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Multi-Turn Precision Potentiometer (10 Turns-5000 OHM)
Multi-Turn Precision Potentiometer (10 Turns-5000 OHM)
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■ Wirewound and Hybritron® elements ■ Designed for HMI and MMI applications
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■ High rotational life ■ Dual gang option
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Environmental Characteristics1
Operating Temperature Range
Dynamic .............................................................................................-40 °C to +125 °C ................................................... -40 °C to +125 °C
Static ..................................................................................................-55 °C to +125 °C ................................................... -55 °C to +125 °C
Temperature Coefficient (Over Static Temperature Range) ..................±50 ppm/°C ............................................................ ±100 ppm/°C
Temperature Cycling (5 Cycles Over Static Temperature Range) .........±2 % TR shift max. ................................................. ±4 % TR shift max.
Vibration (15 Gs, 10 Hz to 2 kHz)
Wiper Bounce ....................................................................................0.1 ms max............................................................. 0.1 ms max.
Shock (100 Gs, 6 ms sawtooth)
Wiper Bounce ....................................................................................0.1 ms max............................................................. 0.1 ms max.
Load Life (1,000 hours @ 70 °C)...........................................................±2 % TR shift .......................................................... ±5 % TR shift max.
Rotational Life
No Load or Powered ..........................................................................2,000,000 shaft revolutions .................................... 5,000,000 shaft revolutions
No Load or Powered (Dual Ball Bearing) ..........................................N/A ......................................................................... 10,000,000 shaft revolutions
Moisture Resistance (Mil-Std-202, Method 103) ...................................±2 % TR shift max. ................................................. ±5 % TR shift max.
IP Rating ................................................................................................IP 50 ....................................................................... IP 50
Mechanical Characteristics1
Mechanical Angle ...........................................................................................................................................................................................3600 ° +10 °, -0 °
Backlash .................................................................................................................................................................................................................... 1.0 ° max.
Stop Strength.......................................................................................................................................................................................53 N-cm (75 oz-in.) min.
Torque
Starting ........................................................................................................................................................................................0.5 N-cm (0.7 oz.-in.) max.
Running .......................................................................................................................................................................................0.5 N-cm (0.7 oz.-in.) max.
Clutch................................................................................................................................................................................1.0 to 4.2 N-cm (1.5 to 6.0 oz.-in.)
Mounting .......................................................................................................................................................................... 170-200 N-cm (15-18 in.-lb.) max.
Shaft Runout T.I.R. ..................................................................................................................................................................................... 0.08 mm (0.003 in.)
Lateral Runout T.I.R.................................................................................................................................................................................... 0.13 mm (0.005 in.)
Shaft End Play T.I.R. .................................................................................................................................................................................. 0.15 mm (0.006 in.)
Shaft Radial Play T.I.R................................................................................................................................................................................ 0.08 mm (0.003 in.)
Pilot Diameter Runout T.I.R. ....................................................................................................................................................................... 0.08 mm (0.003 in.)
Weight
Single ...................................................................................................................................................................................................... 20 gm (0.7 oz.) typ.
Dual ....................................................................................................................................................................................................... 36 gm (1.27 oz) typ.
Shaft Side Load (Max. Allowable)
Nickel Plated Brass Shaft w/Brass Bushing ................................................................................................................................................. 50 gmf (1.7 ozf)
Stainless Steel Shaft w/Bronze Bushing .................................................................................................................................................... 250 gmf (8.8 ozf)
Terminals .............................................................................................................................................................................................. Gold-plated solder lugs
Soldering Condition
Manual Soldering ........................................................... 96.5Sn/3.0Ag/0.5Cu solid wire or no-clean rosin cored wire, 370 °C (700 °F) max. for 3 seconds
Wave Soldering ...................................................................................96.5Sn/3.0Ag/0.5Cu solder with no-clean flux, 260 °C (500 °F) max. for 5 seconds
Wash processes .......................................................................................................................................................................................Not recommended
Mounting Hardware ............................................................................................. One lockwasher and one mounting nut is shipped with each potentiometer
Recommended Panel Thickness (Bushing Mount) ..................................................................................................................2.46-3.81 mm (0.097-0.150 in.)
Marking ...........................................................................................................................Manufacturer’s symbol, model number, product code and date code
Standard Packaging ........................................................................................................................................................................... Plastic trays (5 pcs./tray)
1At room ambient: +25 °C nominal and 50 % relative humidity nominal, except as noted.
For other options, please consult factory.
WARNING *RoHS Directive 2015/863, Mar 31, 2015 and Annex.
Cancer and Reproductive Harm Specifications are subject to change without notice. Users should verify actual device performance in their specific
applications. The products described herein and this document are subject to specific legal disclaimers as set forth on the
www.P65Warnings.ca.gov last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
3549 - 10-Turn Precision Potentiometer
Product Dimensions
Single Gang, Bushing Mount Dual Gang, Bushing Mount
18.446 ± 0.381 40.259 ± 0.762
MOUNTING SURFACE (1.585 ± .030)
(.726 ± .015) 39.243 ± 0.762
14.046 ± 0.381
(.553 ± .015) 34.798 ± 0.762 (1.545 ± .030)
5.715 ± 0.381 (1.370 ± .030)
26.467 ± 0.762
(.225 ± .015)
18.796 ± 0.381 (1.042 ± .030)
2 1 3 10.287 + 0.00/-0.05
(.740 ± .015)
(.405 +0.00/-.002) 14.351 ± 0.381
BUSHING TYPE “B” (.565 ± .015)
0.762
R 6.02 ± 0.381
(.030) SHAFT
(.237 ± .015)
DIMENSION
2 1 3 2 1 3 “A”
ADJUSTMENT SLOT: 10.287 + 0.00/-0.05
0.813 0.813 (.405 +0.00/-.002)
WIDE X DEEP
(.032) (.032) BUSHING TYPE “B”
SHAFT DIMENSION “A”
1.524 ± 0.254
(.060 ± .010)
7.92 ± 0.381
(.312 ± .015)
19.812 ± 0.812 20.617 ± 0.787
(.780 ± .032) (.812 ± .031) 1.52
(.060) 7.92 ± 0.381
30 ° ± 5 °
(.312 ± .015)
OPTIONAL 6.86 ± 0.25 MOUNTING SURFACE 20.643 ± 0.787
ANTI- R 16.256 (.270 ± .010)
(.813 ± .031)
ROTATIONAL (.640)
PIN MAX. 0.813 0.813 ± .0004
ADJ. SLOT: WIDE X DEEP
(.032) (.032 ± .010)
12.7 ± 0.254
(.500 ± .010) 30 ° ± 5 °
OPTIONAL 6.86 ± 0.25
ANTI- R 16.256 (.270 ± .010)
ROTATIONAL (.640)
1.524 +.000/-0.127 PIN MAX.
(.060 +.000/-.005)
DIA.
12.7 ± 0.254
DIA. (.500 ± .010)
1.016 OPTIONAL 12.649 ± 0.254
(.040) ANTI-ROTATIONAL (.498 ± .010)
PIN 22.479 ± 0.812 MOUNTING FACE
DIA.
(.885 ± .032) 1.524 +.000/-0.127
(.060 +.000/-.005)
2 WIPER DIA.
DIA.
CCW 1 3 CW 1.016 OPTIONAL 12.649 ± 0.254
CLOCKWISE (.040) ANTI-ROTATIONAL (.498 ± .010)
PIN 22.479 ± 0.812 MOUNTING FACE
DIA.
TOLERANCES: EXCEPT WHERE NOTED (.885 ± .032)
.50 .127 .0127
DECIMALS: .XX ± (.02) .XXX ± (.005) .XXXX ± (.0005)
MM
DIMENSIONS:
(IN) CCW 1 3 CW
Bushing
Selection
Code Shaft Dimension "A" Shaft Material Bushing Type "B" Bushing Material 2 2 WIPER
6.34 +0/-0.022 Nickel Plated Brass 3/8 " 32-UNEF- 2A THD. Brass
A
(0.2497 +0/-0.0009)
B
6.00 +0/-0.022 Nickel Plated Brass M9 X 0.75-8g Brass
CCW 1 3 CW
(0.2362 +0/-0.0009)
CLOCKWISE
6.34 +0/-0.007 Stainless Steel 3/8 " 32-UNEF- 2A THD. Bronze
C
(0.2497 +0/-0.0003)
6.00 +0/-0.007
D Stainless Steel M9 X 0.75-8g Bronze Specifications are subject to change without notice.
(0.2362 +0/-0.0003)
6.34 +0/-0.007 Users should verify actual device performance in their specific applications.
G Stainless Steel 3/8 " 32-UNEF- 2A THD. Bronze The products described herein and this document are subject to specific legal
(0.2497 +0/-0.0003)
6.00 +0/-0.007 disclaimers as set forth on the last page of this document, and at
H Stainless Steel M9 X 0.75-8g Bronze
(0.2362 +0/-0.0003) www.bourns.com/docs/legal/disclaimer.pdf.
3549 - 10-Turn Precision Potentiometer
Product Dimensions
Single Gang, Servo Mount Single Gang, Servo Mount, Dual Ball Bearing
9.779 ± 0.381
(.385 ± .015)
1.575
(.062)
1.575 1.575
(.062) (.062)
1.575 1.575
(.062) 9.525 ± 0.787 (.062)
25.222 ± 0.787 (.375 ± .031) 1.575
(.993 ± .031) (.062) 9.525 ± 0.787
26.111 ± 0.787 (.375 ± .031)
30 ° ± 5 ° (1.028 ± .031)
6.858 ± 0.254
(.270 ± .010)
R 16.256
(.640) 30 ° ± 5 °
MAX. 6.858 ± 0.254
(.270 ± .010)
12.7 ± 0.254 R 16.256
(.500 ± .010) (.640)
MAX.
12.7 ± 0.254
(.500 ± .010)
22.225 ± 0.381
(.875 ± .015)
DIA.
10.44 ± .07
DIA.
(.411 ± .003)
1.575
(.062)
1.575
(.062) 7.42
R
1.575 (.292)
(.062) 9.525 ± 0.787
ADDITIONAL HOLE FOR
(.375 ± .031)
ANTI-ROTATION PIN
30 ° ± 5 °
1.60 +.08/-.03
6.858 ± 0.254 DIA.
(.063 +.003/-.001)
(.270 ± .010)
R 16.256
(.640) Anti-rotation pin hole is shown at six o'clock
MAX. position for reference only. The actual location is
12.7 ± 0.254 determined by the customer's application. Refer
(.500 ± .010) to the front view of the potentiometer to see the
location of the optional A/R pin.
CCW 1 3 CW
2 2 WIPER
CCW 1 3 CW
CLOCKWISE
3 5 4 9 S - 2 A A - 1 0 3 / 1 0 3 A
BUSHING MOUNT
Code Shaft FMS Shaft Dia. Shaft Material Bushing Dia. Bushing Material Slip Clutch
A 13/16 ˝ 1/4 ˝ Nickel Plated Brass 3/8 ˝ Brass N/A
B 20.6 mm 6 mm Nickel Plated Brass 9 mm Brass N/A
C 13/16 ˝ 1/4 ˝ Stainless Steel 3/8 ˝ Bronze N/A
D 20.6 mm 6 mm Stainless Steel 9 mm Bronze N/A
G 13/16 ˝ 1/4 ˝ Stainless Steel 3/8 ˝ Bronze Yes***
H 20.6 mm 6 mm Stainless Steel 9 mm Bronze Yes***
SERVO MOUNT
Code Shaft FMS Shaft Dia. Shaft Material Ball Bearings
E 3/8 ˝ 1/8 ˝ Stainless Steel N/A
F 3/8 ˝ 1/8 ˝ Stainless Steel Front & Rear****
REV. 10/19
“Hybritron” is a registered trademark of Bourns, Inc.
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
Legal Disclaimer Notice
This legal disclaimer applies to purchasers and users of Bourns® products manufactured by or on behalf of Bourns, Inc. and
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and complete before placing orders for Bourns® products.
The characteristics and parameters of a Bourns® product set forth in its data sheet are based on laboratory conditions, and
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*9