CONTRACTOR: PTSC MECHANICAL & CONSTRUCTION CUU LONG JOINT OPERATING COMPANY a STV EXTENSION - STV SOUTH WEST PROJECT (SVSW) _ Cuulond WR EPCI FOR WHP-SVSW, PIPELINES AND CPP MODIFICATIONS _| svt vere Sat West N2/He LEAK TESTING PROCEDURE CLJOC CONTRACT NO: CLJOC-2013-DEV-1485 Document No.: 2013-3200-1P-L004 PTSC MECHANICAL & CONSTRUCTION cLIoc | aw TAWA AY EVID DY TOWED APPROVED RY no. Nave [stow [pave [awe | sie [pate [awe | sion [pare | wane [ sn [oats [owns [com wane [rQu | [iowa | xor & [won [oom wore | rom wom [ RD © [awa [oom non | NOT ; lame Linke la. lauuna | Se jams | unr lv TITCE ZA omer | wot MOC 4-79 ah VSTV EXTENSION - STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP 1 MODIFICATIONS rT VagSaeMint Dasoaen sod ; Page2 of 22 apis Snot ION LEAK TEST PROCEDURE Revision No.: | Date:09-Aug-14 REVISION RECORD SHEET REV. NO. CONTENT OF REVISION DATE OF REVISION 1 A Issued for Comments 10-Jul-2014 2 B Issued for Comments 18-Jul-2014 3 c Issued for Comments 23-Jul-2014 4 0 Issued for Approval 31-Jul-2014 5 1 Issued for Approval 09-Aug-2014STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP cuulond) : I MODIFICATIONS ‘sutu Veysauniest Document No.: 4 ment Nou: Page 3 of 22 [2013 S200 Teor LEAK TEST PROCEDURE — onN Date:09-Aug-14 Table of Contents 1. INTRODUCTION. J.J, PURPOS! 1.2, COMMUNICATION oes 1.3, ASSUMPTIONS 2. APPLICABLE CODE, STANDARD & CLIENT SPECIFICATION. 3. SCOPE.. 3.1. DEFINITIONS .. 3.2, GENERAL. 4, LEAK TEST EQUIPMENT SCHEMATIC 5. SAFETY. 5.1. GENERAL SAFETY STATEMENT .. 5.2. HSE PRIOR TO WORK COMMENCING .... 5.3. HSE REQUIREMENT. 5.4, LEAK TESTING SAFETY STATEMENT. 6. METHOD STATEMENT... 6.1, NITROGEN/HELIUM LEAK TESTING... 6.2, LEAK TESTING REQUIREMENT 1.2.0. 6.3, LEAK TESTING PROCEDURE. 6.4, POST CONSTRUCTION CLEAN UP. 7. PROJECT CONTROL, PROGRESS MEASUREMENT & REPORTING 8. RESPONSIBILITY 8.1. SITE RESPONSIBILITY... 8.2, COMMUNICATION 0 8.3. MANAGEMENT OF CHANGE.STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP cuuiond) i MODIFICATIONS sah Vasant Document No.: : | «. / % Page 4 of 22 2O18-3200-1P 1004 LEAK TEST PROCEDURE =~ Revision No.: 1 | Date:09-Aug-14 9, LIST OF EQUIPMENT 10.. OPERATING PROCEDURE 11, ATTACHMENT.STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP | ieee MODIFICATIONS srnesanit Document No.: p- Page 5 of 22 2013-3200-1P-1004__| LEAK TEST PROCEDURE ——_ Revision Ni Date:09-Aug-14 1. INTRODUCTION 1.1, PURPOSE PTSC M&C will perform the work scope of N2/He Service Leak ‘Testing as part of the Facilities Offshore Piping system. ‘This document serves as a procedure for performing the work & ensuring that operations within the work of scope are carried out in a safe and timely manner, 1.2, COMMUNICATION Throughout the leak test operation communications shall be maintained between PTSC M&C and CUU LONG JOC through means of: = Daily Operational Log = Daily Work Pack Progress Report + Leak report, iff any + Handover report 1.3, ASSUMPTIONS ‘The following assumptions have been made in the writing of this procedure. Company Supply Items = Power supply (220V, 32Amp) + Site Lighting = Mechanical Completion of Process systems to be tested and Sub System Acceptance certificate must exist ‘+ Worksite Permit to work system + Worksite inductions + Site Medical Response + Medical EvacuationSTV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP uulond) | MODIFICATIONS, UTU Virgenes Document N¢ aap Page 6 of 22 2013-3200-19-1004 LEAK TEST PROCEDURE |——-—. | Revision No.: 1 Date:09-Aug-14 + Deck Binding (In o 2013-3200-1L-0101- P \3. SCOPE 3.1. DEFINITIONS + Crane/ Rigging Scaffolding support the event Leak Testing is carried offshore) + Constant source of water supply 2. APPLICABLE CODE, STANDARD & CLIENT SPECIFICATION ¢ ASME B31.3- Process Piping Piping design specification * 2013-3200-11-0102 - Piping fabrication specification [Abbreviation _ Description ‘Cau Long JOC — | CLIENT HSE Quality, Health, Safety and Environment MsDs ! Material Safety Data Sheet | COSHH Control of Substances Hazardous to Health PIw, Permit to Work PPE Personal Protective Equipment PAL Public Announcement P&ID Piping & Instrumentation Diagram OPP. Over Pressure Protection PRV Pressure Relief Valve PSV Pressure Safety Valve [PCV LN2 Pressure Control Valve Liquid Nitrogen [1D Internal Diameter SCF Standard Cubie Foot Standard Cubic foot per year Ultrasonic Valve TestSTV EXTENSION - STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SYSW, PIPELINES AND CPP MODIFICATIONS Document No.: _ a a Page 7 of 22 [2013.3200-1P-t0e4_/ LEAK TEST PROCEDURE Date:09-Aug-14 ‘Test Pack Colour Coding and Symbol: System Isolation, (Valve closed). = Inline Valve (open). FELRUR : Psimary Vent Path, (Valve open). YELLOW : Area Under Pressure. range + Secondary Vent/Vent path. Valve Identification: : Primary Isolation. : Secondary Isolation. | Ge) = Inline Valve. P : System Limit, 3.2. GENERAL The process systems to undergo Nitrogen/Helium Leak Detection according to this procedure are as follows: Production Flowlines and Manifolds Pig Launcher Lift Gas Import Closed Drain System System is for leak test should be: DC, PF, PG, PL, VA oH RR ‘The systems to be tested will be divided into Leak Test Packages during the pre- engineering which will indicate paperwork service & specification, The division is managed in aEPCI FOR WHP-SVSW, PIPELINES AND CPP MODIFICATIONS Revision No.: 1 ie STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) LEAK TEST PROCEDURE Cuulona) suintaysune Page 8 of 22 Date:09-Aug-14 ‘manner that allows each test pack to be tested independently from others. ‘The Test Packages will be identified and basically correspond to the Contract systems. The following describes in the test package contents: 1. Test Pack Technical Information Gives detail technical information of the specific Test Pack. 2, Test Pack P&ID List and Color marked - up P&IDs, which indicate the est system limits ‘point, monitoring point, OPP point, vent path... and relevant information/instruction as per test pack requirement 3. Punch list Test pack punch list log sheet. 4. Preparation Check list Gives detailed instructions for work to be carried out before testing. Infine/Isolation of valves Gives the required position of ALL Valves within the Test Pack during testing. 6 Toolbox Talk Safety Checklist Test pack safety assessment checklist 7. Noticeto energize Client authorization‘confirmation 10 proceed with testing 8. Ultrasonic Valve Testing Gives detailed ultrasonic test and test results, 9. Leak Description Report Gives detailed report of the leak rate, location and status of the leak found 10. De-energisation Notice Test depressurization confirmation. 11. Reinstatement Checklist Gives detailed instruction for work to be carried out on completion of testing 12. Witness Register Gives details of untested joins/flanges within the test pack limitsSay STV EXTENSION - STV SOUTH WEST PROJECT (SVSW) | ; EPCI FOR WHP-SYSW, PIPELINES AND CPP uviong) ‘ MODIFICATIONS ‘See Versa W Document No.: = Page 9 of 22 -2013-3200-1P-1004 | LEAK TEST PROCEDURE ————— | Date:09-Aug-14 13, Test Completion Certificate est Compiction Ceranea completion of the test. ~ | Certificate, which will be submitted upon 4, LEAK TEST EQUIPMENT SCHEMATIC Schematic diagram of Leak Test Pack and Equipments as following. aw SAFETY This section contains the minimum HSE safety requirements for the work scope to be carried out by PTSC M&C, Operations shall also be carried out in accordance with test pack documents. 5.1, GENERAL SAFETY STATEMENT The PTSC M&C Site Manager will be responsible for all HSE issues during the project. However it is the responsibility of everyone to ensure their work place is safe. HSE issues are of paramount importance and no action will be tolerated which violates these concepts. All"STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP a MODIFICATIONS SU vegSsaniest Page 10 of 22 LEAK TEST PROCEDURE ——} | Date:09-Aug-14 ers, ‘Document No.: 2013-3200-1P-1004 Revision N personnel shall adhere to HSE advice given by the onsite Company Safety Officer/PTSC M&C Site Manager and follow the Company PTW and onsite HSE procedures. 5.2, HSE PRIOR TO WORK COMMENCING ‘The arca will be cordoned off using hard barriers and will be restricted to PTSC M&C qualified personnel only, Testing carried cut offshore will have the addition of plywood or scaffold boards laid out covered with tarpaulin sheets or similar to prevent freezing damage to the deck, Prior to commencement of work 2 JSA will be raised. A safety briefing on N2/He leak testing which covers the risk to all personne will be carried out by PTSC M&C for all parties directly involved. A PTW" shall also be raised and a "Toolbox Talk’ will be held at the start of every shift after shift handover. A "Toolbox Talk’ will also be held prior to testing, all personnel involved in the work are to attend. The PTSC M&C Site Manager/Supervisor will brief all personnel on ensuing work, detail the necessary HSE precautions required and review risk assessments, The meeting will include a review of worksite areas, any potential hazards | identified will be incorporated into the risk assessments. 5.3. HSE REQUIREMENT No other work will be permitied in cordoned off areas. ‘The areas to be cordoned shall be the vicinity of any equipment or hoses under pressure. PTSC M&C personnel shall maintain barriers throughout the duration of the operations, The following HSE rules will be adhered to at all times. * Help prevent accidents and injury before they occur. Stay alert at all times, Watch for situations which may lead to an accident or injury to yourself or others on site. © Report all incidents to CL JOC Project Safety Manager. Unsafe conditions, tools, equipment and practices to be reported to the PTSC M&C Safety Officer so that any potential hazards can be corrected before an accident or incident occurs. © No practical jokes, horse play, drinking of alcoholic beverages ot use of drugs are allowed at the work place, as defined and enforced by the PTSC M&C Policy.STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP k MODIFICATIONS artutensaaiviet Document No.: |20133200-1P-1004__| LEAK TEST PROCEDURE Revisi Page 11 of 22 ion No.: 1 Date:09-Aug-14 Ja. * Personnel shall watch where they walk and keep alert to the movement of equipment and other personnel around them. They shall use hand rails when on stairways and shall not run except in extreme emergencies. + Personnel shall maintain a clean and orderly work area. * Personnel must use protective clothing and equipment (PPE) provided for their use, hard hat, safety glasses, overalls and protective boots shall be the minimum safety clothing worn at all times when on site. ‘© Personnel will use ear protection & gloves © Onsite HSE equipments shall be adhered to at all times. © Only authorized personnel shall be allowed to operate plant and power tools, Provided all certificate of authorized personnel who carry out leak test for CLJOC to review and approval ‘© Personnel shall not stand under loads handled by power operated equipment. ‘© Personnel shall be trained and aware of what to do in the event of an emergency. © A Site emergency plan will identify a designated assembly point. ® Personnel shall inspect their work areas at the end of each shift and ensure that all air, water, nitrogen, diesel and electrical supplies are shut off or secured unless otherwise instructed LEAK TESTING SAFETY STATEMENT Leak testing involves the application of pressure to systems’ pipe work and vessels. ‘There is a risk of failure and subsequent release of pressure energy, it is therefore essential to take every precaution. Before commencing testing work, all equipment cettificates shall be provided for CUU LONG JOC to review and approval. It is essential to be aware of the pressure in the equipments. Equipment will be regularly checked to ensure that no low pressure fittings or instruments have been used in the test rig or system to be tested and that no fittings or instruments have been damaged or modified, Prior to mobilization of N2/He quads, they have been checked for safety and(SvsW) ~ STV EXTENSION — STV SOUTH WEST PROSE EPCI FOR WHP-SYSW, PIPELINES AND CPP. inlond) fel MODIFICATIONS ain ; | - 4 Document No. Page 12 of 22 | 2013-3200-1P-1004 Revision Ne LEAK TEST PROCEDURE Soo Date:09-Aug-14 have been fitted with relief valves for outer and inner skins, The pump will be connected to a distributor, this will be used to ensure no over pressurization of the system will occur as pet test pack defined set pressures. Pressurized hoses will be tied down securely at regular intervals to prevent whipping in the event of failure, especially at screwed joint connections. Remedial works on equipment or system will not be performed under pressure. The system must be adequately isolated and depressurized to ambient pressure according to the test pack technical information and primary vent points. All areas containing pressurized and equipment will be suitably cordoned off with barrier tape and waming signs. The areas that require to be cordoned off will be determined by the PTSC M&C Shift Supervisor in conjunction with the onsite Company Safety Officers Prior to commencing Wotk. Dusing the work only authorized personnel shall be allowed within the cordoned off area. Ensure that access is provided for all items to be inspected within the boundary of the test pack. 6. METHOD STATEMENT 6.1. NITROGEN/HELIUM LEAK TESTING This section outlines the leak testing scope of work; all information will be taken from the specifications and drawings supplied by the CL JOC and on PISC M&C past experience of carrying out projects of similar nature. The P&LD's will be divided into test packs and color coded for identification purposes. Test packs, subject to the Client approval, together with the methodology set out below, will form the basis, which will be used to develop a detailed leak test procedure| STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP (. MODIFICATIONS SuTu Vergy SashWint Document No.: a - Page 13 of 22 | 2013-3200-1P-1004_| LEAK TEST PROCEDURE Revision N¢ Date:09-Aug-14 ‘The Nitrogew/helium leak testing will form part of the commissioning of the process plant. A 1% helium, 99% nitrogen gas mixture will be used because it is inert and helium is a traceable gas that closely simulates a hydrocarbon gas leak. In order to obtain the 1% helium in nitrogen gas mix and carry out the leak detection the following equipment will be required (detailed in item 9): ¥ Liquid Nitrogen Tanks ¥ ‘Nitrogen Pump Unit ¥ Quads /Cylinders of Helium Gas ¥ Helium Booster Pump ¥ Hand Held Helium Leak Detectors ¥ Ultrasonic leak detector (for critical valve checking) ¥ Leak Testing Cabin / Workshop Y Pressufe Gauges Y Chart Recorders Y Measurement Equipments should have valid calibration and certification. Testing pressure should be at 50%-70% the range of pressure gauges or chart recorders. When carrying out the leak detection, all flanges within the test pack limits will be taped in separate colors to identify the individual systems for test whilst also creating a sealed cavity between flange faces so that any test gas leaking past gaskets or seals will be trapped within the flange cavity. Leak detection will be carried out by puncturing the tape and using soap to conduct the bubble test for all flanges joint, valves, instrument. At 100% testing pressure, all taped joints, and valve stems will be tested with the helium leak detector probe to detect any leakage. All leaks found shall be recorded and reported to CLIOC and adjustments to flange bolting or fittings will be carried out. No repairs will be carried out until the system has been depressurized or a double block and bleed has been identified by the shift supervisor to make minor repairs.STV EXTENSION - STV SOUTH WEST PROJECT (SVSW) EPCT FOR WHP-SYSW, PIPELINES AND CPP uuiong) MODIFICATIONS ‘orergscunitet Document No. | 2013-3200-1P-1004 Page 14 of 22 LEAK TEST PROCEDURE Date:09-Aug-14 6.2, LEAK TESTING REQUIREMENT 6.2.1 An essential part of the leak testing project is the in depth preparation of a leak testing packages (Test Packs), These documents will detail the testing and will involve dividing the platfomyplant systems into a number of test packs with reference to color coded in P&ID. 6.2.2 All leak testing operations will be carried out in elose liaison with the CL JOC and all personne] made fully aware of impending leak testing operations. 6.2.3 Each system under test will be lined up in accordance with the CL JOC approved Test jons indicated in valve isolations. The limits of test Pack, ensuring that all valves are in the p will be clearly identified, and if an actuated valve is used as a test limit then it will be positively held closed 10 ensure that it is not accidentally opened. Each Test Pack will have all. system limits identified by individual tags. These tags will reference the Test Pack number and will also be uniquely identified with the valve number and will cross reference with the valve isolations for the applicable test pack. \ 6.2.4 A recently calibrated test gauge of the correct range and a chart recorder if required will be fitted onto the system before pressurization can commence. 6.2.5 The leak tests shal! be performed at 1.1 times maximum system operate pressure or 95% of the system PSV setting, whichever is lower, 6.2.6 All necessary safety precautions must be carried out prior to the introduction of test gas. The test area must be clearly “barrier off” using bunting and waming signs displayed at all points of access/egress to test area, All unauthorized persons prohibited, Public announcements made with a sweep of the area and regular communication with permit control is to be maintained, All of these precautions are required to be signed off by both PISC M&C and CUU. LONG JOC on the “Notice to Energize" prior to any pressurization. 62.7 To ensure that the system under test is adequately protected against over pressurization, when system relief valves are not part of a system under test then a PSV will be providedSTV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SYSW, PIPELINES AND CPP Gaviong) |. MODIFICATIONS arte vigsemiet Document No.: - - | dace ‘ Page 15 of 22 [2013-3200-1P-1004 _| LEAK TEST PROCEDURE —- | Revision No. | Date:09-Aug-14 by PTSC M&C on test rig. Maximum set pressure on PSV is 105% testing pressure. 6.3, LEAK TESTING PROCEDURE 6.3.1 Based on volume of the test pack, pressure should be gradually increased 170 kpa (25 PSI) is attached as first step (stage), at which time a preliminary check shall be carried out including examination of joints, connections, leaks... The System will be pressurized in stages of 25% of the Test Pressure and allowed to stabilize before proceeding, The Test Pressure will be held and monitored for a period of 15 minutes to commencing the leakage rate measurement, then go to further step 50%, 75%. At each stage of pressurized, it will be held of checking any audible leak. Once the full test pressure (100%) is reached, 15 minutes will be allowed for stabilization and then the pressure topped up if required (In ease of pressure dropped down of stabilizing process). 6.3.2 All leaks found for all systems must be repaired. Leaks will be repaired and re-tested And any tests allow will be recorded for future reference, But no repairs will be carried out until the system bas been full depressurized. 6.3.3 The overall hold period at 100% testing pressure will be dependent on the amount of joints but not lower than | hour holding time. Connections to be test shall be used the water soap solution and helium detection for checking to ensure that all joints & connections have | been examined for leaks. 6.3.4 When leak found and need repairing, full system must be depressurize in four stages of 100%, 75%, 50%, 25% and then atmospheric for adjustment/repair activities. When completed repairs, leak areas will be pressurized with the same steps as beginning pressurization. Until pressure meets with the previous pressure, de-isolating the valve(s) for leak repair will be made and testing work shall be continued for the whole package. 6.3.5 Ultrasonic valve testing will be conducted after reaching 100% testing pressure. Ensure that have no leakage in testing system before conducting ultrasonic valve test. Ultrasonic valve test will be performed by creating pressure difference on upstream and downstream of critical valve,“STV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP. cuuiond) MODIFICATIONS unegeatinet Document No.: 1 2013-3200-1-1004 LEAK TEST PROCEDURE Revision No.: Page 16 of 22 Date:09-Aug-14 upstream at testing pressure and downstream at atmospheric pressure, After creating pressure difference, conduct ultrasonic valve test by uti Ensure all in-line valve are re-opened to allow pressure within system to be vent off without the ing ultrasonic device. risk of trapped pressure upon completion of ultrasonic valve test. 6.3.6 Once completion of all inert gas tests, the test gas will be de-pressurized in four stages | from 100%, 75%, 50%, and 25% with minimum 5 minute interval in each step. 6.3.7 All venting of nitrogen will be via the primary vents identified on the test packs and color coded blue. Venting of possible small volumes of trapped gases will be via secondary vents as identified on the test packs and color coded blue, Secondary vents will also be used to prevent gas leakage from one test pack to another which could pressurize systems not under test due to leaking valve seats. 6.3.8 The system will be depressurized under controlled conditions via the designated primary vent points as shown on the test pack marked up P&ID's. All primary vents lead to the closed drain system or safe area which will have been previously tested and will be open to atmosphere via the LP, Hard barriers will be erected in the area of the LP. This area will be a "NO GO AREA" strictly controlled by PTSC M&C and CL JOC during leak testing activities. 6.3.9 PTSC M&C will ensure that cach leak test pack is written with step by step depressurization procedure in order to make allowances for valve testing requirements. 63.10 PTSC M&C will also ensure that on completion of depressurization operations the system, is at atmospheric pressure prior to signing off the final permit and handing over the system for leak repairs. Afler completing leak testing, N2 shall be pumped into system at 0.5 bar in order to prevent corrosion, 6.4. POST CONSTRUCTION CLEAN UP PTSC M&C will be responsible for the cleanup of the Work on completion of each shift including removal of tool and equipment and making the site safe of the debris. Final cleanupSTV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP Cuviona) : MODIFICATIONS S07 Vong Sah West Document No.: 7 Page 17 of 22 [2013-3200-1P-1004 _/ | RAK TEST PROCEDURE —__—_ Revision No.: 1 Date:09-Aug-14 afler thejob completion must be approved and accepted by CL JOC. 7, PROJECT CONTROL, PROGRESS MEASUREMENT & REPORTING Project Control will be by the leak testing procedures, Test Packs and the site planning. Work progress both in the PTSC M&C offices during engineering phase and while performing the work on site will be reported against the respective schedules. Progress measurement and reporting will be required by CL JOC, ‘8. RESPONSIBILITY 8.1, SITE RESPONSIBILITY CL JOC has the overall responsibility for site operations and site HS&E issues. All PTSC M&C personnel are responsible for performing the work scope with diligence whilst taking all reasonable measures to minimize risk to personnel, equipment and the environment. The PTSC M&C Site Manager is responsible for the implementation and control of the work scope. The Site Manager/Safety Officer shall ensure that the PTSC M&C HSE Management Systems are adhered to whilst following the HSE Management System applicable to the worksite, ‘The PTSC M&C Site Manager shall participate with all relevant accident/incident reports and follow up investigations as appropriate. The PTSC M&C Site Manager shall maintain the following records during all operations as] appropriate © Daily Operations Report. © Activities planned. © Area of concerns. © Test Report,STV EXTENSION - STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP. uulong) } MODIFICATIONS argent Document No.: Page 18 of 22 2013-5200-1F-1004 LEAK TEST PROCEDURE —_——_ Revision No.: 1 Date:09-Aug-14 © Pressure Charts, © Instrument calibration certification. © All other equipment certification where applicable. Following completion of each individual test pack a final report will be produced and handed to CL JOC for updating of progress. 8.2. COMMUNICATION ons will be between the PTSC M&C Site Manager and CL JOC nominated representative. Communication with the PTSC M&C head office will be by the PTSC M&C Site Manager vie the CL JOC provided communications system i, suitable phone email and fax Communi 83, MANAGEMENT OF CHANGE During project performance PTSC M&C and CL JOC procedures will be adhered to at all times. Inthe case where a minor change is required by CL JOC, an Instruction will be recorded by the Site Manager and will be signed by CL JOC Representative prior to. work commencing. ‘The work performed must follow the instruction. A copy of the instruction must be sent to the PTSC M&C head office for review. Should the Site Manager have any coneems with the instruetion then he must seek advice from the PTSC M&C head office prior to commencing work. A significant change to a test pack (eg. test pack limits/isolations change) will require an additional/revised Risk Assessment to be completed. The assessment will be approved by PTSC M&C Site Manager prior to commencement of the work. Instructions will be reviewed by PTSC M&C and CL. JOC to assess whether a Variation Order is required,STV EXTENSION - STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP aulong) oe psc MODIFICATIONS Susie Document Now: — Page 19 of 22 2O13-$200-P 1004 LEAK TEST PROCEDURE = |_| Revision No.t 1 Date:09-Aug-14 lb. LIsY OF EQUIPMENT No. Deseription Specification Quantity | Remarks 1 | Air Compressor 1 set Good 2 | Nitrogen liquid tank oa lites, 475,000 2unit — | Certificate 3 | Nitrogen liquid 90K, 10000 PSI 1 unit Good pump 4 Tae cylinder in | 50 titers, 200 Bar 40unit | Certificate 3 | Nitrogencylinderin | 59 titers, 150 Bar TBA pallets : | 6 | Gas Booster Pump | Output 10000 PSI L unit Good Injection Fittings ; 7 | and accessories — Loni, 500 PSI, 3000PSI, | Calibrate, B [Pesue cate | S000PSI, 10000PSt Sumit | Certificate 9 | Chart Recorder er 2unit | Certificate OPPS Control Sai wo | Ou Laat | Calibrate 11 | Testing manifold Yeinch unit Good 12_| Hand tools set Good 2 joo unit, | Calibrate 14 | Ultasonic Detector 2Qunit | Calibrate 15 | Flexible Hose eee 1OSDOEST, 12 roll Good 16 | Flexible Hose ete OMS | arom Good 17 | Radio Walkie Talkie 8 unit GoodSTV EXTENSION — STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP Cuutong) © MODIFICATIONS ar rysaiet Document No.: Page 20 of 22 2013-3200-1P-1004 Revision No.: 1 LEAK TEST PROCEDURE Date:09-Aug-14 10. OPERATING PROCEDURE, Jeak test No. | Principle Activity Action Documents 1 La and Issue | prepare job safety anlysis form ISA form ~ Raise permit for preparation - Ensure system complies to test pack , = Determine scaffolding and access qemepent wctcal | Prepare system for | requirements eit - Prepare system joints to be tested = carry out system isolations ~ Align test pack internal valves - Fittest equipment Preparation checklist valve isolation schedule Issue notice of 3 | energistion to leak test Engineer =Nole signed & issued jointly by Commissioning team. System ready for test with no further planed system intervention Energistion notice = Hold "Toolbox meeting” - Review "JSA" - Review test pack technical Test pack technical information fata ° information 4 |Catty out pretest | - Review safety plan nae reviews ~ Sign off preparation permit Tool Box talk/sntity ~ Sign on testing permit checklist ~ Assign personnel testing duties - Barrier off area and make PA _ announcement - Pressurise system to nominal pressure to confirm test limits = Carry out gross Nitrogen leak test. | Test pack technical 5 | Pressurise system —_| on system with test pressure> 72 Psi. | information Reetify leaks as required ~ Continue system pressurisation in 25% increment, carrying out audible leak test at each stage Pressurisation procedureSTV EXTENSION ~ STV SOUTH WEST PROJECT (SVSW) EPCI FOR WHP-SVSW, PIPELINES AND CPP MODIFICATIONS SyTu VrgSoh Wot Document No.: Page 21 of 22 20133200-1F-1004 LEAK TEST PROCEDURE Revision No.: 1 Date:09-Aug-14 ~ Carry out leak test with NZ - Document leaks 6 ara sensilive | _ Complete and fit leak location tags ae SS at noni = Document leak locations on test pack P&ID's Test pack technical a ~ Arrange for PA announcement information 7 *pressurise - Depressurise system using Depressurisation | system. designated vent routes, as listed in- | procedure | ‘Test pack technical information De-Energisation notice | Tssue leak test | - Sign off leak test permit 8 | reports for | = Issue leak test report for remedial _| Leak description report remedial repairs | repairs _ ~ Reports retumed confirming system 9 a nary is ready for retest Leak description report Sonne = Report operations as from" Prepare system for leak test" Remove test equipment reinstate | Test pack technical rect | system information 10 | Testing completed | “ecue test complete certificate Test complete fo = Sign off leak test permit certification = Compile and issue witnessed joint regisier Preservation, of | igh light all joints not compiling ll a . following with clients test specifications in the | Witness joint register pone letion of leak | Feld, for future operational testing - File all operational paperwork for I compilation of final reportSTV EXTENSION — STV SOUTH WEST PROJECT (SVSW) | Revston No. 1 EPCI FOR WHP-SVSW, PIPELINES AND CPP cuulond), oS MODIFICATIONS (UT Ving Sah Wect_ Document No. ~ Page 22 of 22 2013-3200-1P L004 LEAK TEST PROCEDURE Date:09-Aug-14 | Final report consists of the following | completed & signed documents: - Copy of test pack P&ID's showing test limits, witnessed joints and untested joints | ~ Copy of test instrumentation Test completion equipment certificates certificate 17 | Compile and issue | - Copy of test completion certificate) Test pack technical final report = Copy of test pack technical information information Leak description report | + Pressure recorder chart Wilness joint register = Operation reports = Witness joint register = Untested joint register - Leak and repair reports |__| - Preservation record ig | Peet been AtCL JOC request in the system 11, ATTACHMENT. Appendices: SAMPLE LEAK TEST PACK