4.  Dropping of  Back Injury  Assess the weight of the materials and  Site First
Manual Handling material due  Cut injury adopt mechanical shifting for heavy Aid
to the In materials.  PSJV &
LOW
balance or Towell
3 3 9  Proper ergonomics techniques applied.
improper M 6 Emergency
coordination Response
 Divide the load between the co-
workers procedure to
 Back pain or be followed
muscle  Carry loads between close to the body
catch/cramps  Emergency
due to wrong  Do not try to lift the heavy load seek contact:
posture of others help. Keep always the back samar+968
lifting straight and lift the load by legs 96763927
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Maintain proper back posture and body

 Sharp edge position during manual lifting of  PSJV
materials. Position body where less Hotline:
 Ergonomic effort is exerted and less strain +968
94804704
 Do not twist the body same time while
lifting  Medical
emergency:
 Do not exceed load for manual +968
handling more than 15 kg 92726855
 Use Proper PPEs
5.  Collapse of  Property Damage  Conduct “STARRT” meeting prior to  Site First
Erection of crane due to start activity Low Aid
rotating unstable  Personal Injury 3 4 12
 PSJV &
equipment and ground  Crane shall be placed at the 6
M
Towell
alignment condition  Fatality compacted even firm ground level Emergency
 Unauthorized Response
 The lifting zone shall be cordoned off
work and proper signage shall be displayed procedure to
execution be followed
 Ensure all the outriggers are fully
 Incompetent extended and provided with proper  Emergency
person pad for the jacks before lifting the load contact:
samar+968
 Pinch point  Crane manufacturer instructions shall 96763927
be followed
 Improper
 PSJV
extension of  Operator to complete the daily crane Hotline:
outrigger lead checklist. Visual inspection shall be
to crane +968
conducted for all the lifting tools and
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

toppling tackles by lifting supervisor prior to 94804704

lifting operation.
 Over load  Medical
 Ensure the lifting gears are third party emergency:
 Adverse certified and colour coded +968
weather 92726855
condition  Lifting activity shall be stopped whilst
rain/dust/storm/poor visibility occur

 The area is cordoned off, signal man

available with adequate
communication system (Walke talkie,
Phone with sufficient charge after
taking approval from concern
authorities)

 Nobody is allowed to stay, pass or

work below suspended load.

 Do not exceed the safe working load

limit

 Two tagline shall be attached to control

\avoid movement of the load

 Make sure load is properly attached

with the lifting equipment

 Never pound the slings under stress

and never force the chocked sling eye
down close to the load
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Check the stability of load as soon as

its lifted, if there is variation more than
5 degree than load is imbalanced,
suspend the activity

 Never pull or tug a load

 Lift or lower the load gradually without

sudden acceleration

 Swing load slowly, rapid swing can

cause for side loading can cause the
load to swing out.

 Keep pinch points away from the

foundation while erection and
alignment

 Adequate Warning signage displayed

 Mandatory PPE worn by all

 Suspend all height work and crane

activities, Crane boom shall be down
and locked
6. Preparation for  Incompetent  Property Damage 3 3 9  Conduct “STARRT” meeting prior to  Site First
pre-alignment & personals M start activity Aid
Oil filling and  Personal Injury  PSJV &
Greasing  Pinch point  Competent personals only can carry
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

caught out the task Towell

between the Emergency
rotating  Oil and Grease “MSDS” shall be Low 4 Response
parts(Manual conveyed to the workforce and placed procedure to
rotating) in work area
be followed
 Chemical  Ensure spill kit readily available at
hazards work place in case of oil spillage  Emergency
contact:
 Appropriate hand gloves shall be samar+968
worn while greasing and oil filling 96763927
 Oil spillage
 Keep away pinch point while rotating  PSJV
 Sharp edges manually for greasing Hotline:
+968
 Slip, trip, falls  Maintain good housekeeping to avoid 94804704
slip, trip falls
 Medical
emergency:
+968
92726855

7. Preservation of  Incompetent  Property Damage 3 3 9M  Conduct “STARRT” meeting prior to  Site First
rotary personals start activity Aid
equipment’s  Personal Injury Low 4
 PSJV &
 Pinch point  Competent personals only can carry Towell
caught out the task Emergency
between the
rotating parts Response
 Appropriate hand gloves shall be
(Manual worn while greasing and oil handling procedure to
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

rotating) be followed
 Oil and Grease “MSDS” shall be
 Chemical conveyed to the workforce and placed  Emergency
hazards in work area contact:
samar+968
 Oil spillage  Ensure spill kit readily available at 96763927
work place in case of oil spillage
 Defective
tools  Use appropriate tools (spanner,  PSJV
hammer etc..) for opening flanges Hotline:
 Sharp edges and covers +968
94804704
 Slip, trip, falls  Tools shall be free from oil and
Grease in order to avoid slip

 Avoid defective, handmade and

substandard tools

 Keep away pinch point while rotating

manually for greasing

 Maintain good housekeeping to avoid

slip, trip falls

Work At Height  Fall from  Fatality  Shall follow PSJV PTW system
8. on height  Site First
( Scaffold  Injury  Engage only certified Scaffolder, Low 6 Aid
platform /  Fall of Ministerial Access ladder shall be at 75 degree,
Decision No.
 PSJV &
permanent materials 5 3 15 free of damages, properly secured at
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

platforms)  Property Damage 286/2008 both ends and rungs are oil free Towell
 Improper H Regulation Emergency
access and of  Use only green tagged & validated
Occupationa Response
egress scaffolds, work on more than 1.8 m procedure to
l Safety and
Health for use double lanyard safety harness,
be followed
 In complete Establishme and maintain 100% tie off.
scaffolding nts
 Use safety harness along with basic  Emergency
 Un authorised and other job specific PPE contact:
entry samar+968
 Do not allow ill/unhealthy person to 96763927
 Loose carry out job on scaffolding
materials  PSJV
 All tools tied with tag lines, materials Hotline:
stacked properly, scaffold not +968
overloaded 94804704

 Stacking of material shall be  Medical

controlled properly emergency:
+968
 Grating Removal PTW and Check 92726855
sheet shall be approved by site HSE
officer before opening grating

 The area shall be hard barricaded &

toe boards placed, with signage
 Check the toe board and its height
 Barricade the below area and put
signboard
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

9. Working on  Fall from  Personal Injury  Man, lift shall be inspected by PSJV  Site First
MEWP for height and certified by the third Party Aid
alignment  Property Damage 4 3 12 Low
 PSJV &
Lifting Lug &  Collision  Operator shall be certified by the third- Towell
Sling removal  Fatality M party certifying authority. 6
Emergency
 Overturn
Response
 ear plug and ear muff should use to
 Falling object prevent the hearing loss procedure to
be followed
 Mechanical  Mobile phone on working at height is
Failure of prohibited for workers  Emergency
Equipment contact:
samar+968
 Sharp Edges 96763927
of Thread  Operatives must wear Full body harness
during Work. with double lanyard anchored to basket
 PSJV
with 100% tie off at safe anchor
Hotline:
 High noise designated point.
+968
due to the
torqueing  Full body harness required periodic 94804704
machines. inspection and colour coded
 Medical
 Never exceed the SWL of lift emergency:
(Including numbers of workers. +968
92726855
material and tools)

 Ensure stable soil condition and never

move the equipment slope position.
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Flag man shall be assigned at heavy

vehicle movement for guiding the vehicle
in vicinity of people and equipment.

 Area should be properly barricaded and

posted warning signage.

 Unauthorized person will not allow to

enter inside the working area.

 Loose materials should be carry by rope

or by approved materials basket.

 Be aware while working near sharp

edges. Ensure proper communication
between the working crew.

 Use hand gloves during alignment,

bolting and unbolting.

 Use right tools for the job.

10. Alignment &  Site First

Usage of  Damaged  All electric tools shall be inspected by Low Aid
electrical  Physical Injury
Power & Hand competent person and colour coded.  PSJV &
cords. M
tools, Towell
Pneumatic  Fatality 6
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

tools and  Improper ear  Hearing  Ensure air compressor is inspected by Emergency
equipment( Exa thing impairment PSJV. Response
mple-Air 4 3 12 procedure to
 Electrocution
Compressor)  Defective  Fire extinguisher should place with air be followed
for Steel Portable Power compressor
structural Bolt tools
Tightening  Emergency
activity contact:
 Defective  Flash arrestor and safety pin (F pin)
should provide for each and every samar+968
Electrical
Equipment hose connection which connect with 96763927
(Welding the air compressor
machine,  PSJV
Generator,  Ensure the air hoses must be colour Hotline:
tower light etc.,) coded +968
94804704
 High Noise  Ensure diesel generator and welding
generator inspected by PSJV.  Medical
 Unauthorized emergency:
power tools.  Do not use any faulty electrical +968
equipment. 92726855
 High Voltage
 Never use any power
tools/equipment
with defective or incomplete
guards/protective covers

 Use the right tool for the right job

 Ear plug/Muff shall be worn.

 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Ensure that people always position in

such a way that they are not in the line
of fire.

 Only authorised and competent person

carries out the job

 Discharge equipment and make

electrically inactive.

 E n s u r e proper EARTHING with

the help of Copper rod and
clamps.

 Only competent and authorized

electricians to service and maintain
all
Electrical panel & equipment.

 Portable power tools are

equipped with dead man switch.

 Ensure all cables and connectors

are intact

 H a n d (power) tools will be 220

Volt; therefore, each outlet will be
equipped with 30mA RCCB.

 Use appropriate PPE.

11. Modification by  Poor Cable  Injury LOW
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

-Welding, management  Electric supply cable should be 6

Grinding,  Fatality 4 3 12 taken above head level to avoid trip
Cutting of/on  Slip, trip & hazards  Site First
Steel structure. Fall Hazards H
 Electrocution Aid
(Example-  PSJV &
Welding  Fire and  Property  Only authorised and competent Towell
machine, explosion Damage person carries out the job. Emergency
Oxygen
acetylene Response
 Respiration  Provide proper earthling to the e-
cutting outfit,  High Voltage welding machine procedure to
Grinder) problem be followed
 Hot sparks  Welding face shield should use by
 Hearing loss
the welders  Emergency
contact:
 Provide proper guard for rotating Emergency
 Skin irritation
part(grinding wheel) of the grinding contact:
 Flying machine Pritam:
grinding
+968 9201
debris  Ear plug/muff should be use 2562

 Hot work both required for the hot

work area
 Portable  PSJV
rotating/ Hotline:
 Use dust mask
moving parts +968
of the 94804704
machine
 Welding and grinding machines
should be inspect by PSJV.  Medical
 Expose to emergency:
dust +968
 Full body harness required periodic
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Noise inspection and colour coded 92726855

 Discharge equipment and make

electrically inactive.

 Test for voltage.

 Maintain good cable management at

working area

 Use non-conductive cable stands for

cable distribution.

 Remove all flammable materials

near hot work location

 Provide Fire extinguisher

(CO2/DCP), fire watcher and fire
blanket.

 Secure the Oxygen acetylene

cylinder properly to prevent fall down

 Ensure the regulators, pressure

gauges are working properly which is
situated with cylinder

 All painters are trained with chemical

handling
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Use nose mask and rubber hand

gloves during painting

12. Opening of  Falling 4 3 12  Obtain PTW prior to start work Low  Site First
floor/grating personals  Personal Injury H 6 Aid
 “STARRT” meeting to be conducted  PSJV &
 Falling objects  Property Damage before starting to work at Site Towell
Emergency
 Unsecured  Musculoskeletal Response
openings disorders  Evacuate the people from underneath
of the floor opening area procedure to
 Pinch point be followed
 Fatality
 Ensure barricade and signage
 Carry over underneath of floor opening area prior  Emergency
load to start work contact:
samar+968
 Awkward  Wear full body harness maintain 96763927
position while 100% tie off and hock at proper
opening anchorage point
 PSJV
Hotline:
 Slip, trip, falls  Once floor opened, protect the floor
+968
opened area by hard barricade and
place appropriate signage 94804704
 Ergonomic
effects  Medical
 Protect pinch point while opening and emergency:
manual handling +968
92726855
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 Use fall protection equipment’s while

floor opening

 Do not exceed load for manual

handling more than 15 kg

 Ensure floor should not in wet

condition

 Avoid awkward body positions while

opening floor

 Use tool lanyards for floor opening

 Use appropriate PPE’s

13. Painting  Improper  Sickness 3 3 M  Paint, solvents and toxic substances LOW 4
(manually by handling 9 shall be store in proper ventilated and  Site First
brush and  Personal designated area Aid
roller)  Air borne Injury  PSJV &
particulates  MSDS shall be display at the storage Towell
 Respiration area Emergency
 Exposure to problem
Response
paint products,  Place fire extinguisher at paint storage
solvents, lead areas procedure to
 Skin/eye be followed
and other toxic irritation
substances  Fire extinguisher shall be third party
certified  Emergency
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

 flammable or contact:
combustible  Fire extinguisher shall be monthly Pritam:
materials inspect and colour code by the +968 9201
accordance of PSJV 2562
 Skin and eye
irritant  MSDS shall be follow while handling the
paint materials
 PSJV
 Fumes
Hotline:
 Personals shall be undergo chemical
 fire handling training +968
94804704
 Appropriate mask shall be wear
 Medical
 Do not paint on hot surface emergency:
+968
 Maintain housekeeping and 92726855
ensure combustible and flammable
materials should not available on
painting area

 Appropriate hand gloves shall be

use while handling

 Avoid awkward body positions and

take frequent breaks
14.  Access and walkways shall be kept LOW
free from obstructions.
Housekeeping  Slips, trips  Personal 4
Injury  Areas shall be maintained clean
3 3 9
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

M
 Proper storage area shall be provided
to keep all tools and materials

8.1 Appendix – 1 Risk Assesment Matrix

CONSEQUENCES INCREASING LIKELIHOOD (PROBABLITY)

1 2 3 4 5
SEVERITY Never Heard of in Incident has Happens Happens several
heard EPC industry occurred in several times times per year in
People Assets Environment Reputation
of in EPC tesco projects per year in a location
industry tesco
projects
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

Slight health Slight Slight Slight

1 1 2 3 4 5
effect / injury damage effect impact

4
Minor health Minor Minor Limited LOW RISK
2 2 6 8 10
effect / injury damage effect impact

9
Major health Localised Localised Considerable MEDIUM RISK
3 3 6 12 15
effect / injury damage effect impact

Permanent total
disability or Major Major National 12 16
4 1 fatality 4 8 20
damage effect impact (ALARP) HIGH RISK

Permanent total
disabilities or Extensive Massive International
5 multiple fatality 5 10 15 20 25
damage effect impact

Reputation
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

1 Slight impact No much public concern

2 Limited impact Some local public concern. Some local media and political attention may effect company’s operations

Regional public concern. Extensive adverse local media attention. Adverse stance of local government / action
3 Considerable impact
groups.

National public concern. Extensive adverse attention in national media. Regional / national policies with
4 National impact
potentially restrictive measures and impact on grant of licenses etc

International public concern. Extensive adverse attention in international media. National / international
5 International impact
policies with potentially severe impact on access to new areas, grant of licenses etc
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

LOW RISK Acceptable, however task should be reviewed to establish if risk can be reduced further
(1-6)

Acceptable but must demonstrate ALARP.

MEDIUM RISK Task should only proceed with appropriate management authorization after consultation with specialized personnel and
(8-12) assessment team. Where possible, the task should be redefined to take account of the hazards involved or the risk should be
reduced further prior task commencement.

HIGH RISK Task must not proceed. The hazard should be eliminated or further control measures put in a place to reduce the risk to
(15-25) tolerable level. The controls should be re-assessed for adequacy prior to task commencement.
 EPC 2 – DUQM REFINERY PROJECT
MEI Package – 2, PSJV

TASK RISK ASSESSMENT ROTARY EQUIPMENT ERECTION AND ALIGNMENT Rev : O2

LIST OF ATTENDEES

SL.NO. NAME DESIGNATION COMPANY SIGNATURE