Orientation Report

Submitted To Submitted By

AKM Atiquir Rahman, Muhammad Zahiduzzaman

GM-HR & Corporate Affairs. Chemist,
Quality Control Department.
Transcom Beverage LTD has given me the honor of being a member of it. I am excited
to embark on this new adventure.
 Dhaka Plant:

Telirchala, Mouchak, Kaliakoir, Gazipur- 1751,

Bangladesh

Chittagong Plant

Bisic Industrial Area Road, Chittagong,

Bangladesh

Bagher Bazar Plant

Bagher Bazar, Gazipur, Dhaka

Human Resources Department

At the start of my orientation, the HR officer introduces me to the plant director, senior plant
manager, head of quality control, and higher authority.

This company has two types of employees:

a) Management Employees
b) Non-management Employees

For the most part, management and non-management staff have different rules and regulations.

In addition, the HR officer discusses the company's rules, provident fund, and insurance policy.

Management receives two festival bonuses, while non-management personnel receive three.

Other business areas for Transcom Beverages Ltd include newspapers, pharmaceuticals, and
electronics.

During orientation, the HR officer presents me to the heads and managers of each of the plant's
departments.
 Plant Administration
Personnel and administrative support for senior executives Mr. Murshedul Huda

introduced me to the company's other sister concern and provided chairman Sir's advice

as well as Sir's accomplishments at the Oslo Business Award 2012. The percentage of

TBL's business share, which is 42-43 percent, was also disclosed. He talked on

manpower, machine, materials, procedures, and management, among other topics. To

maintain the company's reputation, he also urged to love work and be sensitive about

job.

Quality Control Department

To produce actual product, this department guarantees that all Pepsico guidelines and local

regulatory rules are followed. For both internal and exterior testing, there are numerous

parameters to consider. Water sampling, CO2 testing, preform resin percentage and resin

quality checking, water hardness and alkalinity, as well as required chemical dosing, IPM

management audit, and Food Safety program maintenance, for example, are all carried out in

accordance with departmental SOP.

QC parameter test
1. Bottle fitness test
2. Preform viscosity test
3. Syrup preparation and it’s brix test
4. System CIP and rinse ensure
5. Ready to line for filling
6. Water parameter test
7. Concentrate conformation
8. Closer and its torque check
9. Reagent preparation
10. Internal audit participation
11. FSSC and AIB audit rules maintain
12. Waste water control by ETP
13. Overall cleaning inspection
14. Communicate IPM management

Syrup Preparation flow chart

WTP (Water Treatment Plant) Flow Chart

UV tank
 ETP (Effluent Treatment Plant)
𝐻
There is a biological ETP at TBL. After treatment 𝑃 will be 7.5. DAP (Di-ammonium Phosphate)
and Urea are used as nutrition. Air or Oxygen is also supplied by the blower.
 IPM (Integrated Pest Management)

Insects Name Protection

Lizard
Birds Flash
Cobweb Cleaning
Flies Light
Rodent Rodent trap

● Third party control pesticide management.

Microbiological Lab workfolw

CSD finished product test Drinking Water Test

Aciduric Group Of Bacteria Escherichia coli

Yeas, Mold Pseudomonas
Fecal Streptococci
Salmonella Shigella

Electrical Information
No. Generator Pieces Capacity (MW )

01 Gas 06 7.5

02 Diesel 02 2

03 Substation 01 6

Total 15.5

Apart from these, BREB (Bangladesh Rural Electrification Board) and United
Power also provide electricity.
 Raw Materials

No. Name
01 Preform Resin
02 Preform
03 Sugar
04 CO2
05 Water
06 Concentrate
07 Closer
08 Label
09 Chlorine
10 Lime
11 Chemical
12 Safety Equipment
13 Shrink Film
14 Stress Film
15 Reagent
16 Preservative
17 Sodium Citrate, Malic Acid

Engineering Store

The Engineering Store is where local and foreign chemicals and spare
parts are acquired and stored.
This store has 8000 elements with a market worth of nearly 16 crore.
The inventory system is likewise under the officer's control. They also
utilize inventory software to keep their records up to date.
They usually try to buy things with cheques. If a corporation or
vendor refuses to take a cheques, they must purchase their goods in
cash.
 Internal and External Audit

SOP (Standard Operating Procedure)

In the QC department, there are numerous specialized procedures for
testing and workflow, all of which are clearly stated.

GMP (Good Manufacturing Practice)

We must control our own dress code, housekeeping, wear a head hat
and shoe cover, and be cautious of any unexpected hazards in this
profession.
Husky HyPET Flexible Preform Injection Molding Machine

Every day, husky produces 35 million pieces of performs at PMP (Preform Manufacturing
Plant).

Preform Weight and Production Bottle

No. Preform (gm) Bottle (ml)

1 15.17 250
2 15.9 250
3 22.28 600
4 32.5 1250
5 50.7 2.250
6 13.5 500
Only the Mountain Dew Bottle requires a 15.9 gram preform.
 Preform Manufacturing Plant
Machine No Capacity (Cavity) Proposed
Husky 01 32 -
Husky 02 72 -
Husky 03 32 --
Husky 04 72 -
Husky 05 72 -
Husky 06 72 -
Husky 07 144 --
Husky 08 96 Proposed

Resin Category

Name Grade Product Region

Aspet AS21 CR CSD India
Aspet AS196 - Water Do
Ralpet G5841 M CSD Do
CR8828 AA - China
Getnoba - -
RecoPET 62C - Local

Preform Color Name & Percentage

Product Name Color Name Percentage LDR

7up Green 0.045%
Mountain Dew Neon Green 0.018%
Mirinda orange UV (Ultra Violate) 0.15%
● LDR (Light Dependent Resistors)
● Flow Diagram for Preform Manufacturing Plant
 Shrink Film

Shrink film is produced by machines 1, 3, and 4. It is used to

wrap one case at a time.
Machine 2 produces stress film and also involves the utilization
of illumination to ensure proper wrapping.
Three plants are given with shrink and stress film.
Every film role size 35-40 Kg.
Three categories are used here. For instance, LDPE 60%, MPE
30% & HDPE 10%. Its percentage can be changed on demand.
Resin chemical formula Poly Butene.
Film thickness is of three categories 60, 70 & 80 micron.

Production capacity per hour

Machine No Amount (Kg)

01 80
02 80
03 120
04 120

ASCO CO2 LTD is a Switzerland company.

CO2 Storage

Capacity
250 lb/hr 20
500 lb/hr 25
500 kg/hr 50
 Co2 Manufacturing Plant

Filter

1000 PSI Remove

Moisture -30 degree
 Project

Running project of TBL

New warehouse ready

Warehouse 4 renovation
Line 06 machine installation and building preparation.
Husky 8 set up.
WTP- 2 under construction
Inside boundary construction
Diesel Tank set up

Civil

This department is in charge of new projects as well as internal upkeep..

For their working purposes, they may require everyday workers at times.

Market Equipment

Machine Name Quantity

Visicooler (Refrigerator) 50,000 +
PMX(Post Mixer Machine) 250 +
Pepsi Shoot Proposed
Double Door Visicooler 150

Related paper for machine: CRF form, Trade License, NID, Picture & peed
acknowledgment.
 Distribution & Shipping Operations Flow Chart

Automobile Section (National Report)

No. Automobile Name Quantity

01 Truck 69
02 Private Car 56
03 Motorcycle 20
04 Frock Leave 49
05 Restack 02
06 Powered Stacker 07
07 Powered Pallet Truck 04
 Automobile Section (Manpower)

Management Non-management Technician

04 20 02

VAT (Value Added Tax)

Vat & SD Act (2012 & 2016)

No Mushak Rules
01 Mushak 2.1 VAT Registration
02 Mushak 2.3 BIN Certification
03 Mushak 4.3 Price Declaration
04 Mushak 6.1 Purchase Register
05 Mushak 6.3 Vat Challan
06 Mushak 6.2 Sales Register
07 Mushak 6.2.1 Purchase & Sales Register for Trade
08 Mushak 6.7 Credit Note
09 Mushak 6.8 Debit Note
10 Mushak 9.1 Monthly Return
11 Mushak 4.4 RM Destruction
12 Mushak 4.5 FG Destruction

VAT & SD (Supplementary Duty) for Beverages Production

Product Name SD VAT

CSD 25% 15%
Non CSD 10% 15%
Water 5% 15%
I am thrilled to be here and to meet everyone. All of the personnel are friendly. They
expressed their delight at my arrival and shared their own experiences with me. The
orientation phase was absolutely fantastic for me since I learned how to cooperate with
other departments to keep their overall work on track. Transcom Beverage LTD is a
well-known company, thus I consider myself fortunate to be a part of it.