EEE 4203

Power Plant Engineering

Power Plant
 References:
1. Power Station Engineering and Economy by Skrotzki and
Vopat

2. Principle of Power System by V.K. Mehta

3. Lecture Notes on Power Plant Engineering by Dr. Raoof M.

Radhi, KerbalaUniversity.
 Classification of power plant
Power Plants can be classified according to the following methods:

❖ Fuel type

❖ Capacity

❖ Prime mover

❖ Status

❖ Operation
 Fuel type

Fossil fuel Where natural gas fired plant may be used in

steam turbine or gas turbine
Nuclear PP Nuclear reactors heat is used to generate steam
and thus operates steam
Heat engine Where mechanical power is produced by heat
engine, which transfer thermal energy from
fuel combustion of fuel to rotational mechanical
Geothermal Steam is extracted from hot underground
source.
power
Renewable Waste, biomass, wind power, solar energy .. etc

energy
 capacity
According to capacity

Small power plant : producing less than (5 MW)

Medium capacity plant : production capacity lies in the range of
(5 –100) MW
High capacity plant : Have production range of
(101 –1000) MW
Super capacity plant : Exceeds (1000) MW power production
level
Prime Mover
1. Steam turbine

2. Gas turbine

3. Water turbine

4. Wind turbine

5. Combined cycle

6. Heat engine

7. Other sources as wave, sun light, …etc

Operation

intermediate
Base plant Peak load
•Used in a small
load
•Loaded as heavily as
fraction of time •These small and old
possible, where it’s load
existing plant
never falls below demand
Status
Conventional Non-conventional

•Steam turbine PP •Wind energy PP

•Steam engine PP •Geothermal energy

•Diesel PP •Ocean thermal energy

•Gas turbine PP •Wave & tidal wave

•Hydro-electric PP •Solar energy

•Nuclear PP •Biogas & biomass energy

A Tour of World Power Plants
A Tour of World Power Plants
A Tour of World Power Plants
Steam Turbine Power Plant
Lignite-fired (brown
coal) power plant:
this high output
plant began its
operation in
summer 2000. Its
large steam
turbine-generator
has an output of
906MW. Designed
for supercritical
steam conditions of
258 bar at 541°C it
is the first to be
equipped with a
six-flow
low-pressure
section.
http://www.powergeneration.siemens.com
 Steam Power Plant
Steam power plants use fuels such as petroleum, coal, or biomass are burned
to heat water to create steam, the pressure of the steam spins a turbine
turning the copper wire inside the generator.

Major components

1 –steam generator
2 –turbine
3 –condenser
4 –pressure pump

5-Plus other parts such

as water heaters,
Cooling water system
regenerators,
re-heaters, water
treatment system…etc
Site Selection of Steam Power Plant
❑ Supply of fuel. The steam power station should be located near the coal mines
so that transportation cost of fuel is minimum. However, if such a plant is to
be installed at a place where coal is not available, then care should be taken
that adequate facilities exist for the transportation of coal.

❑ Availability of water. As huge amount of water is required for the condenser,

therefore, such a plant should be located at the bank of a river or near a canal to
ensure the continuous supply of water.

❑ Transportation facilities. A modern steam power station often requires the

transportation of material and machinery. Therefore, adequate
transportation facilities must exist i.e., the plant should be well connected to
other parts of the country by rail, road. etc.

❑ Cost and type of land. The steam power station should be located at a place
where land is cheap and further extension, if necessary, is possible. Moreover,
the bearing capacity of the ground should be adequate so that heavy
equipment could be installed.
Site Selection of Steam Power Plant

❑ Nearness to load centres. In order to reduce the transmission cost, the plant
should be located near the centre of the load. This is particularly important if
d.c. supply system is adopted. However, if a.c. supply system is adopted, this
factor becomes relatively less important. It is because a.c. power can be
transmitted at high voltages with consequent reduced transmission cost.
Therefore, it is possible to install the plant away from the load centres,
provided other conditions are favourable.

❑ Distance from populated area. As huge amount of coal is burnt in a steam

power station, therefore, smoke and fumes pollute the surrounding area. This
necessitates that the plant should be located at a considerable distance from
the populated areas.
Merits and Demerits of Steam Turbine Power Plant
Merits
✔ (i) The fuel (i.e., coal) used is quite cheap.
✔ (ii) Less initial cost as compared to other generating stations.
✔ (iii) It can be installed at any place irrespective of the existence of coal.
The coal can be transported to the site of the plant by rail or road.
✔ (iv) It requires less space as compared to the hydroelectric power
station.
✔ (v) The cost of generation is lesser than that of the diesel power station.

Demerits
✔ (i) It pollutes the atmosphere due to the production of large amount of
smoke and fumes.
✔ (ii) It is costlier in running cost as compared to hydroelectric plant.
 Components of coal-fired power plant

1. Cooling tower 11. High pressure steam turbine 20. Fan

2. Cooling water pump 12. Deaerator 21. Reheater
3. Three-phase transmission line 13. Feed water heater 22. Combustion air intake
4. Step-up transformer 14. Coal conveyor 23. Economiser
5. Electrical generator 15. Coal hopper 24. Air preheater
6. Low pressure steam turbines 16. Coal pulverizer 25. Electrostatic precipitator
7. Boiler feed water pump 17. Steam drum 26. Fan
8. Surface condenser 18. Bottom ash hopper 27. Flue gas scrubber
9. Intermediate press. steam turbine 19. Superheater 28. Flue gas stack
10. Steam control valve
 The plant
❖ Though the main process in steam power station is the conversion of heat energy
into electrical energy, it comprises of many steps for its proper working and good
efficiency. The whole arrangement of a steam power station could be divided
into following steps. The whole arrangement is shown in a schematic figure given
below.

❖ Coal and ash handling arrangement

❖ Steam generating plant
❖ Steam turbine
❖ Alternator
❖ Feed water
❖ Cooling arrangement
 Coal and ash handling
❑ The coal is transported from different places to the station by means of
rails or road and is stored in a coal storage plant. It is to use as a
preserve at the time of scarcity. From coal storage plant it is transferred
to coal handling plant for pulverization. Pulverization is the process by
which large lumps of coal are broke to small pieces.

Why Pulverization is done?

❑ Pulverization is done to increase the surface area of coal and thereby helping
the easy combustion of coal with small intake of air. The pulverized coal is fed to
the boiler by means of conveyor belt. The coal is burnt in the boiler and the ash
so produced by burning is removed to the ash handling system and finally to the
ash storage area for its disposal. This process is necessary since ash in the boiler
furnace does not promote proper combustion.
 Ash handling System
❑ Ash is the inert matter in coal and is the residue after combustion. This has to
be collected and disposed off without letting it out into the atmosphere. A part
of the ash, around 15 % collects as ‘Bottom ash’ at the bottom of the furnace.
The other part collects as ‘Fly ash’ in the Electrostatic Precipitators. The
collected ash is then transported to disposal yards or storage silos.
 Electrostatic Precipitator
❑ It is a device which removes dust or other finely divided particles from flue gases
by charging the particles inductively with an electric field, then attracting them
to highly charged collector plates. Also known as precipitator.

❑ The process depends on two steps. In the first step the suspension passes
through an electric discharge (corona discharge) area where ionization of the
gas occurs. The ions produced collide with the suspended particles and confer
on them an electric charge. The charged particles drift toward an electrode of
opposite sign and are deposited on the electrode where their electric charge is
neutralized. The phenomenon would be more correctly designated as electro
deposition from the gas phase.

❑ The use of electrostatic precipitators has become common in numerous

industrial applications. Among the advantages of the electrostatic precipitator
are its ability to handle large volumes of gas, at elevated temperatures if
necessary, with a reasonably small pressure drop, and the removal of particles
in the micrometer range.
 Electrostatic precipitator
Some of the usual applications are:

removal of dirt from flue gases in steam plants.

cleaning of air to remove fungi and bacteria in establishments producing
antibiotics and other drugs, and in operating rooms.
cleaning of air in ventilation and air conditioning systems

removal of oil mists in

machine shops and
acid mists in chemical
process plants

cleaning of blast
furnace gases

recovery of valuable
materials such as
oxides of copper,
lead, and tin
 Steam Generating Plant
The steam generating plant consist of boiler and its auxiliary equipments for
the utilization of flue gases.

Boiler
❑ The heat produced by the burning of coal in the boiler is used to
produce steam at high temperature and pressure. The flue gases
produced at the time of combustion is passed through the super heater,
economizer, air pre-heater and finally exhausted into the atmosphere
through chimney.

Super Heater
❑ The steam produced in the boiler has got moisture content so it is dried
and superheated (ie steam temperature is increased above boiling point
of water)by the flue gases on the way to chimney. Super heating ensures
two benefits at first the overall efficiency of the system is increased and
secondly the corrosion to the turbine blades due to condensation in
later stages is prevented. The superheated steam from super-heater is
fed to steam turbine by means of a main valve.
 Steam Generating Plant

Economizer
❑ Economizer is a feed water heater. It uses the heat produced by the
flue gases for this purpose. The feed water is passed through the
economizer before supplying it to the boiler and economizer absorbs a
part of heat from the flue gas to increase the temperature of the feed
water.

Air pre-heater
❑ Air pre-heater increases the temperature of the air supplied to coal for
combustion using flue gases. Air is drawn in using a forced draught fan
and is passed through pre-heater before supplying it to the boiler. This
process increases the thermal efficiency and steam capacity per
square meter of the boiler surface.
Steam Generating Plant