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*DCY*

5303, 5403 And 5503


Tractors
*OMRE259583*

OPERATOR'S MANUAL
5303, 5403 And 5503 Tractors
OMRE259583 ISSUE E5 (ENGLISH)

CALIFORNIA
Proposition 65 Warning

Diesel engine exhaust and some of its constituents


are known to the State of California to cause cancer,
birth defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING

The engine exhaust from this product contains


chemicals known to the State of California to cause
*omre259583*
cancer, birth defects or other reproductive harm.

The State of California requires the above two warnings.


Additional Proposition 65 Warnings can be found in this manual.

John Deere India Pvt. Ltd


PRINTED IN86$
Introduction
Foreword
READ THIS MANUAL carefully to learn how to operate BEFORE DELIVERING THIS MACHINE, your dealer
and service your machine correctly. Failure to do so performed a predelivery inspection. After operating for
could result in personal injury or equipment damage. This the first 100 hours, schedule an after-sale inspection with
manual and safety signs on your machine may also be your dealer to ensure best performance.
available in other languages (see your John Deere dealer
to order). THIS TRACTOR IS DESIGNED SOLELY for use in
customary agricultural or similar operations ("INTENDED
THIS MANUAL SHOULD BE CONSIDERED a permanent USE"). Use in any other way is considered as contrary to
part of your machine and should remain with the machine. the intended use. The manufacturer accepts no liability
MEASUREMENTS in this manual are given in both for damage or injury resulting from this misuse, and these
metric and customary U.S. unit equivalents. Use only risks must be borne solely by the user. Compliance
correct replacement parts and fasteners. Metric and inch with and strict adherence to the conditions of operation,
fasteners may require a specific metric or inch wrench. service and repair as specified by the manufacturer also
constitute essential elements for the intended use.
RIGHT-HAND AND LEFT-HAND sides are determined by
facing the direction of forward travel. THIS TRACTOR SHOULD BE OPERATED, serviced and
repaired only by persons familiar with all its particular
WRITE TRACTOR SERIAL (CHASSIS) NUMBER in characteristics and acquainted with the relevant safety
the Specification or Identification Numbers section. rules (accident prevention). The accident prevention
Accurately record all the numbers to help in tracing the regulations, all other generally recognized regulations
machine should it be stolen. Your dealer also needs these on safety and occupational medicine and the road traffic
numbers when you order parts. File the identification regulations must be observed at all times. Any arbitrary
numbers in a secure place off the machine. modifications carried out on this tractor will relieve the
manufacturer of all liability for any resulting damage or
SETTING FUEL DELIVERY BEYOND PUBLISHED
injury.
factory specifications or otherwise overpowering will result
in loss of warranty protection for this machine.

PY1439 —UN—23JUN06

John Deere 5303 Tractor

Continued on next page PY05032,000004B -19-23JUN06-1/2

052015

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Introduction

PY1433 —UN—23JUN06
John Deere 5403 Tractor

PY5849 —UN—22JUN06
John Deere 5503 Tractor

NOTE: Tractors shown may have optional equipment.


PY05032,000004B -19-23JUN06-2/2

052015

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Introduction

052015

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Contents
Page
Page
Safety
Recognize Safety Information ............................05-1 Service Front-Wheel Drive Tractor Safely ........05-20
Understand Signal Words...................................05-1 Tightening Wheel Retaining Bolts/Nuts ............05-21
Follow Safety Instructions...................................05-1 Avoid High-Pressure Fluids ..............................05-21
Prepare for Emergencies....................................05-2 Do Not Open High-Pressure Fuel System........05-21
Wear Protective Clothing....................................05-2 Store Attachments Safely .................................05-22
Protect Against Noise .........................................05-2 Dispose of Waste Properly ...............................05-22
Handle Fuel Safely—Avoid Fires........................05-3
Handle Starting Fluid Safely ...............................05-3 Safety Signs
Fire Prevention ...................................................05-3 Pictorial Safety Signs..........................................10-1
In Case of Fire ....................................................05-4 Operator’s Manual..............................................10-1
Avoid Static Electricity Risk When Refueling......05-4 Riders .................................................................10-1
Keep ROPS Installed Properly ...........................05-5 ROPS in Normal Position ...................................10-2
Use Foldable ROPS and Seat Belt Properly ......05-5 Use Seat Belt......................................................10-3
Stay Clear of Rotating Drivelines........................05-6 Prevent Machine Runaway.................................10-3
Use Steps and Handholds Correctly ..................05-6
Read Operator Manuals for ISOBUS Controls and Instruments
Implements.....................................................05-6 Tractor Controls..................................................15-1
Use Seat Belt Properly .......................................05-7 Instrument Panel ................................................15-3
Operating the Tractor Safely ..............................05-8
Avoid Backover Accidents ..................................05-9
Limited Use in Forestry Operation......................05-9 Lights
Operating the Loader Tractor Safely ..................05-9 Light Switch Positions.........................................20-1
Keep Riders Off Machine .................................05-10 Use Headlights ...................................................20-1
Instructional Seat..............................................05-10 High Beam Indicator ...........................................20-2
Use Safety Lights and Devices.........................05-10 Use Tail Lights ....................................................20-2
Transport Towed Equipment at Safe Speeds ... 05-11 Using Turn Signals .............................................20-3
Use Caution On Slopes and Uneven Terrain.... 05-11 Using Hazard Lights ...........................................20-4
Freeing a Mired Machine..................................05-12 Use Flood Lamp ................................................20-5
Avoid Contact with Agricultural Chemicals .......05-12 Rotating Beam Lamp..........................................20-6
Handle Agricultural Chemicals Safely ..............05-13
Handling Batteries Safely .................................05-14 Operator's Platform
Avoid Heating Near Pressurized Fluid Lines ....05-14 Operating Foldable ROPS..................................25-1
Remove Paint Before Welding or Heating........05-15 Positioning Operator's Seat................................25-2
Handle Electronic Components and Adjusting Seat Suspension.................................25-2
Brackets Safely ............................................05-15
Practice Safe Maintenance...............................05-16 Break-In Period
Avoid Hot Exhaust ............................................05-16 Closely Monitor Engine Performance .................30-1
Clean Exhaust Filter Safely ..............................05-17 Service During Break-In Period ..........................30-1
Work In Ventilated Area....................................05-18
Support Machine Properly ................................05-18 Prestarting Checks
Prevent Machine Runaway...............................05-18 Daily Service Before Starting Engine .................35-1
Park Machine Safely.........................................05-19
Transport Tractor Safely ...................................05-19
Service Cooling System Safely ........................05-19 Operating the Engine
Service Accumulator Systems Safely...............05-20 Engine Operation................................................40-1
Service Tires Safely..........................................05-20 Starting the Engine .............................................40-2
Instrument Check After Starting Up Engine........40-2

Continued on next page

Original Instructions. All information, illustrations and specifications in this


manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2015
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
Previous Editions
Copyright © 2003, 2011, 2012, 2013

i 052015

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Contents

Page Page

Air Restriction Gauge .........................................40-3 Neutral Lever Position ........................................60-3


Checking Fuel Level ...........................................40-3 Extend/Retract Cylinder......................................60-4
Changing Engine Speed.....................................40-3 Disconnecting Cylinder Hoses............................60-4
Warming Up and Idling the Engine.....................40-4
Restarting Engine ...............................................40-4 Drawbar and PTO
Observe Engine Work and Idle Speeds .............40-4 Observe Drawbar / Wagon Hitch Load
Working With Speed/Hour Meter........................40-5 Limitations (If Equipped) ................................65-1
Engines with Turbocharger.................................40-5 Observe Drawbar / Wagon Hitch Load
Shutting Off the Engine ......................................40-5 Limitations ......................................................65-1
Cold Weather Starting Procedure Using Swinging Drawbar (If Equipped)...............65-1
Using Intake Air Heater System .....................40-6 Adjustable Drawbar (If Equipped).......................65-2
Starting the Engine by Means of a Proper Use of Drawbar.......................................65-2
Booster Battery ..............................................40-6 Stay Clear of Rotating Drivelines........................65-3
Attach PTO-Driven Implement (For
Driving the Tractor Fixed Drawbar)...............................................65-4
The Operator Needs To Be Trained ...................50-1 Attaching PTO Driven Implement (For
Reduce Fuel Consumption .................................50-1 Swinging Drawbar).........................................65-4
Driving On Public Roads ....................................50-3 PTO Speed Selection .........................................65-5
Operating Top Shaft Synchronized Operating PTO at Correct Speed .......................65-5
Transmission (TSS)........................................50-5 Adjusting PTO Clutch Operating Rod.................65-7
Transmission Use...............................................50-6
Selecting Gears ..................................................50-6 Ballasting
Using the Brakes ................................................50-7 Ballasting — Tractor Optimization ......................70-1
Differential Lock Use ..........................................50-7 Selecting Ballast Carefully..................................70-1
Use of 4x4 Front Wheel Drive (If Equipped).......50-8 Matching Ballast to Load Work...........................70-1
Stopping Tractor .................................................50-9 Testing the Ballast ..............................................70-1
Rear Wheel Slip Measuring Methods .................70-2
Hydraulic Hitch and 3-Point Hitch Ballast Limitations...............................................70-2
Adapting Tractor Power to Size of Ballasting Front End for Transport (If
Towed Implement ...........................................55-1 Equipped).......................................................70-3
3-Point Hitch Components..................................55-1 Ballasting Two-Wheel Drive Tractors .................70-3
Hydraulic Hitch Control Levers ...........................55-2 Ballast MFWD-Equipped Tractors ......................70-3
Position Control Lever Limiter ............................55-3 Determining Maximum Rear Ballast ...................70-4
Using Hydraulic Hitch Position Control...............55-3 Determining Maximum Front Ballast ..................70-4
Using Draft Control .............................................55-4 Use Cast Iron Weights (If Equipped) ..................70-4
Adjusting Rockshaft Rate-of-Drop/ Install Rear Cast Iron Weights (If Equipped) ......70-5
Implement lock ...............................................55-5 Use Liquid Weight ..............................................70-6
Attaching Tipping Trailer.....................................55-6 Deflating Tires Ballasted with Water...................70-6
Preparing Implement ..........................................55-6 Using Implement Codes .....................................70-7
Positioning Center Link.......................................55-7
Attach Implements to 3-Point Hitch ....................55-8 Tread, Wheels and Tires
Adjusting Hitch Side Sway..................................55-9 Service Tires Safely............................................75-1
Leveling Hitch .....................................................55-9 Checking Free Space Between
Vertical Play......................................................55-10 Implement and Tires.......................................75-1
Adjusting Rockshaft Control Lever Checking Tire Inflation Pressure ........................75-2
Friction - MITA Rockshaft ............................. 55-11 Tire Inflation Pressure Chart...............................75-2
Adjusting Hydraulic Hitch Control Lever Selecting the Rolling Direction of the
Friction - JD Rockshaft................................. 55-11 Front Tires ......................................................75-3
Warming Up Hydraulic System Oil ................... 55-11 Correct Torque of Wheel/Axle Bolts....................75-3
Tighten Bolts—Adjustable Front Axle.................75-4
Remote Hydraulic Cylinders - Optional Tighten Bolts—Rear Axle ...................................75-4
Using the Correct Hose Ends .............................60-1 Rear Tread Limits ...............................................75-5
Control Lever and Coupler Tread Settings—Multi-Position Rear Wheels .....75-6
Identification—If Equipped .............................60-1 Tread Settings—Adjustable Front Axle ..............75-8
Connecting Cylinder Hoses ................................60-2 Tread Setting—Multi-Position MFWD Wheels....75-9
Connecting Single-Acting Cylinder .....................60-3 Adjust Front Axle Tread Width..........................75-10
Correcting Reversed Cylinder Response ...........60-3 Checking Toe-In................................................ 75-11

Continued on next page

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Contents

Page Page

Adjusting Toe-In—Two-Wheel Drive Tractor .... 75-11 Checking Front-Wheel Drive Oil Level .............100-1
Checking Toe-In - 4X4 Axle ..............................75-12 Servicing Battery ..............................................100-2
Adjusting Toe-In - 4X4 Axle ..............................75-12 Inspect All Tires ................................................100-2
Adjusting Turn Radius of Steering Lubricating Linkage Pin of 4x4 Front Axle ........100-3
Stops — 4x4 Axle.........................................75-12 Lubricate Steering Spindles..............................100-4
Mounting Tires..................................................75-13 Inspect Tractor for Loose Hardware .................100-5
Use Correct Tire Combinations ........................75-13
Tire Compatibility Chart ....................................75-13 Service—100 Hours
Change Engine Oil and Filter ...........................105-1
Transporting Changing Transmission-Hydraulic Oil Filter .....105-1
Use Safety Lights and Devices...........................80-1
Use a Safety Chain.............................................80-1 Service—250 Hours
Driving Tractor On Public Roads ........................80-2 Air Filter Service ............................................... 110-1
Transporting The Tractor on a Truck ..................80-3 Inspect and Adjust Alternator/Fan Belt ............. 110-2
Tow Tractor.........................................................80-4 Lubricate 3-Point Hitch ..................................... 110-2
Checking Neutral Start System ........................ 110-3
Fuel, Lubricants and Coolant Check and Adjust Clutch Pedal Free Play........ 110-4
Handling and Storing Diesel Fuel .......................85-1 Check and Adjust Brake Pedal Free Play ........ 110-5
Handle Fuel Safely—Avoid Fires........................85-1
Cold Weather Operation.....................................85-1 Service—500 Hours
Diesel Fuel..........................................................85-2 Replacing Fuel Filter......................................... 115-1
Handling and Storing Diesel Fuel .......................85-2
Minimizing the Effect of Cold Weather
on Diesel Engines ..........................................85-3 Service—600 Hours
BioDiesel Fuel ....................................................85-4 Change Oil in MFWD Axle—If Equipped..........120-1
Fill Fuel Tank ......................................................85-5 Cleaning Crankcase Vent Hose........................120-1
Alternative and Synthetic Lubricants ..................85-5 Pack Front Wheel Bearing................................120-2
Lubricant Storage ...............................................85-5 Checking Hose and Clamp Tightness ..............120-3
Diesel Engine Oil — Tier 2 and Stage II.............85-6 Lubricating Rear Axle Bearings ........................120-3
Oil Filters ............................................................85-6 Checking Engine Idle and Top Speed ..............120-4
Diesel Engine Coolant (engine with Check Front Axle Pivot Pin...............................120-4
wet sleeve cylinder liners) ..............................85-7 Adjusting Valve Clearance................................120-4
Liquid Coolant Conditioner .................................85-8
Anti-Chatter Transmission/Hydraulic Oil.............85-8 Service—1000 Hours
Filter Element For Transmission/Hy- Change Transmission-Hydraulic Oil
draulic System................................................85-9 and Filter ......................................................125-1
Gear Oil ..............................................................85-9 Cleaning Oil Filter Mesh of
Grease..............................................................85-10 Transmission/Hydraulic System ...................125-2

Lubrication and Maintenance Service—Annually


Avoid Heating Near Pressurized Fluid Lines ......90-1 Change Engine Oil and Filter ...........................130-1
Clean Vehicle of Hazardous Pesticides..............90-1 Replacing Air Filter Inserts ...............................130-1
Service Intervals .................................................90-1
Use Correct Lubricants Only ..............................90-1 Service—2 Years/2000 Hours
Service During Break-In Period ..........................90-2 Flush Cooling System.......................................135-1
Service Intervals .................................................90-2
Service—As Required
Service—10 Hours Service Air Cleaner...........................................140-1
Check Engine Oil Level ......................................95-1 Throttle Friction Adjustment..............................140-1
Checking Coolant Level......................................95-1
Bleeding Off Water and Sediment from Service
Fuel Tank........................................................95-2 Servicing Tractor Safely ...................................145-1
Lubricate as Necessary ......................................95-2 Work In Ventilated Area....................................145-1
Clean Vehicle of Hazardous Pesticides............145-2
Service—50 Hours Engine Break-In Oil ..........................................145-2
Checking Hydraulic Oil Level of Transmission ..100-1 Using High-Pressure Washers .........................145-2

Continued on next page

iii 052015

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Contents

Page Page

Additional Servicing Information .......................145-2 Ground Speed Estimates .................................160-4


Opening Hood ..................................................145-3 Metric Bolt and Screw Torque Values...............160-5
Removing Side Screens ...................................145-4 Unified Inch Bolt and Screw Torque Values......160-6
Removing Hood................................................145-4
Air Intake System Components ........................145-4 Identification Numbers
Service Air Cleaner at Regular Intervals ..........145-5 Identification plates...........................................165-1
Checking Air Intake System .............................145-5 Tractor Serial Number ......................................165-1
Removing Primary Air Cleaner Element...........145-5 Front Axle Serial Number (2-Wheel Drive) .......165-1
Cleaning Primary Element................................145-6 FWD Axle Serial Number .................................165-2
Washing Primary Element ................................145-6 Engine Serial Number ......................................165-2
Inspecting Air Filter Insert.................................145-6 Transmission Serial Number ............................165-2
Storing Filter Insert ...........................................145-7 ROPS Serial Number .......................................165-3
Replacing Alternator/Fan Belt...........................145-7 Keep Proof of Ownership .................................165-3
Fuel System Components ................................145-8 Keep Machines Secure ....................................165-3
Bleeding Fuel System.......................................145-8
Do Not Modify the Fuel System........................145-9
Cooling System ................................................145-9 Lubrication Maintenance Record Charts
Cleaning Radiator Screens and Fins..............145-10 50, 250, 500 Hour Service Chart ......................170-1
Cleaning Cooling System ...............................145-10 600 Hour Service Chart ....................................170-2
Winterize Cooling System ..............................145-10 1000, 1200 Hour Service Chart ........................170-3
Prevent Battery Explosions ............................ 145-11 Annual Service Chart........................................170-4
Observe Electrical Service Precautions ......... 145-11 2000 Hour Service Chart ..................................170-5
Battery Access................................................ 145-11 As Required Service Chart ...............................170-6
Removing Battery ...........................................145-12
Checking Battery Condition ............................145-12
Servicing Battery ............................................145-13
Battery Charging.............................................145-13
Battery Replacement Specifications...............145-14
Connecting Starter Wiring ..............................145-14
Connecting Alternator Wiring..........................145-14
Main Fuse.......................................................145-15
Fuse Location .................................................145-15
Adjusting Headlight Focus..............................145-16
Adjusting Headlights.......................................145-17
Replace Headlight Bulb ..................................145-17
Replace Tail Light and Warning Light Bulbs ...145-18
Replace Flood Lamp Bulb ..............................145-19
Checking Tires................................................145-19
Tubeless Tire Repair ......................................145-19
Keep ROPS Installed Properly .......................145-20

Troubleshooting
Engine ..............................................................150-1
Transmission ....................................................150-3
Hydraulic system ..............................................150-3
Brakes ..............................................................150-4
Hydraulic Hitch and 3-Point Hitch.....................150-5
Remote Hydraulic Cylinders (if equipped) ........150-6
Electrical System ..............................................150-6

Tractor Storage
Tractor Storage.................................................155-1
Making Tractor Operational Again....................155-3

Specifications
Machine Specifications.....................................160-1
Drain and Refill Capacities ...............................160-2
Permissible Load Specifications.......................160-3

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Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating

T81389 —UN—28JUN13
practices.

DX,ALERT -19-29SEP98-1/1

Understand Signal Words


A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on

TS187 —19—30SEP88
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.

DX,SIGNAL -19-03MAR93-1/1

Follow Safety Instructions


Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are

TS201 —UN—15APR13
available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
If you do not understand any part of this manual and need
Unauthorized modifications to the machine may impair the
assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
DX,READ -19-16JUN09-1/1

05-1 052015

PN=9
Safety

Prepare for Emergencies


Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.

TS291 —UN—15APR13
DX,FIRE2 -19-03MAR93-1/1

Wear Protective Clothing


Wear close fitting clothing and safety equipment
appropriate to the job.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.

TS206 —UN—15APR13
DX,WEAR2 -19-03MAR93-1/1

Protect Against Noise


Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or

TS207 —UN—23AUG88
uncomfortable loud noises.

DX,NOISE -19-03MAR93-1/1

05-2 052015

PN=10
Safety

Handle Fuel Safely—Avoid Fires


Handle fuel with care: it is highly flammable. Do not refuel
the machine while smoking or when near open flame or
sparks.
Always stop engine before refueling machine. Fill fuel

TS202 —UN—23AUG88
tank outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting
flammable liquids.
Never fill fuel container in pickup truck with plastic bed
liner. Always place fuel container on ground before
refueling. Touch fuel container with fuel dispenser nozzle Do not store fuel container where there is an open flame,
before removing can lid. Keep fuel dispenser nozzle in spark, or pilot light such as within a water heater or other
contact with fuel container inlet when filling. appliance.
DX,FIRE1 -19-12OCT11-1/1

Handle Starting Fluid Safely


Starting fluid is highly flammable.
Keep all sparks and flame away when using it. Keep
starting fluid away from batteries and cables.
To prevent accidental discharge when storing the

TS1356 —UN—18MAR92
pressurized can, keep the cap on the container, and store
in a cool, protected location.
Do not incinerate or puncture a starting fluid container.
Do not use starting fluid on an engine equipped with glow
plugs or an air intake heater.
DX,FIRE3 -19-14MAR14-1/1

Fire Prevention Operator’s Manual greatly reduce the risk of fire and the
chance of costly downtime.
To reduce the risk of fire, your tractor should be regularly
inspected and cleaned.
• Do not store fuel container where there is an open
flame, spark, or pilot light such as within a water heater
• Birds and other animals may build nests or bring other or other appliance.
flammable materials into the engine compartment • Check fuel lines, tank, cap, and fittings frequently for
or onto the exhaust system. The tractor should be damage, cracks or leaks. Replace if necessary.
inspected and cleaned prior to the first use each day. Follow all operational and safety procedures posted on
• A build up of grass, crop material and other debris may the machine and the Operator’s Manual. Be careful of hot
occur during normal operation. This is especially true engine and exhaust components during inspection and
when operating in very dry conditions or conditions cleaning. Before carrying out any inspection or cleaning,
where airborne crop material or crop dust is present. always shut OFF the engine, place the transmission in
Any such build up must be removed to ensure proper PARK or set parking brake, and remove the key. Removal
machine function and to reduce the risk of fire. The of the key will prevent others from starting the tractor
tractor must be inspected and cleaned periodically during inspection and cleaning.
throughout the day.
• Regular and thorough cleaning of the tractor combined
with other routine maintenance procedures listed in the
DX,WW,TRACTOR,FIRE,PREVENTION -19-12OCT11-1/1

05-3 052015

PN=11
Safety

In Case of Fire
CAUTION: Avoid personal injury.

Stop machine immediately at the first sign of fire. Fire


may be identified by the smell of smoke or sight of flames.
Because fire grows and spreads rapidly, get off the

TS227 —UN—15APR13
machine immediately and move safely away from the fire.
Do not return to the machine! The number one priority
is safety.
Call the fire department. A portable fire extinguisher can
put out a small fire or contain it until the fire department
arrives; but portable extinguishers have limitations.
Always put the safety of the operator and bystanders first.
If attempting to extinguish a fire, keep your back to the 1. Pull the pin. Hold the extinguisher with the nozzle
wind with an unobstructed escape path so you can move pointing away from you, and release the locking
away quickly if the fire cannot be extinguished. mechanism.
Read the fire extinguisher instructions and become familiar 2. Aim low. Point the extinguisher at the base of the fire.
with their location, parts, and operation before a fire starts.
Local fire departments or fire equipment distributors may 3. Squeeze the lever slowly and evenly.
offer fire extinguisher training and recommendations.
4. Sweep the nozzle from side-to-side.
If your extinguisher does not have instructions, follow
these general guidelines:
DX,FIRE4 -19-22AUG13-1/1

Avoid Static Electricity Risk When Refueling


The removal of sulfur and other compounds in Ultra-Low
Sulfur Diesel (ULSD) fuel decreases its conductivity and
increases its ability to store a static charge.
Refineries may have treated the fuel with a static

RG22142 —UN—17MAR14
dissipating additive. However, there are many factors that
can reduce the effectiveness of the additive over time.
Static charges can build up in ULSD fuel while it is flowing
through fuel delivery systems. Static electricity discharge
when combustible vapors are present could result in a
fire or explosion.
Therefore, it is important to ensure that the entire system
used to refuel your machine (fuel supply tank, transfer
pump, transfer hose, nozzle, and others) is properly
grounded and bonded. Consult with your fuel or fuel
system supplier to ensure that the delivery system is in
compliance with fueling standards for proper grounding
RG21992 —UN—21AUG13

and bonding practices.

DX,FUEL,STATIC,ELEC -19-12JUL13-1/1

05-4 052015

PN=12
Safety

Keep ROPS Installed Properly


Make certain all parts are reinstalled correctly if the
roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to proper
torque.

TS212 —UN—23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
replaced, not reused.
The seat is part of the ROPS safety zone. Replace only
with John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the
manufacturer.
DX,ROPS3 -19-12OCT11-1/1

Use Foldable ROPS and Seat Belt Properly


Avoid crushing injury or death during rollover.
• If this machine is equipped with a foldable rollover
protective structure (ROPS), keep the ROPS in the fully
extended and locked position. USE a seat belt when

TS1729 —UN—24MAY13
you operate with a ROPS in the fully extended position.
- Hold the latch and pull the seat belt across the body.
- Insert the latch into the buckle. Listen for a click.
- Tug on the seat belt to make sure that the belt is
securely fastened.
- Snug the seat belt across the hips.
• If this machine is operated with the ROPS folded (for
example, to enter a low building), drive with extreme
caution. DO NOT USE a seat belt with the ROPS folded.
• Return the ROPS to the raised, fully extended position
as soon as the machine is operated under normal
conditions.
DX,FOLDROPS -19-22AUG13-1/1

05-5 052015

PN=13
Safety

Stay Clear of Rotating Drivelines


Entanglement in rotating driveline can cause serious
injury or death.
Keep tractor master shield and driveline shields in place
at all times. Make sure rotating shields turn freely.

TS1644 —UN—22AUG95
Wear close fitting clothing. Stop the engine and be sure
that PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and
the primary implement PTO drive shaft that will allow a
1000 rpm tractor shaft to power a 540 rpm implement at
speeds higher than 540 rpm.
Do not install any adapter device that results in a portion of
the rotating implement shaft, tractor shaft, or the adapter
to be unguarded. The tractor master shield shall overlap
the end of the splined shaft and the added adaptor device
as outlined in the table.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)

H96219 —UN—29APR10
DX,PTO -19-30JUN10-1/1

Use Steps and Handholds Correctly


Prevent falls by facing the machine when getting on and

T133468 —UN—15APR13
off. Maintain 3-point contact with steps, handholds, and
handrails.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.

DX,WW,MOUNT -19-12OCT11-1/1

Read Operator Manuals for ISOBUS Implements


In addition to GreenStar Applications, this display can responsibility of the implement manufacturer. Some of
be used as a display device for any implement that these implement functions could provide a hazard either
meets ISO 11783 standard. This includes capability to to the Operator or a bystander. Read the operator manual
control ISOBUS implements. When used in this manner, provided by the implement manufacturer and observe all
information and implement control functions placed on safety messages in manual and on implement prior to use.
the display are provided by the implement and are the
NOTE: ISOBUS refers to the ISO Standard 11783
DX,WW,ISOBUS -19-19AUG09-1/1

05-6 052015

PN=14
Safety

Use Seat Belt Properly


Avoid crushing injury or death during rollover.
This machine is equipped with a rollover protective
structure (ROPS). USE a seat belt when you operate with
a ROPS.

TS1729 —UN—24MAY13
• Hold the latch and pull the seat belt across the body.
• Insert the latch into the buckle. Listen for a click.
• Tug on the seat belt latch to make sure that the belt
is securely fastened.
• Snug the seat belt across the hips.
Replace entire seat belt if mounting hardware, buckle,
belt, or retractor show signs of damage.
discoloration, or abrasion. Replace only with replacement
Inspect seat belt and mounting hardware at least
parts approved for your machine. See your John Deere
once a year. Look for signs of loose hardware or belt
dealer.
damage, such as cuts, fraying, extreme or unusual wear,
DX,ROPS1 -19-22AUG13-1/1

05-7 052015

PN=15
Safety

Operating the Tractor Safely


You can reduce the risk of accidents by following these
simple precautions:
• Use your tractor only for jobs it was designed to perform,
for example, pushing, pulling, towing, actuating, and

TS290 —UN—23AUG88
carrying a variety of interchangeable equipment
designed to conduct agricultural work.
• This tractor is not intended to be used as a recreational
vehicle.
• Read this operator’s manual before operating the
tractor and follow operating and safety instructions in
the manual and on the tractor.
• Follow operation and ballasting instructions found in the
operator’s manual for your implements/attachments,
such as front loaders
• Make sure that everyone is clear of machine, attached
equipment, and work area before starting engine or
operation.
• Keep hands, feet, and clothing away from power-driven

TS276 —UN—23AUG88
parts
Driving Concerns

• Never get on or off a moving tractor.


• Keep all children and nonessential personnel off tractors
and all equipment.
• Never ride on a tractor unless seated on a John Deere
approved seat with seat belt. and securely engage park mechanism, including the
• Keep all shields/guards in place. park pawl and park brake. In addition, if tractor is left
• Use appropriate visual and audible signals when unattended, remove key.
operating on public roads.
• Move to side of road before stopping. • Leaving transmission in gear with engine off will NOT
prevent the tractor from moving.
• Reduce speed when turning, applying individual brakes, • Never go near an operating PTO or an operating
or operating around hazards on rough ground or steep implement.
slopes.
• Couple brake pedals together for road travel.
• Wait for all movement to stop before servicing
machinery.
• Pump brakes when stopping on slippery surfaces.
Common Accidents
Towing Loads
Unsafe operation or misuse of the tractor can result in
• Be careful when towing and stopping heavy loads. accidents. Be alert to hazards of tractor operation.
Stopping distance increases with speed and weight
of towed loads, and on slopes. Towed loads with or The most common accidents involving tractors:
without brakes that are too heavy for the tractor or are
towed too fast can cause loss of control. • Tractor rollover
• Consider the total weight of the equipment and its load. • Collisions with motor vehicles
• Hitch towed loads only to approved couplings to avoid • Improper starting procedures
rearward upset. • Entanglement in PTO shafts
• Falling from tractor
Parking and Leaving the Tractor • Crushing and pinching during hitching
• Before dismounting, shut off SCVs, disengage PTO,
stop engine, lower implements/attachments to ground
DX,WW,TRACTOR -19-21AUG09-1/1

05-8 052015

PN=16
Safety

Avoid Backover Accidents


Before moving machine, be sure that all persons are clear
of machine path. Turn around and look directly for best
visibility. Use a signal person when backing if view is

PC10857XW —UN—15APR13
obstructed or when in close quarters.
Do not rely on a camera to determine if personnel or
obstacles are behind the machine. The system can be
limited by many factors including maintenance practices,
environmental conditions, and operating range.

DX,AVOID,BACKOVER,ACCIDENTS -19-30AUG10-1/1

Limited Use in Forestry Operation applications beyond these applications, such as forwarding
and loading, requires fitment of application-specific
The intended use of John Deere tractors when used components including Falling Object Protective Structure
in forestry operations is limited to tractor-specific (FOPS) and/or Operative Protective Structures (OPS).
applications like transport, stationary work such as log Contact John Deere dealer for special components.
splitting, propulsion, or operating implements with PTO,
hydraulic, or electrical systems.
These are applications where normal operation does not
present a risk of falling or penetrating objects. Any forestry
DX,WW,FORESTRY -19-12OCT11-1/1

Operating the Loader Tractor Safely


When operating a machine with a loader application,
reduce speed as required to ensure good tractor and
loader stability.
To avoid tractor rollover and damage to front tires and

TS1692 —UN—09NOV09
tractor, do not carry load with your loader at a speed over
10 km/h (6 mph).
To avoid tractor damage do not use a front loader or a
sprayer tank if the tractor is equipped with a 3 Meter Front
Axle.
Never allow anyone to walk or work under a raised loader.
Do not use loader as a work platform. falling onto the operators station. To prevent loads from
Do not lift or carry anyone on loader, in bucket, or on falling onto the operators station, always use appropriate
implement or attachment. implements for specific applications (that is, manure forks,
round bale forks, round bale grippers, and clampers).
Lower loader to ground before leaving operators station.
Ballast tractor in accordance to Ballast Recommendations
The Rollover Protective Structure (ROPS) or cab roof, if in PREPARE TRACTOR section.
equipped, may not provide sufficient protection from load
DX,WW,LOADER -19-18SEP12-1/1

05-9 052015

PN=17
Safety

Keep Riders Off Machine


Only allow the operator on the machine. Keep riders off.
Riders on machine are subject to injury such as being
struck by foreign objects and being thrown off of the
machine. Riders also obstruct the operator’s view resulting

TS290 —UN—23AUG88
in the machine being operated in an unsafe manner.

DX,RIDER -19-03MAR93-1/1

Instructional Seat
The instructional seat, if so equipped, has been provided
only for training operators or diagnosing machine
problems.

TS1730 —UN—24MAY13
DX,SEAT,NA -19-22AUG13-1/1

Use Safety Lights and Devices


Prevent collisions between other road users, slow moving
tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently
check for traffic from the rear, especially in turns, and use
turn signal lights.
Use headlights, flashing warning lights, and turn signals
day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
TS951 —UN—12APR90

Deere dealer.

DX,FLASH -19-07JUL99-1/1

05-10 052015

PN=18
Safety

Transport Towed Equipment at Safe Speeds


Do not exceed the maximum transport speed. This tractor
is capable of operating at transport speeds that exceed
the maximum allowable transport speed for most towed
implements.
Before transporting a towed implement, determine from
signs on the implement or information provided in the
implement's operator manual the maximum transport
speed. Never transport at speeds that exceed the
implement's maximum transport speed. Exceeding the
implement's maximum transport speed can result in:
• Loss of control of the tractor/implement combination

TS1686 —UN—27SEP06
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement structure or its components
Implements without brakes:
• Do not transport at speeds greater than 32 km/h (20
mph).
• Must weigh less than 1.5 times the tractor weight and
less than 1.5 t (3300 lb) when fully loaded.
• When transporting at speeds between 40—50 km/h
Implements with brakes: (25—31 mph) the fully loaded implement must weigh
• If the manufacturer does not specify a maximum less than 3.0 times the tractor weight.
transport speed, do not tow at speeds greater than 40
km/h (25 mph).
• When transporting at speeds up to 40 km/h (25 mph)
the fully loaded implement must weigh less than 4.5
times the tractor weight.
DX,TOW1 -19-12OCT11-1/1

Use Caution On Slopes and Uneven Terrain


Avoid holes, ditches, and obstructions which cause the
tractor to tip, especially on slopes. Avoid sharp uphill turns.
Driving forward out of a ditch, mired condition, or up a

RXA0103437 —UN—01JUL09
steep slope could cause tractor to tip over rearward. Back
out of these situations if possible.
Danger of overturn increases greatly with narrow tread
setting, at high speed.
Not all conditions that can cause a tractor to overturn are
listed. Be alert for any situation in which stability may be
compromised.
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or Avoid starting, stopping or turning on a slope. If the tires
death. Operation on all slopes requires extra caution lose traction, disengage the PTO and proceed slowly,
straight down the slope.
Never drive near the edge of a gully, drop-off, ditch, steep
embankment, or a body of water. The machine could Keep all movement on slopes slow and gradual. Do not
suddenly roll over if a wheel goes over the edge or the make sudden changes in speed or direction, which could
ground caves in cause the machine to roll over.
Choose a low ground speed so you will not have to stop
or shift while on a slope.
DX,WW,SLOPE -19-12OCT11-1/1

05-11 052015

PN=19
Safety

Freeing a Mired Machine


Attempting to free a mired machine can involve safety
hazards such as the mired tractor tipping rearward, the
towing tractor overturning, and the tow chain or tow bar
(a cable is not recommended) failing and recoiling from
its stretched condition.

TS1645 —UN—15SEP95
Back your tractor out if it gets mired down in mud. Unhitch
any towed implements. Dig mud from behind the rear
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud
from the front of all wheels and drive slowly ahead.
If necessary to tow with another unit, use a tow bar or
a long chain (a cable is not recommended). Inspect the
chain for flaws. Make sure all parts of towing devices are
of adequate size and strong enough to handle the load.
Always hitch to the drawbar of the towing unit. Do not
hitch to the front pushbar attachment point. Before
moving, clear the area of people. Apply power smoothly

TS263 —UN—23AUG88
to take up the slack: a sudden pull could snap any towing
device causing it to whip or recoil dangerously.

DX,MIRED -19-07JUL99-1/1

Avoid Contact with Agricultural Chemicals


This enclosed cab does not protect against inhaling
vapor, aerosol or dust. If pesticide use instructions require
respiratory protection, wear an appropriate respirator
inside the cab.
Before leaving the cab, wear personal protective

TS220 —UN—15APR13
equipment as required by the pesticide use instructions.
When re-entering the cab, remove protective equipment
and store either outside the cab in a closed box or some
other type of sealable container or inside the cab in a
pesticide resistant container, such as a plastic bag.
Clean your shoes or boots to remove soil or other
contaminated particles prior to entering the cab. TS272 —UN—23AUG88

DX,CABS -19-25MAR09-1/1

05-12 052015

PN=20
Safety

Handle Agricultural Chemicals Safely


Chemicals used in agricultural applications such
as fungicides, herbicides, insecticides, pesticides,
rodenticides, and fertilizers can be harmful to your health
or the environment if not used carefully.
Always follow all label directions for effective, safe, and

TS220 —UN—15APR13
legal use of agricultural chemicals.
Reduce risk of exposure and injury:
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence
of manufacturer's instructions, follow these general
guidelines:
- Chemicals labeled 'Danger': Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
- Chemicals labeled 'Warning': Less toxic. Generally
require use of goggles, gloves, and skin protections.

A34471 —UN—11OCT88
- Chemicals labeled 'Caution': Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling vapor, aerosol or dust.
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals. • Store chemicals in a secure, locked area away from
human or livestock food. Keep children away.
• After handling chemicals, always bathe or shower and
• Always dispose of containers properly. Triple rinse
change clothes. Wash clothing before wearing again.
empty containers and puncture or crush containers and
• Seek medical attention immediately if illness occurs
dispose of properly.
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
DX,WW,CHEM01 -19-24AUG10-1/1

05-13 052015

PN=21
Safety

Handling Batteries Safely


Battery gas can explode. Keep sparks and flames away
from batteries. Use a flashlight to check battery electrolyte
level.
Never check battery charge by placing a metal object
across the posts. Use a voltmeter or hydrometer.

TS204 —UN—15APR13
Always remove grounded (-) battery clamp first and
replace grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid hazards by:
• Filling batteries in a well-ventilated area
• Wearing eye protection and rubber gloves
• Avoiding use of air pressure to clean batteries
• Avoiding breathing fumes when electrolyte is added
• Avoiding spilling or dripping electrolyte
• Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes:
1. Flush skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.).
3. Get medical attention immediately.
WARNING: Battery posts, terminals, and related

TS203 —UN—23AUG88
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

DX,WW,BATTERIES -19-02DEC10-1/1

Avoid Heating Near Pressurized Fluid Lines


Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to yourself
and bystanders. Do not heat by welding, soldering,
or using a torch near pressurized fluid lines or other
flammable materials. Pressurized lines can accidentally
TS953 —UN—15MAY90

burst when heat goes beyond the immediate flame area.

DX,TORCH -19-10DEC04-1/1

05-14 052015

PN=22
Safety

Remove Paint Before Welding or Heating


Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Remove paint before heating:

TS220 —UN—15APR13
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.

Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1

Handle Electronic Components and Brackets


Safely
Falling while installing or removing electronic components
mounted on equipment can cause serious injury. Use a
ladder or platform to easily reach each mounting location.
Use sturdy and secure footholds and handholds. Do not

TS249 —UN—23AUG88
install or remove components in wet or icy conditions.
If installing or servicing a RTK base station on a tower or
other tall structure, use a certified climber.
If installing or servicing a global positioning receiver mast
used on an implement, use proper lifting techniques and
wear proper protective equipment. The mast is heavy and
can be awkward to handle. Two people are required when
mounting locations are not accessible from the ground
or from a service platform.
DX,WW,RECEIVER -19-24AUG10-1/1

05-15 052015

PN=23
Safety

Practice Safe Maintenance


Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet , and clothing from power-driven
parts. Disengage all power and operate controls to relieve
pressure. Lower equipment to the ground. Stop the
engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
welding on machine.

TS218 —UN—23AUG88
DX,SERV -19-17FEB99-1/1

Avoid Hot Exhaust


Servicing machine or attachments with engine running
can result in serious personal injury. Avoid exposure and
skin contact with hot exhaust gases and components.
Exhaust parts and streams become very hot during

RG17488 —UN—21AUG09
operation. Exhaust gases and components reach
temperatures hot enough to burn people, ignite, or melt
common materials.

DX,EXHAUST -19-20AUG09-1/1

05-16 052015

PN=24
Safety

Clean Exhaust Filter Safely


During exhaust filter cleaning operations, the engine
may run at elevated idle and hot temperatures for an
extended period of time. Exhaust gases and exhaust
filter components reach temperatures hot enough to burn
people, or ignite or melt common materials.

TS227 —UN—15APR13
Keep machine away from people, animals, or structures
which may be susceptible to harm or damage from hot
exhaust gases or components. Avoid potential fire or
explosion hazards from flammable materials and vapors
near the exhaust. Keep exhaust outlet away from people
and anything that can melt, burn, or explode.
Closely monitor machine and surrounding area for
smoldering debris during and after exhaust filter cleaning.
Adding fuel while an engine is running can create a fire
or explosion hazard. Always stop engine before refueling
machine and clean up any spilled fuel.

TS271 —UN—23AUG88
Always make sure that engine is stopped while hauling
machine on a truck or trailer.
Contact with exhaust components while still hot can result
in serious personal injury.
Avoid contact with these components until cooled to safe
temperatures.
If service procedure requires engine to be running:
• Only engage power-driven parts required by service
procedure
• Ensure that other people are clear of operator station
and machine

TS1693 —UN—09DEC09
Keep hands, feet, and clothing away from power-driven
parts.
Always disable movement (neutral), set the parking brake
or mechanism and disconnect power to attachments or
tools before leaving the operator’s station.
Shut off engine and remove key (if equipped) before
leaving the machine unattended.

TS1695 —UN—07DEC09

DX,EXHAUST,FILTER -19-12JAN11-1/1

05-17 052015

PN=25
Safety

Work In Ventilated Area


Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the

TS220 —UN—15APR13
doors and get outside air into the area.

DX,AIR -19-17FEB99-1/1

Support Machine Properly


Always lower the attachment or implement to the ground
before you work on the machine. If the work requires
that the machine or attachment be lifted, provide secure
support for them. If left in a raised position, hydraulically
supported devices can settle or leak down.

TS229 —UN—23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator's manual.
DX,LOWER -19-24FEB00-1/1

Prevent Machine Runaway


Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals.
Machine will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Start

TS177 —UN—11JAN89
engine only from operator’s seat, with transmission in
neutral or park.

DX,BYPAS1 -19-29SEP98-1/1

05-18 052015

PN=26
Safety

Park Machine Safely


Before working on the machine:
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a "DO NOT OPERATE" tag in operator station.

TS230 —UN—24MAY89
DX,PARK -19-04JUN90-1/1

Transport Tractor Safely


A disabled tractor is best transported on a flatbed carrier.
Use chains to secure the tractor to the carrier. The axles
and tractor frame are suitable attachment points.

RXA0103709 —UN—01JUL09
Before transporting the tractor on a low-loader truck or
flatbed rail wagon, make sure that the hood is secured
over the tractor engine and that doors, roof hatch (if
equipped) and windows are properly closed.
Never tow a tractor at a speed greater than 10 km/h (6
mph). An operator must steer and brake the tractor under
tow.

DX,WW,TRANSPORT -19-19AUG09-1/1

Service Cooling System Safely


Explosive release of fluids from pressurized cooling
system can cause serious burns.
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop
to relieve pressure before removing completely.

TS281 —UN—15APR13
DX,WW,COOLING -19-19AUG09-1/1

05-19 052015

PN=27
Safety

Service Accumulator Systems Safely


Escaping fluid or gas from systems with pressurized
accumulators that are used in air conditioning, hydraulic,
and air brake systems can cause serious injury. Extreme
heat can cause the accumulator to burst, and pressurized
lines can be accidentally cut. Do not weld or use a torch

TS281 —UN—15APR13
near a pressurized accumulator or pressurized line.
Relieve pressure from the pressurized system before
removing accumulator.
Relieve pressure from the hydraulic system before
removing accumulator. Never attempt to relieve hydraulic
system or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
DX,WW,ACCLA2 -19-22AUG03-1/1

Service Tires Safely


Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper

RXA0103438 —UN—11JUN09
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims, or missing lug bolts and nuts.
DX,WW,RIMS -19-19AUG09-1/1

Service Front-Wheel Drive Tractor Safely


When servicing front-wheel drive tractor with the rear
wheels supported off the ground and rotating wheels by
engine power, always support front wheels in a similar
manner. Loss of electrical power or transmission hydraulic
system pressure will engage the front driving wheels,
L124515 —UN—06AUG94

pulling the rear wheels off the support if front wheels are
not raised. Under these conditions, front drive wheels can
engage even with switch in disengaged position.

DX,WW,MFWD -19-19AUG09-1/1

05-20 052015

PN=28
Safety

Tightening Wheel Retaining Bolts/Nuts


Torque wheel retaining bolts/nuts at the intervals specified
in section Break-In Period and Service.

L124516 —UN—03JAN95
DX,WW,WHEEL -19-12OCT11-1/1

Avoid High-Pressure Fluids


Inspect hydraulic hoses periodically – at least once
per year – for leakage, kinking, cuts, cracks, abrasion,
blisters, corrosion, exposed wire braid or any other signs
of wear or damage.

X9811 —UN—23AUG88
Replace worn or damaged hose assemblies immediately
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
with this type of injury should reference a knowledgeable
Search for leaks with a piece of cardboard. Protect hands medical source. Such information is available in
and body from high-pressure fluids. English from Deere & Company Medical Department in
Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
If an accident occurs, see a doctor immediately. Any fluid 309-748-5636.
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
DX,FLUID -19-12OCT11-1/1

Do Not Open High-Pressure Fuel System


High-pressure fluid remaining in fuel lines can cause
serious injury. Do not disconnect or attempt repair of fuel
lines, sensors, or any other components between the
high-pressure fuel pump and nozzles on engines with
High Pressure Common Rail (HPCR) fuel system.
Only technicians familiar with this type of system can TS1343 —UN—18MAR92

perform repairs. (See your John Deere dealer.)

DX,WW,HPCR1 -19-07JAN03-1/1

05-21 052015

PN=29
Safety

Store Attachments Safely


Stored attachments such as dual wheels, cage wheels,
and loaders can fall and cause serious injury or death.
Securely store attachments and implements to prevent
falling. Keep playing children and bystanders away from

TS219 —UN—23AUG88
storage area.

DX,STORE -19-03MAR93-1/1

Dispose of Waste Properly


Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.

TS1133 —UN—15APR13
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,DRAIN -19-03MAR93-1/1

05-22 052015

PN=30
Safety Signs
Pictorial Safety Signs
Safety signs are affixed at several important places on this
machine. They are intended to point out potential danger.
The hazard is identified by a pictorial in a warning triangle.
An adjacent pictorial provides information on how to avoid
personal injury. These safety signs, their location on the

TS231 —19—07OCT88
machine and a brief explanatory text are shown below.

SA61034,000005B -19-04FEB09-1/1

Operator’s Manual

CAUTION: Avoid the risk of injury.

This operator’s manual contains important information


necessary for safe machine operation and explanation of
safety signs. Carefully observe all safety rules to avoid
accidents.

PY22863 —UN—07MAY15
On Left Side Fender

AK50421,0000248 -19-07MAY15-1/1

Riders
CAUTION: Avoid falling and being struck.

Keep riders off. Riders on machine are subject to injury


such as being struck by foreign objects and being thrown
off the machine. Riders also obstruct the operators view
resulting in the machine being operated in an unsafe
manner.

PY22864 —UN—07MAY15

On Right Side and Left Fender

AK50421,0000249 -19-07MAY15-1/1

10-1 052015

PN=31
Safety Signs

ROPS in Normal Position

PY24326 —UN—18MAY15
On Right Side of ROPS

PY17885 —UN—27NOV13
CAUTION: Avoid crushing injury or death - Tug on the seat belt to make sure the belt is securely
during rollover. fastened.

Use Foldable ROPS and Seat Belt Properly. If this - Snug the seat belt across the hips.
machine is equipped with a foldable roll-over protective If this machine is operated with the ROPS folded (e.g.,
structure (ROPS), keep the ROPS in the fully extended to enter a low building), drive with extreme caution. DO
and locked position. USE a seat belt when you operate NOT USE a seat belt with the ROPS folded. Return the
with a ROPS in the fully extended position. ROPS to the raised, fully extended position as soon as
- Hold the latch and pull the seat belt across the body. the machine is operated under normal conditions.

- Insert the latch into the buckle. Listen for a click.


AK50421,000024A -19-18MAY15-1/1

10-2 052015

PN=32
Safety Signs

Use Seat Belt

PY19102 —UN—19NOV13
PY19103 —UN—01SEP14
On Left Side Use Seat Belt

Use Foldable ROPS and Seat Belt Properly - Insert the latch into the buckle. Listen for a click.
- Tug on the seat belt latch to make sure that the belt
CAUTION: Avoid crushing injury or death is securely fastened.
during rollover. - Snug the seat belt across the hips.
• If this machine is operated with the ROPS folded (e.g.,
• This machine is equipped with a foldable rollover to enter a low building), drive with extreme caution. DO
protective structure (ROPS). Keep the ROPS in the fully NOT USE a seat belt with the ROPS folded.
extended and locked position.USE a seat belt when • Return the ROPS to the raised, fully extended position
you operate with a ROPS. as soon as the machine is operated under normal
- Hold the latch and pull the seat belt across the body. conditions.
SP21231,00008E4 -19-22AUG14-1/1

Prevent Machine Runaway


Use Foldable ROPS and Seat Belt Properly

CAUTION: Avoid crushing from machine runaway.

PY19106 —UN—27NOV13
Do not start engine by shorting across starter terminals.
NEVER start engine while standing on ground. Start
engine only from operator's seat, with transmission in
neutral or park.
PY15861 —UN—23SEP13

JS86122,00001B7 -19-27NOV13-1/1

10-3 052015

PN=33
Controls and Instruments
Tractor Controls

PY4388 —UN—17JAN05
A—Steering Wheel D—Rocker Switch G—Horn K—Clutch Pedals
B—Turn Signal Switch E—Light Switch H—Brake Pedals
C—Hazard Switch F— Hand Throttle I— Key Switch
J— Foot Throttle
Continued on next page PU00210,000051C -19-19MAY15-1/2

15-1 052015

PN=34
Controls and Instruments

PY6215 —UN—26SEP06
PY4368 —UN—14JAN05

Left-hand side

Right-hand side

PY4350 —UN—19JUN06
PY5781 —UN—06JUN06

A—Selective Control Lever C—Rockshaft Draft Control Lever F— Range Shift Lever I— MFWD Lever
(Single or triple SCV option) D—Gear Shift Lever G—Rockshaft Rate-Of-Drop Knob
B—Rockshaft Position Control E—PTO Shift Lever H—Differential Lock Pedal
Lever

PU00210,000051C -19-19MAY15-2/2

15-2 052015

PN=35
Controls and Instruments

Instrument Panel

PY5712 —UN—30MAY06
A—PTO Indicator D—Hourmeter G—Engine Oil Pressure Indicator J— Tachometer
B—Air Filter Restriction Indicator E—Battery Charge Indicator H—Coolant Thermometer K—Fuel Gauge
C—High Beam Indicator F— Park Brake Indicator I— Turn-Signal Indicator
PY80265,0000208 -19-26APR07-1/1

15-3 052015

PN=36
Lights
Light Switch Positions
Tractor light switch has five positions:

A—Lights Off D—High Beam Headlights


B—Position Lights E—Field Light
C—Low Beam Headlights

PY4106 —UN—23FEB06
Light Switch

Switch Position Position Lights Taillights Field Light Headlights


A—Off Off Off Off Off
B—Position On On Off Off
C—Low Beam On On Off On—Low Beams
D—High Beam On On Off On—High Beams
E—Field Position Off Off On On—High Beams

PU00210,00009B3 -19-12APR07-1/1

Use Headlights
Dual-beam headlights (F) are switched on by either “High
Beam Headlight” (D) or “Low Beam Headlight” (C) light
switch positions.
Always dim lights before meeting another vehicle.

PY4106 —UN—23FEB06
Keep headlights adjusted properly, (see Adjust Headlights
in Service section).

A—Lights Off D—High Beam Headlights, Tail


B—Position Lights Lights and Position Lights
C—Low Beam Headlights, Tail E—Field Position Light
Lights, and Position Light F— Headlights

PY4384 —UN—04JAN06

PU00210,00009B0 -19-08JAN09-1/1

20-1 052015

PN=37
Lights

High Beam Indicator


High beam indicator (A) should light up when the lights
switch is set to high beam headlights or headlights.

PY5713 —UN—30MAY06
PY80265,0000209 -19-24APR07-1/1

Use Tail Lights


Red tail lights (F) are switched on by either high beam
headlight or low beam headlight switch position.
Be sure tail light lenses are clean before driving on a road,
so other drivers can see it easily.

CAUTION: Prevent collisions between other road


users, slow moving tractors with attachments or

PY5502 —UN—16FEB06
towed equipment, and self-propelled machines
on public roads. Frequently check for traffic
from the rear, especially in turns, and use
hand signals or turn signal lights.
Use headlights, flashing warning lights, and
turn signals day and night. Follow local
regulations for equipment lighting and marking.
Keep lighting and marking visible and in good
working order. Replace or repair lighting
and marking that has been damaged or lost.
An implement safety lighting kit is available
from your John Deere dealer.

PY4347 —UN—15FEB06
A—Lights Off E—Flood Lamp
B—Warning Lights Position F— Tail Lights
C—Low Beam Headlights, Tail G—Turn Signal Lights
lights and Warning Light
Position
D—High Beam Headlights, Tail
lights and Warning Lights
Position

PU00210,00009B1 -19-08JAN09-1/1

20-2 052015

PN=38
Lights

Using Turn Signals

PY4422 —UN—06JAN05
PY22871 —UN—08MAY15
Move turn signal lever (A) down to indicate left-hand turn
or up for right-hand turn. Indicator lights (D) will flash to
signal turn direction.
When lever is up, front and rear turn lights on right-hand
side (C) will flash . When lever is down, front and rear turn
lights on left-hand side (B) will flash.

PY5714 —UN—14JUN06
NOTE: Be sure to manually return lever to center
position after turning.

A—Turn Signal Lever C—Right-hand Lights


B—Left-hand Lights D—Turn Signal Indicators
Lights

SK35149,0000630 -19-19MAY15-1/1

20-3 052015

PN=39
Lights

Using Hazard Lights

PY4377 —UN—15FEB06

PY4390 —UN—15FEB06
.

All 4 turn signal lights ( 2 front and 2 rear) start to blink


when hazard light switch (C) is pulled out. Use harzard
lights to warn approaching vehicles when tractor is
stopped on the road

A—Turn Signal Light On Rear C— Hazard Light Switch

PY22876 —UN—08MAY15
Side
B— Turn Signal Light On Front
Side

SK35149,0000631 -19-19MAY15-1/1

20-4 052015

PN=40
Lights

Use Flood Lamp


Flood lamp (G) is switched on by “flood light switch (E).
Horn (F) is located just right side of light switch.

CAUTION: When operating on a road, move


light switch to either “Bright or Dim Head
Lamp” positions. Never use flood lamp when
transporting. A clear, bright light at the rear
of the tractor could confuse drivers of other
vehicles as they approach from the rear.

PY4358 —UN—29DEC04
A—Lights Off E—Flood Lamp Switch
B—Warning Lights Position F— Horn
C—Low Beam Headlights, Tail G—Flood Lamp
Lights and Warning Light
Position
D—High Beam Headlights, Tail
Lights and Warning Lights
Position

PY6977 —UN—13APR07
PU00210,00009B2 -19-28MAY12-1/1

20-5 052015

PN=41
Lights

Rotating Beam Lamp


Rotating beacon can be used as control and warning
signals for industrial plants & building sites.
2. Changing the bulb – Depress dome lock release button.
Remove the dome by turning to the left. Replace the bulb.

PY1430 —UN—26JUN06
Replace the dome and turn it until it fits tightly again.
IMPORTANT: Do not touch or dirty the inside
surface of the reflector.

NOTE: To use rotary beacon, operate the rocker switch


provided on the instrument panel. Avoid operating
the rotary beacon during starting of the tractor.

A—Dome C—Rocker Switch


B—Bulb

PY20922 —UN—19MAY15
SK35149,0000632 -19-19MAY15-1/1

20-6 052015

PN=42
Operator's Platform
Operating Foldable ROPS

CAUTION: Make certain all parts are installed


correctly if roll-over protective structure (ROPS)
is loosened or removed for any reason. Tighten
mounting bolts to proper torque.
The protection offered by ROPS will be impaired
if ROPS is subjected to structural damage,
as in an overturn incident, or is in anyway
altered by welding, bending, drilling or cutting.
A damaged ROPS should be replaced, not
reused. Any alteration to the ROPS must be
approved by the manufacturer.

PY4389 —UN—30JUN06
Always keep upper part of ROPS pinned in
vertical position (as pictured) when operating
tractor. If tractor is operated with ROPS folded
(e.g. to enter a low building) drive with extreme
caution and DO NOT use seat belt.
Fold the ROPS up again as soon as the tractor ROPS—Operating Position
is operated under normal conditions.

To Lower ROPS Crossbar (A):


1. Remove quick-lock pins (B) and headed pins (C).
2. Lower crossbar (A) of ROPS onto stops.
3. Reinstall pins (C and B) into holes in ROPS to lock
crossbar down.
To Put ROPS in Operating Position:

PY4451 —UN—10JAN05
1. Lift crossbar (A) of ROPS to position shown.
2. Install pins (C) and quick-lock pins (B).

A—ROPS crossbar C—Headed Pins


B—Quick-lock Pins

PY1421 —UN—20MAY03

ROPS—Folded

PY05032,0000113 -19-20MAY03-1/1

25-1 052015

PN=43
Operator's Platform

Positioning Operator's Seat


Move lever (A) upwards and slide seat forward or
backwards to desired position.

CQ208140 —UN—09FEB07
PY80265,000020A -19-24APR07-1/1

Adjusting Seat Suspension


Turn adjustment handle (A) to compensate for operator’s
weight. The weight marks are recommended adjustment
positions that allow the seat suspension system to cover
its vertical range.

PY4363 —UN—29DEC04
PY,OMPY0142,011 -19-19APR07-1/1

25-2 052015

PN=44
Break-In Period
Closely Monitor Engine Performance
IMPORTANT: Engine is ready for normal operation.
Be extra cautious during the first 100 operating
hours, until you become thoroughly familiar with
the sound and feel of your new tractor. Give
each detail due consideration and stay alert.

Warm up tractor with care. Check load warning indicator

PY5715 —UN—30MAY06
lights (A), oil pressure (B) and coolant thermometer (C).
Avoid unnecessary engine idling.
The following recommendations should be strictly followed
when breaking in engine:
1. Maintain engine oil level between the maximum and
minimum marks on the dipstick and change the oil
after the first 90 to 110 hours of operation. A—Battery Charge Indicator C—Coolant Temperature
2. Subject the engine to moderate to heavy loads and B—Engine Oil Pressure Gauge
Indicator
run at different speeds.
3. If the engine was subjected to a light load for a relatively
prolonged period or if within the first 100 hours of
operation oil had to be added, a longer break-in period During the break-in period of new or rebuilt
is required. In these situations change the engine oil engines only use special break-in oil or “fine”
and filter at 100 hours and begin a new break-in period oils of the type SAE 10W - 30.
for another 100 hours, using special oil for breaking-in Do not use normal oil of the type SAE
or a “fine” oil and follow the above procedures. 15W-40. These oils are not appropriate
4. Check the oil level more regularly in this break-in for breaking-in the engine.
period.
IMPORTANT: During the first 100 hours do not
top up oil unless the oil level is below the
minimum mark on the dipstick.
PY80265,000020B -19-26APR07-1/1

Service During Break-In Period


Within first 10 hours of operation: —Tighten wheel nuts. (See “Treads, Wheels and Tires”
—Carry out service daily or every 10 hours (See service section).
intervals in “Service” section).
—Check alternator/fan belt tension and tighten all clamps
IMPORTANT: Always keep wheel bolts tightened of air intake and cooling system hoses.
to prevent tractor damage. Check wheel bolt
—Carry out 50 hours service
torque after 10 hours of tractor operation,
and then at regular intervals. After First 100 Hours of Operation:

Tighten wheel nuts. (See “Treads, Wheels and Tires” —Change the transmission/hydraulic system oil filter.
section). —Change engine oil and filter.
After First 50 Hours of Operation:
PY80265,000027B -19-25APR07-1/1

30-1 052015

PN=45
Prestarting Checks
Daily Service Before Starting Engine
NOTE: Park tractor on level ground before
executing checks.

1. Check engine oil level. Clean dipstick (A) and reinsert


fully. Withdraw it again and check oil level. The window

PY5507 —UN—16FEB06
for safe operation of engine is when the oil level is
between the upper and lower marks of the dipstick.
Do not operate the engine if oil level is below minimum
mark. In this case, add recommended oil. (See “Fuels,
Lubricants, Coolant” section)

PY6494 —UN—09MAY07
GENERIC,000003E -19-25AUG07-1/4

2. Check coolant level of radiator expansion tank (A). If


the engine is cold and coolant level is below LOW,
add coolant to expansion tank until level reaches LOW
mark.
NOTE: With engine cold, coolant level should be at
LOW mark. At operating temperature coolant level

PY7326 —UN—10JUL07
of a tractor should be at FULL mark.

3. Lubricate the following points every 10 hours if


operating the tractor in extremely wet or excessively
muddy conditions.
• Front axle pivot pin
• Steering transmission axle
• Ends of coupling bar
5. Check hydraulic oil level of transmission. Withdraw
4. Lubricate the following items after pressure washing, if dipstick and clean it. Insert dipstick fully. Oil level
necessary: should be between the marks on the dipstick. If level
is low add oil.
• Hood latch
• Operator's seat side rails
Continued on next page GENERIC,000003E -19-25AUG07-2/4

35-1 052015

PN=46
Prestarting Checks

IMPORTANT: Never run the engine when the dust


unloading valve is removed!

6. Remove deposits by squeezing the valve.


During harvesting, grass and chaff may adversely
affect the performance of the dust unloading valve.

PY6992 —UN—10MAY07
Remove and clean the dust unloading valve as
necessary. Replace damaged valve immediately.

GENERIC,000003E -19-25AUG07-3/4

7. Make sure the hose of the rocker arm cover ventilation


is not pinched.
Remove any dirt from the hose end.

PY7039 —UN—19APR07
GENERIC,000003E -19-25AUG07-4/4

35-2 052015

PN=47
Operating the Engine
Engine Operation

TS220 —UN—15APR13

PY4504 —UN—17JAN05
CAUTION: Beware of asphyxiation. Exhaust
fumes can damage health and even cause
death. If running engine indoors, make sure
there is sufficient ventilation.

1. Check the fuel gauge to confirm the tractor has

PY1238 —UN—11JUN02
sufficient fuel.
2. Set gearshift lever to neutral or park, the range shift
lever (A) to neutral and the PTO lever (B) disengaged.
The starter motor will not turn over if the gearshift and
PTO levers are not in these positions.
3. Set hydraulic hitch control lever (D) to lowering
position (all the way forward).
4. Check indicator lights. Indicator lights will come on
when key switch is set to ON. If some lights do not
operate correctly, consult your John Deere dealer.
SP21231,0000420 -19-19JUL12-1/1

40-1 052015

PN=48
Operating the Engine

Starting the Engine


1. Move hand throttle (A) forward, to take it out of idle
position (approx. 1/3 max. speed). Engine may not
start if throttle is all the way back.

CAUTION: Avoid injuries or even death as a

TS177 —UN—11JAN89
result of unexpected machine movement.
Start engine from operator's seat only and
with gearshift lever in position (P).
NEVER start engine from anywhere other
than the operator's seat.

IMPORTANT: DO NOT run cold engine at


maximum speed.

2. Turn key switch fully clockwise (B) to activate starter


motor. Release key when engine starts. If releasing
key before engine operates, wait until starter motor
and engine stop turning before trying again.
IMPORTANT: Do not engage starter motor for more
than 20 seconds per attempt. If engine does not

PY4497 —UN—13JAN05
start, wait at least 2 minutes to allow starter
motor cool down before trying again. If engine
does not work after four attempts, consult
the “Troubleshooting” section.

PY80265,000020E -19-24APR07-1/1

Instrument Check After Starting Up Engine


IMPORTANT: If charging system indicator lights
(A) or oil pressure warning light (B) fail to
go out or coolant temperature gauge (C)
indicates engine overheating, stop engine
and determine the cause.

PY5741 —UN—31MAY06
Charging system indicator light (A) comes on if alternator
output voltage is low. The light should come on when key
switch is activated and go out when engine begins running.
If the light remains on for more than 5 seconds while
engine is running normally, turn off engine and determine
the cause. If the cause is not insufficient voltage or a
snapped fan belt, see your John Deere dealer.
If insufficient oil is not the cause, see your John Deere
Oil pressure indicator light (B) comes on if engine oil dealer.
pressure is low. The light should come on when key switch
is activated and go out when engine begins running. If the thermometer needle (C) indicates overheating, shut
off the engine and determine the cause.
IMPORTANT: Never run engine on insufficient oil. If
the light remains on for more than 5 seconds Check radiator water level when engine cools. Also check
during normal operation of the engine, shut that the honeycombed radiator grid is not obstructed.
off engine and determine the cause. Check fan belt tension. If all these checks do not resolve
the problem, consult your John Deere dealer.
PY80265,0000205 -19-26APR07-1/1

40-2 052015

PN=49
Operating the Engine

Air Restriction Gauge


Indicator light (A) comes on if air filter is obstructed.
Service the air filter as soon as possible.
The light should come on when the key is turned to start
up position.

PY5744 —UN—31MAY06
PY80265,0000206 -19-26APR07-1/1

Checking Fuel Level


Stop the tractor to fill up the fuel tank before the needle of
the fuel gauge (A) reaches the empty mark (unfilled circle).
IMPORTANT: Use Diesel fuel only. See “Fuel,
Lubricants, Coolant” section for specifications.

PY5746 —UN—31MAY06
PY80265,0000207 -19-26APR07-1/1

Changing Engine Speed


To increase engine speed, push hand throttle (A) forward.

PY4485 —UN—16FEB06

Continued on next page PY80265,000020F -19-24APR07-1/2

40-3 052015

PN=50
Operating the Engine

To temporarily increase engine speed, exceeding the


speed fixed by the hand throttle, press down on foot
throttle (B).

CAUTION: Whenever traveling on public roads,


only use the foot throttle. Leave the hand

PY5854 —UN—26JUN06
throttle in the slow idle position.

PY80265,000020F -19-24APR07-2/2

Warming Up and Idling the Engine


Do not run the engine on full load until it has fully warmed
up.
NOTE: If the hydraulic functions operate slowly, see
“warming up hydraulic system oil” in “Hydraulic

PY5721 —UN—30MAY06
and 3-Point Hitch” section.

To allow the engine to idle at low rpm uses fuel inefficiently


and can cause a build-up of carbon in the engine.
If the tractor is stopped with the engine running for 3 to 4
minutes, or more, engine speed must not be lower than
1200 rpm.
PY80265,0000210 -19-24APR07-1/1

Restarting Engine Carry on working normally or operate the engine at slow


speed for 1 or 2 minutes before shutting it off.
If the engine is shut off when operating at high speed,
restart it in order to prevent an abnormal build up of heat.
PY80265,0000211 -19-24APR07-1/1

Observe Engine Work and Idle Speeds


Slow idle speed should be 825—875 rpm. At light or no
load, full throttle speed will increase to 2600 rpm.
Normal working speed is 1600 rpm to 2400 rpm rated
speed. Within these limits engine can be put under full
PY5721 —UN—30MAY06
load.
For correct PTO speed, run engine at 2400 rpm for
standard 540 rpm operation .

PY80265,0000212 -19-24APR07-1/1

40-4 052015

PN=51
Operating the Engine

Working With Speed/Hour Meter


Tachometer (A) shows engine RPM, read in hundreds.
For standard 540 RPM PTO speed, increase engine speed
until tachometer needle is aligned with 2400 rpm mark (B).
Hour meter (C) shows hours of operation in full hours and

PY5722 —UN—30MAY06
tenths.

A—Tachometer C—Hour Meter


B—2400 RPM Mark

PY05032,0000124 -19-29JUN06-1/1

Engines with Turbocharger Most damage to the turbocharger is caused by not


IMPORTANT: If the engine “stalls” when in operation, following the correct procedure when starting and shutting
restart it IMMEDIATELY. This will prevent the off the engine. After starting and before shutting off, idle
turbocharger from overheating. the engine without load for at least 30 seconds.
LX,OMMOT 013413 -19-01SEP97-1/1

Shutting Off the Engine


1. Move hand throttle (A) to the slow idle position, let the
engine run at slow idle for 1 or 2 minutes.
IMPORTANT: The engine oil will cool down certain
engine parts. The sudden shut off of an
engine that is too hot may cause serious
damage to these parts, due to overheating
or a lack of lubrication.

PY4501 —UN—13JAN05
2. Turn key switch to "OFF" position.

CAUTION: Remove key switch to avoid accidents.

PY80265,0000213 -19-24APR07-1/1

40-5 052015

PN=52
Operating the Engine

Cold Weather Starting Procedure Using


Intake Air Heater System

CAUTION: DO NOT use starting fluid in tractor


equipped with an intake air heater system.
(See your John Deere dealer for a complete
list of other starting aids available.)

Tractors are equipped with an intake air heater system.


An electric heating element (A) warms the intake air.

PY4346 —UN—29DEC04
1. Activate the intake air heater system by turning key
(B) to the RUN position. Hold the key in for 10 or 15
seconds for temperatures above —18°C (0°F). Hold
key in for 30 seconds when ambient temperature is
below 0°C (32°F).
2. Depress clutch pedal and turn key switch clockwise
(C) to start engine.
3. If engine runs rough, activate the intake air heater
system by holding in on the key switch (B) until engine
runs smooth.

A—Electric Heating Element C—Key Switch On


B—Key Switch

PY4502 —UN—14JAN05
PY,OMPY0142,014 -19-04AUG06-1/1

Starting the Engine by Means of a Booster


Battery
Booster battery can be used as reinforcement when
starting engine. Proceed as follows:
1. Place gearshift lever in "P" position (Park).

PY5821 —UN—12JUL06
2. Remove lateral grille of battery compartment and
connect the 12 volt booster battery in parallel.
3. First connect the positive (+) cable and then the
negative (-) cable of the booster battery.
4. Start up engine.
5. Remove booster battery, firstly disconnecting the
negative pole.

CAUTION: The gas that is released is flammable. positive of tractor battery, and the negative
Carry out this operation in ventilated areas. Be connect to the chassis.
careful not to invert cable polarity. Positive
cable of booster battery should connect with
PY80265,0000214 -19-25APR07-1/1

40-6 052015

PN=53
Driving the Tractor
The Operator Needs To Be Trained Operate tractor in an open area free of obstruction to
Read “Engine Operation” section attentively before experiment with the controls and instruments and make
operating tractor. turns, all under the supervision of an experienced operator.
PY80265,0000216 -19-24APR07-1/1

Reduce Fuel Consumption


Service Correctly
Replace air cleaner element and fuel, engine oil and
transmission/hydraulic filter elements at specified service

LX007829 —UN—15AUG94
intervals (see “Service” section).
Use only John Deere filters!

AH98466,0000098 -19-06APR07-1/7

Use recommended oils and lubricants only (see “Fuel,


Lubricants, Hydraulic Oil and Coolant” section).

L103642 —UN—15AUG94
AH98466,0000098 -19-06APR07-2/7

Have the fuel system checked regularly by your John


Deere dealer.

LX000347 —UN—15AUG94

Continued on next page AH98466,0000098 -19-06APR07-3/7

50-1 052015

PN=54
Driving the Tractor

Have function of rockshaft control checked regularly by


your John Deere dealer.

LX1026059 —UN—18MAY01
AH98466,0000098 -19-06APR07-4/7

Drive with Correct Tire Pressures


Adapt tire pressures to type of work and ground conditions
(consult your John Deere dealer or local tire agent).

L103645 —UN—15AUG94
AH98466,0000098 -19-06APR07-5/7

Choose Correct Ballast


Choose ballast to obtain 10 to 15% wheel slip. Use no
more ballast than necessary, reduce ballast for light work.

A—Too much ballast C—Correct ballast


B—Too little ballast
LX009185 —UN—01SEP94

LX009186 —UN—01SEP94

Continued on next page AH98466,0000098 -19-06APR07-6/7

50-2 052015

PN=55
Driving the Tractor

Select Correct Gear


Always drive in the highest possible gear with reduced
engine speed.
Choose a gear so that engine speed (A) with engine not

LX1017710 —UN—01OCT97
under load drops 150 to 250 rpm when the tractor is
operating and the engine is under load (B).
NOTE: For light work, reduce engine speed below 2000
rpm. Select a gear so that engine speed drops
200 to 300 rpm when operating.

AH98466,0000098 -19-06APR07-7/7

Driving On Public Roads

CAUTION: When driving tractor on public


roads, use hazard warning lights to alert other
road-users. Consult local legislation. Keep safety
equipment in good condition. Replace if damaged.

PY5855 —UN—26JUN06
When driving the tractor on public roads, take the following
precautions:
1. Lock brake pedals together with lock (A). Avoid using
brakes suddenly. Reduce speed if load is heavier than
tractor and does not have its own braking system.
(See Operator's Manual of implement to consult
recommended transport speeds).
Take additional care when transporting loads under A—Coupled Brake Pedals
adverse conditions, irregular surfaces, tight bends or
when braking on descent. Be sure that the chosen tire
tread provides good stability.
IMPORTANT: To avoid premature wear of braking
system, avoid resting foot on brake pedals.
Continued on next page PY80265,0000217 -19-19MAY15-1/2

50-3 052015

PN=56
Driving the Tractor

2. Be sure all lights and safety devices are in perfect


working condition, clean and easily visible.
3. Always use light switch on low beam. Never use
headlights or other lights that could interfere with other
motorists.
4. Always use left or right indicator lights when turning,

PY5465 —UN—10JAN06
without forgetting to return signal lever to original
position once turn is completed.
5. Drive the tractor in a gear that allows maximum control.
Before traveling downhill, shift down to a low gear to
control ground speed without the need for excessive
brake use. Reduce speed on uneven ground or when
negotiating tight turns, especially when transporting
rear-mounted, heavy implements.
6. Turning off front-wheel drive (if equipped) reduces
front tire wear.

B—Tail Light E—Bright Headlight Switch


C—Reflex Reflector Position
D—Turn Signal Light F— Dim Headlight Switch

PY5466 —UN—10JAN06
Position
G—Turn Signal Lever

PY20921 —UN—19MAY15
PY80265,0000217 -19-19MAY15-2/2

50-4 052015

PN=57
Driving the Tractor

Operating Top Shaft Synchronized


Transmission (TSS)
IMPORTANT: To avoid transmission damage, do
not change gear when tractor is moving. To
avoid premature wear of braking system, avoid
resting foot on brake pedals.

PY4000 —UN—10JAN06
Lever (A) provides three gear ranges: A, B and C.
Gearshift lever (B) provides three forward gears and one
reverse.
By combining the gear and group shift levers in different
positions, nine (9) forward gears and three (3) reverse Left-hand Side Lever
gears can be obtained.
Gearshift lever should be in park “P” or neutral to start
the engine.

PY3099 —UN—23FEB06
Right-hand Side Lever

PY80265,0000218 -19-26APR07-1/1

50-5 052015

PN=58
Driving the Tractor

Transmission Use

PY3099 —UN—23FEB06
PY4357 —UN—29DEC04
Right-hand side

IMPORTANT: To avoid transmission damage, do


not change gear when tractor is moving. To
avoid premature wear of braking system, avoid
resting foot on brake pedals.

Engage clutch pedal (A) and stop tractor before moving


gear lever (B) or group shift lever (C).
Engage clutch pedal (A) before moving gearshift lever
(B). It is possible to change gears and gear direction

PY7043 —UN—27APR07
(forward and reverse) while in movement, but it is not
recommended. Release clutch pedal gradually and slowly
to take up load evenly.

Left-hand Side

PY80265,0000219 -19-27APR07-1/1

Selecting Gears
The tractor can operate in any gear with nominal engine
speeds of 1600 rpm to 2400 rpm. Within these limits the
engine can be subjected to a full load. For light work, use a
high gear and a lower engine speed, as this will conserve
fuel and reduce wear. The estimated forward speeds for
the different tires are listed towards the end of this manual. PY5721 —UN—30MAY06

IMPORTANT: Avoid working for long periods of time


at ground speeds lower than 6 km/h (3.73 mph)
when the tractor possesses maximum ballast
and the engine is operating at maximum power.

PY80265,000021A -19-24APR07-1/1

50-6 052015

PN=59
Driving the Tractor

Using the Brakes

CAUTION: Before driving the tractor on public


roads, couple brake pedals (B). Apply brake
carefully at transport speeds.

PY5855 —UN—26JUN06
To help carry out sharp turns, use brakes individually by
disconnecting lock (A).
To stop tractor, step on both brake pedals.
IMPORTANT: To avoid the premature wear of the
assembly, do not drive the tractor with a foot
resting on the brake pedals.

Reduce speed if towed load weighs more than tractor


Take additional care when transporting loads on accident
and does not have its own braking system. Do not apply
prone surfaces, when making tight turns or when braking
brakes suddenly. See the Operator's Manual to check
on steep descents.
transport recommendations.
PY80265,000021B -19-24APR07-1/1

Differential Lock Use


CAUTION: DO NOT operate tractor at high speed
or attempt to turn with differential lock engaged.

IMPORTANT: To prevent damage to the assembly, DO

PY4479 —UN—11OCT07
NOT engage differential lock when one wheel is
spinning and the other is completely stopped.

When a wheel begins to lose traction, step on pedal (A)


to engage differential lock.
Unequal traction between wheels maintains differential
lock engaged. When traction is equal the lock disengages
automatically through spring action.
If lock does not disengage, step on one brake pedal If the tires slip, then recover traction and then slip again,
followed by the other. keep pedal in connected position.
AG,OUO1032,2537 -19-19APR07-1/1

50-7 052015

PN=60
Driving the Tractor

Use of 4x4 Front Wheel Drive (If Equipped)


Use 4X4 front-wheel drive as necessary to obtain better
traction.

CAUTION: 4X4 front-wheel drive increases


traction significantly, when using this option take

PY6138 —UN—16AUG06
particular care on steep ascents and descents.
Compared with a 4x2 tractor, a tractor with
front-wheel drive maintains uphill traction in the
same way, which increases the possibility of
roll-over. When traveling over very flat surfaces
or surfaces with loose gravel reduce ground
speed and ensure that the tractor is correctly
ballasted in order to prevent wheel slip and loss
of steering control. To obtain better control, could damage tractor. To prevent damage to
engage the 4X4 front wheel drive (if equipped). transmission, DO NOT engage or disengage
auxiliary front-wheel drive when in motion.
IMPORTANT: To extend tire service life, engage 4X4
front-wheel drive only when necessary. DO Step on clutch pedal and stop tractor before engaging or
NOT USE when driving over very firm surfaces. disengaging front-wheel drive. Move lever (A) forwards to
DO NOT INSTALL chains to front wheels, this engage and backwards to disengage.
PY80265,000021D -19-24APR07-1/1

50-8 052015

PN=61
Driving the Tractor

Stopping Tractor

CAUTION: Always engage the PARK brake lever


before dismounting. Leaving transmission
in gear with engine off MAY NOT prevent
tractor from moving.

IMPORTANT: Tractor must be stopped before


engaging the PARK brake lever.

1. Pull lever (A) to engage Parking brake.


2. Lower all equipment to ground using rockshaft position
control lever (D).

PY4356 —UN—15JUN06
3. Pull hand throttle (B) down to slow idle position. Allow
engine to idle for one to two minutes.
IMPORTANT: Cooling of certain engine parts is
provided by engine oil. Stopping a hot engine
suddenly could cause damage to these parts
by overheating or lack of lubrication.

CAUTION: Remove the key from key switch to


prevent operation by untrained personnel.

4. Turn key switch to OFF position.

PY1215 —UN—11JUN02
A—Parking Lever C—Rockshaft Draft Control
B—Hand Trottle Lever
D—Rockshaft Position Control
Lever

PY1238 —UN—11JUN02

PU00210,00001C2 -19-16JUN06-1/1

50-9 052015

PN=62
Hydraulic Hitch and 3-Point Hitch
Adapting Tractor Power to Size of Towed in turn, an implement that is too large may
Implement damage the tractor. (Consult the implement
operator's manual to determine the maximum
IMPORTANT: Tractor power must be adapted to and minimum power requirements before
the size of certain implements. An excess hooking an implement on to the tractor).
of power may damage the implement and,
PY80265,000021F -19-24APR07-1/1

3-Point Hitch Components

PY4939 —UN—23FEB06
MITA Rockshaft
A—Lift Arms C—Hitch Arms E—Stabilizer Chains
B—Tensioner Arms D—Central Link
Continued on next page PY80265,0000220 -19-24APR07-1/2

55-1 052015

PN=63
Hydraulic Hitch and 3-Point Hitch

PY5279 —UN—24NOV05
JD Rockshaft
A—Central Link C— Tensioner Arms E—Hitch Arms
B—Lift Arms D—Stabilizer Chains
PY80265,0000220 -19-24APR07-2/2

Hydraulic Hitch Control Levers


Controls hydraulic hitch position by means of two levers.
Position control lever (A) and draft control lever (B).
Position control lever (A) raises hitch arms when moved
backwards and lowers them when moved forwards.
PY4547 —UN—25JAN05

See “Using Hydraulic Hitch Position Control” for more


information.
Draft control lever (B) controls hitch arm position in
relation to draft loads. See “Using Draft Control” for more
information.

PY80265,0000221 -19-24APR07-1/1

55-2 052015

PN=64
Hydraulic Hitch and 3-Point Hitch

Position Control Lever Limiter


NOTE: The position control lever limiter is used when it is
necessary to repeat the depth or height of the job.

Adjust depth as necessary. Operate implement for a few


minutes to determine correct height, then raise lever (A),

CQ267050 —UN—06MAR06

CQ267060 —UN—06MAR06
move the limiter against the position lever and lock limiter
in place moving lever (B) downwards. The hydraulic hitch
will now lower to the same position each time the lever is
moved forward as far as the limiter.

PY80265,0000222 -19-24APR07-1/1

Using Hydraulic Hitch Position Control

CAUTION: To prevent unexpected movement of


rockshaft, place draft control lever (B) in a full

PY4004 —UN—14JUL04
forward position before attaching an implement.

Put draft control lever (B) forward when you DO NOT


want rockshaft to adjust automatically to draft load, such
as attaching implement to tractor.
Use position control lever (A) to control hitch movement
and depth. Position control should be used for the
following applications:
TRANSPORT of implements and end of field turn-around.
Position control lever should be moved fully rearward (C)
for transport for both load and non-load sensing usage.
CONSTANT DEPTH of implements on level terrain and for
non- ground engaging implements such as spreaders or
sprayers. Place position control lever at depth desired (D).
FLOAT operation for implements with skids or depth
gauge wheels designed to carry full implement weight.
Push both levers all the way forward (E) so implement can
follow the ground contour.
NOTE: Lift links can be adjusted for lateral float. (See
Lateral Float in this section.)

A—Rockshaft Position Control D—Position Control Lever in


Lever Desired Depth Position
B—Rockshaft Draft Control E—Position Control Lever and
Lever Draft Control Lever in Float
C—Position Control Lever in Position
Rearward Position
M47168 —UN—31JAN92

PU00210,000041B -19-24APR07-1/1

55-3 052015

PN=65
Hydraulic Hitch and 3-Point Hitch

Using Draft Control


The hydraulic hitch system is equipped with a variable
draft control system.
Use draft control when:
• Working with a fully mounted implement on slopes or

PY4549 —UN—27JAN05
accident prone terrain. The implement will raise and
lower according to the ground contours once a constant
depth is maintained.
• When working in varied ground conditions. The
implement rises slightly when passing over hard ground
so that gear change is not necessary.
With draft control lever (B) fully forward, in OFF position
(C), the load sense will be deactivated.
When moving lever backwards, the load sense will
increase, requiring less draft force on the implement, so
that the hydraulic hitch system rises.
Draft sensitivity range can be adjusted changing the
center link position. (See “Center Link Position” for more
information).
For operation with the draft control, move position control
lever (A) fully forward and draft control lever (B) fully back
(smaller draft load).
Later, with tractor in motion, move the draft control lever
forward to increase load to desired value.
Position control lever (A) can be moved fully backwards to
raise the hitch when end of line is reached (crop end).

M47169 —19—29JAN92
PY80265,0000223 -19-24APR07-1/1

55-4 052015

PN=66
Hydraulic Hitch and 3-Point Hitch

Adjusting Rockshaft Rate-of-Drop/


Implement lock

CAUTION: Excessive rate-of-drop may cause


damage or injury. Fully lowering implement
should require at least two seconds.

PY4543 —UN—23JAN05
Rockshaft drops faster when a heavy implement is
attached. Adjust rate-of-drop knob so that it is slow
enough to be safe and prevent implement damage.
MITA Rockshaft - Turn rockshaft rate-of-drop knob (A),
located under the seat, clockwise to slow rockshaft drop.
MITA Rockshaft
New JD Rockshaft - Turn rockshaft rate-of-drop knob (A),
located under right-hand rear of seat, clockwise to slow
rockshaft drop.
Turn knob counterclockwise to increase rate-of-drop.
Rate-of-drop knob is also called implement lock. When
knob is fully screw in, implement will not lower down even

PY5280 —UN—24NOV05
if position control lever is fully down. Use implement lock
while transporting implement.

A—Rockshaft Rate-Of-Drop
Knob cum Implement Lock

New JD Rockshaft

PU00210,000041D -19-05SEP06-1/1

55-5 052015

PN=67
Hydraulic Hitch and 3-Point Hitch

Attaching Tipping Trailer

PY5281 —UN—24NOV05
PY4890 —UN—11APR05
MITA Rockshaft New JD Rockshaft

Hydraulic power can be extended to tipping trailer through


auxiliary port (B). When preselector knob (A) is fully
screwed-in, hydraulic oil will move to tipping trailer. Use
draft control lever for lowering or raising of trailer.
NOTE: When tipping trailer is not attached to tractor,
fully screw-out preselector knob, otherwise
rockshaft will not function.

PY5282 —UN—24NOV05
A—Preselector Knob B—Auxilliary Port

New JD Rockshaft

PU00210,000041E -19-05SEP06-1/1

Preparing Implement
Category II implements should have the top hole of the
implement mast located 610 mm (24 in.) above the lower
pins. Drill another hole in top mast or extend top mast
if necessary.

PY2274 —UN—07JUN06
Category Mast Width Pin Size
Height Between
Lower Pins
Lower Upper
II 610 mm 824 mm 28.7 mm 25.5 mm
(24 in.) (32-7/16 in.) (1-1/8 in.) (1 in.)

PU00210,000041F -19-05SEP06-1/1

55-6 052015

PN=68
Hydraulic Hitch and 3-Point Hitch

Positioning Center Link


The draft sensing rockshaft center link attaching bracket
has holes which allow three different positions for
attaching the center link. The position effects the draft
sensing sensitivity.
Standard position is (C).

PY4005 —UN—14JUL04
Move the center link attachment to holes (B) if:
• Excessive hitch activity or hunting occurs in draft control
operation.
• The rear of the implement raises too much when lifted.
The implement weight which can be lifted is reduced
slightly with the center link attachment in the lower holes.
MITA Rockshaft
• The draft control lever range is too small.
Move the center link attachment to holes (C) if:
• The hitch seems unresponsive in draft control operation
and allows the engine speed to drop too far before
raising the rockshaft.
• The rear of the implement droops and drags the ground
as the implement is lifted.

PY5283 —UN—24NOV05
Upper hole (A) eliminates nearly all draft sensing.
NOTE: Implements with Category II mast height 610
mm (24 in.) will use the upper two holes.

A—Upper Hole C—Lower Hole


B—Middle Hole
New JD Rockshaft

PU00210,0000420 -19-05SEP06-1/1

55-7 052015

PN=69
Hydraulic Hitch and 3-Point Hitch

Attach Implements to 3-Point Hitch


1. Be sure drawbar will not interfere. If necessary, move
drawbar ahead, or remove it. Check for any other
potential interference.

CAUTION: Prevent unexpected movement of


rockshaft by placing draft sensing lever in

PY6486 —UN—13MAR07
the forward or OFF position before attaching
implement to hitch.

2. Back tractor up to implement (A) so hitch points align.


Place transmission in neutral (N), stop the engine and
engage brakes BEFORE leaving the tractor seat.
3. Slip draft links over implement hitch pins (B), and
retain with quick-lock pins.
NOTE: Locking pins can be stored on draft links (through
holes in sway chain ears) when not in use.

4. To remove center-link from transport hook, lift center

PY5538 —UN—23FEB06
link locking clip (C), and rotate tab (D) to rear of center
link clip.
5. Attach center link to implement top mast.
6. Adjust center link and lift links as necessary. (See
Level the Hitch in this section.)
MITA Rockshaft
CAUTION: To avoid bodily injury or machine
damage whenever an implement, implement quick
coupler, or other attachment is connected to the
tractor 3-Point Hitch, check full range of operation
for interference, binding or PTO separation.

7. Using rockshaft position control lever (E), lower and

PY5539 —UN—23FEB06
raise implement slowly and check for any point of
interference.

A—Implement D—Tab
B—Implement Hitch Pins E—Rockshaft Position Control
C—Center Link Locking Clip Lever
F— Rockshaft Draft Control
New JD Rockshaft
Lever

PY5530 —UN—22FEB06

GENERIC,0000062 -19-19MAR07-1/1

55-8 052015

PN=70
Hydraulic Hitch and 3-Point Hitch

Adjusting Hitch Side Sway


NOTE: Check implement operator's manual for instruction
on whether to allow side sway.

IMPORTANT: DO NOT shorten chains so short that


they do not allow hitch to be raised completely.

PY4892 —UN—14APR05
If chain prevents hitch from raising, hydraulic
relief valve will open, causing excessive oil
heating, pump damage or equipment damage.

NOTE: Use spring or rubber strap to keep draft


links out of rear tyres when draft links are
not attached to implement.

Implement side sway should be adjusted when the A—Threaded Link


rockshaft is raised for transport by loosening the jam nut
on the threaded link (A) and turning the center rod to
increase or decrease the length of chain. Tighten jam nut
again when adjusted.
PU00210,0000422 -19-05SEP06-1/1

Leveling Hitch
1. Lower implement fully to remove weight from hitch.
2. Adjust center link to level implement from front to rear.
Release locking clip (A).
Turn center link body (B) clockwise to lengthen it and
counterclockwise to shorten it. Make sure to secure

PY4968 —UN—02MAY07
locking pin (A).
IMPORTANT: DO NOT ATTEMPT to extend center
link more than the limit of the locking
clip or the lift arms. This could damage
threads of the body and arms.
MITA Rockshaft

PY5285 —UN—24NOV05

JD Rockshaft

Continued on next page PY80265,0000224 -19-24APR07-1/2

55-9 052015

PN=71
Hydraulic Hitch and 3-Point Hitch

3. Adjust right-hand side lift arm to level the implement


laterally. Lift handle (C) and turn it 1/4 to fit into groove
(D) of spring pin in the central part of lift arm.
Turn handle (C) clockwise to raise hitch arm.
Turn handle (C) counterclockwise to lower hitch arm.
After adjusting, lift handle (C) and turn it to fit in groove
(D) in lower body and do not permit further adjustment
while in operation.
4. Length of left-hand lift arm can be adjusted as well
as right-hand lift arm, depending on tire tread. The

PY5459 —UN—09JAN06
following adjustments provide optimum hitch leveling:
- If there is a right-hand lift arm whose central thread
section measures 316 mm (12.4 in.) in width, adjust
left-hand lift arm to 550 mm (21.7 in.) between pins
(lateral float lock).
- If there is a right-hand lift arm whose central thread
section measures 266 mm (10.5 in.) in width,
shorten left-hand lift arm to 450 mm (17.7 in.).
- To change the length of left-hand lift arm, remove C—Handle D—Slot
upper hitch pin of lift arm, turn upper end assembly
clockwise to shorten and counterclockwise to
lengthen, then insert and lock upper pin.
PY80265,0000224 -19-24APR07-2/2

Vertical Play
By placing pin head in vertical position (A), the lift arms
can raise up quickly allowing implement to follow the
contour of the terrain (float).
To keep implement rigid, place pin head in horizontal
position (B).
Place pins in float position with implements mounted on
hitch, such as: cultivators, reapers, that have skid plates

PY1649 —UN—15JUN06
or regulating wheels and which could cause torsion in
relation to the tractor.

A—Pin in Vertical position B—Pin in Horizontal position

PY1648 —UN—15JUN06

PY80265,0000225 -19-24APR07-1/1

55-10 052015

PN=72
Hydraulic Hitch and 3-Point Hitch

Adjusting Rockshaft Control Lever Friction -


MITA Rockshaft

PY4406 —UN—10DEC05

PY4385 —UN—10DEC05
A—Adjustment Set Screw Back B—Adjustment Set Screw Front
Side Of Control Lever Side Of Control Lever

If the rockshaft position control lever or rockshaft draft friction by tightening the set screws for the appropriate
control lever do not stay in set position, increase lever lever until the proper friction is obtained.
PU00210,0000425 -19-27APR12-1/1

Adjusting Hydraulic Hitch Control Lever


Friction - JD Rockshaft
If position control lever of hydraulic hitch or draft control
lever do not stay in position, increase relevant lever friction
loosening two locknuts (A) and tightening two adjustment

CQ267000 —UN—11APR06
pins (B) uniformly until correct friction is attained.
Retighten locknuts (A) when adjustment is complete.

A—Locknut (2) B—Adjustment Pins (2)

PY80265,0000226 -19-26APR07-1/1

Warming Up Hydraulic System Oil


Hydraulic system may operate more slowly when started
in cold weather. This is due to the hydraulic oil not flowing
as freely through the hydraulic system filter (A).
Steering also operates more slowly if the oil is not PY4407 —UN—22FEB06
sufficiently warmed up.
Hydraulic system works normally once hydraulic oil is
warmed up.

A—Hydraulic Filter

Continued on next page PY80265,0000227 -19-26APR07-1/2

55-11 052015

PN=73
Hydraulic Hitch and 3-Point Hitch

IMPORTANT: To prevent damage to the hydraulic


pump or relief valve, DO NOT warm up
the hydraulic oil for a period of more than
two or three minutes.

1. Start engine and run at idle to 1000 rpm.


2. Turn steering wheel fully to the right and fully to the left.

PY5721 —UN—30MAY06
PY80265,0000227 -19-26APR07-2/2

55-12 052015

PN=74
Remote Hydraulic Cylinders - Optional
Using the Correct Hose Ends hose ends such as recommended by ISO (International
Standards Organization) or SAE (Society of Automotive
The tractor can be equipped with a SCV (selective Engineers).
control valve). The coupling receptacles accept standard
PY80265,0000228 -19-24APR07-1/1

Control Lever and Coupler Identification—If


Equipped
Movement of SCV lever (A) fore and aft operates coupler
receptacles (B).
Coupler has a detented float position when lever (A) is

PY5789 —UN—08JUN06
moved in the fully forward direction.

A—SCV Lever B—SCV Receptacles

SCV Lever

PY5792 —UN—08JUN06
SCV Receptacles

PU00210,0000429 -19-05SEP06-1/1

60-1 052015

PN=75
Remote Hydraulic Cylinders - Optional

Connecting Cylinder Hoses

CAUTION: Pressurized fluid, when released,


can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten

X9811 —UN—23AUG88
all connections before applying pressure. Search
for leaks using a piece of cardboard. Protect
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene may
result. Doctors unfamiliar with this type of
injury should consult a knowledgeable medical
source. Such information is available from
the Deere&Company medical department
in Moline, Illinois, U.S.A.

1. Remove anti-dust protection (if any) from hose end.

PY5796 —UN—08JUN06
2. Remove anti-dust plugs (A) from couplers.

PY80265,0000229 -19-24APR07-1/2

3. Make sure hose end and receptacle couplers are clean.


4. Check hoses to determine which should be used to
extend the cylinder. This hose should be connected to
quick coupler terminal (B) to extend the cylinder, when
SCV (selective control valve) levers are moved.
5. To connect hoses, firmly push its point against coupler

PY5792 —UN—08JUN06
receptacle.

CAUTION: The hydraulic hoses may fail due


to physical damage, twisting, wear and if
exposed to the elements. Regularly check
and replace if necessary.

PY5795 —UN—08JUN06

PY80265,0000229 -19-24APR07-2/2

60-2 052015

PN=76
Remote Hydraulic Cylinders - Optional

Connecting Single-Acting Cylinder


In order for lever (A) to work properly, a single-acting
cylinder should be connected only to SCV outlet in the
extend position (top coupler) (B).
IMPORTANT: Volume of oil required to extend

PY5789 —UN—08JUN06
cylinder must not lower transmission-hydraulic
oil level below lower sight glass. Check
oil level with cylinder fully extended. (See
Check Transmission-Hydraulic Oil Level in
Service—50 Hours chapter.)

Push SCV control lever full forward to use “float” position


to lower single-acting cylinder.
“Float” position allows a cylinder to extend and retract
freely and uses no engine power.

A—SCV Control Lever B—SCV Outlet

PY5797 —UN—08JUN06
PU00210,000042B -19-05SEP06-1/1

Correcting Reversed Cylinder Response

CAUTION: If cylinder response is reversed,


extending when it should retract or vice versa,
invert the hose connections on the couplers.
PY80265,000022A -19-24APR07-1/1

Neutral Lever Position


Spring pressure returns lever (A) to a centered position
(except when lever is fully forward in the “Float” position).
When the control levers are in the centered position, the
remote cylinder is hydraulically locked in position.

PY5789 —UN—08JUN06
A—SCV Lever

PU00210,000042D -19-05SEP06-1/1

60-3 052015

PN=77
Remote Hydraulic Cylinders - Optional

Extend/Retract Cylinder
Extending Cylinder
Pull lever (A) to the rear of neutral and hold it against
spring pressure. This extends cylinder (B) (up arrow)
connected to couplers and in most cases raises

PY5789 —UN—08JUN06
implement. Lever returns to neutral when released.
Retracting Cylinder
Push lever (A) forward and hold it against spring pressure.
This retracts cylinder (B) connected to SCV couplers and
in most cases lowers implement. Lever returns to neutral
when released.
Float Position
Push lever full forward into detent to operate Float feature.
Float operation allows cylinder to extend and retract freely,
such as when an implement follows ground contour.

PY6495 —UN—10MAY07
IMPORTANT: When “Float” is not needed, manually
move lever back to neutral position to prevent
accidental use of “Float”.

A—Control Lever B—Extend and Retract


Cylinder

GENERIC,000006F -19-27MAR07-1/1

Disconnecting Cylinder Hoses


1. Retract remote cylinder to protect cylinder rod from
damage.
2. Alleviate hydraulic pressure of hoses, by moving
control lever to float position.
3. Make sure anti-dust plugs of the receptacles and hose

X9811 —UN—23AUG88
covers are clean before reinstalling them.

PY5796 —UN—08JUN06

PY80265,000022B -19-24APR07-1/1

60-4 052015

PN=78
Drawbar and PTO
Observe Drawbar / Wagon Hitch Load
Limitations (If Equipped)
IMPORTANT: Certain heavy equipment, such as a
loaded single-axle trailer, can place excessive
strain on drawbar. Strain is greatly increased
by speed and rough ground.

PY1094 —UN—10APR05
Static vertical load on drawbar/wagon hitch
should not exceed 556 kg (1225 lb).
Drive slowly with heavy loads.
Specification
Drawbar Static Vertical Fixed Drawbar
Load—Capacity..............................................556 kg (1225 lb) Maximum

SK35149,00004CA -19-11MAY12-1/1

Observe Drawbar / Wagon Hitch Load Static vertical load on drawbar/wagon hitch
Limitations should not exceed 250 kg (552 lb).
IMPORTANT: Certain heavy equipment, such as a Drive slowly with heavy loads.
loaded single-axle trailer, can place excessive
strain on drawbar. Strain is greatly increased
by speed and rough ground.
MX,DRIP,JJA1 -19-10JAN08-1/1

Using Swinging Drawbar (If Equipped)


Drawbar pins (A) can be removed so it moves freely.
This option is recommended when making turns with an
implement or trailer coupled to drawbar.

PY4410 —UN—31DEC04
SK35149,00004C9 -19-11MAY12-1/1

65-1 052015

PN=79
Drawbar and PTO

Adjustable Drawbar (If Equipped)


The drawbar is used to pull drawn equipment of all types,
particularly PTO-driven implements.
The drawbar hitch is located so as to increase the rear

LX1031674 —UN—19FEB03
axle load and at the same time slightly reduce load on
the front axle.
Besides having a variable swinging range, the drawbar
can also be adjusted lengthwise.
Maximum permissible static vertical loads and towable
drawbar loads are stated in the "Specifications" section.
NOTE: Towing on public roads with the swinging drawbar
set to one side is not permitted!
SK35149,00004C6 -19-11MAY12-1/1

Proper Use of Drawbar


IMPORTANT: Comply with local traffic regulations
when using the drawbar. Use suitable,
approved hitch pins only. Combine
drawbars as shown only.

LX1036188 —UN—02MAY05
OU12401,0001205 -19-02MAY05-1/1

65-2 052015

PN=80
Drawbar and PTO

Stay Clear of Rotating Drivelines


Entanglement in rotating driveline can cause serious
injury or death.
Keep tractor master shield and driveline shields in place
at all times. Make sure rotating shields turn freely.

TS1644 —UN—22AUG95
Wear close fitting clothing. Stop the engine and be sure
that PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and
the primary implement PTO drive shaft that will allow a
1000 rpm tractor shaft to power a 540 rpm implement at
speeds higher than 540 rpm.
Do not install any adapter device that results in a portion of
the rotating implement shaft, tractor shaft, or the adapter
to be unguarded. The tractor master shield shall overlap
the end of the splined shaft and the added adaptor device
as outlined in the table.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)

H96219 —UN—29APR10
DX,PTO -19-30JUN10-1/1

65-3 052015

PN=81
Drawbar and PTO

Attach PTO-Driven Implement (For Fixed


Drawbar)

CAUTION: Stop engine before attaching


implement or working in area of implement hitch.

PY1094 —UN—10APR05
1. Attach implement to tractor before connecting PTO
drive line. Raise hitch to upward position if it is not
to be used.
2. Gear shift lever in neutral (N), turn key to OFF position,
pull fuel shut-off knob to stop engine and set brakes.
3. Attach implement to 3-Point Hitch, be sure drawbar
will not interfere. Remove it if necessary.
installed. WITH ENGINE STOPPED, check integral
4. Rotate PTO shield upward for clearance. With engine shields on drive line by making sure they rotate freely
off, turn shaft slightly by hand if necessary to line up on shaft. Lubricate or repair as necessary.
splines. Connect drive line to PTO shaft. Pull out
on shaft to be sure drive line is locked to PTO shaft. 6. Check carefully for any interference, make sure hitch
Place PTO shield in downward position. is raised to the upper position if it is not used.
5. Be sure all shields are in place and in good condition.
Never operate PTO unless master shield is properly
SK35149,00004CC -19-11MAY12-1/1

Attaching PTO Driven Implement (For


Swinging Drawbar)

CAUTION: Turn off engine before coupling


implements or working near implement

CQ214090 —UN—08FEB07
coupling zone.

1. Disconnect key switch to turn off engine.


2. If the implement driven by the PTO is going to be
connected to the drawbar, it should be placed so as
to leave a space of 355 mm (14.0 in.) between PTO
shaft end and center of the drawbar hole. Make sure
locking pins and spring pins of drawbar are in their
place. If the implement is to be connected to the
3-point hitch, be sure the drawbar does not get in the Apply force to shaft, to make sure the coupling is firm.
way. Remove it if necessary. Lower PTO shield.
5. Check that shields are in their place and in good
NOTE: There are two holes in the front part of
condition.
the drawbar. Place the drawbar pin in the
Run PTO only if main shield is correctly installed.
second hole to obtain the correct spacing
WITH ENGINE OFF, check integral U-joint shaft
of 355 mm (14.0 in.).
shields and make sure they turn freely on the shaft.
Lubricate or repair as necessary.
3. Couple implement to tractor before connecting U-joint
drive shaft to PTO.
4. Lift PTO shield.
With engine turned off, turn the shaft a little by hand to
align the splines. Connect U-joint drive shaft to PTO
shaft.
SK35149,00004CB -19-11MAY12-1/1

65-4 052015

PN=82
Drawbar and PTO

PTO Speed Selection


For standard PTO operation (operating that requires total
engine power), pull lever (E) back to position 540.
For economic PTO operation (lighter operating), push
lever to position 540E. In economic mode, the engine
runs with low rpm to economize fuel while PTO shaft still
turns at 540 rpm.
NOTE: With PTO lever in position 540E, the engine
deactivates speeds above 1900 rpm (without
load) or 1700 (with load), not allowing an increase

PY5809 —UN—15JUN06
through hand or foot throttle.

PY80265,000022E -19-26APR07-1/1

Operating PTO at Correct Speed


NOTE: Engine will not start if PTO clutch lever is engaged.

1. Press clutch pedal, start engine and push hand throttle


(A) forward until tachometer indicates PTO speed
at 1700 rpm (B) for 540E operation or 2400 rpm for

PY4485 —UN—16FEB06
standard 540 operation.
NOTE: Engine speed is mechanically controlled for
a maximum of 1700 rpm in 540E position.
540E operation will not be engaged if engine
speed is above 1700 rpm.

A—Hand throttle C—Standard 540 operating


B—540E operating speed speed

PY5724 —UN—30MAY06

Continued on next page PY80265,000022F -19-25APR07-1/2

65-5 052015

PN=83
Drawbar and PTO

2. Move control lever (D) inwards and forwards to


engage PTO. PTO indicator (B) should light up when
PTO is engaged.
3. Move control lever backwards to disengage PTO.

CAUTION: Disconnect key switch to turn off


engine and make sure all mechanisms are
stopped before cleaning the machine or making
adjustments to any PTO driven implement.

PY5809 —UN—15JUN06
PY5723 —UN—30MAY06
PY80265,000022F -19-25APR07-2/2

65-6 052015

PN=84
Drawbar and PTO

Adjusting PTO Clutch Operating Rod


1. Move PTO lever (A) to rearward (disengaged) position.
2. Remove clip pin (B) from forward end of PTO clutch
rod.
3. Check for equal thread engagement at turnbuckle (F).

PY4340 —UN—09JUL07
Loosen jam nuts (C). Turn rod (D) until threads on
each side of turnbuckle are equal.
4. Loosen jam nut (C) from rear of front clevis (E).
5. Adjust length of arm (D) so the clip pin (B) can be
inserted with the rod pulled forward and the arm pulled
rearward to eliminate freeplay. Lengthen rod by 1/2
turn of the clevis to provide a slight amount of lever
freeplay.
NOTE: Adjust turnbuckle (F) if you cannot make
proper adjustment with clevis.

PY5673 —UN—06JUN07
6. Reinstall clip pin (B) in clevis (E) and arm (D).
7. Tighten jam nut (C) at clevis.

A—PTO Clutch Lever D—Arm


B—Clip Pin E—Clevis
C—Jam Nut F— Turnbuckle

PU00210,000013B -19-25SEP06-1/1

65-7 052015

PN=85
Ballasting
Ballasting — Tractor Optimization

CAUTION: When selecting the counterweights Safety and performance of your tractor depend on the
it is important to take into consideration the correct ballasting of the front axle (counterweights) and
maximum loads permitted by the axles and not rear axle (counterweights and ballasting tires with water).
to exceed the machine's maximum permissible
IMPORTANT: Do not work with excessive ballast.
weight, including hitched implements.
This will consume more fuel, wear the tires at
a faster rate, compact more soil, as well as
causing a number of other inconveniences.
PY80265,0000230 -19-25APR07-1/1

Selecting Ballast Carefully


Match amount of ballast needed for each job. What is • Type of implement-integral/semi-integral or towed.
right for one job may be wrong for another job. Ballast for • Travel speed-slow or fast.
traction and stability. • Tractor power output-partial or full load.
Factors determining amount of ballast:
• Tires-single, oversize, or dual.
• Type of front axle.
• Soil surface-loose or firm.
MX,BAIP,MA2 -19-01JUN99-1/1

Matching Ballast to Load Work


Use no more ballast than necessary, and remove ballast Too Little Ballast Too Much Ballast
when it is no longer needed. 1. Excessive wheel slip 1. Increased load
2. Power loss due to churning 2. Power loss due to carrying
Rather than weighing tractor down to pull heavy loads, try soil extra weight
to reduce load. Pulling a lighter load at a higher speed is
3. Tire wear 3. Tire strain
more economical and more efficient.
4. Fuel waste 4. Soil compaction
5. Lower productivity 5. Fuel waste
6. Lower productivity

MX,BAIP,NA3 -19-10JAN96-1/1

Testing the Ballast

The final determining factor of the correct ballast is the Tractor Wheel slippage (%)
wheel slippage measured in the field. Under normal 2-wheel drive 10 to 15
conditions, the wheel slippage must be: 4-wheel drive 8 to 12

PY80265,0000231 -19-25APR07-1/1

70-1 052015

PN=86
Ballasting

Rear Wheel Slip Measuring Methods


1. Step 1: Mark rear tire (A).
2. Step 2: Mark ground next to rear tire (using a stake)
to indicate starting point (B).
3. Step 3: Drive tractor in straight line with implement in
field position until rear wheel has completed 10 full
rotations (C).
4. Step 4: Mark ground (with a stake) at point where rear
wheel completed 10 full rotations (D).
5. Step 5: Return tractor to starting point and cover same
route marked out on ground with the implement raised
(in transport position). Count the number of rotations
completed by rear wheel between the two markers (E).

LX000402 —UN—15AUG94
The ratio of the number of rotations of the rear wheel
with load and without load is the slip rate.
The formula below is used to draw up the following
chart:

(step 3 rotations - step 5 rotations) X 100


Slip rate (%) =
Step 3 rotations

Step 3 rotations Step 5 rotations Slip rate (%)


10 10.0 0
10 9.5 5
10 9.2 8
10 9.0 10
10 8.8 12
10 8.5 15
10 8.0 20
10 7.5 25
10 7.0 30
6. Step 6: Add more weight when slip is excessive. For
rates below minimum, weight must be removed.
PY80265,0000232 -19-25APR07-1/1

Ballast Limitations Treads section). If a greater amount of weight is needed


for traction, a larger single tire should be considered.
Ballast should be limited by either tire capacity or tractor
capacity. Each tire has a recommended carrying capacity Ballast can be added as either liquid or cast iron.
which should not be exceeded (see Wheels, Tires and
MX,BAIP,QA2 -19-24JUL95-1/1

70-2 052015

PN=87
Ballasting

Ballasting Front End for Transport (If


Equipped)

CAUTION: Additional front ballast may be needed


for transporting rear-mounted implements. When
implement is raised, drive slowly over rough
ground, regardless of how much ballast is used.

CAUTION: Weights are heavy. Use proper lifting


equipment. Approximate weight of starter weight

PY4489 —UN—30JUN06
(C) is : 49 kg (109 lb). Approximate weight of
QUIK-TATCH™ weights (D) are 45 kg (99 lb).
Specification
Starter Weight
(Ballast)—Weight...................................................... 50 kg (110 lb) Each
QUIK-TATCH™ Weight
(Ballast)—Weight........................................................ 45 kg (99 lb) Each

A—Ballast Center C—Starter Weight


B—Ballast Retaining Bolts D—QUIK-TATCH Weights
Installing QUIK-TATCH™ Weights: QUIK-TATCH™
weights can be installed on the front of the tractor.
One starter weight and up to 8 QUIK-TATCH™ weights Specification
can be installed. Ballast Weights Retaining
1. Install weights in pairs, one on each side of center (A). Bolts—Torque............................................................ 230 N·m (170 lb-ft)
Starter Weight
2. To hold weights in place, run retaining bolts (B) through Bolts—Torque..............................................................385 N'm (284 lb-ft)
holes from side-to-side. Tighten to specification.

QUIK-TATCH is a trademark of Deere & Company


SK35149,00004CD -19-16MAY12-1/1

Ballasting Two-Wheel Drive Tractors Refer to the implement operator's manual, along with
Add weight to front end if needed for stability. Heavy “Using Implement Codes” in this section, to determine
pulling and heavy rear-mounted implements tend to lift the minimum number of front weights that are required
front wheels. Add enough ballast to maintain steering for your tractor model.
control and prevent tip-over.
PY05032,0000131 -19-20MAY03-1/1

Ballast MFWD-Equipped Tractors the implement code in your implement operator's


manual, along with “Using Implement Codes” in this
Ideal tire slippage for MFWD-equipped tractors is 8—12 section, to determine the minimum number of front
percent. To reduce wheel slip to this level, more weight weights that are required for your tractor model.
is needed on the front than with two-wheel-drive tractors. In some cases, additional front ballast is required
The ideal weight split is 40 percent front, 60 percent rear, for optimum field performance. If more assistance
of total tractor weight. In some cases liquid ballast will be is needed, see your John Deere dealer.
needed in front tires to obtain this weight split.
NOTE: Implement codes are used to determine proper
ballast for stability and steering control. Refer to
PY05032,0000132 -19-26APR07-1/1

70-3 PN=88
052015
Ballasting

Determining Maximum Rear Ballast


IMPORTANT: DO NOT overload tires. If maximum Chart shows carrying capacity per tire.
weight shown in chart is not enough for safety,
reduce load or install heavier ply tires. MAXIMUM LOAD PER WHEEL
Tire Size Capacity @ 30 km/h
To extend drive train life, avoid excessive soil Bias Ply Tires (18.6 mph)
compaction and rolling resistance, avoid adding Ply Rating kg (lb)
too much ballast. Ballast should never exceed 14.9-28 6 1615 (3560)
the weight required to provide traction for 16.9-28 8 1840 (4050)
continuous full power loads in 3rd gear for 2-WD
16.9-30 6 1895 (4180)
tractors. Remove ballast if tractor engine labors
when pulling heavy loads in the first three gears.
When using mechanical front wheel drive,
ballasting to one gear slower is appropriate.
PU00210,000037C -19-23AUG06-1/1

Determining Maximum Front Ballast


Use appropriate front ballast for a particular operating MAXIMUM LOAD PER WHEEL
condition. Two-wheel drive tractors should only have 2-WD
enough ballast to maintain safe steering control. MFWD Capacity @ 30 km/h
equipped tractors should have adequate ballast to (18.6 mph)
properly load front wheels. Remove ballast when it is no Tire Size Ply Rating kg (lb)
longer needed. 6-16 6 620(1360)
7.50-16 6 750 (1650)
Chart shows carrying capacity per tire.
MFWD
IMPORTANT: DO NOT overload tires. If maximum Capacity @ 30 km/h
weight shown in chart is not enough for (18.6 mph)
safety, reduce load or install tires with Tire Size Ply Rating kg (lb)
a higher load rating. 9.5-24 6 935 (2070)
11.2-24 6 1048 (2310)

PU00210,000037D -19-23AUG06-1/1

Use Cast Iron Weights (If Equipped)


Cast iron weights are available in a 48 kg (106 lb) size.
Weights can be installed on the inside or outside of wheel.
See your John Deere dealer for more information and
recommendations on weight use and placement.

PY6488 —UN—13MAR07
Specification
Cast Iron
Weights—Weight................................................................ 48 kg (106 lb)

SK35149,00004CE -19-16MAY12-1/1

70-4 052015

PN=89
Ballasting

Install Rear Cast Iron Weights (If Equipped)

PY1635 —UN—17FEB06
A—Additional Weight B—Weight
C—Weight Holes

CAUTION: Optional cast iron weight weighs 2. Attach first weight to wheel disks.
48 kg (106 lb). Handle with care! Use
3. To install additional weights (A), install bolts in previous
appropriate equipment or have the job done
weight (B). Rotate the added weight to align bolts with
by your John Deere dealer.
weight holes (C).
1. To install weights on wheel, it is necessary to remove 4. Tighten attaching bolts securely. Tighten again after a
wheel. (See “Wheels, Tires and Treads” section.) few hours service. Check tightness regularly.
SK35149,00004CF -19-11MAY12-1/1

70-5 052015

PN=90
Ballasting

Use Liquid Weight

CAUTION: Installing liquid ballast requires special


equipment and training. Have the job done by
your John Deere dealer or a tire service store.

IMPORTANT: NEVER fill tire to more than 75 percent


full. More solution would leave too little air space
to absorb shocks. Damage to tire could occur.

A solution of water and calcium chloride provides safe,


economical ballast. Used properly, it will not damage
tires, tubes, or rims.
Use calcium chloride to prevent water from freezing. A
mixture of 0.4 kg per liter (3.5 lb of calcium chloride per
gal) will not freeze solid above —45°C (—50°F).

RW25003 —UN—07JUL93
NOTE: Use of alcohol as liquid ballast is not
recommended. Calcium chloride solution is
heavier and more economical.

Fill tubeless tires slightly above valve level (minimum 75


percent full). Less solution would expose part of rim,
possibly causing corrosion. Tube-type tires may be filled
to any level below 75 percent.
Charts on this page show how much each tire size holds if LIQUID WEIGHT FOR REAR TIRES
With 0.6 kg/L (5 lb/gal) Calcium Chloride Solution
filled to 75 percent full.
Liquid weight per Tire
LIQUID WEIGHT FOR FRONT TIRES Tire Size kg (lb)—75% Full
With 0.4 kg/L (3.5 lb/gal) Calcium Chloride Solution
13.6-28 212 (467)
2-WD
14.9-28 260 (574)
Liquid Weight per Tire
16.9-28 339 (747)
Tire Size kg (lb)—75% Full
7.50-16 49 (107)

PU00210,0000978 -19-08JAN09-1/1

Deflating Tires Ballasted with Water


Raise wheel using a jack, rotate wheel until valve is
positioned at base of wheel. Remove valve and bleed
off water.
If necessary, completely remove water from tire, insert a

LX009451 —UN—03JAN95
bleed tube down to the base of the tire and pressurize the
tire with air in order to force remaining water to be expelled.

PY80265,0000233 -19-25APR07-1/1

70-6 052015

PN=91
Ballasting

Using Implement Codes

CAUTION: DO NOT attempt to transport an • 115 for 2-WD Tractor


implement without adequate front ballast. Lack • 137 for MFWD Tractor
of steering control may result. NUMBER OF QUIK-TATCH™ WEIGHTS NEEDED
2-WD
John Deere engineers have developed a code to
determine how much front ballast is needed for stability Without Liquid With Liquid in
Implement Code in Front Tires Front Tires
and steering control.
0—65 0 —
1. Find implement code in implement operators manual. 66—75 2 0

2. Use the following chart to determine how many 76—85 4 2


QUIK-TATCH™ front weights are required on your 86—95 6 4
tractor model. 96—105 8 6
106—115 — 8
To use chart, find the implement code range in the
left-hand column into which your implement code MFWD
fits. Then move to the right until you are beneath the Without Liquid in With Liquid in Front
column which identifies your tractor configuration. The Implement Code Front Tires Tires
number you find at this point in the chart is the number 0—87 0 —
of QUIK-TATCH™ weights needed. 88—97 2 0
98—107 4 2
For example, an implement with a code 100 to be
used on an MFWD tractor with a quick-coupler, but 108—117 6 4
without liquid in the front tires, requires 4 front weights. 118—127 8 6
128—137 — 8
With maximum front ballast, do not attempt to transport
an implement whose code exceeds:
QUIK-TATCH is a trademark of Deere & Company.
MX,BAIP,ZA3 -19-20JAN96-1/1

70-7 052015

PN=92
Tread, Wheels and Tires
Service Tires Safely
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.

TS952 —UN—15APR13
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
DX,TIRECP -19-24AUG90-1/1

Checking Free Space Between Implement and Tires


IMPORTANT: Make sure free space (A) between
exterior diameter of tires and the implement is
adequate, with hitch in raised position. When
installing rear tires of greater diameter on a
tractor with 3-point hitch, a quick coupler or
similar device should be used to provide enough
free space between tire and implement.

M47177 —UN—31JAN92
A—Clearance

PY80265,0000235 -19-25APR07-1/1

75-1 052015

PN=93
Tread, Wheels and Tires

Checking Tire Inflation Pressure


Check tires daily for damage or low pressure.
1. All inflation pressures are calculated for a maximum
Check inflation pressure with a gauge, at least every 100 forward speed of 29 Km/h (18.0 mph).
working hours. Use a precision gauge with graduated 2. Operating the tires at the indicated pressures
scale at every 10 Kpa (0.1 bar; 1 psi). contributes to optimum tire performance.
3. Inflation pressures less than 80 Kpa (0.8 bar; 12 psi)
If the tires contain liquid ballast, use a special pressure should be regularly controlled due to greater risk of
gauge for air/water and measure with valve pin at lower air leakage.
part of tire. 4. For tractors working on slopes, hills pressure should
NOTE: When ploughing or working on slopes, tire pressure be increased to 28 Kpa (0.28 bar; 4 psi) above the
can be increased 28 KPa (0.28 bar; 4 psi) ABOVE values indicated to compensate for lateral weight
the maximum value to prevent tire deformations. transference.
5. Narrow tires in high traction conditions can sometimes
IMPORTANT: Always check inflation pressure with separate from their rims if they are not seated properly,
calibrated pressure gauge to avoid excesses. or even if a lot of lubricant was used in mounting.
Excessive pressure reduces performance and Increasing inflation pressure will compensate for this
increases force applied to tire and rim. condition without reducing traction.
6. If more load capacity is needed, consult your John
NOTE: The following information on inflation applies Deere dealer to obtain load and inflation chart
to both front and rear tires. information from the tire manufacturer.
PY80265,0000236 -19-25APR07-1/1

Tire Inflation Pressure Chart


With Maximum Ballast or Heavy
Front Tires With Little or No Added Weight Mounted Implement
Tire Size Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi)
6.00-16 6 F2 170 (1.7) (24) 331 (3.3) (48)
7.50-16 6 F2 170 (1.7) (24) 303 (3.0) (44)
9.5-24 6 R1 83 (0.83) (12) 207 (2.1) (30)
11.2-24 6 R1 83 (0.83) (12) 180 (1.8) (26)
With Maximum Ballast or Heavy
Rear Tires With Little or No Added Weight Mounted Implement
Tire Size Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi)
14.9-28 8 R1 83 (0.83) (12) 138 (1.4) (20)
16.9-28 8 R3 83 (0.83) (12) 124 (1.2) (18)
16.9-30 6 R1 83 (0.83) (12) 124 (1.2) (18)

PU00210,000037B -19-23AUG06-1/1

75-2 052015

PN=94
Tread, Wheels and Tires

Selecting the Rolling Direction of the Front Tires

RW510 —UN—06APR89
A—Rear Tire Viewed from Rear B—Rolling Direction of the Tire C—Tire Lugs

1. Under most conditions, the front tires should be 2. If the tractor is used mainly with a front loader, the
mounted with the direction of the tire lugs the same direction of the lugs can be inverted to reduce wear
as the tire rolling direction. of the tires.
PY80265,0000237 -19-26APR07-1/1

Correct Torque of Wheel/Axle Bolts

CAUTION: NEVER use a tractor with a loose rim, 1. Having driven the tractor approx. 100 m (398 ft 96
wheel or axle or even with loose nuts and/or bolts. in.) and before attaching a load, retighten bolts to
specified torque.
Whenever they are loose, retighten them to the specified 2. Check bolts after 3 hours of work and again after 10
torque. hours.
3. Check all bolts regularly and keep them tightened.
NOTE: Follow the checking procedure when using
the tractor for the first time or if one of the
wheels has been replaced.
PY80265,0000238 -19-25APR07-1/1

75-3 052015

PN=95
Tread, Wheels and Tires

Tighten Bolts—Adjustable Front Axle


Tighten bolts in the following locations to specifications:
Specification
Adjustable Front
Axle—Axle-to-Knee
Bolts—Torque............................................................. 480 N·m (350 lb-ft)
Adjustable Front
Axle—Disk-to-Flange
Bolts (2 WD)—Torque................................................ 210 N·m (130 lb-ft)

PY4471 —UN—15JUN06
Adjustable Front
Axle—Disk-to-Flange
Bolts (4 WD)—Torque................................................ 310 N·m (130 lb-ft)

A—Axle-To-Knee B—Disk-To-Flange

PY4370 —UN—10JAN05
PU00210,00001C7 -19-11JUL06-1/1

Tighten Bolts—Rear Axle


Tighten bolts in the following locations to specifications:
Specification
Rear Axle Rim-to-Disk
—Torque..................................................................... 245 N·m (180 lb-ft)
Rear Axle Disk-to-Flange
—Torque..................................................................... 550 N·m (406 lb-ft)

A—Rim-To-Disk Bolts B—Disk-To-Flange Bolts


PY4426 —UN—15JUN06

PU00210,00001C8 -19-10APR07-1/1

75-4 052015

PN=96
Tread, Wheels and Tires

Rear Tread Limits


IMPORTANT: Tires should have free space of at least
25 mm (0.98 in.) in relation to fenders (A). If
installing rear tires of greater diameter, check
free space between tires and fenders.

M47179 —UN—31JAN92
PY80265,0000239 -19-25APR07-1/1

75-5 052015

PN=97
Tread, Wheels and Tires

Tread Settings—Multi-Position Rear Wheels wheel). When changing rear wheels from one side to the
other, the arrow on side wall of tire points in the direction
Wheel tread on rear axle with multi-position wheels can of forward rotation.
be adjusted by repositioning or exchanging the rims or by
reversing the wheel disks. The relationship of the wheel disk and rim in obtaining
the different tread settings is shown in the diagrams on
Wheel tread can also be adjusted by exchanging the the facing page.
complete wheel to the opposite side of the tractor (this
maneuver permits the change from disk-dished-in to A study of these diagrams, before attempting to change
disk-dished-out operations without disassembling the tread settings, will save unnecessary labor.

A B C D

LV8610 —UN—28AUG03
E F G H

Tread Settings—Multi-Position Rear Wheels

IMPORTANT: After setting wheel spacing, tighten


rim-to-disk and disk-to-flange bolts. Drive
tractor 100 m (109 yd) and tighten again.

Item Measurement Specification

Rear Wheel Rim-to-Disk Nuts Torque 245 N.m (180 lb.ft)


Rear Wheel Disk-to- Flange Bolts Torque 550 N.m (406 lb.ft)
NOTE: Tread settings are measured at bottom
of centerline. NOTE: 30 mm, 44 mm, and 111 mm spacer are available.
Adjust dimensions accordingly if used.
MULTI-POSTION REAR WHEELS TREAD WIDTH (Centerline-to-Centerline)
Diagram
Tire A B C D E F G H
13.6-28 INTª INTª INTª 1417 mm 1512 mm 1617 mm 1715 mm 1820 mm
(55.8 in.) (59.5 in.) (63.7 in.) (67.5 in.) (71.1 in.)
14.9-28 INTª INTª INTª 1417 mm 1512 mm 1617 mm 1715 mm 1820 mm
(55.8 in.) (59.5 in.) (63.7 in.) (67.5 in.) (71.1 in.)
16.9-30 INTª INTª INTª INTª 1563 mm 1668 mm 1665 mm 1770 mm
(61.5 in.) (65.7 in.) (65.6 in.) (69.7 in.)

Continued on next page MK41968,0000146 -19-13APR07-1/2

75-6 052015

PN=98
Tread, Wheels and Tires

MULTI-POSTION REAR WHEELS TREAD WIDTH (Centerline-to-Centerline)


16.9-28 INTª INTª INTª 1417 mm 1512 mm 1617 mm 1715 mm 1820 mm
(55.8 in.) (59.5 in.) (63.7 in.) (67.5 in.) (71.1 in.)
16.9-24 INTª INTª INTª 1417 mm 1512 mm 1617 mm 1715 mm 1820 mm
(55.8 in.) (59.5 in.) (63.7 in.) (67.5 in.) (71.1 in.)
ªInterference (Do not use)
Rear Tread Width
MK41968,0000146 -19-13APR07-2/2

75-7 052015

PN=99
Tread, Wheels and Tires

Tread Settings—Adjustable Front Axle

LV1515 —UN—05MAR96
PY4471 —UN—15JUN06
A—Beam Adjustment Nut

Front rims are offset. With some tires, this provides two
tread spacings, at each axle setting.
TREAD SETTINGS
Centerline-to-Centerline
Tire Size 6.50-16 and 7.50-16
Wheel Position C D C D
Axle Pin Position A A B B
Tread Positiona
1 1435 mm (56.5 in.) 1568 mm (61.7 in.)
2 1485 mm (58.5 in.) 1618 mm (63.7 in.)
3 1535 mm (60.4 in.) 1668 mm (65.7 in.)
4 1585 mm (62.4 in.) 1717 mm (67.6 in.)
5 1635 mm (64.4 in.) 1768 mm (69.6 in.)
6 1685 mm (66.3 in.) 1818 mm (71.6 in.)
7 1735 mm (68.3 in.) 1868 mm (73.5 in.)
8 1785 mm (70.3 in.) 1918 mm (75.5 in.)
9 1835 mm (72.2 in.) 1968 mm (77.5 in.)
10 1885 mm (74.2 in.) 2018 mm (79.4 in.)
11 1935 mm (76.2 in.) 2068 mm (81.4 in.)
a
Number 1 position is with axle adjustment at its most inward location. See Adjust Front Axle Tread Width in this section.
PU00210,00001C9 -19-16JUN06-1/1

75-8 052015

PN=100
Tread, Wheels and Tires

Tread Setting—Multi-Position MFWD Wheels


Wheel tread on MFWD axle with multi-position wheels
can be adjusted by repositioning or exchanging the rims
or by reversing the wheel disks.
Wheel tread can also be adjusted by exchanging the
complete wheel to the opposite side of the tractor .(This
maneuver permits the change from disk-dished-in to
disk-dished out operations without disassembling the
wheel). When Changing MFWD wheels from one side to
other, the arrow on side wall of tire points in the direction of
forward rotation. In certain applications, MFWD equipped
tractors may operate with the arrows in the opposite
direction. See Selecting Front Tire Rolling Direction.
The relationship of the wheel disk and rim in obtaining
the different tread setting is shown in the diagrams,
before attempting to change tread settings, will save
unnecessary labour.
IMPORTANT: After setting wheel spacing, tighten
MFWD wheel rim-to-disk bolts and MFWD wheel
disk-to-hub nuts to specification. Drive tractor

LV602 —UN—22APR94
100 m (109 yd) and tighten again.

Tread Setting—Multi-Position MFWD Wheels

Item Measurement Specification

MFWD Wheel Rim-to-Disk Nuts Torque 245 N.m (180 lb.ft)


MFWD Wheel Disk-to-Hub Nuts Torque 310 N.m (228 lb.ft)
NOTE: Tread settings are measured at bottom
centerline of tire.
MULTI-POSITION MFWD WHEELS TREAD WIDTH
Centerline-to-centerline
Diagram
Tire A B C D E F G H
9.5-24 6PR R1 1367 mm 1480mm 1519 mm 1632 mm 1667 mm 1780 mm 1819 mm 1932 mm
(53.8 in.) (58.3 in.) (59.8 in.) (64.3 in.) (65.6 in.) (70.1 in.) (71.6 in.) (76.1 in.)
11.2-24 6PR R1 1342 mm 1454 mm 1545 mm 1657 mm 1642 mm 1754 mm 1845 mm 1957 mm
(52.8 in.) (57.2 in.) (60.8 in.) (65.2 in.) (64.6 in.) (69.1 in.) (72.6 in.) (77.0 in.)

PU00210,0000394 -19-29AUG06-1/1

75-9 052015

PN=101
Tread, Wheels and Tires

Adjust Front Axle Tread Width


IMPORTANT: DO NOT place jack under engine oil pan.

1. Jack up front end of tractor.


2. When making large tread adjustments it may be
necessary to change the tie rod length (A) before
or during axle adjustments. See Check and Adjust
Toe-In for your axle type.

PY4396 —UN—12JAN05
3. Remove four bolts (B) and tapered nut (C) from front
axle (2 on each side).
4. Slide axle knees to desired position. Both sides
should be adjusted to same spacing. Pins and bolts
may have to be moved to the companion holes (D) in
some settings.
5. Reinstall axle bolts (B) and nut (C) on each side.
Tighten bolts to specification.
Specification
Front Axle
Bolts—Torque............................................................. 480 N·m (350 lb-ft)

6. Set toe-in. See Check and Adjust Toe-In for your axle
type.

PY4397 —UN—31DEC04
A—Tie rod C—Tapered Nut (4 used)
B—Bolts (4 used)

MX,WTIP,JA2 -19-24JUL95-1/1

75-10 052015

PN=102
Tread, Wheels and Tires

Checking Toe-In

PY4033 —UN—22JUL04
A—Front Axle Toe-In Distance

1. Park machine on level surface.


5. Determine the difference between front and rear
2. Turn steering wheel so front wheels are in the measurements. If the front measurement is smaller,
straight-ahead position. Stop engine. toe is “in”. If the rear is smaller, toe is “out”.
3. Measure distance (A) between tyres at hub level in 6. Distance (A) at front of tyres should be 3—6 mm
front of axle. Record measurement and mark the tyres. (1/8—1/4 in.) less than distance measured at rear of
tyres. Adjust toe-in if necessary. (See procedure in
4. Move tractor back about 1 m (3 ft), so mark is at this section.)
hub level behind the axle. Again, measure distance
between tyres at same point on tyre. Record
measurement.
PY,OMPY0142,037 -19-23MAY00-1/1

Adjusting Toe-In—Two-Wheel Drive Tractor


1. Loosen lock nuts (A) and back out the bolts (B) on tie
rod tubes several turns.
2. Adjust tie rods on both sides of the tractor equally by
rotating the inner tube (C) to lengthen or shorten tie
rod. Adjust toe-in to 3 to 6 mm (1/8 to 1/4 in.)

PY4372 —UN—15JUN06
Tie Rod Rotation Approximate Change in Toe-in
1/2 turn 8 mm (5/16 in.)
1 turn 16 mm (5/8 in.)

3. Tighten bolts (B) to specification. Do not overtighten


as damage to the tube may occur.
Specification
Tie Rod Bolts—Torque................................................... 85 N·m (62 lb-ft) A—Lock Nuts C—Inner Tube
B—Tie Rod Bolts
4. Tighten the lock nuts (A) to specification.
Specification
Tie Rod Lock
Nuts—Torque................................................................. 90 N·m (66 lb-ft)

PU00210,00001CA -19-16JUN06-1/1

75-11 052015

PN=103
Tread, Wheels and Tires

Checking Toe-In - 4X4 Axle


Measure height of front part of front axle and behind the
wheel between rim edges.
1. Measure distance (A).

CQ162730 —UN—09NOV07
2. Rotate front wheels 1/2 turn.
3. Measure distance (B) at the same point at which
distance (A) was measured.
Distance (A) should be between 0 and 3 mm (0 to 0.12
in.) lower than rear distance.

PY80265,000023A -19-25APR07-1/1

Adjusting Toe-In - 4X4 Axle


1. Loosen nuts (A) on both ends of coupling bar.
2. Equally adjust both sides by turning internal rod (B)
to increase or decrease length of coupling bar as
necessary, until toe-in of 3 mm (0.12 in.) is obtained.
Coupling bar rotation Approximate adjustment
1/2 turn 0.75 mm (0.03 in.)
1 turn 1.5 mm (0.06 in.)

PY4490 —UN—16JAN05
2 turns 3 mm (0.12 in.)
3. Tighten nuts once adjustment is completed.

PY80265,000023B -19-25APR07-1/1

Adjusting Turn Radius of Steering Stops — 4x4 Axle

1. Lift and support front part of tractor so that linkage


can turn as far as its stops.
2. Turn the steering wheel slowly and fully to the left hand
side until the steering cylinder reaches the steering
stop or until the tires are 25 mm (0.98 in.) from lateral
shield of tractor.
3. Raise the right-hand side of axle against its stop and
measure the free space between tire and nearest
tractor component. Distance should not be less than
25 mm (0.98 in.).
PY4373 —UN—30DEC04

4. Loosen locknut of steering stop (A) and adjust


bolt (B) so that it touches steering stop (C). It may
be necessary to shorten stop bolt (B) to achieve
maximum angle of curve.
5. Tighten retaining locknut (A) of steering stop bolt to
125 N·m (92 lb-ft).
6. Turn steering wheel fully to left-hand side. Hit linkage
housing against steering stop five times.
7. Repeat previous steps on right-hand side. NOTE: A large tread and large tires will increase
8. Tighten retaining nuts of steering stop bolts to 125 turn radius slightly.
N·m (92 lb-ft).
PY80265,000023C -19-25APR07-1/1

75-12 052015

PN=104
Tread, Wheels and Tires

Mounting Tires
Do NOT attempt to mount a tire unless you have the
proper equipment and experience to perform the job
safely. Failure to follow proper procedures when mounting
a tire on a wheel or rim can produce an explosion. Serious
injury may be the result. Have the job done by your John

Z20924 —UN—15AUG94
Deere dealer or a qualified tire repair service.
When seating tire beads on rims, never exceed maximum
inflation pressures specified by tire manufacturers for
mounting tires. Inflation beyond this maximum pressure
may break the bead, or even the rim, with dangerous
explosive force. If both beads are not seated when the
maximum recommended pressure is reached, deflate,
reposition tire, relubricate bead and reinflate.
Detailed agricultural tire mounting instructions, including
the necessary safety precautions, are available from your
local tire manufacturer agents.
OU12401,0000CA7 -19-01JAN03-1/1

Use Correct Tire Combinations


In order to achieve maximum drawbar pull, maintain
proper steerability, reduce tire wear and fuel consumption, IMPORTANT: When replacing tires, consult your tire
comply with the correct tire combinations shown on Tire dealer. Mixing worn and new tires, bias and radial
Compatibility Chart. or tires of different diameters or loaded radii can
reduce tire life and overall tractor performance.
Should mechanical front wheel drive front tires show
excessive wear in comparison with rear tire, the front tires Using any tire combination, other than those
must be replaced in order to maintain the predetermined listed on the Tire Compatibility Chart, could
tire ratio. result in premature tire and driveline wear due
to excessive underspeed or overspeed.
MX,WTIP,OA1A -19-24JUL95-1/1

Tire Compatibility Chart


NOTE: The following chart details which front tires front tires, either 2-WD or MFWD, along with
are compatible with an available rear tire. the compatible tractor model.
Underneath each rear tire will be the compatible
Tire Size 5303 5403 5503
Rear 14.9-28 8PR R1 X
Rear 16.9-28 8PR R3 X
Rear 16.9-30 6PR R1 X
Front 2-WD 6-16 6PR F2 X
2-WD 7.50-16 6PR F2 X X
MFWD 9.5-24 6PR R1 X X
MFWD 11.2-24 6PR R1 X

PU00210,0000948 -19-21FEB07-1/1

75-13 052015

PN=105
Transporting
Use Safety Lights and Devices
Prevent collisions between other road users, slow moving
tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently
check for traffic from the rear, especially in turns, and use
turn signal lights.
Use headlights, flashing warning lights, and turn signals
day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John

TS951 —UN—12APR90
Deere dealer.

DX,FLASH -19-07JUL99-1/1

Use a Safety Chain


A safety chain will help control drawn equipment should it
accidentally separate from the drawbar.
Using the appropriate adapter parts, attach the chain to the
tractor drawbar support or other specified anchor location.

TS217 —UN—23AUG88
Provide only enough slack in the chain to permit turning.
See your John Deere dealer for a chain with a strength
rating equal to or greater than the gross weight of the
towed machine. Do not use safety chain for towing.

DX,CHAIN -19-03MAR93-1/1

80-1 052015

PN=106
Transporting

Driving Tractor On Public Roads

CAUTION: When driving the tractor on public


roads, take the following precautions:

Before driving on public roads, make sure hazard warning


lights (A) are in proper working condition. Confirm that
other safety equipment is in good working condition for
road use.

PY4472 —UN—15JUN06
A—Hazard Warning Lights B—Slow Moving Vehicle
Emblem

Swinging Drawbar

PY14584 —UN—11MAY12
Fixed Drawbar

SK35149,00004D0 -19-11MAY12-1/4

CAUTION: NEVER turn on rear work light


when driving tractor. The rear light is intense
and could cause motorists approaching from
the rear to lose road vision.

IMPORTANT: Consult “Lights” section of this


manual for detailed descriptions of light
use and functions.

Move light switch (B) to warning position, high beam, or


low beam. Do not use rear work lights turned on. Use

PY4398 —UN—31DEC04
low beam for oncoming traffic. Keep headlights properly
adjusted.
Use left or right indicator lights when turning. Make sure
to return signal lever to original position once turn is
completed.
Before driving the tractor on public roads, couple brake
pedals (C). Avoid sudden braking.
A—Turn Signal Light Switch C—Brake Pedals
B—Light Switch

Continued on next page SK35149,00004D0 -19-11MAY12-2/4

80-2 052015

PN=107
Transporting

Disconnect front-wheel drive (A) (if equipped) when


driving on public roads. Excessive front tire wear will
result from transporting on hard surfaces with front wheel
drive engaged.
Drive at moderate speeds to maintain safe control at
all times. Reduce speed on uneven ground or when

PY5810 —UN—20JUN06
negotiating tight turns, especially when transporting
rear-mounted, heavy implements.
Before a descent, shift to a suitable gear in order to control
the speed without needing to use the brakes. NEVER
freewheel down a descent, or with tractor in neutral. Take
special care if the descent has a loose gravel surface or
whatever other factor which may affect safety.
SK35149,00004D0 -19-11MAY12-3/4

CAUTION: Braking to slow down towed loads


traveling at transport speed can cause a to and fro
movement and even roll over. Reduce speed if the
towed load is heavier than tractor and does not
have its own braking system. Follow the following
recommendations for speed and weight:

TS216 —UN—23AUG88
When towing loads with a weight equal to or
less than tractor, do not exceed maximum
speed of 32 Km/h (19.9 mph).
Reduce speed to 16 Km/h (9.9 mph) when towing
loads up to twice as heavy as tractor.
Do not tow loads more than double the
tractor weight.
Take additional care when transporting loads under
Take additional care when towing loads in adverse adverse conditions, irregular surfaces, tight bends or
conditions, on tight bends and on descents. when braking on descent.

Pay special attention when driving tractor at transport Heavy rear-mounted or towed implements may have to
speed. Reduce speed if load is heavier than tractor and and fro movement during transport. Excessive to and
does not have its own braking system. (See Operator's fro movement may cause loss of steering control. Drive
Manual of implement, to consult recommended transport slowly and avoid sudden steering wheel maneuvers.
speeds). Consult Operator's Manual for implement to check
maximum speed limits.
SK35149,00004D0 -19-11MAY12-4/4

Transporting The Tractor on a Truck

CAUTION: After loading tractor on truck, secure


it safely. DO NOT PUT safety chain around 4X4
front-wheel drive assembly or its transmission
housing. Drive truck slowly.
LV610 —UN—22APR94

The best way to transport an inoperative tractor is on the


platform of a towing truck.
IMPORTANT: Seal exhaust pipe to prevent the
entry of dirt or dust which could damage the
engine and the suction system.

PY80265,000023D -19-25APR07-1/1

80-3 052015

PN=108
Transporting

Tow Tractor

CAUTION: Avoid personal injury or death.


Remove MFWD drive shaft if towing tractor with
front wheels on a carrier. Loss of electrical power
or transmission-hydraulic system pressure will
engage the MFWD and pull tractor off carrier,
even with switch in the DISENGAGED position.

IMPORTANT: Avoid transmission and drive train

LV9702 —UN—24AUG04
component damage:
• NEVER attempt to start tractor by towing.
Engine will not start.
• If possible, operate engine above 1250
rpm to provide lubrication, power steering
and power brakes. Have an operator
steer and brake tractor. MFWD Drive Shaft-to-Drop Housing
• Do not tow a tractor faster than 8 km/h (5 mph).
Do not exceed 3 km/h (2 mph) for the first ten
A—Spring Pin C—Drive Shaft Shield
minutes in below freezing temperatures. B—Coupler
• Check transmission-hydraulic oil level. Add
1 L (1 qt) for each 90 mm (3-1/2 in.) front
wheels are raised off the ground. DO NOT
raise wheels more than 305 mm (12 in.). b. Remove spring pin (A) using a punch and hammer.
Drain excess oil after transporting. c. Support drive shaft and slide coupler (B) toward
drop housing.
1. If equipped with MFWD, remove drive shaft if towing
tractor with front wheels on a carrier: d. Remove drive shaft, shields and couplers.
a. Remove three cap screws and slide drive shaft
shield (C) away from drop housing. Repeat on
opposite end.
PU00210,000097F -19-26MAR09-1/2

2. Be sure transmission-hydraulic system oil is visible in


the top sight glass (A). If tractor is to be towed with
front wheels raised, add 1 liter (1 qt) of oil for each 90
mm (3-1/2 in.) the wheels are raised. DO NOT raise
front wheels more than 305 mm (12 in.) above ground.
3. Tap brake pedals to make sure differential lock is not

LV9569 —UN—13AUG04
engaged.
4. Make sure PTO is disengaged.
5. Place range and gear shift levers in NEUTRAL.
After Towing
Rear of Tractor
If equipped with MFWD: Apply multipurpose grease to
couplers and shaft splines and install drive shaft assembly.
A—Sight Glass
Drain excess transmission-hydraulic oil to lower level
back to full.
PU00210,000097F -19-26MAR09-2/2

80-4 052015

PN=109
Fuel, Lubricants and Coolant
Handling and Storing Diesel Fuel

CAUTION: Reduce the risk of fire. Handle fuel When using BioDiesel fuel, the fuel filter may require more
carefully. DO NOT fill the fuel tank when engine frequent replacement due to premature plugging.
is running. DO NOT smoke while you fill the
Check engine oil level daily prior to starting engine. A
fuel tank or service the fuel system.
rising oil level may indicate fuel dilution of the engine oil.
Fill the fuel tank at the end of each day's operation to IMPORTANT: The fuel tank is vented through the
prevent water condensation and freezing during cold filler cap. If a new filler cap is required, always
weather. replace it with an original vented cap.
Keep all storage tanks as full as practicable to minimize
When fuel is stored for an extended period or if there is a
condensation.
slow turnover of fuel, add a fuel conditioner to stabilize the
Ensure that all fuel tank caps and covers are installed fuel and prevent water condensation. Contact your fuel
properly to prevent moisture from entering. Monitor water supplier or John Deere dealer for recommendations.
content of the fuel regularly.
DX,FUEL4 -19-15FEB13-1/1

Handle Fuel Safely—Avoid Fires


Handle fuel with care: it is highly flammable. Do not refuel
the machine while smoking or when near open flame or
sparks.
Always stop engine before refueling machine. Fill fuel

TS202 —UN—23AUG88
tank outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting
flammable liquids.
Never fill fuel container in pickup truck with plastic bed
liner. Always place fuel container on ground before
refueling. Touch fuel container with fuel dispenser nozzle Do not store fuel container where there is an open flame,
before removing can lid. Keep fuel dispenser nozzle in spark, or pilot light such as within a water heater or other
contact with fuel container inlet when filling. appliance.
DX,FIRE1 -19-12OCT11-1/1

Cold Weather Operation


Additional information on cold weather operation is
available from your John Deere dealer.
MX,FLIP,B -19-18MAR92-1/1

85-1 052015

PN=110
Fuel, Lubricants and Coolant

Diesel Fuel
Consult your local fuel distributor for properties of the
Sulfur Content for Tier 3 and Stage III A Engines
diesel fuel available in your area.
In general, diesel fuels are blended to satisfy the low • Use of diesel fuel with sulfur content less than 1000
temperature requirements of the geographical area in mg/kg (1000 ppm) is RECOMMENDED.
which they are marketed. • Use of diesel fuel with sulfur content 1000—2000 mg/kg
(1000—2000 ppm) REDUCES the oil and filter change
Diesel fuels specified to EN 590 or ASTM D975 are interval.
recommended. Renewable diesel fuel produced by
hydrotreating animal fats and vegetable oils is basically • BEFORE using diesel fuel with sulfur content greater
identical to petroleum diesel fuel. Renewable diesel that than 2000 mg/kg (2000 ppm), contact your John Deere
meets EN 590 or ASTM D975 is acceptable for use at all dealer.
percentage mixture levels. Sulfur Content for Tier 2 and Stage II Engines
Required Fuel Properties • Use of diesel fuel with sulfur content less than 2000
In all cases, the fuel shall meet the following properties: mg/kg (2000 ppm) is RECOMMENDED.
• Use of diesel fuel with sulfur content 2000—5000 mg/kg
Cetane number of 40 minimum. Cetane number greater (2000—5000 ppm) REDUCES the oil and filter change
than 47 is preferred, especially for temperatures below interval.
–20 °C (–4 °F) or elevations above 1675 m (5500 ft.). • BEFORE using diesel fuel with sulfur content greater
than 5000 mg/kg (5000 ppm), contact your John Deere
Cold Filter Plugging Point (CFPP) should be at least 5 dealer.
°C (9 °F) below the expected lowest temperature or Cloud
Point below the expected lowest ambient temperature. Sulfur Content for Other Engines
Fuel lubricity should pass a maximum scar diameter of • Use of diesel fuel with sulfur content less than 5000
0.52 mm as measured by ASTM D6079 or ISO 12156-1. mg/kg (5000 ppm) is RECOMMENDED.
A maximum scar diameter of 0.45 mm is preferred. • Use of diesel fuel with sulfur content greater than 5000
mg/kg (5000 ppm) REDUCES the oil and filter change
Diesel fuel quality and sulfur content must comply with
interval.
all existing emissions regulations for the area in which
the engine operates. DO NOT use diesel fuel with sulfur IMPORTANT: Do not mix used diesel engine oil or any
content greater than 10 000 mg/kg (10 000 ppm). other type of lubricating oil with diesel fuel.
Sulfur content for Interim Tier 4, Final Tier 4, Improper fuel additive usage may cause damage
Stage III B, and Stage IV Engines on fuel injection equipment of diesel engines.
• Use ONLY ultra low sulfur diesel (ULSD) fuel with a
maximum of 15 mg/kg (15 ppm) sulfur content.
DX,FUEL1 -19-24OCT14-1/1

Handling and Storing Diesel Fuel

CAUTION: Reduce the risk of fire. Handle fuel When using BioDiesel fuel, the fuel filter may require more
carefully. DO NOT fill the fuel tank when engine frequent replacement due to premature plugging.
is running. DO NOT smoke while you fill the
Check engine oil level daily prior to starting engine. A
fuel tank or service the fuel system.
rising oil level may indicate fuel dilution of the engine oil.
Fill the fuel tank at the end of each day's operation to IMPORTANT: The fuel tank is vented through the
prevent water condensation and freezing during cold filler cap. If a new filler cap is required, always
weather. replace it with an original vented cap.
Keep all storage tanks as full as practicable to minimize
When fuel is stored for an extended period or if there is a
condensation.
slow turnover of fuel, add a fuel conditioner to stabilize the
Ensure that all fuel tank caps and covers are installed fuel and prevent water condensation. Contact your fuel
properly to prevent moisture from entering. Monitor water supplier or John Deere dealer for recommendations.
content of the fuel regularly.
DX,FUEL4 -19-15FEB13-1/1

85-2 052015

PN=111
Fuel, Lubricants and Coolant

Minimizing the Effect of Cold Weather on Diesel Engines


John Deere diesel engines are designed to operate
Diesel Fuel Flow Additive
effectively in cold weather.
However, for effective starting and cold-weather Use John Deere Fuel-Protect Diesel Fuel Conditioner
operation, a little extra care is necessary. The following (winter formula), which contains anti-gel chemistry, or
information outlines steps that can minimize the effect equivalent fuel conditioner to treat non-winter grade fuel
that cold weather may have on starting and operation of (No. 2-D in North America) during the cold-weather
your engine. See your John Deere dealer for additional season. This generally extends operability to about 10 °C
information and local availability of cold-weather aids. (18 °F) below the fuel cloud point. For operability at even
lower temperatures, use winter grade fuel.
Use Winter Grade Fuel
IMPORTANT: Treat fuel when outside temperature
When temperatures fall below 0 °C (32 °F), winter drops below 0 °C (32 °F). For best results, use
grade fuel (No. 1-D in North America) is best suited for with untreated fuel. Follow all recommended
cold-weather operation. Winter grade fuel has a lower instructions on label.
cloud point and a lower pour point.
BioDiesel
Cloud point is the temperature at which wax begins to
form in the fuel. This wax causes fuel filters to plug. Pour When operating with BioDiesel blends, wax formation can
point is the lowest temperature at which movement of occur at warmer temperatures. Begin using John Deere
the fuel is observed. Fuel-Protect Diesel Fuel Conditioner (winter formula) at 5
°C (41 °F) to treat BioDiesel fuels during the cold-weather
NOTE: On average, winter grade diesel fuel has a lower season. Use B5 or lower blends at temperatures below
Btu (heat content) rating. Using winter grade fuel 0 °C (32 °F). Use only winter grade petroleum diesel fuel
may reduce power and fuel efficiency, but should not at temperatures below -10 °C (14 °F).
cause any other engine performance effects. Check
the grade of fuel being used before troubleshooting Winterfronts
for low-power complaints in cold-weather operation.
Use of fabric, cardboard, or solid winterfronts is not
Air Intake Heater recommended with any John Deere engine. Their use
can result in excessive engine coolant, oil, and charge
An air intake heater is an available option for some air temperatures. This can lead to reduced engine life,
engines to aid cold weather starting. loss of power and poor fuel economy. Winterfronts may
also put abnormal stress on fan and fan drive components
Ether potentially causing premature failures.
An ether port on the intake is available to aid cold weather If winterfronts are used, they should never totally close
starting. off the grill frontal area. Approximately 25% area in the
center of the grill should remain open at all times. At no
CAUTION: Ether is highly flammable. Do not time should the air blockage device be applied directly
use ether when starting an engine equipped to the radiator core.
with glow plugs or an air intake heater.
Radiator Shutters
Coolant Heater If equipped with a thermostatically controlled radiator
An engine block heater (coolant heater) is an available shutter system, this system should be regulated in such
option to aid cold weather starting. a way that the shutters are completely open by the time
the coolant reaches 93 °C (200 °F) to prevent excessive
Seasonal Viscosity Oil and Proper Coolant intake manifold temperatures. Manually controlled
Concentration systems are not recommended.

Use seasonal grade viscosity engine oil based on the If air-to-air aftercooling is used, the shutters must be
expected air temperature range between oil changes completely open by the time the intake manifold air
and a proper concentration of low silicate antifreeze as temperature reaches the maximum allowable temperature
recommended. (See DIESEL ENGINE OIL and ENGINE out of the charge air cooler.
COOLANT requirements in this section.) For more information, see your John Deere dealer.
DX,FUEL10 -19-15MAY13-1/1

85-3 052015

PN=112
Fuel, Lubricants and Coolant

BioDiesel Fuel
BioDiesel fuel is comprised of mono-alkyl esters of long
BioDiesel Use Requirements and Recommendations
chain fatty acids derived from vegetable oils or animal
fats. BioDiesel blends are BioDiesel mixed with petroleum The petroleum diesel portion of all BioDiesel blends must
diesel fuel on a volume basis. meet the requirements of ASTM D975 (US) or EN 590
Before using fuel containing BioDiesel, review the (EU) commercial standard.
BioDiesel Use Requirements and Recommendations in BioDiesel users in the U.S. are strongly encouraged to
this Operator’s Manual. purchase BioDiesel blends from a BQ-9000 Certified
Environmental laws and regulations can encourage or Marketer and sourced from a BQ-9000 Accredited
prohibit the use of biofuels. Operators should consult Producer (as certified by the National BioDiesel Board).
with appropriate governmental authorities prior to using Certified Marketers and Accredited Producers can be
biofuels. found at the following website: http://www.bq9000.org.
BioDiesel contains residual ash. Ash levels exceeding the
All John Deere Engines with Exhaust Filter
maximums allowed in either ASTM D6751 or EN14214
(Released 2011 and After)
can result in more rapid ash loading and require more
While 5% blends (B5) are preferred, BioDiesel frequent cleaning of the Exhaust Filter (if present).
concentrations up to a 20% blend (B20) in petroleum The fuel filter can require more frequent replacement,
diesel fuel can be used. BioDiesel blends up to B20 when using BioDiesel fuel, particularly if switching from
can be used ONLY if the BioDiesel (100% BioDiesel or diesel. Check engine oil level daily prior to starting engine.
B100) meets ASTM D6751, EN 14214, or equivalent A rising oil level can indicate fuel dilution of the engine oil.
specification. Expect a 2% reduction in power and a 3% BioDiesel blends up to B20 must be used within 90 days
reduction in fuel economy when using B20. of the date of BioDiesel manufacture. BioDiesel blends
BioDiesel concentrations above B20 can harm the above B20 must be used within 45 days from the date
engine’s emission control systems and should not be of BioDiesel manufacture.
used. Risks include, but are not limited to, more frequent When using BioDiesel blends up to B20, the following
stationary regeneration, soot accumulation, and increased must be considered:
intervals for ash removal.
John Deere approved fuel conditioners, which contain
• Cold-weather flow degradation
detergent and dispersant additives, are required when
• Stability and storage issues (moisture absorption,
microbial growth)
using BioDiesel blends from B10—B20, and are
recommended when using lower BioDiesel blends.
• Possible filter restriction and plugging (usually a problem
when first switching to BioDiesel on used engines)
All John Deere Engines Excluding Exhaust Filter • Possible fuel leakage through seals and hoses
(Primarily Released Prior to 2012) (primarily an issue with older engines)
• Possible reduction of service life of engine components
While 5% blends (B5) are preferred, BioDiesel
concentrations up to a 20% blend (B20) in petroleum Request a certificate of analysis from your fuel distributor
diesel fuel can be used. BioDiesel blends up to B20 to ensure that the fuel is compliant with the specifications
can be used ONLY if the BioDiesel (100% BioDiesel or provided in this Operator’s Manual.
B100) meets ASTM D6751, EN 14214, or equivalent Consult your John Deere dealer for approved fuel
specification. Expect a 2% reduction in power and a 3% conditioners to improve storage and performance with
reduction in fuel economy when using B20. BioDiesel fuels.
These John Deere engines can operate on BioDiesel The following must also be considered if using BioDiesel
blends above B20 (up to 100% BioDiesel). Operate at blends above B20:
levels above B20 ONLY if the BioDiesel is permitted
by law and meets the EN 14214 specification (primarily • Possible coking or blocked injector nozzles, resulting in
available in Europe). Engines operating on BioDiesel power loss and engine misfire if John Deere approved
blends above B20 might not fully comply with or be fuel conditioners are not used
permitted by all applicable emissions regulations. Expect • Possible crankcase oil dilution (requiring more frequent
up to a 12% reduction in power and an 18% reduction in oil changes)
fuel economy when using 100% BioDiesel. • Possible lacquering or seizure of internal components
• Possible formation of sludge and sediments
John Deere approved fuel conditioners, which contain • Possible thermal oxidation of fuel at elevated
detergent and dispersant additives, are required when temperatures
using BioDiesel blends from B10—B20, and are • Possible compatibility issues with other materials
recommended when using lower BioDiesel blends. (including copper, lead, zinc, tin, brass, and bronze)
used in fuel handling equipment
Continued on next page DX,FUEL7 -19-15MAY13-1/2

85-4 052015

PN=113
Fuel, Lubricants and Coolant

• Possible reduction in water separator efficiency ash loading and require more frequent cleaning of the
• Possible damage to paint if exposed to BioDiesel Exhaust Filter (if present)
• Possible corrosion of fuel injection equipment IMPORTANT: Raw pressed vegetable oils are
• Possible elastomeric seal and gasket material NOT acceptable for use as fuel in any
degradation (primarily an issue with older engines)
• Possible high acid levels within fuel system concentration in John Deere engines. Their
use could cause engine failure.
• Because BioDiesel blends above B20 contain more
ash, using blends above B20 can result in more rapid
DX,FUEL7 -19-15MAY13-2/2

Fill Fuel Tank


CAUTION: Handle fuel with care: It is highly
flammable. DO NOT refuel the machine while
smoking or when near open flame or sparks.
Always stop engine before refueling machine.

TS202 —UN—23AUG88
Fill fuel tank outdoors.
Prevent fires by keeping machine clean
of accumulated trash, grease and debris.
Always clean up spilled fuel.

Fill fuel tank at end of each days operation. This prevents


condensation in tank as moist air cools.
Specification NOTE: To reduce fuel gelling and control wax separation
5303, 5403 and 5503 during cold weather, John Deere Fuel Flow
Fuel Tank—Capacity.......................................68 L (18 gal) Approximate Improver, or equivalent, may be added to
IMPORTANT: The fuel tank uses a sealed filler fuel or bulk storage tank.
cap. If a new filler cap is required, always
replace it with a sealed cap.
PY05032,0000137 -19-26JUN06-1/1

Alternative and Synthetic Lubricants


Conditions in certain geographical areas may require
lubricant recommendations different from those printed in Synthetic lubricants may be used if they meet the
this manual. performance requirements as shown in this manual.

Some John Deere brand coolants and lubricants may not The temperature limits and service intervals shown in
be available in your location. this manual apply to both conventional and synthetic
lubricants.
Consult your John Deere dealer to obtain information and
recommendations. Re-refined base stock products may be used if the
finished lubricant meets the performance requirements.
DX,ALTER -19-11APR11-1/1

Lubricant Storage
Your equipment can operate at top efficiency only when
clean lubricants are used. Make certain that all containers are properly marked to
identify their contents.
Use clean containers to handle all lubricants.
Properly dispose of all old containers and any residual
Store lubricants and containers in an area protected from lubricant they may contain.
dust, moisture, and other contamination. Store containers
on their side to avoid water and dirt accumulation.
DX,LUBST -19-11APR11-1/1

85-5 052015

PN=114
Fuel, Lubricants and Coolant

Diesel Engine Oil — Tier 2 and Stage II


Use oil viscosity based on the expected air temperature
range during the period between oil changes. 50 o C 122o F

John Deere Plus-50™ II oil is preferred. 40 o C 104o F

John Deere Plus-50™ is also recommended. 30 o C 86 o F

SAE 15W-40
Other oils may be used if they meet one or more of the

SAE 10W-40
following: 20 o C 68 o F

SAE 10W-30

SAE 0W-40
SAE 5W-30
• John Deere Torq-Gard™ 10 o C 50 o F
• API Service Category CJ-4
• API Service Category CI-4 PLUS 0o C 32 o F
• API Service Category CI-4
• API Service Category CH-4 -10 o C 14 o F
• ACEA Oil Sequence E9
• ACEA Oil Sequence E7 -20 o C -4 o F

TS1689 —UN—18JUL07
• ACEA Oil Sequence E6
• ACEA Oil Sequence E5 -30 o C -22 o F
• ACEA Oil Sequence E4
Multi-viscosity diesel engine oils are preferred. -40 o C -40 o F

Diesel fuel quality and fuel sulfur content must comply


with all existing emissions regulations for the area in Oil Viscosities for Air Temperature Ranges
which the engine operates.
DO NOT use diesel fuel with sulfur content greater than
10000 mg/kg (10000 ppm).
Plus-50 is a trademark of Deere & Company
Torq-Gard is a trademark of Deere & Company
DX,ENOIL7 -19-17JUN13-1/1

Oil Filters Use filters meeting John Deere performance


Filtration of oils is critical to proper operation and specifications.
lubrication.
Always change filters regularly as specified in this manual.
DX,FILT -19-18MAR96-1/1

85-6 052015

PN=115
Fuel, Lubricants and Coolant

Diesel Engine Coolant (engine with wet sleeve cylinder liners)


Preferred Coolants • Coolant concentrate meeting ASTM D6210
requirements in a 40—60% mixture of concentrate with
The following pre-mix engine coolants are preferred: quality water
• John Deere COOL-GARD™II If coolant meeting one of these specifications is
• John Deere COOL-GARD II PG unavailable, use a coolant concentrate or pre-mix coolant
COOL-GARD II pre-mix coolant is available in several that has a minimum of the following chemical and physical
concentrations with different freeze protection limits as properties:
shown in the following table. • Provides cylinder liner cavitation protection according to
COOL-GARD II pre-mix Freeze Protection Limit either the John Deere Cavitation Test Method or a fleet
COOL-GARD II 20/80 -9 °C (16 °F) study run at or above 60% load capacity
COOL-GARD II 30/70 -16 °C (3 °F)
• Is formulated with a nitrite-free additive package
COOL-GARD II 50/50 -37 °C (-34 °F)
• Protects the cooling system metals (cast iron, aluminum
alloys, and copper alloys such as brass) from corrosion
COOL-GARD II 55/45 -45 °C (-49 °F)
COOL-GARD II PG 60/40 -49 °C (-56 °F) Water Quality
COOL-GARD II 60/40 -52 °C (-62 °F) Water quality is important to the performance of the
cooling system. Distilled, deionized, or demineralized
Not all COOL-GARD II pre-mix products are available in water is recommended for mixing with ethylene glycol and
all countries. propylene glycol base engine coolant concentrate.
Use COOL-GARD II PG when a non-toxic coolant Coolant Drain Intervals
formulation is required.
Drain and flush the cooling system and refill with fresh
Additional Recommended Coolants coolant at the indicated interval, which varies with the
The following engine coolant is also recommended: coolant used.

• John Deere COOL-GARD II Concentrate in a 40—60% When COOL-GARD II or COOL-GARD II PG is used, the
mixture of concentrate with quality water. drain interval is 6 years or 6000 hours of operation.

IMPORTANT: When mixing coolant concentrate with If a coolant other than COOL-GARD II or COOL-GARD II
water, do not use less than 40% or greater PG is used, reduce the drain interval to 2 years or 2000
than 60% concentration of coolant. Less than hours of operation.
40% gives inadequate additives for corrosion IMPORTANT: Do not use cooling system sealing
protection. Greater than 60% can result in additives or antifreeze that contains
coolant gelation and cooling system problems. sealing additives.
Other Coolants Do not mix ethylene glycol and propylene
glycol base coolants.
Other ethylene glycol or propylene glycol base coolants
may be used if they meet the following specification: Do not use coolants that contain nitrites.

• Pre-mix coolant meeting ASTM D6210 requirements


COOL-GARD is a trademark of Deere & Company
DX,COOL3 -19-15MAY13-1/1

85-7 052015

PN=116
Fuel, Lubricants and Coolant

Liquid Coolant Conditioner


John Deere Liquid Coolant Conditioner (part number
RE23182) is recommended for wet-sleeve diesel engines
not having a coolant filter option. Other conditioners may
be used if they contain non-chromate inhibitors.

RG4690 —UN—14DEC88
CAUTION: Coolant conditioner contains alkali.
AVOID contact with eyes. Avoid prolonged
or repeated contact with skin. DO NOT take
internally. In case of contact, immediately wash
skin with soap and water. For eyes, flush with
large amounts of water for at least 15 minutes.
Call physician. Keep out of reach of children.

IMPORTANT: DO NOT use liquid conditioner if engine When servicing cooling system at 750 hours, only 1/2 of
is equipped with a John Deere Coolant Filter the original charge is required.
Conditioner, since the correct inhibitors are Coolant Conditioner Required
already contained inside the filter. If both Coolant With Fresh At 750 Hour
are used, a gel-type deposit is created which Model Capacity Coolant Service
could inhibit heat transfer and block coolant 5303, 5403 and 9.5 L (10 qt) 285 mL (10 oz) 142 mL (5 oz)
flow. John Deere Liquid Coolant Conditioner 5503
does not protect against freezing.

Add 30 ml of John Deere Liquid Coolant Conditioner for


every liter of coolant added (4 fluid ounces per gallon).
PY05032,0000138 -19-16JUN06-1/1

Anti-Chatter Transmission/Hydraulic Oil


Depending upon the expected air temperature range
during the drain interval, use oil viscosity shown on the
adjoining temperature chart.
John Deere HY-GARD® Transmission/Hydraulic Oil is
recommended. HY-GARD® oil is specially formulated
to minimize wet brake chatter and to provide maximum
protection against mechanical wear, corrosion, and
foaming.
Other oils may be used if they meet John Deere Standard
JDM J20C or J20D.
Oils meeting Military Specification MIL-L-46167A may
be used as arctic oils for temperatures below —40°C
(—40°F).
For operation below —25°C (—13°F) use of J20D oil is
required to protect hydraulic system. Be sure to drain
and fill system with a regular viscosity oil at temperature
indicated on chart. Steering circuit should be drained when
changing oils to avoid mixing oils of different viscosities.
LV1939 —UN—02MAY97

HY-GARD is a registered trademark of Deere & Company.


LV,5010FLC,C -19-03JUN97-1/1

85-8 052015

PN=117
Fuel, Lubricants and Coolant

Filter Element For Transmission/Hydraulic See section on “Lubricating and Periodic Service” to
System determine recommended filter change intervals.
To protect systems, use oil filter for the transmission/hy-
draulic system with a John Deere replacement element.
PY80265,0000243 -19-25APR07-1/1

Gear Oil
Use oil viscosity based on the expected air temperature
range during the period between oil changes.
The following oils are preferred:
• John Deere GL-5 Gear Lubricant
• John Deere EXTREME-GARD™
Other oils may be used if they meet the following:
• API Service Category GL-5

TS1653 —UN—14MAR96
Oil Viscosities for Air Temperature Ranges

EXTREME-GARD is a trademark of Deere & Company


DX,GEOIL -19-14APR11-1/1

85-9 052015

PN=118
Fuel, Lubricants and Coolant

Grease
Use grease based on NLGI consistency numbers and the
expected air temperature range during the service interval.
John Deere SD Polyurea Grease is preferred.
The following greases are also recommended:
• John Deere HD Lithium Complex Grease
• John Deere HD Water Resistant Grease
• John DeereGREASE-GARD™
Other greases may be used if they meet the following:
• NLGI Performance Classification GC-LB
IMPORTANT: Some types of grease thickeners are not

TS1673 —UN—31OCT03
compatible with others. Consult your grease
supplier before mixing different types of grease.

Greases for Air Temperature Ranges

GREASE-GARD is a trademark of Deere & Company


DX,GREA1 -19-14APR11-1/1

85-10 052015

PN=119
Lubrication and Maintenance
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to yourself
and bystanders. Do not heat by welding, soldering,
or using a torch near pressurized fluid lines or other
flammable materials. Pressurized lines can accidentally

TS953 —UN—15MAY90
burst when heat goes beyond the immediate flame area.

DX,TORCH -19-10DEC04-1/1

Clean Vehicle of Hazardous Pesticides

CAUTION: During application of hazardous 1. Sweep or vacuum the floor of cab.


pesticides, pesticide residue can build up
on the inside or outside of the vehicle. 2. Clean headliners and inside cowlings of cab.
Clean vehicle according to use instructions 3. Wash entire exterior of vehicle.
of hazardous pesticides.
4. Dispose of any wash water with hazardous
When exposed to hazardous pesticides, clean exterior and concentrations of active or non-active ingredients
interior of vehicle daily to keep free of the accumulation of according to published regulations or directives.
visible dirt and contamination.
DX,CABS2 -19-24JUL01-1/1

Service Intervals
Using hourmeter (A) as a guide, carry out all service work
at the indicated intervals in the following pages. Keep a
record of servicing carried out in the charts provided in
the “Service” sections.

PY5811 —UN—30APR07
IMPORTANT: Recommended service intervals
are for normal working conditions. If the
tractor needs to be used consistently under
adverse conditions, servicing needs to be
carried out more frequently.

PY80265,0000244 -19-25APR07-1/1

Use Correct Lubricants Only


IMPORTANT: Only use lubricants that comply
with specifications listed in section “Fuel,
Lubricants, Coolant” when servicing tractor.
PY80265,0000245 -19-25APR07-1/1

90-1 052015

PN=120
Lubrication and Maintenance

Service During Break-In Period


• Tighten wheel bolts (See “Treads, Wheels and Tires”
Within first 10 hours of operation: section).
• Check alternator/fan belt tension and tighten all clamps
• Carry out daily service or every 10 hours. (See service of air intake and cooling system hoses.
intervals in this section). • Retighten hydraulic hoses.
IMPORTANT: Always keep wheel bolts tightened. • Carry out 50 hour service.
Check wheel bolt torque at least twice within After First 100 Hours of Operation:
the first ten hours of operation, after at fifty
hours and periodically thereafter. • Change the transmission/hydraulic system oil filter
element
• Tighten wheel bolts (See “Treads, Wheels and Tires” • Change the engine oil and filter
section).
* This is necessary when working in very humid or muddy
After First 50 Hours of Operation: conditions.
PY80265,0000246 -19-25APR07-1/1

Service Intervals
Every 10 Hours Every 500 Hours
• Check engine oil level • Replace fuel filter
• Check coolant level
• Drain water and sediment from fuel tank and fuel filter Every 600 Hours
• Lubricate tie rod ends1 1
• Lubricate steering spindles 1 • Change oil in MFWD axle housing
• Lubricate front axle pivot pin(s) • Clean engine crankcase vent tube
• Lubricate rear axle bearings1 • Repack front wheel bearings (Adjustable front axle)
• Check and tighten all hoses and hose clamps
Every 50 Hours • Check cooling system for leaks
• Check transmission-hydraulic system oil level • Lubricate rear axle bearings
• Check MFWD axle hub oil level • Check engine idle speeds
• Clean and check battery • Have your John Deere dealer:
Check front axle pivot pin
• Inspect all tires Adjust engine valve clearance
• Lubricate front axle pivot pin(s) Inspect fuel injectors
• Lubricate steering spindles
• Inspect tractor for loose nuts and bolts Every 1200 Hours
First 100 Hours • Change transmission-hydraulic oil and filter
• Change engine oil and filter 2 • Clean transmission-hydraulic pickup screen
• Replace transmission-hydraulic filter Annually
Every 250 Hours • Change engine oil and filter3 3
• Service air cleaner • Replace air cleaner elements
• Change engine oil and filter3 Every 2 Years or 2000 Hours (Whichever Comes First)
• Replace transmission-hydraulic filter3
• Clean and check battery 3 • Flush cooling system
• Inspect and adjust alternator/fan belt Service As Required
• Inspect and adjust A/C compressor belt (Cab)
• Lubricate 3-point hitch • Service air cleaner
• Check neutral start system • Adjust throttle friction
• Check clutch pedal free travel • Drain water and sediment from fuel tank and fuel filter4
• Clean operator enclosure air filters (Cab) • Air conditioning system (Cab)
1
Only necessary when operating in extremely wet and muddy conditions.
2
See Engine Break-In Oil in Service section for additional information.
3
See a previous interval for procedure.
4
See a previous interval for procedure.
LV,5010LM,B -19-02JUN99-1/1

90-2 052015

PN=121
Service—10 Hours
Check Engine Oil Level
1. Park tractor on level ground and pull out dipstick (A).
Oil level should be between two marks on dipstick .
DO NOT operate engine when oil level is below low
mark on dipstick.
2. If level is low, add oil through oil filler hole (B) until
even with upper mark. DO NOT over fill. Use seasonal
viscosity grade oil. (See Fuels, Lubricants and Coolant
section.)

PY4492 —UN—20JUN06
A—Engine Oil Dipstick B—Engine Oil Filler Hole

PU00210,00001E4 -19-28JUN06-1/1

Checking Coolant Level

CAUTION: Remove expansion tank cover only


when engine is cool. Slowly loosen cover to first
stage, to alleviate pressure before opening fully.

IMPORTANT: Check coolant level in expansion tank


periodically. If by any chance the cover breaks,
change it immediately using only original pieces.

TS281 —UN—15APR13
PY80265,0000247 -19-25APR07-1/1

95-1 052015

PN=122
Service—10 Hours

Bleeding Off Water and Sediment from Fuel


Tank
NOTE: Place a small container under the tap
to collect spilt fuel.

Open tap (A) of fuel tank to bleed off accumulated


humidity and fuel tank residue. Close tap when clean
fuels starts to come out.

PY4412 —UN—31DEC04
Open drain valve of fuel filter (B) to bleed off humidity and
sediment accumulated in the filter. Close tap when clean
fuels starts to come out.

PY4353 —UN—01JAN05
Right Hand Lateral Engine View - Bleeding Off Accumulated Residue
PY80265,0000248 -19-25APR07-1/1

Lubricate as Necessary
• Tie rod ends
Lubrication required only when operating in extremely wet • Front axle pivot pin(s) (See Service—50 Hours)
and muddy conditions. Lubricate with several shots of • Rear axle bearings (See Service—600 Hours)
multipurpose grease specified in Fuels, Lubricants and
Coolant section.
LV,5010S10,D -19-21MAY99-1/1

95-2 052015

PN=123
Service—50 Hours
Checking Hydraulic Oil Level of Transmission
1. Withdraw dipstick and clean it. Insert dipstick fully. Oil
level should be between the marks on the dipstick.
2. Add oil if level is low. (See “Fuel, Lubricants, Coolant”
section).

PY4399 —UN—31DEC04
PY80265,0000249 -19-25APR07-1/1

Checking Front-Wheel Drive Oil Level


• Park tractor on flat and level terrain to be sure oil level
checks are correct.
• Position front wheel so that oil mark (A) is level with
ground.
• Remove plugs (B) of differential and wheel hubs.
• Oil should be at the level of the plug holes.
• Mount the plugs and tighten to 50 N.m (35 lb-ft).

PY4413 —UN—31DEC04
PY4428 —UN—06JAN05

PY80265,000024A -19-25APR07-1/1

100-1 052015

PN=124
Service—50 Hours

Servicing Battery
1. Clean battery with a clean, damp cloth. Keep
connections (A and B) clean and tight. To eliminate
corrosion, clean terminals with solution of four parts
water one part sodium bicarbonate.
2. Keep battery fully charged, especially in cold weather.

TS204 —UN—15APR13
If connecting battery charger, connect positive cable
to positive battery terminal (A). Connect negative
conductor of battery charger to ground on tractor
chassis.

CAUTION: To avoid sparks, connect negative


cable (ground) last and disconnect it first.

A—Positive terminal B—Negative terminal

PY4018 —UN—10DEC05
PY80265,000024B -19-25APR07-1/1

Inspect All Tires

Inspect tires and check inflation pressures. (See Wheels,


Tires and Treads section.)
LV,5010S50,C -19-29AUG97-1/1

100-2 052015

PN=125
Service—50 Hours

Lubricating Linkage Pin of 4x4 Front Axle

PY4511 —UN—18JAN05

PY4375 —UN—15JUN06
Lubricate front linkage pin (A) and rear pin (B) of front
axle, with universal grease.
Pin (C) of adjustable axle also requires lubrication on its
front and rear pivot fittings, with universal grease (See
“Fuel, Lubricants and Coolant” section).

PY4496 —UN—23FEB06
PY80265,000024C -19-26APR07-1/1

100-3 052015

PN=126
Service—50 Hours

Lubricate Steering Spindles


On tractors equipped with 2WD or MFWD axle, apply
several shots of general purpose grease (See Fuels,
Lubricants and Coolant section) to steering spindle fitting
(A).

A—Spindle Fitting Zerk

PY4414 —UN—31DEC04
2WD Axle

PY5873 —UN—29JUN06
LV,5010S50,E -19-29JUN06-1/1

100-4 052015

PN=127
Service—50 Hours

Inspect Tractor for Loose Hardware


Item Measurement Specification

Ballast Weights Retaining Bolts Torque 230 N·m (170 lb-ft)


Adjustable Front Axle-to-Knee Bolts Torque 480 N·m (350 lb-ft)
Adjustable Front Axle Disk-to-Flange Torque 310 N·m (130 lb-ft)
Bolts (4 WD )
Adjustable Front Axle Disk-to-Flange Torque 210 N·m (130 lb-ft)
Bolts (2 WD )
Rear Axle Rim-to-Disk (Steel Torque 245 N·m (180 lb-ft)
Disk) Bolts
Rear Axle Disk-to-Flange Bolts Torque 550 N·m (130 lb-ft)
Rear Axle Rim-to-Disk (Cast Torque 215 N·m (160 lb-ft)
Disk) Bolts
Rear Axle Disk-to-Flange (Cast Torque 225 N·m (165 lb-ft)
Disk) Bolts
Multi-Position Rear Wheels Torque 245 N·m (180 lb-ft)
Rim-to-Disk (Steel Disk)
Multi-Position Rear Wheels Torque 175 N·m (130 lb-ft)
Disk-to-Flange (Steel Disk)
Multi-Position Rear Wheels Torque 215 N·m (160 lb-ft)
Rim-to-Disk (Cast Disk)
Multi-Position Rear Wheels Torque 225 N·m (165 lb-ft)
Disk-to-Flange (Cast Disk)
Multi-Position Rear Wheels Torque 245 N·m (180 lb-ft)
Rim-to-Disk (Steel Disk)
Multi-Position Rear Wheels Torque 175 N·m (130 lb-ft)
Disk-to-Flange (Steel Disk)
Multi-Position Rear Wheels Torque 215 N·m (160 lb-ft)
Rim-to-Disk (Cast Disk)
Multi-Position Rear Wheels Torque 225 N·m (165 lb-ft)
Disk-to-Flange (Cast Disk)
Front Axle Bolts Torque 480 N·m (350 lb-ft)
ROPS Mounting Bolts Torque 335 N·m (250 lb-ft)
PY,OMPY0142,046 -19-29AUG97-1/1

100-5 052015

PN=128
Service—100 Hours
Change Engine Oil and Filter
NOTE: Change oil and filter a minimum of once a year.

1. Run engine to heat oil. Stop engine.


NOTE: The approximate engine crankcase oil
capacity is 8.5 L (9 qt).

2. Remove oil drain plug (A) and drain oil.

PY4507 —UN—17JAN05
3. Replace engine oil filter (B) while changing oil. Apply
a film of oil on the new oil filter gasket and install new
filter. Hand tighten plus 1/2 turn.
4. Install drain plug.
IMPORTANT: Change engine oil every 125 hours
if diesel fuel has a sulfur content greater
than 0.7 percent.
A—Engine Oil Drain Plug B—Engine Oil Filter
5. Add seasonal viscosity grade oil. (See Fuels,
Lubricants and Coolant section.)
Specification NOTE: Engine oil should be changed annually
Engine Crankcase as a minimum.
Oil—Capacity..........................................................................8.5 L (9 qt)
PY,OMPY0142,047 -19-27APR12-1/1

Changing Transmission-Hydraulic Oil Filter


1. Remove filter (A), apply fine film of oil to new filter
before installing it. Tighten an additional 1/2 turn, by
hand.
2. Run engine for a few seconds and check
transmission/hydraulic system oil level.

PY4407 —UN—22FEB06
3. Add transmission/hydraulic oil if necessary (See “Fuel,
Lubricants, Oil and Coolant” section).

Rear Lower Tractor View - Transmission Oil Filter


PY80265,000024D -19-26APR07-1/1

105-1 052015

PN=129
Service—250 Hours
Air Filter Service
Air filter with double insert is standard equipment. When
air restriction indicator (A) comes on, the primary insert is
dirty. A dirty insert can provoke power loss and excessive
smoke.

PY5704 —UN—30MAY06
Eliminate accumulated dust tightening valve (B).
Remove and clean dust relief valve as necessary.
Replace valve immediately in case of damage.
If, while working, indicator light of air filter comes on,
remove filter and clean it.
IMPORTANT: Do not put engine in gear without
putting filter element in place.

NOTE: In areas with a lot of dust present, clean


the relief valve daily.

A—Air Filter B—Dust Relief Valve

PY4179 —UN—03SEP04
PY80265,000024E -19-26APR07-1/2

Change primary insert (A) at least once a year.


Secondary insert (B) should be replaced at least once
a year.
See “Removing Air Filter Inserts” in Service section.

A—Primary Filter Insert B—Secondary (safety) Insert

PY5790 —UN—08JUN06

PY80265,000024E -19-26APR07-2/2

110-1 052015

PN=130
Service—250 Hours

Inspect and Adjust Alternator/Fan Belt


Replace if worn or damaged. (See procedure in Service
section.)
NOTE: Run engine for five minutes to warm a cold belt.
Let a hot belt cool for 15 minutes before adjustment.

Check tension by pressing belt midway between pulleys.


Belt should deflect about 19 mm (3/4 in.) at 89 N (20 lb

PY4354 —UN—29DEC04
force).
IMPORTANT: Pry against alternator frame only.

Adjust tension by loosening cap screw (A) and mounting


bolt (B). Apply force to alternator frame (C) until belt
tension is correct. Tighten cap screw and bolt.

A—Tension Adjustment Cap C—Alternator Frame


Sscrew
B—Alternator Mounting Bolt

PY,OMPY0142,048 -19-09SEP97-1/1

Lubricate 3-Point Hitch


Lubricate right lift link (A) and left lift link (B) with several
shots of multipurpose grease. (See Fuels, Lubricants and
Coolant section.)

PY14585 —UN—15MAY12
A—Right Lift Link B—Left Lift Link

'S' Rockshaft
SK35149,00004D1 -19-16MAY12-1/1

110-2 052015

PN=131
Service—250 Hours

Checking Neutral Start System


Your John Deere tractor uses a safety system to prevent
unexpected movement when starting engine. On turning
key switch, engine will engage (turn over) only if the
following conditions are met:

PY4473 —UN—20FEB06
• Gearshift lever (A) should be in “P”or in neutral.
• PTO lever (B) should be disengaged.
CAUTION: If starter motor turns over engine
in one of the following steps, consult a
John Deere dealer to repair the starting
system in neutral position.

When key switch is turned to start, the engine should


not start in the following conditions:
• Gearshift lever (A) is in gear (not in park or in neutral).
• PTO lever (B) is engaged.

PY4493 —UN—13JAN05
PY80265,000024F -19-25APR07-1/1

110-3 052015

PN=132
Service—250 Hours

Check and Adjust Clutch Pedal Free Play


Measure free play (A) at top of pedal stroke. Adjust
linkage to obtain 20 mm to 25 mm free play.
To adjust linkage, loosen lock nut (B), unlatch the
connecting clip pin (C) and remove. Rotate clevis (D).
After making adjustment, replace clip, and recheck free
play. When free play is correct, tighten lock nut.

PY1502 —UN—02JUN05
A—Clutch Pedal Free Play C—Clip Pin
B—Lock Nut D—Clevis

PY4013 —UN—02JUN05
PY,OMPY0142,050 -19-21JUN06-1/1

110-4 052015

PN=133
Service—250 Hours

Check and Adjust Brake Pedal Free Play

PY5828 —UN—20JUN06
1. Park on level surface. Chock wheels to prevent
machine movement.
2. Unlock brake pedals.
3. Check free play (A) of each brake pedal at top of stroke.
4. Linkage must be to specification.

PY6147 —UN—18AUG06
Specification
Brake Pedal—Free Play................................................................ 60 mm

5. To adjust linkage, loosen jam nut (C).


6. Remove clip pin (B) from yoke (E) on either end of
linkage.
7. Turn arm (D) until free play is to specification. A—Brake Pedal Free Play D—Arm
B—Clip Pin E—Yoke
8. Tighten jam nut. C—Jam Nut
9. Install clip pin.
PU00210,0000387 -19-25AUG06-1/1

110-5 052015

PN=134
Service—500 Hours
Replacing Fuel Filter
Change element (A) at least once a year.
1. Close fuel shut-off valve (B).
2. Remove retaining ring (C) and the filter.
3. Install new filter with retaining ring, tightening by hand.
4. Open fuel shut off valve and bleed off air for filter. (See,
“ Bleeding the Fuel System” in “Service ”section).

PY4429 —UN—03JAN05
PY80265,0000250 -19-25APR07-1/1

115-1 052015

PN=135
Service—600 Hours
Change Oil in MFWD Axle—If Equipped
1. Tractor should be positioned on level ground to assure
correct oil levels when filling.
NOTE: Each front wheel hub has a drain/fill plug (C).

2. Remove drain/fill plugs (A, C and D). When draining

PY4430 —UN—10JUL07
the wheel hubs, rotate the wheels so the drain/fill hole
(C) is in the 6 o'clock position. Drain oil.
3. Rotate the wheels so oil level mark (B) is parallel to
the ground.
4. Install drain plug (A).
5. Fill differential housing at fill locations (C and D) with
SAE 80W-90 Gear Lubricant. (See Fuels, Lubricants
and Coolant section.) Fill hubs to level mark (B), and
differential housing to bottom of fill hole (D).
Specification
MFWD Differential
Housing Axle
Oil—Capacity.....................................................5 L (5.2 qt) Approximate
MFWD Wheel Hub Axle

PY4431 —UN—03JAN05
Oil (Each)—Capacity.......................................0.6 L (0.6 qt) Approximate
MFWD Assembly Axle
Oil—Capacity..................................................6.2 L (5.7 qt) Approximate

IMPORTANT: Check oil level after 30 minutes. Oil


flows very slowly through bearings and axle
housings. Fill through hub fill port (C) on
both sides and differential housing port (D) to
reduce fill time. Add oil as needed. A—Drain Plug C—Wheel Hub Drain/Fill Port
B—Oil Level Fill Mark Plug
D—Differential Housing
Drain/Fill Port Plug

LV,5010S600,A -19-21MAY99-1/1

Cleaning Crankcase Vent Hose

CAUTION: Reduce compressed air to less than


210 kPa (2.1 bar, 30 psi) when using for cleaning
purposes. Clear people away from area and
protect against flying particles using individual
protective equipment, including mask.

Remove crankcase vent tube (A), clean it in solvent or


PY4289 —UN—06DEC04

with compressed air.


Reinstall tube cover of engine crankcase. Make sure tube
has no cracks or other type of damage.

A—Crankcase Vent Hose

PY80265,0000251 -19-25APR07-1/1

120-1 052015

PN=136
Service—600 Hours

Pack Front Wheel Bearing 5. Install bearings, washer, and wheel nut.
1. Jack up front end of tractor. 6. Tighten wheel nut until a slight drag is felt when hub
is turned. Back nut off just enough to install cotter pin
CAUTION: Support tractor securely on stands in hole in wheel spindle.
before removing a wheel.
7. Install hub cap and wheels. Tighten lug bolts to
2. Remove hub cap, cotter pin, and wheel nut. specification. Tighten bolts again after driving tractor
100 m (109 yd) and again after three hours and 10
3. Remove washer and wheel bearings. Clean all parts hours use.
in solvent and blow dry with compressed air. Replace
Specification
any worn or damaged parts.
Adjustable Front Axle Lug
4. Pack bearing with multipurpose grease. (See Fuels, Bolts—Torque............................................................. 175 N·m (130 lb-ft)
Lubricants and Coolant section.) Coat seal with
grease.
MX,LMIP,YA3 -19-28JUN06-1/1

120-2 PN=137
052015
Service—600 Hours

Checking Hose and Clamp Tightness

PY4290 —UN—23FEB06

PY4291 —UN—23FEB06
PY4446 —UN—23FEB06

PY4530 —UN—23FEB06
Check clamp tightness of the following hoses:
• Between air filter and intake or turbocharger.
• Cooling system
• Hydraulic system
• Fuel system
Check hoses for cracks which could cause leaks. Replace

PY4293 —UN—23FEB06
if necessary.

PY80265,0000252 -19-25APR07-1/1

Lubricating Rear Axle Bearings


Lubricate rear axle fittings (A) on both sides with
recommended grease. (See “Fuel, Lubricants, Oil and
Coolant ” section).
PY4025 —UN—16JUL04

PY80265,0000253 -19-25APR07-1/1

120-3 052015

PN=138
Service—600 Hours

Checking Engine Idle and Top Speed If speeds are not as listed above, consult a John Deere
Engine idle is from 825 to 875 rpm. dealer.

Engine top speed without load should be 2600 rpm.


PY80265,0000254 -19-25APR07-1/1

Check Front Axle Pivot Pin


Ask your John Deere dealer to check the front axle pivot
pin (A or C) for correct end play.

A—MFWD Axle Pivot Pin C—2WD Axle Pivot Pin

PY4511 —UN—18JAN05
MFWD Axle

PY4496 —UN—23FEB06
2WD Axle
LV,5010S600,C -19-28JUN06-1/1

Adjusting Valve Clearance


Have your John Deere dealer carry out the engine valve
clearance adjustment (A) and inspect the fuel injection
nozzles.

PY4433 —UN—03JUL07

PY80265,0000255 -19-25APR07-1/1

120-4 052015

PN=139
Service—1000 Hours
Change Transmission-Hydraulic Oil and
Filter
1. Lower rockshaft to remove trapped oil.
NOTE: The approximate transmission case oil
capacity is 38 L (10 gal)

2. Remove drain plug from transmission case (A) and


drain out oil.

PY4417 —UN—31DEC04
3. Replace filter (B) while changing oil. Apply a film of oil
to new filter gasket and install new filter. Hand tighten
only.
4. Fill system with transmission-hydraulic oil. (See Fuels,
Lubricants and Coolant section.)
Specification
Transmission
Oil—Capacity....................................................................... 38 L (10 gal)

5. Check oil level at dipstick (D) after filling, and again


after operating for five minutes.

PY4434 —UN—26JUL07
A—Transmission Case C—Drain Plug
B—Filter D—Dipstick

PY05032,0000142 -19-28JUN06-1/1

125-1 052015

PN=140
Service—1000 Hours

Cleaning Oil Filter Mesh of


Transmission/Hydraulic System
After oil is drained, remove two bolts (A) and remove mesh

PY2250 —UN—16MAR04
cover (B). Remove mesh and examine it for damage.
Replace damaged mesh. Clean parts in solvent and dry
with compressed air. Install mesh carefully so that its front
part fits into hole on front part of differential housing.
Fill system with transmission/hydraulic oil (See “Fuel,
Lubricants and Coolant” section).
Check oil level after filling and again after 5 minutes of
machine operation.

PY4447 —UN—04JAN05
PY80265,0000256 -19-25APR07-1/1

125-2 052015

PN=141
Service—Annually
Change Engine Oil and Filter
Change engine oil and filter at least once a year. See
Change Engine Oil and Filter in Service—100 Hours
section.
LV,5010SAN,A -19-09SEP97-1/1

Replacing Air Filter Inserts


1. Open hood and remove right-hand lateral screen.
2. Loosen clips (A) of filter housing cover.
3. Turn filter cover (clockwise) so that the rubber valve
faces radiator.
4. Remove filter cover.
5. Remove primary filter insert (C).

PY4295 —UN—06DEC04
6. Clean internal housing dirt taking care not to damage
secondary insert.
IMPORTANT: Never try to clean safety (secondary)
insert. Always replace with new insert.
If it is necessary to replace the secondary
insert, install a new insert immediately to
prevent dust entering the air intake system.

7. The procedure for removing the secondary element is


similar to that for removing the primary insert.
NOTE: When installing air filter cartridge, check the
dust relief valve is facing down.

A—Clips C—Primary Filter Insert

PY4271 —UN—06DEC04
PY80265,0000257 -19-26APR07-1/1

130-1 052015

PN=142
Service—2 Years/2000 Hours
Flush Cooling System
For efficient operation, drain old coolant, flush the entire
system, and fill with clean antifreeze solution at least once
every two years.

PY4157 —UN—28AUG04
CAUTION: DO NOT remove radiator cap or
drain coolant until coolant is cold (temperature
gauge should be below the green striped zone).
Always loosen radiator cap or drain cock slowly
to relieve any excess pressure.

1. Drain coolant - Remove radiator cap (A). Open drain


valve (B) on radiator and drain coolant from radiator.
Drain coolant from engine block:
IMPORTANT: Thermostat must be removed to
ensure a thorough flush.

2. Remove thermostat cover (D), remove thermostat,

PY4158 —UN—28AUG04
and install cover (without thermostat). Tighten cap
screws to specification.
Specification
Thermostat Cover Cap
Screws—Torque............................................................. 47 N·m (35 lb-ft)

3. Flush system with water - Close all drain valves/plugs


and fill system with clean water. Run engine about
10 minutes to stir up possible rust or sediment. Stop
engine and drain water from system before rust and
sediment settle.
4. Flush system with radiator cleaner - Close all drain
valve/plugs, reinstall cold start aid switch (C) and fill

PY5867 —UN—29JUN06
the cooling system with a good commercial radiator
cleaner and water. Follow instructions provided with
cleaner. Stop engine and immediately drain system.
5. Flush system with water - Close all drain valves/plugs,
reinstall cold start aid switch (C) and fill with clean
water to flush the system. Run the engine about 10
minutes, then drain out flushing water.

A—Radiator Cap C—Cold Start Aid Switch


B—Drain Valve D—Thermostat Cover

PY5866 —UN—29JUN06

Continued on next page PU00210,00001D0 -19-29JUN06-1/2

135-1 052015

PN=143
Service—2 Years/2000 Hours

6. Remove thermostat cover (D) and clean off the gasket


material. Apply gasket sealant to new gasket and
install thermostat and cover. Tighten cap screws to
specification.
Specification
Thermostat Cover Cap

PY5866 —UN—29JUN06
Screws—Torque............................................................. 47 N·m (35 lb-ft)

7. Fill with fresh coolant - Close all drain valves/plugs and


fill with a mixture of antifreeze, soft water, and coolant
conditioner as specified in the Fuels, Lubricants, and
Coolant section.
8. Check coolant level - Fill radiator to the top of the filler
neck and fill the recovery tank to the “LOW” mark. Run
the engine until operating temperature is reached. Let D—Thermostat Cover
the engine cool (preferably overnight) and recheck
the coolant level. Coolant level with a cold engine
should be at the “LOW” mark. An engine at operating coolant level in the system. Add make-up coolant to
temperature should have a coolant level at the “FULL” the recovery tank as needed to bring the coolant level
mark. When filling the cooling system it may require to the correct mark.
several operating/cooling periods to stabilize the
PU00210,00001D0 -19-29JUN06-2/2

135-2 052015

PN=144
Service—As Required
Service Air Cleaner
Under dusty conditions, it may be necessary to service air
cleaner more often than every 250 hours. Whenever dirty
primary element is indicated by loss of power, excessive
smoke or air restriction indicator light, replace primary
element (A). (See Service Air Cleaner in Service—250

PY7093 —UN—28JUN07
Hours section.)

A—Primary Element B—Secondary Element

PU00210,00001D1 -19-03JUL07-1/1

Throttle Friction Adjustment


If throttle rod loosens and does not maintain position,
adjust it as follows:
1. Remove cover.
2. Increase friction with adjustment nut (A). The spring
provides tension through adjustment nut (A).

PY4509 —UN—18JAN05
PY80265,0000258 -19-25APR07-1/1

140-1 052015

PN=145
Service
Servicing Tractor Safely

PY1439 —UN—23JUN06
Disconnect implements and turn off tractor before any Before working on any part of tractor, turn off engine and
repair or adjustment. let cool. Hot engine parts can cause skin burns.
Keep tractor and implements in good condition and When carrying out any servicing, adjustment or repair of
working order. tractor, avoid wearing loose fitting clothes, jewelry and be
Keep safety devices in place and in good working wary of long hair. Serious accidents could be caused by
condition. fan blades, alternator belt or any moving part of tractor.

Keep nuts and bolts tightened to ensure tractor and Unauthorized modifications to the machine may impair the
coupled implements work properly. function and/or safety and affect machine life.
PY80265,0000259 -19-25APR07-1/1

Work In Ventilated Area


Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the

TS220 —UN—15APR13
doors and get outside air into the area.

DX,AIR -19-17FEB99-1/1

145-1 052015

PN=146
Service

Clean Vehicle of Hazardous Pesticides

CAUTION: During application of hazardous 1. Sweep or vacuum the floor of cab.


pesticides, pesticide residue can build up
on the inside or outside of the vehicle. 2. Clean headliners and inside cowlings of cab.
Clean vehicle according to use instructions 3. Wash entire exterior of vehicle.
of hazardous pesticides.
4. Dispose of any wash water with hazardous
When exposed to hazardous pesticides, clean exterior and concentrations of active or non-active ingredients
interior of vehicle daily to keep free of the accumulation of according to published regulations or directives.
visible dirt and contamination.
DX,CABS2 -19-24JUL01-1/1

Engine Break-In Oil • API Service Classification CG-4


New engines are filled at the factory with John Deere • API Service Classification CF-4
ENGINE BREAK-IN OIL. During the break-in period, • ACEA Specification E3
add John Deere ENGINE BREAK-IN OIL as needed to • ACEA Specification E2
maintain the specified oil level. After the break-in period, use John Deere PLUS-50® oil
Change the oil and filter after the first 100 hours of or other diesel engine oil as recommended in this manual.
operation of a new or rebuilt engine. IMPORTANT: Do not use John Deere PLUS-50® oil
If engine has been under light load during the first 100 or engine oils meeting API CG4 or API CF4
hours of operation, continue to use ENGINE BREAK-IN during the first 100 hours of operation of a
OIL for the first 2—3 oil changes. new or rebuilt engine. These oils will not allow
the engine to break-in properly.
If John Deere ENGINE BREAK-IN OIL is not available, use
a diesel engine oil with oil viscosity based on the expected
air temperature range, and meeting one of the following:

PLUS-50 is a trademark of Deere & Company


AG,OUO1032,1417 -19-02JUN99-1/1

Using High-Pressure Washers


IMPORTANT: Directing pressurized water at
electronic/electrical components or connectors,
bearings and hydraulic seals, fuel injection
pumps or other sensitive parts and components
may cause product malfunctions. Reduce

T6642EJ —UN—18OCT88
pressure, and spray at a 45 to 90 degree angle.

FX,CLEAN -19-06FEB95-1/1

Additional Servicing Information obtain more detailed information ask your John Deere
Dealer.
This is not a detailed manual about servicing, it is only a
guide for daily and routine operation and maintenance. To
PY80265,000025A -19-25APR07-1/1

145-2 052015

PN=147
Service

Opening Hood
1. Push pin (A) inwards to unlock hood.
2. Lift hood and disengage support rod (B)
3. Insert support rod (B) in clip (C) to keep hood in
elevated position.

A—Button for opening hood C—Hood clip


B—Hood support rod

PY1368 —UN—16JUN06
PY4514 —UN—19JAN05
PY80265,000025B -19-25APR07-1/1

145-3 052015

PN=148
Service

Removing Side Screens


1. Raise the hood and secure with the support rod.
2. Pull side screen (A).
3. Tilt screen outward and lift from lower mounting slots.

A—Side Screens

PY4498 —UN—13JAN05
AG,OUO1032,2576 -19-26APR06-1/1

Removing Hood
1. Remove side screens. (See Removing Side Screens
in this chapter.)
2. Remove two cap screws (A) securing hood.
3. Release the hood support rod from the hood latch and

PY5813 —UN—19JUN06
secure the rod in the stored position.
4. Remove hood from tractor.

A—Cap Screws (2 used)

PU00210,00001D3 -19-16JUN06-1/1

Air Intake System Components


Air enters the intake system through the open end of
the air cleaner canister (A). A major portion of the dust
is separated out by air turbulence action of the primary
air cleaner element (B) and passed out into the radiator
inlet air flow through the dust unloader valve (C). If the
primary element becomes plugged, dust is filtered out by
the secondary element (D). PY5791 —UN—16JUN06

A—Air Cleaner Canister C—Dust Unloader Valve


B—Primary Air Cleaner D—Secondary Element
Element

PU00210,00001D4 -19-16JUN06-1/1

145-4 052015

PN=149
Service

Service Air Cleaner at Regular Intervals The smaller “secondary” element should be removed only
Service air cleaner if air restriction indicator illuminates or when being replaced, normally once a year. (See Service
at least every 250 hours. Replace air cleaner elements Air Cleaner in Service—250 Hours section.)
at least once a year.
LV,5010S,G -19-03JUN97-1/1

Checking Air Intake System

PY6551 —UN—08NOV06

PY6550 —UN—08NOV06
A—Air Intake System Clamps

Check all air intake system clamps (A) for tightness.


AG,OUO1032,2632 -19-09NOV06-1/1

Removing Primary Air Cleaner Element


1. Disconnect rubber strap (A) at the front of the canister.
2. Lift clip (B) and pull canister cover.
3. Clean out any dirt in canister taking care not to
damage the secondary filter element.

PY5863 —UN—27JUN06
4. Removal of the secondary element is similar to
removal of the primary element.
IMPORTANT: Remove secondary element (inner
element) ONLY if it is to be replaced. DO
NOT attempt to clean secondary element. If
secondary element is replaced, install new
element immediately to prevent dust from
entering air intake system. When replacing the
air cleaner canister, make sure that the dust
cup/ejector hose is facing downward.

A—Rubber Strap C—Primary Element


PY1113 —UN—29JUL01

B—Clip

PY00013,000000E -19-29JUN06-1/1

145-5 052015

PN=150
Service

Cleaning Primary Element


1. Pat sides of element gently to loosen dirt. DO NOT
tap element against a hard surface.
2. clean element with compressed air (below 690 kPa or
100 psi). Hold nozzle next to inner surface, and move

PY1114 —UN—29JUL01
up and down pleats.
IMPORTANT: DO NOT direct air against outside of
element, as it might force dirt through to inside.

3. Inspect element before reinstalling.

PY00013,000000F -19-29JUN01-1/1

Washing Primary Element


IMPORTANT: Never wash element in gasoline or
any solvent. Never use compressed air on a
wet element. Do not oil element.

1. If element is coated with oil or soot, wash in a solution

PY1122 —UN—31JUL01
of warm water . Let element soak at least 15 minutes,
then agitate gently to flush out dirt.
2. Rinse element thoroughly from inside with clean water.
Use element cleaning gun or a free-running hose.
Keep water pressure low (below 280 kPa or 40 psi) to
avoid damaging element.
3. Allow element to dry completely before using. This
usually takes from one to three days. DO NOT oven 4. Inspect element before installing.
dry or use drying agents. Protect element from
freezing until dry.
PY00013,0000010 -19-29JUN01-1/1

Inspecting Air Filter Insert


1. Shine light on insert interior (B) with lamp (A) and
check closely for damage. Discard any insert with
even the smallest hole.
2. Check exterior screen for any deformation. Vibrations
open a hole in the filter quickly.

PY5814 —UN—19JUN06
3. Check if rubber sealing rings (C) are in good condition.
If damaged, replace insert with a new one.
IMPORTANT: Do not put engine in gear without
properly installed filter.

A—Light Source C—Rubber Sealing Ring


B—Insert

PY80265,000025C -19-25APR07-1/1

145-6 052015

PN=151
Service

Storing Filter Insert


If insert is not installed in tractor, put it in a closed plastic
bag and store it in its packaging to protect it from dust,
humidity and damage.

RW471 —UN—26FEB90
PY80265,000025D -19-25APR07-1/1

Replacing Alternator/Fan Belt


1. Loosen cap screw (A) and bolt (B) and rotate the
alternator (C) to free the belt.
2. Remove belt from drive pulley.
3. Belt can be pulled around fan to remove.
4. Install new belt in reverse order of removal.
5. Adjust belt tension. (See Inspect and Adjust

PY4354 —UN—29DEC04
Alternator/Fan Belt in Service—250 Hours section.)

A—Alternator Cap Screw C—Alternator


B—Alternator Bolt

LV,5010S,K -19-09SEP97-1/1

145-7 052015

PN=152
Service

Fuel System Components


A—FUELGARD™ Fuel filter E—Electrical Fuel Shut-off
B—Fuel Shut-off Valve Valve.
C—Manual Pump F— Fuel Injection Lines
D—Bleed Screw G—Fuel Injection Pump

PY4437 —UN—03JAN05
PY5874 —UN—29JUN06
FUELGARD is a trademark of Deere & Company
PY80265,000025E -19-25APR07-1/1

Bleeding Fuel System

CAUTION: Escaping fluid under pressure can


penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten

X9811 —UN—23AUG88
all connections before applying pressure. Search
for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene
may result. Doctors unfamiliar with this type
of injury should reference a knowledgeable
medical source. Such information is available 1. Fuel tank must be full of fuel with the fuel shut-off
from Deere & Company Medical Department valve open.
in Moline, Illinois, U.S.A.
Continued on next page PY,OMPY0142,060 -19-04SEP97-1/2

145-8 052015

PN=153
Service

IMPORTANT: To avoid injection pump damage,


DO NOT attempt to start the engine while
bleeding the fuel system.

2. Loosen fuel return line (A).

A—Fuel Return Line

PY4420 —UN—31DEC04
PY,OMPY0142,060 -19-04SEP97-2/2

Do Not Modify the Fuel System DO NOT attempt to carry out servicing of
fuel injection nozzles. This requires special
IMPORTANT: Any unauthorized modification or training as well as special tools. (Consult
alteration of the fuel pump, its synchronization, your John Deere dealer).
fuel injection nozzles will annul the warranty
(see Owner's Manual and Warranty Certificate).
PY80265,000025F -19-25APR07-1/1

Cooling System
IMPORTANT: Never add cold water to cooling system
of overheated engine, this could result in cylinder
block cracks. DO NOT OPERATE ENGINE
without coolant, even for just a few minutes.

PY4161 —UN—28AUG04
Visually check coolant level in expansion tank (C)
periodically.
With engine cold, it should be at “LOW ” mark
With engine hot, it should be at “FULL ”.

A—Radiator Cap C—Expansion Tank


B—Radiator

PY80265,0000260 -19-25APR07-1/1

145-9 052015

PN=154
Service

Cleaning Radiator Screens and Fins


1. Each time dirt accumulates on screen (A) of tractor
front or on lateral screens (B), turn off engine and
clean them with a steel brush.
2. Remove lateral panels (B) and check for accumulated
radiator dirt. In this case remove it with a steel brush

TS266 —UN—23AUG88
or with compressed air.

CAUTION: Reduce compressed air to


less than 210 kPa (2.1 bar, 30 psi) when
using for cleaning purposes. Wear
protective equipment.

3. If more cleaning is needed, clean the radiator from the


rear with compressed air or water. Straighten bent fins.

A—Front Screen C—Radiator


B—Lateral Screens

PY4500 —UN—13JAN05
PY80265,0000261 -19-25APR07-1/1

Cleaning Cooling System


Drain all coolant, clean system and fill with an anti-freeze
solution at least once every two years. (See “Service—2
Years/2000 Hours” section).
PY80265,0000262 -19-25APR07-1/1

Winterize Cooling System

IMPORTANT: Draining cooling system WILL NOT 2. After adding antifreeze, run engine until it reaches
protect against freezing if antifreeze is weak, operating temperature. This mixes solution uniformly
since system does not drain completely. and circulates it through the entire system.
1. Prior to cold weather, be sure cooling system contains
50 to 67 percent antifreeze. (See Engine Coolant in
Fuels, Lubricants, and Coolant section.)
MX,SEIP,UA2 -19-24JUL95-1/1

145-10 052015

PN=155
Service

Prevent Battery Explosions


Keep sparks, lighted matches, and open flame away from
the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.

TS204 —UN—15APR13
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).

DX,SPARKS -19-03MAR93-1/1

Observe Electrical Service Precautions


CAUTION: Keep all sparks and flames away
from batteries as gas given off by electrolyte is
explosive. To avoid sparks, connect negative
cable (ground) last and disconnect it first. To
use reinforcement battery, follow instructions

TS204 —UN—15APR13
in “Engine Operation ” section.
To prevent shocks and burns, disconnect
negative battery cable (ground) before any
servicing of electrical system and then remove
positive cable if removing battery.

PY80265,0000263 -19-25APR07-1/1

Battery Access
Battery is located in front of the radiator.
To gain access:
1. Raise the hood.
2. Pull side screens (A) and remove from slots. (See
Removing Side Screens in this section.)

A—Side Screens
PY4498 —UN—13JAN05

AG,OUO1032,2587 -19-25AUG99-1/1

145-11 052015

PN=156
Service

Removing Battery

CAUTION: To avoid sparks, disconnect negative


(ground) cable first and connect it last.

1. Remove negative (ground) battery cable (B) and

PY4018 —UN—10DEC05
remove the cable connection. Then remove positive
cable (A) and connection.
Loosen nuts securing battery hold-down and rotate
the holder down, freeing the battery.
2. Lift and slide the battery from the battery tray.

A—Positive (+) Cable Nut B—Negative (—) Cable Nut

AG,OUO1032,2634 -19-15SEP99-1/1

Checking Battery Condition

CAUTION: Battery gas can explode. Keep sparks


and flames away from batteries. Use a flashlight
to check battery electrolyte level.
Never check battery charge by placing
a metal object across the posts. Use a
voltmeter or hydrometer.

TS204 —UN—15APR13
Always remove grounded (—) battery clamp
first and replace it last.

1. Use a battery hydrometer to check specific gravity of


electrolyte in each cell. Charge battery if reading is
below 1.215. Replace battery if difference between
cells is more than 0.050 or if battery will not charge
above 1.225. below 80°F (27°C). Corrected specific gravity of a fully
charged battery is from 1.265 to 1.280.
2. Always correct specific gravity reading for electrolyte
temperature variation. Add 0.004 to the reading 3. A battery is considered fully charged when three
obtained in step one for every 10°F above 80°F (add consecutive hydrometer readings, taken at hourly
0.007 to the reading for every 10° above 27°C). intervals, show no rise in specific gravity.
Subtract at same rate if electrolyte temperature is
MX,SEIP,CCA2 -19-24JUL95-1/1

145-12 052015

PN=157
Service

Servicing Battery
1. Clean battery with a clean, damp cloth. Keep
connections (A and B) clean and tight. To eliminate
corrosion, clean terminals with solution of four parts
water one part sodium bicarbonate.
2. Keep battery fully charged, especially in cold weather.

TS204 —UN—15APR13
If connecting battery charger, connect positive cable
to positive battery terminal (A). Connect negative
conductor of battery charger to ground on tractor
chassis.

CAUTION: To avoid sparks, connect negative


cable (ground) last and disconnect it first.

A—Positive Terminal B—Negative Terminal

PY4018 —UN—10DEC05
PY80265,0000264 -19-26APR07-1/1

Battery Charging

Keep battery fully charged, especially in cold weather.

CAUTION: Gases emitted by battery are explosive.


Keep sparks and flames away from battery.

1. With the charger disconnected, connect the positive


connector of the battery charger to the positive battery

TS204 —UN—15APR13
terminal. Connect negative connector of charger to
tractor chassis at a point away from battery.
2. Turn on charger and charge battery following
instructions for charger use provided by the
manufacturer. Check battery condition as following
indicates:
3. Turn off battery charger before disconnecting it.
Remove negative cable of charger first, followed by
the positive.
PY4018 —UN—10DEC05

PY80265,0000265 -19-25APR07-1/1

145-13 052015

PN=158
Service

Battery Replacement Specifications Specification


When replacing battery, use recommended battery. See Battery—Volts.............................................................................. 12 Volts
your John Deere dealer. Ampere Rating............................................................................... 88 AH
Cold Cranking Amps..................................................................622 CCA
PY,OMPY0142,062 -19-03JUN97-1/1

Connecting Starter Wiring


IMPORTANT: Disconnect battery negative (ground)
cable before servicing any part of electrical
system. Make all other connections before
connecting ground cable.

Connect large battery cable (A) and alternator cable (B)

PY4037 —UN—17JUL04
to large solenoid post (C). Connect the small white wire
(D) to solenoid terminal (E).

A—Large Battery Cable D—Small White Wire


B—Alternator Cable E—Solenoid Terminal
C—Large Solenoid Post

PY,OMPY0142,063 -19-29AUG97-1/1

Connecting Alternator Wiring


IMPORTANT: Disconnect battery negative (ground)
cable before servicing any part of electrical
system. Make all other connections before
connecting ground cable.
To prevent damage to electrical system,
disconnect alternator before making any
electrical weld repairs. If an attached
implement needs weld repair, disconnect it
from tractor before welding, to prevent damage

PY4387 —UN—30DEC04
to tractor electrical system.

If alternator is disconnected for any reason, connect wires


(A) and (B) as shown at right.

A—Alternator Wire B—Alternator Wire

LV,5010S,AB -19-03JUN97-1/1

145-14 PN=159
052015
Service

Main Fuse
The electrical circuits are protected by fuses (except for
the starting motor).
The main fuse (A) is located under the hood, on the right
of the tractor, above the fuel filter.

PY4439 —UN—03JAN05
PY80265,0000266 -19-25APR07-1/1

Fuse Location
All the electrical circuits are protected by fuses (except for
the starting motor). The current capacity is marked on
each fuse and the fuses are also color-coded to ensure
their correct installation.

PY5815 —UN—30JUN06
Fuse capacity Color
10 Amperes Red
20 Amperes Yellow
30 Amperes Green

IMPORTANT: DO NOT replace original fuse with


higher rated fuse or machine damage may occur.
If original size fuse will not carry electrical
load and continues to blow, have the electrical
system checked by your John Deere dealer.
PY80265,0000267 -19-25APR07-1/1

145-15 052015

PN=160
Service

Adjusting Headlight Focus


1. Park tractor on level surface, with lights 8 m (26 ft)
from a wall.
2. Measure light height above ground (A). Fix a piece
of tape at this height (B).
3. Attach a piece of adhesive tape, folded at its center

PY1076 —UN—16JUN06
point to form an upward point on the upper part of hood.
4. Look over the steering wheel and the hood to find
center line of tractor. Mark the center line point on
tape (C).
5. From center line (C) of tractor mark a point 130 mm
(5.12 in.) in both directions (D) from the line. This
mark identifies a point directly in front center of each
headlight.
6. Move light switch to low beam.
7. Mark the small light zone projected by each light.
Cover the other bulbs if necessary. Upper zone (E)
should be 130 mm (5.12 in.) below the tape. Left-hand
(F) of zone should be 130 mm (5.12 in.) to the left of
marked light point (D).

LV3020 —UN—10JUN99
PY80265,0000268 -19-25APR07-1/1

145-16 052015

PN=161
Service

Adjusting Headlights
1. Open the hood.
2. Turn screws (A—C) counterclockwise to lower beam
or clockwise to raise beam.
3. To adjust beam in toward center of tractor, turn screw
(A) counterclockwise and screws (B and C) clockwise
an equal number of turns on each screw.
4. To adjust beam out from center of tractor, turn screws
(B and C) counterclockwise and screw (A) clockwise
an equal number of turns on each screw.

PY4505 —UN—17JAN05
NOTE: Clips (D) need not be removed for adjustment.

A—Headlight Mounting Screw C—Headlight Mounting Screw


B—Headlight Mounting Screw D—Clips

AG,OUO1032,2724 -19-30SEP99-1/1

Replace Headlight Bulb


1. Remove headlight connector (A).
2. Remove dust boot (B).

A—Headlight Connector B—Dust Boot

PY5816 —UN—19JUN06
Continued on next page PU00210,00001D8 -19-16JUN06-1/2

145-17 052015

PN=162
Service

3. Twist collar (C).


4. Remove bulb (D).

CAUTION: A halogen bulb is pressurized


and may shatter. Protect bulb against
abrasions and scratches.

PY5817 —UN—16JUN06
To guard against personal injury, wear protective
eyeglasses and clothing when handling bulb.
Turn power off when installing and before
removing bulb. Dispose of bulb with care.
Allow bulb to cool before removing.
Read and follow all bulb manufacturers
installation instructions.

5. Install bulb, collar, seal and connector in reverse order.

C—Collar D—Bulb

PY5818 —UN—19JUN06
PU00210,00001D8 -19-16JUN06-2/2

Replace Tail Light and Warning Light Bulbs


1. Remove Screws (A ).
2. Remove Lens.
3. Push And Twist To Rrelease Bulb From Socket.
4. Reverse This Procedure To Reassemble Light.

PY4440 —UN—16FEB06
A— Cap Screws (2 used)

AG,OUO1032,2726 -19-30SEP99-1/1

145-18 052015

PN=163
Service

Replace Flood Lamp Bulb


1. Loosen mounting hardware (A) and rotate flood lamp
up to access cover fastening screw.
2. Remove screw, lamp cover and lamp from housing.
3. Disconnect wiring leads from bulb.
4. Rotate bulb counterclockwise and remove.
5. Reverse the procedure to reassemble the flood lamp.

PY4506 —UN—17JAN05
PY00013,0000012 -19-09OCT06-1/1

Checking Tires ballast and coupling implements, or with


heavy loads, increase pressure.
1. Check tires daily for damage or low pressure.
2. Repair cuts and ruptures as soon as possible. 4. Check tire inflation pressure with a gauge, at least
3. Drive carefully. Avoid very hard surfaces. every 100 working hours. Consult “Wheels, Tires and
IMPORTANT: Minimum inflation pressures should Treads” section for inflation pressure charts.
be used for light loads only. If adding
PY80265,0000269 -19-25APR07-1/1

Tubeless Tire Repair (See your John Deere dealer or tire service store for repair
kits and instructions.)
Certain sizes of tires are tubeless. Small tubeless
tire punctures can be temporarily repaired without IMPORTANT: A permanent, inside-out repair should be
dismounting tire, avoiding down time during busy season. made as soon as possible to prevent tire damage.
MX,SEIP,NN -19-18MAR92-1/1

145-19 052015

PN=164
Service

Keep ROPS Installed Properly

CAUTION: Make certain all parts are installed


correctly if roll-over protective structure (ROPS)
is loosened or removed for any reason. Tighten
mounting bolts to proper torque.
The protection offered by ROPS will be impaired
if ROPS is subjected to structural damage,
as in an overturn incident, or is in anyway
altered by welding, bending, drilling, or cutting.
A damaged ROPS should be replaced, not
reused. Any alteration to the ROPS must be
approved by the manufacturer.

When installation of equipment on a machine necessitates

PY4389 —UN—30JUN06
loosening or removing Roll-Over Protective Structure
(ROPS) (A), mounting bolts (B) should be tightened to
specification.
Specification
ROPS Mounting
Bolts—Torque............................................................. 335 N·m (250 lb-ft)

Inspect ROPS mounting hardware every 250 hours for


proper torque or replacement.

PY4441 —UN—03JAN05
Continued on next page PY05032,0000146 -19-30JUN06-1/2

145-20 052015

PN=165
Service

TO LOWER ROPS CROSSBAR (A):


1. Remove quick-lock pins (D) and headed pins (C).
2. Lower crossbar (A) of ROPS onto stops.
3. Reinstall pins (C and D) into holes in ROPS to lock
crossbar down.

PY1421 —UN—20MAY03
CAUTION: Always keep upper part of ROPS
pinned in vertical position (as pictured) when
operating tractor. If tractor is operated with ROPS
folded (e.g. to enter a low building) drive with
extreme caution and DO NOT use seat belt.
Fold the ROPS up again as soon as the tractor
is operated under normal conditions.

TO PUT ROPS IN OPERATING POSITION:


Lift crossbar (A) of ROPS to position shown. Install pins
(C) and quick-lock pins (D).

A—ROPS Crossbar C—Headed Pins


B—Mounting Bolts (8 used) D—Quick-lock Pin

PY4423 —UN—10JAN05
PY05032,0000146 -19-30JUN06-2/2

145-21 052015

PN=166
Troubleshooting
Engine
Symptom Problem Solution

Engine hard to start or will not start Incorrect starting procedure (PTO Redo procedure for starting or turn off
turned on) PTO.

Lack of fuel Fill tank with fuel.

Air in fuel system Purge (bleed air) from filter and final
fuel filter

Manual pump raised Push manual pump downwards.

Oil in crankcase too viscous Use correct oil viscosity.

Water, dirt or air in fuel system. Drain, clean, fill and bleed the system.

Plugged fuel filter Replace filter element.

Dirty or faulty injectors See your John Deere Dealer.

Fuel shut-off valve closed Open fuel shut-off valve

Engine knocks Lack of engine oil Replenish oil to proper level.

Injector pump out of synch See your John Deere Dealer.

Engine operates irregularly or cuts Low coolant temperature See your John Deere Dealer.
out frequently
Plugged fuel filter Replace filter element.

Water, dirt or air in fuel system. Drain, clean, fill and bleed the system.

Dirty or faulty injectors See your John Deere Dealer.

Wrong type of fuel Use correct fuel.

Lack of power Engine overloaded Reduce load or change to lower gear

Air intake restriction Service the air cleaner

Plugged fuel filter Replace filter element.

Very low engine temperature Remove and check thermostat.

Dirty or faulty injectors See your John Deere Dealer.

Injector pump out of synch See your John Deere Dealer.

Restricted fuel line Examine and clean fuel line.

Inadequate ballasting See “Ballasting ” section of this manual

Continued on next page PY80265,000026A -19-25APR07-1/3

150-1 052015

PN=167
Troubleshooting

Symptom Problem Solution

Low oil pressure Low oil level Replenish oil to proper level.

Incorrect oil type Add oil with correct viscosity.

High oil consumption Oil in crankcase too light Use correct oil viscosity.

Oil leaks Check for leaks and correct if


necessary.

Crankcase vent tube restricted Clean vent tube

Engine emits white smoke Wrong type of fuel. Use correct fuel.

Low engine temperature Warm up engine to normal operational


temperature.

Defective thermostat Remove and check thermostat.

Defective injection pump tubes See your John Deere Dealer.

Engine out of synch See your John Deere Dealer.

Engine emits black or gray exhaust Wrong type of fuel. Use correct fuel.
smoke.
Dirty or obstructed air filter Clean air filter

Engine overloaded Reduce load or change to lower gear

Defective injection pump tubes See your John Deere Dealer.

Engine out of synch See your John Deere Dealer.

Engine overheats Dirt in radiator core or tubes Clean dirt

Engine overloaded Reduce load or change to lower gear

Engine oil level low Check oil level, add if necessary

Low coolant level Fill radiator to correct level, check


radiator and hoses for loose and
leaking connections.

Loose fan belt Adjust belt tension.

Cooling system needs flushing Drain, flush, and refill cooling system.

Defective thermostat Remove and check thermostat.

High fuel consumption Wrong type of fuel. Use correct fuel.

Dirty or obstructed air filter Service the air cleaner

Continued on next page PY80265,000026A -19-25APR07-2/3

150-2 052015

PN=168
Troubleshooting

Symptom Problem Solution

Engine overloaded Reduce load or change to lower gear

Dirty injection nozzles See your John Deere Dealer.

Engine out of synch See your John Deere Dealer.

Low engine temperature Check thermostat

Too much ballast Adjust ballast

Crankcase vent tube restricted Clean vent tube

PY80265,000026A -19-25APR07-3/3

Transmission
Symptom Problem Solution

Transmission oil overheats Low oil level Fill up system with correct oil.

Blocked transmission oil filter Change filter.

Internal hydraulic leakage See your John Deere Dealer.

Low transmission oil pressure Low oil level Fill up system with correct oil.

Blocked transmission oil filter Change filter.

PY80265,000026B -19-25APR07-1/1

Hydraulic system
Symptom Problem Solution

Hydraulic circuit fails to function Low oil level Fill up system with correct oil.

Plugged transmission/hydraulic Change filter.


system oil filter
Transmission/hydraulic mesh filter Clean it.
obstructed
High pressure internal leakage See your John Deere Dealer.

Hydraulic oil overheats Low oil level Fill up system with correct oil.

Plugged transmission/hydraulic Change filter.


system oil filter
Internal hydraulic leakage See your John Deere Dealer.

PY80265,000026C -19-25APR07-1/1

150-3 052015

PN=169
Troubleshooting

Brakes
Symptom Problem Solution

Pedal is not resistant Air in the system See your John Deere Dealer.

Pedal sinks in a lot when depressed Rear brake piston seal leaks See your John Deere Dealer.

Excessive pedal travel Air in the system See your John Deere Dealer.

Brakes have great resistance when Badly adjusted brakes See your John Deere Dealer.
in motion
Parking brake does not block Rear wheels are free See your John Deere Dealer.

PY80265,000026D -19-25APR07-1/1

150-4 052015

PN=170
Troubleshooting

Hydraulic Hitch and 3-Point Hitch


Symptom Problem Solution

Insufficient transport clearance Very long center link Adjust center link.
height
Very long lift links Adjust lifts.

Uneven implement Level the implement.

Upper center link in upper holes Move center link to lower holes.

Short stabilizer chains Lengthen chains.

Hitch drops slowly Hitch rate of drop not correctly Adjust rate-of-drop.
adjusted
Hitch does not rise or rises slowly Excessive load on hitch Reduce load.

Low oil level Fill up system with correct oil.

Hydraulic oil too cold Allow oil to warm up adequately

Plugged transmission/hydraulic Change filter.


system oil filter
Transmission/hydraulic mesh filter Clean or change mesh
obstructed
Implement does not work at depth Lift links too short Adjust lifts
required
Lack of penetration Refer to Operator's Manual of
implement.

Incorrect limiter adjustment Reposition limiter.

Incorrect draft lever adjustment Refer to section“Hydraulic Hitch and


3-Point Hitch ”

Insufficient or no hitch response Upper center link in upper holes Move center link connection to lower
to load holes of support

Position control lever “disconnected” Move lever backwards.

Lift links too short Adjust lifts

Lack of penetration Refer to Operator's Manual of


implement.

Rate of drop very slow Adjust rate-of-drop valve.

Hitch varies greatly Front of center link connected to lower Move center link connection to upper
support holes support holes

Hitch drops too quickly Rate of drop too fast Adjust rate-of-drop.

PY80265,000026E -19-25APR07-1/1

150-5 052015

PN=171
Troubleshooting

Remote Hydraulic Cylinders (if equipped)


Symptom Problem Solution

Direction of remote cylinder travel Badly connected hoses Invert hose connections.
is reversed
Hoses do not couple Incorrect hose point type Replace them for ISO standard points.

Remote cylinder will not lift load Excessive load Reduce load.

Badly connected hoses Invert hose connections.

Incorrect remote cylinder size Use suitably sized cylinder.

PY80265,000026F -19-25APR07-1/1

Electrical System
Symptom Problem Solution

Battery will not charge Loose or corroded connections Clean and tighten connections.

Loose or faulty fan/alternator belt. Adjust belt tension or change it

Load system indicator light comes Low engine speed Increase speed.
on when engine in operation
Defective battery Recharge or change battery.

Defective alternator See your John Deere Dealer.

Fan belt slip Stretch belt.

Starter motor inoperative PTO lever is engaged Disengage PTO lever.

Low battery voltage Check charge.

Blown fuse Replace fuse.

Starter motor cranks slowly Low battery voltage Check charge.

Oil in crankcase too viscous Use correct oil viscosity.

Loose or corroded connections Clean and tighten connections.

Light system does not work but the Badly connected battery Clean and tighten connections.
rest of electrical system is operative
Blown fuse Replace fuse.

Relay inoperative Faulty circuit diode protector Change diode module.

PY80265,0000270 -19-25APR07-1/1

150-6 052015

PN=172
Tractor Storage
Tractor Storage
IMPORTANT: If the tractor will not be used for months,
use the following procedure to reduce corrosion
and deterioration to a minimum. Use storage kit
for AR41785 and 0,95 l (0.25 U.S.gal.) engines
and additional rust inhibitor AR41870.

1. Carry out air filter service. (See air filter service in

PY4169 —UN—12DEC05
Service section)
2. If coolant is already in tractor for 2 years, rinse cooling
system (see“ cleaning cooling system ” in Service
section.
3. Change engine oil filter (D) and oil.
4. Drain fuel and fill with 4 liters (1.1 U.S.gal.) of fuel.
After add 0.4 liter (0.11 U.S.gal.) of rust inhibitor.

CQ208420 —UN—05DEC13
Continued on next page PY80265,0000271 -19-27APR07-1/2

155-1 052015

PN=173
Tractor Storage

5. Add 0.25 liter of rust inhibitor to transmission/hydraulic


system.
6. Start engine and run until working temperature is
reached. As well as raising and lowering hydraulic
hitch several times. Shut off engine.
7. Add 0.5 liter (0.13 U.S.gal.) of rust inhibitor to fuel
tank (A).

PY5851 —UN—23JUN06
8. Add 0.5 liter (0.13 U.S.gal.) of rust inhibitor to
crankcase (B).
9. Remove protector (C) and disconnect cord of fuel shut
off solenoid (D). This prevents engine starting when
cranking it.
10. Disconnect air intake hose from system. Add 0.1 liter
(0.03 U.S.gal.) of inhibitor to system and reconnect
hose. Move hand throttle backwards to slow idle
position. Crank engine a few times.
11. Loosen fan belt after engine has cooled.
12. Remove and clean battery. Store it in a dry and cool
place. Keep it charged.
13. Secure or block clutch pedal in disconnected position.
14. Cover exposed metallic surfaces with grease or rust
inhibitor.
15. Use adhesive plastic and tape to seal air entry points,
exhaust pipe, vent tube and filler neck etc.
16. Cover instrument panel with opaque plastic to prevent

PY4374 —UN—23JUN06
discoloration of gauges.
17. Raise tires off ground. Protect them from sunlight.
18. Clean underside of tractor. Retouch paint work that is
scratched or marked.
19. If storing tractor outdoors, cover it up with a waterproof
tarp.

PY7042 —UN—26APR07
CQ208420 —UN—05DEC13

PY80265,0000271 -19-27APR07-2/2

155-2 052015

PN=174
Tractor Storage

Making Tractor Operational Again


1. Check tire inflation pressure (see section “Treads,
Wheels and Tires” ). Lower tires to the ground.
2. Open all closed openings for storage.
3. Install battery.
4. Adjust fan belt tension.

PY4485 —UN—16FEB06
5. Remove device keeping clutch pedal engaged.
6. Check engine, transmission/hydraulic system and
coolant oil levels, add if necessary.
7. Drain a little fuel from the tank to remove condensation.
8. Refill fuel tank.
9. Follow recommended service procedures for
10,50,250 and 600 hours indicated in “Service ”
sections.
10. Move hand throttle (A) fully back and crank engine 11. Connect solenoid cable of fuel injection pump shutoff.
until oil pressure increases. 12. Start up engine. Allow engine to idle for a few minutes.
Warm up carefully and check all systems before
IMPORTANT: DO NOT run starter motor for more submitting the tractor to any load.
than 20 seconds at a time and wait at least 2
minutes for it to cool before trying again.
PY80265,0000272 -19-30APR07-1/1

155-3 052015

PN=175
Specifications
Machine Specifications
Item Measurement Specification
5303—3029D Engine, Naturally
Aspirated
Factory Observed PTO Power 32.8 kW (44 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 825 ± 25 rpm
Fast Idle Speed 2600 - 25 + 50 rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 5.3 ± 1° BTDC (Time Trac)
5403—3029T Engine,
Turbocharged
Factory Observed PTO Power 41.01 kW (55 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu. in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 825 ± 25 rpm
Fast Idle Speed 2600 - 25 + 50 rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 5.4 ± 1° BTDC (Time Trac)
5503—3029T Engine,
Turbocharged
Factory Observed PTO Power 47.07 kW (64 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu. in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Continued on next page PU00210,00001B8 -19-16JUN06-1/2

160-1 052015

PN=176
Specifications

Item Measurement Specification

Slow Idle Speed 800 - 875 RPM


Fast Idle Speed 2575 - 2650 RPM
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 1.5 ± 1° BTDC (Time Trac)
Electrical System—12-Volt,
Negative Ground
Battery Voltage 12-volt
Cold Cranking Amps 623 CCA
Alternator Amperage 40 amps
Starting Motor Voltage 12 volts
Item Measurement Specification
Power Take-Off
Engine—540 Speed 2400 rpm
Item Measurement Specification
Hydraulic System
Pump Displacement—Steering Displacement 11.9 cu cm (0.73 cu in.)
Pump Displacement—Implement Displacement 19.2 cu cm (1.17 cu in.)
1
Steering Flow Rate 25.7 L/min. (6.8 gpm)
1
Implement Flow Rate 44.0 L/min. (11.0 gpm)
Implement (Maximum) Pressure 19 000—19 700 kPa (190—197 bar)
(2755—2855 psi)
1
Flow rate at 90% pump efficiency and engine at rated speed.
PU00210,00001B8 -19-16JUN06-2/2

Drain and Refill Capacities


Item Measurement Specification
Fuel Tank
Open Station—5303, 5403 and Capacity 68 L (18 gal) Approximate
5503
Cooling System
5303, 5403 and 5503 Capacity 9.5 L (10 qt) Approximate
Engine
5303, 5403 and 5503 Capacity 8.5 L Approximate
Transmission/Hydraulic System
5303, 5403 and 5503 Capacity 38 L (10 gal), (39 L for 4WD)
Approximate
PU00210,00001B9 -19-15JUN06-1/1

160-2 052015

PN=177
Specifications

Permissible Load Specifications


NOTE: (Specifications and design subject to
change without notice.)

Item Measurement Specification


Maximum Permissible Static
Vertical Load
Drawbar Fully Extended (PTO) Capacity 760 kg (1675 lb)
Maximum Permissible Axle
Loads—2 Wheel Drive,
No Loader
Front Tires: 6.50-16 6PR Capacity 1240 kg (2720 lb)
Front Tires: 7.50-16 6PR Capacity 1500 kg (3300 lb)
Front Tires: 9.5L-15 6PR Capacity 1540 kg (3400 lb)
Front Tires: 27/9.5L-15 6PR Capacity 1490 kg (3285 lb)
Front Tires: 11L-15 8PR Capacity 2140 kg (4700 lb)
Maximum Permissible Axle
Loads—2 Wheel Drive,
with Loader
Front Tires: 9.5L-15 6PR Capacity 2310 kg (5100 lb)
Front Tires: 11L-15 8PR Capacity 3210 kg (7050 lb)
IMPORTANT: Maximum permissible travel is
8 km/h (5 mph). Maximum front wheel
tread is 1.80 m (71 in.).

Item Measurement Specification


Maximum Permissible Axle
Loads—2 Wheel Drive and
Mechanical Front Wheel Drive
Rear Tires: 13.6-28 4PR Capacity 2200 kg (4840 lb)
Rear Tires: 14.9-24 6PR Capacity 3020 kg (6660 lb)
Rear Tires: 14.9-28 6PR Capacity 3230 kg (7120 lb)
Rear Tires: 16.9-24 6PR Capacity 3450 kg (7600 lb)
Rear Tires: 16.9-28 6PR Capacity 3680 kg (8100 lb)
Rear Tires: 16.9-30 6PR Capacity 3790 kg (8360 lb)
Rear Tires: 18.4-16.1 6PR Capacity 2549 kg (5620 lb)
Maximum Permissible Front
Axle Loads—Mechanical Front
Wheel Drive—without Loader
Front Tires: 9.5L-16 6PR Capacity 1603 kg (3534 lb)
Front Tires: 8.3-24 4PR Capacity 1260 kg (2760 lb)
Front Tires: 9.5-24 6PR Capacity 1880 kg (4140 lb)
Front Tires: 10.5/80-18 10PR Capacity 1260 kg (2760 lb)
Front Tires: 11.2-24 6PR Capacity 2095 kg (4620 lb)

Continued on next page LV,5010SP,G -19-04SEP97-1/2

160-3 052015

PN=178
Specifications

Item Measurement Specification


Maximum Permissible Front
Axle Loads—Mechanical Front
Wheel Drive with Loader
Front Tires: 9.5L-15 6PR Capacity 2405 kg (5300 lb)
Front Tires: 9.5-24 6PR Capacity 2817 kg (6210 lb)
Front Tires: 10.8/80-18 10PR Capacity 3742 kg (8250 lb)
Front Tires: 11.2-24 6PR Capacity 3143 kg (6930 lb)
IMPORTANT: Maximum permissible travel speed
is 8 km/h (5 mph). Maximum front wheel
tread is 1.80 m (71 in.).
LV,5010SP,G -19-04SEP97-2/2

Ground Speed Estimates


NOTE: Ground Speed (km/h) at 2400 rpm engine speed.
5303 Tractor ( Rear tyre size : 14.9 x 28)
Gear Speed (km/h)
A1 2.09
A2 3.01
A3 4.53
B1 5.84
B2 8.43
B3 12.69
C1 13.52
C2 19.52
C3 29.37
A-R 3.51
B-R 9.82
C-R 22.73

5403 and 5503 Tractor ( Rear tire size : 16.9 x 28)


Gear 2WD Speed (km/h) MFWD Speed (km/h) for 5403 MFWD Speed (km/h) for 5503
A1 2.0 2.0 2.06
A2 2.8 3.0 2.97
A3 4.3 4.5 4.47
B1 4.6 4.8 4.86
B2 6.7 7.0 7.02
B3 10.0 10.5 10.55
C1 12.7 13.3 13.34
C2 18.3 19.2 19.26
C3 27.6 28.8 28.98
A-R 3.3 3.4 3.46
B-R 7.8 8.1 8.17
C-R 21.3 22.3 22.42

PU00210,00001BA -19-11JUL06-1/1

160-4 052015

PN=179
Specifications

Metric Bolt and Screw Torque Values


TS1670 —UN—01MAY03

4.8 8.8 9.8 10.9 12.9 12.9

4.8 8.8 9.8 10.9 12.9 12.9

Bolt or Screw Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Size Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N·m lb.-ft.
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of Shear bolts are designed to fail under predetermined loads. Always
the bolt or screw. DO NOT use these values if a different torque value or replace shear bolts with identical property class. Replace fasteners with
tightening procedure is given for a specific application. For stainless steel the same or higher property class. If higher property class fasteners are
fasteners or for nuts on U-bolts, see the tightening instructions for the used, tighten these to the strength of the original. Make sure fastener
specific application. Tighten plastic insert or crimped steel type lock nuts threads are clean and that you properly start thread engagement. When
by turning the nut to the dry torque shown in the chart, unless different possible, lubricate plain or zinc plated fasteners other than lock nuts,
instructions are given for the specific application. wheel bolts or wheel nuts, unless different instructions are given for the
specific application.
a
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
b
“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ2 -19-12JAN11-1/1

160-5 PN=180
052015
Specifications

Unified Inch Bolt and Screw Torque Values


TS1671 —UN—01MAY03

Bolt or Screw SAE Grade 1 SAE Grade 2a SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Size Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N·m lb.-ft. N·m lb.-ft.
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N·m lb.-ft. N·m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N·m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt Replace fasteners with the same or higher grade. If higher
or screw. DO NOT use these values if a different torque value or tightening grade fasteners are used, tighten these to the strength of the
procedure is given for a specific application. For plastic insert or crimped steel original. Make sure fastener threads are clean and that you
type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the properly start thread engagement. When possible, lubricate
tightening instructions for the specific application. Shear bolts are designed to fail plain or zinc plated fasteners other than lock nuts, wheel bolts
under predetermined loads. Always replace shear bolts with identical grade. or wheel nuts, unless different instructions are given for the
specific application.
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6
in. (152 mm) long, and for all other types of bolts and screws of any length.
b
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in.
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
c
“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ1 -19-12JAN11-1/1

160-6 PN=181
052015
Identification Numbers
Identification plates indispensable when placing an order for parts with your
John Deere dealer.
Each tractor has its identification plates listed in these
pages. The letters and numbers engraved on the plates Note down these characters exactly in the spaces
identify a component or assembly. All characters are provided in this manual.
PY80265,0000277 -19-25APR07-1/1

Tractor Serial Number


Serial number plate (A) is located on the left front support
member of the tractor.
Tractor Serial Number

PY4453 —UN—25MAR05
PY,OMPY0142,071 -19-02MAY07-1/1

Front Axle Serial Number (2-Wheel Drive)


The serial number plate (A) is located on the rear side of
the right-hand front axle housing.
Front axle serial number:_______________

PY5819 —UN—19JUN06
PY80265,0000278 -19-25APR07-1/1

165-1 052015

PN=182
Identification Numbers

FWD Axle Serial Number


The serial number plate (A) of front-wheel drive axle is
located on the rear side of the right-hand axle housing.
FWD axle serial num-
ber:______________________________

PY4454 —UN—05JAN05
PY80265,0000279 -19-25APR07-1/1

Engine Serial Number


The engine serial number plate (A) is located on the
right-hand side of the engine block, between the starting
motor solenoid and the hydraulic pump.
Engine serial number:______________________

PY5871 —UN—29JUN06
PY80265,000027A -19-25APR07-1/1

Transmission Serial Number


Transmission serial number is stamped into the lower
left-hand corner of rear housing (A).
Transmission Serial Number

PY1537 —UN—30JAN06

PY05032,0000151 -19-02MAY07-1/1

165-2 052015

PN=183
Identification Numbers

ROPS Serial Number


ROPS serial number plate (A) is on inner side of ROPS.
Record serial number below.
ROPS Serial Number ________________________

PY21459 —UN—16OCT14
A—ROPS Serial Number Plate

SK35149,0000633 -19-20MAY15-1/1

Keep Proof of Ownership


1. Maintain in a secure location an up-to-date inventory
of all product and component serial numbers.
2. Regularly verify that identification plates have not
been removed. Report any evidence of tampering to
law enforcement agencies and order duplicate plates.

TS1680 —UN—09DEC03
3. Other steps you can take:
- Mark your machine with your own numbering system
- Take color photographs from several angles of each
machine

DX,SECURE1 -19-18NOV03-1/1

Keep Machines Secure


1. Install vandal-proof devices.
2. When machine is in storage:
- Lower equipment to the ground
- Set wheels to widest position to make loading more
difficult

TS230 —UN—24MAY89
- Remove any keys and batteries
3. When parking indoors, put large equipment in front of
exits and lock your storage buildings.
4. When parking outdoors, store in a well-lighted and
fenced area.
5. Make note of suspicious activity and report any thefts
immediately to law enforcement agencies.
6. Notify your John Deere dealer of any losses.
DX,SECURE2 -19-18NOV03-1/1

165-3 052015

PN=184
Lubrication Maintenance Record Charts
50, 250, 500 Hour Service Chart
Every 50 Hours • Replace transmission-hydraulic filter
• Service air cleaner
• Check transmission-hydraulic system oil level • Inspect and adjust alternator/fan belt
• Clean and check battery • Lubricate 3-point hitch
• Inspect all tires • Check neutral start system
• Lubricate front axle pivot pin • Check clutch pedal free play
• Lubricate steering spindles
• Inspect tractor for loose nuts and bolts Every 500 Hours
Every 250 Hours • Replace fuel filter
• Change engine oil and filter
Hours Hours
Date Date
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
LV,5010MC,A -19-03JUN97-1/1

170-1 052015

PN=185
Lubrication Maintenance Record Charts

600 Hour Service Chart


Every 600 Hours • Check engine idle speeds
• Have your John Deere dealer:
• Clean crankcase vent tube - Adjust engine valve clearance
• Repack front wheel bearings - Check front axle pivot pin
• Tighten engine air intake hose clamps - Inspect fuel injectors
• Check cooling system for leaks
• Lubricate rear axle bearings
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
LV,5010MC,B -19-03JUN97-1/1

170-2 052015

PN=186
Lubrication Maintenance Record Charts

1000, 1200 Hour Service Chart


Every 1000 Hours
• Change transmission-hydraulic oil and filter
• Check and adjust valve clearance • Clean transmission-hydraulic pickup screen
• Check engine speeds
Every 1200 Hours
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
LV,5010MC,C -19-03JUN97-1/1

170-3 052015

PN=187
Lubrication Maintenance Record Charts

Annual Service Chart


Annually • Replace air cleaner elements
• Change engine oil and filter
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
LV,5010MC,D -19-03JUN97-1/1

170-4 052015

PN=188
Lubrication Maintenance Record Charts

2000 Hour Service Chart


Every 2 Years or 2000 Hours (Whichever Comes First)
• Flush cooling system
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
LV,5010MC,E -19-03JUN97-1/1

170-5 052015

PN=189
Lubrication Maintenance Record Charts

As Required Service Chart


Service as Required • Service air cleaner
• Adjust throttle friction
• Replace fuel filter
• Drain water and sediment from fuel tank
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
MX,50LMRC,BA3 -19-22JAN96-1/1

170-6 052015

PN=190
John Deere Keeps You On The Job
John Deere Parts
We help minimize downtime by putting genuine John
Deere parts in your hands in a hurry.
That’s why we maintain a large and varied inventory—to
stay a jump ahead of your needs.

TS100 —UN—23AUG88
DX,IBC,A -19-04JUN90-1/1

The Right Tools


Precision tools and testing equipment enable our Service
Department to locate and correct troubles quickly . . . to
save you time and money.

TS101 —UN—23AUG88
DX,IBC,B -19-04JUN90-1/1

Well-Trained Technicians
School is never out for John Deere service technicians.
Training schools are held regularly to be sure our
personnel know your equipment and how to maintain it.
Result?

TS102 —UN—23AUG88
Experience you can count on!

DX,IBC,C -19-04JUN90-1/1

Prompt Service
Our goal is to provide prompt, efficient care when you
want it and where you want it.
We can make repairs at your place or at ours, depending
on the circumstances: see us, depend on us.
TS103 —UN—23AUG88

JOHN DEERE SERVICE SUPERIORITY: We'll be around


when you need us.

DX,IBC,D -19-04JUN90-1/1

052015
IBC-1 PN=191
John Deere Keeps You On The Job

052015
IBC-2 PN=192
Index
Page
Page
A
Rear axle, tighten.................................................... 75-4
Additional servicing information................................ 145-2 Brake pedal free play
Adjusting rockshaft speed-of-drop Check and adjust ...................................................110-5
Implement lock........................................................ 55-5 Brakes
Adjustment Troubleshooting .................................................... 150-4
of throttle friction ................................................... 140-1 use .......................................................................... 50-7
Air cleaner Break-In period ........................................................... 30-1
Service .................................................................. 140-1
Service/regular intervals ....................................... 145-5 C
Air filter inserts
Inspecting.............................................................. 145-6 Capacities
Removing.............................................................. 130-1 Drain and refill....................................................... 160-2
Storage ................................................................. 145-7 Cast iron weights ........................................................ 70-4
Air filter restriction indicator ........................................ 40-3 Install rear ............................................................... 70-5
Air intake system Center link
Checking ............................................................... 145-5 Positioning .............................................................. 55-7
Components.......................................................... 145-4 Charging battery ..................................................... 145-13
Alternator wiring Checking
Connecting.......................................................... 145-14 toe-in, 4x4 axle...................................................... 75-12
Alternator/fan belt Checking coolant level................................................ 95-1
Inspect and adjust (5410 and 5510) ......................110-2 Checking Toe-In.........................................................75-11
Alternator/fan belt, replacing Cleaning crankcase vent hose ................................. 120-1
5210 and 5310 ...................................................... 145-7 Cleaning oil filter mesh of transmission .................... 125-2
Attach implements to three point hitch ....................... 55-8 Clutch pedal free play
Attach PTO-driven implement .................................... 65-4 Check and adjust ...................................................110-4
Avoid static electricity risk when fueling ..................... 05-4 Cold weather starting procedure ................................ 40-6
Connecting single acting cylinder ............................... 60-3
B Control
draft......................................................................... 55-4
Ballast position, limiter ........................................................ 55-3
Limitations............................................................... 70-2 Control lever and coupler identification ...................... 60-1
Liquid weight ........................................................... 70-6 Coolant
Matching to load work ............................................. 70-1 Conditioner.............................................................. 85-8
Maximum front ........................................................ 70-4 Diesel engine
Maximum rear ......................................................... 70-4 Engine with wet sleeve cylinder liners................. 85-7
Selecting ................................................................. 70-1 Cooling system ......................................................... 145-9
Testing..................................................................... 70-1 cleaning............................................................... 145-10
Ballasting .................................................................... 70-1 Flush every two years ........................................... 135-1
Front end for transport ............................................ 70-3 Winterize ............................................................. 145-10
Two-wheel drive tractors ......................................... 70-3 Correct Lubricants ...................................................... 90-1
Battery Cylinder hose
Access .................................................................145-11 Connecting.............................................................. 60-2
Carrying out service ................................. 100-2, 145-13 Disconnecting ......................................................... 60-4
Checking condition.............................................. 145-12 Cylinder, extend/retract
Removing............................................................ 145-12 No. 1 SCV............................................................... 60-4
Replacement specifications ................................ 145-14
Battery explosion .................................................... 145-12 D
Battery Handling, Safety
Safety, Battery Handling ....................................... 05-14 Diesel engine oil
Bearings, front wheel, pack ...................................... 120-2 Tier 2 and stage II ................................................... 85-6
BioDiesel fuel.............................................................. 85-4 Diesel engines, cold weather effect............................ 85-3
Bolt and screw torque values Diesel fuel................................................................... 85-2
Metric .................................................................... 160-5 Differential lock
Unified inch ........................................................... 160-6 Using....................................................................... 50-7
Bolts Drain and refill capacities ......................................... 160-2
Front axle, tighten ................................................... 75-4 Drawbar ...................................................................... 65-2

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Load limitations ....................................................... 65-1


swinging .................................................................. 65-1 G
Driving on public roads ...................................... 50-3, 80-2
Gear Oil
E Oil, Gear.................................................................. 85-9
Gears, selecting.......................................................... 50-6
Effect of cold weather on diesel engines .................... 85-3 Grease...................................................................... 85-10
Electrical Service Precautions .................................145-11 Ground speed estimates .......................................... 160-4
Electrical system
Troubleshooting .................................................... 150-6 H
Engine
Break-in oil ............................................................ 145-2 Hardware torque values
Change oil and filter ................................... 105-1, 130-1 Metric .................................................................... 160-5
Check oil level......................................................... 95-1 Unified inch ........................................................... 160-6
checking idle ......................................................... 120-4 Headlights................................................................... 20-1
Observe work and idle speeds................................ 40-4 Adjusting ............................................................. 145-17
restarting engine ..................................................... 40-4 Directing.............................................................. 145-16
Shutting off.............................................................. 40-5 Replace bulb ....................................................... 145-17
Starting........................................................... 40-1, 40-2 High beam indicator.................................................... 20-2
Troubleshooting .................................................... 150-1 Hitch
warming up ............................................................. 40-4 Adjusting side sway ................................................ 55-9
Engine oil Attaching implements to.......................................... 55-8
Diesel Lubricate three-point ..............................................110-2
Tier 2 and stage II ............................................... 85-6 Hood
Engine serial number................................................ 165-2 Removing.............................................................. 145-4
Engine speed, change................................................ 40-3 Hood, opening .......................................................... 145-3
Exhaust Filter, Safety Hose ends .................................................................. 60-1
Safety, Exhaust Filter ............................................ 05-17 Hoses and clamps, checking tightness .................... 120-3
Hydraulic hitch control levers...................................... 55-2
F Hydraulic system
Troubleshooting .................................................... 150-3
Fan/alternator belt, replacing Hydraulic/transmission oil
5210 and 5310 ...................................................... 145-7 Checking level....................................................... 100-1
Filter
change, fuel ...........................................................115-1 I
of air, service..........................................................110-1
Filter element for transmission/hydraulic system........ 85-9 Identification plates................................................... 165-1
Free space between implement and tractor tires ....... 75-1 Implement codes ........................................................ 70-7
Front axle pivot pin Implements
Check.................................................................... 120-4 Coupling.................................................................. 65-4
Front axle serial number (2-WD) .............................. 165-1 PTO driven.............................................................. 65-4
Front tires, rolling direction ......................................... 75-3 Instrument Check After Starting Up Engine................ 40-2
Front wheel bearings, pack ...................................... 120-2 Instrument panel......................................................... 15-3
Front-wheel drive, use ................................................ 50-8
Fuel L
BioDiesel................................................................. 85-4
Diesel ...................................................................... 85-2 Leveling hitch.............................................................. 55-9
Fill tank.................................................................... 85-5 Light
Handling and storing ...................................... 85-1, 85-2 Hazard .................................................................... 20-4
Fuel consumption, reducing ....................................... 50-1 Light switch
Fuel level, checking .................................................... 40-3 Operation ................................................................ 20-1
Fuel system Lighting and signals.................................................... 20-1
Bleeding ................................................................ 145-8 Lubricant Storage
Fuel tank, water bleeding off ...................................... 95-2 Storage, Lubricant................................................... 85-5
Fuse location .......................................................... 145-15 Lubricants, Safety
FWD axle serial number ........................................... 165-2 Safety, Lubricants ................................................... 85-5

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Lubricating
4x4 front axle linkage pin ...................................... 100-3 S
Lubrication and maintenance record charts ............. 170-1
Safety signs ................................................................ 10-1
M Safety, Avoid High-Pressure Fluids
Avoid High-Pressure Fluids .................................. 05-21
Main fuse ................................................................ 145-15 Safety, Fire Prevention
Making Tractor Operational Again............................ 155-3 Fire Prevention........................................................ 05-3
Metric bolt and screw torque values ......................... 160-5 Safety, Forestry Operations
MFWD axle Limited Use in Forestry Operation .......................... 05-9
Change oil............................................................. 120-1 Safety, Handle Fuel Safely, Avoid Fires
Mounting tires ........................................................... 75-13 Avoid Fires, Handle Fuel Safely..................... 05-3, 85-1
Safety, ROPS
ROPS, Keep Installed Propertly.............................. 05-5
N Safety, Steps and Handholds
Use Steps and Handholds Correctly....................... 05-6
Neutral lever position.................................................. 60-3
Safety, Tightening Wheel Retaining
Bolts/Nuts
O Tightening Wheel Retaining Bolts/Nuts ................ 05-21
Safety, Transport at Safe Speeds
Oil Transport Towed Equipment at Safe Speeds ........05-11
Engine Safety, Use Caution on Slopes and Uneven
Tier 2 and stage II ............................................... 85-6 Terrain
Engine break-in..................................................... 145-2 Use Caution on Slopes and Uneven Terrain..........05-11
of transmission...................................................... 105-1 Selecting Counterweights........................................... 70-1
Transmission-hydraulic ........................................... 85-8 Service
Oil filters...................................................................... 85-6 10 hours .................................................................. 95-1
Operating foldable ROPS ........................................... 25-1 100 hours .............................................................. 105-1
1200 hours ............................................................ 125-1
P 600 hours .............................................................. 120-1
Annually ................................................................ 130-1
Position center link ..................................................... 55-7 As required............................................................ 140-1
Positioning Operator's Seat........................................ 25-2 during break-in period ............................................. 90-2
Prestart checks........................................................... 35-1 tractor safety ......................................................... 145-1
PTO Service intervals ................................................ 90-1, 90-2
Adjusting clutch rod................................................. 65-7 Services
Attach driven implement ......................................... 65-4 as required ............................................................ 140-1
Correct speed ......................................................... 65-5 Shutting Off the Engine .............................................. 40-5
Side screens, removing ............................................ 145-4
R Signals........................................................................ 20-1
Specifications
Radiator, cleaning screens and fins........................ 145-10 Machine ................................................................ 160-1
Rear axle bearings. .................................................. 120-3 Permissible load.................................................... 160-3
Rear wheel slip ........................................................... 70-2 Speed/hour meter....................................................... 40-5
Refueling, avoid static electricity risk.......................... 05-4 Starter wiring, connecting ....................................... 145-14
Remote hydraulic cylinder Starting the Engine ............................................ 40-1, 40-2
Troubleshooting .................................................... 150-6 Starting the engine with booster battery ..................... 40-6
Restarting Engine ....................................................... 40-4 Steering spindles, lubricate ...................................... 100-4
Ride comfort, adjusting............................................... 25-2 Stopping tractor .......................................................... 50-9
Rocker Shaft (Eccentric) Storage ..................................................................... 155-1
Troubleshooting .................................................... 150-5 Storing fuel ........................................................ 85-1, 85-2
Rockshaft System
adjusting friction lever ............................................55-11 of fuel .................................................................... 145-9
Postion control ........................................................ 55-3
Rate-of-drop adjustment ......................................... 55-5 T
Rockshaft control lever friction, adjust.......................55-11
ROPS ..................................................................... 145-20 Tail light....................................................................... 20-2
Operating foldable................................................... 25-1 Replace bulb ....................................................... 145-18

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Three-point hitch Tread settings


Components............................................................ 55-1 Adjustable front axle ............................................... 75-8
Troubleshooting .................................................... 150-5 Multi-position rear wheels ....................................... 75-6
Three-point hitch, lubricate ........................................110-2 Tread width
Tires Adjusting front axle ............................................... 75-10
Calibration Pressure ............................................... 75-2 Truck Transport .......................................................... 80-3
Checking ............................................................. 145-19 Turn signals ................................................................ 20-3
Combinations ........................................................ 75-13 Turning radius
Compatibility chart ................................................ 75-13 adjustment ............................................................ 75-12
Inflation pressure chart ........................................... 75-2
Inspect .................................................................. 100-2 U
Tubeless repair ................................................... 145-19
Toe-in Unified inch bolt and screw torque values ................ 160-6
4x4 axle, checking ................................................ 75-12 Use
Toe-in, 2-WD tractor Cast iron weights .................................................... 70-4
Adjusting ................................................................75-11 Headlights ............................................................... 20-1
Torque charts Tail lights ................................................................. 20-2
Metric .................................................................... 160-5 Using
Unified inch ........................................................... 160-6 Differential lock ....................................................... 50-7
Torque values Turn signals ............................................................ 20-3
Adjustable front axle ............................................... 75-4
Rear axle................................................................. 75-4 V
Tow
Tractor..................................................................... 80-4 Valves, clearance adjustment................................... 120-4
Towed equipment, transport at safe speeds..............05-11 Vertical Float............................................................. 55-10
Tractor controls........................................................... 15-1
Tractor Power, adapting to implement........................ 55-1
Transmission W
Operation ................................................................ 50-5
Troubleshooting .................................................... 150-3 Warming up hydraulic system oil...............................55-11
Transmission Use....................................................... 50-6 Warning light
Transmission-hydraulic system Replace bulb ....................................................... 145-18
Change oil and filter .............................................. 125-1 Weights
Oil............................................................................ 85-8 Cast iron.................................................................. 70-4
Transporting Install rear cast iron................................................. 70-5
Tractor, tow ............................................................. 80-4 Wheel bolt, correct torque .......................................... 75-3
Tread
rear limitations......................................................... 75-5

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Index-6 052015

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