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Pre-Load On The Guiding/stabilizing Wheels and The Critical Lateral Force of A Straddle-Type Monorail Vehicle
Pre-Load On The Guiding/stabilizing Wheels and The Critical Lateral Force of A Straddle-Type Monorail Vehicle
Pre-Load On The Guiding/stabilizing Wheels and The Critical Lateral Force of A Straddle-Type Monorail Vehicle
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Article in Proceedings of the Institution of Mechanical Engineers Part F Journal of Rail and Rapid Transit · July 2018
DOI: 10.1177/0954409718785292
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Abstract
The anti-overturning ability of a straddle-type monorail vehicle is influenced by the contact status between the guiding
and stabilizing wheels and the track beam; therefore, an initial pre-load is required for the stabilizing and guiding wheels
to enhance the anti-overturning ability of the straddle-type monorail vehicle. Determining the reasonable pre-load for
the stabilizing and guiding wheels is a significant problem in the operation of a straddle-type monorail vehicle.
D’Alembert’s principle has been adopted to transform the dynamic problem that straddle-type monorail vehicle runs
on curve segment to the statics problem. The formula describing the relationship between the critical lateral force of the
vehicle and the pre-load of the stabilizing wheels is derived from the lateral roll equation of the straddle monorail vehicle
and is verified using the multibody dynamics software UM. Subsequently, the reasonable pre-load for the stabilizing
wheels is analyzed from the perspectives of comfort and safety based on the formula of critical lateral force. Finally, the
maximum and minimum speed limits on a curve for a straddle-type monorail vehicle are discussed based on the
aforementioned analysis.
Keywords
Straddle-type monorail vehicle, pre-load on stabilizing tyre, critical lateral force, ride quality
is needed for the stabilizing and guiding wheels to whole vehicle, the lateral force generated by the run-
ensure sufficient anti-overturning ability of the strad- ning wheels of the front and rear running parts on the
dle-type monorail vehicle, so that both wheels are in circular curve is basically balanced, and it has little
reliable contact with the track beam. effect on the roll balance equation of the car body.
According to the force diagram in Figure 3, when
both the guiding and stabilizing wheels are in contact
Critical lateral force and verification with the track beam, the static balance equations for
the vehicle under lateral force Fc can be derived.
Roll equation of the vehicle The meanings of the symbols in the equation are
Figure 3 shows the force diagram of the straddle-type shown in Table 1.
monorail vehicle under lateral force Fc. A reference Lateral movement equation of the car body
coordinate system YOZ is established using the
central line of the track beam and the horizontal line 4Ksy ðyc yb Þ Fc ð1 b Þ G1 b ¼ 0 ð3Þ
across the upper surface of the track beam. The model
consists of the following degrees of freedom: lateral Roll equation of the car body
movement yb and roll b of the bogie, and lateral move-
4Ksz b22 ðc b Þ
ment yc and roll c of the car body. Here both the lat-
eral movement and roll angle are measured relative to 4Ksy ðyc yb Þ þ G1 ðc b Þ þ Fc ð1 c þ b Þ
the intersection of the central line across the upper sur- ðh1 h2 Þ ¼ 0
face of the track beam and the central line of the hori- ð4Þ
zontal wheel. Since the mass of the bogie is far smaller
than that of the car body, the lateral force is completely Lateral movement equation of the bogie
exerted on the centre of mass of the car body.
When the car body tilts under the lateral force Fc, G2 b þ 2Ksy ðyc yb Þ 2Kg ½yb ðh3 þ h4 Þb
the variation of gravity in the Z direction is 2Kst ½yb ðh3 þ h5 Þb 0:5ðG1 þ 2G2 Þb þ 2Fpgl
G ¼ G(1 cos), where G is the weight of the car 2Fpgr þ Fpstl Fpstr ¼ 0
body or bogie, a second-order quantity. Thus, the
changes in the bounding motion of the car body and ð5Þ
bogie can be neglected. The secondary suspension of Roll equation of the bogie
the vehicle is simplified into transverse and vertical
0:5G1 ðyc yb Þ þ 2Ksz b22 ðc b Þ þ 2Ksy ðyc yb Þh2
stiffness, and the lateral stiffness of the secondary sus-
pension on the two sides is combined into one central þ 2Kg ½yb ðh3 þ h4 Þb h4 þ 2Kst ½yb ðh3 þ h5 Þb h5
lateral stiffness. For static analysis, wheels are simpli- 2Kpz b22 b ½0:5ðG1 þ 2G2 Þb rd þ G2 yb
pre
fied into springs with radial stiffness, and the frictional pre
2Fpre pre
gl 2Fgr h4 Fstl Fstr h5 ¼ 0
force between the wheels and track beam and the lat-
eral force of running wheels is neglected. For the ð6Þ
a31 ¼ 2 Ksy þ Kg þ Kst , a32 ¼ 2Ksy , the track beam and the anti-overturning ability of the
a33 ¼ G2 þ 2Kg ðh3 þ h4 Þ vehicle decreases by about one half.
Let Fpre be the pre-load on the stabilizing wheel
þ 2Kst ðh3 þ h5 Þ 0:5ðG1 þ 2G2 Þ, a34 ¼ 0,
and Fccr the critical lateral force. When one stabilizing
a41 ¼ 2Kg h4 þ 2Kst h5 2Ksy h2 0:5G1 , wheel just separates from the track surface, the pre-
a42 ¼ 2Ksy h2 þ 0:5G1 , load term of this stabilizing wheel disappears in equa-
a43 ¼ 2Ksz b22 þ 2Kg h4 ðh3 þ h4 Þ tion (8), and the equation becomes
Since h5 4 h4 , the lateral displacement of the stabiliz- where a011 a012 a013 a014 are the elements in the first
ing wheel is larger than that of the guiding wheel, indi- row of matrix A1 ; a031 a032 a033 a034 are the elem-
cating that the stabilizing wheel comes off the track beam ents in the third row of matrix A1 .
earlier than the guiding wheel. The force change of the Let Kst be the radial stiffness of a single stabilizing
guiding wheel is considered in equations (5) and (6), wheel. Then, the critical lateral movement is calcu-
including pre-load of guide wheel and the force change lated as follows when the stabilizing wheel has just
caused by the lateral displacement of a guide wheel. left the track surface
nFpre
accr ¼ ð19Þ
mc
Figure 5. Results of the radial force simulation for the guiding and stabilizing wheels. (a) Lateral force of 9.7 kN. (b) Lateral force
of 9.8 kN.
Table 2. Critical lateral force on the carbody. Table 3. Critical value of the centrifugal acceleration.
imbalanced centrifugal acceleration; when ac ¼ 0.05 g, this critical value, it is ensured that all the guiding and
most passengers report certain awareness related to stabilizing wheels of a vehicle that stops on the track
imbalanced centrifugal acceleration but no apparent beam are in contact with the track beam. Table 4
discomfort; when ac ¼ 0.077 g, most passengers can shows the calculated critical super-elevation ratio of
withstand the imbalanced centrifugal acceleration the track beam under different pre-loads of the stabi-
for a long time; when ac ¼ 0.1 g, most passengers can lizing wheels of the straddle-type monorail vehicle.
withstand the infrequent occurrences of imbalanced A high super-elevation ratio of the track beam
centrifugal acceleration. It is specified by the many should be used to improve the traveling speed of the
railway standards across the world that ac 4 0.05 g vehicle on a curve segment. However, the vehicle may
to ensure passenger comfort on the curve segment.9 stop on the curve segment during operation, and con-
Therefore, the pre-load of the stabilizing wheel should sidering the relationship between the centrifugal accel-
not be too high but enough to satisfy passengers’ eration of the car body and passenger comfort, the
needs for comfort. If the pre-load of the stabilizing super-elevation ratio of the track beam should not
wheel is too high, it not only increases the initial be too high. If it is required that accr ¼ 0.05 g,
stress on the bracket of stabilizing wheel, which is then the super-elevation ratio of the track beam
detrimental to the structural strength of the bogie should be 5%.
frame, but also increases the operational resistance
to the vehicle. According to equation (19), if it is
required that accr ¼ 0.05 g, then the critical pre-load
Speed limits on a curve segment
of the stabilizing wheel should be 5.19 kN. When the straddle-type monorail vehicle passes the
curve segment, the radial force of the guiding wheels
and the stabilizing wheels will change greatly because
Critical super-elevation ratio of the track beam
of the existence of the super-elevation, the centrifugal
For a vehicle that stops on the track beam with super- force and the track irregularity.13 If the speed of the
elevation, it tilts inward the track due to gravitation, vehicle traveling along a curve segment is above the
and the load exerted by the stabilizing wheel on the balanced speed, there is an outward tilt of the vehicle
outside of the track decreases. As the super-elevation and an outward unbalanced acceleration is generated.
ratio of the track beam increases, the angle of inward If the speed is below the balanced speed, there is an
tilt of the car body increases, and the load exerted by inward tilt of the vehicle due to a super-elevation that
the stabilizing wheel on the outside of the track curve of the track beam and an inward under-balanced
decreases. When the super-elevation ratio of the track acceleration is generated. A limit on the traveling
beam increases to a certain level, the stabilizing wheels speed of the vehicle on the curve segment should be
on the outside of the track curve just leave the track ensured, so that the imbalanced centrifugal acceler-
surface. And this super-elevation ratio of the ation is below the level needed for passenger comfort.
track beam is the critical value. A centrifugal force is generated for the vehicle travel-
When the critical lateral force of the car body is ing along the curve segment, and a counterbalance
caused by the super-elevation of the track beam, force is needed. Therefore, the vehicles may have the
there is following two states: the excess super-elevation and
the deficient super-elevation. There should be limits
Fccr ¼ mc g ð20Þ on the maximum and minimum speed of the vehicle
traveling on curve segment.
where is super-elevation ratio of track beam. For a vehicle traveling on a curve segment, the lat-
According to equation (17), the critical super- eral imbalanced acceleration ac, curve radius V, speed
elevation ratio of the track beam is related to the
pre-load of the stabilizing wheel in the following way
Super-elevation rate
In equation (21), for a given pre-load of the stabi- Pre-load (kN) critical value/%
lizing wheel, a critical super-elevation ratio of the
track beam can be estimated. When the actual 4 3.9
super-elevation ratio of the track beam is below this 5 4.8
critical value, it is ensured that all the guiding and 6 5.8
stabilizing wheels of a vehicle that stops on the 7 6.7
track beam are in contact with the track beam. If 8 7.7
the super-elevation ratio of the track beam is fixed, 9 8.7
the critical pre-load of the stabilizing wheel can be
10 9.6
reversely derived. When the actual pre-load is above
168 Proc IMechE Part F: J Rail and Rapid Transit 233(2)
R and super-elevation ratio of the track beam have stabilizing wheel, the higher the maximum speed
the following relationship limit and the lower the minimum speed limit.
Tables 5 and 6, respectively, show the calculations
V2 of the maximum and minimum speed limits under
ac ¼ g ð22Þ different super-elevation ratios of the track beam
R
and different curve radii when the pre-load is 7 kN
Considering that the vehicle’s unbalance acceler- for the stabilizing and guiding wheels. When the
ation may be positive (caused by deficient super- super-elevation ratio of the track beam is 9%, the
elevation), or it may be negative (caused by surplus minimum speed limits of the vehicle under different
super-elevation), while Fpre is positive, so the max- curve radii are above zero. This means that when the
imum speed limit and the minimum speed limit can vehicle travels at a speed that is lower than the min-
be obtained. Substituting equation (19) into equation imum speed limit or stops on curve segment, the sta-
(22) yields the relationship between speed limits, pre- bilizing wheels leave the track beam. When the pre-
load of the stabilizing wheel, super-elevation ratio of load is set to 7 kN for the guiding and stabilizing
track beam and curve radius wheels, the maximum super-elevation ratio of the
track beam should be 6% to ensure operational
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s
ffi
nFpre safety and passenger comfort.
Vmax, min ¼ g R ð23Þ
mc
Conclusions
In equation (23), for a given pre-load of the stabi- Under the action of the lateral force, there is a reduc-
lizing wheel, the higher the super-elevation ratio of the tion of load for the stabilizing wheels on one side and
track beam with the same curve radius, the higher the for the guiding wheels on the opposite side. As this
maximum speed limit. But for the same curve radius, lateral force increases to a certain level, one-side stabi-
the higher the super-elevation ratio of the track beam, lizing wheels will first leave the track beam. The status
the higher the minimum speed limit. For the same where the stabilizing wheels just separate from the
super-elevation ratio of the track beam and the track surface is defined as the critical state, and the
same curve radius, the higher the pre-load of the lateral force acting on the car body under the critical
state is defined as the critical lateral force. On this
basis, the formula describing the relationship between
the critical lateral force and pre-load of the stabilizing
wheel has been derived based on the roll equation of
Table 5. Maximal curve limit speed when the pre-load on the
stability wheel is 7 kN/km/h. the straddle type monorail vehicle and is subsequently
verified by simulation using multi-body dynamics soft-
Curve super-elevation rate ware UM. The formula shows that the critical lateral
Curve
force is determined by the parameters of the vehicle
radius (m) 3% 6% 9% 12%
and the pre-load of the stabilizing wheel, and is pro-
50 24.9 28.4 31.6 34.5 portional to the pre-load of the stabilizing wheel.
100 35.2 40.3 44.7 48.8 Based on the derived relationship between the critical
150 43.1 49.3 54.8 59.8 lateral force and the pre-load of the stabilizing wheel,
200 49.8 56.9 63.3 69.0 the reasonable value of the pre-load of the stabilizing
250 55.7 63.7 70.7 77.2 wheel is discussed. It is suggested that the pre-load of the
stabilizing wheel is set to the value that corresponds
300 61.0 69.7 77.5 84.6
to the unbalanced centrifugal acceleration that the pas-
senger can accept required for passenger comfort.
Meanwhile, the super-elevation ratio of the track
beam of the straddle-type monorail vehicle should not
Table 6. Minimal curve limit speed when the pre-load on the
stability wheel is 7 kN/km/h. be excessively high to ensure passenger comfort on curve
segment, and the 6% is commended. Moreover, limits
Curve super-elevation rate should be imposed on the maximum and minimum
Curve
speeds of the vehicle traveling on the curve segment.
radius (m) 3% 6% 9% 12%
The formula describing the relationship between speed
50 0 0 12.0 18.3 limits, pre-load of the stabilizing wheel, super-elevation
100 0 0 16.9 25.8 ratio of the track beam and curve radius is obtained.
150 0 0 20.7 31.6
200 0 0 23.9 36.5 Declaration of Conflicting Interests
250 0 0 26.8 40.9 The author(s) declared no potential conflicts of interest with
respect to the research, authorship, and/or publication of
300 0 0 29.3 44.8
this article.
Zhang et al. 169