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Lithium-ion Battery Technology

Production equipment for battery cells and modules as well as


complete battery systems and capacitors
2 | Lithium-Ion Battery Technology | Manz AG Manz AG | Lithium-Ion Battery Technology | 3

Manz AG - The Battery of the Future:


Pioneer for Innovations Megatrends Create Technology Leaps
For more than 30 years, Manz AG has been setting standards with its efficient machinery and Energy storage is one of the top issues of the future. A successful implementation of the
equipment for selected growth industries. Our claim "engineering tomorrow's production" energy transition and electrocmobility require efficient storage systems. The demand
underpins our claim as an innovation driver for future markets. for high-performance energy storage devices is also growing rapidly in consumer electronics.

In a challenging and highly dynamic market environ- Driven by the expansion of electromobility, global
ment, it is crucial to always be one step ahead. That's demand for production technology for li-ion battery
why we are constantly evolving as a company and cells and modules will continue to rise sharply. Studies
supporting our customers in successfully opening up attest enormous potential for battery production with
new growth areas. » The future is green and electric. simultaneously increasing cost pressure in production.

With our pioneering ideas, we help key technologies


Above all, we need to think The market needs production solutions for increasingly
achieve breakthroughs and pave the way for innovati- innovatively and push alternative powerful batteries as well as digital, easily adaptable
ve products in fast-growing future markets. and traceable processes in production. Scalability and
mobility and energy storage concepts. « traceability of the production are key success factors
for cost-efficient manufacturing and high overall equip-
ment effectiveness (OEE).
Time for a new promise
Our brand promise "engineering tomorrow's produc-
tion" sums up our strengths: as a high-tech machine Future Battery Technologies
manufacturer, we are working with our customers to-
day to develop production solutions for tomorrow. In As part of the IPCEI project "EuBatIn - European
this way, we create the basis for a future worth living. Batteries Innovation," which is funded by the European
Commission, Manz is developing forward-looking and
highly efficient machine and system concepts for the
li-ion battery factory of the future (LBF) in the
Innovative, reliable and Manz AG
founded in 1987 Future Battery Technologies division. In the future,
future-oriented Headquarters in Reutlingen, Germany cylindrical, prismatic, and pouch battery cells and
further subsidiaries in Slovakia, Hungary, Italy, China, modules of the next generation will be manufactured
Manz is a leading provider of production equipment Taiwan, USA and India fully automatically in the LBF.
for li-ion battery cells, modules, and systems as well approx. 1,400 employees worldwide
as capacitors. With our solutions for high-performance of which around 500 engineers
energy storage systems, we cover the entire value
Europe delivers: innovation in the
chain in battery production. Core technologies battery value chain
Automation
As a trusted development partner, optimizer and Laser processing The goal is to make an effective contribution to buil-
enabler of growth, we offer integrated production Inspection systems ding a sustainable and competitive battery industry
solutions for the automotive industry and electromo- Digital printing in Europe. Here, Manz acts as an important link in the
bility, stationary energy storage and electronic pro- European battery market. As one of the few European
ducts. The basis for innovative battery concepts Industries engineering companies with extensive experience
are in addition to our comprehensive process Automotive & Electromobility in the entire value chain of li-ion battery manufactu-
know-how our proven core technologies such as Battery Production ring, we want to achieve competitive mass production
automation, laser processing, inspection systems and Electronics in Europe by eEropean companies and components.
digital printing, which we are continuously developing. Energy
Medical Technology
4 | Lithium-Ion Battery Technology | Manz AG Manz AG | Lithium-Ion Battery Technology | 5

From Stand-alone Machines to Fully Integrated Future-oriented Production Solutions for


Plant Concepts Li-ion Batteries
Everything from a single source - our portfolio covers the entire spectrum of production solu- Manz's equipment contains numerous trend-setting processes that enable major
tions. From individual machines, for example for laboratory production, systems for pilot and improvements in terms of performance, safety, and sustainability, thereby strengthening
small series production as well up to complete assembly lines and turnkey solutions. our customers' market position.

Due to the rapidly growing demand for production With our globally unique technology portfolio for the
facilities for powerful and efficient battery systems is production of all current cell concepts - from wound
the leading solution competence of Manz in different button cells to stacked pouch cells - we play a major
Markets for our production solutions:
industries in high demand. role in the further development of li-ion battery
technology.
With our extensive technology and process know-how, Li-ion batteries and
we are your ideal partner for planning and implemen-
ting of your individual production solution. Together,
Thanks to our efficient production processes, increa-
singly precise and at the same time more stable cell
(super)capacitors
we will master the challenges of the markets: reliable, structures can be realized very quickly. The effects on in the field of electromobility
experienced, customer- and cost-focused. the performance parameters safety and power of the
batteries are correspondingly positive. Li-ion batteries and
capacitors
35 years of experience with in the field of stationary energy storage for private
the future Highspeed for the battery households and large-scale photovoltaic systems
production of the future
From the idea to series production readiness:
Li-ion batteries
we support our customers from the first feasibility Our modern automation systems make a significant
in the area of consumer electronics such as tablets,
study to prototypes of machines that produce smaller contribution to reducing production costs through
smartphones and laptops
quantities under real production conditions in a semi- high process accuracy and increased throughput.
automated manner to the individual machine or complete
production line. Our main focus is on the close integra- Our range of services extends from battery cell
tion of machines and technologies with innovative and production (cell assembly) to the assembly of
efficient processes. battery cells into a module (module assembly)
or system.
With strong partners, we can map fully integrated,
turnkey production solutions for the complete value
chain in the manufacturing of li-ion batteries - for all
current li-ion cell concepts.
Advantages for our customers
at a glance:
For customers, this holistic view results in maximum
flexibility and cost efficiency combined with high invest- Increased process and resource efficiency
ment security - also in mass production. Complete traceability
» More than 500 engineers, a large number Reduced production and unit costs
of patents, and numerous cooperations Optimized process accuracy
Investment security
with renowned research institutions stand Shorter Time2Market
for Manz's innovative strength based on Increase in performance parameters of
end products
European standards. «
6 | Lithium-Ion Battery Technology | Manz AG Manz AG | Lithium-Ion Battery Technology | 7

Everything From a Single Source: From Electrode


Production to End-of-line Testing
Manz AG is a globally recognized manufacturer of integrated production systems.
We set global standards not only in the production of li-ion batteries. There are
reasons for this.
INPUT
MATERIAL
Pioneering technologies and Anodes, cathodes
and separator on
Project support
comprehensive services Roll
Y
BL
We accompany our customers from the first idea to the finished
product and beyond. From planning, project engineering, constructi-
35 years of process know-how, an extensive technology portfo-
lio and numerous state-of-the-art processes make us a pioneer M on to the implementation of the production line and its maintenance,
TAB NOTCHING &
SE
we stand by our customers. Our customers benefit from our extensi-
and technology leader in li-ion battery production. We guarantee
ve experience from numerous customer projects.
smooth and efficient production of li-ion battery cells and modules.
AS WELDING CUTTING
We bundle our experience in automation, assembly, laser processes Welding of Progressive, mechanical
electrodes and Laser Notching To support and accompany the process, we offer numerous digital
LL

and integrated inspection systems into innovative solutions tailored and contacts and Laser Cutting services such as tracking data in production, product traceability and
to the customer. Our scope of services ranges from development (if necessary)
CE

services such as virtual commissioning.


and design to after-sales service.
TESTING/
EOL
End-of-line
Laser competence test, Electrical Technology leadership
PACKAGING Function test
Insertion of stacks
The key to success lies in the automation, digitization, integration
Our comprehensive laser expertise is reflected in numerous into aluminum cans, FINAL and scalability of our production processes. These are precisely
pouches or round cells
process steps - from electrode production to module assembly.
as well as deep drawing ASSEMBLY the levers we use to continuously improve the performance
Our portfolio includes innovative laser technologies and processes of pouches Mechanical
Final assembly of of our production equipment and thus make our customers'
such as (zero-gap)welding, laser cutting, partial ablation of materi-
the Battery Packs manufacturing processes systematically more efficient.
als and coatings, as well as bimetallic welding or laser tab welding
for the optimized welding process of cell arresters. The basis for
Thanks to the experience gained from numerous simultaneous
the various laser processes in the production of li-ion batteries is
our proven modular Battery Laser System BLS 500.
FILLING ELECTRICAL engineering projects for well-known customers, we are able to map
Filling with electrolyte
in pouches or hard ASSEMBLY the entire manufacturing process with customized machine and
Electrical system technology within a short time. Our complete offer for our
cases and sealing
of the pouches Connection customers is called Total Fab Solutions. Planning, simulation and im-
Highest precision and speed of the modules plementation of fully automated manufacturing processes in different
CELL MODULE industries. Manz knows all about it.
The production process is continuously monitored, analyzed and PREPARING CONTACTING
controlled by integrated measuring and inspection systems. Filling with electrolyte Welding the cells
This ensures a high level of product safety as well as increased
in pouches or hard with the contact From planning to installation and
cases and sealing plates
throughput and profitability. Manz scores with the in-house of the pouches commissioning of the system, user

Y
BL
developed smartPRODUCTIONKIT, which allows production data to
be recorded and evaluated across all process steps in manufacturing,
training and remote maintenance to

M
thus enabling seamless traceability of the parts produced in real time. OUTPUT after-sales service - everything from

SE
MATERIAL
AS
Cylindrical,
a single source!
LE
prismatic
hardcase or
Pouch cells
DU
MO
Our Locations

Manz Germany
R&D,, Production,, Sales & Service

Manz Slovakia
R&D, Production, Sales & Service

Manz Hungary
Production

Manz China
Manz USA R&D, Production, Sales & Service
Sales & Service Manz Italy
R&D, Production, Sales & Service
Manz AG 06/2022 All data without guarantee. Errors and technical changes reserved.

Manz Taiwan
R&D, Production, Sales & Service

Manz India
Sales & Service

Manz AG
Steigaeckerstrasse 5
72768 Reutlingen
Phone +49 7121 9000 0

www.manz.com
info@manz.com

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