T4BH

DRILLMASTER
Unit Serial Number: 7211
Model: T4BH/QSK19C600/1050HR2.5/(5)4/5"x25’ CCC42574

Customer:
Order Number:
Date: May 2011
(This book is a duplication of how SN/7211 was originally

manufactured)
Ordering Instructions
By giving complete information, you will enable us to fill your order correctly
and avoid unnecessary delays!
When ordering Replacement Parts, specify:
1. Unit Serial Number

2. The name of each part as listed
3. The Part Number as listed in your Partsbook.
Refer all communications concerning this unit to our nearest Branch Office,
Distributor, Dealer or Agent
Serial Number 7211
T4BH/QSK19C600/1050HR2.5/(5)4.5"x25"
CCC 42574
Index No..... Description ....... 00. ccc cece cece nee eeneees sea eeeeereees Part
No
Safety Tab
S~1 --------- Safety Decals - -------------------~------------ 2-2-2 ene ee eee n
eee ee 57147829
Section 1— Frame & Components
1-1 --------- Chassis ------------- 2-22-2220 nner nnn ene nner ene e nen en ene
eee ene n ee 57119182
1-2 --------- Fenders ----------------++-------------------------- 22-22-22 none
57080905
1-6 --------- Step & Storage - -------------- aaa aati ateitaiatatte 57431751
1-7 --------- Tool Cabinet - -
----------------------------------------------------- 50339951
1-9 --------- Side Leveling Jacks - -------------------
~---------------------------- 37119208
1-10 -------- Rear Leveling Jack -------------------------------------------------
57119216
1-11 -------- Leveling Jacks Piping ------------~---------------------------
+------- 57349201
1-12 -------- Overpressure Control - - ---------~------------------ 2-0 ree eee eee
eee 37117293
Section 2~— Cab & Console
2-1 --------- Operator’s Cab-------------------~-------------------- +2222 ee ee
eee 57291403
2-3 --------- Air Conditioner - ---------------~-----------------------------------
57405656
2-8 --------- Nameplates - -------------------------------------------------------
57491367
2-9 --------- Throttle Valve -----------------------------------------------------
52202108
2—10 -------- Speed Control -----------------------------------------------------
52210416
2-11 -------- Torque Limit Control --------------------------------------------+--
57117020
2-12 -------- Nine—Spool Valve - - -- - --------------------------- 2-22-20 e eee e
eee 57162059
2-14 -------- Engine Gauges & Controls - -- --------------------------------
+------- 57481947
2-15 -------- Feed/Rotation Controls- ----~----------------------------------------
57243859
Section 3— Power Pack
3-1 --------- Engine & Mounting - -----~~-----------------------------2--- 22-2 -
eee 57491359
3—2 --------- Ether Injection - - -
-------------------------------------------------- 57133670
3-3 --------- Exhaust Assembly -- ------------------------------------------------
57489908
3-4 +-------- Fuel Tank & Piping -----------------~-------+---+++-----------------
57476459
3-6 --------- Engine Preheater ---------~------+-+-++------------------------------
57390247
3-8 --------- Compressor Assembly -----------------------------------------------
57405862
3-9 --------- Compressor Control Piping ------------------------------------------
57330193
3-11 -------- Compressor/Receiver Piping --------------------------------------+-+-
57479719
3-12 -------- Receiver --------+---------------------+------- +--+ + +22 e eee +e
eee 57479727
3-14 -------- Receiver Piping ------~--------------------------------------- 6+ +--
+ 57479677
3-15 -------- Receiver/Panel Piping -----------------------------------------------
57480436
3-17 -------- Air Cleaner ---------------------------------------------+----------
57478232
3-18 -------- Cooler Installation -----------------------------------------
+-------- 57484685
3—21 -------- Oil Cooler Piping ---------------------------------------------------
57480394
3-22 -------- Radiator Piping -----------------------------------++---------------
57472508
3-26 -------- Main Hydraulic Drive -----------------------------------------~-----
57114456
3-27 -------- Main Pump Piping --------------------------+------------------------
52173952
3-28 -------- Feed Pump Piping --------------------------------------------------
52206182
3-29 -------- Double Pump Piping ----------------------------------------+-------
57366460
3-32 -------- Hydraulic Reservoir - - - - ---------------------------~- 0220-2 -
eee eee 57481228
Serial Number 7211
T4BH/QSK19C600/1050HR2.5/(5)4.5"x25"
CCC 42574
Index No..... Description ....... cece ene ececeeee came e cece cece cence en
eeneeecees Part No
Section 4— Tower & Components
4—] --------- Tower - - -- - - ~~ ~~ ---- -- 2- nn nnn rr nnn nn nnn rnc nrc e nrc
57116980
4—2 --------- Tower Piping -- - - ------------------------2 +2 nner rnc ener ner
cnc §2161965
4-3 --------- Tower Raising Cylinders -- ------------------------------- err
rcccere- 57116204
4am 4 --------- Tower Pinning- - -----------~-------------- 2-9 one n cco cnr
eeccreee 57170243
4—6 --------- Angle Drill Package ---- -- -- ~------------------ 0-0 corr cnet
ercccreee 57176877
4-7 ---~------ Rotary Head ----------~--------------- +--+ ------- 2 none r rnc cnn
57247736
4mB --------- Rotary Head Adapter -------------------------e-cc rr rc ctr rrr rrr
rrr 57032880
4-]] -------- Rod Changer -~~------------------------ err rr errr errr crn r rece
52257060
4-13 -------- Rod Changer/Wrench Cylinder Piping -----------------------ererrr----
50339670
4-14 -------- Wrench Cylinder ----------------------------- 2-20 cc cr rrr rrr
terre 52167012
4-15 -------- Breakout ----------------------- ---- 2-2-2 nee c nn renner rrr
ccrcrne 57058323
4-15 -------- Breakout Piping -------------------------------++- rrr cc cere
rcrrccce 57120693
4-16 -------- Index Cylinder Piping ----------------------------2errrrr rrr rrrcr
one 52208600
4-19 -------- Jib Hoist System -- ----------------------------7--- eect errr rc
rrne 57120537
Section 5 — Electrical Systems
5—1 --------- Basic Wiring List - -------------------------- errr rrr ncn rrr
57481954
5-2 ~-------- Battery Installation -----------------------ercr rere nr errr rrr
57481939
5-3 ~-------- Backup Alarm ------------------------2e ccc c rrr center crt ccc
50705656
5—4 --------- Drilling Lights -----------~-----------------e ccc error tect eccrrc
ce 57193799
Section 6— Options
6-1 --------- Dust Collector Installation ---------------------------------r rrr
rere 57121816
6-4 --------- Dust Curtain Installation --------------------+---e00 reno nc crn rrr
nnn 57179483
6-5 --------- Water Injection — Cat 3gpm--------------------2+0e rrr rc rrr cc rn
re 57144545
6-9 --------- DHD Lubricator Installation --------+------------+----007- rr rc rrr
rn 37405268
6-10 -------- Lube System, Tower- -----------------------errcr errr nee r ccc rrr
cn 57236150
6-10 -------- Lube System, Frame --~-----------------+ 20+ errr correct rrr crn
57420432
Section 7— Tools & Accessories
7-2 --------- Basic Tools List --------------------------------- err nrc creer cece
50465756
7-5 --------- Rod Seal --------~------------------------ 202 e ron e errr 50622604
7-6 --------- Filter Kit ---------------------------------------- 2c r errr nce ne
57328205
Schematics
Print --------- Air Regulator Schematic - ------------------------- 02 re rnc croc
rrr 57406522
Print --~------ Electric Schematic -------------------- 2-200 oo errr rr rrr rrr
cern 57291353
Print --------- Hydraulic Schematic ------------------------- 92-2 errr enn rrr
57160913
INGERSOLL-RAND.
PAGE NO. 7-3-1/3
PART NO. 57147829 _
SAFETY DECALS
pent}
w
ENGINE ASSY / COUPLING GUARD
BOTH SIDES OF QUERD*E STEP

TOWER RAISING CYL.
f
‘a &
i i
fof |
3
FE 5
@— hain
(=0 j
REC, TANK
ER
PAGE NO. _7-3-2/3
PART NO._57147829
INGERSOLL-RAND. SAFETY DECALS

°
OY Crm
YL ‘a
J
A
u
CONSOLE
WORM GEAR POWER HEAD

ROD CHANGER CYL,
o
z
a yl
Hat, be
i eK BH
HEAD
cok
TOWER. BOTTOM
SPUR _GEAR_POW
PAGE NO. 7-3-3/3
INGERSOLL-RAND. PART NO. 57147829
SAFETY DECALS
REF | PART NO. {| QTY. | NAME OF PART

NO. }
1 ‘ 1
ro Tr 7s Ts eee
57147829 SAFETY DECALS
1 ' 57140360 |} 2 ' DECAL - WARNING FALL DERRICK
2 § 57140477 | 1 + DECAL - CAUTION EXCESS OIL
3 ' 37140345 | 2 ! DECAL - WARNING. ROTAT. PARTS
4 1 57140377 | 2 + DECAL - WARNING, ROTATING PT.
5 +} 57140469 ; 1 ; DECAL - DANGER
6 ' 57140444 | 1 ' DECAL - ENG. FAILURE COOL SYS.
7 | 57140402 | 1 ‘ DECAL - WARNING HOT FLUID
8 § 57140352 | 1 ‘ DECAL - WARNING HIGH PRESS.
9 1 57140394 | 2 ' DECAL - WARNING COMBUST. GAS
10 ' 57140410 | 1 ' DECAL - WARNING POWER HEAD
11 ; 57140428 | 2 ' DECAL - WARNING HIGH PRESS.
12 1 57140329 ; 2 ' DECAL - WARNING FALL PWR. HD.
13 1 57140386 ; 1 ' DECAL - WARNING FALL CAROUSEL
14 1 57140378 | i ' DECAL - WARNING FALL DRL. PI.
15 ' 57140451 | 1 ' DECAL ~- DANGER HAZARD VOLTG.
Tab Number: 1-1
Page: 1/4
TP: 57119182
\ Name: CHASSIS
6 4 | — | auth 6
y Lv i
| . Arte
4 Be Se el
| ry. s
26
of Driver's seat
anh
25
16 — Road Flares stored In back
' 15™
TTY]
23
<<
lb
24
23
24
Tab Number: 1-1
Page: 2/4
TP: §7119182
Name: CHASSIS
Ref Part No. Oty. Description

STLIQESZ 20. ccc cece nce cccnce CHASSIS
. 57389959........... 1.00. EA. TOWER SUPPORT — SEE PAGE 3

. 57017915............ 52,00. IN. CONDUITS/8” NYLON
... 2.00.EA. PLATE
.. 12.00.EA.NUTHEX—1/4—20
. 12.00. HA .WASHER,LOCK~1/4
002
006
007.
009 .
010.
014. . 2.00.EA.SPLASH GUARD

015. 1.00 . EA. EXTINGUISHER, FIRE-25LB.
016. 1.00. EA. FLARE—KIT
017. 8.00. EA. WASHER,FLAT—1/4

018. 8.00. EA. SCREW,CAP
019. 4.00 .EA.SCREW
023. 2.00. EA . GUSSET
024. 2.00. EA. BLOCK,WELD
025. 3.00. EA. FLARE

Tab Nunsber: 1—1
Page: 3/4
TP: §7119182
Name: CHASSIS
Ref Part No. Oty. Description_
ST3B9959 oo cece ccc ccen scenes TOWER SUPPORT
007 . 57083974.......... . 2.00.EA.BLOCK,BRG — SEE PAGE 4
008 . 50245604........... . 1.00.EA.TWRSUPPT
009 . 58235706............ 2.00. EA. PLATE,WELD

Tab Number: 1-1
Page: 4/4
TP: 57119182
Name: CHASSIS
Ref_Part No, Oty. Description

57083974 2 ccc ccc cc seeene BLOCK, BRG
001 . 58235698........... . 100.EA.BLOCK,BRG
002 . 95002564........... . 2.00.BA. PIN
003 . 57083966........... . 100.EA.CAPBEARING
004 . 95105136........... . 400.EA.SCREW CAP
005 . 57357618........... . 2.00.EA.SHIM — BLOCK, BRG

Tab Number: 1-2
Page: 1/2
TP: 57080905
Name: FENDERS
Tab Number: 1-2
Page: 2/2
TP: 57080905
Name: FENDERS

57080905 FENDERS
001 . 57092603........... . 1.00.EA. FENDER
002 . 57092595............ 1.00.EA. FENDER
003 . 57092629.......... . 1.00.EA.GUARD,HOSE
004 . 57092645.........+ . 2.00. EA. MOUNT,GUARD
005 . 50246420..... 4.00. EA. SPACER
006 . 95433686..... 2.00 . AS . HOSE ASSY
007 . 95104188..... 23.00 . EA. SCREW,CAP
008 . 95081667..... 23.00 . EA. WASHER,FLAT
009 . 95081824..... 23.00 . EA. WASHER,LOCK
010 . 95077798............ 23.00. EA.NOT
011 . 95104352........... . 14.00. EA .SCREW,CAP
012 . 95043196........... . 14.00. EA .WASHER,LOCK
013 . 57017915.......... . 12.00 .IN. CONDUITS/8” NYLON
014 . 50263813........... . 20.00. IN . HOSE,HYD

Tab Number: 1—6
Page: 1/1
TP: 57431751
Name: STEP & STORAGE ASSEMBLY
Ref Part No, Oty. Description

STASLTSI occ caseee beeeecnen STEP & STORAGE ASSEMBLY
001 . 57431744... 1.00. BA. STEP & STORAGE SPACE
003 . 95053047... 8.00. EA. SCREW,CAP-1/2—13 X 1.25
004 . 95077798... 8.00. BA. NUT;HEX—1/2-13
005 . 95081824... 8.00 . EA. WASHER,LOCK-1/2
006 . 95064697.......... 8.00. EA. WASHER, FLAT- 1/2
Ogi &
Aaa
LL
ee eee A
“Ty
Tab Number: 1-7
Page: 1/1
TP: 50339951
Name: TOOL CABINET
50339951 TOOL CABINET
001 . 50251172........... . 100.EA.CABINET
58227562.....0.000 . 100.EA.*DOOR,R.H.
58227570.....0.0008 . 100.EA.*DOOR, L.H.
50616937.......00 . 100.EA.*HANDLE
50616929... . 100.EA.*LATCH
002 . 95104188........... . 6.00.EA.SCREW,CAP
003 . 95077798... . 600.EA.NUT
004 . 95081824........... . 6.00.EA.WASHER,LOCK
005 . 95064697........... . 12.00. EA. WASHER,FLAT

Tab Number: 1-9
Page: 1/3
TP: 57119208
Name: SIDE LEVELING JACKS
Ref_Part No. Oty. Description

57119208 SIDE LEVELING JACKS
002 . 50173467........... . 2.00.EA.CAP
003 . 95318556........... . 400.EA. FITTING LUBE
004 . 50072347........... . 2.00.EA.SLIDE
006 . 50067834........... . 2.00.EA. PIN
007 . 95265088........... . 2.00. EA. PIN,HINGE
008 . 95093381........... . 400.EA.PIN,COTTER
009 . 50218627........... . 2.00.EA. FOOT PIECE
010 . 50171941........... . 2.00.EA. PIN,ANCHOR
OLL . 57224586........00 . 2.00.EA. CYLINDER JACK — SEE PAGE 2
O12 . 95395489... . 8.00.EA.SCREW,CAP
013 . 95228169........... . 8.00.EA.WASHER,LOCK
014 . 95077749........... . 800.EA.NUT
Tab Number: 1—9
Page: 2/3
TP: 57119208
27 ALL
238
24 |
10o——______ po
26 6
17
Torque to
1300-1400 ft/ibs.
|
a
Tab Number: 1-9
Page: 3/3
TP: 57119208
Ref. Part No.
57224586 ........
V7 w...... 57181240 ........
18 ....... §7244907 ........
19 ....... 57244915 ........
20 ....... 57224156 ........
21 ....... §7182875 ........
22 we. eae 57205007 ........
24 ....... 57181265 ........
25.2... 57244949 ........
26 .....ee 57244956 ........
1) rn 57244964 ........
28 ....45. 57180325 ........
29 ....0ee $7181125 ........
30 ....... 57239428 ........
57248411 ........
Bcc cece eee teeter eens
CR
3 cae c cree e rete renee eeee
6 cece cece eee e nec eeneenes
Tice ccc cece cece ee nner ences
Bocce ccc cee eee eee eens
D ccc ccc ccc cece ce cent enn
VO Loe cece cee eens
V1 Loe ce ccc eee ene eee
T2 Lice cece cece eee
VD Lecce cece cee cee ree eee
V4 Loc cece eee eee ee
Lo Lice ccc cw cece ences
eee wee rene
ee ee eee cene
Description
Leveling Jack Cylinder
Locknut
Set Screw, 1/4 unf
Port Plug (for shipping purposes)
Port Plug — not shown (for shipping purposes)
Valve Block
Counterbalance Valve
Piston Spacer
Head
Rod Tube
Tube Assembly
Assembly Tool & Instruction Kit
Seal Kit — includes:

¢ Seal Installation Instructions
* Backup Ring
« O-Ring
¢ Backup Ring
« O-Ring
* O-Ring
* AQ Seal Assembly
« Slydring
«O-Ring
* Backup Ring‘
* Step Seal
» Slydring
* Stepseal
« Excluder
Tab Number: 1—10
Ref
Page: 1/3
TP: 57119216
Name: REAR LEVELING JACK
Part No. Oty. Description
57119216 REAR LEVELING JACK
« 57097503... cee . 100.EA.CABRCROSSHD
. 95228169........... . 4,00.EA.WASHER,LOCK
+ 95077749. .ccseseees . 400.EA.NUT
. 50171941........... . 100.EA.PIN,ANCHOR
. 50072347... . 100.EA.SLIDE
. 57224586.......000 . 100.EA.CYLINDER JACK — SEE PAGE 2
. 95201281........04. . 2.00. EA. FITTING,LUBE
. 95093381........... . 2.00.EA.PIN,COTTER
. 95265088............ 1.00. EA. PIN,JHINGE
. 50033414............ 1.00. EA. FOOTJACK
. 50067834............ 1.00. EA. PIN
. 95395489... . 400.EA.SCREW,CAP
1 |
4
eee
17 | 5
| im
oo Ss
on |e 9
Ki co
7 ij
"4
a C
4 E
4
H AL
(rau Q =
} :
4 r 4
r 4
Hi H
7 La lM
4
<” H ‘
in z
i M45
Tab Number: 1-10
Page: 2/3
TP: 57119216
——
O
bes
Se
1—-————__]
22
21
15
27 ALL
28
24 |
1o——______| pf}
26
= —
»—— Al
\N
Torque to
1300-1400 ft/lbs.
Tab Number: 1-10
Page: 3/3
TP: 57119216
Ref. Part No. Qty. - Description

57224586 ......2+0- seeeeeeee Leveling Jack Cylinder
17 ....... 57181240 ........ 1 ........ Locknut
18 ....... 57244907 ........ 1 ce... eee Set Screw, 1/4 unf
19 ....... 57244915 ........ 6 ceeseeee Port Plug (for shipping purposes)
20 ....... 57224156 ........ 2 cceseeee Port Plug — not shown (for shipping
purposes)
21 ....... 57182875 ........ 1 ........ Valve Block
22 ....... 57205007 ........ 2 eee eee Counterbalance Valve
24 2... $7181265 ........ 1 .....ee Piston Spacer
25.6... ee 57244949 ........ 1 ww... Head
26 ....-4. 57244956 ........ 1 we... Piston
27 ww... 57244964 ........ 1 wi... Tube Rod
28 ....... 57180325 ........ 1 .......- Rad Tube
29 1.2.0... 57181125 ........ 1 ........ Tube Assembly
30 ....... 57239428 ........ 1 ........ Assembly Tool & Instruction Kit

STZABALL wo ccc cee ence eens Seal Kit — includes:
Bole cece e eee eee eee eee 1 ........ ¢ Seal Installation Instructions
Aik c ccc e cece eee 1 w.....e. « Backup Ring
3 lec cece eee eee 1 v....ee. * O-Ring
Bocce cece eee eee 2 weeeaeee * Backup Ring
TD cece cece een ete e ee neetnee 1... ¢ O-Ring
Bowl cece eee eee eee 1 w...sae. ¢ O-Ring
5 LT .....eee ¢ AQ Seal Assembly
LO ccc cece ccc cece eee 2 eee eeeee » Slydring
V1 Lecce eee eee eee 1 ......e. «O-Ring

5 Tow... « Backup Ring*
1B Lecce cee eee eee ncn nee 1 .....eee « Step Seal
5 1 ow... » Slydring
1S Loe eee cece eee Tove... Stepseal
5 1 wi... e Excluder
Page: 1-11-1/2
C/N: 57349201
Name: LEVELING JACKS PIPING
1 Rear Jack
|
|
|
|
>
CO et
\ L Connect to Port ‘A’ on 9—Spool Valve
[intone se
-.-Front Jack.
on
““——- Connect to Port ‘B’ on 9—Spool Valve
Note: Install O-Ring (Item 8) Onto Adapters Before Installing

Into Jacks. Torque Adapters Into Cylinder Between 55-65 Ft.~Lbs.
3 3
3 a
& 45
a &
fl
HR og EE
Th.
slolalajojojale
oP ololelojo
a
ab tC}
su
9-SPOOL VALVE
eee earwe cond
Control Panel Side

1 Front Jack
onm
‘B’ PORT
‘4’ PORT
Page: 1—11—2/2
C/N: 57349201
Name: LEVELING JACKS PIPING
Ref. Part No. Qty. Description

57349201 LEVELING JACKS PIPING
Lo....eee 57116758 ........ . Adapter ~ Long
QD veeceaee 57116766 ........ 3 Lee eeeee Adapter — Short
3... .ee 57346736 ........ 1 ......e. Hose Assembly
A ciceeaee 57138885 ........ 1 wi... Hose Assembly
S csceeeee 57116865 ........ 1 w...seee Hose Assembly
6 wee. eee 57112526 ........ | Hose Assembly
VT ovanccene 57008542 ........ 1 wo... Hose Assembly
BL... 95209888 ........ 6... eee O-Ring

Page: 1-12—-1/2
C/N: 57117293
Name: OVERPRESSURE CONTROL
AN
OAV SS
x SO
LEFT FRONT JACK . . SA)
COW S
RIGHT FRONT JACK <
YS
TO PORT ON HYD TANK

SUP-11
Page: 1-12--2/2
C/N: 57117293
Name: OVERPRESSURE CONTROL
Ref.
001 .
002 .
003 .
016.
017.
018.
019.
026.
Part No. Qty. Description

57117293 ...... see eeeeneeees OVERPRESSURE CONTROL
50429356.....c00 . 2,00.EA.VALVE,2—WAY
§0429455.......... 2.00.EA. BRACKET, VAL
95365086... 4.00. EA. FITTING HYD
52241031 . 100.EA.HOSE ASSY
56963952... . 1.00.EA.HOSE ASSY
57209355... 1.00. EA . HOSE ASSY.
57020802............ 1.00.EA.HOSE ASSY
56964208... . 1,00.EA.HOSE ASSY
Page: 2-1~1/2
C/N: 57291403
Name: OPERATOR’S CAB
iia
45
ap 49 2]
26
33
34
35
== 7
Page: 2~-1—2/2
C/N: 57291403
Name: OPERATOR’S CAB
Ref. Part No.

57291403
Ti... 52180197
se neeee 52142270
beens 57157935
cee eeee 57157943
see eees 57157950
cee eeee 57157992
weve 52142288
veces 57157935
an 57157943
eee 57157950
eee eas 57157976
2D ceeae 57079543 .
3 ..... 57290553 .
11 .... 52210200 .
12 .... 95379582 .
26 .... 50817501 .
27 .... 50704196 .
30 .... 50696939 .
31 .... 50619915 .
33 .... 50817535 .
34 .... 95104352 .
35 .... 95077681 .
36 .... 50817543 .
40 .... 50419563 .
41 ....95105219 .
42 .... 95103743 .
43 .... 95081857 .
44 .... 52185600 .
45 .... 95073995 .
46 .... 95076733 .
47 .... 52185618 .
48 .... 95055836 .
49 .... 95086013 .
50 .... 95081824 .
51 .... 95069589 .
52 .... 95104196 .
53 .... 95077798 .
54 .... 50701192 .
55 .... 58236233 .
56 .... 58236241 .
57 .... 95081667 .
58 .... 95104147 .
59 .... 57372492 .
Qty.
» 1...
RR
RR NR REN NMNNAAeM BRENNER BAAN NN Be Ye eb
Description
OPERATOR’S CAB
Cab
-Flat Door
..Key Lock
..Inside Handle
«Latch
.. Window Glass
-Bubble Door
..Key Lock
«Inside Handle
«Latch
. Window Glass
. Cab Step
.. Control Panel
.. Bucket Seat
... Capscrew
... Pad
.- Light Panel
... Connector
... Locknut
... Pad Strap
... Capscrew
.. Nut
... Reflector
... Rubber Mount
. Capscrew
.. Capscrew
.. Lockwasher
... Plate
... Mach. Screw
... Mach. Nut
.. Plate
.. Mach. Screw
. Mach. Screw
... Lockwasher
. Flatwasher
... Capscrew
... Nut
... Plate
... Pad
. Handle
. Flatwasher
... Capscrew
. Tailight Mounting Weldment
Tab Number: 2-3
Page: 1/1
TP: 57405656
Name: AC/HEATER ASSEMBLY
Ref _ Part No. Oty. Description
57405656 AC/HEATER ASSEMBLY
001 . 57402471........... . 1.00.EA.A/C~HEATER, DTAC INSTALLED

002 . 57364473 7.00 .LB . REFRIGERANT, R134A
005 . 57364358.......... 1.00. EA . COIL, CONDENSER
006 . 57364366 1.00. EA . DRIER, RECEIVER
008 . 95802245........... 2.00. EA .V—BELT
009 . 57097941... 1.00. EA . BRACKET
010 . 57364341........... 1.00. EA . COMPRESSOR, W/ORING PORTS

011 . §2218294........... 1.00. EA . SWITCH .O1
012 . 57095515........... 1.00. EA.CLAMB, DRIER AIR COND.
014 . 57018236........... 1.00. EA. MOUNTING
016 . 56909930........... 1.00. EA. CLUTCH
O17 . 57377947......00 1.00. EA. HOSE ASSY, —8X165”, R134A
018 . 57377954........2. 1.00. EA. HOSE ASSY, —6X100”, R134A
021 . 56762248........... 3.00. EA. CONNECTOR
022 . 95104352. 26.00 . EA . SCREW, CAP 35
023 . 95077681.... 26.00 . EA. NUT, HEX—1/4—20
024 . 95043196..... . 26.00. EA. WASHER, LOCK-1/4
026 . 95035333... . 1400.EA.SCREW CAP
027 . 95081857... . 14.00.EA. WASHER, LOCK-3/8
028 . 95077764... . 28.00.EA, NUT, HEX-3/8-16
030 . 57097933... . 2.00.EA.ANGLE
031 . 57097917... 4.00. EA. ANGLE, SUPPORT, CONDENSER

032 . 57097925... 2.00. EA.BAR , FLAT
033 . 95351904... 2.00. EA .CLAM , HOSE
034 . 57336117.......04 . 1.00.EA.GUARD, A/C DRIVE
035 . 95301859........... . 2.00.EA.CLAM , HOSE
036 . 57290041... . 100.EA.DECAL—A/C, HEATER FILTER

INGERSOLL-RAND.
THROTTLE VALVE
page
2-9-1/2
52202108
4
|
\ aot PANEL
\| TE
REF. PART NO. QTy NAME OF PART

NO. Parts indented under an item
ate included with that item
52202108 Throttle Valve
1 50622000 1 2-Way Valve - See Page 2
2 52234952 1 Lever
3 95031316 2 90° Elbow
4 50023910 2 stem
5 57093791 1 Manifold
6 50195718 2 U-Bolt
7 95077764 4 Nut
8 95081857 4 Lockwasher
9 52185675 1 Bracket
10 52174232 1 Yoke End
11 95077798 1 Nut
12 52185071 1 Handle
13 52203130 1 Grip
14 95067609 1 Capscrew
15 95041091 1 Elbow
16 95741633 1 Pipe
17 95002143 1 Plug
18 95313961 |76" | Air Hose
19 50743731 1 Hose Clamp

Page: 2—9-—2/2
C/N: 52202108
Name: THROTTLE VALVE

50622000 2.0... eee c ee ecees 2—WAY VALVE
L....eeee 50308758 ........ 1 .....eee Disc
2 lees eee 50370808 ........ Low... Body
re 50308766 ........ TL ovwseseee Cap
4 .....ee. 50058155 ........ 1... Spindle
5 Lee eee 50308774 ........ 1... eee. Lever
50308725 ........ 1 wi... O-Ring
Tovceceees 50555697 ........ Low... eee Spring
8B ws. eeeee 95097713 ........ 1 ........ O-Ring
14....... 95079984 ........ 1 .....eee Capscrew
15 ....... 95053245 ........ 6 wea. eeee Capscrew
15
3
1
6 7
Tab Number: 2—10
Page: 1/2
TP: 52210416
Name: Speed Control
Ref Part No.
Description
52210416 - ------------------ SPEED CONTROL
001 . 50341924........... :
002 . 50341940.......000 .
003 . 57401903......... .
004 . 50248848........... :
005 . 52224748.......0+ :
006 . 95096129........04 :
007 . 95067609........... :
- CONTROL, SINGLE (SEE PAGE 2)

. CABLE, CONTROL
. BRACKET, CABLE MTG.
. CLEVIS
. LINK
. WASHER, LOCK—1/4
. SCREW, CAP AH
a
Tab Number: 2—10
Page: 2/2
TP: 52210416
Name: Speed Control

50341924 ------------------- CONTROL, SINGLE
00 - 57150286 -------- 1 --------- Housing
1 -- 95286936 -------- 1 --------- Cotter Pin
2 -- 50496041 -------- 1--------- Terminal
3 -- 50496058 -------- 1 --------- Lever
4 -- 50816586 -------- 1 --------- Shim
5 -- 50816594 -------- 1 --------- Clamp
6 ~- 50816602 -------- 1 --------- Plate
7 -- 95317541 -------- 2 --------- Screw
8 -- 95295219 -------- 1 --------- Screw
9 -- 50528504 -------- ]--------- Nameplate
10 - 95073995 -------- 2 --------- Screw
11 - 50816610 - ------- 1 --------- Set Screw
12 - 95010138 -------- 2 --------- Screw
13 - 50816628 -------- 2 --------- Washer
14 - 95037131 -------- 2 --------- Lockwasher
15 - 95076733 -------- 4--------- Nut
17 - 95001368 - ------- 1--------- Screw
18 - 52218666 -------- 1--------- Pin
19 - 50816651 -------- 1 --------- Knob
21 - 50496074 -------- 1--------- Lever
22 - 50816685 -------- 1--------- Screw
23 - 50496082 -------- 1--------- Bearing
24 - 50816701 -------- 1 --------- Set Screw

27 - 95207478 -------- L--------- Lockwasher
page 2-11-1/3
INGERSOLL-RAND.
57117020
“TORQUE CONTROL
LNOXS 2 Oa
ee
e ~4——4-
' + | ir oN |
\ poy
ee
| as
a Pore
(o))
fw!
J TOSNOS “TOXLNOD ONIHAD CaLvoo7
SAWA NIVA dS
om.
ae)
f (+ Esl
esi}, |
ee ,7 + AF 7
| + {| “ “|
CHE Sy
“Ee
BTA Tiled LV NOL Wd SWEISKS THI) ~

"FFISZHMOWEH QLNT
SILENT GW TSS OOF NOLO HOM ISTWCU ~L
TALTIEN OL MOLT LaF ~9
‘FIMIKA Fea CNV G222aS ANIONS FIs
LV ISda QOS! SAVES FWI NOWLVLOF FLAN
TIZAMGNCH ASTIOV ONG NOTLELCT WI7 -

"ALELOY LON SFIOT
WIS LVL HILT SPALZOO!L LN WT ONY
FIIHMON GG WiC GNY “VASAIMUNGH 7FTCLSM/ ~#%

ZH GNew LiV
WOOP SATA LOT LSVIRW LIN VAP WOLLEP ~e
“VTIALRIN QL NOLVLOY LAIHS -2
7S ad GOCE
SCVSS FISD NOTIVA
ACIS SO WHS CFIVFIFHL WHYTE ony
NOMLVIC NIO7 WADE MOT LSC ~/
GLINFAWLSUCY FOHLNMOD
Page: 2—11-—2/3
C/N: 57117020
Name: TORQUE CONTROL
Ref Part No. Qty. Description
57117020 TORQUE CONTROL
001 . 57141908........... . 1.00.EA. INDICATING HANDWHEEL
002 . 52236932... 1.00. EA. VALVE,PRESS - SEE PAGE 3
004 . 95002986... 4.00. EA .SCREW CAP
005 . 95043196... 4.00 . EA. WASHER,LOCK
006 . 95077681... 4.00. EA. NUT,HEX
007 . 95650289... 1.00. EA. ADAPTER TEE
008 . 95365086... 2.00. EA . FITTING HYD
009 . 57074981... 1.00. EA . VALVE,RELIEF
010 . 95293387... 1.00. EA. FITTING, HYD
012 . 56964141... 1.00 . EA. HOSE ASSY
014 . 50619121... 1.00. EA . NAMEPLATE~— ROTATION PRESS.
O15 . 52231271... 2.00. EA. METAL TACK
016 . 58140328........... 1.00. EA. HOSE ASSY
Page: 2—11-3/3
C/N: 57117020
Name: TORQUE CONTROL
52236932 ..cccccsccscecceees Remote Pressure Valve

1 .....ee. 52249588 ........ 1 ........ Control Knob
2 lee c aes 50798933 ........ 1 ........ Piston Seal
3B cesses 95017984 ........ 1 ....eee O-Ring
4 w....ee 50798925 ........ 1 vc... Spring
hn 52249596 ......-. 1 wc... Body
6 ......ee 50798909 ........ 1 wc... Cone
Tivcceceee 50798891 ........ 1 we... Seat
8 ......ee 52249604 ........ 1 ove... Damping Piston
Do eceeeee 52249612 ........ 1 wc... Plug
10 ....... 52249620 ........ 1 wo... Damping Sleeve
11....... 52249638 ........ 1 ......e. Spring
12 ....... 52249646 ........ 1 ......ee Ball
13 ....... 52249653 ........ 1 ........ Set Screw

Tab Number: 2—12
Page: 1/10
TP: 57162059
Name: NINE SPOOL VALVE
Note: Section For
Operating Aux. Hoist 3000 PSI
On T4W ODnits
12 9 12 40 12 12 10 17 10
16 140616006 «4 16 16 11 18 11
af [. r a mI x [a0 a
[
Vaposol
YN NAS AO
Rod Front Jack | Tower Slow | Rod Changed

Indexer | Fe4Ch.Side| Raising Rod Wrench Rotation “a —~
5
fo
I
“lelglelgke
PeYPPLS
12 11 17 10
16 6 60OCloe ss ig
P41
o — 3
YN 4
A
Tab Number: 2-12
Page: 2/10
TP: 57162059
Ref_Part No. Description

57162059 NINE SPOOL VALVE
001 . 56963945........... . EA. FITTING,HYD
002 . 56963937... . EA. FITTING, HYD
003 . 95376141.......... . EA. FITTING
004 . 50696756........... . . EA. CAPPLASTIC
005 . 95035358.....000 . . EA. SCREW,CAP
006 . 95081857........... . . EA. WASHER,LOCK
008 . 57179772.....0.00 . . EA.9-—SPOOL BARE — SEE PAGE 3
009 . 50814581........... : . EA. FITTING,HYD
010 . 50699297........... . EA . CAPPLASTIC
011 . 95231023........... . EA. ADAPTER
012 . 95219713......... . EA . FITTING, HYD
013 . 95257325....c000 : EA .CAP
014 . 95387890........... . EA .CAP
016 . 50696731......... . EA . CAPPLASTIC
017 . 95263398........... . EA . FITTING,HYD
018 . 50696012........... : EA . CABPLASTIC

Tab Number: 2—12
Page: 3/10
TP: 57162059
Torque to 33 Ft—Lbs.— | Outlet Port
Torque to 14 Ft—Lbs.— 1
‘
feel
For Jack Handles Only- 1 Py
Spools 5,7 & 9
Inlet Port 14
Plunger Out
Plunger In
ABA . BoA A _8LA BA. BA BA BA

“= ~~" T1 Tt T |
fallellallellal
RE Le Ue LB (BO
I
q
q
I
fs
Es
Pr
TAHITI
TRATTRA
SCHEMATIC
Tab Number: 2—12
Page: 4/10
TP: 57162059
Ref Part No. Description
57179772 NINE SPOOL VALVE — BARE
001 . 50613769........... : EA .ROD ASSY
002 . 50617091........... . EA. INLET SECT. — SEE PAGE 5
003 . 50613199........... : EA . SECTION ~ SEE PAGE 6
004 . 50613207........... : EA . SECTION — SEE PAGE 7
005 . 50613215........... : EA . SECTION — SEE PAGE 8
006 . 50613181... . EA . SECTION,OTLT — SEE PAGE 9
007 . 50613728........... . EA .HANDLE ASSY — SEE PAGE 10
008 . 57159691........... . EA . SPOOL,SECTION
009 . 50619014........... . EA.O RING
010 . 50618990........... . EA . POPPET
011 . 50619006........... . EA. SPRING
012 . 50627918........... . EA . BALL, KNOB
013 . 95067591........... . EA . SCREW CAP
014 . 95043196........... . EA .. WASHER,LOCK
Tab Number: 2—12
Page: 5/10
TP: 57162059
50617091 VALVE INLET SECTION
1.. NSS .......... L......ee. Inlet Valve Body
2 .. 50619014 ........ | rr O-Ring
3... 50634378 ........ Le...ee. Plug
4 .. 50605682 ........ L.....eee. O-Ring
5 .. 50634336 ........ Lewes... Main Relief Valve Assembly
NSS: .. 0. cece eee eee Not Sold Separately

Tab Number: 2-12
Page: 6/10
TP: 57162059
Ref_ Part No. Oty. Description
50613199 SPOOL SECTION - Cylinder Section, Spring Centered
1.. NSS .......... | Body
2.. NSS .......... Loseeeeees Plunger
3 .. 50619014........ ; O-Ring
4 .. 50619006 ........ Loe... Plunger Check Valve Poppet Spring
5 .. 50618990 ........ ; Plunger Check Valve Poppet
6 .. 50605740 ........ Qicecceeee Plunger Wiper Seal
7 .. 50605757 ........ Qiceeceeee O-Ring
8 .. 50636018 ........ Te....eee. Cap
9 .. 50636026 ........ | Adj. Screw
10 . 50636034 ........ Qeeeeneeee Spring Seal
11 . 50636042 ........ | Spring
12 . 50636059 ........ Le...s Seal Plate
13 . 50636000 ........ Divecceeee Capscrew
NSS: 2.02. eee eee Not Sold Separately

Tab Number: 2—12
Page: 7/10
TP: 57162059
50613207 SPOOL SECTION — Spring Centered
1.. NSS .......... Lovseseeee Body
2.. NSS .......... L.......e. Plunger
3 .. 50605740 ........ Deve eeeee Plunger Wiper Seal
4 .. 50605757 «0.60... Devseeeeee O-Ring
5 .. 50636059 ........ Liveeseeen Seal Plate
6 .. 50636034 ........ Qeeeeeeeee Spring Seat
7 .. 50636042 ........ Ti..cceee, Spring
8 .. 50636026 ........ | rn Adj. Screw
9 .. 50636018 ........ L...e.eee, Plunger Cap
10 . 50619014 ........ Le..eseeee O-Ring
11 . 50636000 ........ Dee eee eee Capscrew
NSS: oo eee eee Not Sold Separately

Tab Number: 2—12
Page: 8/10
TP: 57162059

50613215 SPOOL SECTION
3 .. 50605740 ........ Diceccaaee Plunger Wiper Seal
4 .. 50605757 ........ Zecccceaee O-Ring
5 .. 50636059 ........ | Seal Plate
6 .. 50636034 ........ QZ eiseeeee Spirng Seat
7 .. 50636042 ........ ‘rr Plunger Spring
8 .. 52141736 ........ | Detent Pin
9 .. 52141744 ........ Le..eseee. Detent Spring
10 . 52141751 ........ | ne Large Detent Ball
11 . 52141769 ........ Tivvsccaeee Small Detent Ball
12 . 52141777 ........ T......... Detent Sleeve
13 . 52141785 ........ | Spacer Washer
14 . 52141793 ........ L......e.. Snap Ring
15 . 52141801........ | ee Plunger Cap
16 . 50619014 ........ Loew... i. O-Ring
17 . 50636000 ........ Qiceeeeaee Capscrew

Tab Number: 2—12
Page: 9/10
TP: 57162059
50613181 OUTLET SECTION
1 NSS ........05 L.....eeee Body
2 .. 50634328 ........ Qivesseeee Plug
3 .. 50605682 ........ Qeveeeeeee O-Ring
4 .. 50636067 ........ Li....eeee Plug
NSS: 0.0... cece eee Not Sold Separately
Tab Number: 2—12
Page: 10/10
TP: 57162059

50613728 STANDARD HANDLE ASSEMBLY
1... 50668078 ........ Li....eeee Roll Pin
2 .. 50668060 ........ Liceeceees Link
3... 50830314 ........ | Bracket
4 .. 50830330 ........ | re Snap Ring
5 .. 50830322 ........ ; Clevis Pin
6 .. 50830348 ........ 1.......e. Lever & Disc
7 .. 50830355 ........ L..seceeee Standard Knob
8 .. 50830363 ........ L....... Screw
9 .. 50830371 ........ Li.eeeeeee Nut

Tab Number: 2—14
Page: 1/4
TP: 57481947
Name: GAUGES & CONTROLS
INTERSTAGE Tee
_PRESS.
ect a
(EMER STOP enti THROTILE | BYP, RIM ON-LOGK

a { Av;
7 j f 18
_ OG6 17
16 20 19
24 oo
26 ove | 22
f a, 27
Tab Number: 2—14
Page: 2/4
TP: 57481947

STABI9AT 0. ccc ccc ecresneene GAUGES & CONTROLS
001 . 50258565... . 1.00. AS. LEVEL—CIRCULAR — SEE PAGE3
002 . 56993694... . 100.EA.TACHOMETER
003 . 57446759........... . 1.00.EA.GAUGE, AMMETER
004 . 56993702............ 1.00.EA.SWITCHGAGE, OIL PRESSURE
005 . 57018533........... . 1.00.EA.SWITCHGAGE
006 . 57358855............ 1.00.EA. PUSHBUTTON, 2—POSITION
007 . 56993744.......... 1.00.EA.GAUGE,TEMP
008 . 50262500............ 1.00. EA. GAUGE-—DISCHARGE PRESSURE
010 . 52185832........... . 2.00.EA.SWITCH, PUSH BUTTON
011 . 56993678.......... 1.00. EA.SWITCH,KEY
013 . 56959703.......... 1.00.EA.SEAL,HOLE
014 . 50262492.......... . 1.00.EA.GAUGE,PRESS
015 . 52247681 1.00. EA . FITTING 45DG
016 . 57084055. .. 2,00.EA.BREAKER,15—AMP CIRCUIT
017 . 57438889........... . 1.00.EA.INDICATOR,PANELMTG. YELLOW
018 . 57438863............ 1.00.EA.INDICATOR,PANEL MTG. RED
019 . 57438871........... 1.00. EA. INDICATOR,PANEL MTG.GREEN
020 . 57482010........... 1.00.EA.CONTROL, THROTTLE, ELEC
021 . 57117848 . 2.00.EA.BREAKER, 5—AMP CIRCUIT
022 . 57216913........... 100.EA.SWITCH, TOGGLE
023 . 57179608.......... . 100.EA.SWITCH, SPST/ON-OFF
024 . 59356907........... 1.00. EA. CONNECTOR, 3— WAY, MALE
025 . 59854828........... 3.00. EA.TERMINAL, 14~—16 AWG MALE
026 . 57400715............ 3.00. EA.SEAL, 14-12 AWG CABLE
027 . 57482523... .
. EA . CONNECTOR, DATALINKDUETSCH
Tab Number: 2—14
Page: 3/4
TP: 57481947
Ref Part No Oty. Description
001 . 50258565.......00. . 100.AS.LEVEL—CIRCULAR
001 . $0046861........... . 1.00.EA.LEVEL
002 . 50046846........... . 100.EA.RING
003 . 50046853........... . 100.EA.RING,MTG
004 . 95269783... . 3.00.EA.SCREW-1/4-20UNC X 1 LG
005 . 95077483........... . 300.EA.NUTHEX STOP-1/4-20
4 1 2
Tab Number: 2—14
Page: 4/4
TP: 57481947
This page is blank.

Page: 2—15—1/12
C/N: 57243859
Name: FEED/ROTATION CONTROLS
Bubble Cab
Control Panel
eee
5 l~ Gauge
jf
mi at
oo
o ° ae
ae
3
2
S /
_ op Rear Bumper
|
|
I
Preset at 3100 PSI
A eee
(i = . ‘Tower Support
A
Page: 2—15~—2/12
C/N: 57243859
Ref Part No. Description

57243859 FEED/ROTATION CONTROLS
001 . 57096513.....0000 . . EA. MAIN VLV ASY — SEE PAGE 3
002 . 52206190........... . . AS .FEED VLV ASM — SEE PAGE 8
003 . 57243818........... . . AS . RELIEF VALVE,REMOTE CNTRL — SEE PAGE 10
004 . 52208261........... . . AS . VLV RELIEF — SEE PAGE 11
005 . 57014789........... . . EA. GAUGE,PRESS
007 . 95293353.......... . . EA. ADAPTER
008 . 56973621........... . . EA. HOSE ASSY
Page: 2—15-3/12
C/N: 57243859
35 —To Retarn Line Manifold 11 11
he 14 js
PO
VQ art srry —
6 F-
Outlet Port—9 a
Feed Up Port ~
$2 I\ $=,
BOE
bo - Port Relief Valve
: ) ae) Set at 1000 PSI
1245 \— Feed Down Port L Bubble Cab

2B oO \—Rear Bumper
To By~Pass 14 . 2
Rotation
Section of -
3 Spl Viv Inlet Port-4() Fa
38
To Port ‘A’ 39
To Port B
Reverse Rotation Port f Forward Rotation Port
0
1
15 15
34 23
16
2 ny hs; |e 21 f A
eT ean |
( 22
L—— | J
fear —t — Bubble Cab
Control Panel
2 | > 18
a 19
r~ 20
Rear Bumper 27 30 3}
2 33
a 24 4 22 y
26 22
28 29
oS
Page: 2—15—4/12
C/N: 57243859

57096513 MAIN VALVE ASSEMBLY
001 . 57096232........... . 1.00.EA.MAIN VLV — SEE PAGE 5
002 . 52266319........... . 1.00.EA.MTG PLATE
003 . 57096539............ 100.EA.FLANGE,BLIND
004 . 52171949... 2.00. EA. KITSPL FLG
005 . 52171931 2.00. EA. TUBE ASSY
006 . 95430534. 8.00. EA . SCREW,CAP
007 . 95265443 8.00. EA . WASHER,LOCK
008 . 52171998 . 2.00.EA.ORING
009 . 56783020............ 1.00.EA.KITSPL FLG
010 . 95357604........... . 1.00.EA. ADAPTER
011 . 95104527........... . 2.00.EA.SCREW,CAP
012 . 95104444........... . 100.EA.SCREW
013 . 95081790............ 3.00. EA ; WASHER,LOCK
014 . 95077814........... . 3.00.EA : NUTHEX
015 . 95303368........... . 2.00.EA) ADAPTER
O15 . 95323465.......... . 2.00.EA.PLUG HEAD
016 . 95141511........... . 100.EA.ADAPTER
017 . 95486510........... . 1.00.EA. FITTING HYD
018 . 95104188........... . 3.00.EA.SCREW,CAP
019 . 95077798... . 3.00.EA. NURHEX
021 . 52174273.........6 . 2.00.EA. ROD LINK

022 . $2178613........... . 2.00.EA. LEVER
023 . 50695568........... . 2.00.EA.GRIRHANDLE
024 . 95208831........... . 400.EA. NUTHEX JAM
025 . 521742372.......... . 400.EA. YOKE END
026 . 35898246........... . 800.EA.WASHER
027 . 52182151 1.00. EA. ROD ARBOR
028 . 95002689... 4.00 . EA. PIN,COTTER
029 . 95081667... . 400.EA.WASHER,FLAT
030 . 52174240........... . 2.00.EA. BRACKET
031 . 95105201 4.00. EA . SCREW,CAP
032 . 95094298... 4,00. EA. WASHER,FLAT
033 . 95077681... 4.00. EA. NUT,HEX
034 . 95257333... 1.00. EA. CAP
035 . 57133100... 1.00. AS . HOSE ASSY
036 . 56954183... 2.00 .EA . HOSE ASSY
037 . 95042289... 1.00. EA, O-RING
038 . 95104022... . 400.EA.SCREW CAP
039 . 95081865........... . 400.EA.WASHER,LOCK

Page: 2-15 —5/12
C/N: 57243859
HI~PRESS ‘A’ — LOW PRESS ‘B’ _.
NEUTRAL & HOLD
HI—PRESS ‘B’ — LOW PRESS ‘A? "1

Page: 2—15—6/12
C/N: 57243859
1W@
Ns
a
ny
7
Rill
SS
Page: 2—15—7/12
C/N: 57243859
Ref. Part No.

57096232
1 ........ 57217742 ........
2 Lec aee 57008088 ........
3B oreeeeeee 52144714 ........
4 oo... 57008070 ........
hn 52144706 ........
6 wc. ca eee 52144698 ........
Bocce ee 52144672 ........
9D Lecce eee 50636067 ........
10 ....... 95018164 ........
11 ....... 52140506 ........
12 ....... §2140720 ........
13 ....... 52140597 ........
14 ....... 52140589 ........
15 ....... §2140514 ........
16 ....... §2140712 ........
17 ....... §2140639 ........
18 ....... §0709161 ........
"19 ....... 52144664 ........
20 ....... 58230947 ........
21 ....... §2140621 ........
22... 6. 52140688 ........
23 .....ee §2140654 ........
24 ....6e, 52140613 ........
25 1... 52144649 ........
26 ....... 50715499 ........
Qty. Description
CONTROL VALVE
1 wi... Unloading Valve
3 wees. Shut Off Valve
1 .....ee. Relief Valve
1 ....eee. Relief Valve
2 ceceeeee Plug
) Plug
) Plunger
2 vceeeeee Plug
4A Leesan O-Ring
6 wo... Ball
2 cece eees Spring

4 woe... Capscrew
2 ceeecaee Pin
) Ball
) Poppet
) Spring
2 cence eee Cap
Zee e eae Pin
2 Lee ee. Spring
4 ....eee Seat
Screw
4 wo... Plate
2 lle e eee Spacer
) Screw
4 wo... Wiper
Page: 2—15—8/12
C/N: 57243859
Port for Feed Cyl. Hose
Port for Feed Cyl. Hose Rod End Port
Head End Port
Bubble Cab
hen Control Panel
ae
18
Press. Relief
Valve Assy.
Hydraulic Tank |
10—Return Line Manifold
15 —Water Inj. Control Viv.

Return Line Port
To Return Line Manifold

at Hyd. Reservoir
Dust Collector Control Viv.

Return Line Port
Page: 2—15—-9/12
C/N: 57243859
Ref _ Part No. Oty. Description

52206190 FEED VALVE ASSEMBLY
001 . 50334309........... . 1.00.EA.VALVE,4—WAY
002 . 95286514........... . 1.00.EA. FITTING HYD
003 . 95748927.......... . 100.EA. FITTING HYD
004 . 95338372........... . 3.00. EA. FITTING HYD
006 . 56961782........... . 1.00.EA.HOSE ASSY
007 . 56998875............ 1.00.EA. HOSE ASSY
008 . 95105227........... 400. EA.SCREW CAP
009 . 95043188........... 4.00.EA. WASHER,LOCK
010 . 52147816 1.00. EA. MANIFOLD DRN
011 . 95103974 2.00 . EA. SCREW CAP
012 . 95043196 . 2.00.EA.WASHER,LOCK
013 . 95077681............ 2.00. EA. NUTJHEX
014 . 95280186........... . 1.00.EA.FITTING,HYD
015 . 95280541 . 2.00.EA.FITTING,HYD
016 . 95480109........... . 100.EA. FITTING HYD
017 . 56992126 . 1.00.EA.HOSE ASSY
018 . 57014789............ 100.EA.GAUGE,PRESS
022 . 56956964.......... . 1.00.EA.HOSE ASSY

Page: 2—15—16/12
C/N: 57243859

57243818 REMOTE CONTROL RELIEF VALVE
001 . 57216699........... . 1.00. EA. VLV,RELIEF FEED/TORQUE
002 . 95104071........... . 2.00.EA .SCREW,CAP
003 . 95043196........... . 2,00.EA.WASHER,LOCK
004 . 95371258........... . 1.00.EA.FITTING,HYD
005 . 95365094........... . 1.00.EA. ADAPTER
006 . 95371258........... . 1.00.EA. FITTING, HYD
007 . 95666996........... . 1.00.EA. FITTING HYD
008 . 56966302........... . 1.00.EA.HOSE ASSY
009 . 56972680........... . 100.EA.HOSE ASSY
Control valves | 5
9
To Port on
Bottom of
Hyd. Reservoir—— B ie i ] f R
To Remote Controt
Port of Relief Valve
7 Console
Page: 2—15—11/12
C/N: 57243859
Tower Support
Page: 2—15-—12/12
C/N: 57243859

52208261 RELIEF VALVE ASSEMBLY
1 ....eeee 57165813 ........ 1 ........ Relief Vaive
2 ccc e eee 95357570 ........ | Fitting
3B vceeeees 95323366 ........ 2 vce eeeee Fitting
. 95365086 ........ A lleceaee Fitting
5 oleae 95666996 ........ 1 ....eae. Fitting
6 .....ee. 95330692 ........ 1 ....eee. Fitting
To vccceeee 56954167 ........ | re Hose Assembly
11... 95365078 ........ 1 vl... Fitting
12 ....... §2167848 ........ 1 ...caeee Bracket
13.1.2... 95035333 ........ Zo ceeccaee Capscrew
14.0... 95081857 ........ 2 veeseeee Lockwasher

Section A - Stand Alone Pages
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number:
57491359 page 1
Serial Number: 57491359
T4BH
BOM 57491359
57491359 ENGINE,CUM,QSK19-C600
18
29 ENG WIRING (NOT SHOWN)
TB2657470551 REV 003
page 2 WARNING: This manual contains data SPECIFIC to the drilling rig with serial
number: 57491359
T4BH
BOM 57491359
oc
on
TB2657470551 REV 003
57491359 page 3
T4BH
BOM 57491359
© e Fi :
tke
= °
ae mA elon,
Oo
8 ‘O
7
6 ©
! 8
7
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36 °
Oo Ot.
l oo oe) '
19 10
35
TB2657470551 REV 003
number: 57491359
T4BH
BOM 57491359
TB2657470551 REV 003
57491359 page 5
T4BH
BOM 57491359
TB2657470551 REV 003
number: 57491359
T4BH
BOM 57491359
REF. PART NO. QTY UNIT DESCRIPTION NOTES
001.0 57421380 1.0 EA ENG,BARE QSK19-600,T1
- 57165763 1.0 EA - ELEMENT,FILTER-OIL
- 57479123 1.0 EA - FILTER,FUEL-QSK19
- 57232027 1.0 EA - FILTER, ORIGINAL COOLANT
- 57499162 1.0 EA - FILTER,WATER-WO/ADD
- 57354789 2.0 EA - BELT,V,ALTERNATOR DRIVE
- 57479131 1.0 EA - FLYWHEEL, QSK19-6001STRT
- 57497117 1.0 EA - KIT, WIRING QSKDECELERATE
002.0 56981657 2.0 EA MOUNT, ENGINE
003.0 95919817 8.0 EA CAPSCREW,HEX HEAD
004.0 95934741 8.0 EA WASHER,LOCK HELICAL
005.1 56939028 2.0 EA SHIM, PAK
006.0 95919858 6.0 EA CAPSCREW,HEX HEAD,PLATED
007.0 54573704 2.0 EA WASHER,BEVEL,SQ,PLATED
008.1 95923355 6.0 EA NUT,HEX,LIGHT,SELF-LOCK
009.1 50692243 4.0 EA WASHER,BAR
010.0 95104642 2.0 EA CAPSCREW,HEX
016.0 52235363 1.0 EA BRACKET,OIL
017.0 95219747 1.0 EA CONNECTOR,MALE,37 DEG
018.0 F12X000J--/J-- 1.0 EA FC310-12 HOSE INDICATOR
019.0 57823882 1.0 EA MOUNT,FRONT ENGINE
021.0 95934501 2.0 EA CAPSCREW,HEX
022.0 95922910 2.0 EA NUT,HEX,PLATED
025.0 95002143 1.0 EA PLUG,PIPE-SQ HEAD
028.0 57165763 2.0 EA ELEMENT,FILTER-OIL
029.0 57084303 1.0 EA ENG WIRING See Page 8
030.0 57499162 1.0 EA FILTER,WATER-WO/ADD
031.0 57479123 2.0 EA FILTER,FUEL-QSK19
033.1 57232027 0.0 EA FILTER, ORIGINAL COOLANT
034.0 52223831 14.5 GL OIL,MOTOR (BULk)
035.0 95934691 2.0 EA WASHER,LOCK,HELICAL
036.1 50518083 2.0 EA SHIM SET
037.0 95371258 1.0 EA FITTING,HYD
038.0 56964356 1.0 EA HOSE ASSEMBLY
57491359 page 7
T4BH
BOM 57084303
57084303 ENG WIRING
E2657084303 REV 008
number: 57491359
T4BH
BOM 57084303
57084303 ENG WIRING
TACH SENDER
26
ALTERNATOR FUEL PRIMER PUMP
E2657084303 REV 008
57491359 page 9
BOM 57084303

T4BH
57084303 ENG WIRING
JUNCTION BOX
e/e
ae Le
FUEL SOLENOID
a eae a sf35 asl’

ie, 4 fEXT 12] ae (EXT. 18°)
(ext.12) Ss 2 - = a =
3 5
WIRE DISCRIPTION
COLOR | GAGRAMG CIRCUIT
RED 8 12 (+) POSITIVE MAIN FEEDER
GREEN 14 48 START & STOP EMERG. STOP
WHITE 14 21 AIC
BLACK 10 5 GROUND
SHILD. CABLE igcom| je en MAGNETIC PICKUP
RED 10 35 JUMPER WIRE OR BUSS BAR
IDENTIFY BOTH ENDS OF WIRES
E2657084303 REV 008
page 10
57491359
T4BH
BOM 57084303
009.2 95922183 2.0 EA WASHER,FLAT
010.1 50247709 2.0 IN TUBING,VINYL
011.1 95748802 4.0 EA TIE,CABLE
012.1 57138307 1.0 EA HARNESS,WIRE See Page 12
013.0 57086332 2.0 EA B4B
015.0 95301859 11.0 EA CLAMP,HOSE
016.0 57037335 1.0 EA SENSOR,MAGNETIC
018.0 52246519 1.0 EA CABLE,GROUND-1/0 X 36
019.3 56999360 2.0 EA WIRE LINK-9
020.1 95359329 1.0 EA TERMINAL,12-10,1/2 RING
021.2 57141939 2.0 EA FASTENER, 1/4-20 TEENUT
022.1 56784267 0.0010 EA ADHESIVE
023.1 59956466 1.0 EA RELAY,SOLENOID-24VMARINE
024.1 57139131 2.0 EA MOUNT,FLEX-BOLTSANDWICH
025.1 95931564 2.0 EA NUT,HEX,FINISHED
026.1 95934766 2.0 EA WASHER,LOCK,HELICAL
027.0 56949084 1.0 EA WIRE,GROUND
028.0 9537 1092 2.0 EA CLAMP,HOSE
030.0 56992191 1.0 EA CONNECTOR
031.0 50619915 1.0 EA NUT,LOCK-1/2,CONDUIT
033.0 50625839 1.0 EA BUSHING,CONDUIT
035.0 95934303 2.0 EA WASHER,LOCK,PLATED
037.0 57138166 1.0 EA JUNCTION BOX ASSY,8 X 6 See Page 14
57491359 page 11
T4BH
BOM 57138307
57138307 HARNESS, WIRE
21 4
S
36
: nS . .
; es xo
9 12
4
2
3 os 13
? 5
21 8 5
5 B® ‘ SD
9
35 WS
Sf 14 15 15
11 16
4 10
B2657138307 REV 002
number: 57491359
T4BH
BOM 57138307
57138307 HARNESS, WIRE

001.0 50465293 264.0 IN WIRE,8AWG-RED
002.0 50625938 213.0 IN WIRE, 14AWG-GREEN

003.0 50249697 137.0 IN WIRE,10AWG-BLACK
004.0 50249689 102.0 IN WIRE,J0AWG-RED
005.0 50249671 59.0 IN WIRE,14AWG-WHITE

007.0 57093080 16.0 EA MARKER, WIRE
008.1 95484408 1.0 EA TERMINAL
009.0 56762248 1.0 EA CONNECTOR,SPLICE

010.0 95359329 1.0 EA TERMINAL,12-10,1/2 RING
011.0 95359600 1.0 EA TERMINAL
014.0 50249655 51.0 IN WIRE,14AWG-BLACK

016.0 95396339 1.0 EA TERMINAL,16-14,1/2" RING
57491359 page 13
T4BH
BOM 57138166
57138166 JUNCTION BOX ASSY,8 X 6
®
®
®
®
©
a
®
a
®
®
®
©
S/Eel/S/elo/elelelalelele
C2657138166 REV 002

57491359
page 14
BOM 57138166
57138166 JUNCTION BOX ASSY,8 X 6

T4BH

001.0 88001599 1.0 EA PANEL
002.0 57032963 1.0 EA BOX,ELEC.JIC
003.0 57073645 2.0 EA HOLDER, END
004.0 95924155 2.0 EA SCREW, TAP.-#6-20 X 1/2
005.0 57684888 14.0 EA TERMINAL,BLOCK
57491359 page 15
INGERSOLL-RAND.
PAGE NO. 3-2-1/2
PART NO. 57133670
ETHER INJECTION
RGEI
GROUND
WIRE N& 3t
Page: 3—2—2/2
Ref. Part No.

$7133670
1........ 57047300 ........

Do cecaeeee 57095853 .....6.-
4 wo... 57358830 ........
hr 50249648 ........
6 eee cane 95748802 ........
9 Lose eae 57095846 ........
10 ....... 52231271 ........
M1... 95105250 ........
12 ....... 95077756 ........
13 ....... 95043188 ........
14 ....... 95105201 ........
15 wo... 92473297 ........
C/N: 57133670
Name: ETHER INJECTION
Qty. Description
ETHER INJECTION
1 ww... Ether Starting Kit
1 ........ Cyl. Mount
360” ..... Nylon Conduit
360” ..... Wire, 14AWG, Red
10 ....... Cable Tie
Lovceeeeee Nameplate
2 ccc eens Metal Tack
2 vee eeee Capscrew
2 ec eeeae Nut
2 cess eens Lockwasher
3B vesseeee Capscrew
Lovcsseeee Cannister (Not Shown)
Tab Number: 3-3
Page: 1/2
TP: 57489908
Name: EXHAUST ASSEMBLY

TAPE RAIN CAP DOWN
BEFORE SHIPPING
ROTATE 30° Cw (13
REPLACE HARDWARE
3
SUPPLIEO W/ ITEM
wi7yegs
Tab Number: 3-3
Page: 2/2
TP: 57489908
Name: EXHAUST ASSEMBLY

57489908 20. cc cece ee eee eeene EXHAUST ASSEMBLY
001 . 57024234............ 1.00. EA .SILENCER
002 . 57477580............. 1.00. EA. BRACKET,SHLENCER SUPPORT
003 . 57477598... 1.00.EA. BRACKET, SILENCER SUPPORT
004 .50419670........... 1.00.EA.GASKET
005 . 95035440... 8.00 . EA. SCREW,CAP— HEX 3/4-—UNC X 2
006 . 95081808........... . 800.EA.WASHER,LOCK-—3/4
007 . 95077822.......... 8.00.EA. NUTHEX—3/4-10
008 . 50266832........... 2.00.EA.BAND
009 . 95035333............ 4.00. EA .SCREW CAP
OLO . 95081857........... 4.00, EA. WASHER,LOCK—3/8
011 . 95077764... 4.00.EA.NUTHEX-—3/8—16
012 . 95069597. 4.00 . EA. WASHER,FLAT-—3/8
013 . 50622810 1.00 . EA. PIPE,EXHAUST ELBOW
014 . 50469238 . 100.EA. CAPWEATHER
015 . 95035424... 4.00.EA.SCREW,CAP—HEX 5/8UNC X 2
016 . 95266409 . 400.EA.WASHER,BEVEL-—5/8
017 . 95077590........... 400.EA.NUTHEX STOP—3/8-11
018 . 57399941... 2.00.EA.CLAMP—12” CAGE
019 . 95094314... 4.00.EA.WASHER,FLAT-5/8
020 . 57477606............ 1.00.EA. PLATE, SUPPORT
021 . 95035358............ 3.00. EA. SCREW,CAP—HEX3/8UNCX1.25
022 . 95081857............ 3.00. EA. WASHER,LOCK—3/8
023 . 95077764.......... 3.00. EA. NUTHEX—3/8—-16
024 . 95104634 2.00 . EA . SCREW,CAP
025 . 95081808........... . 2.00.EA.WASHER,LOCK—3/4
027 . 95105326 . 2.00.EA .SCREW CAP
028 . 95077756... . 2.00.EA.NUTHEX—5/16-18
028 . 95043188........... . 2.00.EA.WASHER,LOCK—5/16
029 . 57480444............ 1.00.EA.SHIELD,HEAT SILENCER
030 . 56941008........... 2.00.EA.U—-CLAMP
031 . 95043188.......... 2.00. EA. WASHER,LOCK-—5/16
032 . 95094298............ 2.00.EA.WASHER,FLAT~ 1/4
033 . 95105235... 4.00.EA.SCREW,CAP
034 . 95077756......... 400.EA. NUTHEX—5/16—-18
035 . 95043188........... . 400.EA.WASHER,LOCK—5/16
036. 95094306.......... . 400.BA.WASHER,FLAT—5/16
Tab Number: 3-4
Page: 1/2
TP: 57476459
Name: FUEL TANK & PIPING
Conmecr Ja
Swersov Liwe fom Eweind.
[4
Comwtey “To Puts. coose

OUTLET
Tab Number: 3—-4
Page: 2/2
TP: 57476459
Name: FUEL TANK & PIPING
Ref Part No. Oty, Description
STATOASD oa cc ccccccccceccene FUEL TANK & PIPING
001 . 57476442... . 1.00.EA. FUEL TANK/COOLER SUPP
002 . 95038105........... . 1.00.EA.BUSHING PIPE
003 . 50611177........... . 100.EA. PIPE
004 . 50616762........... . 100.EA.GAUGE,FUEL
005 . 95267092........... 100.EA.PETCOCK
006 . 50219518........... . 1.00.EA. FILLER,TANK—2.5°NPT
007 . 95104170........... . §.00.EA.SCREW,CAP-1/2-—13 X15
008 . 95081824.......... . 600.EA.WASHER,LOCK-—1/2
009 . 95077798........... . §600.EA.NUBHEX—1/2~-13
010 . 95037446........... . 1.00.EA. BUSHING PIPE
011 . 95279378........... . 1.00.EA. FITTING,HYD
012. 95412011........... . 100.EA. FITTING HYD
013 . 57043788........... . 1.00.EA.HOSE ASSY
014 . 95279378........... . 1.00.EA. FITTING,HYD
015 . 56957806........... . 100.EA.HOSE ASSY
016 . 95279543... . 2.00.EA. FITTING HYD
018 . 57019259........... . 100.EA.HOSE ASSY
019 . K12xX000J-—/J-~. 1.00.EA.HOSE
020 . 95330023... . 2.00.EA. FITTING,HYD
021 . 56972672.......... . 2.00.EA.HOSE ASSY
022 . 95287629.......0046 . 2.00.BA. FITTING,HYD
023 . 95219747........4.. . 1.00.BA. FITTING,HYD
025 . 95063475... ....c00 . 2.00.EA.TEE
026 . 95048211........... . 2.00.EA. NIPPLE PIPE
028 . 50829480........... . 1.00.EA. VALVE,CHECK
030 . 52263035... . 200.EA.U-BOLT
031 . 95043196............ 600.EA.WASHER,LOCK~1/4
032 . 95077681........... . 600.EA.NUTHEX~1/4—-20
034 . 95105466........... . 2.00.EA.SCREW CAP
037 . 50258441........... . 100.EA.PUMP FUEL
038 . 52246774... . 150.00. GL.. FUEL,DIESEL
039 . 95104188........... . 1.00.EA.SCREW,CAP
051 . 95064697........... . 16.00.EA.WASHER,FLAT—1/2

Tab Number: 3—6
Page: 1/6
TP: 57390247
Name: ENGINE COOLANT PREHEATER
With Item #1
COOLANT TEMPERATURE
CONTROL SWITCH
SPARK PLUG
IGNITION
CABLE, '}-—f
I
I
'
I
SAFETY SWiTCH-_§
™ IGNITION I
a UNIT
HEATER ASSY, GND
1
COMBUSTION i INDICATOR
BLOWER MOTOR ELECTRICALI
ASSEMBLY REO ACCESS |
I
RED \ GND
p———FEO
!
RED ~ —! To" HOT"
t =_o—__»
TERMINAL, f TERMINAL
BLACK BOARD DASH
SWITCH
L “= GND
WATER @ FUEL PUMP ASSY.

Tab Number: 3—6
Page: 2/6
TP: 57390247
Fuel Line
Avtar) CRS.
| {
jet
31 = oN. ‘ a= . -
Fuel
. 20 Inlet 9
Switch
4 3 1 15
1 11
10 9
1 "015
Light }
a5 it Switch
15 ih 7
‘ 8
26
27 Bracket
28 4
Jab Number: 3—6
Page: 3/6
TP: 57390247
Ref_ Part No. Oty. Description

57390247 ENGINE COOLANT PREHEATER
001 . 57095150........... . 1.00.EA.PREHEATER — SEE PAGE 5
Q02 . 57095259.......... . 100.EA.TANK,FUEL — SEE PAGE 4
003 . 57065260........... . 240.00 . IN. HOSE,HYD
004 . 57065260........... . 120.00. IN. HOSE,HYD
005 . 57094013 1.00. EA . DECAL REG./UNLEADED GAS
006 . 57096745.. 1.00. EA. DECAL,DANGER
007 . 57098626.......... 1.00. EA. GUARD,SWITCH
008 . 57095770........06 . 100.EA. DECAL ENG. PREHEATER SWT.
009 . 50249655........... . 48.00.IN. WIRE, 14AWG—BLACK
O10 . 50249648........... . 210,00 . IN . WIRE, 14AWG—RED
O11 . 57358830........... . 17.00. IN. CONDUTT, 3/8” NYLON
012 . 57097792.......000 . 2.00.EA.GROMMETRBR
013 . 58150178........... . 1.00.EA.ENDS WIRE
014 . 95748802......... . 3.00, EA. TIE,CABLE
015 . 58150186........... . 3.00.EA. ENDS WIRE
016 . 95279402........... . 100.EA.ELBOW
017 . 95084125........... . 100.EA. NIPPLE PIPE
018 . 50212224........... . 2,00.EA.VALVE,BALL
019 . 57082018........... . 2.00.EA.NIPPLE,HOSE
020 . 95220844........... . 400.EA.CLAMP HOSE
021 . 95035333.......... . 400.EA,SCREW CAP
022 . 95081857.......... . 400.EA .WASHER,LOCK
023 . 95077764.......00 . 400.EA.NUT
024 . 95037438........... . 2.00.EA . BUSHING,PIPE
026 . 95073995... . §5.00.EA.SCREW MACH
027 . 95037131........... . 5.00.EA.WASHER,LOCK
028 . 95076733... . 5.00. EA. NUTMACHINE
029 . 52181450........... . 2.00.EA,CLAMPLOOM
030 . 58078718........... . 5.00.EA.TIE,;CABLE
031 . 57109803........... . 1.00.EA. PIPE CUT TO LENGTH
036 . 95317434........... . 1.00.EA. FITTING HYD
037 . 57163057.......008 . 1.000.EA.PLUG
038 . 95446530........... . 1.00.EA.COUPLING
039 . 95323358.......... . 100.EA. FITTING
Page: 3—6—4/6
TP: 57390247

ST09S259 occ cece eee ee TANK,FUEL
001 . 95365599.......... . 100.EA.ELBOWSTREET
002 . 57173700........... . 2.00.EA. BRACKET, MOUNTING
003 . 57173718.......... . 2,.00.EA,CLAMPSUPPORT FUELING
004 . 57173726... . 2.00.EA.CLAMP, FITTING
00S . 57173734.....000 . 100.EA.CONNECTOR, 1/8 PIPE
006 . 57173742... . 100.EA. HOSE, FUEL LINE
007 . 57173759... . 2,00. EA.CLAMP, 6.00 DIA
008 . 57173882... . 100.EA.TANK, ASSM. FUEL
DRAIN PLUG
Page: 3—6—5/6
TP: 57390247
INDICATOR
PLATE
Page: 3~—6-—6/6
TP: 57390247
001
002
003
004
005

vee eee $7095150 PREHEATER
« 95471157... . 2.00.EA.SCREW
- 95657425....00.. 1.00.EA.SCREW
- 95578423......... 1.00. EA.SCREW
«57173767... 1.00. EA. GROMMET
«57173775 sce 1.00. EA. GROMMET
. 57173783.......+.- 1.00. EA. TUBE,FLEX. EXHAUST
- 57173791 .....00.- 1.00. EA. CLAMP
- 57173809... 2.00. EA .STRAP
. 57173817........... 1.00. EA. DIFFUSER, EXHAUST
. 57173825............ 3.00. EA. SPACER
- 57173833......... 1.00.EA.SWITCH, TOGGLE
- 57173841............ 1.00. EA. PLATE,INDICATOR
. 57173858.......... 1.00.EA. BRACKET, MOUNTING
. 57173866............ 1.00. EA. LIGHT ASSEMBLY
« 57173874... . 1.00.EA. EXTENSION, TUBE
LOOSE ITEMS NOT SHOWN

57284275 .recrerene . L00.EA.COVER, ASSY-PREHEATER
57242240... 1.00. EA. BURNER ASSY
57240194.......... 1.00.EA. BLOWER
5$7240202......0000 . 100.EA.MOTOR ASSEMBLY
57095168.........+. . 100.EA.IGNITION UNT
57095176.... 1.00. EA . SWITCH,SAFE.
57095184 . 100.EA. KITSERVICE
57095192......c000 . 100.EA.SPARK PLUG KIT—PRE-HTR
57095200... . 100.EA.NOZZLE,FUEL
57095226... 1.00. EA. KIT,REPAIR
57095234... 1.00. EA. KITTREPAIR
$7095242....00.. 1.00.EA.GAUGE,PLUG
57302333 ...s.00000 . 100.EA.SWITCH PLATE
57302341... . 100.EA.SWITCH BRACKET
Page: 3—8-—1/3
C/N: 57405862
Name: COMPRESSOR
TORQUE TO 46 FT./LBS. TORQUE TO 30 FT/LBS.
25
etait
8
goS. TORQUE TO 150 FT/LBS.
t
1 emndemennennncnnnenns
7
1
2
\ TORQUE TO 250 FT./LBS.
Page: 3—8-—2/3
C/N: 57405862
Name: COMPRESSOR

57405862 02. ccc cece cca secee COMPRESSOR ASSY-1050HR2.5
001 . 57170896........... . 100.EA.SUPPORT, COMPRESSOR
002 . 36020519........... 1.00. EA. ATREND — SEE PAGE3
003 . 50518083. . 400.EA .SHIM SET
004 . 57330292........... . 100.EA. VALVE, BUTTERFLY, 8’,CW
005 . 95568960........... . 2.00.EA.GASKET
006 . 57175531... . CAPSCREW,M20 X 75
007 . 50759455... . WASHER,LOCK
008 . 95035432............ . SCREW CAP
009 . 95266409............ . WASHER, BEVEL—5/8
010 . 95080206............ . NUTHEX LOCK—5/8—11
012 . 35272558............ . SCREW,HEX
013 . 951040272............ . SCREW CAP
014 . 95238143........... . WASHER,LOCK-—7/16
015 . 95457610............ . SCREW,CAPHX
016 . 95081857............ . WASHER,LOCK-—3/8
017 . 36783710.......... 5 . COUPLING, ASSY
018 . 57405821............ . BUSHING
020 . 95043162 . 8.00. . WASHER,LOCK-—7/8
024 . 57134140........... . §.00.EA.SCREW,HEX HD
025 . 57134157........... 7.00.EA.SCREW,HEX HD
026 . 52247657............ 2.00. EA.COVER PLATE

027 . 95104352........... . 400.EA.SCREW,CAP 35
028 . 95043196........... . 400.EA.WASHER,LOCK~1/4
029 . 52263787........... . 2.00.EA.GASKET

Page: 3—8—3/3
C/N: 57405862
Name: COMPRESSOR
AIR END 36020519 HR2.5
36861144
Olt. PUMP
M20 -GH¥ 25
FOR LIFTING
565al0Sav
PLU
S/IG-18
35279627 |
ELBOW 30
9/16 -18X-6I
ae ON TER 3665¢!08 TUBE

2X 3696033 SEAL
ELEMENT
35364931
CONM, ORIF .093

S716 -18X-B)
2X 36798205
COVER
26858!73 TUBE
FILTER OUTLET
35AzB221
OX 1/2-13%1.50 HEX
35279801
ELBOW 90°
3/4-16x8N
36958199 TUBE
2n0 STG MALE
BRG SCav.
27
ELBow 30°
S/1G -18X -65
36958140 TUBE
2N0 STG MALE
DISCH ARG
$/i6- 18x-84 35921909

EL6G, ORIF .3
36856157 TUBE S/IG- 18X-6I
¥
3nD STG MAF INL BRG “BESAIOS4¥
Ssgar0S3v 374-16,
~ 20atIC2M225
Sesaiosayv Ring
20ANC2M225
ZOAIC2MZ22
eon” C-RINGS
78 i4 35 FT. LES. TORQUE
9/1618
36861540
EL@OwW 90° sous
1 5/16 (2X -12T A
li, x mS 4 BOLTS
Vif 36958191 TUBE
cx @ - 4 5 PUMP OUTLET
35279827 Ks ax te. Faxe 0 HEX
ELBOW So R or ‘
SAG-18K-6S
hs
36959116 TUB {_— pel Neo. 95296433
is
FT R ERG Th J <a \\ Ey sats)

35279927 } [
ELBOW 90° (CT oN 36258165 TUBE

S/16-18X-6 ‘ Hie | Dart, : - aK )) PRESS RELIEF
Bab sts FEM ote

OISCH BRO SAY
35581909 5 Bate ee fy ES VW)
ELB, ORIF_.u3 i Ve ass ; Sf ¥
S/I6-18X-6) q ety s | LD 144023513
XY Pe i ELBOW 90°
"95279927 to t 778-12x-24)
ELBOW 90+ NY
S/IG-18X-62
35288 166 20A11C2M255
CONNECTOR 36581909 O-RING
3/4-16X-8J ELA, ORIF .83
3520791 SAle-fax-63
Swivel 90° 35092279
S74 16K-8S 36858132 TUBE PURAINER ASSY
ISAT I724 798.3% Ist STG Mar 4X WASHER
NIPPLE t" NPT ztgow 45° ime BAG ae AaKt 50 HEX
1OSATMZ5 SAG-OK- I 98267895 Se27F737
TEE STR 1” HPT BESAIOS3V CONNECTOR SRING
Be SAG -18X-8d 35370063
9716-18 SCREEN
36845030 4
2X PRESS ALF VLV Zifere PRESS RLF
weec7s
36661649 TUBE
NO STG FEM
CLAMP
3 36757652
BRG SCAV. SCREW
Page: 3—-9-—-1/9
C/N: 57330193
Name: COMPRESSOR CONTROL PIPING

Page: 3-9--2/9
C/N: 57330193
25
93
Lo Adjust to prevent butterfly valve
- from sticking In closed position
10° Ref
72
102
94 403
95 104
105
38
‘é- Console 8
i
a,
75
86
su2) 8
LEVER ARM
Page: 3—9-—3/9
C/N: 57330193
Name:COMPRESSOR CONTROL PIPING
Ref Part No. Oty Description

57330193 COMPRESSOR CONTROL PIPING
001 . 57093056........... . 100.EA.REGULATOR-UL88 — SEE PAGE 6

002 . 57396848........... 100.EA.TIE ROD
003 . 52227733..... 2.00 . EA. LINKAGE
004 . 57395881..... 1.00. EA. LINK—BUTTERFLY VLV SHAFT

005 . 57406688..... 1.00. EA. BRACKET, UL88
006 . 95219713... 2.00. EA. FITTING,HYD
007 . 95341079..... 1.00. EA. FITTING, HYD
008 . 57294936..... 1.00. EA. VALVE, RELIEF
009 . 95263380... 1.00. EA. FITTING,HYD
010 . 35272558..... 2.00 . EA. SCREW,HEX
011 . 50759456... 2.00. EA. WASHER,LOCK

012 . 52264926......0... 2.00. AS . BOLT
013 . 950818724........... 2.00 .EA. WASHER,LOCK

014 . 95264966........... 1.00. EA. FITTING, HYD
015 . 95231031........... . 100.EA. FITTING,HYD
016 . 95219721........... 2.00.EA.FITTING,HYD
017 . 95338372.......... 1,00.EA. FITTING HYD
018 . 95103941........... . 2.00.EA.SCREW CAP
019 . 95077681............ 2.00. EA.NUT
020 . 95043 196........... . 2,00.EA.WASHER,LOCK

021 . 95033593... . 3.00.EA. PLUG PIPE
022 . 57196842............ 1.00.EA. REGULATOR — SEE PAGE 8

023 . 95293403........... 2.00.EA. FITTING,HYD
024 . 95293296............ 1.00.EA. FITTING
025 . 95209094........... 5.00. EA. FITTING,HYD

026 . 52210986........... . 100.EA.NEEDLE VALVE
028 . 50258128........... . 100.EA. VALVE,3—-WAY
029 . 95316972.......04. . 3.00.EA. FITTING HYD
030 . 95049359... . 1.00.EA. PLUG,PIPE
031 . 95279451.......... 1.00.EA. FITTING HYD

032 . 52162138............ 1.00.BA.MANIFOLD
033 . 95655064............ 2.00. EA. ADAPTER
034 . 95653317......0006 . 2.00.EA. FITTING HYD

035 . 95670535........... 1.00.EA. FITTING
036 . 95221065........... . 100.EA.TEE,SERVICE

037 . 95352738............ 1.00.EA.FITTING,HYD
038 . 95279493.......... 1.00. EA. FITTING HYD
039 . 95033593........... 1.00. EA.PLUG PIPE
040 . 95219721............ 2.00.BA. FITTING HYD

041 . 95231031........... . 2.00.BA. FITTING,HYD
042 . 95264941........... . 2.00.EA. FITTING HYD
043 . 35306984........... 1.00. EA. ORIFICE
044 . 95035333.......... 2,00.BA.SCREW CAP
045 . 95081857... . 2.00.EA.WASHER,LOCK

Page: 3—9—4/9
C/N: 57330193
046 . 52231818........... . 1.00.HA. BRACKET
047 . 52231792......06 + .HA.U-BOLT
048 . 95077681... .EA.NUT
049 . 95043196... . EA. WASHER,LOCK
050 . 35316405... . EA. VALVE,POPPET—ANTI RUMBLE

051 . 95329975... . BEA. FITTING,HYD
054 . 95033932... . EA. PIN,ROLL
055 . 95076782... .EA.NUT
056 . 95213401... . EA. WASHER,LOCK
057 . 50704147... .EA.SCREW
058 . 95201331... .EA.NUTJAM
062 . 95293403... .EA. FITTING,HYD
070 . 56973688... . EA. HOSE ASSY
071 . 57058174... . EA. HOSE ASSY
072 . 50699321... .IN. CHAIN-BULK,3/16 COIL

073 . 56966625... .EA.HOSE ASSY
074 . 57058109............. 1.00. EA. HOSE ASSY
075 . 57057408........... . 100.EA.HOSE ASSY
076 . K06X000J-——/J——...... 1.00. HA. FC350—06 HOSE INDICATOR

077 . 56974496.......000. . EA. HOSE ASSY
078 . 57015760... .EA. HOSE ASSY
079 . 56954191... . EA. HOSE ASSY
080 . 57094948... . EA. HOSE ASSY
081 . 58207283... . EA. HOSE ASSY
082 . 57015752... . EA. HOSE ASSY

083 . 57057440... . EA. HOSE ASSY
084 . 56973662... . EA. HOSE ASSY
085 . 95381158... . EA. FITTING,HYD
086 . 57043267, . . EA. HOSE ASSY
087 . 95655072............ . EA. FITTING,HYD
089 . 57100091 . EA. BLOCK, VALVE-BUTTERELY — SEE PAGE 9

001 . 57100117. . EA. CHAIN,MACH.
002 . 5710012%............ . EA. BAR,SQ.
090 . 57163339........... . 100.EA. VALVE,PILOT
091 . F04K000J -—/J-——...... 1.00. EA. FC310—04 HOSE INDICATOR

092 . 95293403............ 1.00.EA.FITTING,HYD
093 . 95654448........... 100.BA. ELBOW
094 . 95265336........... 1.00. EA. PIN-HINGE
095 . 95002663........... 2.00. BA. PIN,COTTER
096 . 57396012............ 1.00. EA. CABLE, CONTROL
097 . 52267465........... 1.00 .EA. CONTROL,SGL
098 . 95105201........... 4.00. EA. SCREW,CAP
099 . 95077681........... | 400.EA.NUT

Page: 3—9—5/9
C/N: 57330193
100 . 95043196........... . 400.BA.WASHER,LOCK
101 . 52267523.......... 1.00.EA.ADAPTER
102 . 95035358........... 1.00. EA. SCREW,CAP-HEX3/8UNCX1.25

103 . 95077764........... 1.00.EA.NUTHEX—3/8—16
104 . 95081857............ 1.00. EA. WASHER,LOCK—3/8
105 . 95069597............ 1.00.EA.WASHER,FLAT—3/8
111 . 52267473... . 1.00.EA.CLEVIS

Page: 3—9-6/9
C/N: 57330193

57093056 2... cece eee ee UL-88 REGULATOR
1 ws... 36720381 ........ rr UL~—88 Regulator —See Page 7
DZ oscsceeee 50527308 ........ 1 .....e.. Stop Screw
3. ..eeee 95077798 ........ 1 ........ Nut
4 ...c.eee 95033965 ........ 1 ......e. Roll Pin
5 ces eeaee 57098428 ........ L....aee. Lever Arm
6 es. eee 57098436 1.2.44. : Range Spring Support
B — (Metering Chamber}
C — (Power Chamber)
A — (Pilot Chamber)
PAGE: 3~-9-—7/9
C/N: 57330193
Ref.

36720381 1.2.2.0... 2 ee eee REGULATOR ASSEMBLY
35818095 ........ 1 .....e.. Body
35237023 ........ | re Gasket
35161421 ........ Lowi... Seat
35172923 ........ | Diaphragm
35166420 ........ 1 i.e... Capscrew
35149111 ........ 1... Washer
35166438 ........ | Nut
35295518 ........ Le... Pin
35500313 ........ | Spring
35321462 ........ 1... Gasket
35321470 ........ 1 i....... Capscrew
35500347 ........ rs Spring
35317676 ........ 1 ........ Spring
35317684 ........ | Seat
35583822 ........ | Cover
35213107 ........ Li... ..ee. Lock Nut
35155951 ........ 1 ........ Capscrew
35151083 ........ Lee... Lock Nut
35169796 ........ | re Diaphragm
35525153 ........ | Cover
95214904 ........ 4 0.0... Capscrew, 7/16 X 3”
35585983 ........ 1 ........ Lever
35305804 ........ 1 ........ Plunger
35288885 ........ 1 wii... Bearing
35288893 ........ 2... eee Pivot
95077541 ........ 2 wees Nut
35165356 ........ 1... Seat
35505445 ........ Lv... Spring
35167345 ........ 1 ........ Support
95067625 ........ 4 ........ Capscrew, 1/4 X 1”
a
2g
Page: 3-9—8/9
C/N: 57330193

ST196B42 oo. ccc cee eee ADJUSTABLE REGULATOR
Tivscceees Faces e cece neee 1 ww... Diaphragm
10 ....... Fcc cece eceee 1 ........ O-ring
12 ....... Bee e eee eens 1 ....eee, O-ring
13 .....4. Bcc cece eee 1 ........ Valve Spring
14 wo... Face eee ees 1 .....40. Valve
# ce eeee ST19T642 Loc cece eens Repair Kit (Includes Items 7,10,12,13 & 14)
Page: 3-9—9/9
C/N: 57330193
Ref. Part No. Oty. Description

ST100091 2... cece ee eee VALVE BLOCK
LT ..ce eee 57100117 ........ rrr Chain
Do cccccves 57100125 ........ Tw... Block
SF £35
INSTALLATION
Position 9/16 block between lever and regulator bracket to
keep butterfly valve block close when starting up in cold

weather. When compressor reaches minimum pressure this space
will open to 5/8 inch and allow block to drop out.
Tab Number: 3—11
Page: 1/2
TP: 57479719
Name: COMPRESSOR/RECEIVER PIPING

Tab Number: 3-11
Page: 2/2
TP: 57479719
Name: COMPRESSOR/RECEIVER PIPING

STATOTAD Cc ccc cncccesesscece COMPRESSOR/RECEIVER PIPING
001 . 57479693........... . 100.EA. DISCHARGE PIPE, HR2.5
002 . 50428564........... . 2.00.BA.CLAMPHOSE
004 . 95033619........... . 100.BA.PLUG,PIPE
005 . 36843720........... . 100.EA. VALVE, CHECK
006 . 95225116........... . 2.00.EA.GASKET RING
007 . 35292135........... . 8.00.EA.SCREW,CAP M
008 . 95081790........... . 8.00.EA.WASHER,LOCK—5/8
009 . 57137986........... . 14.00. IN . HOSE,AIR

Tab Number: 3~12
Page: 1/2
TP: 57479727
Name: RECEIVER ASSEMBLY
[-
Z
Pree te a sees ane meee Le ee ee ee em oe
(ttt tn ee ee
aii HOLE
ao
TORQUE BOLTS
353-380 FT. LBS.
ORY TORQUE
M
J
COMPR CONTROL.
PIPING PORT
6
6 YO
0 1\O
O
O
O
559
Tab Number: 3-12
Page: 2/2
TP: 57479727
Name: RECEIVER ASSEMBLY
Ref_ Part No. Oty, Description
STATOT2T occ eccccscncccneees RECEIVER ASSEMBLY
001 . 57159212........... . 100.EA. OIL SEPARATOR TANK
002 . 57101636............ 1.00. EA. ELEMENT,OIL SEPARATOR

57212409... 1.00. EA.® GASKET—SEPR ELEMENT
003 . 35516749. 1.00. EA.GAUGE,SIGHT
004 . 95243234............. 1.00. EA. NIPPLE PIPE

005 . 50829605... .. 100.EA.VALVE,BALL
006 . 95653317..... 2.00. EA. FITTING HYD
007 . 52263712... 1.00. EA. NAMEPLATE
008 . 95064192... 6.00 .EA. SCREW DRIVE
009 . 95042289... 1.00. EA.O-RING
010 . 30382519... ... 1.00.EA. PLATE
011 . 95081808........... . 18.00.EA.WASHER,LOCK—3/4
012 . 30395610........... . 100.EA. PLUG
013 . 95104667........... . 18.00. EA.SCREW CAP
014 . 52202058........... . 38.00. GL. OIL—COMPRESSOR
015 . 57479701........ . 1.00.EA. HOSE STEM, RECEIVER

016 . 50412899.............. 1.00. EA. GASKET
017 . 95373585.........+ . 400.EA.SCREW CAP
018 . 95081790........... . 4.00.EA.WASHER,LOCK—5/8

Tab Number: 3—14
Page: 1/2
TP: 57479677
Name: RECEIVER PIPING
TANK
Tab Number: 3—14
Page: 2/2
TP: 57479677
Name: RECEIVER PIPING
Ref_Part No. Oty, Description

STATIOTT oo cc cccccasee see RECEIVER PIPING
001 . 95038212........... . 1.00.EA. BUSHING
002 . 95242996...... . . EA. NIPPLE
003 . 95532271...... . EA. UNION PIPE
005 . 95038170...... . EA. BUSHING,PIPE
006 . 56950504 . EA. HOSE ASSY
007 . 95103875 . EA. SCREW CAP
008 . 95077764. . EA. NUTHEX-—3/8—16
009 . 95081857 . EA. WASHER,LOCK—3/8
010 . 52172723 . EA. VALVE—-MANUAL SHUTOFF

50212224 .EA.@ VALVE,BALL
011 . 95097317 . EA. NIPPLE PIPE
012 . 95279402. . EA. ELBOW
013 . 35517234.......... . EA. ORIFICE
014 . 35132299............ . EA. SILENCER
019 . 57015786. . EA. HOSE ASSY
020 . 35849215 . EA. VALVE, AUTO BLOWDOWN
021 . 50621986. . EA. VALVE SAFETY
023 . 95219713... .EA. FITTING,HYD
024 . 95219739 .EA. FITTING,HYD
026 . 95446480. . EA. CROSS PIPE

028 . 95038170........... . EA. BUSHING,PIPE
033 . 95263380........... . BA. FITTING,HYD
034 . 95480109........... .00. EA. FITTING,HYD
035 . 95775623... 00. EA. FITTING,HYD
036 . 95317426.......... . 100.EA.ADAPTER
037 . $0622273..........6 . 1.00.EA. VALVE RELIEF

Tab Number: 3-15
Page: 1/4
TP: 57480436
Name: RECEIVER/PANEL PIPING
reap |
——
=
i |
fa
mene
oS
Tab Number: 3—15
Page: 2/4
TP: 57480436

Tab Number: 3—15
Page: 3/4
TP: 57480436

57480436 00. ccc cece eee eeee RECEIVER/PANEL PIPING
001 . 95007886........... . 2.00.BA.TEE
002 . 95343778... . 1.00. EA. NIPPLE PIPE
003 . 95242624........... . 1.00.EA. NIPPLE PIPE
004 . 57391047........... . 1.00.EA. VALVE, MIN PRESSURE
005 . 95238523............ 1.00.EA. ELBOW STREET
006 . 50244912........... . 1.00.EA.STEM,HOSE
007 . 50743731........... . 2.00.EA.CLAMPHOSE
007 . 50743731............ 2.00. EA. CLAMBHOSE
009 . 95038261........... . 1.00.EA.BUSHING,PIPE
010 . 95219721........... . 1.00.EA. FITTING,HYD
011 . 95221065%........... . 100.EA.TEE,SERVICE
012 . 5740269%........... . 1.00. AS .KIT—AIR REGULATOR
5707T9SS0....c.c000 . 100.EA.¢ REGULATOR — SEE PAGE 3
57112963... . 1.00.BA.¢ GAUGE,PRESSURE-2.5 IN
95101440........... . 100.EA.¢ PLUG,PIPE
95395737... ce . 100.EA.¢ FITTING
56963994........... . 100.EA.¢ FITTING HYD
013 . 95033601........... . 1.00.EA. PLUG PIPE
014 . 50829605........... . 1.00.EA.VALVE,BALL
015 . 95238515... . 100.EA. ELBOW STR
018 . 95436747........... . 100.EA.NIPPLE
.. 1.00.EA. COUPLING
. 1.00.EA. NIPPLE PIPE
---/---. 100.EA.HOSE
023 . 57079576........... . 1.00.BA.PLATE,MTG
024 . 95395737... . 1.00.EA. FITTING
025 . 95377156........... . 1.00.EA. FITTING
026 . 95341079........... . 1.00.EA. FITTING,HYD
027. FOSX000J—-/J--—. 1.00.EA. HOSE
028 . 56933732.....0004 . 1.00.EA.CABLE—WHIP CHECK
029 . 95073839..........- . 2.00.EA.SCREW, 1/4” X 2” LG
030 . 95077681........... . 2.00.EA.NUERHEX-—1/4—20
031 . 95043196........... . 2.00.EA.WASHER,LOCK~ 1/4
032 . 95219721........... . 1.00.EA. FITTING HYD
Tab Number: 3-15
Page: 4/4
TP: 57480436

STOT9S5SO 2 ccc cece ec wc eanees REGULATOR
001 . 57341083........... . 1.00.EA. DIAPHRAGM — YOKE ASSY
002 . §7341091........... . 1.00.BA.SEAT BLOCK W/SHT NYLON
003 . §7341133........... . 1.00.BA. YOKE (PART OF ITEM #1)
004 . 57341141........... . 100.EA.SCREW, BONNET
005 . 57341158........... . 1.00.EA. GASKET, TEFLON YOKE
006 . 57341166........... . 1.00.EA.NOZZLE W/3116” ORIFICE
007 . 57341174........... . 1.00.EA.SPRING,REAR +500 LB PRES
008 . $7341182........... . 100.EA.SCREW, YOKE CLAMP
009 . §7341190........... . 1.00.EA. GUIDE, YOKE
010 . $7341208........4. . 1.00.EA. SCREEN, FILTER
011 . 57341216........... . 1.00.EA. FILTER, SINTERED
012. 57341224.......... 100.BA.BUTTON, SPRING
013 . 57341240........... . 1.00.EA. SPRING, COMPRESSION 125LB
014 . 57341264........... . 1.00.EA. PLATE, DIAPHRAGM
015 . 57341273........... . 1.00.EA. DIAPHRAGM, STAINLESS STL
016 . 57341281........... . 1.00. EA. GASKET, DIAPHRAGM
017 . 57341299... . 1.00.EA.NUT, DIAPHRAGM PLATE
018 . $7341307........... . 1.00. EA. SCREW, ADJUSTING -SLOT
019 . §7341315........... . 1.00.EA.CAP PROTECTION
020 . 573413S6..........- . 100.EA. BODY, 1 INLET 3 OUTLETS
021 . $7341380........... . 1.00.EA. BONNET, SCREW
022 . 57341398........... . 1.00.EA.BACK CAP
023 . §7341406........... . 100.EA.GASKET, BACK CAP
22
_—
is— il
23 \ lo
al
4
Tab Number: 3—17
Page: 1/4
TP: 57478232
Name: AIR CLEANER ASSEMBLY
43
2 17 12 17 8 17
PN
34 ™ ]
ta] N
20 10
21 x
22
6 11
12
Tab Number: 3-17
Page: 2/4
TP: 57478232
57478232 wo cece wren eseee AIR CLEANER ASSEMBLY

001 . 50616028........... . 2.00.EA. AIR CLEANER — SEE PAGE 3
002 . 56899669........... . 2.00.EA.SHROUD,INLET
003 . 58044744. 2.00. EA. BAND MTG
007 . 52265311 ... 2.00.EA. INDICATOR, RESTRICTION
008 . 57479651.......... . 1.00.EA. TUBE, 7” OD X 23” L.ALUM
009 . 57479669........... . 1.00.EA. TUBE, 7”OD X 82” LG
010 . 52248440 1.00. EA. ELBOW
011 . 58166158 1.00. EA . HOSE HUMP
012 . 56799844. 2.00. EA. HOSE HUMP
014 . 57440570 1.00. EA. CLAMP, CONSTANT TORQUE
O15 . 57439267. ... 1.00.EA.CLAMP, CONSTANT TORQUE
017 . 57440554........... , 6.00.EA. CLAMP, CONSTANT TORQUE
019 . 57479305........... . 1.00.EA.TUBE,AIR,INLET, HR2.5
020 . 95103792........... . 8.00.EA.SCREW,CAP
021 . 95081857........... . 8.00.EA.WASHER,LOCK-3/8
022 . 95077764 8.00. EFA. NUT HEX—3/8—-16
043 . 52176591 .. 2.00.EA.NAMEPLATE—AIR CLEANER
044. 57481632........... . 1.00.EA. BAFFLE PLATE,AIR CLEANER
Tab Number: 3-17
Page: 3/4
TP: 57478232

50616028 2... cee cen enn AIR CLEANER
001 . 50816479........... . 100.EA. DUST CUP ASSEMBLY
002 . 50816487........... . 100.EA.CLAMP
004 . 50816503..........- . 1.00.EA. AIR INLET
005 . 50816511........... . 1.00.EA. CLAMP
006 . 50816529........... . 1.00.EA.AIR CLEANER BODY ASSEMBLY
007 . 50616408........... . 1.00.EA. ELEMENT, SAFETY
009 . 50816420........... . 100.EA. RETAINER NUT
010 . 50816438........... . 100.EA.LOCKING PIN
011 . 50616390........... . L00.EA.ELEMENT, PRIMARY
012 . 50816446..... ... L00.EA. WING NUT
014 . 50816537........... . 1L00.EA. ACCESS COVER
016 . 56899669..... 1.00. RA. SHROUD, INLET (NOT SHOWN)
017 . 5217662%5..... 1.00. EA. NAMEPLATE (NOT SHOWN

50621796......0006 . 1.00. EA. KIT, GASKET—AIR CLEANER
003. 2.00. EA. GASKET
008 . 2.00. BA. GASKET
013.
2.00 . EA. GASKET

Tab Number: 3-17
Page: 4/4
TP: 57478232
This page is blank.

Section A - Stand Alone Pages
57484685 page 1
T4BH
BOM 57484685
57484685 COOLER ASSY,QSK600
5 — Anti—Freeze
eo08 o
rm
137
See Detail A
~,
\ l
Te Detail C
D2657484685 REV 002
57484685
page 2
BOM 57484685
T4BH
4
4 8 See Detail B
29
26
27
16
Truck Frame 27
28
Detail B
D2657484685 REV 002
57484685
page 3
T4BH
BOM 57484685
22
Torque to 40ft/lbs
Detail A Shim as rerquired to center fan
mn wih
——s 21
Detail C
D2657484685 REV 002

page 4
57484685
T4BH
BOM 57484685
002.0 57471047 1.0 EA COC/RAD/HOC-SIDE BY SIDE See Page 6
004.0 57484362 2.0 EA BRACKET,COOLER SUPPORT
005.0 50262526 22.0 GL ANTI-FREEZE
006.1 57493066 1.0 EA PLATE, BAFFLE-RIGHT
007.1 57490757 1.0 EA PLATE,BAFFLE-LEFT
008.1 57490740 1.0 EA PLATE,BAFFLE-BOTTOM
009.0 57477242 1.0 EA MOTOR,HYDRAULIC-AX.PISTN
- 50277649 1.0 EA - KIT, SEAL
- 54541289 1.0 EA - KIT,OVERHAUL
010.0 57436024 1.0 EA FAN BLADE-54IN. 8 BLADE
011.0 57480980 1.0 EA BUSHING, TAPER-1.75 BORE
012.0 57477259 1.0 EA BRACKET,FAN MOTOR
013.0 57140469 2.0 EA DECAL,WARNING-ROT.BLADE
015.0 57490732 2.0 EA PAD,MOUNTING
016.0 57490724 2.0 EA PAD,MOUNTING
017.0 95919866 4.0 EA CAPSCREW
018.1 58233693 4.0 EA WASHER,CINCH
018.2 58233693 1.0 EA WASHER,CINCH
020.0 95922274 4.0 EA WASHER,PLAIN
021.0 95922910 4.0 EA NUT,HEX,PLATED
022.0 95920070 4.0 EA CAPSCREW
023.0 95077319 4.0 EA NUT,HEX,STOP
024.0 95200093 4.0 EA WASHER,FLAT
025.0 95919585 4.0 EA CAPSCREW
026.0 95934733 8.0 EA WASHER,LOCK
027.0 95922399 12.0 EA WASHER,PLAIN (INCH)
028.0 95919619 4.0 EA CAPSCREW
029.0 95922902 4.0 EA NUT,HEX,FINISHED,PLATED
57484685 page 5
T4BH
BOM 57471047
57471047 COC/RAD/HOC-SIDE BY SIDE
02657471047 REV 001
number: 57484685
T4BH
BOM 57471047
57471047 COC/RAD/HOC-SIDE BY SIDE

001.0 57524258 1.0 EA COOLER,HYD OIL
002.0 57498347 1.0 EA CORE,COC
003.0 57499097 1.0 EA CORE, ENG RADIATOR
012.0 57502536 1.0 EA GUARD, FAN-UPPER
013.0 57502544 1.0 EA GUARD, FAN-LOWER
016.0 50268986 1.0 EA CAP
043.0 57499105 1.0 EA SIGHT GLASS ASM
57484685 page 7
Tab Number: 3—21
Page: 1/2
TP: 57480394
Name: OIL COOLER PIPING
(7)
fate @)
a
(4)
“ (1)
o-, W EF
o~. 6?) STRAINER
@~ 44 S) a
. NN “\
ee (| ss mo
G2) ail \ TANK )
SI Ym Z
iy
Tab Number: 3-21
Page: 2/2
TP: 57480394
Name: OIL COOLER PIPING

STAB0394 oo c cc ese eee aee OIL COOLER PIPING
001 . 35321645........... . 1.00.EA. VALVE, RELIEF, 75 PSI
002 . 95219853........... . 2.00.EA. FITTING,HYD
003 . 57139982........... . 1.00.EA.BRKT, AMOT VALVE MTG
004 . 95365177........6 . 2.00. EA. FITTING,HYD
005 . 95279477......... . 1.00.EA. FITTING,HYD
006 . 95387346........... . 100.EA.ADAPTER
007 . 95387346........... . 100.EA. ADAPTER
009 . 95431292........... . 1.00.EA. FITTING, HYD
010 . 95663803........... . 100.EA.FITTING,TUBE
011 . 52226164........... . 100.EA. FITTING,HYD
012 . 95678041........... . 1.00.EA. FITTING, HYD
013 . 95279139... . 1.00. EA. FITTING,HYD
014 . 57170821........... . 1.00.EA.VALVE,TEMP. BYPAS

57170839.......00 . 100.EA.¢ ELEMENT
95000477... 1.00. EA. O-RING
95022281...... .. 100.EA.¢ O-RING
015 . 95664934.......... . 1.00.EA.PLUG
016 . 95387346........... . 1.00.EA.ADAPTER
019 . 95033593 1.00. EA. PLUG PIPE
026 . 52226164 .. 100.EA.FITTING,HYD

028 . 95208682........... . 100.EA.FITTING,HYD
029 . 57275802..........- . 100.EA.HOSE ASSY.
030 . 57484404........... . 1.00.EA.HOSE ASSY,K16X024J-—-/JJ-- .
031 . 52266582........... . 1.00. AS .HOSE ASSY
032 . 57330730.........- . 1.00.EA.HOSE ASSY
033 . L24xX000J-~-—/J-—..1.00 . EA. FC300—24 HOSE INDICATOR
037 . 57080251........... . 1.00.EA. FITTING,HYD
038 . 95055067........... . 400.EA.SCREW CAP AH
039 . 95208831..........- . 400.EA.NUT,HEX JAM~1/2-20
040 . 95081667........... . 8.00.EA.WASHER,FLAT— 1/2
043 . 95252417..........- . 100.EA.PLUG,PIPE
044 . 95081824........... . 4.00.EA.WASHER,LOCK-— 1/2
045 . 95077798........4. . 400.EA.NUT,HEX—1/2-13

Tab Number: 3—22
Page: 1/2
TP: 57472508
Name: RADIATOR PIPING

mae
Tab Number: 3—22
Page: 2/2
TP: 57472508
Name: RADIATOR PIPING
Ref Part No, Oty. Description
STAT2508 2. cece ccc ceeccenas RADIATOR PIPING
001 . 57472482.........6 . 1.00.EA.TUBE,OUTLET,OSK19—C525
002 . 57078073... 1.00. EA.. PIPE,INLET
003 . 57472474............ 1.00. BA. TUBE,OUTLET.QSK19—C525
004 . 57135253........... . 5.00.EA.HOSE,RADIATOR
004 . 56931447........... . 1.00.EA.HOSE,RAD.
006 . 50463645........... . 2.00.EA.HOSE HUMP
007 . 52230810........... . 10.00.EA.CLAMPHOSE
008 . 57472490........... . 1.00.EA. INLET TUBE, QSK19
009 . 95301834........... . 2.00.EA.CLAMPHOSE
013 . 56989197............ . 100.EA.HOSE,HYD
014 . 95326922........... . 1.00.EA.ADPT. 45 DEG
015 . 95316972............ . 100.EA. FITTING,HYD
016 . 95103727........... . 1.00.EA.SCREW,CAP
017 . 95081857........... . 100.EA.WASHER,LOCK-—3/8
O18 . 95220844........... . 2.00.EA. CLAMP HOSE
019 . 57030406........... . 100.EA.GASKET
020 . 5$7009623.......... . 1.00. AS. PIPE
021 . 95375341........... . 100.EA.U-BOLT
022 . 95077798........... . 2.00.BA.NUTHEX—1/2-13
023 . 95081824........... . 2.00.EA.WASHER,LOCK-1/2
028 . 95081667........... . 2.00.EA.WASHER,FLAT-— 1/2
029 . 57481210........... . 1.00.EA.BRKTFILTER/PIPE/PANEL MT
030 . 95035424........... . 2.00.EA.SCREW,CAP-HEX 5/8UNC X 2
031 . 95081790........... . 2.00.EA.WASHER,LOCK—5/8
032 . 95266409.......... . 2.00.EA. WASHER,BEVEL—5/8
033 . 95077814........... . 2.00.EA.NUTHEX—5/8—-11
034 . 95264768........... . 4.00.EA. CLAMP HOSE

Tab Number: 3-26
Page: 1/12
TP: 57114456
Name: PUMPS & DRIVE
LQwrme
TORQUE TO 90 FT-LBS.— 22
17
O-RINGS SUPPLIED WITH GEAR BOX

_\ 1
14 5
16
Qa
yer
oO
a=
Tab Number: 3—26
Page: 2/12
TP: 57114456
Name: PUMPS & DRIVE
2 3
“Tes fOleQc
@ O
| | “a a see
| P
pas
ope were eee enny |
ot
=:
24
1O
20
22 —Torque to 75 Ft—Lbs.
Tab Number: 3—26
Page: 3/12
«95245767 ..escerees . 4.00
. EA. WASHER,BEVEL
TP: 57114456
Name: PUMPS & DRIVE
57114456 PUMPS & DRIVE
. 95087268... . 2.00.EA.SCREW,CAP
- 95064705.......00 . 6.00. EA.WASHER,FLAT
- 95081790.....0000 . 10.00.EA.WASHER,LOCK
. 52226834........... 1.00.EA.PUMPMAIN — SEE PAGE 4
. 50421213............ 1.00. EA. PUMP, FEED — SEE PAGE 8
- 57058356......0006 . 1.00.EA.PUMPDOUBLE ~— SEE PAGE9
. 95080206........... 400.EA. NULHEX LOCK
. 95104444... . 400.EA.SCREW
- 56986599.......00 . 2.00.EA.WASHER
. 52227154.......... 2.00. EA. BRACKET
. 95104436... . 8.00.EA.SCREW,CAP
« 95081790... . 8.00.EA.WASHER,LOCK
. 95081824... . 4.00.EA.WASHER,LOCK
« 95053047... . 4.00.EA.SCREW,CAP
. 95065868........+ . 400.EA.SCREW SET
« 50057132.......006 . 6.00.LB.OIL,GEAR
- 52264744... . 1.00.EA.DRIVE, PUMP — SEE PAGE 11
. 95104188... . 400.EA :SCREW,CAP
. 95077798.......000 . 400.EA.NUTHEX
. 95081824........... . 12.00. EA. WASHER,LOCK
. 57366106........... . 1.00.EA.GUARD,DRIVESHAFT
«95215257... . 8.00.EA.SCREW,CAP
. 57368524... . 100.EA. DRIVE SHAFT
Page: 3—26—4/12
TP: 57114456
Name: PUMPS & DRIVE
Torque to
ra 30 Ft/Lb.
Page: 3—26—5/12
TP: 57114456
Name: PUMPS & DRIVE

Page: 3-26—6/12
TP: 57114456
Name: PUMSP & DRIVE
Page: 3—26—7/12
TP: 57114456
Name: PUMPS & DRIVE
52226834 MAIN PUMP (ROTATION/PROPEL)
se eeeeee 52154556 ........ 1 ........ Shaft Assembly
ween e ence e eee e ee neee 1 ........ Retaining Ring — Use One Only
52155165 oo. ec cece eee eee .079 thick w/red dot
52155157 oo. cece eee eee .081 thick w/green dot
52155140 oo... cece eee eee .083 thick w/yellow dot
52204864... . cee cece eee e ees .085 thick w/blue dot
52204872 oo. cece e cece reece .087 thick wAwhite dot
se eeeeee 52204856 ........ 1 ........ Thrust Washer
ene eeee 52203668 ........ 1 ........ Creep Plate
veeeeee 52204732 ........ 1 ........ Cam Strocker Assembly
-Includes all items on Page 6 except #3, #8, #9 and #11
ences 52204880 ........ 1 ........ Piston/Shoe Assembly
rn 52204740 ........ 1 ........ Barrel/Sleeve Assembly
veneees §2201712 ........ 1 ........ Barrel Faceplate (13/32” only)
52204757 ........ 1 .....eee Barrel Faceplate (15/32” only)
peeves 52155033 ........ 1 ........ Housing Gasket
saves 57026395 ........ 1 ........ Barrel Bearing
ve eeeee 52201845 ........ 1 ........ Port Plate (RH 13/32” only)
52204781 ........ 1 ........ Port Plate (LH 13/32” only)
52204799 ........ 1 we. .eee. Port Plate (RH 15/32” only)
52204807 ........ Tw... ee. Port Plate (LH 15/32” only)
veeeees 52154952 ........ 1 ........ Gasket
weneees 52163466 ........ 1 ........ Gerotor Assembly
veeeeee 52155124 ........ 1 ........ Valve Block Assembly
ve eeaee 52155777 ........ 1 ........ Nylon Bearing Spacer
52154564 ........ Lii.vceeaee Tolerance Ring
se eeeee 52154515 ........ 1 ........ Shaft Seal
we eeeee 52154531 ........ 1 ........ Retaining Gasket
ce eeeee 52154499 ........ 1 ........ Gasket
se eeeee 52154622 ........ 8 ........ Nylite Washer
scenes 52204773 ........ 1 ........ Servo Output
ences 52201837 ........ 1 ........ Input Servo Cover
Page: 3—26—8/12
TP: 57114456
Name: PUMPS & DRIVE
50421213... 2. cee seeeeee «+. Feed Pump
1 ...eee ee 50477926 ........ A cecesees Screw
4... eae. 50747310 ........ 1 ....eee. Valve Plate Assembly (includes #6)
S weeeeeee 50293737 ........ 2 ces eens Pin
6 we. eae 50446327 ........ 1 oe... ee. Bearing
19 ....... 50816966 ........ 1... eeee. Housing
25 ....4.. 50318534 ........ 1 ........ Plug
27 wees 50560135 ........ ne Spacer
28 ....00. 50721174 ........ LT v..eaeee Shaft
29 ....ae, 50447374 ........ 1 ow... Bearing
30 ....... 50559830 ........ 1 ....eeee Snap Ring
31 ....... 50005909 ........ 1... Snap Ring
50427699... cece eee e erences Cartridge Kit (Rotating Group) — includes:
Boece cece cece eee e eens 1 ws... « Snap Ring
Dolce eee ce eee eens Tow... ¢ Lift Limiter
50 Dow... ee, « Spring
LL cece ccc cece eee eens 1 wi... ¢ Thrust Washer
12 Lice cece cece teens 1Lo....eeee ¢ Cylinder Block
1B vie cece cece eee e ene eeee . * Pin
14 cece cece e eee e eens 1Los..eeeee ¢ Washer
TS voce cece cece e eee e eens Too... ee. ¢ Spherical Washer
16 .o ccc cc cece cece cece eres Liv..eeeee e Shoe Plate
5 1 o...eeeee Piston Kit (9 pistons)
1B oie eee cece eee eee 1o.....ee. e Swash Plate
50420595 2... ee eee cece e eee Seal Kit — includes:
Dice cece eee e cnet e ene e ees 1 wo... ¢ Gasket
D4 Lecce cece cece eee dD icee eens * O-Ring
26 eee c cece cnet e nner ennes 1 ........ « Shaft Seal
19 26 27
1
28
29 30 31
Page: 3—26—9/12
TP: 57114456
Name: PUMPS & DRIVE
13° 14 8 25 17 19 21
15 i RRR
th NR, |, ae oom |
16 6 7 9 11 12 10 18 64
Page: 3—26—10/12
TP: 57114456
Name: PUMPS & DRIVE
Ref. Part No. Qty.

ST0S8356 oo. cece eee ceeeuee
19 ....... 95223004 .......5 1 cece eee
72 7 cece eeee
21 ....... 57045494 ........ 4 w...eae.
* STI50278 2... ce ceeeerceeeee
BS lec c cece cee cece eet eeeeee 1 wc...
6 ccc cece nent eeeeee 1 ......e.
Tice cece cece nen e ee eteennes 10 .......
10 Lecce cece eee eee eee 10 .......
LD cece eee eee nee 1 .....eee
12 ccc cee ee ee eee 1To.....e.
TB icc c ccc cece eee eee Low...
VA cece ee eee Loivweeeeee
TS cece cece eee eens 1 ow... eee
25 eee etter eee e eens 2 wee e eee
cece eee e tee e eee tere renee 1o.ee.eeee
57053522 ..ecccceeeeneeeeeee
Sec e eee e ee dy Lov.
Bice ccc etter eee e eens DT w...eeee
Tic cece ete c eee e ee eeaes 10 .......
Boece cee eee e cece eee Tov..eeeee
Desc cece cence eee tenes 1 ow...
TO occ cece cece e ee eee eens 10 .......
TB ccc cece cece eee eee 1 ww... .ee
V4 occ c cece cece erences 1 ....eeee
TS Lice ccc ccc eect eee eens | rn
2 2 eee e eee
sence cree erent nese cece eens Tov...
57032997 .. ccc ecereevececeee
VB Lecce ccc eee tee eens 2 wee eee
ss 2 veseeeee
16 Loc ccc cence eee een ee 1...
V7 coc cece eee eens Tv...
1B Lec ccc ccc eee eee eee Low.
STOS53555 oo. c cece e eee e wees
oS
Lov.eseee,
2 occ cee eee
Description
Double Pump
Retaining Ring
Capscrew, 3/8x2—1/2
Capscrew, 1/2x3
P1 Cartridge Assembly — Includes:
Pressure Port Plate
« Cam Ring
° Vane
* Vane Holdout Pin
¢ Pi Port Plate Assembly

« Pi Rotor Assembly
« Square Section Gasket

* Backup Ring
¢ Square Section Gasket

* Dowel Pin
¢ Driv—Lok Pin (not shown)
P2 Cartridge Assembly — Includes:
Pressure Port Plate
« Cam Ring
* Vane
« P2 Rotor Assembly
* P2 Port Plate Assembly

« Vane Holdout Pin
* Square Section Gasket

¢ Backup Ring
¢ Square Section Gasket

¢ Dowel Pin
¢ Driv—Lok Pin (not shown)
Seal Kit — includes:

¢ O-Ring
« Shaft Seal
#3 Shaft Assembly — includes:
¢ #3 Splined Shaft (SAE-—BB Spline/15T)

« Bearing
* Retaining Ring
* Note: P1 Cartridge Assembly #57150278 replaces P1 Cartridge Assembly #57053530

Page: 3—26—11/12
TP: 57114456
Name: PUMPS & DRIVE
Page: 3—26—12/12
TP: 57114456 :
Name: PUMPS & DRIVE /
Ref. Part No.

52264744
1 ........ 50597608 ........:

2 csc eeaee 50597616 ........
4 oo. caeee 50565761 .......5
5 eee eae 50597632 .......-
6 oe eee eee 50597640 ........:
Toiceeccvee §0595115 ........
BL. . eee 50597665 ........
9 LL. eee 50597657 ......--
10 ....... §0611540 ........
J1....... 50717735 .......-
12 ....... §0597434 ........
13 ....... §0555523 .......--
14.2.0... §0555523 ......4-
15 ....... 50717743 «2.2.60.
16 ....... 50717750 ........
17 ....... 50597442 ........
18 ....... 50597459 ........
19 ....... 50597673 ....-..-
JOA ..... 50594761 ........
20 1.2.06. 50555374 ........
21.1.2... 50597475 ........
22 ....0e- §2143195 ........
0. 50464148 ........
25 eee ee 50597483 ........
26 .....6- 50597491 ........
27 veces §0597509 ........
28 ... cee. 50597517 ........
29 ....00e 50597525 ........
30 ......- 50597533 ......65
Qty. Description
3—HOLE DRIVE GEAR -— 1.048:1 Ratio
Lowes eee Housing
) Pump Adapter
1 ........ Pump Adapter
1 ow... eeee Adapter
ee eeee Input Adapter
| rr Input Shaft
1 ww... Pinion
3 owseeeeee Gear
DO Llseeee Ball Bearing
4 L....ee O-Ring
Leese eee O-Ring — Pump

1 v.eieeee O-Ring — Pump
1 .....eee O-Ring — Pump
‘ne O-Ring
Liv.ceeeee Oil Seal
re Snap Ring
1... Snap Ring
12 ....... Stud
Stud
16 ....... Nut
16 ....... Starwasher
2 veceeeee Adapter Sleeve
1 ......e. Adapter Sleeve
1 ...eeeee Breather
1.....eee Reducer Bushing
rr Drain Plug
4 ieee Oil Level Plug
1 .....ee. Plug
LT v.eeeees Street Elbow

Page: 1/2
TP: 52173952
Tab Number: 3—27

Name: MAIN PUMP PIPING
& = UTA L
: ——~._L dep, 8")
3 - mt =O
a “on™ 2
wo NO ND Off oe name sss oo —_
2 / VN A z __N
5 ‘ yo ye \ vz —- Sot
> / = a
gf fy SX? Of SY Ye
= [SPSS Hs 7 / = —
/ cf 2a Ze ¢ / soo
Vy 220 ~ey Le po
—_
—~/ a. ee
ira
Tab Number: 3—27
Page: 2/2
TP: 52173952
Name: MAIN PUMP PIPING

§2173952 MAIN PUMP PIPING
003 . 95219762........... . 2.00.EA. FITTING, HYD
006 . 57115255........... . 1.00. AS .HOSE ASSY
008 . 56954225.........4 . 1.00.EA.HOSE ASSY
009 . 95280194........... . 1.00. EA. FITTING,HYD
011 . 52247681........... . 1.00.EA. FITTING
012 . 52225026........0+ . 1.00.EA.GAUGE,OIL PRESSURE
014 . 56950439........... . 1.00.EA.HOSE ASSY
015 . 57052599........... . 2.00.EA. FLANGE
015 . 95013702........... . 8.00.EA.SCREW,CAP
015 . 95086567........... . 200.EA.O—-RING
015 . 95209425........06 . 8.00.EA.WASHER,LOCK
016 . 57167132........... 1.00.EA. DISCONNECT
017 . 95315289............ 1.00.EA. FITTING
018 . 56983950 . 1.00.EA.HOSE ASSY
019 . $7019259............ 1.00.EA. HOSE ASSY
020 . 95356960........... . 1.00. EA. FITTING,HYD
021 . 52147808........... . 1.00.EA.BRKT DR MANI
022 . 52147816........... . 1.00.EA.MANIFOLD DRN
023 . 95831202........... . 1.00.EA. FITTING,HYD
024 . 95349080........... . 2.00.EA.SCREW,CAP
025 . 95077194........... . 2.00.EA.NUT,HEX STOP

026 . 95280186............ 1.00. EA. FITTING,HYD
027 . 95266433........... . 100.EA.O—-RING
028 . 95425104........... . 1.00.EA. FITTING
029 . 95664934........... . 1.00.EA.PLUG
030 . 57043614........... . 1.00.EA.HOSE ASSY
031 . 95666996........... . 1.00.EA. FITTING HYD

Tab Number: 3-28
Page: 1/1
TP: 52206182
Name: FEED PUMP PIPING
52206182 FEED PUMP PIPING
001 . 95356903........... . 100.EA. FITTING HYD
002 . 95357604......4.... 1.00.EA. ADAPTER
003 . 95650149............ 1.00. EA .ADAPTER
004 . 95357570........45 . L00.EA. FITTING HYD
005 . 56991904............ 1.00.EA. HOSE ASSY
006 . 57095796........06 . 100.EA.HOSE ASSY
007 . 56967904... . 1L00.EA.HOSE ASSY
J
|
3 4 6
fn To Relief Valve
Pressure Port
Lf. I
aAP i 6
es
{
ree ea
To Feed Pump Suction ms ICH KY "To Magnetic
Port on Ilyd. Tank Na Sr Filter Inlet
——J
Page: 3—29-1/5
C/N: 57366460
Name: DOUBLE PUMP PIPING
35
' 4
t
{
6 89 |
_ id
60.61]
& 9% $I
remind)
Hydraulic Resevoir Tan

Bottom View
Hydraulic Reservoir
Return Manifold
9 Spool Valve
Radiator, C.O.C.,
H.O.C. Assembly
Page: 3—29-2/5
C/N: 57366460
Hyd. Reservoir Tank
erty |
Double Pump
Radiator, COC, HOC Assembly

Page: 3—29—3/5
C/N: 57366460
Double Pump (Ref.}
ci
60
a”
To Breakout Wrench
( Pressure Reducing Valvy;
[SS-S6-SZ_
Le
61
a
| Lo To Tower Pinning Control Valve
LL Double Pump Manifold

Supply From Pump
Page: 3—29—4/5
TP: 57366460
Ref_ Part No, Oty. Description

57366460 DOUBLE PUMP PIPING
001 . $0691989........... . 100.EA. FLANGE
002 . 95086625........... . 100.EA.O-RING
003 . 95299400........00 . 400.EA.SCREW,CAP
004 . 95209425.......00 . 4.00.EA.WASHER,LOCK
005 . 50696384........... . 100.EA.ADAPTER
006 . 95101044........... . 1.00.EA. PLUG PIPE
007 . 95280160........... . 100.EA. FITTING, HYD
008 . 95303335........... . 1.00.EA.FITTING,HYD
009 . 95303368........... . 1.00.EA. ADAPTER
010 . 95402830........... . 1.00.EA. FITTING
011 . 95748562........... . 1.00.EA. FITTING HYD
012 . 95219739........0 . 1.00.EA. FITTING HYD
013 . 57024044........... . 100.EA.MANIFOLD BLK
014 . 56883466........... . 100.EA. VALVE HYD
016 . 57336687........... . 100.EA.BRACKETMTG BY-PASS VL
O17 . 57329559........00 . 100.EA. VALVE, TEMP BYPASS
018 . 95335154........... . 2.00.EA.U-BOLT
019 . 95043196........... . 4.00.EA.WASHER,LOCK
020 . 95077681............ 4.00.EA.NUT
022 . 95676417........... . 2.00.EA. FITTING HYD
023 . 95488110........... . 100.EA. FITTING,TUBE
026 . 95676417........... . 1.00.EA. FITTING HYD
028 . 56988033........... . 100.EA.HOSE ASSY
029 . H16X000J-——-/J—-—....... 1.00. EA. FC136—16 HOSE INDICATOR
030 . 56958648........... . 100.EA.HOSE ASSY
031 . 57140188........... . 1.00.EA.HOSE ASSY
032 . 56966948........... . 1.00.EA.HOSE ASSY
033 . 56987951........... . 1.00.EA.HOSE ASSY
034 . 56954340........... . 1.00.EA.HOSE ASSY
035 . 56992126........... . 1.00.EA.HOSE ASSY
036 . FO8X000J-——-/J——....... 1.00. EA. FC310—08 HOSE INDICATOR
037 . 95366001........... » 1.00.EA. ADAPTER
038 . 56964307........... . 100.EA. HOSE ASSY
042 . 57366486........... . 2.00.EA. FLANGE BLOCK
043 . 95055299........... . 800.EA.SCREW,CAP
044 . 95096152........... . 8.00.EA.WASHER,LOCK

Page: 3—29--5/5
TP: 57366460
045 . 95086518........... . 2,00.EA.O—-RING
1.00. EA. FITTING,HYD

1.00. EA. FITTING
2.00 . EA . COUPLING,MIN
051 . 59713438............
052 . H20X000J —- —/J a . 1.00.EA. FC136—20 HOSE INDICATOR

053 . 95829362........... . 1L00.EA.FITTING,HYD
054 . 57329583.......00+ . 100.EA.SUBPLATE, MANIFOLD
« 951038 42.......00 . 2.00.EA .SCREW,CAP
2.00 . EA .NOUT
: . 2.00. EA. WASHER,LOCK
058 . 52162138........... . 100.EA.MANIFOLD
059 . 95338372... . 100.EA. FITTING HYD
060 . 56956154............ 1.00. EA. HOSE ASSY
061 . 95033593............ 5.00. EA. PLUG PIPE
063 . 95103883........... . 3.00.EA.SCREW,CAP

064 . 95081857.......... . 3.00.EA.WASHER,LOCK
065 . 95069597... . 3.00. EA. WASHER,FLAT
Tab Number: 3-32
Page: 1/6
TP: 57481228
Name: HYDRAULIC RESERVOIR ASSEMBLY
31 31 77
29
22
63 31
31
VIEW A-A
12
Tab Number: 3-32
Page: 2/6
TP: 57481228
E
Ye CONSOLE
COOLER ad
E s
TANK
oO
VIEW E-E
Ses acts
Tab Number: 3-32
Page: 3/6
TP: 57481228

57481228 0... cee eee eee eee HYDRAULIC RESERVOIR ASSEMBLY
001 . 95038105........... . 100.EA.BUSHING PIPE
002 . 50903236........... 100.EA.BREATHER
003 . 50261825............ 2.00. EA. VALVE,CHECK
004 . 95219770........... . 3.00.EA. FITTING, HYD
005 . 95081857........... . 10.00. EA .WASHER,LOCK—3/8
006 . 50247691............ 1.00. EA .STRAINER, OIL
007 . 50463454. . 100.EA.THERMOMETER
008 . 50364199............. 2.00. EA. FITTING, TUBE
009 . 50247709, . 1.00.IN . TUBING, VINYL
010 . 95103743............ 2.00. EA.SCREW,CAP
011 . 52223781 . 150.00. GL. OFL,HYD
012 . 95053047... . 12.00.EA.SCREW,CAP—1/2~-13 X 1.25
013 . 95081824............. 12.00. EA. WASHER,LOCK-—1/2
014 . 95077798.........-- . 12.00.BA . NUTHEX—1/2-13
015 . 57336422........... 1.00. EA. FILTER ASSEMBLY

57336406........... . 100.EA.e ELEMENTKF3 FILTER
57435430... . 100.EA.¢e SWITCH, FILTER BY-PASS
016 . 95754644............ 1.00.EA.FITTING,HYD

017 . 50247733..... 1.00. EA. VALVE,CHECK
018 . 57173957..... 1.00 .EA.HYDRAULIC RESERVOIR ASSY — SEE PAGE 5
019 . 50829712... 1.00 . EA. DECAL—DRAIN MANIFOLD
020 . 50829704... 1.00 .EA . DECAL-— VENT MANIFOLD
021 . 95754644..... .. 100.EA.FITTINGHYD
022 . 50691658........... . 100.EA.MANIFOLD
025 . 50691831........... . 100.EA. NIPPLE
027 . 95356986........... . 100.EA. FITTING
028 . 50691690........... . 300.EA.ADAPTER
029 . 95357604 1.00. EA. ADAPTER
030 . 50811173 .. 100.EA. VENT
031 . 95664934........... . 500.EA.PLUG
032 . 57094526........0 . 100.EA.PLUG, VENT
033 . 57093775 .. 100.EA,PLUG,MINI
034 . 95343596 8.00 .EA.PLUG-—WITH O-RING
035 . 95735346 .. 3.00.EA.FITTING HYD
036 . 50691765........... . 100.EA.PLUG
038 . 95663803........... . 100.EA. FITTING, TUBE
039 . 95371258.........06 . 700.EA.FITTING,HYD
040. F16xX000J--—/J90. 1.00.EA. HOSE
042 . 56950454... . 1.00.EA.HOSE ASSY
043 . 50810993 1.00. EA. DECAL-—HYD. OIL LEVEL
044 . 95356986. 2.00 . EA. FITTING
045 . 95748562 1.00. EA. FITTING HYD
048 . 95303335 1.00. EA. FITTING,HYD
054 . 95033619 1.00 .EA.PLUG,PIPE
055 . 95035333 8.00 .EA . SCREW CAP
056 . 95329983 1.00 . EA. FITTING,HYD
059 . 52223807, 4.00. EA. DECAL~HYD. OIL

060 . 52254885 1.00 .EA. FILTER ASSY-HYD
061 . 95404323 .. 200.EA.PLUG,PIPE,C SUNK, SO
063 . 51021764........... . 100.EA.ADAPTER

Tab Number: 3-32
Page: 4/6
TP: 57481228

57481228 2. cece eee eee rece HYDRAULIC RESERVOIR ASSEMBLY — CONTINUED
064 . 95371241........... . 100.EA.ADAPTER
067 . 56956675............ . HOSE ASSY
068 . 56973027 . HOSE ASSY
069 . 95315289 . FITTING
070 . 95431292. . FITTING, HYD
071 . 57043572. . HOSE ASSY
072 . 95371225 . ADAPTER
076 . 95666996. . FITTING HYD
077 . 95368890 . . FITTING
078 . 95653317.......4... . FITTING HYD
079 . 95356960 . FITTING, HYD
080 . 95356960 . FITTING, HYD
081 . 95249702............ . PLUG,PIPE
088 . 95037412.......04. . BUSHING
089 . 95303368. : . ADAPTER
090 . 95356900............ . FITTING, HYD
091 . 57183832 . HOSE ASSEMBLY
092 . 52235363 . . BRACKET OIL
093 . 95002143............ . PLUG PIPE
094 . 95219747... . FITTING, HYD
095 . 57352825... . VALVE, RELIEF
096 . 95365086............ . FITTING HYD

Tab Number: 3-32
Page: 5/6
TP: 57481228
1 eet
icy
rstes
oo
o
rorbatne
Tab Number: 3-32
Page: 6/6
TP: 57481228
018 . 57173957....1.00- - 100.EA.HYDRAULIC RESERVOIR ASSY

003 . 57173999............ 1.00. EA. PLATE,BOTTOM
004 . 57173981... 1.00. EA. SUCTION MANIFOLD
005 . 57173965... 1.00. EA. REAR PLATE
006 . 57173973... 1.00 . EA. FRONT SIDE PLATE
008 . 57306680... 1.00 .EA .MANIFOLD-SUCTION
009 . 57350449... 1.00. EA. FILTER MNT BKT
010 . 95038410... 1.00. EA.CAP
011 . 50820307... 1.00. EA. COVER TOP
012 . 57352304... 1.00 .EA.MTG.PLATE—RV,HYD. TANK

013 . 951037335... 8.00. EA. SCREW CAP
014 . 95265443............ 8.00. EA. WASHER,LOCK~3/8
015 . 95104071............ 3.00. EA.SCREW,CAP
016 . 95096350............ 3.00. EA. WASHER,LOCK-—1/4
017 . 50819192............ 1.00. EA .GASKET
018 . 50819200........... . 100.EA.GASKETTOP

4-01-1/¢
TOWER
L & |
E 4
4
Art
nh as
Fj
iu i
35
pe “SL
ee eA shh
25
wy
V TU
: 4;
40
62——
66-———
65
63
64
INGERSOLL-RAND
4-01-2/ 4
TOWER
INGERSOLL-RAND
4-01-3/4
TOWER
{ t t 1
RE | PART NO. }| QTY | NAME OF PART
==. \sncccennes|ansas Sans senssssesssaeetsssssssensssssssessssscsssss
57116980 TOWER
1 ; 52172947 |} 1 } BARE TOWER
2 ' 57224594! 2 | FEED CYLINDER
' ' ' {Attaching Parts)
; 50339001 |; 2@ea | ..CYLINDER PIN
: 57137416 | tea |} ..PIN LOCKING PLATE (UPPER END)
i 50692086 | Z@ea } ..SAFETY WIRE LOCKING CLIP
| 95103743 {| 2ea | ,..CAPSCREW, 3/8x3/4
; 56809395 } @ea {| ..LOCKING WIRE
| 50339019 }; @ea | ..PIN LOCKING PLATE (LOWER END),(WELD)
3 ; 95280186 ; 4 | ELBOW
6 | 57137382 | 2 | SLIDING SPROCKET GUIDE WELDMENT
7 ' 50334242 ! 6 : SPROCKET
8 | 52227337 | 4 | SPROCKET PIN
' 50339019 ! lea | .PIN LOCKING PLATE, (WELD)
9 ; 50338987 | 4 i SPROCKET PIN
' 57137416 | lea } ..PIN LOCKING PLATE (UPPER END)
| 50692086 | Zea | ..SAFETY WIRE LOCKING CLIP
| 95103743 | 2ea | ..CAPSCREW, 3/8&x3/4
| 56809395 {| Zea | ..LOCKING WIRE
11 | 95201281 | 8 ! LUBE FITTING ~
16 ; 52147543 {| 4 1 GUIDE BLOCK
1 ' | {Attaching Parts)
| 50339027 | 4 ; «GUIDE BLOCK SHIM
' 95328431 | 5ea | ..CAPSCREW, 1/2x1l
' 95238150 | 5ea {| ..LOCKWASHER, 1/2
19 | 50334457 {| 8 | THRUST WASHER
25 |} 50244086 ; 8 ; SHIM
t ' i (Attaching Parts)
' 95035333 |! lea {| ..CAPSCREW, 3/8x1
' 95081857 } lea |} ..LOCKWASHER, 3/8
28 ' 50707025 } 2 | ROLLER CHAIN (UPPER)
{ ' | (Attaching Parts)
' 50339043 ! lea {| ..CHAIN ADJUSTING BOLT
1 95077723 | 2ea | ..NUT, 1-1/2
' 95104394 {| lea ; ..CAPSCREW, 5/8x1
' 95081790 {| lea ; ..LOCKWASHER, 5/8
' 95094314 } lea | ..FLATWASHER, 5/8
29 | §2224722 | 2 ! ROLLER CHAIN (LOWER)
' ' ' (Attaching Parts)
' 50339043 | lea |; ..-CHAIN ADJUSTING BOLT
' 95077723 | 2ea | ..NUT, 1-1/2
' 95104394 ! lea | ..CAPSCREW, 5/8x1t
' 95081790 | lea {| ..LOCKWASHER, 5/8
' 95094314 ! lea | ..FLATWASHER, 5/8
30 | 50244060 {| 2 ' SPACER
35 ! 52167889 {| 2 ‘ CYLINDER CLAMP
: : ' (Attaching Parts)
' 95081808 | 2ea | ..LOCKWASHER, 3/4
' 95077319 |! 2ea | ..NUT, 3/4
KY
INGERSOLL-RAND
4-01-4/°4
TOWER
f—
REF | PART NO. } QTY | NAME OF PART
awe tae ee tener bee ee ee wee ee ee wee SS SZ rss
-——aeaem peor ooo parr er eee eee er ewer rer rasa eran eee peenrnroenre oe
40 {| 52177763 } 1 {| DUST SHIELD
1 50517010 | 2 | .PIN .
50 ! 52224235 | 2 {| LOWER CHAIN IDELING SPROCKET
60 | 57157604 | 2 | BEARING BLOCK ASSEMBLY
61 | 57157596 | lea } .BEARING BLOCK
62 | 57157588 } lea | «BEARING CAP
63 | 95105177 | dea } .CAPSCREW, 1x5
64 | 95228169 | 4ea {| .LOCKWASHER, 1"
65 |} 95201281 | lea | .LUBE FITTING
66 | 96002564 | 2ea | .ROLL PIN, 1/4x3/4
67 | 57157851 |} lea } .BUSHING
68 | 56901853 |} lea | .RETAINING BAR (Weld)
XY
INGERSOLL-RAND
Tab Number: 4-2
Page: 1/3
TP: 52161965
Name: TOWER PIPING
To Head End Port

of Feed Cytinder
To Rod End Port

of Feed Cyl.
To Rod End Port
of Feed Cyl.
“eo
Selector Valve
To 4—Way Drill Selector 9

To Upper Port of Valve, Port 1
ae gg
“ay
‘To Head End Port

of Feed Cylinder
Tab Number: 4—2
Page: 2/3
TP: 52161965
Name: TOWER PIPING
Forward Rotation
See Rotary Head Piping ROTARY HEAD
For Rotation Hoses
Reverse Rotation
2” Main Air Hose
31 JUNCTION BLOCK
1” Drain Hose
26
51
2 Forward Rotation
ke Reverse Rotation 38
ives 36 26
38 27 a
( 33 42
‘ 26
27 38
33 a
25 32
26
28 27
7 31 28
2” Main Air Hose 2
n 26 22
? 27 aR 26
55 49 5 51
\ —_77— 26
26-27-49: 57
53
48
Tab Number: 4—2
Ref
057 .
Page: 3/3
TP: 52161965
Name: TOWER PIPING
§2161965 TOWER PIPING
» 50335843... ccc . 100.EA.ADBPSP. TEE
. 57073256............ 2,00.EA. HOSE ASSY
. 56956915............ 2.00. EA. HOSE ASSY
- 50459155, . 100.EA. VALVE
. 57134116.......... 1.00.EA. FITTING,HYD
. 57098824........... 1.00.EA. ADAPTER~—SPECIAL TEE
. 56933732.......... 100.EA.CABLE—WHIP CHECK
. 95280186............ 4.00. EA. FITTING,HYD
. 57354086........... 2.00. EA. HOSE ASSY
. 56996382............ 1.00.EA. VALVE,CHECK
. 57044810............ 2.00. EA. HOSE ASSY
. 56958689............ 1.00. EA. HOSE ASSY
. 95329983 . 1.00.EA. FITTING,HYD
« 95103909......0000 . 2.00.EA.SCREW,CAP
- 95103925......... . 2.00.EA.SCREW CAP
- 57009367.......000 . 100.EA.HOSE ASSY
. 95280194.........4 . 1.00.EA.FITTING,HYD
. 50341098........... . 1.00.EA. PIPE ASSY
. 50195718... . 300.EA.U BOLT
- 95077764... . 32.00.EA.NUT
. 95081857... . 28.00. EA. WASHER,LOCK
» 50743731... cesses . 3.00.EA.CLAMPHOSE
. 95666996........... . 100.EA. FITTING HYD
- 95313961........... . 203.00 . IN . HOSE,AIR
. §0452903........... . 1.00.EA.PIPG TUBE
. 50336262.........6 . 6.00.EA.U-BOLT
- 95365078... . 1.00.EA. FITTING,HYD
- 95279501... . 1.00.EA. FITTING
.57114514.......... . 2.00. AS .HOSE ASSY
. 56783020.......06 . 400.EA.KIT,SPL FLG
. 50452911........... 1.00. EA. TUBE ASSY
. 56969652........... . 1.00.EA. HOSE ASSY
. 50343805........... . 1.00. AS .PIPE ASSEM
. 50336247........... . 300.EA.U—-BOLT
. 50233246............ 4.00. EA. CLAMPHOSE
. 95231593............ 4.00. EA. BOLT
. 95313359............. 200.00 . IN. HOSE,AIR
. 56960826........... . 100.EA.HOSE ASSY
. 52197589... . 100.AS.HOSE ASSY
95338372....0.000 . 100.EA. FITTING HYD
Tab Number: 4-3
Page: 1/4
TP: 57116204
Name: TOWER RAISE CYLINDER
Plug Orifice on Angle Drill Option
11 12 13 14 21
10
dj
pown 4 ,
ye
9 ‘\
5 /
To Hyd.
UP Reservoir
Tab Number: 4—3
Page: 2/4
TP: 57116204

Tab Number: 4-3
Page: 3/4
TP: 57116204
57116204 TOWER RAISE CYLINDER

001 . 95329975... 2.00. EA. FITTING,HYD
002 . 95365094........4.. 2.00. EA. ADAPTER
003 . 52244449 2.00 . EA. HOSE ASSY
004 . 56971948........... 2.00. EA. HOSE ASSY
005 . 95209094........... 1.00. EA. FITTING,HYD
006 . 95302998........... 1.00. EA. FITTING HYD
007 . 95263380............ 2.00. EA. FITTING,HYD
008 . 95279527... . 1.00.EA. FITTING,HYD
009 . 95231031........... . 2.00.EA. FITTING, HYD
010 . 95378907........... . 1.00.EA. FITTING,HYD
011 . 95037420........... . 1.00.EA.BUSHING,PIPE
012 . 95365599........... . 100.EA.ELBOWSTREET
013 . 50413558........... . 1.00.EA. ORIFICE
014 . 95287629........... . 100.EA. FITTING, HYD
015 . 57020661........... . 2.00.EA.HOSE ASSY
016 . 56964257........... . 1.00.EA.HOSE ASSY
018 . 95201281........... . 4.00. EA. FITTING,LUBE
019 . 50813575... . 400.EA. PLATE, LOCKING
020 . 50813567........... . 400.EA. PIN, CYLINDER
021 . 57224628........... . 2.00.EA.CYLINDER TWR RAISING — SEE PAGE 4
022 . 52181922........... . 1.00.EA. MNT. PLATE
. 2,00.EA.SCREW,CAP
. .. 2.00.EA. NUT, MACHINE
025 . 95043196........... . 2.00.EA.WASHER,LOCK

Page: 4—3-—4/4
TP: 57116204
Ref.

57224628 ...--ceeeeeeeee .+-» Tower Raising Cylinder
seeee 57181240 ........ 1 ........ Locknut
tenes 57244907 ........ 1 .....--.. Set Screw, 1/4unf x 2
veces 57245284 ........ 2 ........ Port Plug (not shown — for shipping purposes)
vee 57181166 ........ 1 ........ Headcap
sees 57245128 ........ 1 ........ Cylinder Head
sees 57245201 ........ 1 ........ Cylinder Piston
wees 57181216 ........ 1 ........ Rod Assembly
eaae 57181133 ........ 1 ........ Tube Assembly
seeee 57239436 ........ 1 ........ Assembly Tool and Instruction Kit (not shown)
S7T245276 ccc cece n ee cesecnees Field Service Seal/Upgrade Kit — includes:
57245268 oo. c ccc eee eee + Seal Kit (for Cylinder #57224628) — includes:
eeee 57239444 ........ 1 .....+.. ¢* Shamban Seal Installation Instructions (not
shown)
cence eee eee eee e nes 1 ........ 0 O-Ring
tence eens ene eeeeees .1......... * Shamban Seal Assembly
cece eee e eee e eee e eee 2 ........ * Shamban Slydring
cet e eee e eee e eee eee eee 1 ........ 9° O-Ring
sept e eee e nese ee eenene 1 ........ e Backup Ring
cence eee rere een eee 1 ........ ** Shamban Step Seal
eee ee eee tener ee eeaee 1 ........ ° Shamban Slydring
cece cee nets ee eenes 1 ........ * Shamban Step Seal
eee eee renee eee neeeee 1 ........ ° Shamban Excluder
1 ...eeeee * Rod Seal Packing (to upgrade cylinder #57115875)
1 o.....ee, + Rod Wiper (to upgrade cylinder #57115875)
: ee + Backup Ring (to upgrade cylinder #57115875)
57245110 ........ 1... eee ee Instruction Kit (to upgrade Cylinder #57115875)
TORQUE TO
1300 — 1400 FT/LBS.
Tab Number: 4—4
Page: 1/2
TP: 57170243
Name: TOWER PINNING —
31
24
3 6 25 23 2221
22
A
i... _J
=~
LD
20
— 18
~ 19
Tower Support
Hyd. Tank Bottom
ch
GY |
- 4
wate ow |
Lo Ooo QO |
-_——- aa
15
| 1
2
Tab Number: 4—4
Page: 2/2
TP: 57170243
Name: TOWER PINNING

57170243 TOWER PINNING
001 . 57145476........... . 2.00.EA. PINNING PLATE
002. .. 2.00.EA. PLATE, LOCK ANGLE DRILL
003 . 2.00. EA. PIN, ANGLE DRILL
004. 2.00 . EA. GUSSET
005. 2.00. EA. HYD. CYL.
006. 4.00. EA. PIN HINGE
007. 8.00. EA. PIN,COTTER
008 . 8.00. EA. WASHER,FLAT
009 . 2.00. EA. CLAMP ASSY
010. 2.00. EA. BAR
011 . 57147092........... . 100.EA. ANGLE
012 . 57147100........... . 1.00.EA. PLATE
013 . 95316972........... . 3.00. EA. FITTING,HYD
014 . 52182623........... . 1.00.EA. VALVE
015 . 56974678........... . 1.00.EA.HOSE ASSY
016 . 95316972........... . 4.00.EA. FITTING,HYD
017 . 58231150........... . 1.00.EA. VALVE,CONTRL
018 . 95105243........... . 400.EA. SCREW,CAP
019 . 95043188........... . 4.00.EA.WASHER,LOCK
020 . 58231333..........- . 1.00.EA.NAMEPLATE

021 . 56971559............ 2.00. EA. HOSE ASSY
022 . 56961824............ 2.00. EA. HOSE ASSY
023 . 56956022............ 2.00. EA.HOSE ASSY
024 . 95221107............ 2.00. EA. FITTING HYD
025 . 95279493............ 6.00.EA. FITTING,HYD
026 . 95219713............ 4.00. EA. FITTING,HYD
027 . 57192882........... 1.00.EA. PLATE
028 . 95364162........... . 400.EA,U-BOLT
029 . 57176047........... . 1.00.EA. BRACKET
030 . 57192882........... . 1.00.EA, PLATE
031 . 56968084........... . 100.EA,. HOSE ASSY
032 . 56954076........... . 1.00.EA.HOSE ASSY

Tab Number: 4-6
Page: 1/6 .
TP: 57176877 .
Name: ANGLE DRILL PACKAGE |
Ref Part No, Oty, __ Description

STUTOST7 oo cc cccceccecencaae ANGLE DRILL PACKAGE
001 . 57169955........... . 1.00.EA. TIE BAR, 0-20 DEG ANG DRL.
002 . 57446122..... .. 1.00. AS.AUTOMATIC ROD SUPPORT — SEE PAGE 2
003 . 57145468... 1.00. EA. PIN, TIEBAR 0-30 DEG
005 . 57147092..... 1.00.EA, ANGLE
006 . 95103818..... 1.00. EA . SCREW,CAP
007 . 95076907... .. 100.EA.NUTHEX JAM
008 . 95081857............ . 100.EA.WASHER,LOCK
Tab Number: 4—6
Page: 2/6
TP: 57176877
Name: ANGLE DRILL PACKAGE
PN
|
L
\\
\
CL
fr
WY i} gs)
a
A PORT
Tab Number: 4—6 -
Page: 3/6 :
TP: 57176877
Name: ANGLE DRILL PACKAGE .

Tab Number: 4—6
Page: 4/6
TP: 57176877
11 23
11 , 14 /
~.
| a
<
No Apa
10
_—>
12
37
_d
24
“a
pe
C2 Ci
YO *
v2 vi
wa
24DC fool 5 x EK)
/ Te
2
Ltt
(+)
NO
Tab Number: 4-6 -
Page: 5/6
TP: 57176877
STAAGL22 oc ceca ccccncaccens AUTOMATIC ROD SUPPORT
001 . 57445694........... . . EA. BRACKET, LIMIT SWITCH
002 . 50518653... « . EA. SWITCH,LIMIT
003 . 57194987..... .EA.ARM,ADJUSTABLE
004 . 57206831..... .EA.CAM PLATE
005 . 95035424........... . EA. SCREW,CAP—HEX 5/8UNC X 2
006 . 95080206........... . 6.00.EA. NUTHEX LOCK—5/8-11
007 . 95103941........... . 400.BA.SCREW CAP
008 . 95043196........... . 4.00.HA. WASHER,LOCK—1/4
009 . 57102279........... . 1.00.EA. BRACKET
010 . 56966294........... . 100.EA. HOSE ASSY
011 . 56954589........... . 2.00.BA. HOSE ASSY
012 . §7232571........... . 1.00.EA. VALVE
013 . 56953961........... . 1.00.EA.HOSE ASSY
014. 95219713... .. 400.EA. FITTING,HYD
015 . 50258276............ 100.BA.CLEVIS
016 . 95342028..... .. 1.00.EA. PIN HINGE
017 . 95093381... .. 6.00. EA. PIN,COTTER—3/16 X 1-3/4
018 . 57018343..... .. 1.00.EA.CYLINDER,HYD — SEE PAGE 6
020 . $0821362........... 1.00. EA. PIN
021 . 50821313............ 1.00.EA.PLATE, GUIDE
022 . 50821347........... 1.00. EA. SUPPORT, ROD
023 . 50821321............ 1.00. BA.GUIDE,ROD
024 . 57221475........... 1.00.BA. ORIFICE, .125
025 . 95279527........... . 2.00.EA. FITTING,HYD
026 . 572299724.......... . 1.00.EA. BAR, TAP
027 . 95044038... . 2.00. EA.SCREW CAP
028 . 95415667............ 1.00. EA. FITTING HYD
029 . 95356853........... . 2.00.BA. FITTING HYD
030 . 9§866232........... . 1.00. BA. PIN,HINGE—1.125X5X4.5 GRP
032 . 50813393........... . 100.BA.BOLT
033 . 95228169........... . 3.00. EA.WASHER,LOCK—1”
034 . 95077749........... . 3.00.EA.NUT,HEX—1”-8
035 . 95105102........... . 2.00.EA.SCREW,CAP
036 . 57225302.... 1.00. EA . OVERRUNNING LOAD VALVE
037 . 57232589... 1.00. BA. SUBPLATE
038 . 57011363... 1.00. BA . HOSE ASSY
039 . 58154337... 1.00. EA. HOSE ASSY
040 . 52251766... 2.00 .EA . CLAMP ASSY
043 . 95365078............ 2.00. EA. FITTING,HYD
044 . 52236783............ 5.00. EA. CLAMP ASSY—1/2”
045 . 95333209... . 25.00. FT . CONDUIT,FLEX-1/2”SEALTITE
046 . 95301867 1.00. EA . CLAMP,HOSE
047 . 95035333... 4.00 . EA.. SCREW, CAP 3/8-16 X 1
048 . 95081857... . 4.00.EA.WASHER,LOCK—-3/8”
049 . 95077764........... . 400.EBA. NUT, 3/8—16
050 . 57198285........... . 2.00.EA. ANGLE
Tab Number: 4—6
Page: 6/6
TP: 57176877
S7TO18343 oo. cece etree eeee ROD SUPPORT CYLINDER
1 ....aeee 57068215 ........ 1 ........ RETAINING RING
DQ ovssseeee 59698902 ........ Toe... eee LOCKNUT
i nr 57060402 ........ 1 ....... PISTON
57018350 2.2... cece rere ces SEAL KIT — INCLUDES:
Bice cnccecce ee eeeeeenennes 1 wie... * O-RING
Bice cen e cee eee ee eneeaes 2 vcceeaee ¢U-CUP
Sec ccc cee e eee een eeeneees L v..eeeee *O-RING
O ccc c cece eee cen e eee eens 1 ......e. * BACKUP RING
Tice scence tees ease neennes To cccesaee *U-CUP
a Tv... ee. « WIPER
PAGE NO. 4-7-1/12
PART NO. 57247736

ROTARY HEAD ASSSEMBLY
50
5 TORQUE TO
6 80 FT-LBS
43 . 37
39 + H 36
42, M Y
¥ 25
28 3 eee 35
9 24
13 15 22 3r i 6
48 32 ieee 51 22
6
45 ;
uu 3376 :
23 7 23-7
NS | “| WC
20 SX ~\ NS DN
V N\ eS
g 19 Z 10 = 19 ~~]
A}
17 INS 11-TEES 1 17 ~~~ 29
. 14-F LY |
21 : \ SLL RE = a1
f Ny 16
125? 125 18
27 e 4
27
3
Po 7
INGERSOLL-RAND
PAGE NO. 4-7-2/12
PART NO. 57247736
107 (-)
18 (-)
BOTTOM VIEW
INGERSOLL-RAND
PART NO. 57247736
PAGE NO, 4-7-3/12

r 56
44
64
63
9000
65
30
48
44
48
6
GL
INGERSOLL-RAND
PAGE NO. 4-7-4/12
PART NO. 57247736
64a 112 i
44 L 60
48 43 ae
| a
TIE BAR INSTALLATION 56
57
66
59 | qj
5 .
30
48.
Sy MINIMUM VOLUME STOP;

SCREW OUT IF NECESSARY WHEN
ADJUSTING MAX. VOL. STOP BELOW
ANDICATOR OH OPPOSITE Stoe
305
wan Sheehy
te +"
CT
MAXEMUM VOLUHE STOP;

SCREW IN YO INCREASE SPEED
SCREW OUT TO DECREASE SPEED
Leh
56
INGERSOLL-RAND
PAGE NO. 4-7-5/12
PART NO. 57247736
EVERSE ROTATION
FORWARD ROTATION
135 — ~ "154 |
129 134 155
130
131
132
INGERSOLL-RAND
PAGE NO. 4-7-6/12
PART NO. 57247736
PROCEDURE TO PRELOAD SPINDLE BEARINGS
1. INSTALL FIXED BEARING COMPONENTS (2 CUPS & 1 CONE) TIGHT

AGAINST SHOULDER. INSTALL UPPER CONE AND ADJUSTING NUT LAST
WITHOUT PRELOADING BEARINGS.
2. MEASURE TORQUE REQUIRED ON SPINDLE TO ROTATE AGAINST GEAR

FRICTION (REF: 20 FT-LB.)
3. SET PRELOAD BY DRAWING UP ADJUSTING NUT WHILE ROTATING SPINDLE

UNTIL AS INCREASED DRAG IS FELT.
4. INSTALL LOCKNUT AND LOCKWASHER PER LOCKNUT DETAIL,
JAM LOCKNUT AGAINST WASHER AND ADJUSTING NUT. SPINDLE TO

ROTATE 30 FT-LB. ABOVE REF. TORQUE (TOTAL TORQUE 50 FT-LB.)
AFTER BRAKE-IN PERIOD TORQUE WILL DROP TO 25 FT-LB.
6. WHEN PERLOAD IS CORRECT LOCK LOCKNUT TO WASHER.
L DETAIL
SET LOCKWASHER TAB IN SLOT OF LOCKNUT
TO ONE SIDE AS SHOWN FOR POSITIVE LOCKING

(WITHOUT BACKLASH) OF NUT AGAINST BACKING
OFF (REFER TO NOTE #6 PER PRELOADING OF
SPINDLE BEARINGS) .
INGERSOLL-RAND
PAGE NO. 4-7-7/12
PART NO. 57247736
INSTALLATION, REMOVAL AND LUBRICATION OF SHRINK DISCS
INSTALLATION
1. DISASSEMBLE THE SHRINK DISC ASSEMBLY AND LUBRICATE THE TAPERED SURFACES
OF THE INNER RINGS WITH LUBRICANT SPECIFIED UNDER "ITEM C:LUBRICATION".
2, ASSEMBLE SHRINK DISC ONTO THE QUTPUT GEAR. LUBRICATE THE LOCKING SCREWS
WITH A MULTI-PURPOSE GREASE, E.G. MOLYKOTE BR-2 OR SIMILAR AND INSTALL.
DO NOT TIGHTEN THE LOCKING SCREWS. CHOOSE ANY THREE LOCKING SCREWS
WHICH FORM THE POINTS OF AN EQUILATERAL TRIANGLE. (E.G. LOCKING SCREWS
#1, #5 AND #9 IN VIEW CC) AND TIGHTEN ONLY SLIGHTLY. THE INNER RINGS
SHOULD BE ALLOWED TO TURN FREELY. NOTE: THE SPLIT IN THE INNER RINGS
SHOULD BE LOCATED BETWEEN LOCKING SCREWS #12 AND #1.
NEVER TIGHTEN LOCKING SCREWS BEFORE OUTPUT GEAR AND SHRINK DISC
ASSEMBLY IS PLACED ONTO THE SPINDLE...
3. DECREASE THE GEAR HUB BORE AND THE SPINDLE SEAT.
4, SLIDE THE OUTPUT GEAR WITH THE SHRINK DISC ASSEMBLY ONTO THE
SPINDLE. GRADUALLY TORQUE ALL THE LOCKING SCREWS, USING THE ORDER
SHOWN IN VIEW CC AS FOLLOWS:
FIRST PASS; 25 FT. LBS. SECOND PASS: 50 FT. LBS.

THIRD PASS: 75 FT. LBS. FOURTH PASS: 87 FT. LBS.
SEVERAL PASSES @ 87 FT. LBS. MAY BE REQUIRED TO OBTAIN PROPER TORQUE.
REMOVAL
1. GRADUAL RELEASE OF LOCKING SCREWS ALL THE WAY AROUND INITIALLY,

EACH SCREW SHOULD BE RELEASED ABOUT A QUARTER OF A TURN ONLY
THUS TILTING AND JAMMING OF COLLARS WILL BE AVOIDED. DO NOT
REMOVE LOCKING SCREWS COMPLETELY.
2. REMOVE OUTPUT GEAR WITH SHRINK DISC FROM SPINDLE. ANY RUST
FORMED ON SPINDLE IN FRONT OF GEAR HUB MUST FIRST BE REMOVED.
PAGE NO. 4-7-8/12
PART NO. 57247736
LUBRICATION
1, FOR THE TAPERED SURFACES OF INNER SLIT RINGS ONE OF THE FOLLOWING
LUBRICANTS SHOULD BE USED:
LUBRICANT (MOS2) PE
MOLYCOTE 321R (LUBE COAT) SPRAY
MOLYKOTE SPRAY (POWDER SPRAY) SPRAY
MOLYKOTE G RAPID AEMASOL MO 19P SPRAY OR PASTE
DIO-SETRAL 57N (LUBE COAT) SPRAY OR PASTE
2 LOCKING SCREWS ARE LUBRICATED WITH A MULTI-PURPOSE GREASE AS
E.G. MOLYKOTE BR-2 OR SIMILAR.
INGERSOLL-RAND
PAGE NO. 4-7-9/12
PART NO. 57247736
10.
GREASE LUBRICATION OF SPINDLE TOP BEARING
FILL SPINDLE TOP BEARING (ITEM 33) WITH GREASE BEFORE COVERING IT
FROM TOP BY UPPER SEAL HOUSING (ITEM 32).
FILL UP SPACE ABOVE BEARING WITH GREASE THRU GREASE FITTING

ON ITEM 32 UNTIL RELIEF FITTING SHOWS GREASE LEAK.
INSTALLATION OF INTERMEDIATE SHAFT (S) ASSEMBLY
PREPARE INTERMEDIATE SHAFT ASSEMBLY BY INSTALLING INTERMEDIATE

GEAR AND BOTTOM BEARING (BOTH OF THESE ITEMS SHOULD BE HEATED IN
OIL BATH BEFORE INSTALLING ON SHAFT).
REMOVE PLUG FROM BOTTOM OF ROTARY CASE (ITEM 124).
INSTALL BOLT (REF. COMM. NO. 95468161 - 3/4~-16 UNF X 4-1/4.0 LG.-
SO THAT IT WILL SUPPORT THE SHAFT WHEN INSTALLED.
INSERT SPECIAL TOOL (I-R COMM. NO. 57192577) BETWEEN THE PINION
AND BOTTOM BEARING (ITEM 27).
INSTALL SHAFT ASSEMBLY CAREFULLY IN PLACE AND REMOVE SPECIAL TOOL.

INSTALL COVER AND UPPER BEARING.
INSTALL END PLATE AND TORQUE BOLTS 80 FT-LBS. BEFORE INSTALLING

LOCKING WIRE.
LUBRICATE OUTER RACE OF UPPER BEARING WITH MOLYKOTE GREASE.

REMOVE BOLT AND INSTALL PLUG (ITEM 124).
INSTALL BEARING CAP.
INGERSOLL~RAND
Page: 4—7—10/12
C/N: 57247736
Name: ROTARY HEAD ASSEMBLY

57247736 ROTARY HEAD PACKAGE
O01 . 52210275........... . 100.EA.SPINDLE,DRIVE
002 . 52208931........... . 1.00.EA.HSG LWR SEAL
003 . 52146784........... . 2.00.EA.SEAL,OIL
004 . 95434551........... . 100.EA.BEARING,RLR
005 . 95104188........... . 14.00.EA.SCREW,CAP
006 . 95081824........... . 37.00. EA .WASHER,LOCK
008 . 57367914........... . 1.00.EA. HOUSING W/BUSH-ROTARY HD
009 . 95035440........... . 400.EA. SCREW,CAP
010 . 52202736........+. . 1.00.EA.GEAR, OUTPUT
011 . 52210291........... . 100.EA.SHRINK DISCS
012 . 95086724........... . 2.00.EA.O~RING
013 . 95094314... . 400.EA.WASHER,FLAT
014 . 52209798........... . 1.00.EA.SPACER
015 . 57191025........... 2.00. EA.CAP BEARING
016 . 95214037............. 2.00, EA. BEARING
O17 . 57191017........... . 2.00.EA.SHAFT, INTERMEDIATE
018 . 95033585........... . 400.EA.PLUG PIPE
019 . $7159139.....0..... . 2.00.EA. KEY-INTERMEDIATE SHAFT
020 . 57159113........... . 2,00.EA.GEAR, INTERMEDIATE
021 . 57170110........... . 2,00.EA. PINION, INPUT
022 . 95434874........... . 2,.00.EA. BEARING
023 .57159121........... . 2,00.EA.SPACER—INTERMEDIATE GEAR
024 . 57291304........... . 100.EA.ADJUSTING NUT

025 . 95270815........... . 6.00.EA.CAP SCREW
026 . 57368052............ 2.00. EA. ADAPTER MOTOR
027 . 95711156........... . 2.00.EA.BEARING,SPHERICAL ROLLER
028 . 57110157........... . 100.EA.MOTOR,HYD.

$7089039........... . 100.EA. «KITTSEAL—-SHAFT
57089047........... . 1.00.EA.«¢ KITSSEAL—BASIC MOTOR
5$7089054........00 . 100.EA.* KITSEAL—~CONTROL
029 . 57209637........4. . 100.EA.MOTOR, HYD.
030 . 95104410........... . 16.00, EA .SCREW CAP
031 . 57291288........... . 1,00.EA.WASHER, LOCK, TONGUED
032 . 52248150........... . 100.EA.HSG, UP. SEAL (FIN.CAST)
033 . 95434569........... . 1L00,EA.BEARING,RLR
034 . 58229915......,.... . 100.EA.SEAL,OTL
035 . 52164282........... . 1.00.EA.SEAL,OIL

Page: 4—7—11/12
C/N: 57247736
Ref_Part No.
036 . 50822097........... .
037 . 52248176.........+ .
038 . 52187804........0 .
039 . 57347379. ...sc000 :
041 . 95055216........... :
042 . 50610971........... .
043 . 50694876........... .
57336067...
50694934...........
044 . 95087268...
045 . 95053047........... .
046 . 52210317........... .
046 . 57371163........0+ .
047 . 52209939........04 .
048 . 95081790........... .
050 . 57183329.........+ .
051 . 95104204........... .
052 . 50624691........... .
053 . 50829316........... .
054 . 50624709........... .
055 . 50829308........... :
056 . 52180106........... :
057 . 95064697........... :
058 . 95293460........04 .
059 . 50344605........... .
060 . 95246088........... .
061 . 57367930........... .
062 . 50338482........... .
063 . 52178449........... .
064 . 50702927........... .
065 . 57143778... .
066 . 95328431........... .
067 . 95249587.....c0006
069 . 95201281........... .
070 . 95249694... .
073 . 57326514........00 :
074 . 57167298... :
57177990...
57177982...
950180650000...
075 . 56784267.........+ .
076 . 95105342... .
077 . 95356853......000 :
078 . 95329975... .
Description
1.00. EA. WEAR SLEEVE

1.00. EA. SWIVEL
1.00. EA. SLINGER
EA . CARSPINDLE-—SPUR HEAD
EA. SCREW,CAP
EA. RING — THREA
. EA. PACKING
. EA. PACKING,SWIVEL—30XV
. EA .« WEAR BUSHING
28.00 . EA . SCREW,CAP
EA . SCREW,CAP
EA . SHIM SET
EA . SPACER, SWIVEL PACKING

EA. BEARING
. EA. WASHER,LOCK
EA. SWIVEL CAP

EA . SCREW,CAP
. EA. SHIM, GUIDE
EA . SUB 57376816 GUIDE BLK
. EA. SHIM, GUIDE
EA . SUB 57376824 GUIDE BLK

EA . PLATE COVER
. EA. WASHER,FLAT
. BA. SCREW, CAP
. FT. WIRE,LOCK
. EA. PIN
. EA. PIN ANCHOR—-ROTARY HEAD

. EA. SPACER, CHAI
. EA. ANCHOR,CHAIN
. EA. BUSHING, CHA

. EA. GUIDE, FINISHED POWERHEAD
. EA. SCREW,CAP
. EA. PLUG-PIPE
. EA. FITTING,LUBE
. EA. PLUG PIPE

. EA. VALVE, RELIEF
. EA. VALVE,MOTOR CONTROL
. EA .« CARTRIDGE,SHUTTLE
. EA .* CARTRIDGE, P REDUCING
. EA . O-RING
. EA. ADHESIVE
. EA. SCREW,CAP
. BA. FITTING HYD

. EA. FITTING, HYD
Page: 4--7—12/12
C/N: 57247736
079 . 56955990........... . 1.00.EA. HOSE ASSY
088 . 95246724........0 . 2.00.EA. FITTING LUBE

098 . 52253176........... . 100.EA.GAUGE,SIGHT
099 . 95040952........... . 1.00.EA.ELBOW
101 . 57243719........... 2.00.EA. SHIM,SPUR GEAR PWR HEAD

107 . 50137256......... . 1.00.EA.PLUG,DRAIN
110 . 50704485........... . 2.00.EA.STOPR ANCHOR
112 . 52156916........... . 1.00.EA.TIE—BAR
118 . 58209651........... . 44.00. OT. OIL,GEAR
119 . 52180957........... . 1.00.LB.GREASE
120 . 50700731 a 50.EA. COMPOUND, SI

125 . 95653317 3.00. FA. FITTING HYD
126 . 57191033 2.00 . EA. PLATE, END
127 . 50344605 2.00 . FT . WIRE,LOCK
128 . 95101762..... 6.00 .EA.CAP SCREW

129 . 57052599 . 400.EA. FLANGE
130 . 95013702.........6 . 16.00.EA.SCREW,CAP

131 . 95086567........... . 400,.EA.O—-RING
132 . 95209425......... . 16.00. EA. WASHER,LOCK

133 . 95280194. 2.00. BA. FITTING,HYD
134 . 95488110 . 2.00.EA.FITTING,TUBE
135 . 95278990........... 2.00.EA. FITTING
136 . 52243755... . 200.EA.FITTING,HYD

137 . 95829263.........+ . 1.00. EA. FITTING TUBE
138 . 95302147........... . 100.EA. FITTING HYD
139 . 95356960........... . 1.00. EA. FITTING,HYD
140 . 95652806.......... . 2.00.EA. FITTING,HYD
141 . 95279402... . 100.EA.ELBOW
142 . 57082851.... 1.00 . EA . SUPPORT,HOSE

143 . 95087409... 3.00 . EA. SCREW CAP
144 . 95081824... 3.00. EA . WASHER,LOCK
145 . 57082844... 1.00. EA. BAR
146 . 95103743........... 2.00.EA.SCREW,CAP

147 . 95081857.......... 2.00. EA. WASHER,LOCK
148 . 50023910........... 1.00. EA.STEM
149 . 57082869.........6 . 1.00.EA. PIPE,2 IN.
150 . 95072765........... . 1.00.EA.UNION,PIPE

151 . 56974116............ 2.00. EA.HOSE ASSY
152 . 57019259........... . 1.00.EA.HOSE ASSY
153 . 56972656.........0 . 1.00.EA. HOSE ASSY
154 . 56947674... 1.00. EA. HOSE ASSY
155 . 56973126... 1.00. EA. HOSE ASSY
156 . 95048641... 1.00 . EA. NIPPLE
157 . 50006360... 1.00. EA. STEM,HOSE

158 . 57093502... 2.00 . EA . HOSE ASSY
159 . 95086625... . 100.EA.O-RING
160 . 95097929.......... . 2.00.EA.O-RING
161 . 57368243... . 4,00.EA.SHIM,PIN ANCHOR—-ROTARY HD

Tab Number:4—8
Page: 1/1
C/N: 57032880
Name: ROTARY HEAD ADAPTER
57032880 0.0... cece eens SPINDLE SUB—4.5/3.5R—19”

1 ee... 50628007 ........ 2 vce ceeee Lock, Spindl
QD vseeeees 57032872 ........ | rn Adptr,Drl Rd
Tab Number: 4—11
Page: 1/5
C/N: 52257060
Name: ROD CHANGER
NMOHS LON 3NO

SHAGNINAD SNIMS OAL SVH HSONVHO GO" “ALON «+
Tab Number: 4-11
Page: 2/5
C/N: 52257060
Name: ROD CHANGER
52257060 20... eee eee e eens ROD CHANGER (5 ROD) 4.5 X 25FT
002 . 50458959........... 1.00. EBA .BEARING, THRUST
003 . 50219534... 2.00. EA. RACE, THRUST
004 . 50170422..... 1.00. EA .SEAL, ROD WIPER
007 . 50412998... 3.00. EA . SHIM
008 . 50248475..... 1.00. EA. PIN,HINGE~ROD END
009 . 95210852..... 4.00. EA. PIN,COTTER
O10 . 50248467........... 1.00. EA. PIN, HINGE—HEAD END
011 . 50248459........... 2.00. EA. BUSHING-SWING CYL
012 . 57309650........... 2.00. EA. SWING CYLINDER, HYD — SEE PAGE 5
013 . 50248434........... 1.00. EA. PLATE, RETAI
015 . 95104766........... 2.00. EA. SCREW,CAP
016 . 95081808........... 2.00 . EA. WASHER,LOCK—3/4
018 . 95308573........04. 1.00. EA. KEY, SQUARE
022 . 95105110........... 1.00. BA. SCREW CAP
023 . 95077749.......... . 1.00.EA.NUTHEX—1”-8
025 . 57083479.........46 . 5.00.EA. BUSHING,ROD CHUCK-STEEL
028 . 95018271........... . 2.00.BA.O-RING
029 . 50248368........... . 1.00.EA. RETAINING BE
030 . 50243518........... . 1.00.BA. BEARING ASSY
031 . 50248426........... . 100.EA.SPACER
032 . 95104170........... . 8.00.EA.SCREW,CAP-1/2-13 X15
033 . 95081824........... . 8.00.EA. WASHER,LOCK-—1/2
034 . 50411602........... . 100.EA.INDEXER
035 . 95105052........... . 1.00.EA.SCREW,CAP
036 . 50415231........... . 1.00.EA. RING, THD LO
037 . 50415249........... . 100.EA.PLATE,KEEPER
038 . 95201281........... . 9.00.EA. FITTING,LUBE
039 . 95338844... .. 1.00.EA. KEY SQUARE
040 . 57040016..... 1.00. BA . CLAMP
041 . 57039620..... 1.00. BA . INDEX CYLINDER,HYD — SEE PAGE 4
042 . 95342002..... 1.00. EA. PIN, HINGE
043 . 95018982... 2.00. EA. PIN,COTTER
048 . 50456912... 1.00. EA. PIN
049 . 50456938..... 1.00. EA. SPRING
050 . 50344191... 2.00. EA. BOLT, EYE
051 . 95094298... 4.00. EA. WASHER,FLAT- 1/4
052 . 95077681... 4.00. EA. NUTHEX—1/4—20
054 . 57141061... 1.00. EA. BRAKE BAND ASSY — SEE PAGE 3
055 . 95077822.......... 2.00. EA. NUT,HEX--3/4—10
Tab Number: 4-11
Page: 3/5
C/N: 52257060
Name: ROD CHANGER
056 . 95081709........... . 1.00.2BA.WASHER,FLAT-1”
057 . 95340758........... . 100.EA.PIN,DRIV—LOK
060 . 57141079.......... . 100.EA. BRAKE DISC
063 . 95208971........... . 1.00.EA.FITTING—GREASE 90 DEG 1/8
064 . 50244086............ 8.00.EA.SHIM
065 . 95103743........... . 400.EA.SCREW,CAP
066 . 95081857........... . 400.EA.WASHER,LOCK—-3/8
068 . 50415256........... . 5.00.BA.ADAPTER-MIDDLE, 5”RODS
069 . 95103818........... . 5.00.EA.SCREW,CAP
070 . 95081857........... . 5.00.BA.WASHER,LOCK—3/8
071 . 95077764........... . 500.BA.NUTHEX—3/8—-16
072 . 50245422........... . 5.00.EA.CHUCK,ROD—4” HEX
073 . 95705547... . 1.00. EBA. FITTING,LUBE
075 . 95201281........... . 5.00.EA. FITTING,LUBE
076 . 50519578........... . 5.00.EA.BOLT-—ROD CHUCK
077 . 50519560........... . 5.00.EA.PLATE~ROD CHUCK LOCKING
078 . 52158953........... . 1.00.EA.SPACER (OPTIONAL AS REQUIRED)
STIALOGL oo... cee eee en eee BRAKE BAND ASSEMBLY
1 ...eeee. 50456961 ........ 1... BRAKE BAND
2 ecceeaee 57141053 ........ 1 i.e... BRAKE LINING (FIBER GLASS)
3 vcceeaee 50340736 ........ 12 ....... RIVET

Tab Number: 4—11
Page: 4/5
C/N: 52257060
Name: ROD CHANGER
57039620 ..cecceeeeereevcees INDEX CYLINDER
6 css eee ee 57012676 ........ 1 .....ee. NYLON RING
To vcacenee 57012684 ........ | SETSCREW
Bo... §6998503 ........ 1 wee. eee NUT
57039828 oo... cece cece eee SEAL KIT — INCLUDES ITEMS:
D Lice cc ccc cs cece eee eeenen 1 cee ee eee O-RING
VO occ cc eee cece eens 2 vesesees U-CUP
LL cece ccc c cece ev cee ee eeeees 1 oo... O-RING
12 Lecce cece cece cece eeeeeaes To... BACKUP RING
13 occ cece eee e cece eee e eens 1 ....eeee U-CUP
Tab Number: 4—11
Page: 5/5
C/N: 52257060
Name: ROD CHANGER
57309650
1 ........ 57242554
2 reeceeee 57012684
Bosses eeee 57012676
4 secs see 57326795

DS cece eee 37326803
6 w..e eee 57224081
TV iccccenee 57224099
rr 57326811
D viceeeee 57224123
10 ....... 57242596
11 ....... 57242604
12 ....... 57326829
57039695
Tab Number: 4—13
Page: 1/2
TP: 50339670
Name: ROD CHANGER/WRENCH CYL. PIPING
Rod Ch. Cyl.
To 9—Spool Valve |
cH
tL peewee
.
>
Hyd.
Wrench
Cylinder
aa tho OND -
aa | Sts . UW
eee ee
“La
mo anl
a =. iP Ee “
/ : ” ty : al
! y , 3 t ot
A med tea ~
A TI a t
Y
mone
Tab Number: 4—13
Page: 2/2
TP: 50339670
Name: ROD CHANGER/WRENCH CYL. PIPING

50339670 ROD CHANGER/WRENCH CYLINDER PIPING ©
001 . 95335980........0. . 2.00.EA. FITTING HYD
005 . 57005696........... . 4.00.EA. HOSE ASSY
007 . 50034826........... . 12.00. EA.CLAMP, HOSE
008 . 95077681........... . 500.EA.NUT
009 . 95043196........... . 5.00.EA. WASHER,LOCK
010 . 95105466........... . §5.00.EA.SCREW CAP
011 . 56964216........... . 2.00.EA.HOSE ASSY
012 . 95419594........... . 4.00.EA. FITTING, HYD
013 . 50462944........... . 1.00.EA.VALVE,CHECK—DBL PILOT OP.
015 . 57054991........... . 1.00.EA.BAR,TAPPED
016 . 95044038........... . 2.00.EA.SCREW CAP
017 . 95043188........... . 2.00. EA. WASHER,LOCK
018 . 95371258..........- . 2.00. EA. FITTING,HYD

Tab Number: 4—14
Page: 1/2
C/N: 52167012
Name: WRENCH CYLINDER
Ref.
Part No.
52167012
«57039638...»
. 95342028...
- 95093381...
. 50219617...
- 50219609..........
- 95098711... .
Qty. Description
nace cee eneeerenes WRENCH CYLINDER
EBA. CYLINDER,HYD,WRENCH CYLINDER — SEE PAGE 2
1.00.
. PIN HINGE ,;WRENCH CYLINDER
. PIN, COTTER,WRENCH CYLINDER
. SHAFT, ANCHO ,WRENCH CYLINDER

. WASHER,RTNG ,;WRENCH CYLINDER
. PINFROLL,WRENCH CYLINDER
Tab Number: 4—14
Page: 2/2
C/N: 52167012
Name: WRENCH CYLINDER

57039638 20... cece eee eeeee CYLINDER, WRENCH CYLINDER
6 wee eee 57012676 ........ 1 ......- Nylon Plug, WRENCH CYLINDER
T owe e eee 57012684 ........ 1 ......e. Setscrew, WRENCH CYLINDER

57039810 2... ee cee eee Seal Kit, WRENCH CYLINDER — Includes Items:
10 cece ee eee e eee 1 ......e. O-ring, WRENCH CYLINDER
TD ccc cee eee eee 2 reece. . U-cup, WRENCH CYLINDER
12 Lecce cece eee eee eee Tio... eee. . O-ring, WRENCH CYLINDER
1B Lecce cece eee ee eee 1 .....eee . Backup , WRENCH CYLINDERRing
14 Looe eee eee eee 1 ........ . U-cup, WRENCH CYLINDER
TS ccc ee eee eee eens 1 ........ . Wiper, WRENCH CYLINDER

Tab Number: 4-15
Page: 1/3
C/N: 57058323
Name: BREAKOUT SYSTEM
12 46
LL
—]
Tab Number: 4—15
Page: 2/3
C/N: 57058323
57058323 oo. c cee eee eee e eee BREAKOUT SYSTEM
001 . 50348309............ 1.00. EA. FORK CHUCK
1.00 .EA . SLIDNG GUIDE
1.00. EA. CYLINDER,HYD ~ SEE PAGE 3

2.00 . EA. CYL ANGLE
4.00. EA . SCREW, CAP
4.00 . EA . NUTFHEX—1/2—13
1.00. EA. FITTING
2.00 . EA. BOLT—HEX HD.
002 . 50422997...
003 . 57054009....
004 . 50350461...
005 . 95494563...
007 . 95077798....
008 . 95201299...
009 . 95370284...
010 . 95081642........... . 2.00.EA.WASHER,FLAT—1”
011 . 95076899........... . 2.00.EA.NUT,HEX JAM-1”-8
012 . 95338604... 2.00 .EA . PIN,ROLL
013 . 50345677 - 1.00.EA.PIN
014 . 95104303........... . 100.EA.SCREW,CAP
015 . 50350644............ 1.00.EA. SPACER
016 . 95321204........... 100.EA.NUTHEX JAM HvY—-1/2-13
017 . 50462514... . 100.EA.MTG PLATE

Tab Number: 4-15
Page: 3/3
C/N: 57058323
Ref.
002.
003 .
004
005 .
006.
007.
008 .
009.
010
O11.
012.
013.
014.
015.
016.
017.
Part No.
57054009
58233792... «
58233719... +
- 57067548... .
570675710... .
S706 7555 .sececees +
57067563.....s000 «
58233743 .sccccscee s
$8233800......00 +
ST1OBS 44 ese «
57168551........... .
58231119
58233784...»
58233727 ...eeseee +
58233735... +
58233834... «
58233826...»
58233818.......00 .
eee eee ee
ee eee
1.00.
Description
CYLINDER,HYD
. RING RETAIN
. NUT, LOCK
. CLEVIS
. SCREW, SET
. PIN
. CLIP
. PISTON
. HEAD
.ROD
. TUBE ASSY.
SEAL KIT INCLUDES:
.O’RING
.O’RING
. RING, BACKUP
.O’RING
. RING BACKUP
. WIPER
PAGE NO. 4-15-1/6__
. BREAKOUT SYSTEM
SET AT 200 PSI (16) |

INGERSOLL-RAND.
PAGE NO.
PART NO.
4-15-2/6
57120693.
BREAKOUT SYSTEM
=
U
IQ HYD, TANK:
TO_CONTROL dh iF
PAGE NO. 4-15-3/6
el te
BREAKOUT SYSTEM
TO"P" PORT ON ITEM 7
~~
=
Ww
Ee
E-
x
Oo
a
’
Ke
‘
oO
-
PAGE NO. 4-15-4/6
INGERSOLL-RAND. PART NO. 57120693,
BREAKOUT SYSTEM
BREAKOUT CYLINDER —
FROM DOUBLE PUMP MANIFOLD
HYDRAULIC SCHEMATIC
TO CONNECT ‘C2 PORT RELIEF VALVE

WITH “T” PORT ON ITEM 7.
{BOTTOM) TO PISTON END——~_

OF BRKOUT CYLINDER
PAGE NO. 4-15-5/6
- BREAKOUT SYSTEM
——-——-
TO KEY SWITCH
CONNECT TO-IGN? TERMINAL
Page: 4—15—6/6
C/N: 57120693
Ref
040
57120693 BREAKOUT SYSTEM
- 95335980... . 2.00. EA. FITTING HYD
. 56955107........... . 1L00.EA.HOSE ASSY
- 95396404... . 1.00.EA. FITTING HYD
. 52198173... . 1.00.EA.HOSE ASSY
. 95279055........... 2.00. EA. FITTING HYD
. 57039752......0006 . 100.EA.VALVE,SSOLENOID
§7102311........... . 1.00.EA.CARTRIDGE
- 57102329........0 . 100.EA.COILS/A
. 57052623........... 1.00. EA. BRACKET
. 95263380........... 3.00. EA. FITTING,HYD
. 57004020........... . 2,00.EA.HOSE ASSY
. 56762198.......... 1.00.EA.SWITCH
. 95105466........... . 2.00.EA.SCREW CAP
« 95341079... . 100.EA. FITTING,HYD
. 95279071. . 1.00.EA.FITTING,HYD
» 52182623.......... . 1.00.EA. VALVE
« 95293403... . 4,00. EA. FITTING HYD
« 57045296... see . 100.EA.BAR,W/HOLES
. 56966187........... . 100.EA.HOSE ASSY
- 50034826........... . 2,00.EA.CLAMP, HOSE
« 95357232... cece . 4.00.EA.SCREW CAP

. 95077681........- . 6.00.EA.NUTHEX—
. 95043196........... . 6,00.EA.WASHER,LOCK
. 56961311... . 100.EA.HOSE ASSY
- 50514967........0 . 100.EA. VALVE RELIEF
« 57034357... . 100.EA.HOSE ASSY
- 95377156... . 100.EA. FITTING
« 95279923... . 100. EA.TEE
. 95341079... . L00.EA.FITTING,HYD
. 50812429......... . 250.00 .IN . WIRE, 14AWG—-BLUE

. 95329249... . 3.00.EA.TERMINAL
. 56762248......... . 2.00. EA.CONNECTOR
. 50249655... . 250.00 .IN . WIRE, 14AWG—BLACK

. 50250067..........- . 240.00 . IN . SUB 57358830—1/4” LOOM
. 56762180......... . 100.EA.TERMINAL
. 52181450... 2.00. EA . CLAMPLOOM
. 95009841... . 2.00.EA.SCREW,DRIVE
. 52164118........... . 1.00. EA .NAMEPLATE

Tab Number: 4—16
Page: 1/3
TP: 52208600
Name: INDEX CYLINDER PIPING
10
repke aS
TOROD To Rod En -———.
CYLINDER
‘To Cylinder tna
11
: ec
ROD INDEX
CYLINDER
a
—_
O
nw
aac 1 rt 7 Qn
9-SPOOL
VALVE
ROD INDEX
SPOOL
Tab Number: 4—16
Page: 2/3
TP: 52208600
Au
eff N Zz i i
I
im n
N Li ! 12
. 4, 3
A : Kt
~N LC g
Ww,
err
= L
Tab Number: 4-16
Page: 3/3
TP: 52208600
Ref Part No.
- 95419594... .
. 50258193... .
- 50034826... .
. 95105466........... .
. 95043196........... .
. 95077681... .
- 57005704........4. .
- 50462944... .
. 95365094........... .
. 56964182........... .
. 56955107... .
5220869 Levee .
» 95105292........... .
. 95043 188........... .
. 56963945... .
- 56963937... .
- 95231023... .
Description
INDEX CYLINDER PIPING
. FITTING, HYD
. PLATE,MTG
. CLAMP, HOSE
. SCREW CAP
. WASHER,LOCK
. NUT
. HOSE ASSY
. VALVE,CHECK-—DBL PILOT OP.
. ADAPTER
. HOSE ASSY
. HOSE ASSY
. MTG BRKT
. SCREW CAP
. WASHER,LOCK
. FITTING,HYD
. FITTING,HYD
. ADAPTER
C/N: 57120537
Page: 4—19-1/7
Name: WINCH SYSTEM
eb — WLV LYOd MNVL diWnd
t---1 ISArud ‘GAH NIV
0Z
L — LYOd SNVL
a10d1
dWnd 318
t ag or \
be " a
rate — NG
TI [Pe
Za ANG
it dE ON _
ea LL
S p /\..
Nhe e
Page: 4—19—2/7
C/N: 57120537
Name: WINCH SYSTEM
12 { | / j /32
13 ’ i ,
43 3 Le! 47
JE powsecces ph ern N,
(fr \\ i ? ,
A Ne i ' ‘ i
—— a
21 / 30
4 29
28
Page: 4—19-—3/7
C/N: 57120537
Name: WINCH SYSTEM

57120537 JIB BOOM — FIXED
O01 . 52263159........... . 1.00.EA.HOIST, JIB — SEE PAGE 4
002 . 57119968........... . 1.00.EA.MOUNT, HOIST
003 . 57120271......... . 1.00.EA.ARM-—JIB HOIST FIXED
004 . 58231812........... . 100.EA.ROPE,WIRE—3/8 X 59”
005 . 57138950........... . 100.EA.HOOK,SWIVEL—2 TON
006 . 58060153.........5 . 100.EA.THIMBLE,WIRE ROPE-3/8”
007 . 58060179........... . 3.00.EA.CLAMPCABLE
008 . 95251088........... . 6.00.EA.SCREW,CAP
009 . 95477873... . 600.EA. NUTHEX LOCK
011 . 57003634........... . 2.00.EA.BAR,FLAT
012 . 95201281........... . 100.EA. FITTING,LUBE
013 . 95093381........... . 100.EA.PIN,COTTER
014 . 57120339........0 . 1.00.EA. PIN, JIB ARM
O15 . 57080319........... . L00.EA.VALVE,4—WAY
016 . 95279071.......... . 1.00.EA. FITTING,HYD
017 . 581431656........... . 1.00.EA.HOSE ASSY
018 . 58197518........... . 1.00.EA.HOSE ASSY
019 . 57157331... . 2.00.EA.HOSE ASSY
020 . 95365078........... . 1.00.EA.FITTING,HYD
021 . 50245810........... . 1.00.EA.SHEAVE,WIRE
022 . 95376141........... . 2,00.EA. FITTING
023 . 95103818........... . 17.00.EA.SCREW,CAP
024 . 95081857........... . 17.00. EA .WASHER,LOCK
025 . 95077764.......... . 17.00. EA. NUT HEX
026 . 50034818........... . 36.00. EA. CLAMP, HALF
027 . 95104188............ 4.00. EA. SCREW,CAP
028 . 95321204........... . 400.EA.NUT,HEX JAM HVY
029 . 95245767........... . 4.00.EA.WASHER,BEVEL
030 . 95081667........... . 8.00.EA.WASHER,FLAT
031 . 52145489........... . 1.00.EA.NAMEPLATE
032 . 50820935........... . 1.00.EA.MOTOR,HYD — SEE PAGE 7
033 . 57097974.......... . 1.00.EA.NAMEPLATE-JIB HOIST
034 . 95321626........... . 4,00.EA.SCREWDRIVE
035 . 95279162........... . 100.EA. FITTING HYD
036 . 95209094........... . 1.00.EA. FITTING, HYD
037 . 57120354........... . 1.00.EA.BRACKET—JIB CONT. VLV
038 . 57120347........... . 2.00.EA.SPACER
039 . 57146474........... . 100.EA.SLING LINK
042 . 57136897............ 2.00. EA. FITTING, HYD
043 . 9§279378........... 2.00.EA.FITTING,HYD
044 .57084311....... .EA.HYD TANK ASY
046 . 57297368 1.00. EA . DECAL, WARNING, HOIST — #2500
047 . 56953045 . 1.00.EA.GASKET
048 . 95103990............ 1.00. EA. SCREW,CAP
049 . 50034826............ 2.00. EA. CLAMP HOSE
050 . 95043196............ 1.00. EA. WASHER,LOCK
051 . 95077681............ 1.00. EA. NUT,HEX
052 . 95415584.,......... . 100.EA. PLUG,JIC
Page: 4-19—4/7
C/N: 57120537
Name: WINCH SYSTEM

Page: 4—19—5/7
C/N: 57120537
Name: WINCH SYSTEM
Ref.
Part No.
52263159
«58232554... sees :
- 58232562... .
- 52140480........... :
. 50830546...
. 50710537...
. 52260734...
. 50710508...
. 58232570...
. 52240090...
. 52259769...
- 58232588...
- 50830660...
. 58232596
. 52140464.
. 58232604...
. 58232612...
. 52140423...
. 58232620...
. 52240132...
. 2240140...
. 58232638...
. 50830413...
- 50650407...
. 52269883...
. 57241739 .
» STZALTAT cesses .
- 50636513... .
- 530710474... .
«52252053... .
. 58232661
. 58232679...
. 58232687...
. 50650456...
- 50650415...
- 50650449...
. 50710482...
. 50650381...
- 50650399...
. 50647767...
- 58232695...
- 50647775...
- 50710490...
. 50830520...
. 50830538...
. 50830421...
. 58232703...
. 52218500...
. 58232711... .
- 58232729... ...000 .
Qty. Description
veveeveveevwenseees HOIST, JIB
. SCREW
. COVER
. CPSCRW/LCWSH
. GASKET
- ADPATER
. GASKET
- BEARING CUP
.NUT
- HOUSING HALF
. GEAR/SPIDER
. SCREW
. DOWEL PIN
. VALVE RELIEF
. GREASE PLUG
. BUSHING
. PLUG
. BOLT—NUT
. SCREW
. GASKET
. GASKET
. PLUG
. WORM KEY
. LOCK RING
. SPACER
. SPRING
. PRESSURE PLATE—-CLUTCH
. GASKER
. COVER
. SCREW
. SEAL
. NOT
. SCREW
. SPRING
. WASHER
- ROLL PIN
. CLUTCH
. BRASS PLATE
. STEEL PLATE
. CPSCRW/LCWSH
. WASHER
. BRAKE HSNG
. BEARING CONE
. WORM
. WORMSHAFT
. SPIDER KEY
. SHAFT
. SEAL,KIT
. DRUM
- SPACER
Page: 4—19—6/7
C/N: 57120537
Name: WINCH SYSTEM

052 . 58232737... . 1.00.EA. BRACKET
053 . 50830397........... 1.00. EA. BUSHING
054 . 50830553........... . 1.00.EA.ZERK FITTING

055 . 52140431........... . 2.00.EA. BOLT
056 . 50830587........... . 1.00.EA.. CABLE CLAMP

057 . $8232745......:. . 1.00.EA.WASHER
058 . 58232752........0+ . 2.00.EA.NUT
059 . 58232760........... . 2.00.EA.WASHER

Page: 4—19—7/7
C/N: 57120537
Name: WINCH SYSTEM

$0820935 2.00... ee eee eee HYDRAULIC MOTOR
1... 50491729 ........ 4 ........ CAPSCREW, 5/16 UNC X 7/8 LG.
2 1... Kee eee 1... DUST SEAL
3 1... 52188844 ........ Tove. eee, PLUG
4... $2188851 ........ Tv....eee MOUNTING FLANGE
5 oeaaee KO eeeeee LT ov..eeeee SHAFT PRESSURE SEAL
6 ...... Fee. Too... O-RING
7 w.eee. 52188885 ........ 1... BEARING
8 ...... §6001118 ........ 1 ...... THRUST NEEDLE BEARING
rn §2188893 ........ 1... KEY
10-..... §2188901 ........ 1 wi... OUTPUT SHAFT (KEYED)
11... §2188919 ........ 1 .....e. O-RING
12 2.2... §2188927 ........ re HOUSING, 1/2 NPT. PORTS
13.1... Bese aaes 3 ..c..0.. O-RING
14.2... §2188935 ........ Poe... DRIVE
15 ..... 52188943 ........ Toe... SPACER PLATE
16 ..... 52188950 ........ rn GEROTHER SET
18 1... 52188968 ........ 1 vv... END CAP
19 ..... Fees Tole eee SEAL WASHER
20 ..... 50799170 ........ T oes eee CAPSCREW, 5/16 UNC X 1-1/2 LG.
* eee 52188976 ........ 00 ween SEAL KIT — INCLUDES ITEMS — 2, 5, 6,13 & 19
INGERSOLL-RAND
CONSTRUCTION & MINING
Serial Number:
WATER TEMPERATURE
at SIG
eee
"
STAR
é 22 THROTTLE
KEY swiTga Was ETHER a
INJECT
2 22 OPT 06
se
mas
LIGHTS
1,2,3,4,8,25,30
TO JUNC BOX
10
Ch
VIEW _A-A
DISCH TEMP
EMERGENCY STOP
O1E
+ GRN
O1E
O1E
FUSE
5A
8 250V
LUBRIC.
C — BLK
BE Ope
sie
‘TOR
a
p=] TO DHD
LUBE TANK
wy
7 TO JUNCTION BOX ON
~ BASIC HARNESS
41 - OSK HARNESS
POWER PACK BASE
LOCATED INSIDE CONSOLE

LEFT SIDE
OISVE “ONIMIM
dL
.
e
PSOTSPLS
Figure 1 :WIRING, BASIC-QSK

E57481954 REV 01
WUADNING. Thies manual santaine data SPRCTBIC ta the drilline rie with serial
number: .
page 1
OISVA “ONTMIM
AL
PS6TSPLS
INGERSOLL-RAND
CONSTRUCTION & MINING
Serial Number:
REF. PART NO. QTY. UNIT DESCRIPTION

001 ------- 57500639 --------- 1 ----- EA --- WIRING HARNESS, RELAY
002 ------- 57448425 --------- 1 ----- EA --- RELAY, 24VDC COIL
003 ------- 72232366 --------- 2 ----- EA --- TERMINAL
004 ------- 57358830 --------- 460.00 - IN ---- CONDUIT, 3/8” NYLON
005 ------- 58150202 --------- 5 ----- EA --- CONNECTOR,BUTT
006 ------- 50812411 --------- 30.00 -- IN ---- WIRE, 14AWG-GRAY
007 ------- 95746228 --------- 1 ----- EA --- SCREW,MACHINE- 1/4-20X3/8
008 ------- 57500613 --------- — EA --- WIRING HARNESS,BASIC-T4w
Q09 ------- 95934766 -------- 1 ----- EA --- LOCKWASHER~ 1/4 PLATED
010 ------- 52240348 --------- 2 ----- EA --- NUTSEALING
O11 ------- 57500621 --------- 1 ----- AS---- WIRING HARNESS, QSK-T4W
012 ------- 50465293 --------- 120.00 - IN---- WIRE, 8AWG-RED
013 ------- 50625938 --------- 120,00 - IN---- WIRE, 14AWG-GREEN
014 ------- 50249655 --------- 120.00 - IN ---- WIRE, 14AWG-BLACK
016 ------- 50249697 --------- 120,00 - IN---- WIRE, 10AWG-BLACK
O17 ------- 57168916 --------- 1.00 --- OZ --- VARNISH, INSULATING
019 ------- 95329314 --------- 5 ----- EA --- TERMINAL, WIRE
020 ------- 95329249 --------- 10 ---- BA --- TERMINAL
022 ------- 95359600 --------- 4 ----- EA --- TERMINAL
023 ------- 57093080 --------- 20 ---- EA --- MARKER,WIRE
024 ------- 95748802 --------- 30 ---- EA --- TIE,CABLE
026 ------- 57483349 --------- 1 ----- AS---- SCHEMATIC,ELEC- CUMM,CELE
039 ------- 57196677 --------- 2 ----- EA --- DIODE, 3A, 600V
051 ------- STAT9198 --------- 1 ----- EA --- HARNESS,QSKECM/BATT/COOLA
REE [IRCOMM.|COLOR [GAGE | WIRENOS. CIRCUIT
12 | 50465293 |RED 8 1,2,6 BATT/ALT POS FEED
50465293. [RED 10 6,1,3,5 JUMPER
36933600 | SHLD CBL [143 |14CLR,SBARE,15BLK [ENG SPEED MAG PICKUP
13. [50625938 |GREEN [14 3,4,7,8,25,11,12,13,16,30 START, STOP, PRIMER
50623065. | VIOLET [14 18,22 DC LIGHT SYSTEM
52146009 |BLACK |2/0 |SEEBATT INSTALL DWG [BATT/STARTER POS CBL
32058928 |BLACK [2 |SEEBATTINSTALLDWG [BATT/STARTER NEG CBL
52246519 |BLACK [1/0 |SEESTARTER WIRE DWG | BATT/STARTER GROUND
56987795 | BLUE 12 SEE WIRE 1 & 2 FUSIBLE LINK
14. (50249655. [BLACK [14 5 GROUND
16 [50249697 [BLACK [10 5 GROUND
6 50812411 |GRAY 14 01E,04B,05E,06E,12E,13E, |QSK
16E,17E,18E,22E
85771715 | SHLD CBL | 18/2 |24E CLR,02E,25EBLK,03E | QSK
page 2
WARNING; This manual contains data SPECIFIC to the drilling rig with serial number:
.
Tab Number: 5-2 _
Page: 1/2
TP: 57481939
Name: BATTERY INSTALLATION
57481939 oo ccc cere eee e ee eeee BATTERY INSTALLATION

001 . 57474686........... . 1.00. EA. CABLE ASSY,NEG—2/0AWG,80”
002 . 30441570. .. 1.00.EA.CABLE,BATT
003 . 57474694 1.00 .EA. CABLE ASSY,POS-—2/0OAWG,64”
004 . 95934592. 6.00. EA. CAPSCREW, HEX HEAD
005 . 95922894 .. 6.00.EA.NUT, HEX
006 . 95937413........4 . 6.00.EA.LOCKWASHER-3/8 PLATED
007 . 58231887.........+ . 1.00.EA. BATTERY BOX
008 . 57113177 2.00. EA. BATTERY-—8D 12V W/ELECTROL
009 . 59895151 .. 1.00.EA.CONNECTOR, 3-~WAY,FEMALE
O11 . 59854828........... . 3.00.EA.TERMINAL, 14-16 AWG MALE
013 . 57400715.......... . 3.00.EA. SEAL, 14-12 AWG CABLE
Tab Number: 5-2
Page: 2/2
TP: 57481939
Name: BATTERY INSTALLATION
This page is blank.

Tab Number: 5—3
Page: 1/1
TP: 50705656
Name: PROPEL ALARM
50705656 PROPEL ALARM
001 . 57366395........... . 1.00. AS.ALARM KIT, BACKUP
002 . 50249648........... . 12.00. IN. WIRE, 14AWG—RED
003 . $6921430........... . 1.00.EA.TERMINAL
004 . §0695063........... . 100.EA.CONNECTOR
005 . 56762248........... . 2.00.EA.CONNECTOR
006 . 50249648........... . 12.00.IN. WIRE, 14AWG-RED
/
< a. a >
OTS e ge a
cars \< So <i
bo
J Re, | Connect To
J Hot Wire Of
" Back Up Light 5
+e “ty a
> Connect To
; Reflector Screw
S . Nc Uh ty
RR
- ;
Tab Number: 5—4
Page: 1/3
TP: 57193799
Name: DRILLING LIGHTS
Maintenance Light =
w— \
Tab Number: 5—4
Page: 2/3
TP: 57193799
18
Maintenance —_ Drill Drill
18 All Lights Off
Maintenance Light On
All Lights On
12 | 4 rT]
Y
8 (Dy
20 Existing 5 or 21
Bkt. on Cab
8 '
7 TYPICAL ASSEMBLY
6
7
8
10 eT
30 [— 115
| OO |
| |
2 ? |
i: |
CONTROL PANEL
RSaraHnun
Tab Number: 5—4
Page: 3/3
TP: 57193799
Ref _Part No. Oty. Description
57193799 DRILLING LIGHTS
001 . 57039182........... . 1.00.EA.NAMEPLATE-LIGHT SYMBOL
004 . 52178308... . 1,00.EA.BREAKER,CKT
005 . 57147282........... . 1.00.EA.LAMP70W/24VHALOGEN FLOOD
006 . 95103743........... . 3.00.EA.SCREW,CAP
007 . 95077764........... . 3.00.EA.NUT
008 . 95081857........... . 3.00.EA.WASHER,LOCK
009 . 57157885... . 3.00.EA. HOUSING, 4X6 LIGHT
010 . 95069597........... . 3.00.EA.WASHER,FLAT
011 . 50249671........... . 60.00. IN. WIRE, 14AWG—WHITE
012 . §6921380........... . 1.00.EA.CONNECTOR
013 . 57358830........... . 60.00. IN. CONDUIT, 3/8” NYLON
014 . §2181450........... . 25.00. EA, CLAMPLOOM
015 . 50698315........... . 1.00.EA.SWITCH
018 . 95484408........... . 9.00.EA. TERMINAL
019 . 95009841........... . 25.00. EA.SCREWDRIVE

020 . 56944101............ 3.00. EA. TERMINAL
021 . 57157893......... 2.00.EA. LAMP, 70W HALOGEN TRAP

022 . 56790330... . 3.00.EA.ANGLE
PAGE NO. 6-01-1/11
T_T DUST COLLECTOR
PAGE NO. 6-01~2/11
ee DUST COLLECTOR
PAGE NO. 6-01-3/11
DUST COLLECTOR
AIR CONNECTION FOR XL UNITS
OTT | Bie
eh |
weds ed Le
By
9 SPOOL VALVE
PAGE NO. 6-01-4/11
PART NO. 57121816
INGERSOLL-RAND.
DUST COLLECTOR
8° 6° ° |
coOC O
Qo
Q cooose
ee
HYD. TANK
BOTTOM VIEW
I0_9-SPOOL VALVE
(16) TO PORT ON BOTTOM OF HYD. TANK
(5) TO FILTER MANIFOLD RETURN PORT

ON HYDRAULIC TANK
PAGE NO. 6-01-5/11
DUST COLLECTOR
REGULATOR SETTING -
60 PSI
PNEUMATIC CIRCUIT
TO S°SPOOL VALVE °
-_—./
“56
HYDRAULIC CIRCUIT.
PAGE NO. 6-01-6/11
INGERSOLL-RAND: PART NO. 57121816

DUST COLLECTOR
REF {| PART NO. ] QTY. ! NAME OF PART
NO. ; i t
worn roo beoo--- poor
i t i
1 57121816 } ' DUST COLLECTOR
‘ 4 ' .
§ t t
1 {| 57076580 } 1} Dust Collector - See Page 7
2 ! 57076507 }! 1 } Suction Hose
3 ! 56958523 }{ 2% Hose Clamp
4 | 96282331 } 6 } Air Hose
5 | 56780729 } 2} Cable Tie
9 | 95219721 } 1 Fitting
10 } 95303335 [ 1} Fitting
11 } 95338406 } 1} Fitting
12 | 57100869 |} 1 { Hose Assembly
13 } 95219747 } 23 Fitting
14 | 95341665 }! 1} Fitting
15 | 56954290 | 2% Hose Assembly
16 | 57097909 } 1} Hose Assembly
6-01-7/11
57121816
DUST COLLECTOR
PAGE NO.
PART NO.
ee |
INGERSOLL-RAND.
ra Ps
“ NY
ae J x
ow. afl Matic aco a“ “\
UVLIG WALSAS 35 1nd “ “s
‘ =|
=
‘ .
if r “4
. ‘3 '
¥' | |
' rat iit {
t Fa til t
; 1 ts vil
f t ii il !
i 1 uit
‘ My iy |
i i vit
. . ' th Wty |
f MH ry
F sg ' tt i i {
i! dl ' ', Ll I
oxy
(4)
6-01-8/11
57121816
DUST COLLECTOR
PAGE NO.
PART NO.
INGERSOLL RAND.
NV Id SILVWAHOS
Nidid YlV 3S INdWI
JILVWSHIS = OPINVYCAH
Om Bujsnoy nayy ‘Bido odid it/I—~__,
ONILLId 3SOH,8/¢/
a
"WT AG Aiddne TOUT UILdVAY DIP ,,8/E-3dld 2/1, 5
2.
o
BaL Bid ,2/ip—_»T
3SOH Givua 311X391 \e/e ——31ddIN
oo ™ 35079 2/1
"ay Aq usnjes
@AJDA osjnduy sO) aidan edid
ONILLIS 3S0H ,8/E-]

UILdvaY iP ,e/E- 3did ,2/1 +
{yom busroy /
nyt “ido add nel
PAGE NO. 6-01-9/11

DUST COLLECTOR
REF | PART NO. } QTY. } NAME OF PART
NO. }
errr poor toot poor e - - -- - - - - - - - - - - + - - ---- --
' i '
! 57076580 ! i DUST COLLECTOR
1 ' s
t ' 4
1 |} 56934219 ! 13 Timer
5 | 56934185 ! 4} Valve
6 } 56958945 } 43 Element
8 } 40027344 } 1} Ball Valve
9 |; 57082455 } 1} Filter Regulator
10 } 51024792 } i} Blower Mount
11 ; 56994932 } 1} Fan
12 } 57003386 } 1} Housing
13 ; 52192663 } 1} Motor —- See Page 11
16 {| 51067221 ; 1; Dropout Hose
17 } 56981095 } 1} Flow Control
20 {| 57116519 ! 1; Bushing
6-01-10/11
PART NO. 57121816

DUST COLLECTOR
PAGE NO.
INGERSOLL-RAND.
PAGE NO. 6-01-11/11
DUST COLLECTOR
3,13,14,20,21)
REF } PART NO. { QTY. | NAME OF PART

NO. { t '
wort Hielentententated | an
' i i
| 57192663 } : MOTOR
' 1 4
t a a
1 $ 50815786 } 4 } Capscrew
2 ! 50709666 | 1} End Cap
3 ! 50815794 } 14 Seal
4 ! 50815802 | 1 3 Bearing
5 ! 50815810 } 1 4 Dowel Pin
6 |! §2233194 | 1} Cam Ring Assembly
7 4 : 13 » Cam Ring
8 {| 52179587 } 10 { . Vanes
9 {| 52179579 ; 30 } . Vane Spring
10 $ 62179561 |} 1; Rotor
11 |! 50815810 ; 1} Dowel Pin
12 ! 52179488 ; 1} Port Plate Assembly
‘ t 13 - Port Plate
; | 23 . Set Screw
' ; 14 Shuttle Spool
13 |! 50815851 } 14 Seal
14 {| §2179496 | 1; Seal
15 ! 50815901 | 1} Snap Ring
16 $ 52179611 } 15 Shaft Assembly
17 «=6§ 60709799 |} 24 Snap Ring
18 | | 14 . Bearing
19 } : 1 Shaft
20 $ 52179520 |} 1$ Shaft
21 { 52179538 | 1 4 Felt Wiper
°22 $$ 52179546 } 1} Body
i t '
+ ' 1
' 52179595 } t Seal Ket (Includes Items -
1 % 4
i r i
Page: 6—4-1/3
C/N: 57179483
Name: DUST CURTAIN
19
co
os ¢
11
18
a | 16
Name: DUST CURTAIN
Page: 6—4—2/3
C/N: 57179483
Neo
yor
Page: 6—4—3/3
C/N: 57179483
Name: DUST CURTAIN
Ref.

STIT9ABS oo cece cece cece eens DUST CURTAIN
. 57181034... . 100.EA.EXTENSION TOWER BOTTOM
. 57181026........... . 100.BA. FRAME, DUST CURTAIN
« 57120750......000 . 100.EA. DUST CURTAIN
« 57184475... cesses . 1.00.EA. DUST CURT. REAR CURTSIDE
. 57184491........... . 1.00.EA. DUST CURT. FRNT DUSTSIDE
. 57184483... eee . 1.00.EA. DUST CURTAIN, FRONT CAB
. 57184103........... . 2.00.EA.STRAP CURT. TOWER BOTTOM
. 57120677... . 1.00.EA.STRAP—REAR
. 57134942... . 1.00.EA.STRAP—DUST CURTAIN
« 570754 26.......000 . 1.00.EA.STRAP
. 95094298........... . 60.00. EA. WASHER,FLAT—1/4
. 50401629........... . 12.00. EA .BOLT
. 95103701.......... . 2.00. EA.SCREWCAP 35
. 95105201........... . 19.00. EA .SCREW,CAP
. 95077483..........- . 45.00. EA. NUTHEX STOP-1/4—20
. 95103719........... . 400.EA.SCREW CAP
. 95002986........... . 10.00. EA.SCREW CAP
Tab Number: 6—5
Page: 1/6
TP: §7144545
Name: WATER INJECTION
i
d
1
HYDRAULIC
RESERVOIR
4 }
ol \
Ye
\t ©
\ Na
ay
@)
|
: Le.
Nyy
sesac| lar
| Pe ae ye sti i
_ oT
Li
u
Pe
AP oon
;
XS :
'
GONTROL PANEL
Tab Number: 6—5
Page: 2/6
TP: 57144545
STI44545 oo cece cena WATER INJECTION
001 . 57048977........... . 1.00.EA. PUMP, CAT 3GPM WATER INJECTON — SEE PAGE 4
002 . 57250250........... 1.00.EA.MOTOR, HYDRAULIC — SEE PAGE 6
003 . 57144032... 1.00. BZA. BASE MTG, WTR INJECTION
004 . 95219853... 1.00. BA. FITTING, HYD
005 . 57144305... 1.00. EA. COUPLING,CHAIN
006 . 95104352... 2.00. EA. SCREW,CAP
007 . 95043196... 2.00 . EA. WASHER,LOCK—1/4
008 . 52231107...... 1.00. EA. GUARD,COUPL
009 . 50067479... 1.00. EA. CAP
010 . 95104170...... 6.00. EA. SCREW,CAP—1/2—13 X 1.5
011 . 95077798...... .. 600.EA.NUTHEX-1/2-13
012 . 95081824........... . 6.00.EA.WASHER,LOCK-1/2
013 . 95250254........... . 1.00.EA. PLUG PIPE
014 . 50615236... .. 100.BA.TANK,VAP
015 . 95030763...... 1.00. EA . ELBOW,STREET
016 . 95315214... 1.00. EA. FITTING, HYD
017 . 95267092...... 1.00. EA. PETCOCK
018 . 95037347...... 1.00. EA. BUSHING
019 . 95286563...... 1.00. EA. ADAPTER
020 . 95063475...... 1.00. BA. TEE
021 . 95279493... 1.00. EA. FITTING,HYD
022 . 56947518...... 1.00. EA. FITTING, HYD
023 . 95104196...... .. 2,00.EA.SCREW,CAP
024 . 95077798... 2.00.EA.NUTHEX~1/2—-13
025 . 52146883.......... . 1.00.EA.VALVE,RELIGF
026 . 95105201...... .. 400.EA.SCREW,CAP
027 . 95043196...... 4.00 . EA. WASHER,LOCK-1/4
028 . 95064655... 4.00 . EA. WASHER,FLAT-—1/4
029 . 50617562...... 1.00. BA. GAUGE,FUEL
030 . 95101705...... 1.00. EA. PLUG PIPE
031 . 56974140...... 1.00. EA. HOSE ASSY
032 . 56955776...... 1.00 . BA. HOSE ASSY
033 . 95219721...... 2.00 . EA . FITTING,HYD
034 . 56974629...... .. 1.00.BA.HOSE ASSY
035 . 95330692........... . 1.00.EA. FITTING HYD
036 . 95279493........... . 1.00.EA.FITTING,HYD
037 . 95377156... . 1.00.EA. FITTING
038 . 95006052........... . 1.00.EA. VALVE CHECK
039 . 95038162........... . 100.EA. BUSHING
040 . 95037446........... . 1.00.EA. BUSHING PIPE
041 . 95103982........... . 2.00.EA.SCREW CAP
042 . 95077681........... . 2.00,.EA.NUTHEX—1/4—-20
043 . 95043196... . 2.00.EA.WASHER,LOCK-1/4
044 . 50518984........... . 100.EA. VALVE, FLOW CONTROL
.. 3.00.EA. FITTING
1.00. EA. NAMEPLATE
. .. 2.00.2A.SCREW,DRIVE
048 . 95081824........... . 2.00.EA.WASHER,LOCK—1/2
049 . 57043333.......0 - 1.00.EA.HOSE ASSY
050 . 57043416........... . 1.00.EA.HOSE ASSY
Tab Number: 6—5
Page: 3/6
TP: 57144545
STI44545 cece ecb ecnececneeae WATER INJECTION — CONTINUED
051 . 57007478....... . 1.00.EA.HOSE ASSY
052 . 95279402... 1.00. BA. ELBOW
053 . 58153271... 1.00. EA. HUB
054 . 58121286... 1.00. EA. CHAIN
055 . 58123399... 1.00. EA .COVER
056 . 57350209... » 1.00.BA. HOSE ASSY
057 . 95219747........... . 1.00.BA. FITTING,HYD
Tab Number: 6-5 ©
Page: 4/6
TP: 57144545

Tab Number: 6—5
Page: 5/6
TP: §7144545
S704B97T7 oo cc eee cere cere Water Injection Pump
57047995 ........ TL cccceeee Cup Kit — includes:
AL Lecce ccc ene eee pee eeeees Bo ssccees ¢ Piston Cup
AO Lecce cece eee eee beseeaees 3 vee eeee * Cotterpin, SS
AB cece cece eee pec eneaes G seen ¢ O-Ring, Cylinder
notshown .........5..06005. 1 owe... ¢ Cup Inserter
notshown ......... peeeeeees 1 .....ee. ¢ Instruction Sheet
57048001: ......-- 1 ...... .» PERM—A~—LUBE Seal Kit — includes:
So 3 .....ee * Prerrrm—A—Lube Seal
AO occ c cece eee cede eeenees 3B oL...eeee * Cotterpin, SS
notshown ......... beeeeeeee 2 se. eee * Abrasive Paper, 400 Grit
notshown .............6005- Loves eaaee « Instruction Sheet
57070534) 0.6655 1 ......., Sleeve & Seal Kit
QB recs ccc cece cece beeen rr * Barrier Slinger
WD icc ce ccc eee seen eneeeees 6 we cae « O-Ring, Sleeve
BL cise ec ee eae beeeeeees 3 o..ee eee * Sleeve
i beeeeeeee 3 eee eee * Prrrrrm—A—Lube Seal
IG cece cece eee e nee eeeee 3 ose esaeee * Cotterpin, SS
not shown ......... Leceaeeee | + Instruction Sheet
57070542, ........ 1 ........ Discharge Valve Kit — includes:
4B Lecce eee pe ceeeee 3B oeeeaeee * O-Ring, Cylinder
fo) pee cnw eee 3 eee eee ¢ Valve Spring Retainer
rn 3 vce eeeee * Valve Spring
ne ne bee seeeee 3 .cseeeee ¢ Discharge Valve
54 Lecce cece eens see eeeees Boece eeeee * Discharge Valve Seat
not shown ......... beeeeeeee 1 .....eee * Instruction Sheet
57070559; 2. cece eee cerns Piston Kit — includes:
3B eee cece eee es ee eeeees 3B oveeceeee * Inlet Valve
BD ec cccceeeeeaees beeeeeees 3 eeeeeee * Bac—Cup Piston
AO Loe c cece ees wee eeeees 3 seseeee * Bac—Cup Ring
AL icc ccc eee ee ens 3 Lees aese * Piston Cup
4D occ cc cc cceneees Maa eaeeee 3B oeceeees ¢ Piston Spacer
AB Lecce cece eee hes eeeees 3 ssssaaee ¢ Piston Retainer
AA coc cnc ce eaees eee eeaee 3B cececeee « Conical Washer, SS
AS Loc ee eee nee bee eeeeee 3 Lee. eee «Nut, SS
cn eee eeeee 3B oosseeeee * Cotterpin, SS
AB Lecce eee ee ees Leeeaeees 6 sce eee «O-Ring, Cylinder
AD icc ccc cece eee ee nee 3B oreeeeeee * Back—Up Ring, Cylinder
not shown .........ceeeeeess 1 wees eee * Instruction Shect

Tab Number: 6-5 |
Page: 6/6
TP: 57144545
Ref. Part No. : Qty. Description
$7250250 oo. cece ere een eeeees Water Injection Motor
Bcc sees 56001118 ........ 1 ...ceeee Motor Bearing
9 Leccceee 52188893: ........ 1 ......e, Key
JO ....... 52188901, ........ re Shaft
57250276 seco ee eenereecncees Seal Kit — includes:
QD occcecceceeeeeues lea eeeees 1 .....00. * Dust Seal
5 sc ccee ee eeeaeees cence 1 vecaaaee e Shaft Pressure Seal
O ec ce cece tence eee ereneees 1 ren * Seal
1S Loc ccc e eee e cece eens 3 ossceeeee * O-Ring
QT ccc c cece encase cal eeeneees 1 ....e eee «O-Ring

Tab Number: 6—9
Page: 1/6
TP: 57405268
Name: DHD LUBRICATOR INSTALLATION
t50
View “A”
a
_
\ \
HW
N
af Receiver
utlet From Pump wt ))

|_— Inlet To Regulator ae ,
a 4
4 4 4
1 \ * 4%
'
i
,
i . "oOo ~~! T
hae
\
| 4 & / a
& aS - a
| DHD Lubricator ~~
“~
View B—B
Tab Number: 6-9
Page: 2/6
TP: 57405268

57405268 .. 0. cee eee eee eee DHD LUBRICATOR INSTALLATION
001 . 57354755....0..008 . 1.00.AS .LUBRICATOR ASSM,60GAL DHD — SEE PAGE 3
003 . 95293403........... . 100.EA. FITTING,HYD
004. eee ceseceneesesenes . 1.00. EA. HOSE INDICATOR
005 . 58147067........... . 1.00.BA.HOSE ASSY
007 . 95035333........... . 400.EA.SCREW CAP
008 . 95368338........... . 400.EA.CLAMBHOSE
009 . 95104147........... . 400.EA.SCREW,CAP
010 . 95077798.. . NUTHEX~—1/2-—13

011 . 95081824.. .. 4.00. . WASHER,LOCK-1/2
012 . 57081077.......... . 100.EA. VALVE,CHECK
013 . 95338372........++. . 1.00.EA. FITTING HYD
014 . 95364469........... . 100.EA. FITTING HYD

Tab Number: 6-9
Page: 3/6
TP: 57405268
11
19
29
uEcort
Tab Number: 6-9
Page: 4/6
TP: 57405268
To Central (—) Ground Point In Console

Make These 24 i A
Connections At yd
Final Assy., 15, iP
Then Secure Harnes: 16 ¢
To Switch Housing
With Plastic
ies ’
BR
LOCATED ON * x
CONSOLE J
TO KEY
ACTIVATED A 17
WIRE IN
CONSOLE 26
27
Tab Number: 6—9
Page: 5/6
TP: 57405268
TO KEY ACTIVATED (-—) NEGATIVE

WIRE IN CONSOLE BATTERY
ws
OHD 57354342
LUBRICATOR LOCATED AT TANK
LOCATED ON OHD TIMER top
L +24Vel2¥ s12¥ OPT.
IN OUT “Im” GND
9 9 0 6
SA _”_ DHDI DHD2 fo PUMP SOLENOID
Ves} VALVE AT TANK
57352973
DHD3. FLOW INDICATOR
§735302i
FLOW SWITCH
LOCATED AT TANK
(+) @-)
57297137
ON CONSOLE
GREEN
FLOW SWITCH
FLOW SWITCH
Tab Number: 6-9
Page: 6/6
TP: 57405268
Ref _ Part No. Oty Description

ST354TSS Cocca cc cccccweeeens LUBRICATOR ASSEMBLY — 60 GALLON — DHD
001 . 57352973.......00 . 1.00.EA.PUMP, DHD LUBRICATOR
002 . 57353021............ 1.00.EA. SWITCH, FLUID FLOW
003 . 57354094............ 1.00. EA. TANK,60-GAL DHD LUB.
004 . 57354342............ 1.00. EA. TIMER, DHD LUBRICATOR
005 . 95315404........... . 1.00.EA.NUT,HEX JAM
006 . 50625946............ 1.00.EA.CONNECTOR
007 . 57358830............ 16.00. IN . CONDUIT, 3/8” NYLON
008 . 95303368........... . 100.EA.ADAPTER
009 . 95219739.........6 . 100.EA. FITTING HYD
010 . 95072971.......00 . 1.00.EA. VALVE
011 . 573719372........... . 1.00.EA.HOSE ASSY
012 . 95209003........... . 100.BA.NUT MACH
013 . 95207478........... . 100.EA.WASHER,LOCK
014 . 57361982........4.. . 1.00.BA.DECAL,DHD LUBE SETTINGS
015 . 57361990.........45 . 1.00.EA. NAMEPLATE, DHD CONTROL
016 . 57297137.......... . 1.00. EA. LIGHT, LED INDICATOR
017 . 57179608........... . 1.00.EA. SWITCH, TOGGLE
018 . 57371924... . 1.00.EA. VALVE, SAE-8 MALE CHECK
019 . 95293403........... . 100.EA. FITTING,HYD
020 . 95748802........... . 6.00.EA. TIE,CABLE
021 . 95239216........... . 100.EA. JOINT WIRE
022 . 9584337L.......... . 3.00.EA. TERMINAL
023 . 95329249... . 400.EA.TERMINAL
024. 855017P0841—-1... 1.00. EA. CONNECTOR-—TAP TYPE
" 56946981.........
. 480.00 . IN . WIRE ELEC

1.00.EA.FUSE HOLDER
1.00. EA. FUSE
1.00. EA. FITTING, HOSE

1.00. EA. NIPPLE ASSY
Tab Number: 6—10
Page: 1/5
C/N: 57236150
Name: LUBE SYSTEM
24x
#3. * ITEM QTY MAY VARY DO TO ROD CHANGER OR TOWER ASSEMBLY
#4, SEE PAGE #4 FOR TOWER BOTTOM LUBE PIPING
NOTE:
#1. SEE PAGE #2 FOR LUBE PIPING ON ROD CHANGER

#2 SEE PAGE #3 FOR CENTRAL POINT LUBE BRACKET & FITTINGS
Tab Number: 6-10
Page: 2/5
C/N: 57236150
Name: LUBE SYSTEM

Page: 3/5
C/N: 57236150
Name: LUBE SYSTEM
Tab Number: 6—10
G le
ANN
att Lh
LL Lb
6} 8t
/,
ze Le of ZE EL Sh pL
/,
bh
ej>—-7@)
veceseed
bbb bo bas
Name: LUBE SYSTEM
Tab Number: 6—10
Page: 4/5
C/N: 57236150
Tab Number: 6—10
Page: §/5
C/N: 57236150
Name: LUBE SYSTEM
Ref.
«56972698... :
Part No.
§7236150
« 95208989... :
+ 57216582......0006 :
- 95302170...........
«52255312... 1.00.
. 57020786... 1.00.
. 57217416.......0000 . 9.00
«56964216... . 1.00
« §6964281....... . 1.00
. 95301842............ 10.00
. 50034826............ 10.00
. 9§267068........... 6.00
- 57234890........... 1.00
- 57234866... . 1.00
«57234874... . 1.00
« 9507768 1.....00006 . 9.00
- 57235889......005 . 1.00
» 5TZ34BB2... .sccsaee . 1.00
«56974587... . 1.00
- 56966187........... . 1.00
. 95043196........... . 9.00.
- 57020729.......0005 . 1.00
- 57020752.......000 . 1.00
- 95105466........... . 3.00.
- 95209086.......... . 8.00.
« 95287629........006 . 7.00.
- 95104352........04 . 5.00.
- 50034818......... . 8.00.
. 95103941... . 1.00.
«56964307... . 1.00.
1.00.
bo bb
ee
Bt tt tO
Description
TOWER LUBE SYS~—25’STD
21.00 . EA . FITTING,LUBE
1.00. EA. BRACKET, GREASE FITTING
15.00. BA. FITTING HYD
. HOSE ASSY
. HOSE ASSY
. CLAMP BOTTOM
. HOSE ASSY
. HOSE ASSY
. CLAMBHOSE
. CLAMP, HOSE
. PLUG,PIPE
. HOSE ASSY
. HOSE ASSY
- HOSE ASSY
. NUT,HEX— 1/4
. HOSE ASSY
- HOSE ASSY
. HOSE ASSY
. HOSE ASSY
. WASHER,LOCK~1/4
. HOSE ASSY
. HOSE ASSY
. SCREW CAP
. FITTING HYD
. FITTING, HYD
. SCREW,CAP
. CLAMP, HALF
. SCREW CAP
. HOSE ASSY
. HOSE ASSY
Tab Number: 6—10
Page: 1/2
TP: 57420432
Name: LUBE SYSTEM
See
Detail
Tab Number: 6-10
Page: 2/2
TP: 57420432
Name: LUBE SYSTEM
57420432 2. ceca vecccueses ... LUBE SYSTEM
001 . 57420424........... . 1.00.BA. BRKTLUBE FITTING

002 . 95209086..........5 . 6.00.EA. FITTING HYD
003 . 95302170........... . 10.00.EA. FITTING HYD
004 . 52226461........... . 2.00.EA.HOSE ASSY
005 . 57004020........... . 2.00.EA.HOSE ASSY
006 . 56973621........... . 1.00.EA.HOSE ASSY
007 . 57043200.......... . 1.00.EA. HOSE ASSY
008 . 57096505.......... . 2.00.EBA. HOSE ASSY
009 . 95201281........... . 8.00.EA. FITTING,LUBE

Tab Number: 7-2
Page: 1/9
C/N: 50465756
Name: BASIC TOOLS
Ref.
002 .
003 .
004 .
005.
009.
010.
011.
012.
014.
015.
016.
020.
027.
Part No.
50465756
§0245281........0+ :
1.00.
1.00.
1.00.
1.00.
Qty. Description
cera verre esecreceee BASIC TOOLS 4.5 ROD
SO DESSSPEEBEDE
. GUN,BLOW—2S’ HOSE — SEE PAGE 2
. BUSHING,CENT—4.5”ROD — SEE PAGE 3
. ALLEN WRENCH—5/16 — SEE PAGE 8
. ALLEN WRENCH -— 1/2”— SEE PAGE 8
. LIFTING BAIL—3.5 REG. ~ SEE PAGE 4
. WRENCH,CHAIN—4.5—5.38”— SEE PAGE 5
. REST, WRENCH ~ SEE PAGE 4
. BIT REST—20” TABLE — SEE PAGE 7
. KIT, O RING — SEE PAGE 8

. GUN,GREASE — SEE PAGE 7
. HOSE ASS’Y-GREASE GUN — SEE PAGE 7

. WRENCH-—CHAIN ADJUSTING — SEE PAGE 2
. ADAPTER, MAG — SEE PAGE 9
PIN, LOCKING -— SEE PAGE 9

Tab Number: 7-2
Page: 2/9
C/N: 50465756
Name: BASIC TOOLS
{l
a
O
ADJUSTMENT WRENCH 52230786
REF. PART NO.| QTY] NAME OF PART

No._| | om
60245281 BLOW GUN ASSEMBLY

1 50067131 1 BLOW GUN
2] 59506436 1 HOSE ASSEMBLY
3] 95462438 1 HOSE
4] 50245299 1 HOSE ASSEMBLY
5] 52230836 1 CLAMP
6] 50245307 1 COUPLING
8] 95316972 1 FITTING
Tab Number: 7—2
Page: 3/9
C/N: 50465756
Name: BASIC TOOLS
Ref.
003 . 57036493..........
Part No.
Qty.
Description
1.00 . EA. BUSHING,CENT~4,5”ROD
Se Tee
nS i
SO i YA |
XY TS cf A ai L
Sy Ey ie eS
SDN}
Tab Number: 7—2
Page: 4/9
C/N: 50465756
Name: BASIC TOOLS
3~—1/2 REG. LIFTING BAIL 50412956
WRENCH REST 50243088

Tab Number: 7—2
Page: 5/9
C/N: 50465756
Name: BASIC TOOLS
“}
NOTE!
50195908
50195916
50260314
50412055
50419910
50821461
50021120
50821461
50209675
50021187
50024397
50821479
a at oe
* BEFORE ITEM NUMBER DENOTES PART USED ON ALL CHAIN WRENCHES
CHAIN WRENCH ( 3 1/4" To 4 1/4")
CHAIN WRENCH { 4 1/2" TO 5 3/8")
CHAIN WRENCH (5 5/16" TO 6 1/41)
CHAIN WRENCH (6 1/4" TO 7 1/2")
CHAIN WRENCH (W/CONCAVE INSERTS FOR DHD260)
CHAIN WRENCH (10")
(INCLUDES TONG ASSY., CHAIN ASSY., AND 25 THRU 28)
TONG ASSEMBLY (USED ON A, B, C, D AND E)

TONG ASSEMBLY (USED ON F)
CINCLUDES ITEMS 1 THRU 13)
HANDLE
JAW
INSERT, KNURLED (USED ON A, B, C, D, AND E)

INSERT, CONCAVE KNURLED (USED ON F)
Tab Number: 7—2
Page: 6/9
C/N: 50465756
Name: BASIC TOOLS
ah 50024389 & KEY
a5 50024371 k SPRING, INSERT KEY
*6 50014414 1 BOLT, JAW
*7 50021229 1 SPRING
«8 50024512 1 PEN SPRING
*9 50021237 1 BUSHING
*10 50209501 1 GUIDE
*i 50021202 1 PIN, HANDLE
*12 50132794 1 NUT, JAM
#43 95002697 1 PIN, COTTER
- 50021138 - CHAIN ASSEMBLY (USED ON A, B, C, D, E, AND F)

(INCLUDES ITEMS 14 THRU 24)
ik 50024447 1 MASTER LINK
1S 50024470 I MASTER LINK CHAIN PIN
*16 50568112 1 MASTER CHAIN SECTION-5 LINKS
*17 50021377 2 CHAIN SECTION - 2 LINKS
#18 §0021369 2 BOLT, SPLICE,
#19 «= 0085364 2 NUT, JAM
*20 50085372 2 PIN, COTTER
42] 50021195 1 PIN, CHAIN SCREW
*22 50021161 1 NUT, CHAIN SCREW
423 50472554 i ROLL PIN
#24 50021153 1 CHAIN SCREW
25 50021377 1 CHAIN SECTION - 2: LINKS (USED ON B)

50021377 2 CHAIN SECTION - 2 LINKS (USED ON C AND F)
50021377 4 CHAIN SECTION - 2 LINKS (USED ON D)
50021377 8 CHAIN SECTION - 2 LINKS (USED ON E)
26 50021369 1 BOLT, SPLICE (USED ON A’ AND B)
50021369 2 BOLT, SPLICE (USED ON C AND F)
50021369 4 BOLT, SPLICE (USED ON D)
50021369 8 BOLT, SPLICE (USED ON E)
27 50085364 1. NUT, JAM (USED ON A AND B)
50085364 2 NUT, JAM (USED ON C AND F)-

50085364 4 NUT, JAM (USED ON D)
50085364 8 NUT, JAM (USED ON E)
28 95002697 1 PIN, COTTER (USED ON A AND B)

95002697 2 PIN, COTTER (USED ON C AND F)
95002697 4 PIN, COTTER (USED ON D)
95002697 8 PIN, COTTER (USED ON E)
ITEMS 25 THRU 28 ARE SAME AS

ITEMS 17 THRU 20 ON ILLUSTRATION
Tab Number: 7—2
Page: 7/9
C/N: 50465756
Name: BASIC TOOLS
GREASE GUN 57269649

HOSE ASSEMBLY 50141894
BIT REST 50621325

Tab Number: 7—2
Page: 8/9
C/N: 50465756
Name: BASIC TOOLS
50333301 . 1 ..ceeeee teu naee O-Ring Kit (Includes)
95266417 . 10 .............. « O-Ring, 1/4”1.D.
95384822 . 10 .......... 0 eee * O-Ring, 5/16”I.D.
95266425 . 10 ......-..268.6. ¢ O-Ring, 3/8”1.D.
95209870 . 10 ...........64.. ¢ O-Ring, 1/2”1.D.
95209888 . 10 2... cece eee ¢ O-Ring, 5/8”1.D.
95286456 . 10 2... eee eee ¢ O-Ring, 3/4”L.D.
95303756 . 10 ....... 2.6000, « O-Ring, 7/8”LD.
95266433 . 10 .........0006. * O-Ring, 1”LD.
95343737 . 10 2... cece ee eee ° O-Ring, 1-1/4"LD.
95266441 . 10 ..........665- * O-Ring, 1-1/2"1.D.
95086518 . 10 2... ee cece eee * O-Ring, 1—5/16”LD. { for 1” SAE Flange Size)
95042289 . 10 ..........000- * O-Ring, 1—1/2”LD. (for 1-1/4” SAE Flange Size)
95018461 . 10 ...........04. ° O-Ring, 2—1/4”1LD. (for 2” SAE Flange Size)
O-RING KIT 50333301
ALLEN WRENCH 7/8 95231965

ALLEN WRENCH 5/16 95200036
Tab Number: 7—2
Page: 9/9
C/N: 50465756
Name: BASIC TOOLS
LOCKING PIN 50219955
——
=<
MAGNETIC ADAPTER 50692029

Tab Number: 7—5
Page: 1/1
C/N: 50622604
Name: ROD SEAL ASSEMBLY

50622604 2... cee ceeecceeeees ROD SEAL ASSEMBLY (4—1/2 ROD)
001 . 95081659........... . 4.00.EA.WASHER,FLAT—7/8
002 . 95433819........... . 4.00.EA.CLIP
003 . 50453729........00 . 100.EA.HOLDER-ROD SEAL
004 . 50516970........... . 2.00.EA.ROD SEAL~—4.5”

Tab Number: 7-6
Page: 1/1
C/N: 57328205
Name: REPLACEMENT FILTER KIT

5T328205 . 2... cece cece eneeee FILTER KTEFIELD REPLACE
001 . 52263183........... . 2.00.EA.ELEMENTFLTR-MAIN HYD

002 . 50343490........... 1.00.EA. ELEMENTEFLTR~3 MICRON
003 . 52214178........... 1.00. EA. ELEMENTFLTR-3 MICRON
004 . 36860336........+ . 2.00.EA. ELEMENT, OIL FILTER

T4BH

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DRILLMASTER

Unit Serial Number: 7211

Model: T4BH/QSK19C600/1050HR2.5/(5)4/5"x25’ CCC42574

Date: May 2011

(This book is a duplication of how SN/7211 was originally

When ordering Replacement Parts, specify:

1. Unit Serial Number

3. The Part Number as listed in your Partsbook.

PAGE NO. 7-3-1/3

PART NO. 57147829 _

ENGINE ASSY / COUPLING GUARD

BOTH SIDES OF QUERD*E STEP

INGERSOLL-RAND. SAFETY DECALS

WORM GEAR POWER HEAD

INGERSOLL-RAND. PART NO. 57147829

REF | PART NO. {| QTY. | NAME OF PART

Ref Part No. Oty. Description

. 57389959........... 1.00. EA. TOWER SUPPORT — SEE PAGE 3

014. . 2.00.EA.SPLASH GUARD

017. 8.00. EA. WASHER,FLAT—1/4

019. 4.00 .EA.SCREW

023. 2.00. EA . GUSSET

024. 2.00. EA. BLOCK,WELD

025. 3.00. EA. FLARE

009 . 58235706............ 2.00. EA. PLATE,WELD

Ref_Part No, Oty. Description

001 . 58235698........... . 100.EA.BLOCK,BRG

002 . 95002564........... . 2.00.BA. PIN

003 . 57083966........... . 100.EA.CAPBEARING

004 . 95105136........... . 400.EA.SCREW CAP

005 . 57357618........... . 2.00.EA.SHIM — BLOCK, BRG

Ref Part No. Oty. Description

001 . 57092603........... . 1.00.EA. FENDER

002 . 57092595............ 1.00.EA. FENDER

003 . 57092629.......... . 1.00.EA.GUARD,HOSE

004 . 57092645.........+ . 2.00. EA. MOUNT,GUARD

005 . 50246420..... 4.00. EA. SPACER

006 . 95433686..... 2.00 . AS . HOSE ASSY

007 . 95104188..... 23.00 . EA. SCREW,CAP

008 . 95081667..... 23.00 . EA. WASHER,FLAT

009 . 95081824..... 23.00 . EA. WASHER,LOCK

010 . 95077798............ 23.00. EA.NOT

011 . 95104352........... . 14.00. EA .SCREW,CAP

012 . 95043196........... . 14.00. EA .WASHER,LOCK

013 . 57017915.......... . 12.00 .IN. CONDUITS/8” NYLON

014 . 50263813........... . 20.00. IN . HOSE,HYD

Name: STEP & STORAGE ASSEMBLY

Ref Part No, Oty. Description

006 . 95064697.......... 8.00. EA. WASHER, FLAT- 1/2

005 . 95064697........... . 12.00. EA. WASHER,FLAT

Name: SIDE LEVELING JACKS

Ref_Part No. Oty. Description

Name: SIDE LEVELING JACKS

Name: SIDE LEVELING JACKS

Ref. Part No.

eee wee rene

Set Screw, 1/4 unf

Port Plug (for shipping purposes)

Port Plug — not shown (for shipping purposes)

Seal Kit — includes:

Name: REAR LEVELING JACK

Name: REAR LEVELING JACK

Ref. Part No. Qty. - Description