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John Deere 5303 5403 and 5503 Tractors Europe OMRE259583
John Deere 5303 5403 and 5503 Tractors Europe OMRE259583
OPERATOR'S MANUAL
5303, 5403 And 5503 Tractors
OMRE259583 ISSUE E5 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
PY1439 —UN—23JUN06
052015
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Introduction
PY1433 —UN—23JUN06
John Deere 5403 Tractor
PY5849 —UN—22JUN06
John Deere 5503 Tractor
052015
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Introduction
052015
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Contents
Page
Page
Safety
Recognize Safety Information ............................05-1 Service Front-Wheel Drive Tractor Safely ........05-20
Understand Signal Words...................................05-1 Tightening Wheel Retaining Bolts/Nuts ............05-21
Follow Safety Instructions...................................05-1 Avoid High-Pressure Fluids ..............................05-21
Prepare for Emergencies....................................05-2 Do Not Open High-Pressure Fuel System........05-21
Wear Protective Clothing....................................05-2 Store Attachments Safely .................................05-22
Protect Against Noise .........................................05-2 Dispose of Waste Properly ...............................05-22
Handle Fuel Safely—Avoid Fires........................05-3
Handle Starting Fluid Safely ...............................05-3 Safety Signs
Fire Prevention ...................................................05-3 Pictorial Safety Signs..........................................10-1
In Case of Fire ....................................................05-4 Operator’s Manual..............................................10-1
Avoid Static Electricity Risk When Refueling......05-4 Riders .................................................................10-1
Keep ROPS Installed Properly ...........................05-5 ROPS in Normal Position ...................................10-2
Use Foldable ROPS and Seat Belt Properly ......05-5 Use Seat Belt......................................................10-3
Stay Clear of Rotating Drivelines........................05-6 Prevent Machine Runaway.................................10-3
Use Steps and Handholds Correctly ..................05-6
Read Operator Manuals for ISOBUS Controls and Instruments
Implements.....................................................05-6 Tractor Controls..................................................15-1
Use Seat Belt Properly .......................................05-7 Instrument Panel ................................................15-3
Operating the Tractor Safely ..............................05-8
Avoid Backover Accidents ..................................05-9
Limited Use in Forestry Operation......................05-9 Lights
Operating the Loader Tractor Safely ..................05-9 Light Switch Positions.........................................20-1
Keep Riders Off Machine .................................05-10 Use Headlights ...................................................20-1
Instructional Seat..............................................05-10 High Beam Indicator ...........................................20-2
Use Safety Lights and Devices.........................05-10 Use Tail Lights ....................................................20-2
Transport Towed Equipment at Safe Speeds ... 05-11 Using Turn Signals .............................................20-3
Use Caution On Slopes and Uneven Terrain.... 05-11 Using Hazard Lights ...........................................20-4
Freeing a Mired Machine..................................05-12 Use Flood Lamp ................................................20-5
Avoid Contact with Agricultural Chemicals .......05-12 Rotating Beam Lamp..........................................20-6
Handle Agricultural Chemicals Safely ..............05-13
Handling Batteries Safely .................................05-14 Operator's Platform
Avoid Heating Near Pressurized Fluid Lines ....05-14 Operating Foldable ROPS..................................25-1
Remove Paint Before Welding or Heating........05-15 Positioning Operator's Seat................................25-2
Handle Electronic Components and Adjusting Seat Suspension.................................25-2
Brackets Safely ............................................05-15
Practice Safe Maintenance...............................05-16 Break-In Period
Avoid Hot Exhaust ............................................05-16 Closely Monitor Engine Performance .................30-1
Clean Exhaust Filter Safely ..............................05-17 Service During Break-In Period ..........................30-1
Work In Ventilated Area....................................05-18
Support Machine Properly ................................05-18 Prestarting Checks
Prevent Machine Runaway...............................05-18 Daily Service Before Starting Engine .................35-1
Park Machine Safely.........................................05-19
Transport Tractor Safely ...................................05-19
Service Cooling System Safely ........................05-19 Operating the Engine
Service Accumulator Systems Safely...............05-20 Engine Operation................................................40-1
Service Tires Safely..........................................05-20 Starting the Engine .............................................40-2
Instrument Check After Starting Up Engine........40-2
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Contents
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Contents
Page Page
Adjusting Toe-In—Two-Wheel Drive Tractor .... 75-11 Checking Front-Wheel Drive Oil Level .............100-1
Checking Toe-In - 4X4 Axle ..............................75-12 Servicing Battery ..............................................100-2
Adjusting Toe-In - 4X4 Axle ..............................75-12 Inspect All Tires ................................................100-2
Adjusting Turn Radius of Steering Lubricating Linkage Pin of 4x4 Front Axle ........100-3
Stops — 4x4 Axle.........................................75-12 Lubricate Steering Spindles..............................100-4
Mounting Tires..................................................75-13 Inspect Tractor for Loose Hardware .................100-5
Use Correct Tire Combinations ........................75-13
Tire Compatibility Chart ....................................75-13 Service—100 Hours
Change Engine Oil and Filter ...........................105-1
Transporting Changing Transmission-Hydraulic Oil Filter .....105-1
Use Safety Lights and Devices...........................80-1
Use a Safety Chain.............................................80-1 Service—250 Hours
Driving Tractor On Public Roads ........................80-2 Air Filter Service ............................................... 110-1
Transporting The Tractor on a Truck ..................80-3 Inspect and Adjust Alternator/Fan Belt ............. 110-2
Tow Tractor.........................................................80-4 Lubricate 3-Point Hitch ..................................... 110-2
Checking Neutral Start System ........................ 110-3
Fuel, Lubricants and Coolant Check and Adjust Clutch Pedal Free Play........ 110-4
Handling and Storing Diesel Fuel .......................85-1 Check and Adjust Brake Pedal Free Play ........ 110-5
Handle Fuel Safely—Avoid Fires........................85-1
Cold Weather Operation.....................................85-1 Service—500 Hours
Diesel Fuel..........................................................85-2 Replacing Fuel Filter......................................... 115-1
Handling and Storing Diesel Fuel .......................85-2
Minimizing the Effect of Cold Weather
on Diesel Engines ..........................................85-3 Service—600 Hours
BioDiesel Fuel ....................................................85-4 Change Oil in MFWD Axle—If Equipped..........120-1
Fill Fuel Tank ......................................................85-5 Cleaning Crankcase Vent Hose........................120-1
Alternative and Synthetic Lubricants ..................85-5 Pack Front Wheel Bearing................................120-2
Lubricant Storage ...............................................85-5 Checking Hose and Clamp Tightness ..............120-3
Diesel Engine Oil — Tier 2 and Stage II.............85-6 Lubricating Rear Axle Bearings ........................120-3
Oil Filters ............................................................85-6 Checking Engine Idle and Top Speed ..............120-4
Diesel Engine Coolant (engine with Check Front Axle Pivot Pin...............................120-4
wet sleeve cylinder liners) ..............................85-7 Adjusting Valve Clearance................................120-4
Liquid Coolant Conditioner .................................85-8
Anti-Chatter Transmission/Hydraulic Oil.............85-8 Service—1000 Hours
Filter Element For Transmission/Hy- Change Transmission-Hydraulic Oil
draulic System................................................85-9 and Filter ......................................................125-1
Gear Oil ..............................................................85-9 Cleaning Oil Filter Mesh of
Grease..............................................................85-10 Transmission/Hydraulic System ...................125-2
iii 052015
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Contents
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Troubleshooting
Engine ..............................................................150-1
Transmission ....................................................150-3
Hydraulic system ..............................................150-3
Brakes ..............................................................150-4
Hydraulic Hitch and 3-Point Hitch.....................150-5
Remote Hydraulic Cylinders (if equipped) ........150-6
Electrical System ..............................................150-6
Tractor Storage
Tractor Storage.................................................155-1
Making Tractor Operational Again....................155-3
Specifications
Machine Specifications.....................................160-1
Drain and Refill Capacities ...............................160-2
Permissible Load Specifications.......................160-3
iv 052015
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Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
T81389 —UN—28JUN13
practices.
DX,ALERT -19-29SEP98-1/1
TS187 —19—30SEP88
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
DX,SIGNAL -19-03MAR93-1/1
TS201 —UN—15APR13
available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
If you do not understand any part of this manual and need
Unauthorized modifications to the machine may impair the
assistance, contact your John Deere dealer.
function and/or safety and affect machine life.
DX,READ -19-16JUN09-1/1
05-1 052015
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Safety
TS291 —UN—15APR13
DX,FIRE2 -19-03MAR93-1/1
TS206 —UN—15APR13
DX,WEAR2 -19-03MAR93-1/1
TS207 —UN—23AUG88
uncomfortable loud noises.
DX,NOISE -19-03MAR93-1/1
05-2 052015
PN=10
Safety
TS202 —UN—23AUG88
tank outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting
flammable liquids.
Never fill fuel container in pickup truck with plastic bed
liner. Always place fuel container on ground before
refueling. Touch fuel container with fuel dispenser nozzle Do not store fuel container where there is an open flame,
before removing can lid. Keep fuel dispenser nozzle in spark, or pilot light such as within a water heater or other
contact with fuel container inlet when filling. appliance.
DX,FIRE1 -19-12OCT11-1/1
TS1356 —UN—18MAR92
pressurized can, keep the cap on the container, and store
in a cool, protected location.
Do not incinerate or puncture a starting fluid container.
Do not use starting fluid on an engine equipped with glow
plugs or an air intake heater.
DX,FIRE3 -19-14MAR14-1/1
Fire Prevention Operator’s Manual greatly reduce the risk of fire and the
chance of costly downtime.
To reduce the risk of fire, your tractor should be regularly
inspected and cleaned.
• Do not store fuel container where there is an open
flame, spark, or pilot light such as within a water heater
• Birds and other animals may build nests or bring other or other appliance.
flammable materials into the engine compartment • Check fuel lines, tank, cap, and fittings frequently for
or onto the exhaust system. The tractor should be damage, cracks or leaks. Replace if necessary.
inspected and cleaned prior to the first use each day. Follow all operational and safety procedures posted on
• A build up of grass, crop material and other debris may the machine and the Operator’s Manual. Be careful of hot
occur during normal operation. This is especially true engine and exhaust components during inspection and
when operating in very dry conditions or conditions cleaning. Before carrying out any inspection or cleaning,
where airborne crop material or crop dust is present. always shut OFF the engine, place the transmission in
Any such build up must be removed to ensure proper PARK or set parking brake, and remove the key. Removal
machine function and to reduce the risk of fire. The of the key will prevent others from starting the tractor
tractor must be inspected and cleaned periodically during inspection and cleaning.
throughout the day.
• Regular and thorough cleaning of the tractor combined
with other routine maintenance procedures listed in the
DX,WW,TRACTOR,FIRE,PREVENTION -19-12OCT11-1/1
05-3 052015
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Safety
In Case of Fire
CAUTION: Avoid personal injury.
TS227 —UN—15APR13
machine immediately and move safely away from the fire.
Do not return to the machine! The number one priority
is safety.
Call the fire department. A portable fire extinguisher can
put out a small fire or contain it until the fire department
arrives; but portable extinguishers have limitations.
Always put the safety of the operator and bystanders first.
If attempting to extinguish a fire, keep your back to the 1. Pull the pin. Hold the extinguisher with the nozzle
wind with an unobstructed escape path so you can move pointing away from you, and release the locking
away quickly if the fire cannot be extinguished. mechanism.
Read the fire extinguisher instructions and become familiar 2. Aim low. Point the extinguisher at the base of the fire.
with their location, parts, and operation before a fire starts.
Local fire departments or fire equipment distributors may 3. Squeeze the lever slowly and evenly.
offer fire extinguisher training and recommendations.
4. Sweep the nozzle from side-to-side.
If your extinguisher does not have instructions, follow
these general guidelines:
DX,FIRE4 -19-22AUG13-1/1
RG22142 —UN—17MAR14
dissipating additive. However, there are many factors that
can reduce the effectiveness of the additive over time.
Static charges can build up in ULSD fuel while it is flowing
through fuel delivery systems. Static electricity discharge
when combustible vapors are present could result in a
fire or explosion.
Therefore, it is important to ensure that the entire system
used to refuel your machine (fuel supply tank, transfer
pump, transfer hose, nozzle, and others) is properly
grounded and bonded. Consult with your fuel or fuel
system supplier to ensure that the delivery system is in
compliance with fueling standards for proper grounding
RG21992 —UN—21AUG13
DX,FUEL,STATIC,ELEC -19-12JUL13-1/1
05-4 052015
PN=12
Safety
TS212 —UN—23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
replaced, not reused.
The seat is part of the ROPS safety zone. Replace only
with John Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the
manufacturer.
DX,ROPS3 -19-12OCT11-1/1
TS1729 —UN—24MAY13
you operate with a ROPS in the fully extended position.
- Hold the latch and pull the seat belt across the body.
- Insert the latch into the buckle. Listen for a click.
- Tug on the seat belt to make sure that the belt is
securely fastened.
- Snug the seat belt across the hips.
• If this machine is operated with the ROPS folded (for
example, to enter a low building), drive with extreme
caution. DO NOT USE a seat belt with the ROPS folded.
• Return the ROPS to the raised, fully extended position
as soon as the machine is operated under normal
conditions.
DX,FOLDROPS -19-22AUG13-1/1
05-5 052015
PN=13
Safety
TS1644 —UN—22AUG95
Wear close fitting clothing. Stop the engine and be sure
that PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and
the primary implement PTO drive shaft that will allow a
1000 rpm tractor shaft to power a 540 rpm implement at
speeds higher than 540 rpm.
Do not install any adapter device that results in a portion of
the rotating implement shaft, tractor shaft, or the adapter
to be unguarded. The tractor master shield shall overlap
the end of the splined shaft and the added adaptor device
as outlined in the table.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
H96219 —UN—29APR10
DX,PTO -19-30JUN10-1/1
T133468 —UN—15APR13
off. Maintain 3-point contact with steps, handholds, and
handrails.
Use extra care when mud, snow, or moisture present
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.
DX,WW,MOUNT -19-12OCT11-1/1
05-6 052015
PN=14
Safety
TS1729 —UN—24MAY13
• Hold the latch and pull the seat belt across the body.
• Insert the latch into the buckle. Listen for a click.
• Tug on the seat belt latch to make sure that the belt
is securely fastened.
• Snug the seat belt across the hips.
Replace entire seat belt if mounting hardware, buckle,
belt, or retractor show signs of damage.
discoloration, or abrasion. Replace only with replacement
Inspect seat belt and mounting hardware at least
parts approved for your machine. See your John Deere
once a year. Look for signs of loose hardware or belt
dealer.
damage, such as cuts, fraying, extreme or unusual wear,
DX,ROPS1 -19-22AUG13-1/1
05-7 052015
PN=15
Safety
TS290 —UN—23AUG88
carrying a variety of interchangeable equipment
designed to conduct agricultural work.
• This tractor is not intended to be used as a recreational
vehicle.
• Read this operator’s manual before operating the
tractor and follow operating and safety instructions in
the manual and on the tractor.
• Follow operation and ballasting instructions found in the
operator’s manual for your implements/attachments,
such as front loaders
• Make sure that everyone is clear of machine, attached
equipment, and work area before starting engine or
operation.
• Keep hands, feet, and clothing away from power-driven
TS276 —UN—23AUG88
parts
Driving Concerns
05-8 052015
PN=16
Safety
PC10857XW —UN—15APR13
obstructed or when in close quarters.
Do not rely on a camera to determine if personnel or
obstacles are behind the machine. The system can be
limited by many factors including maintenance practices,
environmental conditions, and operating range.
DX,AVOID,BACKOVER,ACCIDENTS -19-30AUG10-1/1
Limited Use in Forestry Operation applications beyond these applications, such as forwarding
and loading, requires fitment of application-specific
The intended use of John Deere tractors when used components including Falling Object Protective Structure
in forestry operations is limited to tractor-specific (FOPS) and/or Operative Protective Structures (OPS).
applications like transport, stationary work such as log Contact John Deere dealer for special components.
splitting, propulsion, or operating implements with PTO,
hydraulic, or electrical systems.
These are applications where normal operation does not
present a risk of falling or penetrating objects. Any forestry
DX,WW,FORESTRY -19-12OCT11-1/1
TS1692 —UN—09NOV09
tractor, do not carry load with your loader at a speed over
10 km/h (6 mph).
To avoid tractor damage do not use a front loader or a
sprayer tank if the tractor is equipped with a 3 Meter Front
Axle.
Never allow anyone to walk or work under a raised loader.
Do not use loader as a work platform. falling onto the operators station. To prevent loads from
Do not lift or carry anyone on loader, in bucket, or on falling onto the operators station, always use appropriate
implement or attachment. implements for specific applications (that is, manure forks,
round bale forks, round bale grippers, and clampers).
Lower loader to ground before leaving operators station.
Ballast tractor in accordance to Ballast Recommendations
The Rollover Protective Structure (ROPS) or cab roof, if in PREPARE TRACTOR section.
equipped, may not provide sufficient protection from load
DX,WW,LOADER -19-18SEP12-1/1
05-9 052015
PN=17
Safety
TS290 —UN—23AUG88
in the machine being operated in an unsafe manner.
DX,RIDER -19-03MAR93-1/1
Instructional Seat
The instructional seat, if so equipped, has been provided
only for training operators or diagnosing machine
problems.
TS1730 —UN—24MAY13
DX,SEAT,NA -19-22AUG13-1/1
Deere dealer.
DX,FLASH -19-07JUL99-1/1
05-10 052015
PN=18
Safety
TS1686 —UN—27SEP06
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement structure or its components
Implements without brakes:
• Do not transport at speeds greater than 32 km/h (20
mph).
• Must weigh less than 1.5 times the tractor weight and
less than 1.5 t (3300 lb) when fully loaded.
• When transporting at speeds between 40—50 km/h
Implements with brakes: (25—31 mph) the fully loaded implement must weigh
• If the manufacturer does not specify a maximum less than 3.0 times the tractor weight.
transport speed, do not tow at speeds greater than 40
km/h (25 mph).
• When transporting at speeds up to 40 km/h (25 mph)
the fully loaded implement must weigh less than 4.5
times the tractor weight.
DX,TOW1 -19-12OCT11-1/1
RXA0103437 —UN—01JUL09
steep slope could cause tractor to tip over rearward. Back
out of these situations if possible.
Danger of overturn increases greatly with narrow tread
setting, at high speed.
Not all conditions that can cause a tractor to overturn are
listed. Be alert for any situation in which stability may be
compromised.
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or Avoid starting, stopping or turning on a slope. If the tires
death. Operation on all slopes requires extra caution lose traction, disengage the PTO and proceed slowly,
straight down the slope.
Never drive near the edge of a gully, drop-off, ditch, steep
embankment, or a body of water. The machine could Keep all movement on slopes slow and gradual. Do not
suddenly roll over if a wheel goes over the edge or the make sudden changes in speed or direction, which could
ground caves in cause the machine to roll over.
Choose a low ground speed so you will not have to stop
or shift while on a slope.
DX,WW,SLOPE -19-12OCT11-1/1
05-11 052015
PN=19
Safety
TS1645 —UN—15SEP95
Back your tractor out if it gets mired down in mud. Unhitch
any towed implements. Dig mud from behind the rear
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud
from the front of all wheels and drive slowly ahead.
If necessary to tow with another unit, use a tow bar or
a long chain (a cable is not recommended). Inspect the
chain for flaws. Make sure all parts of towing devices are
of adequate size and strong enough to handle the load.
Always hitch to the drawbar of the towing unit. Do not
hitch to the front pushbar attachment point. Before
moving, clear the area of people. Apply power smoothly
TS263 —UN—23AUG88
to take up the slack: a sudden pull could snap any towing
device causing it to whip or recoil dangerously.
DX,MIRED -19-07JUL99-1/1
TS220 —UN—15APR13
equipment as required by the pesticide use instructions.
When re-entering the cab, remove protective equipment
and store either outside the cab in a closed box or some
other type of sealable container or inside the cab in a
pesticide resistant container, such as a plastic bag.
Clean your shoes or boots to remove soil or other
contaminated particles prior to entering the cab. TS272 —UN—23AUG88
DX,CABS -19-25MAR09-1/1
05-12 052015
PN=20
Safety
TS220 —UN—15APR13
legal use of agricultural chemicals.
Reduce risk of exposure and injury:
• Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence
of manufacturer's instructions, follow these general
guidelines:
- Chemicals labeled 'Danger': Most toxic. Generally
require use of goggles, respirator, gloves, and skin
protection.
- Chemicals labeled 'Warning': Less toxic. Generally
require use of goggles, gloves, and skin protections.
A34471 —UN—11OCT88
- Chemicals labeled 'Caution': Least toxic. Generally
require use of gloves and skin protection.
• Avoid inhaling vapor, aerosol or dust.
• Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and water.
If chemical gets into eyes, flush immediately with water.
• Wash hands and face after using chemicals and before
eating, drinking, smoking, or urination.
• Do not smoke or eat while applying chemicals. • Store chemicals in a secure, locked area away from
human or livestock food. Keep children away.
• After handling chemicals, always bathe or shower and
• Always dispose of containers properly. Triple rinse
change clothes. Wash clothing before wearing again.
empty containers and puncture or crush containers and
• Seek medical attention immediately if illness occurs
dispose of properly.
during or shortly after use of chemicals.
• Keep chemicals in original containers. Do not transfer
chemicals to unmarked containers or to containers used
for food or drink.
DX,WW,CHEM01 -19-24AUG10-1/1
05-13 052015
PN=21
Safety
TS204 —UN—15APR13
Always remove grounded (-) battery clamp first and
replace grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid hazards by:
• Filling batteries in a well-ventilated area
• Wearing eye protection and rubber gloves
• Avoiding use of air pressure to clean batteries
• Avoiding breathing fumes when electrolyte is added
• Avoiding spilling or dripping electrolyte
• Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes:
1. Flush skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.).
3. Get medical attention immediately.
WARNING: Battery posts, terminals, and related
TS203 —UN—23AUG88
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
DX,WW,BATTERIES -19-02DEC10-1/1
DX,TORCH -19-10DEC04-1/1
05-14 052015
PN=22
Safety
TS220 —UN—15APR13
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.
Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT -19-24JUL02-1/1
TS249 —UN—23AUG88
install or remove components in wet or icy conditions.
If installing or servicing a RTK base station on a tower or
other tall structure, use a certified climber.
If installing or servicing a global positioning receiver mast
used on an implement, use proper lifting techniques and
wear proper protective equipment. The mast is heavy and
can be awkward to handle. Two people are required when
mounting locations are not accessible from the ground
or from a service platform.
DX,WW,RECEIVER -19-24AUG10-1/1
05-15 052015
PN=23
Safety
TS218 —UN—23AUG88
DX,SERV -19-17FEB99-1/1
RG17488 —UN—21AUG09
operation. Exhaust gases and components reach
temperatures hot enough to burn people, ignite, or melt
common materials.
DX,EXHAUST -19-20AUG09-1/1
05-16 052015
PN=24
Safety
TS227 —UN—15APR13
Keep machine away from people, animals, or structures
which may be susceptible to harm or damage from hot
exhaust gases or components. Avoid potential fire or
explosion hazards from flammable materials and vapors
near the exhaust. Keep exhaust outlet away from people
and anything that can melt, burn, or explode.
Closely monitor machine and surrounding area for
smoldering debris during and after exhaust filter cleaning.
Adding fuel while an engine is running can create a fire
or explosion hazard. Always stop engine before refueling
machine and clean up any spilled fuel.
TS271 —UN—23AUG88
Always make sure that engine is stopped while hauling
machine on a truck or trailer.
Contact with exhaust components while still hot can result
in serious personal injury.
Avoid contact with these components until cooled to safe
temperatures.
If service procedure requires engine to be running:
• Only engage power-driven parts required by service
procedure
• Ensure that other people are clear of operator station
and machine
TS1693 —UN—09DEC09
Keep hands, feet, and clothing away from power-driven
parts.
Always disable movement (neutral), set the parking brake
or mechanism and disconnect power to attachments or
tools before leaving the operator’s station.
Shut off engine and remove key (if equipped) before
leaving the machine unattended.
TS1695 —UN—07DEC09
DX,EXHAUST,FILTER -19-12JAN11-1/1
05-17 052015
PN=25
Safety
TS220 —UN—15APR13
doors and get outside air into the area.
DX,AIR -19-17FEB99-1/1
TS229 —UN—23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator's manual.
DX,LOWER -19-24FEB00-1/1
TS177 —UN—11JAN89
engine only from operator’s seat, with transmission in
neutral or park.
DX,BYPAS1 -19-29SEP98-1/1
05-18 052015
PN=26
Safety
TS230 —UN—24MAY89
DX,PARK -19-04JUN90-1/1
RXA0103709 —UN—01JUL09
Before transporting the tractor on a low-loader truck or
flatbed rail wagon, make sure that the hood is secured
over the tractor engine and that doors, roof hatch (if
equipped) and windows are properly closed.
Never tow a tractor at a speed greater than 10 km/h (6
mph). An operator must steer and brake the tractor under
tow.
DX,WW,TRANSPORT -19-19AUG09-1/1
TS281 —UN—15APR13
DX,WW,COOLING -19-19AUG09-1/1
05-19 052015
PN=27
Safety
TS281 —UN—15APR13
near a pressurized accumulator or pressurized line.
Relieve pressure from the pressurized system before
removing accumulator.
Relieve pressure from the hydraulic system before
removing accumulator. Never attempt to relieve hydraulic
system or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
DX,WW,ACCLA2 -19-22AUG03-1/1
RXA0103438 —UN—11JUN09
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims, or missing lug bolts and nuts.
DX,WW,RIMS -19-19AUG09-1/1
pulling the rear wheels off the support if front wheels are
not raised. Under these conditions, front drive wheels can
engage even with switch in disengaged position.
DX,WW,MFWD -19-19AUG09-1/1
05-20 052015
PN=28
Safety
L124516 —UN—03JAN95
DX,WW,WHEEL -19-12OCT11-1/1
X9811 —UN—23AUG88
Replace worn or damaged hose assemblies immediately
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
with this type of injury should reference a knowledgeable
Search for leaks with a piece of cardboard. Protect hands medical source. Such information is available in
and body from high-pressure fluids. English from Deere & Company Medical Department in
Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
If an accident occurs, see a doctor immediately. Any fluid 309-748-5636.
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
DX,FLUID -19-12OCT11-1/1
DX,WW,HPCR1 -19-07JAN03-1/1
05-21 052015
PN=29
Safety
TS219 —UN—23AUG88
storage area.
DX,STORE -19-03MAR93-1/1
TS1133 —UN—15APR13
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,DRAIN -19-03MAR93-1/1
05-22 052015
PN=30
Safety Signs
Pictorial Safety Signs
Safety signs are affixed at several important places on this
machine. They are intended to point out potential danger.
The hazard is identified by a pictorial in a warning triangle.
An adjacent pictorial provides information on how to avoid
personal injury. These safety signs, their location on the
TS231 —19—07OCT88
machine and a brief explanatory text are shown below.
SA61034,000005B -19-04FEB09-1/1
Operator’s Manual
PY22863 —UN—07MAY15
On Left Side Fender
AK50421,0000248 -19-07MAY15-1/1
Riders
CAUTION: Avoid falling and being struck.
PY22864 —UN—07MAY15
AK50421,0000249 -19-07MAY15-1/1
10-1 052015
PN=31
Safety Signs
PY24326 —UN—18MAY15
On Right Side of ROPS
PY17885 —UN—27NOV13
CAUTION: Avoid crushing injury or death - Tug on the seat belt to make sure the belt is securely
during rollover. fastened.
Use Foldable ROPS and Seat Belt Properly. If this - Snug the seat belt across the hips.
machine is equipped with a foldable roll-over protective If this machine is operated with the ROPS folded (e.g.,
structure (ROPS), keep the ROPS in the fully extended to enter a low building), drive with extreme caution. DO
and locked position. USE a seat belt when you operate NOT USE a seat belt with the ROPS folded. Return the
with a ROPS in the fully extended position. ROPS to the raised, fully extended position as soon as
- Hold the latch and pull the seat belt across the body. the machine is operated under normal conditions.
10-2 052015
PN=32
Safety Signs
PY19102 —UN—19NOV13
PY19103 —UN—01SEP14
On Left Side Use Seat Belt
Use Foldable ROPS and Seat Belt Properly - Insert the latch into the buckle. Listen for a click.
- Tug on the seat belt latch to make sure that the belt
CAUTION: Avoid crushing injury or death is securely fastened.
during rollover. - Snug the seat belt across the hips.
• If this machine is operated with the ROPS folded (e.g.,
• This machine is equipped with a foldable rollover to enter a low building), drive with extreme caution. DO
protective structure (ROPS). Keep the ROPS in the fully NOT USE a seat belt with the ROPS folded.
extended and locked position.USE a seat belt when • Return the ROPS to the raised, fully extended position
you operate with a ROPS. as soon as the machine is operated under normal
- Hold the latch and pull the seat belt across the body. conditions.
SP21231,00008E4 -19-22AUG14-1/1
PY19106 —UN—27NOV13
Do not start engine by shorting across starter terminals.
NEVER start engine while standing on ground. Start
engine only from operator's seat, with transmission in
neutral or park.
PY15861 —UN—23SEP13
JS86122,00001B7 -19-27NOV13-1/1
10-3 052015
PN=33
Controls and Instruments
Tractor Controls
PY4388 —UN—17JAN05
A—Steering Wheel D—Rocker Switch G—Horn K—Clutch Pedals
B—Turn Signal Switch E—Light Switch H—Brake Pedals
C—Hazard Switch F— Hand Throttle I— Key Switch
J— Foot Throttle
Continued on next page PU00210,000051C -19-19MAY15-1/2
15-1 052015
PN=34
Controls and Instruments
PY6215 —UN—26SEP06
PY4368 —UN—14JAN05
Left-hand side
Right-hand side
PY4350 —UN—19JUN06
PY5781 —UN—06JUN06
A—Selective Control Lever C—Rockshaft Draft Control Lever F— Range Shift Lever I— MFWD Lever
(Single or triple SCV option) D—Gear Shift Lever G—Rockshaft Rate-Of-Drop Knob
B—Rockshaft Position Control E—PTO Shift Lever H—Differential Lock Pedal
Lever
PU00210,000051C -19-19MAY15-2/2
15-2 052015
PN=35
Controls and Instruments
Instrument Panel
PY5712 —UN—30MAY06
A—PTO Indicator D—Hourmeter G—Engine Oil Pressure Indicator J— Tachometer
B—Air Filter Restriction Indicator E—Battery Charge Indicator H—Coolant Thermometer K—Fuel Gauge
C—High Beam Indicator F— Park Brake Indicator I— Turn-Signal Indicator
PY80265,0000208 -19-26APR07-1/1
15-3 052015
PN=36
Lights
Light Switch Positions
Tractor light switch has five positions:
PY4106 —UN—23FEB06
Light Switch
PU00210,00009B3 -19-12APR07-1/1
Use Headlights
Dual-beam headlights (F) are switched on by either “High
Beam Headlight” (D) or “Low Beam Headlight” (C) light
switch positions.
Always dim lights before meeting another vehicle.
PY4106 —UN—23FEB06
Keep headlights adjusted properly, (see Adjust Headlights
in Service section).
PY4384 —UN—04JAN06
PU00210,00009B0 -19-08JAN09-1/1
20-1 052015
PN=37
Lights
PY5713 —UN—30MAY06
PY80265,0000209 -19-24APR07-1/1
PY5502 —UN—16FEB06
towed equipment, and self-propelled machines
on public roads. Frequently check for traffic
from the rear, especially in turns, and use
hand signals or turn signal lights.
Use headlights, flashing warning lights, and
turn signals day and night. Follow local
regulations for equipment lighting and marking.
Keep lighting and marking visible and in good
working order. Replace or repair lighting
and marking that has been damaged or lost.
An implement safety lighting kit is available
from your John Deere dealer.
PY4347 —UN—15FEB06
A—Lights Off E—Flood Lamp
B—Warning Lights Position F— Tail Lights
C—Low Beam Headlights, Tail G—Turn Signal Lights
lights and Warning Light
Position
D—High Beam Headlights, Tail
lights and Warning Lights
Position
PU00210,00009B1 -19-08JAN09-1/1
20-2 052015
PN=38
Lights
PY4422 —UN—06JAN05
PY22871 —UN—08MAY15
Move turn signal lever (A) down to indicate left-hand turn
or up for right-hand turn. Indicator lights (D) will flash to
signal turn direction.
When lever is up, front and rear turn lights on right-hand
side (C) will flash . When lever is down, front and rear turn
lights on left-hand side (B) will flash.
PY5714 —UN—14JUN06
NOTE: Be sure to manually return lever to center
position after turning.
SK35149,0000630 -19-19MAY15-1/1
20-3 052015
PN=39
Lights
PY4377 —UN—15FEB06
PY4390 —UN—15FEB06
.
PY22876 —UN—08MAY15
Side
B— Turn Signal Light On Front
Side
SK35149,0000631 -19-19MAY15-1/1
20-4 052015
PN=40
Lights
PY4358 —UN—29DEC04
A—Lights Off E—Flood Lamp Switch
B—Warning Lights Position F— Horn
C—Low Beam Headlights, Tail G—Flood Lamp
Lights and Warning Light
Position
D—High Beam Headlights, Tail
Lights and Warning Lights
Position
PY6977 —UN—13APR07
PU00210,00009B2 -19-28MAY12-1/1
20-5 052015
PN=41
Lights
PY1430 —UN—26JUN06
Replace the dome and turn it until it fits tightly again.
IMPORTANT: Do not touch or dirty the inside
surface of the reflector.
PY20922 —UN—19MAY15
SK35149,0000632 -19-19MAY15-1/1
20-6 052015
PN=42
Operator's Platform
Operating Foldable ROPS
PY4389 —UN—30JUN06
Always keep upper part of ROPS pinned in
vertical position (as pictured) when operating
tractor. If tractor is operated with ROPS folded
(e.g. to enter a low building) drive with extreme
caution and DO NOT use seat belt.
Fold the ROPS up again as soon as the tractor ROPS—Operating Position
is operated under normal conditions.
PY4451 —UN—10JAN05
1. Lift crossbar (A) of ROPS to position shown.
2. Install pins (C) and quick-lock pins (B).
PY1421 —UN—20MAY03
ROPS—Folded
PY05032,0000113 -19-20MAY03-1/1
25-1 052015
PN=43
Operator's Platform
CQ208140 —UN—09FEB07
PY80265,000020A -19-24APR07-1/1
PY4363 —UN—29DEC04
PY,OMPY0142,011 -19-19APR07-1/1
25-2 052015
PN=44
Break-In Period
Closely Monitor Engine Performance
IMPORTANT: Engine is ready for normal operation.
Be extra cautious during the first 100 operating
hours, until you become thoroughly familiar with
the sound and feel of your new tractor. Give
each detail due consideration and stay alert.
PY5715 —UN—30MAY06
lights (A), oil pressure (B) and coolant thermometer (C).
Avoid unnecessary engine idling.
The following recommendations should be strictly followed
when breaking in engine:
1. Maintain engine oil level between the maximum and
minimum marks on the dipstick and change the oil
after the first 90 to 110 hours of operation. A—Battery Charge Indicator C—Coolant Temperature
2. Subject the engine to moderate to heavy loads and B—Engine Oil Pressure Gauge
Indicator
run at different speeds.
3. If the engine was subjected to a light load for a relatively
prolonged period or if within the first 100 hours of
operation oil had to be added, a longer break-in period During the break-in period of new or rebuilt
is required. In these situations change the engine oil engines only use special break-in oil or “fine”
and filter at 100 hours and begin a new break-in period oils of the type SAE 10W - 30.
for another 100 hours, using special oil for breaking-in Do not use normal oil of the type SAE
or a “fine” oil and follow the above procedures. 15W-40. These oils are not appropriate
4. Check the oil level more regularly in this break-in for breaking-in the engine.
period.
IMPORTANT: During the first 100 hours do not
top up oil unless the oil level is below the
minimum mark on the dipstick.
PY80265,000020B -19-26APR07-1/1
Tighten wheel nuts. (See “Treads, Wheels and Tires” —Change the transmission/hydraulic system oil filter.
section). —Change engine oil and filter.
After First 50 Hours of Operation:
PY80265,000027B -19-25APR07-1/1
30-1 052015
PN=45
Prestarting Checks
Daily Service Before Starting Engine
NOTE: Park tractor on level ground before
executing checks.
PY5507 —UN—16FEB06
for safe operation of engine is when the oil level is
between the upper and lower marks of the dipstick.
Do not operate the engine if oil level is below minimum
mark. In this case, add recommended oil. (See “Fuels,
Lubricants, Coolant” section)
PY6494 —UN—09MAY07
GENERIC,000003E -19-25AUG07-1/4
PY7326 —UN—10JUL07
of a tractor should be at FULL mark.
35-1 052015
PN=46
Prestarting Checks
PY6992 —UN—10MAY07
Remove and clean the dust unloading valve as
necessary. Replace damaged valve immediately.
GENERIC,000003E -19-25AUG07-3/4
PY7039 —UN—19APR07
GENERIC,000003E -19-25AUG07-4/4
35-2 052015
PN=47
Operating the Engine
Engine Operation
TS220 —UN—15APR13
PY4504 —UN—17JAN05
CAUTION: Beware of asphyxiation. Exhaust
fumes can damage health and even cause
death. If running engine indoors, make sure
there is sufficient ventilation.
PY1238 —UN—11JUN02
sufficient fuel.
2. Set gearshift lever to neutral or park, the range shift
lever (A) to neutral and the PTO lever (B) disengaged.
The starter motor will not turn over if the gearshift and
PTO levers are not in these positions.
3. Set hydraulic hitch control lever (D) to lowering
position (all the way forward).
4. Check indicator lights. Indicator lights will come on
when key switch is set to ON. If some lights do not
operate correctly, consult your John Deere dealer.
SP21231,0000420 -19-19JUL12-1/1
40-1 052015
PN=48
Operating the Engine
TS177 —UN—11JAN89
result of unexpected machine movement.
Start engine from operator's seat only and
with gearshift lever in position (P).
NEVER start engine from anywhere other
than the operator's seat.
PY4497 —UN—13JAN05
start, wait at least 2 minutes to allow starter
motor cool down before trying again. If engine
does not work after four attempts, consult
the “Troubleshooting” section.
PY80265,000020E -19-24APR07-1/1
PY5741 —UN—31MAY06
Charging system indicator light (A) comes on if alternator
output voltage is low. The light should come on when key
switch is activated and go out when engine begins running.
If the light remains on for more than 5 seconds while
engine is running normally, turn off engine and determine
the cause. If the cause is not insufficient voltage or a
snapped fan belt, see your John Deere dealer.
If insufficient oil is not the cause, see your John Deere
Oil pressure indicator light (B) comes on if engine oil dealer.
pressure is low. The light should come on when key switch
is activated and go out when engine begins running. If the thermometer needle (C) indicates overheating, shut
off the engine and determine the cause.
IMPORTANT: Never run engine on insufficient oil. If
the light remains on for more than 5 seconds Check radiator water level when engine cools. Also check
during normal operation of the engine, shut that the honeycombed radiator grid is not obstructed.
off engine and determine the cause. Check fan belt tension. If all these checks do not resolve
the problem, consult your John Deere dealer.
PY80265,0000205 -19-26APR07-1/1
40-2 052015
PN=49
Operating the Engine
PY5744 —UN—31MAY06
PY80265,0000206 -19-26APR07-1/1
PY5746 —UN—31MAY06
PY80265,0000207 -19-26APR07-1/1
PY4485 —UN—16FEB06
40-3 052015
PN=50
Operating the Engine
PY5854 —UN—26JUN06
throttle in the slow idle position.
PY80265,000020F -19-24APR07-2/2
PY5721 —UN—30MAY06
and 3-Point Hitch” section.
PY80265,0000212 -19-24APR07-1/1
40-4 052015
PN=51
Operating the Engine
PY5722 —UN—30MAY06
tenths.
PY05032,0000124 -19-29JUN06-1/1
PY4501 —UN—13JAN05
2. Turn key switch to "OFF" position.
PY80265,0000213 -19-24APR07-1/1
40-5 052015
PN=52
Operating the Engine
PY4346 —UN—29DEC04
1. Activate the intake air heater system by turning key
(B) to the RUN position. Hold the key in for 10 or 15
seconds for temperatures above —18°C (0°F). Hold
key in for 30 seconds when ambient temperature is
below 0°C (32°F).
2. Depress clutch pedal and turn key switch clockwise
(C) to start engine.
3. If engine runs rough, activate the intake air heater
system by holding in on the key switch (B) until engine
runs smooth.
PY4502 —UN—14JAN05
PY,OMPY0142,014 -19-04AUG06-1/1
PY5821 —UN—12JUL06
2. Remove lateral grille of battery compartment and
connect the 12 volt booster battery in parallel.
3. First connect the positive (+) cable and then the
negative (-) cable of the booster battery.
4. Start up engine.
5. Remove booster battery, firstly disconnecting the
negative pole.
CAUTION: The gas that is released is flammable. positive of tractor battery, and the negative
Carry out this operation in ventilated areas. Be connect to the chassis.
careful not to invert cable polarity. Positive
cable of booster battery should connect with
PY80265,0000214 -19-25APR07-1/1
40-6 052015
PN=53
Driving the Tractor
The Operator Needs To Be Trained Operate tractor in an open area free of obstruction to
Read “Engine Operation” section attentively before experiment with the controls and instruments and make
operating tractor. turns, all under the supervision of an experienced operator.
PY80265,0000216 -19-24APR07-1/1
LX007829 —UN—15AUG94
intervals (see “Service” section).
Use only John Deere filters!
AH98466,0000098 -19-06APR07-1/7
L103642 —UN—15AUG94
AH98466,0000098 -19-06APR07-2/7
LX000347 —UN—15AUG94
50-1 052015
PN=54
Driving the Tractor
LX1026059 —UN—18MAY01
AH98466,0000098 -19-06APR07-4/7
L103645 —UN—15AUG94
AH98466,0000098 -19-06APR07-5/7
LX009186 —UN—01SEP94
50-2 052015
PN=55
Driving the Tractor
LX1017710 —UN—01OCT97
under load drops 150 to 250 rpm when the tractor is
operating and the engine is under load (B).
NOTE: For light work, reduce engine speed below 2000
rpm. Select a gear so that engine speed drops
200 to 300 rpm when operating.
AH98466,0000098 -19-06APR07-7/7
PY5855 —UN—26JUN06
When driving the tractor on public roads, take the following
precautions:
1. Lock brake pedals together with lock (A). Avoid using
brakes suddenly. Reduce speed if load is heavier than
tractor and does not have its own braking system.
(See Operator's Manual of implement to consult
recommended transport speeds).
Take additional care when transporting loads under A—Coupled Brake Pedals
adverse conditions, irregular surfaces, tight bends or
when braking on descent. Be sure that the chosen tire
tread provides good stability.
IMPORTANT: To avoid premature wear of braking
system, avoid resting foot on brake pedals.
Continued on next page PY80265,0000217 -19-19MAY15-1/2
50-3 052015
PN=56
Driving the Tractor
PY5465 —UN—10JAN06
without forgetting to return signal lever to original
position once turn is completed.
5. Drive the tractor in a gear that allows maximum control.
Before traveling downhill, shift down to a low gear to
control ground speed without the need for excessive
brake use. Reduce speed on uneven ground or when
negotiating tight turns, especially when transporting
rear-mounted, heavy implements.
6. Turning off front-wheel drive (if equipped) reduces
front tire wear.
PY5466 —UN—10JAN06
Position
G—Turn Signal Lever
PY20921 —UN—19MAY15
PY80265,0000217 -19-19MAY15-2/2
50-4 052015
PN=57
Driving the Tractor
PY4000 —UN—10JAN06
Lever (A) provides three gear ranges: A, B and C.
Gearshift lever (B) provides three forward gears and one
reverse.
By combining the gear and group shift levers in different
positions, nine (9) forward gears and three (3) reverse Left-hand Side Lever
gears can be obtained.
Gearshift lever should be in park “P” or neutral to start
the engine.
PY3099 —UN—23FEB06
Right-hand Side Lever
PY80265,0000218 -19-26APR07-1/1
50-5 052015
PN=58
Driving the Tractor
Transmission Use
PY3099 —UN—23FEB06
PY4357 —UN—29DEC04
Right-hand side
PY7043 —UN—27APR07
(forward and reverse) while in movement, but it is not
recommended. Release clutch pedal gradually and slowly
to take up load evenly.
Left-hand Side
PY80265,0000219 -19-27APR07-1/1
Selecting Gears
The tractor can operate in any gear with nominal engine
speeds of 1600 rpm to 2400 rpm. Within these limits the
engine can be subjected to a full load. For light work, use a
high gear and a lower engine speed, as this will conserve
fuel and reduce wear. The estimated forward speeds for
the different tires are listed towards the end of this manual. PY5721 —UN—30MAY06
PY80265,000021A -19-24APR07-1/1
50-6 052015
PN=59
Driving the Tractor
PY5855 —UN—26JUN06
To help carry out sharp turns, use brakes individually by
disconnecting lock (A).
To stop tractor, step on both brake pedals.
IMPORTANT: To avoid the premature wear of the
assembly, do not drive the tractor with a foot
resting on the brake pedals.
PY4479 —UN—11OCT07
NOT engage differential lock when one wheel is
spinning and the other is completely stopped.
50-7 052015
PN=60
Driving the Tractor
PY6138 —UN—16AUG06
particular care on steep ascents and descents.
Compared with a 4x2 tractor, a tractor with
front-wheel drive maintains uphill traction in the
same way, which increases the possibility of
roll-over. When traveling over very flat surfaces
or surfaces with loose gravel reduce ground
speed and ensure that the tractor is correctly
ballasted in order to prevent wheel slip and loss
of steering control. To obtain better control, could damage tractor. To prevent damage to
engage the 4X4 front wheel drive (if equipped). transmission, DO NOT engage or disengage
auxiliary front-wheel drive when in motion.
IMPORTANT: To extend tire service life, engage 4X4
front-wheel drive only when necessary. DO Step on clutch pedal and stop tractor before engaging or
NOT USE when driving over very firm surfaces. disengaging front-wheel drive. Move lever (A) forwards to
DO NOT INSTALL chains to front wheels, this engage and backwards to disengage.
PY80265,000021D -19-24APR07-1/1
50-8 052015
PN=61
Driving the Tractor
Stopping Tractor
PY4356 —UN—15JUN06
3. Pull hand throttle (B) down to slow idle position. Allow
engine to idle for one to two minutes.
IMPORTANT: Cooling of certain engine parts is
provided by engine oil. Stopping a hot engine
suddenly could cause damage to these parts
by overheating or lack of lubrication.
PY1215 —UN—11JUN02
A—Parking Lever C—Rockshaft Draft Control
B—Hand Trottle Lever
D—Rockshaft Position Control
Lever
PY1238 —UN—11JUN02
PU00210,00001C2 -19-16JUN06-1/1
50-9 052015
PN=62
Hydraulic Hitch and 3-Point Hitch
Adapting Tractor Power to Size of Towed in turn, an implement that is too large may
Implement damage the tractor. (Consult the implement
operator's manual to determine the maximum
IMPORTANT: Tractor power must be adapted to and minimum power requirements before
the size of certain implements. An excess hooking an implement on to the tractor).
of power may damage the implement and,
PY80265,000021F -19-24APR07-1/1
PY4939 —UN—23FEB06
MITA Rockshaft
A—Lift Arms C—Hitch Arms E—Stabilizer Chains
B—Tensioner Arms D—Central Link
Continued on next page PY80265,0000220 -19-24APR07-1/2
55-1 052015
PN=63
Hydraulic Hitch and 3-Point Hitch
PY5279 —UN—24NOV05
JD Rockshaft
A—Central Link C— Tensioner Arms E—Hitch Arms
B—Lift Arms D—Stabilizer Chains
PY80265,0000220 -19-24APR07-2/2
PY80265,0000221 -19-24APR07-1/1
55-2 052015
PN=64
Hydraulic Hitch and 3-Point Hitch
CQ267050 —UN—06MAR06
CQ267060 —UN—06MAR06
move the limiter against the position lever and lock limiter
in place moving lever (B) downwards. The hydraulic hitch
will now lower to the same position each time the lever is
moved forward as far as the limiter.
PY80265,0000222 -19-24APR07-1/1
PY4004 —UN—14JUL04
forward position before attaching an implement.
PU00210,000041B -19-24APR07-1/1
55-3 052015
PN=65
Hydraulic Hitch and 3-Point Hitch
PY4549 —UN—27JAN05
accident prone terrain. The implement will raise and
lower according to the ground contours once a constant
depth is maintained.
• When working in varied ground conditions. The
implement rises slightly when passing over hard ground
so that gear change is not necessary.
With draft control lever (B) fully forward, in OFF position
(C), the load sense will be deactivated.
When moving lever backwards, the load sense will
increase, requiring less draft force on the implement, so
that the hydraulic hitch system rises.
Draft sensitivity range can be adjusted changing the
center link position. (See “Center Link Position” for more
information).
For operation with the draft control, move position control
lever (A) fully forward and draft control lever (B) fully back
(smaller draft load).
Later, with tractor in motion, move the draft control lever
forward to increase load to desired value.
Position control lever (A) can be moved fully backwards to
raise the hitch when end of line is reached (crop end).
M47169 —19—29JAN92
PY80265,0000223 -19-24APR07-1/1
55-4 052015
PN=66
Hydraulic Hitch and 3-Point Hitch
PY4543 —UN—23JAN05
Rockshaft drops faster when a heavy implement is
attached. Adjust rate-of-drop knob so that it is slow
enough to be safe and prevent implement damage.
MITA Rockshaft - Turn rockshaft rate-of-drop knob (A),
located under the seat, clockwise to slow rockshaft drop.
MITA Rockshaft
New JD Rockshaft - Turn rockshaft rate-of-drop knob (A),
located under right-hand rear of seat, clockwise to slow
rockshaft drop.
Turn knob counterclockwise to increase rate-of-drop.
Rate-of-drop knob is also called implement lock. When
knob is fully screw in, implement will not lower down even
PY5280 —UN—24NOV05
if position control lever is fully down. Use implement lock
while transporting implement.
A—Rockshaft Rate-Of-Drop
Knob cum Implement Lock
New JD Rockshaft
PU00210,000041D -19-05SEP06-1/1
55-5 052015
PN=67
Hydraulic Hitch and 3-Point Hitch
PY5281 —UN—24NOV05
PY4890 —UN—11APR05
MITA Rockshaft New JD Rockshaft
PY5282 —UN—24NOV05
A—Preselector Knob B—Auxilliary Port
New JD Rockshaft
PU00210,000041E -19-05SEP06-1/1
Preparing Implement
Category II implements should have the top hole of the
implement mast located 610 mm (24 in.) above the lower
pins. Drill another hole in top mast or extend top mast
if necessary.
PY2274 —UN—07JUN06
Category Mast Width Pin Size
Height Between
Lower Pins
Lower Upper
II 610 mm 824 mm 28.7 mm 25.5 mm
(24 in.) (32-7/16 in.) (1-1/8 in.) (1 in.)
PU00210,000041F -19-05SEP06-1/1
55-6 052015
PN=68
Hydraulic Hitch and 3-Point Hitch
PY4005 —UN—14JUL04
Move the center link attachment to holes (B) if:
• Excessive hitch activity or hunting occurs in draft control
operation.
• The rear of the implement raises too much when lifted.
The implement weight which can be lifted is reduced
slightly with the center link attachment in the lower holes.
MITA Rockshaft
• The draft control lever range is too small.
Move the center link attachment to holes (C) if:
• The hitch seems unresponsive in draft control operation
and allows the engine speed to drop too far before
raising the rockshaft.
• The rear of the implement droops and drags the ground
as the implement is lifted.
PY5283 —UN—24NOV05
Upper hole (A) eliminates nearly all draft sensing.
NOTE: Implements with Category II mast height 610
mm (24 in.) will use the upper two holes.
PU00210,0000420 -19-05SEP06-1/1
55-7 052015
PN=69
Hydraulic Hitch and 3-Point Hitch
PY6486 —UN—13MAR07
the forward or OFF position before attaching
implement to hitch.
PY5538 —UN—23FEB06
link locking clip (C), and rotate tab (D) to rear of center
link clip.
5. Attach center link to implement top mast.
6. Adjust center link and lift links as necessary. (See
Level the Hitch in this section.)
MITA Rockshaft
CAUTION: To avoid bodily injury or machine
damage whenever an implement, implement quick
coupler, or other attachment is connected to the
tractor 3-Point Hitch, check full range of operation
for interference, binding or PTO separation.
PY5539 —UN—23FEB06
raise implement slowly and check for any point of
interference.
A—Implement D—Tab
B—Implement Hitch Pins E—Rockshaft Position Control
C—Center Link Locking Clip Lever
F— Rockshaft Draft Control
New JD Rockshaft
Lever
PY5530 —UN—22FEB06
GENERIC,0000062 -19-19MAR07-1/1
55-8 052015
PN=70
Hydraulic Hitch and 3-Point Hitch
PY4892 —UN—14APR05
If chain prevents hitch from raising, hydraulic
relief valve will open, causing excessive oil
heating, pump damage or equipment damage.
Leveling Hitch
1. Lower implement fully to remove weight from hitch.
2. Adjust center link to level implement from front to rear.
Release locking clip (A).
Turn center link body (B) clockwise to lengthen it and
counterclockwise to shorten it. Make sure to secure
PY4968 —UN—02MAY07
locking pin (A).
IMPORTANT: DO NOT ATTEMPT to extend center
link more than the limit of the locking
clip or the lift arms. This could damage
threads of the body and arms.
MITA Rockshaft
PY5285 —UN—24NOV05
JD Rockshaft
55-9 052015
PN=71
Hydraulic Hitch and 3-Point Hitch
PY5459 —UN—09JAN06
following adjustments provide optimum hitch leveling:
- If there is a right-hand lift arm whose central thread
section measures 316 mm (12.4 in.) in width, adjust
left-hand lift arm to 550 mm (21.7 in.) between pins
(lateral float lock).
- If there is a right-hand lift arm whose central thread
section measures 266 mm (10.5 in.) in width,
shorten left-hand lift arm to 450 mm (17.7 in.).
- To change the length of left-hand lift arm, remove C—Handle D—Slot
upper hitch pin of lift arm, turn upper end assembly
clockwise to shorten and counterclockwise to
lengthen, then insert and lock upper pin.
PY80265,0000224 -19-24APR07-2/2
Vertical Play
By placing pin head in vertical position (A), the lift arms
can raise up quickly allowing implement to follow the
contour of the terrain (float).
To keep implement rigid, place pin head in horizontal
position (B).
Place pins in float position with implements mounted on
hitch, such as: cultivators, reapers, that have skid plates
PY1649 —UN—15JUN06
or regulating wheels and which could cause torsion in
relation to the tractor.
PY1648 —UN—15JUN06
PY80265,0000225 -19-24APR07-1/1
55-10 052015
PN=72
Hydraulic Hitch and 3-Point Hitch
PY4406 —UN—10DEC05
PY4385 —UN—10DEC05
A—Adjustment Set Screw Back B—Adjustment Set Screw Front
Side Of Control Lever Side Of Control Lever
If the rockshaft position control lever or rockshaft draft friction by tightening the set screws for the appropriate
control lever do not stay in set position, increase lever lever until the proper friction is obtained.
PU00210,0000425 -19-27APR12-1/1
CQ267000 —UN—11APR06
pins (B) uniformly until correct friction is attained.
Retighten locknuts (A) when adjustment is complete.
PY80265,0000226 -19-26APR07-1/1
A—Hydraulic Filter
55-11 052015
PN=73
Hydraulic Hitch and 3-Point Hitch
PY5721 —UN—30MAY06
PY80265,0000227 -19-26APR07-2/2
55-12 052015
PN=74
Remote Hydraulic Cylinders - Optional
Using the Correct Hose Ends hose ends such as recommended by ISO (International
Standards Organization) or SAE (Society of Automotive
The tractor can be equipped with a SCV (selective Engineers).
control valve). The coupling receptacles accept standard
PY80265,0000228 -19-24APR07-1/1
PY5789 —UN—08JUN06
moved in the fully forward direction.
SCV Lever
PY5792 —UN—08JUN06
SCV Receptacles
PU00210,0000429 -19-05SEP06-1/1
60-1 052015
PN=75
Remote Hydraulic Cylinders - Optional
X9811 —UN—23AUG88
all connections before applying pressure. Search
for leaks using a piece of cardboard. Protect
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene may
result. Doctors unfamiliar with this type of
injury should consult a knowledgeable medical
source. Such information is available from
the Deere&Company medical department
in Moline, Illinois, U.S.A.
PY5796 —UN—08JUN06
2. Remove anti-dust plugs (A) from couplers.
PY80265,0000229 -19-24APR07-1/2
PY5792 —UN—08JUN06
receptacle.
PY5795 —UN—08JUN06
PY80265,0000229 -19-24APR07-2/2
60-2 052015
PN=76
Remote Hydraulic Cylinders - Optional
PY5789 —UN—08JUN06
cylinder must not lower transmission-hydraulic
oil level below lower sight glass. Check
oil level with cylinder fully extended. (See
Check Transmission-Hydraulic Oil Level in
Service—50 Hours chapter.)
PY5797 —UN—08JUN06
PU00210,000042B -19-05SEP06-1/1
PY5789 —UN—08JUN06
A—SCV Lever
PU00210,000042D -19-05SEP06-1/1
60-3 052015
PN=77
Remote Hydraulic Cylinders - Optional
Extend/Retract Cylinder
Extending Cylinder
Pull lever (A) to the rear of neutral and hold it against
spring pressure. This extends cylinder (B) (up arrow)
connected to couplers and in most cases raises
PY5789 —UN—08JUN06
implement. Lever returns to neutral when released.
Retracting Cylinder
Push lever (A) forward and hold it against spring pressure.
This retracts cylinder (B) connected to SCV couplers and
in most cases lowers implement. Lever returns to neutral
when released.
Float Position
Push lever full forward into detent to operate Float feature.
Float operation allows cylinder to extend and retract freely,
such as when an implement follows ground contour.
PY6495 —UN—10MAY07
IMPORTANT: When “Float” is not needed, manually
move lever back to neutral position to prevent
accidental use of “Float”.
GENERIC,000006F -19-27MAR07-1/1
X9811 —UN—23AUG88
covers are clean before reinstalling them.
PY5796 —UN—08JUN06
PY80265,000022B -19-24APR07-1/1
60-4 052015
PN=78
Drawbar and PTO
Observe Drawbar / Wagon Hitch Load
Limitations (If Equipped)
IMPORTANT: Certain heavy equipment, such as a
loaded single-axle trailer, can place excessive
strain on drawbar. Strain is greatly increased
by speed and rough ground.
PY1094 —UN—10APR05
Static vertical load on drawbar/wagon hitch
should not exceed 556 kg (1225 lb).
Drive slowly with heavy loads.
Specification
Drawbar Static Vertical Fixed Drawbar
Load—Capacity..............................................556 kg (1225 lb) Maximum
SK35149,00004CA -19-11MAY12-1/1
Observe Drawbar / Wagon Hitch Load Static vertical load on drawbar/wagon hitch
Limitations should not exceed 250 kg (552 lb).
IMPORTANT: Certain heavy equipment, such as a Drive slowly with heavy loads.
loaded single-axle trailer, can place excessive
strain on drawbar. Strain is greatly increased
by speed and rough ground.
MX,DRIP,JJA1 -19-10JAN08-1/1
PY4410 —UN—31DEC04
SK35149,00004C9 -19-11MAY12-1/1
65-1 052015
PN=79
Drawbar and PTO
LX1031674 —UN—19FEB03
axle load and at the same time slightly reduce load on
the front axle.
Besides having a variable swinging range, the drawbar
can also be adjusted lengthwise.
Maximum permissible static vertical loads and towable
drawbar loads are stated in the "Specifications" section.
NOTE: Towing on public roads with the swinging drawbar
set to one side is not permitted!
SK35149,00004C6 -19-11MAY12-1/1
LX1036188 —UN—02MAY05
OU12401,0001205 -19-02MAY05-1/1
65-2 052015
PN=80
Drawbar and PTO
TS1644 —UN—22AUG95
Wear close fitting clothing. Stop the engine and be sure
that PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and
the primary implement PTO drive shaft that will allow a
1000 rpm tractor shaft to power a 540 rpm implement at
speeds higher than 540 rpm.
Do not install any adapter device that results in a portion of
the rotating implement shaft, tractor shaft, or the adapter
to be unguarded. The tractor master shield shall overlap
the end of the splined shaft and the added adaptor device
as outlined in the table.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
H96219 —UN—29APR10
DX,PTO -19-30JUN10-1/1
65-3 052015
PN=81
Drawbar and PTO
PY1094 —UN—10APR05
1. Attach implement to tractor before connecting PTO
drive line. Raise hitch to upward position if it is not
to be used.
2. Gear shift lever in neutral (N), turn key to OFF position,
pull fuel shut-off knob to stop engine and set brakes.
3. Attach implement to 3-Point Hitch, be sure drawbar
will not interfere. Remove it if necessary.
installed. WITH ENGINE STOPPED, check integral
4. Rotate PTO shield upward for clearance. With engine shields on drive line by making sure they rotate freely
off, turn shaft slightly by hand if necessary to line up on shaft. Lubricate or repair as necessary.
splines. Connect drive line to PTO shaft. Pull out
on shaft to be sure drive line is locked to PTO shaft. 6. Check carefully for any interference, make sure hitch
Place PTO shield in downward position. is raised to the upper position if it is not used.
5. Be sure all shields are in place and in good condition.
Never operate PTO unless master shield is properly
SK35149,00004CC -19-11MAY12-1/1
CQ214090 —UN—08FEB07
coupling zone.
65-4 052015
PN=82
Drawbar and PTO
PY5809 —UN—15JUN06
through hand or foot throttle.
PY80265,000022E -19-26APR07-1/1
PY4485 —UN—16FEB06
standard 540 operation.
NOTE: Engine speed is mechanically controlled for
a maximum of 1700 rpm in 540E position.
540E operation will not be engaged if engine
speed is above 1700 rpm.
PY5724 —UN—30MAY06
65-5 052015
PN=83
Drawbar and PTO
PY5809 —UN—15JUN06
PY5723 —UN—30MAY06
PY80265,000022F -19-25APR07-2/2
65-6 052015
PN=84
Drawbar and PTO
PY4340 —UN—09JUL07
Loosen jam nuts (C). Turn rod (D) until threads on
each side of turnbuckle are equal.
4. Loosen jam nut (C) from rear of front clevis (E).
5. Adjust length of arm (D) so the clip pin (B) can be
inserted with the rod pulled forward and the arm pulled
rearward to eliminate freeplay. Lengthen rod by 1/2
turn of the clevis to provide a slight amount of lever
freeplay.
NOTE: Adjust turnbuckle (F) if you cannot make
proper adjustment with clevis.
PY5673 —UN—06JUN07
6. Reinstall clip pin (B) in clevis (E) and arm (D).
7. Tighten jam nut (C) at clevis.
PU00210,000013B -19-25SEP06-1/1
65-7 052015
PN=85
Ballasting
Ballasting — Tractor Optimization
CAUTION: When selecting the counterweights Safety and performance of your tractor depend on the
it is important to take into consideration the correct ballasting of the front axle (counterweights) and
maximum loads permitted by the axles and not rear axle (counterweights and ballasting tires with water).
to exceed the machine's maximum permissible
IMPORTANT: Do not work with excessive ballast.
weight, including hitched implements.
This will consume more fuel, wear the tires at
a faster rate, compact more soil, as well as
causing a number of other inconveniences.
PY80265,0000230 -19-25APR07-1/1
MX,BAIP,NA3 -19-10JAN96-1/1
The final determining factor of the correct ballast is the Tractor Wheel slippage (%)
wheel slippage measured in the field. Under normal 2-wheel drive 10 to 15
conditions, the wheel slippage must be: 4-wheel drive 8 to 12
PY80265,0000231 -19-25APR07-1/1
70-1 052015
PN=86
Ballasting
LX000402 —UN—15AUG94
The ratio of the number of rotations of the rear wheel
with load and without load is the slip rate.
The formula below is used to draw up the following
chart:
70-2 052015
PN=87
Ballasting
PY4489 —UN—30JUN06
(C) is : 49 kg (109 lb). Approximate weight of
QUIK-TATCH™ weights (D) are 45 kg (99 lb).
Specification
Starter Weight
(Ballast)—Weight...................................................... 50 kg (110 lb) Each
QUIK-TATCH™ Weight
(Ballast)—Weight........................................................ 45 kg (99 lb) Each
Ballasting Two-Wheel Drive Tractors Refer to the implement operator's manual, along with
Add weight to front end if needed for stability. Heavy “Using Implement Codes” in this section, to determine
pulling and heavy rear-mounted implements tend to lift the minimum number of front weights that are required
front wheels. Add enough ballast to maintain steering for your tractor model.
control and prevent tip-over.
PY05032,0000131 -19-20MAY03-1/1
70-3 PN=88
052015
Ballasting
PU00210,000037D -19-23AUG06-1/1
PY6488 —UN—13MAR07
Specification
Cast Iron
Weights—Weight................................................................ 48 kg (106 lb)
SK35149,00004CE -19-16MAY12-1/1
70-4 052015
PN=89
Ballasting
PY1635 —UN—17FEB06
A—Additional Weight B—Weight
C—Weight Holes
CAUTION: Optional cast iron weight weighs 2. Attach first weight to wheel disks.
48 kg (106 lb). Handle with care! Use
3. To install additional weights (A), install bolts in previous
appropriate equipment or have the job done
weight (B). Rotate the added weight to align bolts with
by your John Deere dealer.
weight holes (C).
1. To install weights on wheel, it is necessary to remove 4. Tighten attaching bolts securely. Tighten again after a
wheel. (See “Wheels, Tires and Treads” section.) few hours service. Check tightness regularly.
SK35149,00004CF -19-11MAY12-1/1
70-5 052015
PN=90
Ballasting
RW25003 —UN—07JUL93
NOTE: Use of alcohol as liquid ballast is not
recommended. Calcium chloride solution is
heavier and more economical.
PU00210,0000978 -19-08JAN09-1/1
LX009451 —UN—03JAN95
bleed tube down to the base of the tire and pressurize the
tire with air in order to force remaining water to be expelled.
PY80265,0000233 -19-25APR07-1/1
70-6 052015
PN=91
Ballasting
70-7 052015
PN=92
Tread, Wheels and Tires
Service Tires Safely
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
TS952 —UN—15APR13
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
DX,TIRECP -19-24AUG90-1/1
M47177 —UN—31JAN92
A—Clearance
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PN=93
Tread, Wheels and Tires
PU00210,000037B -19-23AUG06-1/1
75-2 052015
PN=94
Tread, Wheels and Tires
RW510 —UN—06APR89
A—Rear Tire Viewed from Rear B—Rolling Direction of the Tire C—Tire Lugs
1. Under most conditions, the front tires should be 2. If the tractor is used mainly with a front loader, the
mounted with the direction of the tire lugs the same direction of the lugs can be inverted to reduce wear
as the tire rolling direction. of the tires.
PY80265,0000237 -19-26APR07-1/1
CAUTION: NEVER use a tractor with a loose rim, 1. Having driven the tractor approx. 100 m (398 ft 96
wheel or axle or even with loose nuts and/or bolts. in.) and before attaching a load, retighten bolts to
specified torque.
Whenever they are loose, retighten them to the specified 2. Check bolts after 3 hours of work and again after 10
torque. hours.
3. Check all bolts regularly and keep them tightened.
NOTE: Follow the checking procedure when using
the tractor for the first time or if one of the
wheels has been replaced.
PY80265,0000238 -19-25APR07-1/1
75-3 052015
PN=95
Tread, Wheels and Tires
PY4471 —UN—15JUN06
Adjustable Front
Axle—Disk-to-Flange
Bolts (4 WD)—Torque................................................ 310 N·m (130 lb-ft)
A—Axle-To-Knee B—Disk-To-Flange
PY4370 —UN—10JAN05
PU00210,00001C7 -19-11JUL06-1/1
PU00210,00001C8 -19-10APR07-1/1
75-4 052015
PN=96
Tread, Wheels and Tires
M47179 —UN—31JAN92
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75-5 052015
PN=97
Tread, Wheels and Tires
Tread Settings—Multi-Position Rear Wheels wheel). When changing rear wheels from one side to the
other, the arrow on side wall of tire points in the direction
Wheel tread on rear axle with multi-position wheels can of forward rotation.
be adjusted by repositioning or exchanging the rims or by
reversing the wheel disks. The relationship of the wheel disk and rim in obtaining
the different tread settings is shown in the diagrams on
Wheel tread can also be adjusted by exchanging the the facing page.
complete wheel to the opposite side of the tractor (this
maneuver permits the change from disk-dished-in to A study of these diagrams, before attempting to change
disk-dished-out operations without disassembling the tread settings, will save unnecessary labor.
A B C D
LV8610 —UN—28AUG03
E F G H
75-6 052015
PN=98
Tread, Wheels and Tires
75-7 052015
PN=99
Tread, Wheels and Tires
LV1515 —UN—05MAR96
PY4471 —UN—15JUN06
A—Beam Adjustment Nut
Front rims are offset. With some tires, this provides two
tread spacings, at each axle setting.
TREAD SETTINGS
Centerline-to-Centerline
Tire Size 6.50-16 and 7.50-16
Wheel Position C D C D
Axle Pin Position A A B B
Tread Positiona
1 1435 mm (56.5 in.) 1568 mm (61.7 in.)
2 1485 mm (58.5 in.) 1618 mm (63.7 in.)
3 1535 mm (60.4 in.) 1668 mm (65.7 in.)
4 1585 mm (62.4 in.) 1717 mm (67.6 in.)
5 1635 mm (64.4 in.) 1768 mm (69.6 in.)
6 1685 mm (66.3 in.) 1818 mm (71.6 in.)
7 1735 mm (68.3 in.) 1868 mm (73.5 in.)
8 1785 mm (70.3 in.) 1918 mm (75.5 in.)
9 1835 mm (72.2 in.) 1968 mm (77.5 in.)
10 1885 mm (74.2 in.) 2018 mm (79.4 in.)
11 1935 mm (76.2 in.) 2068 mm (81.4 in.)
a
Number 1 position is with axle adjustment at its most inward location. See Adjust Front Axle Tread Width in this section.
PU00210,00001C9 -19-16JUN06-1/1
75-8 052015
PN=100
Tread, Wheels and Tires
LV602 —UN—22APR94
100 m (109 yd) and tighten again.
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75-9 052015
PN=101
Tread, Wheels and Tires
PY4396 —UN—12JAN05
3. Remove four bolts (B) and tapered nut (C) from front
axle (2 on each side).
4. Slide axle knees to desired position. Both sides
should be adjusted to same spacing. Pins and bolts
may have to be moved to the companion holes (D) in
some settings.
5. Reinstall axle bolts (B) and nut (C) on each side.
Tighten bolts to specification.
Specification
Front Axle
Bolts—Torque............................................................. 480 N·m (350 lb-ft)
6. Set toe-in. See Check and Adjust Toe-In for your axle
type.
PY4397 —UN—31DEC04
A—Tie rod C—Tapered Nut (4 used)
B—Bolts (4 used)
MX,WTIP,JA2 -19-24JUL95-1/1
75-10 052015
PN=102
Tread, Wheels and Tires
Checking Toe-In
PY4033 —UN—22JUL04
A—Front Axle Toe-In Distance
PY4372 —UN—15JUN06
Tie Rod Rotation Approximate Change in Toe-in
1/2 turn 8 mm (5/16 in.)
1 turn 16 mm (5/8 in.)
PU00210,00001CA -19-16JUN06-1/1
75-11 052015
PN=103
Tread, Wheels and Tires
CQ162730 —UN—09NOV07
2. Rotate front wheels 1/2 turn.
3. Measure distance (B) at the same point at which
distance (A) was measured.
Distance (A) should be between 0 and 3 mm (0 to 0.12
in.) lower than rear distance.
PY80265,000023A -19-25APR07-1/1
PY4490 —UN—16JAN05
2 turns 3 mm (0.12 in.)
3. Tighten nuts once adjustment is completed.
PY80265,000023B -19-25APR07-1/1
75-12 052015
PN=104
Tread, Wheels and Tires
Mounting Tires
Do NOT attempt to mount a tire unless you have the
proper equipment and experience to perform the job
safely. Failure to follow proper procedures when mounting
a tire on a wheel or rim can produce an explosion. Serious
injury may be the result. Have the job done by your John
Z20924 —UN—15AUG94
Deere dealer or a qualified tire repair service.
When seating tire beads on rims, never exceed maximum
inflation pressures specified by tire manufacturers for
mounting tires. Inflation beyond this maximum pressure
may break the bead, or even the rim, with dangerous
explosive force. If both beads are not seated when the
maximum recommended pressure is reached, deflate,
reposition tire, relubricate bead and reinflate.
Detailed agricultural tire mounting instructions, including
the necessary safety precautions, are available from your
local tire manufacturer agents.
OU12401,0000CA7 -19-01JAN03-1/1
PU00210,0000948 -19-21FEB07-1/1
75-13 052015
PN=105
Transporting
Use Safety Lights and Devices
Prevent collisions between other road users, slow moving
tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently
check for traffic from the rear, especially in turns, and use
turn signal lights.
Use headlights, flashing warning lights, and turn signals
day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
TS951 —UN—12APR90
Deere dealer.
DX,FLASH -19-07JUL99-1/1
TS217 —UN—23AUG88
Provide only enough slack in the chain to permit turning.
See your John Deere dealer for a chain with a strength
rating equal to or greater than the gross weight of the
towed machine. Do not use safety chain for towing.
DX,CHAIN -19-03MAR93-1/1
80-1 052015
PN=106
Transporting
PY4472 —UN—15JUN06
A—Hazard Warning Lights B—Slow Moving Vehicle
Emblem
Swinging Drawbar
PY14584 —UN—11MAY12
Fixed Drawbar
SK35149,00004D0 -19-11MAY12-1/4
PY4398 —UN—31DEC04
low beam for oncoming traffic. Keep headlights properly
adjusted.
Use left or right indicator lights when turning. Make sure
to return signal lever to original position once turn is
completed.
Before driving the tractor on public roads, couple brake
pedals (C). Avoid sudden braking.
A—Turn Signal Light Switch C—Brake Pedals
B—Light Switch
80-2 052015
PN=107
Transporting
PY5810 —UN—20JUN06
negotiating tight turns, especially when transporting
rear-mounted, heavy implements.
Before a descent, shift to a suitable gear in order to control
the speed without needing to use the brakes. NEVER
freewheel down a descent, or with tractor in neutral. Take
special care if the descent has a loose gravel surface or
whatever other factor which may affect safety.
SK35149,00004D0 -19-11MAY12-3/4
TS216 —UN—23AUG88
When towing loads with a weight equal to or
less than tractor, do not exceed maximum
speed of 32 Km/h (19.9 mph).
Reduce speed to 16 Km/h (9.9 mph) when towing
loads up to twice as heavy as tractor.
Do not tow loads more than double the
tractor weight.
Take additional care when transporting loads under
Take additional care when towing loads in adverse adverse conditions, irregular surfaces, tight bends or
conditions, on tight bends and on descents. when braking on descent.
Pay special attention when driving tractor at transport Heavy rear-mounted or towed implements may have to
speed. Reduce speed if load is heavier than tractor and and fro movement during transport. Excessive to and
does not have its own braking system. (See Operator's fro movement may cause loss of steering control. Drive
Manual of implement, to consult recommended transport slowly and avoid sudden steering wheel maneuvers.
speeds). Consult Operator's Manual for implement to check
maximum speed limits.
SK35149,00004D0 -19-11MAY12-4/4
PY80265,000023D -19-25APR07-1/1
80-3 052015
PN=108
Transporting
Tow Tractor
LV9702 —UN—24AUG04
component damage:
• NEVER attempt to start tractor by towing.
Engine will not start.
• If possible, operate engine above 1250
rpm to provide lubrication, power steering
and power brakes. Have an operator
steer and brake tractor. MFWD Drive Shaft-to-Drop Housing
• Do not tow a tractor faster than 8 km/h (5 mph).
Do not exceed 3 km/h (2 mph) for the first ten
A—Spring Pin C—Drive Shaft Shield
minutes in below freezing temperatures. B—Coupler
• Check transmission-hydraulic oil level. Add
1 L (1 qt) for each 90 mm (3-1/2 in.) front
wheels are raised off the ground. DO NOT
raise wheels more than 305 mm (12 in.). b. Remove spring pin (A) using a punch and hammer.
Drain excess oil after transporting. c. Support drive shaft and slide coupler (B) toward
drop housing.
1. If equipped with MFWD, remove drive shaft if towing
tractor with front wheels on a carrier: d. Remove drive shaft, shields and couplers.
a. Remove three cap screws and slide drive shaft
shield (C) away from drop housing. Repeat on
opposite end.
PU00210,000097F -19-26MAR09-1/2
LV9569 —UN—13AUG04
engaged.
4. Make sure PTO is disengaged.
5. Place range and gear shift levers in NEUTRAL.
After Towing
Rear of Tractor
If equipped with MFWD: Apply multipurpose grease to
couplers and shaft splines and install drive shaft assembly.
A—Sight Glass
Drain excess transmission-hydraulic oil to lower level
back to full.
PU00210,000097F -19-26MAR09-2/2
80-4 052015
PN=109
Fuel, Lubricants and Coolant
Handling and Storing Diesel Fuel
CAUTION: Reduce the risk of fire. Handle fuel When using BioDiesel fuel, the fuel filter may require more
carefully. DO NOT fill the fuel tank when engine frequent replacement due to premature plugging.
is running. DO NOT smoke while you fill the
Check engine oil level daily prior to starting engine. A
fuel tank or service the fuel system.
rising oil level may indicate fuel dilution of the engine oil.
Fill the fuel tank at the end of each day's operation to IMPORTANT: The fuel tank is vented through the
prevent water condensation and freezing during cold filler cap. If a new filler cap is required, always
weather. replace it with an original vented cap.
Keep all storage tanks as full as practicable to minimize
When fuel is stored for an extended period or if there is a
condensation.
slow turnover of fuel, add a fuel conditioner to stabilize the
Ensure that all fuel tank caps and covers are installed fuel and prevent water condensation. Contact your fuel
properly to prevent moisture from entering. Monitor water supplier or John Deere dealer for recommendations.
content of the fuel regularly.
DX,FUEL4 -19-15FEB13-1/1
TS202 —UN—23AUG88
tank outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting
flammable liquids.
Never fill fuel container in pickup truck with plastic bed
liner. Always place fuel container on ground before
refueling. Touch fuel container with fuel dispenser nozzle Do not store fuel container where there is an open flame,
before removing can lid. Keep fuel dispenser nozzle in spark, or pilot light such as within a water heater or other
contact with fuel container inlet when filling. appliance.
DX,FIRE1 -19-12OCT11-1/1
85-1 052015
PN=110
Fuel, Lubricants and Coolant
Diesel Fuel
Consult your local fuel distributor for properties of the
Sulfur Content for Tier 3 and Stage III A Engines
diesel fuel available in your area.
In general, diesel fuels are blended to satisfy the low • Use of diesel fuel with sulfur content less than 1000
temperature requirements of the geographical area in mg/kg (1000 ppm) is RECOMMENDED.
which they are marketed. • Use of diesel fuel with sulfur content 1000—2000 mg/kg
(1000—2000 ppm) REDUCES the oil and filter change
Diesel fuels specified to EN 590 or ASTM D975 are interval.
recommended. Renewable diesel fuel produced by
hydrotreating animal fats and vegetable oils is basically • BEFORE using diesel fuel with sulfur content greater
identical to petroleum diesel fuel. Renewable diesel that than 2000 mg/kg (2000 ppm), contact your John Deere
meets EN 590 or ASTM D975 is acceptable for use at all dealer.
percentage mixture levels. Sulfur Content for Tier 2 and Stage II Engines
Required Fuel Properties • Use of diesel fuel with sulfur content less than 2000
In all cases, the fuel shall meet the following properties: mg/kg (2000 ppm) is RECOMMENDED.
• Use of diesel fuel with sulfur content 2000—5000 mg/kg
Cetane number of 40 minimum. Cetane number greater (2000—5000 ppm) REDUCES the oil and filter change
than 47 is preferred, especially for temperatures below interval.
–20 °C (–4 °F) or elevations above 1675 m (5500 ft.). • BEFORE using diesel fuel with sulfur content greater
than 5000 mg/kg (5000 ppm), contact your John Deere
Cold Filter Plugging Point (CFPP) should be at least 5 dealer.
°C (9 °F) below the expected lowest temperature or Cloud
Point below the expected lowest ambient temperature. Sulfur Content for Other Engines
Fuel lubricity should pass a maximum scar diameter of • Use of diesel fuel with sulfur content less than 5000
0.52 mm as measured by ASTM D6079 or ISO 12156-1. mg/kg (5000 ppm) is RECOMMENDED.
A maximum scar diameter of 0.45 mm is preferred. • Use of diesel fuel with sulfur content greater than 5000
mg/kg (5000 ppm) REDUCES the oil and filter change
Diesel fuel quality and sulfur content must comply with
interval.
all existing emissions regulations for the area in which
the engine operates. DO NOT use diesel fuel with sulfur IMPORTANT: Do not mix used diesel engine oil or any
content greater than 10 000 mg/kg (10 000 ppm). other type of lubricating oil with diesel fuel.
Sulfur content for Interim Tier 4, Final Tier 4, Improper fuel additive usage may cause damage
Stage III B, and Stage IV Engines on fuel injection equipment of diesel engines.
• Use ONLY ultra low sulfur diesel (ULSD) fuel with a
maximum of 15 mg/kg (15 ppm) sulfur content.
DX,FUEL1 -19-24OCT14-1/1
CAUTION: Reduce the risk of fire. Handle fuel When using BioDiesel fuel, the fuel filter may require more
carefully. DO NOT fill the fuel tank when engine frequent replacement due to premature plugging.
is running. DO NOT smoke while you fill the
Check engine oil level daily prior to starting engine. A
fuel tank or service the fuel system.
rising oil level may indicate fuel dilution of the engine oil.
Fill the fuel tank at the end of each day's operation to IMPORTANT: The fuel tank is vented through the
prevent water condensation and freezing during cold filler cap. If a new filler cap is required, always
weather. replace it with an original vented cap.
Keep all storage tanks as full as practicable to minimize
When fuel is stored for an extended period or if there is a
condensation.
slow turnover of fuel, add a fuel conditioner to stabilize the
Ensure that all fuel tank caps and covers are installed fuel and prevent water condensation. Contact your fuel
properly to prevent moisture from entering. Monitor water supplier or John Deere dealer for recommendations.
content of the fuel regularly.
DX,FUEL4 -19-15FEB13-1/1
85-2 052015
PN=111
Fuel, Lubricants and Coolant
Use seasonal grade viscosity engine oil based on the If air-to-air aftercooling is used, the shutters must be
expected air temperature range between oil changes completely open by the time the intake manifold air
and a proper concentration of low silicate antifreeze as temperature reaches the maximum allowable temperature
recommended. (See DIESEL ENGINE OIL and ENGINE out of the charge air cooler.
COOLANT requirements in this section.) For more information, see your John Deere dealer.
DX,FUEL10 -19-15MAY13-1/1
85-3 052015
PN=112
Fuel, Lubricants and Coolant
BioDiesel Fuel
BioDiesel fuel is comprised of mono-alkyl esters of long
BioDiesel Use Requirements and Recommendations
chain fatty acids derived from vegetable oils or animal
fats. BioDiesel blends are BioDiesel mixed with petroleum The petroleum diesel portion of all BioDiesel blends must
diesel fuel on a volume basis. meet the requirements of ASTM D975 (US) or EN 590
Before using fuel containing BioDiesel, review the (EU) commercial standard.
BioDiesel Use Requirements and Recommendations in BioDiesel users in the U.S. are strongly encouraged to
this Operator’s Manual. purchase BioDiesel blends from a BQ-9000 Certified
Environmental laws and regulations can encourage or Marketer and sourced from a BQ-9000 Accredited
prohibit the use of biofuels. Operators should consult Producer (as certified by the National BioDiesel Board).
with appropriate governmental authorities prior to using Certified Marketers and Accredited Producers can be
biofuels. found at the following website: http://www.bq9000.org.
BioDiesel contains residual ash. Ash levels exceeding the
All John Deere Engines with Exhaust Filter
maximums allowed in either ASTM D6751 or EN14214
(Released 2011 and After)
can result in more rapid ash loading and require more
While 5% blends (B5) are preferred, BioDiesel frequent cleaning of the Exhaust Filter (if present).
concentrations up to a 20% blend (B20) in petroleum The fuel filter can require more frequent replacement,
diesel fuel can be used. BioDiesel blends up to B20 when using BioDiesel fuel, particularly if switching from
can be used ONLY if the BioDiesel (100% BioDiesel or diesel. Check engine oil level daily prior to starting engine.
B100) meets ASTM D6751, EN 14214, or equivalent A rising oil level can indicate fuel dilution of the engine oil.
specification. Expect a 2% reduction in power and a 3% BioDiesel blends up to B20 must be used within 90 days
reduction in fuel economy when using B20. of the date of BioDiesel manufacture. BioDiesel blends
BioDiesel concentrations above B20 can harm the above B20 must be used within 45 days from the date
engine’s emission control systems and should not be of BioDiesel manufacture.
used. Risks include, but are not limited to, more frequent When using BioDiesel blends up to B20, the following
stationary regeneration, soot accumulation, and increased must be considered:
intervals for ash removal.
John Deere approved fuel conditioners, which contain
• Cold-weather flow degradation
detergent and dispersant additives, are required when
• Stability and storage issues (moisture absorption,
microbial growth)
using BioDiesel blends from B10—B20, and are
recommended when using lower BioDiesel blends.
• Possible filter restriction and plugging (usually a problem
when first switching to BioDiesel on used engines)
All John Deere Engines Excluding Exhaust Filter • Possible fuel leakage through seals and hoses
(Primarily Released Prior to 2012) (primarily an issue with older engines)
• Possible reduction of service life of engine components
While 5% blends (B5) are preferred, BioDiesel
concentrations up to a 20% blend (B20) in petroleum Request a certificate of analysis from your fuel distributor
diesel fuel can be used. BioDiesel blends up to B20 to ensure that the fuel is compliant with the specifications
can be used ONLY if the BioDiesel (100% BioDiesel or provided in this Operator’s Manual.
B100) meets ASTM D6751, EN 14214, or equivalent Consult your John Deere dealer for approved fuel
specification. Expect a 2% reduction in power and a 3% conditioners to improve storage and performance with
reduction in fuel economy when using B20. BioDiesel fuels.
These John Deere engines can operate on BioDiesel The following must also be considered if using BioDiesel
blends above B20 (up to 100% BioDiesel). Operate at blends above B20:
levels above B20 ONLY if the BioDiesel is permitted
by law and meets the EN 14214 specification (primarily • Possible coking or blocked injector nozzles, resulting in
available in Europe). Engines operating on BioDiesel power loss and engine misfire if John Deere approved
blends above B20 might not fully comply with or be fuel conditioners are not used
permitted by all applicable emissions regulations. Expect • Possible crankcase oil dilution (requiring more frequent
up to a 12% reduction in power and an 18% reduction in oil changes)
fuel economy when using 100% BioDiesel. • Possible lacquering or seizure of internal components
• Possible formation of sludge and sediments
John Deere approved fuel conditioners, which contain • Possible thermal oxidation of fuel at elevated
detergent and dispersant additives, are required when temperatures
using BioDiesel blends from B10—B20, and are • Possible compatibility issues with other materials
recommended when using lower BioDiesel blends. (including copper, lead, zinc, tin, brass, and bronze)
used in fuel handling equipment
Continued on next page DX,FUEL7 -19-15MAY13-1/2
85-4 052015
PN=113
Fuel, Lubricants and Coolant
• Possible reduction in water separator efficiency ash loading and require more frequent cleaning of the
• Possible damage to paint if exposed to BioDiesel Exhaust Filter (if present)
• Possible corrosion of fuel injection equipment IMPORTANT: Raw pressed vegetable oils are
• Possible elastomeric seal and gasket material NOT acceptable for use as fuel in any
degradation (primarily an issue with older engines)
• Possible high acid levels within fuel system concentration in John Deere engines. Their
use could cause engine failure.
• Because BioDiesel blends above B20 contain more
ash, using blends above B20 can result in more rapid
DX,FUEL7 -19-15MAY13-2/2
TS202 —UN—23AUG88
Fill fuel tank outdoors.
Prevent fires by keeping machine clean
of accumulated trash, grease and debris.
Always clean up spilled fuel.
Some John Deere brand coolants and lubricants may not The temperature limits and service intervals shown in
be available in your location. this manual apply to both conventional and synthetic
lubricants.
Consult your John Deere dealer to obtain information and
recommendations. Re-refined base stock products may be used if the
finished lubricant meets the performance requirements.
DX,ALTER -19-11APR11-1/1
Lubricant Storage
Your equipment can operate at top efficiency only when
clean lubricants are used. Make certain that all containers are properly marked to
identify their contents.
Use clean containers to handle all lubricants.
Properly dispose of all old containers and any residual
Store lubricants and containers in an area protected from lubricant they may contain.
dust, moisture, and other contamination. Store containers
on their side to avoid water and dirt accumulation.
DX,LUBST -19-11APR11-1/1
85-5 052015
PN=114
Fuel, Lubricants and Coolant
SAE 15W-40
Other oils may be used if they meet one or more of the
SAE 10W-40
following: 20 o C 68 o F
SAE 10W-30
SAE 0W-40
SAE 5W-30
• John Deere Torq-Gard™ 10 o C 50 o F
• API Service Category CJ-4
• API Service Category CI-4 PLUS 0o C 32 o F
• API Service Category CI-4
• API Service Category CH-4 -10 o C 14 o F
• ACEA Oil Sequence E9
• ACEA Oil Sequence E7 -20 o C -4 o F
TS1689 —UN—18JUL07
• ACEA Oil Sequence E6
• ACEA Oil Sequence E5 -30 o C -22 o F
• ACEA Oil Sequence E4
Multi-viscosity diesel engine oils are preferred. -40 o C -40 o F
85-6 052015
PN=115
Fuel, Lubricants and Coolant
• John Deere COOL-GARD II Concentrate in a 40—60% When COOL-GARD II or COOL-GARD II PG is used, the
mixture of concentrate with quality water. drain interval is 6 years or 6000 hours of operation.
IMPORTANT: When mixing coolant concentrate with If a coolant other than COOL-GARD II or COOL-GARD II
water, do not use less than 40% or greater PG is used, reduce the drain interval to 2 years or 2000
than 60% concentration of coolant. Less than hours of operation.
40% gives inadequate additives for corrosion IMPORTANT: Do not use cooling system sealing
protection. Greater than 60% can result in additives or antifreeze that contains
coolant gelation and cooling system problems. sealing additives.
Other Coolants Do not mix ethylene glycol and propylene
glycol base coolants.
Other ethylene glycol or propylene glycol base coolants
may be used if they meet the following specification: Do not use coolants that contain nitrites.
85-7 052015
PN=116
Fuel, Lubricants and Coolant
RG4690 —UN—14DEC88
CAUTION: Coolant conditioner contains alkali.
AVOID contact with eyes. Avoid prolonged
or repeated contact with skin. DO NOT take
internally. In case of contact, immediately wash
skin with soap and water. For eyes, flush with
large amounts of water for at least 15 minutes.
Call physician. Keep out of reach of children.
IMPORTANT: DO NOT use liquid conditioner if engine When servicing cooling system at 750 hours, only 1/2 of
is equipped with a John Deere Coolant Filter the original charge is required.
Conditioner, since the correct inhibitors are Coolant Conditioner Required
already contained inside the filter. If both Coolant With Fresh At 750 Hour
are used, a gel-type deposit is created which Model Capacity Coolant Service
could inhibit heat transfer and block coolant 5303, 5403 and 9.5 L (10 qt) 285 mL (10 oz) 142 mL (5 oz)
flow. John Deere Liquid Coolant Conditioner 5503
does not protect against freezing.
85-8 052015
PN=117
Fuel, Lubricants and Coolant
Filter Element For Transmission/Hydraulic See section on “Lubricating and Periodic Service” to
System determine recommended filter change intervals.
To protect systems, use oil filter for the transmission/hy-
draulic system with a John Deere replacement element.
PY80265,0000243 -19-25APR07-1/1
Gear Oil
Use oil viscosity based on the expected air temperature
range during the period between oil changes.
The following oils are preferred:
• John Deere GL-5 Gear Lubricant
• John Deere EXTREME-GARD™
Other oils may be used if they meet the following:
• API Service Category GL-5
TS1653 —UN—14MAR96
Oil Viscosities for Air Temperature Ranges
85-9 052015
PN=118
Fuel, Lubricants and Coolant
Grease
Use grease based on NLGI consistency numbers and the
expected air temperature range during the service interval.
John Deere SD Polyurea Grease is preferred.
The following greases are also recommended:
• John Deere HD Lithium Complex Grease
• John Deere HD Water Resistant Grease
• John DeereGREASE-GARD™
Other greases may be used if they meet the following:
• NLGI Performance Classification GC-LB
IMPORTANT: Some types of grease thickeners are not
TS1673 —UN—31OCT03
compatible with others. Consult your grease
supplier before mixing different types of grease.
85-10 052015
PN=119
Lubrication and Maintenance
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to yourself
and bystanders. Do not heat by welding, soldering,
or using a torch near pressurized fluid lines or other
flammable materials. Pressurized lines can accidentally
TS953 —UN—15MAY90
burst when heat goes beyond the immediate flame area.
DX,TORCH -19-10DEC04-1/1
Service Intervals
Using hourmeter (A) as a guide, carry out all service work
at the indicated intervals in the following pages. Keep a
record of servicing carried out in the charts provided in
the “Service” sections.
PY5811 —UN—30APR07
IMPORTANT: Recommended service intervals
are for normal working conditions. If the
tractor needs to be used consistently under
adverse conditions, servicing needs to be
carried out more frequently.
PY80265,0000244 -19-25APR07-1/1
90-1 052015
PN=120
Lubrication and Maintenance
Service Intervals
Every 10 Hours Every 500 Hours
• Check engine oil level • Replace fuel filter
• Check coolant level
• Drain water and sediment from fuel tank and fuel filter Every 600 Hours
• Lubricate tie rod ends1 1
• Lubricate steering spindles 1 • Change oil in MFWD axle housing
• Lubricate front axle pivot pin(s) • Clean engine crankcase vent tube
• Lubricate rear axle bearings1 • Repack front wheel bearings (Adjustable front axle)
• Check and tighten all hoses and hose clamps
Every 50 Hours • Check cooling system for leaks
• Check transmission-hydraulic system oil level • Lubricate rear axle bearings
• Check MFWD axle hub oil level • Check engine idle speeds
• Clean and check battery • Have your John Deere dealer:
Check front axle pivot pin
• Inspect all tires Adjust engine valve clearance
• Lubricate front axle pivot pin(s) Inspect fuel injectors
• Lubricate steering spindles
• Inspect tractor for loose nuts and bolts Every 1200 Hours
First 100 Hours • Change transmission-hydraulic oil and filter
• Change engine oil and filter 2 • Clean transmission-hydraulic pickup screen
• Replace transmission-hydraulic filter Annually
Every 250 Hours • Change engine oil and filter3 3
• Service air cleaner • Replace air cleaner elements
• Change engine oil and filter3 Every 2 Years or 2000 Hours (Whichever Comes First)
• Replace transmission-hydraulic filter3
• Clean and check battery 3 • Flush cooling system
• Inspect and adjust alternator/fan belt Service As Required
• Inspect and adjust A/C compressor belt (Cab)
• Lubricate 3-point hitch • Service air cleaner
• Check neutral start system • Adjust throttle friction
• Check clutch pedal free travel • Drain water and sediment from fuel tank and fuel filter4
• Clean operator enclosure air filters (Cab) • Air conditioning system (Cab)
1
Only necessary when operating in extremely wet and muddy conditions.
2
See Engine Break-In Oil in Service section for additional information.
3
See a previous interval for procedure.
4
See a previous interval for procedure.
LV,5010LM,B -19-02JUN99-1/1
90-2 052015
PN=121
Service—10 Hours
Check Engine Oil Level
1. Park tractor on level ground and pull out dipstick (A).
Oil level should be between two marks on dipstick .
DO NOT operate engine when oil level is below low
mark on dipstick.
2. If level is low, add oil through oil filler hole (B) until
even with upper mark. DO NOT over fill. Use seasonal
viscosity grade oil. (See Fuels, Lubricants and Coolant
section.)
PY4492 —UN—20JUN06
A—Engine Oil Dipstick B—Engine Oil Filler Hole
PU00210,00001E4 -19-28JUN06-1/1
TS281 —UN—15APR13
PY80265,0000247 -19-25APR07-1/1
95-1 052015
PN=122
Service—10 Hours
PY4412 —UN—31DEC04
Open drain valve of fuel filter (B) to bleed off humidity and
sediment accumulated in the filter. Close tap when clean
fuels starts to come out.
PY4353 —UN—01JAN05
Right Hand Lateral Engine View - Bleeding Off Accumulated Residue
PY80265,0000248 -19-25APR07-1/1
Lubricate as Necessary
• Tie rod ends
Lubrication required only when operating in extremely wet • Front axle pivot pin(s) (See Service—50 Hours)
and muddy conditions. Lubricate with several shots of • Rear axle bearings (See Service—600 Hours)
multipurpose grease specified in Fuels, Lubricants and
Coolant section.
LV,5010S10,D -19-21MAY99-1/1
95-2 052015
PN=123
Service—50 Hours
Checking Hydraulic Oil Level of Transmission
1. Withdraw dipstick and clean it. Insert dipstick fully. Oil
level should be between the marks on the dipstick.
2. Add oil if level is low. (See “Fuel, Lubricants, Coolant”
section).
PY4399 —UN—31DEC04
PY80265,0000249 -19-25APR07-1/1
PY4413 —UN—31DEC04
PY4428 —UN—06JAN05
PY80265,000024A -19-25APR07-1/1
100-1 052015
PN=124
Service—50 Hours
Servicing Battery
1. Clean battery with a clean, damp cloth. Keep
connections (A and B) clean and tight. To eliminate
corrosion, clean terminals with solution of four parts
water one part sodium bicarbonate.
2. Keep battery fully charged, especially in cold weather.
TS204 —UN—15APR13
If connecting battery charger, connect positive cable
to positive battery terminal (A). Connect negative
conductor of battery charger to ground on tractor
chassis.
PY4018 —UN—10DEC05
PY80265,000024B -19-25APR07-1/1
100-2 052015
PN=125
Service—50 Hours
PY4511 —UN—18JAN05
PY4375 —UN—15JUN06
Lubricate front linkage pin (A) and rear pin (B) of front
axle, with universal grease.
Pin (C) of adjustable axle also requires lubrication on its
front and rear pivot fittings, with universal grease (See
“Fuel, Lubricants and Coolant” section).
PY4496 —UN—23FEB06
PY80265,000024C -19-26APR07-1/1
100-3 052015
PN=126
Service—50 Hours
PY4414 —UN—31DEC04
2WD Axle
PY5873 —UN—29JUN06
LV,5010S50,E -19-29JUN06-1/1
100-4 052015
PN=127
Service—50 Hours
100-5 052015
PN=128
Service—100 Hours
Change Engine Oil and Filter
NOTE: Change oil and filter a minimum of once a year.
PY4507 —UN—17JAN05
3. Replace engine oil filter (B) while changing oil. Apply
a film of oil on the new oil filter gasket and install new
filter. Hand tighten plus 1/2 turn.
4. Install drain plug.
IMPORTANT: Change engine oil every 125 hours
if diesel fuel has a sulfur content greater
than 0.7 percent.
A—Engine Oil Drain Plug B—Engine Oil Filter
5. Add seasonal viscosity grade oil. (See Fuels,
Lubricants and Coolant section.)
Specification NOTE: Engine oil should be changed annually
Engine Crankcase as a minimum.
Oil—Capacity..........................................................................8.5 L (9 qt)
PY,OMPY0142,047 -19-27APR12-1/1
PY4407 —UN—22FEB06
3. Add transmission/hydraulic oil if necessary (See “Fuel,
Lubricants, Oil and Coolant” section).
105-1 052015
PN=129
Service—250 Hours
Air Filter Service
Air filter with double insert is standard equipment. When
air restriction indicator (A) comes on, the primary insert is
dirty. A dirty insert can provoke power loss and excessive
smoke.
PY5704 —UN—30MAY06
Eliminate accumulated dust tightening valve (B).
Remove and clean dust relief valve as necessary.
Replace valve immediately in case of damage.
If, while working, indicator light of air filter comes on,
remove filter and clean it.
IMPORTANT: Do not put engine in gear without
putting filter element in place.
PY4179 —UN—03SEP04
PY80265,000024E -19-26APR07-1/2
PY5790 —UN—08JUN06
PY80265,000024E -19-26APR07-2/2
110-1 052015
PN=130
Service—250 Hours
PY4354 —UN—29DEC04
force).
IMPORTANT: Pry against alternator frame only.
PY,OMPY0142,048 -19-09SEP97-1/1
PY14585 —UN—15MAY12
A—Right Lift Link B—Left Lift Link
'S' Rockshaft
SK35149,00004D1 -19-16MAY12-1/1
110-2 052015
PN=131
Service—250 Hours
PY4473 —UN—20FEB06
• Gearshift lever (A) should be in “P”or in neutral.
• PTO lever (B) should be disengaged.
CAUTION: If starter motor turns over engine
in one of the following steps, consult a
John Deere dealer to repair the starting
system in neutral position.
PY4493 —UN—13JAN05
PY80265,000024F -19-25APR07-1/1
110-3 052015
PN=132
Service—250 Hours
PY1502 —UN—02JUN05
A—Clutch Pedal Free Play C—Clip Pin
B—Lock Nut D—Clevis
PY4013 —UN—02JUN05
PY,OMPY0142,050 -19-21JUN06-1/1
110-4 052015
PN=133
Service—250 Hours
PY5828 —UN—20JUN06
1. Park on level surface. Chock wheels to prevent
machine movement.
2. Unlock brake pedals.
3. Check free play (A) of each brake pedal at top of stroke.
4. Linkage must be to specification.
PY6147 —UN—18AUG06
Specification
Brake Pedal—Free Play................................................................ 60 mm
110-5 052015
PN=134
Service—500 Hours
Replacing Fuel Filter
Change element (A) at least once a year.
1. Close fuel shut-off valve (B).
2. Remove retaining ring (C) and the filter.
3. Install new filter with retaining ring, tightening by hand.
4. Open fuel shut off valve and bleed off air for filter. (See,
“ Bleeding the Fuel System” in “Service ”section).
PY4429 —UN—03JAN05
PY80265,0000250 -19-25APR07-1/1
115-1 052015
PN=135
Service—600 Hours
Change Oil in MFWD Axle—If Equipped
1. Tractor should be positioned on level ground to assure
correct oil levels when filling.
NOTE: Each front wheel hub has a drain/fill plug (C).
PY4430 —UN—10JUL07
the wheel hubs, rotate the wheels so the drain/fill hole
(C) is in the 6 o'clock position. Drain oil.
3. Rotate the wheels so oil level mark (B) is parallel to
the ground.
4. Install drain plug (A).
5. Fill differential housing at fill locations (C and D) with
SAE 80W-90 Gear Lubricant. (See Fuels, Lubricants
and Coolant section.) Fill hubs to level mark (B), and
differential housing to bottom of fill hole (D).
Specification
MFWD Differential
Housing Axle
Oil—Capacity.....................................................5 L (5.2 qt) Approximate
MFWD Wheel Hub Axle
PY4431 —UN—03JAN05
Oil (Each)—Capacity.......................................0.6 L (0.6 qt) Approximate
MFWD Assembly Axle
Oil—Capacity..................................................6.2 L (5.7 qt) Approximate
LV,5010S600,A -19-21MAY99-1/1
PY80265,0000251 -19-25APR07-1/1
120-1 052015
PN=136
Service—600 Hours
Pack Front Wheel Bearing 5. Install bearings, washer, and wheel nut.
1. Jack up front end of tractor. 6. Tighten wheel nut until a slight drag is felt when hub
is turned. Back nut off just enough to install cotter pin
CAUTION: Support tractor securely on stands in hole in wheel spindle.
before removing a wheel.
7. Install hub cap and wheels. Tighten lug bolts to
2. Remove hub cap, cotter pin, and wheel nut. specification. Tighten bolts again after driving tractor
100 m (109 yd) and again after three hours and 10
3. Remove washer and wheel bearings. Clean all parts hours use.
in solvent and blow dry with compressed air. Replace
Specification
any worn or damaged parts.
Adjustable Front Axle Lug
4. Pack bearing with multipurpose grease. (See Fuels, Bolts—Torque............................................................. 175 N·m (130 lb-ft)
Lubricants and Coolant section.) Coat seal with
grease.
MX,LMIP,YA3 -19-28JUN06-1/1
120-2 PN=137
052015
Service—600 Hours
PY4290 —UN—23FEB06
PY4291 —UN—23FEB06
PY4446 —UN—23FEB06
PY4530 —UN—23FEB06
Check clamp tightness of the following hoses:
• Between air filter and intake or turbocharger.
• Cooling system
• Hydraulic system
• Fuel system
Check hoses for cracks which could cause leaks. Replace
PY4293 —UN—23FEB06
if necessary.
PY80265,0000252 -19-25APR07-1/1
PY80265,0000253 -19-25APR07-1/1
120-3 052015
PN=138
Service—600 Hours
Checking Engine Idle and Top Speed If speeds are not as listed above, consult a John Deere
Engine idle is from 825 to 875 rpm. dealer.
PY4511 —UN—18JAN05
MFWD Axle
PY4496 —UN—23FEB06
2WD Axle
LV,5010S600,C -19-28JUN06-1/1
PY4433 —UN—03JUL07
PY80265,0000255 -19-25APR07-1/1
120-4 052015
PN=139
Service—1000 Hours
Change Transmission-Hydraulic Oil and
Filter
1. Lower rockshaft to remove trapped oil.
NOTE: The approximate transmission case oil
capacity is 38 L (10 gal)
PY4417 —UN—31DEC04
3. Replace filter (B) while changing oil. Apply a film of oil
to new filter gasket and install new filter. Hand tighten
only.
4. Fill system with transmission-hydraulic oil. (See Fuels,
Lubricants and Coolant section.)
Specification
Transmission
Oil—Capacity....................................................................... 38 L (10 gal)
PY4434 —UN—26JUL07
A—Transmission Case C—Drain Plug
B—Filter D—Dipstick
PY05032,0000142 -19-28JUN06-1/1
125-1 052015
PN=140
Service—1000 Hours
PY2250 —UN—16MAR04
cover (B). Remove mesh and examine it for damage.
Replace damaged mesh. Clean parts in solvent and dry
with compressed air. Install mesh carefully so that its front
part fits into hole on front part of differential housing.
Fill system with transmission/hydraulic oil (See “Fuel,
Lubricants and Coolant” section).
Check oil level after filling and again after 5 minutes of
machine operation.
PY4447 —UN—04JAN05
PY80265,0000256 -19-25APR07-1/1
125-2 052015
PN=141
Service—Annually
Change Engine Oil and Filter
Change engine oil and filter at least once a year. See
Change Engine Oil and Filter in Service—100 Hours
section.
LV,5010SAN,A -19-09SEP97-1/1
PY4295 —UN—06DEC04
6. Clean internal housing dirt taking care not to damage
secondary insert.
IMPORTANT: Never try to clean safety (secondary)
insert. Always replace with new insert.
If it is necessary to replace the secondary
insert, install a new insert immediately to
prevent dust entering the air intake system.
PY4271 —UN—06DEC04
PY80265,0000257 -19-26APR07-1/1
130-1 052015
PN=142
Service—2 Years/2000 Hours
Flush Cooling System
For efficient operation, drain old coolant, flush the entire
system, and fill with clean antifreeze solution at least once
every two years.
PY4157 —UN—28AUG04
CAUTION: DO NOT remove radiator cap or
drain coolant until coolant is cold (temperature
gauge should be below the green striped zone).
Always loosen radiator cap or drain cock slowly
to relieve any excess pressure.
PY4158 —UN—28AUG04
and install cover (without thermostat). Tighten cap
screws to specification.
Specification
Thermostat Cover Cap
Screws—Torque............................................................. 47 N·m (35 lb-ft)
PY5867 —UN—29JUN06
the cooling system with a good commercial radiator
cleaner and water. Follow instructions provided with
cleaner. Stop engine and immediately drain system.
5. Flush system with water - Close all drain valves/plugs,
reinstall cold start aid switch (C) and fill with clean
water to flush the system. Run the engine about 10
minutes, then drain out flushing water.
PY5866 —UN—29JUN06
135-1 052015
PN=143
Service—2 Years/2000 Hours
PY5866 —UN—29JUN06
Screws—Torque............................................................. 47 N·m (35 lb-ft)
135-2 052015
PN=144
Service—As Required
Service Air Cleaner
Under dusty conditions, it may be necessary to service air
cleaner more often than every 250 hours. Whenever dirty
primary element is indicated by loss of power, excessive
smoke or air restriction indicator light, replace primary
element (A). (See Service Air Cleaner in Service—250
PY7093 —UN—28JUN07
Hours section.)
PU00210,00001D1 -19-03JUL07-1/1
PY4509 —UN—18JAN05
PY80265,0000258 -19-25APR07-1/1
140-1 052015
PN=145
Service
Servicing Tractor Safely
PY1439 —UN—23JUN06
Disconnect implements and turn off tractor before any Before working on any part of tractor, turn off engine and
repair or adjustment. let cool. Hot engine parts can cause skin burns.
Keep tractor and implements in good condition and When carrying out any servicing, adjustment or repair of
working order. tractor, avoid wearing loose fitting clothes, jewelry and be
Keep safety devices in place and in good working wary of long hair. Serious accidents could be caused by
condition. fan blades, alternator belt or any moving part of tractor.
Keep nuts and bolts tightened to ensure tractor and Unauthorized modifications to the machine may impair the
coupled implements work properly. function and/or safety and affect machine life.
PY80265,0000259 -19-25APR07-1/1
TS220 —UN—15APR13
doors and get outside air into the area.
DX,AIR -19-17FEB99-1/1
145-1 052015
PN=146
Service
T6642EJ —UN—18OCT88
pressure, and spray at a 45 to 90 degree angle.
FX,CLEAN -19-06FEB95-1/1
Additional Servicing Information obtain more detailed information ask your John Deere
Dealer.
This is not a detailed manual about servicing, it is only a
guide for daily and routine operation and maintenance. To
PY80265,000025A -19-25APR07-1/1
145-2 052015
PN=147
Service
Opening Hood
1. Push pin (A) inwards to unlock hood.
2. Lift hood and disengage support rod (B)
3. Insert support rod (B) in clip (C) to keep hood in
elevated position.
PY1368 —UN—16JUN06
PY4514 —UN—19JAN05
PY80265,000025B -19-25APR07-1/1
145-3 052015
PN=148
Service
A—Side Screens
PY4498 —UN—13JAN05
AG,OUO1032,2576 -19-26APR06-1/1
Removing Hood
1. Remove side screens. (See Removing Side Screens
in this chapter.)
2. Remove two cap screws (A) securing hood.
3. Release the hood support rod from the hood latch and
PY5813 —UN—19JUN06
secure the rod in the stored position.
4. Remove hood from tractor.
PU00210,00001D3 -19-16JUN06-1/1
PU00210,00001D4 -19-16JUN06-1/1
145-4 052015
PN=149
Service
Service Air Cleaner at Regular Intervals The smaller “secondary” element should be removed only
Service air cleaner if air restriction indicator illuminates or when being replaced, normally once a year. (See Service
at least every 250 hours. Replace air cleaner elements Air Cleaner in Service—250 Hours section.)
at least once a year.
LV,5010S,G -19-03JUN97-1/1
PY6551 —UN—08NOV06
PY6550 —UN—08NOV06
A—Air Intake System Clamps
PY5863 —UN—27JUN06
4. Removal of the secondary element is similar to
removal of the primary element.
IMPORTANT: Remove secondary element (inner
element) ONLY if it is to be replaced. DO
NOT attempt to clean secondary element. If
secondary element is replaced, install new
element immediately to prevent dust from
entering air intake system. When replacing the
air cleaner canister, make sure that the dust
cup/ejector hose is facing downward.
B—Clip
PY00013,000000E -19-29JUN06-1/1
145-5 052015
PN=150
Service
PY1114 —UN—29JUL01
up and down pleats.
IMPORTANT: DO NOT direct air against outside of
element, as it might force dirt through to inside.
PY00013,000000F -19-29JUN01-1/1
PY1122 —UN—31JUL01
of warm water . Let element soak at least 15 minutes,
then agitate gently to flush out dirt.
2. Rinse element thoroughly from inside with clean water.
Use element cleaning gun or a free-running hose.
Keep water pressure low (below 280 kPa or 40 psi) to
avoid damaging element.
3. Allow element to dry completely before using. This
usually takes from one to three days. DO NOT oven 4. Inspect element before installing.
dry or use drying agents. Protect element from
freezing until dry.
PY00013,0000010 -19-29JUN01-1/1
PY5814 —UN—19JUN06
3. Check if rubber sealing rings (C) are in good condition.
If damaged, replace insert with a new one.
IMPORTANT: Do not put engine in gear without
properly installed filter.
PY80265,000025C -19-25APR07-1/1
145-6 052015
PN=151
Service
RW471 —UN—26FEB90
PY80265,000025D -19-25APR07-1/1
PY4354 —UN—29DEC04
Alternator/Fan Belt in Service—250 Hours section.)
LV,5010S,K -19-09SEP97-1/1
145-7 052015
PN=152
Service
PY4437 —UN—03JAN05
PY5874 —UN—29JUN06
FUELGARD is a trademark of Deere & Company
PY80265,000025E -19-25APR07-1/1
X9811 —UN—23AUG88
all connections before applying pressure. Search
for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene
may result. Doctors unfamiliar with this type
of injury should reference a knowledgeable
medical source. Such information is available 1. Fuel tank must be full of fuel with the fuel shut-off
from Deere & Company Medical Department valve open.
in Moline, Illinois, U.S.A.
Continued on next page PY,OMPY0142,060 -19-04SEP97-1/2
145-8 052015
PN=153
Service
PY4420 —UN—31DEC04
PY,OMPY0142,060 -19-04SEP97-2/2
Do Not Modify the Fuel System DO NOT attempt to carry out servicing of
fuel injection nozzles. This requires special
IMPORTANT: Any unauthorized modification or training as well as special tools. (Consult
alteration of the fuel pump, its synchronization, your John Deere dealer).
fuel injection nozzles will annul the warranty
(see Owner's Manual and Warranty Certificate).
PY80265,000025F -19-25APR07-1/1
Cooling System
IMPORTANT: Never add cold water to cooling system
of overheated engine, this could result in cylinder
block cracks. DO NOT OPERATE ENGINE
without coolant, even for just a few minutes.
PY4161 —UN—28AUG04
Visually check coolant level in expansion tank (C)
periodically.
With engine cold, it should be at “LOW ” mark
With engine hot, it should be at “FULL ”.
PY80265,0000260 -19-25APR07-1/1
145-9 052015
PN=154
Service
TS266 —UN—23AUG88
or with compressed air.
PY4500 —UN—13JAN05
PY80265,0000261 -19-25APR07-1/1
IMPORTANT: Draining cooling system WILL NOT 2. After adding antifreeze, run engine until it reaches
protect against freezing if antifreeze is weak, operating temperature. This mixes solution uniformly
since system does not drain completely. and circulates it through the entire system.
1. Prior to cold weather, be sure cooling system contains
50 to 67 percent antifreeze. (See Engine Coolant in
Fuels, Lubricants, and Coolant section.)
MX,SEIP,UA2 -19-24JUL95-1/1
145-10 052015
PN=155
Service
TS204 —UN—15APR13
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
DX,SPARKS -19-03MAR93-1/1
TS204 —UN—15APR13
in “Engine Operation ” section.
To prevent shocks and burns, disconnect
negative battery cable (ground) before any
servicing of electrical system and then remove
positive cable if removing battery.
PY80265,0000263 -19-25APR07-1/1
Battery Access
Battery is located in front of the radiator.
To gain access:
1. Raise the hood.
2. Pull side screens (A) and remove from slots. (See
Removing Side Screens in this section.)
A—Side Screens
PY4498 —UN—13JAN05
AG,OUO1032,2587 -19-25AUG99-1/1
145-11 052015
PN=156
Service
Removing Battery
PY4018 —UN—10DEC05
remove the cable connection. Then remove positive
cable (A) and connection.
Loosen nuts securing battery hold-down and rotate
the holder down, freeing the battery.
2. Lift and slide the battery from the battery tray.
AG,OUO1032,2634 -19-15SEP99-1/1
TS204 —UN—15APR13
Always remove grounded (—) battery clamp
first and replace it last.
145-12 052015
PN=157
Service
Servicing Battery
1. Clean battery with a clean, damp cloth. Keep
connections (A and B) clean and tight. To eliminate
corrosion, clean terminals with solution of four parts
water one part sodium bicarbonate.
2. Keep battery fully charged, especially in cold weather.
TS204 —UN—15APR13
If connecting battery charger, connect positive cable
to positive battery terminal (A). Connect negative
conductor of battery charger to ground on tractor
chassis.
PY4018 —UN—10DEC05
PY80265,0000264 -19-26APR07-1/1
Battery Charging
TS204 —UN—15APR13
terminal. Connect negative connector of charger to
tractor chassis at a point away from battery.
2. Turn on charger and charge battery following
instructions for charger use provided by the
manufacturer. Check battery condition as following
indicates:
3. Turn off battery charger before disconnecting it.
Remove negative cable of charger first, followed by
the positive.
PY4018 —UN—10DEC05
PY80265,0000265 -19-25APR07-1/1
145-13 052015
PN=158
Service
PY4037 —UN—17JUL04
to large solenoid post (C). Connect the small white wire
(D) to solenoid terminal (E).
PY,OMPY0142,063 -19-29AUG97-1/1
PY4387 —UN—30DEC04
to tractor electrical system.
LV,5010S,AB -19-03JUN97-1/1
145-14 PN=159
052015
Service
Main Fuse
The electrical circuits are protected by fuses (except for
the starting motor).
The main fuse (A) is located under the hood, on the right
of the tractor, above the fuel filter.
PY4439 —UN—03JAN05
PY80265,0000266 -19-25APR07-1/1
Fuse Location
All the electrical circuits are protected by fuses (except for
the starting motor). The current capacity is marked on
each fuse and the fuses are also color-coded to ensure
their correct installation.
PY5815 —UN—30JUN06
Fuse capacity Color
10 Amperes Red
20 Amperes Yellow
30 Amperes Green
145-15 052015
PN=160
Service
PY1076 —UN—16JUN06
point to form an upward point on the upper part of hood.
4. Look over the steering wheel and the hood to find
center line of tractor. Mark the center line point on
tape (C).
5. From center line (C) of tractor mark a point 130 mm
(5.12 in.) in both directions (D) from the line. This
mark identifies a point directly in front center of each
headlight.
6. Move light switch to low beam.
7. Mark the small light zone projected by each light.
Cover the other bulbs if necessary. Upper zone (E)
should be 130 mm (5.12 in.) below the tape. Left-hand
(F) of zone should be 130 mm (5.12 in.) to the left of
marked light point (D).
LV3020 —UN—10JUN99
PY80265,0000268 -19-25APR07-1/1
145-16 052015
PN=161
Service
Adjusting Headlights
1. Open the hood.
2. Turn screws (A—C) counterclockwise to lower beam
or clockwise to raise beam.
3. To adjust beam in toward center of tractor, turn screw
(A) counterclockwise and screws (B and C) clockwise
an equal number of turns on each screw.
4. To adjust beam out from center of tractor, turn screws
(B and C) counterclockwise and screw (A) clockwise
an equal number of turns on each screw.
PY4505 —UN—17JAN05
NOTE: Clips (D) need not be removed for adjustment.
AG,OUO1032,2724 -19-30SEP99-1/1
PY5816 —UN—19JUN06
Continued on next page PU00210,00001D8 -19-16JUN06-1/2
145-17 052015
PN=162
Service
PY5817 —UN—16JUN06
To guard against personal injury, wear protective
eyeglasses and clothing when handling bulb.
Turn power off when installing and before
removing bulb. Dispose of bulb with care.
Allow bulb to cool before removing.
Read and follow all bulb manufacturers
installation instructions.
C—Collar D—Bulb
PY5818 —UN—19JUN06
PU00210,00001D8 -19-16JUN06-2/2
PY4440 —UN—16FEB06
A— Cap Screws (2 used)
AG,OUO1032,2726 -19-30SEP99-1/1
145-18 052015
PN=163
Service
PY4506 —UN—17JAN05
PY00013,0000012 -19-09OCT06-1/1
Tubeless Tire Repair (See your John Deere dealer or tire service store for repair
kits and instructions.)
Certain sizes of tires are tubeless. Small tubeless
tire punctures can be temporarily repaired without IMPORTANT: A permanent, inside-out repair should be
dismounting tire, avoiding down time during busy season. made as soon as possible to prevent tire damage.
MX,SEIP,NN -19-18MAR92-1/1
145-19 052015
PN=164
Service
PY4389 —UN—30JUN06
loosening or removing Roll-Over Protective Structure
(ROPS) (A), mounting bolts (B) should be tightened to
specification.
Specification
ROPS Mounting
Bolts—Torque............................................................. 335 N·m (250 lb-ft)
PY4441 —UN—03JAN05
Continued on next page PY05032,0000146 -19-30JUN06-1/2
145-20 052015
PN=165
Service
PY1421 —UN—20MAY03
CAUTION: Always keep upper part of ROPS
pinned in vertical position (as pictured) when
operating tractor. If tractor is operated with ROPS
folded (e.g. to enter a low building) drive with
extreme caution and DO NOT use seat belt.
Fold the ROPS up again as soon as the tractor
is operated under normal conditions.
PY4423 —UN—10JAN05
PY05032,0000146 -19-30JUN06-2/2
145-21 052015
PN=166
Troubleshooting
Engine
Symptom Problem Solution
Engine hard to start or will not start Incorrect starting procedure (PTO Redo procedure for starting or turn off
turned on) PTO.
Air in fuel system Purge (bleed air) from filter and final
fuel filter
Water, dirt or air in fuel system. Drain, clean, fill and bleed the system.
Engine operates irregularly or cuts Low coolant temperature See your John Deere Dealer.
out frequently
Plugged fuel filter Replace filter element.
Water, dirt or air in fuel system. Drain, clean, fill and bleed the system.
150-1 052015
PN=167
Troubleshooting
Low oil pressure Low oil level Replenish oil to proper level.
High oil consumption Oil in crankcase too light Use correct oil viscosity.
Engine emits white smoke Wrong type of fuel. Use correct fuel.
Engine emits black or gray exhaust Wrong type of fuel. Use correct fuel.
smoke.
Dirty or obstructed air filter Clean air filter
Cooling system needs flushing Drain, flush, and refill cooling system.
150-2 052015
PN=168
Troubleshooting
PY80265,000026A -19-25APR07-3/3
Transmission
Symptom Problem Solution
Transmission oil overheats Low oil level Fill up system with correct oil.
Low transmission oil pressure Low oil level Fill up system with correct oil.
PY80265,000026B -19-25APR07-1/1
Hydraulic system
Symptom Problem Solution
Hydraulic circuit fails to function Low oil level Fill up system with correct oil.
Hydraulic oil overheats Low oil level Fill up system with correct oil.
PY80265,000026C -19-25APR07-1/1
150-3 052015
PN=169
Troubleshooting
Brakes
Symptom Problem Solution
Pedal is not resistant Air in the system See your John Deere Dealer.
Pedal sinks in a lot when depressed Rear brake piston seal leaks See your John Deere Dealer.
Excessive pedal travel Air in the system See your John Deere Dealer.
Brakes have great resistance when Badly adjusted brakes See your John Deere Dealer.
in motion
Parking brake does not block Rear wheels are free See your John Deere Dealer.
PY80265,000026D -19-25APR07-1/1
150-4 052015
PN=170
Troubleshooting
Insufficient transport clearance Very long center link Adjust center link.
height
Very long lift links Adjust lifts.
Upper center link in upper holes Move center link to lower holes.
Hitch drops slowly Hitch rate of drop not correctly Adjust rate-of-drop.
adjusted
Hitch does not rise or rises slowly Excessive load on hitch Reduce load.
Insufficient or no hitch response Upper center link in upper holes Move center link connection to lower
to load holes of support
Hitch varies greatly Front of center link connected to lower Move center link connection to upper
support holes support holes
Hitch drops too quickly Rate of drop too fast Adjust rate-of-drop.
PY80265,000026E -19-25APR07-1/1
150-5 052015
PN=171
Troubleshooting
Direction of remote cylinder travel Badly connected hoses Invert hose connections.
is reversed
Hoses do not couple Incorrect hose point type Replace them for ISO standard points.
Remote cylinder will not lift load Excessive load Reduce load.
PY80265,000026F -19-25APR07-1/1
Electrical System
Symptom Problem Solution
Battery will not charge Loose or corroded connections Clean and tighten connections.
Load system indicator light comes Low engine speed Increase speed.
on when engine in operation
Defective battery Recharge or change battery.
Light system does not work but the Badly connected battery Clean and tighten connections.
rest of electrical system is operative
Blown fuse Replace fuse.
PY80265,0000270 -19-25APR07-1/1
150-6 052015
PN=172
Tractor Storage
Tractor Storage
IMPORTANT: If the tractor will not be used for months,
use the following procedure to reduce corrosion
and deterioration to a minimum. Use storage kit
for AR41785 and 0,95 l (0.25 U.S.gal.) engines
and additional rust inhibitor AR41870.
PY4169 —UN—12DEC05
Service section)
2. If coolant is already in tractor for 2 years, rinse cooling
system (see“ cleaning cooling system ” in Service
section.
3. Change engine oil filter (D) and oil.
4. Drain fuel and fill with 4 liters (1.1 U.S.gal.) of fuel.
After add 0.4 liter (0.11 U.S.gal.) of rust inhibitor.
CQ208420 —UN—05DEC13
Continued on next page PY80265,0000271 -19-27APR07-1/2
155-1 052015
PN=173
Tractor Storage
PY5851 —UN—23JUN06
8. Add 0.5 liter (0.13 U.S.gal.) of rust inhibitor to
crankcase (B).
9. Remove protector (C) and disconnect cord of fuel shut
off solenoid (D). This prevents engine starting when
cranking it.
10. Disconnect air intake hose from system. Add 0.1 liter
(0.03 U.S.gal.) of inhibitor to system and reconnect
hose. Move hand throttle backwards to slow idle
position. Crank engine a few times.
11. Loosen fan belt after engine has cooled.
12. Remove and clean battery. Store it in a dry and cool
place. Keep it charged.
13. Secure or block clutch pedal in disconnected position.
14. Cover exposed metallic surfaces with grease or rust
inhibitor.
15. Use adhesive plastic and tape to seal air entry points,
exhaust pipe, vent tube and filler neck etc.
16. Cover instrument panel with opaque plastic to prevent
PY4374 —UN—23JUN06
discoloration of gauges.
17. Raise tires off ground. Protect them from sunlight.
18. Clean underside of tractor. Retouch paint work that is
scratched or marked.
19. If storing tractor outdoors, cover it up with a waterproof
tarp.
PY7042 —UN—26APR07
CQ208420 —UN—05DEC13
PY80265,0000271 -19-27APR07-2/2
155-2 052015
PN=174
Tractor Storage
PY4485 —UN—16FEB06
5. Remove device keeping clutch pedal engaged.
6. Check engine, transmission/hydraulic system and
coolant oil levels, add if necessary.
7. Drain a little fuel from the tank to remove condensation.
8. Refill fuel tank.
9. Follow recommended service procedures for
10,50,250 and 600 hours indicated in “Service ”
sections.
10. Move hand throttle (A) fully back and crank engine 11. Connect solenoid cable of fuel injection pump shutoff.
until oil pressure increases. 12. Start up engine. Allow engine to idle for a few minutes.
Warm up carefully and check all systems before
IMPORTANT: DO NOT run starter motor for more submitting the tractor to any load.
than 20 seconds at a time and wait at least 2
minutes for it to cool before trying again.
PY80265,0000272 -19-30APR07-1/1
155-3 052015
PN=175
Specifications
Machine Specifications
Item Measurement Specification
5303—3029D Engine, Naturally
Aspirated
Factory Observed PTO Power 32.8 kW (44 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 825 ± 25 rpm
Fast Idle Speed 2600 - 25 + 50 rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 5.3 ± 1° BTDC (Time Trac)
5403—3029T Engine,
Turbocharged
Factory Observed PTO Power 41.01 kW (55 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu. in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Slow Idle Speed 825 ± 25 rpm
Fast Idle Speed 2600 - 25 + 50 rpm
Operating Range Speed 1400—2400 rpm
Injection Pump Timing Position 5.4 ± 1° BTDC (Time Trac)
5503—3029T Engine,
Turbocharged
Factory Observed PTO Power 47.07 kW (64 hp) at 2400 rpm
Cylinders Quantity 3
Bore Distance 106.5 mm (4.19 in.)
Stroke Distance 110 mm (4.33 in.)
Displacement Volume 2.9 L (179 cu. in.)
Cylinder Firing Order 1—2—3
Intake Valve Clearance 0.35 mm (0.014 in.)
Exhaust Valve Clearance 0.45 mm (0.018 in.)
Continued on next page PU00210,00001B8 -19-16JUN06-1/2
160-1 052015
PN=176
Specifications
160-2 052015
PN=177
Specifications
160-3 052015
PN=178
Specifications
PU00210,00001BA -19-11JUL06-1/1
160-4 052015
PN=179
Specifications
Bolt or Screw Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Size Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N·m lb.-ft.
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of Shear bolts are designed to fail under predetermined loads. Always
the bolt or screw. DO NOT use these values if a different torque value or replace shear bolts with identical property class. Replace fasteners with
tightening procedure is given for a specific application. For stainless steel the same or higher property class. If higher property class fasteners are
fasteners or for nuts on U-bolts, see the tightening instructions for the used, tighten these to the strength of the original. Make sure fastener
specific application. Tighten plastic insert or crimped steel type lock nuts threads are clean and that you properly start thread engagement. When
by turning the nut to the dry torque shown in the chart, unless different possible, lubricate plain or zinc plated fasteners other than lock nuts,
instructions are given for the specific application. wheel bolts or wheel nuts, unless different instructions are given for the
specific application.
a
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
b
“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ2 -19-12JAN11-1/1
160-5 PN=180
052015
Specifications
Bolt or Screw SAE Grade 1 SAE Grade 2a SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Size Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc
N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N·m lb.-ft. N·m lb.-ft.
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N·m lb.-ft. N·m lb.-ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N·m lb.-ft. N·m lb.-ft. N·m lb.-ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N·m lb.-ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt Replace fasteners with the same or higher grade. If higher
or screw. DO NOT use these values if a different torque value or tightening grade fasteners are used, tighten these to the strength of the
procedure is given for a specific application. For plastic insert or crimped steel original. Make sure fastener threads are clean and that you
type lock nuts, for stainless steel fasteners, or for nuts on U-bolts, see the properly start thread engagement. When possible, lubricate
tightening instructions for the specific application. Shear bolts are designed to fail plain or zinc plated fasteners other than lock nuts, wheel bolts
under predetermined loads. Always replace shear bolts with identical grade. or wheel nuts, unless different instructions are given for the
specific application.
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6
in. (152 mm) long, and for all other types of bolts and screws of any length.
b
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8 in.
and larger fasteners with JDM F13C, F13F or F13J zinc flake coating.
c
“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating.
DX,TORQ1 -19-12JAN11-1/1
160-6 PN=181
052015
Identification Numbers
Identification plates indispensable when placing an order for parts with your
John Deere dealer.
Each tractor has its identification plates listed in these
pages. The letters and numbers engraved on the plates Note down these characters exactly in the spaces
identify a component or assembly. All characters are provided in this manual.
PY80265,0000277 -19-25APR07-1/1
PY4453 —UN—25MAR05
PY,OMPY0142,071 -19-02MAY07-1/1
PY5819 —UN—19JUN06
PY80265,0000278 -19-25APR07-1/1
165-1 052015
PN=182
Identification Numbers
PY4454 —UN—05JAN05
PY80265,0000279 -19-25APR07-1/1
PY5871 —UN—29JUN06
PY80265,000027A -19-25APR07-1/1
PY1537 —UN—30JAN06
PY05032,0000151 -19-02MAY07-1/1
165-2 052015
PN=183
Identification Numbers
PY21459 —UN—16OCT14
A—ROPS Serial Number Plate
SK35149,0000633 -19-20MAY15-1/1
TS1680 —UN—09DEC03
3. Other steps you can take:
- Mark your machine with your own numbering system
- Take color photographs from several angles of each
machine
DX,SECURE1 -19-18NOV03-1/1
TS230 —UN—24MAY89
- Remove any keys and batteries
3. When parking indoors, put large equipment in front of
exits and lock your storage buildings.
4. When parking outdoors, store in a well-lighted and
fenced area.
5. Make note of suspicious activity and report any thefts
immediately to law enforcement agencies.
6. Notify your John Deere dealer of any losses.
DX,SECURE2 -19-18NOV03-1/1
165-3 052015
PN=184
Lubrication Maintenance Record Charts
50, 250, 500 Hour Service Chart
Every 50 Hours • Replace transmission-hydraulic filter
• Service air cleaner
• Check transmission-hydraulic system oil level • Inspect and adjust alternator/fan belt
• Clean and check battery • Lubricate 3-point hitch
• Inspect all tires • Check neutral start system
• Lubricate front axle pivot pin • Check clutch pedal free play
• Lubricate steering spindles
• Inspect tractor for loose nuts and bolts Every 500 Hours
Every 250 Hours • Replace fuel filter
• Change engine oil and filter
Hours Hours
Date Date
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
Hours Hours
Date Date
LV,5010MC,A -19-03JUN97-1/1
170-1 052015
PN=185
Lubrication Maintenance Record Charts
170-2 052015
PN=186
Lubrication Maintenance Record Charts
170-3 052015
PN=187
Lubrication Maintenance Record Charts
170-4 052015
PN=188
Lubrication Maintenance Record Charts
170-5 052015
PN=189
Lubrication Maintenance Record Charts
170-6 052015
PN=190
John Deere Keeps You On The Job
John Deere Parts
We help minimize downtime by putting genuine John
Deere parts in your hands in a hurry.
That’s why we maintain a large and varied inventory—to
stay a jump ahead of your needs.
TS100 —UN—23AUG88
DX,IBC,A -19-04JUN90-1/1
TS101 —UN—23AUG88
DX,IBC,B -19-04JUN90-1/1
Well-Trained Technicians
School is never out for John Deere service technicians.
Training schools are held regularly to be sure our
personnel know your equipment and how to maintain it.
Result?
TS102 —UN—23AUG88
Experience you can count on!
DX,IBC,C -19-04JUN90-1/1
Prompt Service
Our goal is to provide prompt, efficient care when you
want it and where you want it.
We can make repairs at your place or at ours, depending
on the circumstances: see us, depend on us.
TS103 —UN—23AUG88
DX,IBC,D -19-04JUN90-1/1
052015
IBC-1 PN=191
John Deere Keeps You On The Job
052015
IBC-2 PN=192
Index
Page
Page
A
Rear axle, tighten.................................................... 75-4
Additional servicing information................................ 145-2 Brake pedal free play
Adjusting rockshaft speed-of-drop Check and adjust ...................................................110-5
Implement lock........................................................ 55-5 Brakes
Adjustment Troubleshooting .................................................... 150-4
of throttle friction ................................................... 140-1 use .......................................................................... 50-7
Air cleaner Break-In period ........................................................... 30-1
Service .................................................................. 140-1
Service/regular intervals ....................................... 145-5 C
Air filter inserts
Inspecting.............................................................. 145-6 Capacities
Removing.............................................................. 130-1 Drain and refill....................................................... 160-2
Storage ................................................................. 145-7 Cast iron weights ........................................................ 70-4
Air filter restriction indicator ........................................ 40-3 Install rear ............................................................... 70-5
Air intake system Center link
Checking ............................................................... 145-5 Positioning .............................................................. 55-7
Components.......................................................... 145-4 Charging battery ..................................................... 145-13
Alternator wiring Checking
Connecting.......................................................... 145-14 toe-in, 4x4 axle...................................................... 75-12
Alternator/fan belt Checking coolant level................................................ 95-1
Inspect and adjust (5410 and 5510) ......................110-2 Checking Toe-In.........................................................75-11
Alternator/fan belt, replacing Cleaning crankcase vent hose ................................. 120-1
5210 and 5310 ...................................................... 145-7 Cleaning oil filter mesh of transmission .................... 125-2
Attach implements to three point hitch ....................... 55-8 Clutch pedal free play
Attach PTO-driven implement .................................... 65-4 Check and adjust ...................................................110-4
Avoid static electricity risk when fueling ..................... 05-4 Cold weather starting procedure ................................ 40-6
Connecting single acting cylinder ............................... 60-3
B Control
draft......................................................................... 55-4
Ballast position, limiter ........................................................ 55-3
Limitations............................................................... 70-2 Control lever and coupler identification ...................... 60-1
Liquid weight ........................................................... 70-6 Coolant
Matching to load work ............................................. 70-1 Conditioner.............................................................. 85-8
Maximum front ........................................................ 70-4 Diesel engine
Maximum rear ......................................................... 70-4 Engine with wet sleeve cylinder liners................. 85-7
Selecting ................................................................. 70-1 Cooling system ......................................................... 145-9
Testing..................................................................... 70-1 cleaning............................................................... 145-10
Ballasting .................................................................... 70-1 Flush every two years ........................................... 135-1
Front end for transport ............................................ 70-3 Winterize ............................................................. 145-10
Two-wheel drive tractors ......................................... 70-3 Correct Lubricants ...................................................... 90-1
Battery Cylinder hose
Access .................................................................145-11 Connecting.............................................................. 60-2
Carrying out service ................................. 100-2, 145-13 Disconnecting ......................................................... 60-4
Checking condition.............................................. 145-12 Cylinder, extend/retract
Removing............................................................ 145-12 No. 1 SCV............................................................... 60-4
Replacement specifications ................................ 145-14
Battery explosion .................................................... 145-12 D
Battery Handling, Safety
Safety, Battery Handling ....................................... 05-14 Diesel engine oil
Bearings, front wheel, pack ...................................... 120-2 Tier 2 and stage II ................................................... 85-6
BioDiesel fuel.............................................................. 85-4 Diesel engines, cold weather effect............................ 85-3
Bolt and screw torque values Diesel fuel................................................................... 85-2
Metric .................................................................... 160-5 Differential lock
Unified inch ........................................................... 160-6 Using....................................................................... 50-7
Bolts Drain and refill capacities ......................................... 160-2
Front axle, tighten ................................................... 75-4 Drawbar ...................................................................... 65-2
Index-1 052015
PN=1
Index
Page Page
Index-2 052015
PN=2
Index
Page Page
Lubricating
4x4 front axle linkage pin ...................................... 100-3 S
Lubrication and maintenance record charts ............. 170-1
Safety signs ................................................................ 10-1
M Safety, Avoid High-Pressure Fluids
Avoid High-Pressure Fluids .................................. 05-21
Main fuse ................................................................ 145-15 Safety, Fire Prevention
Making Tractor Operational Again............................ 155-3 Fire Prevention........................................................ 05-3
Metric bolt and screw torque values ......................... 160-5 Safety, Forestry Operations
MFWD axle Limited Use in Forestry Operation .......................... 05-9
Change oil............................................................. 120-1 Safety, Handle Fuel Safely, Avoid Fires
Mounting tires ........................................................... 75-13 Avoid Fires, Handle Fuel Safely..................... 05-3, 85-1
Safety, ROPS
ROPS, Keep Installed Propertly.............................. 05-5
N Safety, Steps and Handholds
Use Steps and Handholds Correctly....................... 05-6
Neutral lever position.................................................. 60-3
Safety, Tightening Wheel Retaining
Bolts/Nuts
O Tightening Wheel Retaining Bolts/Nuts ................ 05-21
Safety, Transport at Safe Speeds
Oil Transport Towed Equipment at Safe Speeds ........05-11
Engine Safety, Use Caution on Slopes and Uneven
Tier 2 and stage II ............................................... 85-6 Terrain
Engine break-in..................................................... 145-2 Use Caution on Slopes and Uneven Terrain..........05-11
of transmission...................................................... 105-1 Selecting Counterweights........................................... 70-1
Transmission-hydraulic ........................................... 85-8 Service
Oil filters...................................................................... 85-6 10 hours .................................................................. 95-1
Operating foldable ROPS ........................................... 25-1 100 hours .............................................................. 105-1
1200 hours ............................................................ 125-1
P 600 hours .............................................................. 120-1
Annually ................................................................ 130-1
Position center link ..................................................... 55-7 As required............................................................ 140-1
Positioning Operator's Seat........................................ 25-2 during break-in period ............................................. 90-2
Prestart checks........................................................... 35-1 tractor safety ......................................................... 145-1
PTO Service intervals ................................................ 90-1, 90-2
Adjusting clutch rod................................................. 65-7 Services
Attach driven implement ......................................... 65-4 as required ............................................................ 140-1
Correct speed ......................................................... 65-5 Shutting Off the Engine .............................................. 40-5
Side screens, removing ............................................ 145-4
R Signals........................................................................ 20-1
Specifications
Radiator, cleaning screens and fins........................ 145-10 Machine ................................................................ 160-1
Rear axle bearings. .................................................. 120-3 Permissible load.................................................... 160-3
Rear wheel slip ........................................................... 70-2 Speed/hour meter....................................................... 40-5
Refueling, avoid static electricity risk.......................... 05-4 Starter wiring, connecting ....................................... 145-14
Remote hydraulic cylinder Starting the Engine ............................................ 40-1, 40-2
Troubleshooting .................................................... 150-6 Starting the engine with booster battery ..................... 40-6
Restarting Engine ....................................................... 40-4 Steering spindles, lubricate ...................................... 100-4
Ride comfort, adjusting............................................... 25-2 Stopping tractor .......................................................... 50-9
Rocker Shaft (Eccentric) Storage ..................................................................... 155-1
Troubleshooting .................................................... 150-5 Storing fuel ........................................................ 85-1, 85-2
Rockshaft System
adjusting friction lever ............................................55-11 of fuel .................................................................... 145-9
Postion control ........................................................ 55-3
Rate-of-drop adjustment ......................................... 55-5 T
Rockshaft control lever friction, adjust.......................55-11
ROPS ..................................................................... 145-20 Tail light....................................................................... 20-2
Operating foldable................................................... 25-1 Replace bulb ....................................................... 145-18
Index-3 052015
PN=3
Index
Page Page
Index-4 052015
PN=4
Index
Index-5 052015
PN=5
Index
Index-6 052015
PN=6