Pre-Load On The Guiding/stabilizing Wheels and The Critical Lateral Force of A Straddle-Type Monorail Vehicle

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Pre-load on the guiding/stabilizing wheels and the critical lateral force of a


straddle-type monorail vehicle

Article  in  Proceedings of the Institution of Mechanical Engineers Part F Journal of Rail and Rapid Transit · July 2018
DOI: 10.1177/0954409718785292

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Original Article

Proc IMechE Part F:


J Rail and Rapid Transit
Pre-load on the guiding/stabilizing 2019, Vol. 233(2) 160–169
! IMechE 2018

wheels and the critical lateral force of Article reuse guidelines:


sagepub.com/journals-permissions

a straddle-type monorail vehicle DOI: 10.1177/0954409718785292


journals.sagepub.com/home/pif

Rang Zhang, Yuanjin Ji and Lihui Ren

Abstract
The anti-overturning ability of a straddle-type monorail vehicle is influenced by the contact status between the guiding
and stabilizing wheels and the track beam; therefore, an initial pre-load is required for the stabilizing and guiding wheels
to enhance the anti-overturning ability of the straddle-type monorail vehicle. Determining the reasonable pre-load for
the stabilizing and guiding wheels is a significant problem in the operation of a straddle-type monorail vehicle.
D’Alembert’s principle has been adopted to transform the dynamic problem that straddle-type monorail vehicle runs
on curve segment to the statics problem. The formula describing the relationship between the critical lateral force of the
vehicle and the pre-load of the stabilizing wheels is derived from the lateral roll equation of the straddle monorail vehicle
and is verified using the multibody dynamics software UM. Subsequently, the reasonable pre-load for the stabilizing
wheels is analyzed from the perspectives of comfort and safety based on the formula of critical lateral force. Finally, the
maximum and minimum speed limits on a curve for a straddle-type monorail vehicle are discussed based on the
aforementioned analysis.

Keywords
Straddle-type monorail vehicle, pre-load on stabilizing tyre, critical lateral force, ride quality

Date received: 20 January 2018; accepted: 26 May 2018

monorail vehicle. The stabilizing wheel is in contact


Introduction with the lower part of the side face of the track beam,
Straddle-type monorail vehicles are a new mode of and a certain vertical distance is maintained between
urban rail transit that is based on an elevated track. the stabilizing and guiding wheels. Thus, the stabiliz-
The vehicle straddles and runs on a track with a rect- ing and guiding wheels work together to form an anti-
angular cross-section. The track beam of the straddle- roll torque to prevent overturning of the vehicle.
type monorail vehicle is also a bearing structure and is The dynamics problems of the straddle-type mono-
usually constructed of a precast concrete track beam. rail vehicle mainly focused on two aspects. One is the
It provides support and stabilizing and guiding func- coupling vibration between the vehicle and the track
tions for the straddle-type monorail vehicle, as shown beam,1,3–5 and the other is the curving performance
in Figure 1.1,2 and anti-overturning stability of the vehicle.6–8
The straddle-type monorail vehicle is different from The vehicle undergoes lateral movement and roll
the normal railway vehicle that uses a steel wheel/rail motion under the action of lateral force due to the
system in that the bogies of the former have rubber cross-wind or centrifugal acceleration on the curve.
tyres. Figure 2 shows the schematic of the bogie of When the external force disappears, the vehicle
the Bombardier straddle-type monorail vehicle. The restores the equilibrium position under the action of
rubber tyres come in three different types. The run- the restoring force and torque of the suspension
ning wheels travel on the top surface of the track and devices. This property of the vehicle is called the
transfer the vehicle load on to the track beam. The
guiding wheels are in contact with the upper part of
the side face of the track beam, steering the travel of Rail Transit Institute of Tongji University, Shanghai, China
the vehicle along the track. However, the transverse
Corresponding author:
span of the running wheels is extremely small, provid- Yuanjin JI, Rail Transit No. 4800, Cao’an Road, Jiading District, Shanghai
ing very limited anti-roll stiffness. For this reason, 201804, China.
stabilizing wheels are needed for the straddle-type Email: jiyuanjin@tongji.edu.cn
Zhang et al. 161

Figure 1. The track and the vehicle of a straddling monorail transit.

the stabilizing wheels or guiding wheels may leave the


track in some extreme cases. So an initial pre-load is
needed for the stabilizing and guiding wheels to clamp
to the track beam tightly and ensure a good anti-over-
turning ability for the straddle-type monorail vehicle.
The next question is how to determine the pre-load
value for the stabilizing and guiding wheels. Ren
et al.9 show that the bogie has sufficient stability
only when the guiding tyres and the stabilizing tyres
are attached to the track beam at the same time and
the radial stiffness reaches a certain value. If this pre-
load is too small, some of the stabilizing and guiding
wheels come off the track when running on a curve
segment. The significant reduction in the antiover-
turning ability of the vehicle has a direct impact on
safety and comfort. If the pre-load is too large, it
increases the initial stress of the bogie frame and usu-
Figure 2. The bogie of a straddling monorail vehicle. 1: track ally brings about a negative impact on the fatigue
beam; 2: bogie frame; 3: running tyre; 4: guiding tyre; 5: stabi- strength of the bogie frame. Some researchers1,6 dis-
lizing tyre; 6: air spring. cussed the method for determining the pre-load value
for stabilizing wheels using the dynamic simulation
technology. However, a simple analytical approach
anti-overturning ability. However, if the vehicle for engineering design is not yet available.
fails to restore the equilibrium position and This study demonstrates the effect of contact status
maintains the overturning tendency, it may finally between the stabilizing or guiding wheels and the
lose the anti-overturning stability on the spring. This track beam on the anti-overturning ability of the
situation goes contrary to the safety requirement of straddle-type monorail vehicle. Subsequently, a for-
the vehicle. mula describing the relationship between the critical
Since the lateral span of the running wheel on the lateral force on the car body and the pre-load of the
straddle-type monorail vehicle is very small, the anti- stabilizing or guiding wheels is derived. Next, the rea-
overturning ability of the straddle-type monorail is sonable pre-load value of the stabilizing wheels is
mainly provided by the stabilizing wheels and guiding determined from the view of comfort and safety
wheels. When a straddle-type monorail vehicle travels based on the formula of critical lateral force.
on a curve segment at an imbalanced speed, the cen- Finally, the maximum and minimum limit speeds
trifugal force will result in considerable changes in the on the curve of the straddle-type monorail vehicle
radial force of the guiding and stabilizing wheels, and are discussed.
162 Proc IMechE Part F: J Rail and Rapid Transit 233(2)

Anti-overturning stability Russian railways that hm must be higher than hc at


The anti-overturning stability of a vehicle is usually least 2 m to ensure sufficient anti-overturning stability.7
measured by the height of the buoyancy centre. The height of the buoyancy centre of the monorail
The height of the buoyancy centre is a method vehicle is calculated using equation (2) under different
proposed by Russian scientists, who assessed states of the bogie (see Table 1 for the parameters).
the anti-overturning stability of the car body on the In the absence of stabilizing wheels, the height of the
spring by modelling on the buoyancy centre of buoyancy centre is only 0.51 m. As mentioned earlier,
the ship. According to the theory of the buoyancy this is because the transverse span of the running
centre, the height of the buoyancy centre for a sus- wheels is quite small for the monorail vehicle and
pended vehicle on the spring is given by that the anti-roll ability provided by the running
wheels is also quite small. Therefore, stabilizing
b2 4kpz b2 wheels are necessary for the straddle-type monorail
hm ¼ ¼ ð1Þ bogie, and a sufficient anti-roll torque can be provided
fst mc g
by both guiding and stabilizing wheels to prevent
where b is half of the transverse span of the suspen- overturning. When both the guiding and stabilizing
sion, fst is the static deflection of the spring, kpz is the wheels are in contact with the track beam, the
vertical stiffness of suspension (each side of the bogie), height of the buoyancy centre is 4.5 m. When there
mc is the weight of the car body, and g is the gravita- is strong crosswind or when the vehicle is traveling
tional constant. on a curve at a high unbalanced or under-balanced
If the vehicle belongs to the primary and secondary speed, it is possible that one side’s guiding wheels and
suspension, the height of the centre of buoyancy of the opposite side’s stabilizing wheels leave the track
the vehicle is beam. Under such condition, the height of the buoy-
ancy centre is 3.2 m, indicating a dramatic decrease in
8k k b2 b2 anti-overturning ability under the aforementioned
hm ¼  2pz sz 1 2 2  ð2Þ
mc g 2b1 kpz þ 2b2 ksz conditions by approximately 50%.
As indicated by the height of the buoyancy centre,
where kpz, ksz is the vertical stiffness of the primary and the anti-overturning ability of the straddle-type
secondary suspension (each side of the bogie), respect- monorail vehicle depends on the contact status
ively, and b1, b2 is half of the transverse span of the between the guiding and stabilizing wheels and the
primary and secondary suspension, respectively. track beam. When both the guiding and stabilizing
By setting hm as the height of the buoyancy centre wheels are in contact with the track beam, the strad-
of car body, and hc as the height of the gravity dle-type monorail vehicle possesses the highest anti-
centre of car body, the car body possesses the anti- overturning ability. But when one side’s guiding
overturning stability when hm > hc, and loses the wheels and the opposite side’s stabilizing wheels
anti-overturning stability when hm < hc; it reaches a come off the track beam, the anti-overturning ability
critical state when hm ¼ hc. It was specified by the decreases substantially. Therefore, an initial pre-load

Table 1. Vehicle parameters.

Parameters Definition Values

G1 Vehicle body gravity 210 kN


G2 Bogie gravity 48 kN
Kpz Running wheel radial stiffness 1.4 MN/m
Ksz Secondary suspension vertical stiffness 0.43 MN/m
Ksy Secondary suspension lateral stiffness 0.086 MN/m
Kg Guiding wheel radial stiffness (one side of bogie) 2  0.625 MN/m
Kst Stabilizing wheel radial stiffness 0.625 MN/m
h1 Height of the vehicle body gravity centre to track surface 0.59 m
h2 Height of the secondary spring upper supporting surface to track surface 0.15 m
h3 Height of the bogie gravity centre to track surface 0.0 m
h4 Height of the guiding wheel centre to the track surface 0.14 m
h5 Height of the stabilizing wheel centre to the track surface 0.92 m
b1 Half of the running wheel lateral distance 0.15 m
b2 Half of the secondary spring centre line lateral distance 1.00 m
rd Drive wheel radius 0.50 m
Zhang et al. 163

is needed for the stabilizing and guiding wheels to whole vehicle, the lateral force generated by the run-
ensure sufficient anti-overturning ability of the strad- ning wheels of the front and rear running parts on the
dle-type monorail vehicle, so that both wheels are in circular curve is basically balanced, and it has little
reliable contact with the track beam. effect on the roll balance equation of the car body.
According to the force diagram in Figure 3, when
both the guiding and stabilizing wheels are in contact
Critical lateral force and verification with the track beam, the static balance equations for
the vehicle under lateral force Fc can be derived.
Roll equation of the vehicle The meanings of the symbols in the equation are
Figure 3 shows the force diagram of the straddle-type shown in Table 1.
monorail vehicle under lateral force Fc. A reference Lateral movement equation of the car body
coordinate system YOZ is established using the
central line of the track beam and the horizontal line 4Ksy ðyc  yb Þ  Fc ð1  b Þ  G1 b ¼ 0 ð3Þ
across the upper surface of the track beam. The model
consists of the following degrees of freedom: lateral Roll equation of the car body
movement yb and roll b of the bogie, and lateral move-
4Ksz b22 ðc  b Þ
ment yc and roll c of the car body. Here both the lat-  
eral movement and roll angle are measured relative to  4Ksy ðyc  yb Þ þ G1 ðc  b Þ þ Fc ð1  c þ b Þ
the intersection of the central line across the upper sur-  ðh1  h2 Þ ¼ 0
face of the track beam and the central line of the hori- ð4Þ
zontal wheel. Since the mass of the bogie is far smaller
than that of the car body, the lateral force is completely Lateral movement equation of the bogie
exerted on the centre of mass of the car body.
When the car body tilts under the lateral force Fc, G2 b þ 2Ksy ðyc  yb Þ  2Kg ½yb  ðh3 þ h4 Þb 
the variation of gravity in the Z direction is  2Kst ½yb  ðh3 þ h5 Þb   0:5ðG1 þ 2G2 Þb þ 2Fpgl
G ¼ G(1  cos), where G is the weight of the car  2Fpgr þ Fpstl  Fpstr ¼ 0
body or bogie, a second-order quantity. Thus, the
changes in the bounding motion of the car body and ð5Þ
bogie can be neglected. The secondary suspension of Roll equation of the bogie
the vehicle is simplified into transverse and vertical
0:5G1 ðyc  yb Þ þ 2Ksz b22 ðc  b Þ þ 2Ksy ðyc  yb Þh2
stiffness, and the lateral stiffness of the secondary sus-
pension on the two sides is combined into one central þ 2Kg ½yb  ðh3 þ h4 Þb h4 þ 2Kst ½yb  ðh3 þ h5 Þb h5
lateral stiffness. For static analysis, wheels are simpli-  2Kpz b22 b  ½0:5ðG1 þ 2G2 Þb rd þ G2 yb
   pre
fied into springs with radial stiffness, and the frictional pre 
 2Fpre pre
gl  2Fgr h4  Fstl  Fstr h5 ¼ 0
force between the wheels and track beam and the lat-
eral force of running wheels is neglected. For the ð6Þ

In equations (5) and (6), Fpre pre


gl , Fgr are the pre-loads
acting on the left and right guiding wheels, respectively
and Fpre pre
stl , Fstr are the loads acting on the left and right
stabilizing wheels, respectively. For the sake of con-
venience, it is generally assumed that Fpre pre
gl ¼ Fgr ¼
pre pre pre
Fstl ¼ Fstr ¼ F in engineering practice.
The earlier equation can be written in the form of a
matrix
2 32 3 2 3 2 3
a11 a12 a13 a14 yb yb b1
6a 7 6 7 6 7 6 7
6 21 a22 a23 a24 76 yc 7 6 yc 7 6 b2 7
6 76 7 ¼ A6 7 ¼ 6 7
4 a31 a32 a33 a34 54 b 5 4 b 5 4 b3 5
a41 a42 a43 a44 c c b4
ð7Þ
where

a11 ¼ 4Ksy , a12 ¼ 4Ksy , a13 ¼ 0, a14 ¼ G1


a21 ¼ 4Ksy ðh1  h2 Þ, a22 ¼ 4Ksy ðh1  h2 Þ,
a23 ¼ G1 ðh1  h2 Þ  4Ksz b22 ,
Figure 3. Force analysis model of the straddling monorail
vehicle roll. a24 ¼ 4Ksz b22  G1 ðh1  h2 Þ,
164 Proc IMechE Part F: J Rail and Rapid Transit 233(2)

 
a31 ¼ 2 Ksy þ Kg þ Kst , a32 ¼ 2Ksy , the track beam and the anti-overturning ability of the
a33 ¼ G2 þ 2Kg ðh3 þ h4 Þ vehicle decreases by about one half.
Let Fpre be the pre-load on the stabilizing wheel
þ 2Kst ðh3 þ h5 Þ  0:5ðG1 þ 2G2 Þ, a34 ¼ 0,
and Fccr the critical lateral force. When one stabilizing
a41 ¼ 2Kg h4 þ 2Kst h5  2Ksy h2  0:5G1 , wheel just separates from the track surface, the pre-
a42 ¼ 2Ksy h2 þ 0:5G1 , load term of this stabilizing wheel disappears in equa-
a43 ¼ 2Ksz b22 þ 2Kg h4 ðh3 þ h4 Þ tion (8), and the equation becomes

þ 2Kst h5 ðh3 þ h5 Þ þ 2Kpz b21 2 3 2 3


yb Fccr
þ 0:5ðG1 þ 2G2 Þrd , a44 ¼ 2Ksz b22 , 6y 7 6 F ðh  h Þ 7
6 c7 6 ccr 1 2 7
6 7 ¼ A1  6 7 ð10Þ
b1 ¼ Fc , b2 ¼ Fc ðh1  h2 Þ, 4 b 5 4 Fpre 5
 
b3 ¼ 2 Fpre pre
þ Fpre pre c Fpre  h5
gl  Fgr stl  Fstr ,
   pre pre 
b4 ¼ 2 Fpre pre
gl  Fgr h4 þ Fstl  Fstr h5 According to equation (10), the lateral movement
and roll angle of the bogie are calculated when the
Matrix (7) is solved, and the lateral movement and stabilizing wheel has just separate from the track surface
roll of the vehicle under lateral force Fc are obtained
2 3
Fccr
2 3 2 3
yb b1  6 7
6 Fccr ðh1  h2 Þ 7
6y 7 6b 7 ybcr ¼ a011 a012 a013 a014 6 7
6 c7 6 27 4 Fpre 5
6 7 ¼ A1  6 7 ð8Þ
4 b 5 4 b3 5 Fpre  h5
c b4 ð11Þ
2 3
The displacements of the left and right guiding and Fccr
stabilizing wheels relative to the side face of the track  6 7
6 Fccr ðh1  h2 Þ 7
beam are given by bcr ¼ a031 a032 a033 a034 6 pre 7
4 F 5
 Fpre  h5
yg ¼ h4  b  yb
ð9Þ ð12Þ
ys ¼ h5 b  yb

Since h5 4 h4 , the lateral displacement of the stabiliz- where a011 a012 a013 a014 are the elements in the first
ing wheel is larger than that of the guiding wheel, indi- row of matrix A1 ; a031 a032 a033 a034 are the elem-
cating that the stabilizing wheel comes off the track beam ents in the third row of matrix A1 .
earlier than the guiding wheel. The force change of the Let Kst be the radial stiffness of a single stabilizing
guiding wheel is considered in equations (5) and (6), wheel. Then, the critical lateral movement is calcu-
including pre-load of guide wheel and the force change lated as follows when the stabilizing wheel has just
caused by the lateral displacement of a guide wheel. left the track surface

yscr ¼Fpre =Kst ð13Þ


Critical lateral force
When the vehicle travels on a curve at above or below According to equation (9), there is
the balanced speed, the car body tilts inward or out-
ward the curve under the centrifugal force. As the Fpre =Kst ¼ h5 bcr  ybcr ð14Þ
speed keeps increasing or decreasing, the tilt angle
of the car body increases gradually. The centrifugal Substituting equations (11) and (12) into equation
force is defined as the critical lateral force when it (14) yields
increases to the level at which one stabilizing wheel   
has just left the track surface and exerts zero load on 1  a034 h5 þ a033  a014 h5  a031
the track surface. Fccr ¼  0    Fpre
a32 h5  a012 ðh1  h2 Þ þ a031 h5  a011
Critical lateral force reflects the variation in the roll
ð15Þ
motion state of the straddle-type monorail vehicle.
When the lateral force of the car body is smaller than
the critical lateral force, stabilizing wheels of both sides Let
are in contact with the track beam, and the maximum   
anti-overturning ability as well as operational safety is 1  a034 h5 þ a033  a014 h5  a031
guaranteed. When the lateral force is larger than the n ¼  0   ð16Þ
a32 h5  a012 ðh1  h2 Þ þ a031 h5  a011
critical lateral force, stabilizing wheels on one side leave
Zhang et al. 165

Then the guiding wheel is above zero, whereas that of the


stabilizing wheel outside the track reduces to zero.
Fccr ¼ n  Fpre ð17Þ This indicates that the stabilizing wheel has come off
the track beam, whereas the guiding wheel is still in
Equation (17) indicates that the critical lateral contact with the track beam. Simulation experiment
force is linearly related to the pre-load of the stabiliz- indicates that when the pre-load is set to 5 kN for the
ing wheel. The critical lateral force depends only on stabilizing and guiding wheels, the critical lateral force
the pre-load of the stabilizing wheel and the param- varies between 9.7 and 9.8 kN, the value being very
eters of the vehicle itself. The greater the pre-load of close to that estimated by equation (17).
the stabilizing wheel, the higher the critical lateral Table 2 shows the calculated critical lateral forces
force. This means as the pre-load of the stabilizing by dynamic simulation at different pre-loads of the
wheel increases, the straddle-type monorail vehicle stabilizing wheel versus the calculations using equa-
can withstand the greater critical lateral force and tion (17). A high agreement can be observed between
the maximum anti-overturning ability is maintained. the results using the two methods, and the errors are
By introducing the parameters of the straddle-type very small.
monorail vehicle given in Table 1, it is calculated that
n ¼ 1.986.
Discussion on the determination of
pre-load of the stabilizing wheel
Dynamic simulation-based verification
Critical value of unbalanced centrifugal acceleration
A dynamic model of straddle-type monorail vehicle is
established using the parameters in Table 1 and multi- The vehicle tilts outward the curve due to unbalanced
body dynamics software UM. The running wheel, centrifugal acceleration when traveling on the curve
guiding wheel, and stabilizing wheel were modeled segment, and the load exerted by the stabilizing wheel
using the Fiala tyre model. As shown in Figure 4, on the inside of the curve decreases. As the unba-
the formula is verified by dynamic simulation, which lanced centrifugal acceleration increases, the angle of
exerts the lateral force slowly at the mass centre of the outward tilt of the car body increases gradually, and
car body. The vehicle travels on tangent segment at a the load exerted by the stabilizing wheel on the inside
low speed of 1 m/s to reduce the effect of speed. of the curve decreases. When the unbalanced centri-
Figure 5 shows the excursion in the radial force of fugal acceleration increases to a certain level, the sta-
the guiding and stabilizing wheels when lateral force bilizing wheel on the inside of the curve leaves the
of 9.7 kN and 9.8 kN is respectively applied onto the track surface, and this unbalanced centrifugal acceler-
car body with a 5 kN pre-load on the guiding and ation is the critical value.
stabilizing wheels. It can be seen from the figure If the critical lateral force is caused by the unba-
that at 9.7 kN lateral force, the radial forces of the lanced centrifugal force on the car body, then there is
stabilizing and guiding wheels outside the track are
above zero when traveling on curve segment. This Fccr ¼ mc  accr ð18Þ
indicated that both the stabilizing and guiding
wheels are in contact with the track beam. When the where mc is the mass of the car body.
lateral force of 9.8 kN is exerted, the radial force of According to equation (17), the critical value of the
unbalanced centrifugal acceleration has the following
relationship with the pre-load of the stabilizing wheel

nFpre
accr ¼ ð19Þ
mc

Table 3 shows the critical values of unbalanced


centrifugal acceleration under different pre-loads of
the stabilizing wheel calculated using equation (19).
The lower the pre-load, the lower the critical value
of unbalanced centrifugal acceleration. Under a
fixed pre-load of the stabilizing wheel, if the speed
of the vehicle traveling on curve segment is too high
and the unbalanced centrifugal acceleration exceeds
the critical value accr , the stabilizing wheel comes off
the track surface with the load decreasing the zero. In
that case, the operational safety of the vehicle travel-
ing on the curve segment cannot be ensured.11,12
Figure 4. Dynamics model of a straddling monorail vehicle. Therefore, a limit should be imposed on the traveling
166 Proc IMechE Part F: J Rail and Rapid Transit 233(2)

Figure 5. Results of the radial force simulation for the guiding and stabilizing wheels. (a) Lateral force of 9.7 kN. (b) Lateral force
of 9.8 kN.

Table 2. Critical lateral force on the carbody. Table 3. Critical value of the centrifugal acceleration.

Critical lateral force (kN) Critical value of the unbalance


Pre-load (kN) centrifugal acceleration (g)
Calculation result of Simulation
Pre-load (kN) equation (17) result 4 0.039
5 0.048
4 7.9 7.6
6 0.058
5 9.9 9.8
7 0.067
6 11.9 12.1
8 0.077
7 13.9 14.3
9 0.087
8 15.9 16.5
10 0.096
9 17.9 18.7
10 19.9 20.9
acceleration when traveling on a curve segment.
But from the view of passenger comfort, the pre-
speed of the vehicle under a given pre-load for the load of the stabilizing wheel does not need be too
stabilizing wheel. Only by this way will the unba- high, but only enough to make the critical unbalanced
lanced centrifugal acceleration of the vehicle be smal- lateral acceleration higher than the level necessary to
ler than the critical value accr and all stabilizing and ensure passenger comfort.
guiding wheels are in contact with the track surface Many railway experiments and practice in many
when traveling on the curve segment. countries have found the following relationship
To ensure operational safety, the pre-load of the between the imbalanced centrifugal acceleration ac
stabilizing wheel should be more. This can ensure and passenger comfort. When ac < 0.04 g, passengers
a large critical value of unbalanced centrifugal did not report apparent awareness related to
Zhang et al. 167

imbalanced centrifugal acceleration; when ac ¼ 0.05 g, this critical value, it is ensured that all the guiding and
most passengers report certain awareness related to stabilizing wheels of a vehicle that stops on the track
imbalanced centrifugal acceleration but no apparent beam are in contact with the track beam. Table 4
discomfort; when ac ¼ 0.077 g, most passengers can shows the calculated critical super-elevation ratio of
withstand the imbalanced centrifugal acceleration the track beam under different pre-loads of the stabi-
for a long time; when ac ¼ 0.1 g, most passengers can lizing wheels of the straddle-type monorail vehicle.
withstand the infrequent occurrences of imbalanced A high super-elevation ratio of the track beam
centrifugal acceleration. It is specified by the many should be used to improve the traveling speed of the
railway standards across the world that ac 4 0.05 g vehicle on a curve segment. However, the vehicle may
to ensure passenger comfort on the curve segment.9 stop on the curve segment during operation, and con-
Therefore, the pre-load of the stabilizing wheel should sidering the relationship between the centrifugal accel-
not be too high but enough to satisfy passengers’ eration of the car body and passenger comfort, the
needs for comfort. If the pre-load of the stabilizing super-elevation ratio of the track beam should not
wheel is too high, it not only increases the initial be too high. If it is required that accr ¼ 0.05 g,
stress on the bracket of stabilizing wheel, which is then the super-elevation ratio of the track beam
detrimental to the structural strength of the bogie should be 5%.
frame, but also increases the operational resistance
to the vehicle. According to equation (19), if it is
required that accr ¼ 0.05 g, then the critical pre-load
Speed limits on a curve segment
of the stabilizing wheel should be 5.19 kN. When the straddle-type monorail vehicle passes the
curve segment, the radial force of the guiding wheels
and the stabilizing wheels will change greatly because
Critical super-elevation ratio of the track beam
of the existence of the super-elevation, the centrifugal
For a vehicle that stops on the track beam with super- force and the track irregularity.13 If the speed of the
elevation, it tilts inward the track due to gravitation, vehicle traveling along a curve segment is above the
and the load exerted by the stabilizing wheel on the balanced speed, there is an outward tilt of the vehicle
outside of the track decreases. As the super-elevation and an outward unbalanced acceleration is generated.
ratio of the track beam increases, the angle of inward If the speed is below the balanced speed, there is an
tilt of the car body increases, and the load exerted by inward tilt of the vehicle due to a super-elevation that
the stabilizing wheel on the outside of the track curve of the track beam and an inward under-balanced
decreases. When the super-elevation ratio of the track acceleration is generated. A limit on the traveling
beam increases to a certain level, the stabilizing wheels speed of the vehicle on the curve segment should be
on the outside of the track curve just leave the track ensured, so that the imbalanced centrifugal acceler-
surface. And this super-elevation ratio of the ation is below the level needed for passenger comfort.
track beam is the critical value. A centrifugal force is generated for the vehicle travel-
When the critical lateral force of the car body is ing along the curve segment, and a counterbalance
caused by the super-elevation of the track beam, force is needed. Therefore, the vehicles may have the
there is following two states: the excess super-elevation and
the deficient super-elevation. There should be limits
Fccr ¼ mc  g   ð20Þ on the maximum and minimum speed of the vehicle
traveling on curve segment.
where  is super-elevation ratio of track beam. For a vehicle traveling on a curve segment, the lat-
According to equation (17), the critical super- eral imbalanced acceleration ac, curve radius V, speed
elevation ratio of the track beam is related to the
pre-load of the stabilizing wheel in the following way

nFpre Table 4. Critical value of the super-elevation rate of the track


cr ¼ ð21Þ
mc g beam.

Super-elevation rate
In equation (21), for a given pre-load of the stabi- Pre-load (kN) critical value/%
lizing wheel, a critical super-elevation ratio of the
track beam can be estimated. When the actual 4 3.9
super-elevation ratio of the track beam is below this 5 4.8
critical value, it is ensured that all the guiding and 6 5.8
stabilizing wheels of a vehicle that stops on the 7 6.7
track beam are in contact with the track beam. If 8 7.7
the super-elevation ratio of the track beam is fixed, 9 8.7
the critical pre-load of the stabilizing wheel can be
10 9.6
reversely derived. When the actual pre-load is above
168 Proc IMechE Part F: J Rail and Rapid Transit 233(2)

R and super-elevation ratio of the track beam  have stabilizing wheel, the higher the maximum speed
the following relationship limit and the lower the minimum speed limit.
Tables 5 and 6, respectively, show the calculations
V2 of the maximum and minimum speed limits under
ac ¼ g ð22Þ different super-elevation ratios of the track beam
R
and different curve radii when the pre-load is 7 kN
Considering that the vehicle’s unbalance acceler- for the stabilizing and guiding wheels. When the
ation may be positive (caused by deficient super- super-elevation ratio of the track beam is 9%, the
elevation), or it may be negative (caused by surplus minimum speed limits of the vehicle under different
super-elevation), while Fpre is positive, so the max- curve radii are above zero. This means that when the
imum speed limit and the minimum speed limit can vehicle travels at a speed that is lower than the min-
be obtained. Substituting equation (19) into equation imum speed limit or stops on curve segment, the sta-
(22) yields the relationship between speed limits, pre- bilizing wheels leave the track beam. When the pre-
load of the stabilizing wheel, super-elevation ratio of load is set to 7 kN for the guiding and stabilizing
track beam and curve radius wheels, the maximum super-elevation ratio of the
track beam should be 6% to ensure operational
ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
s

nFpre safety and passenger comfort.
Vmax, min ¼ g  R ð23Þ
mc
Conclusions
In equation (23), for a given pre-load of the stabi- Under the action of the lateral force, there is a reduc-
lizing wheel, the higher the super-elevation ratio of the tion of load for the stabilizing wheels on one side and
track beam with the same curve radius, the higher the for the guiding wheels on the opposite side. As this
maximum speed limit. But for the same curve radius, lateral force increases to a certain level, one-side stabi-
the higher the super-elevation ratio of the track beam, lizing wheels will first leave the track beam. The status
the higher the minimum speed limit. For the same where the stabilizing wheels just separate from the
super-elevation ratio of the track beam and the track surface is defined as the critical state, and the
same curve radius, the higher the pre-load of the lateral force acting on the car body under the critical
state is defined as the critical lateral force. On this
basis, the formula describing the relationship between
the critical lateral force and pre-load of the stabilizing
wheel has been derived based on the roll equation of
Table 5. Maximal curve limit speed when the pre-load on the
stability wheel is 7 kN/km/h. the straddle type monorail vehicle and is subsequently
verified by simulation using multi-body dynamics soft-
Curve super-elevation rate ware UM. The formula shows that the critical lateral
Curve
force is determined by the parameters of the vehicle
radius (m) 3% 6% 9% 12%
and the pre-load of the stabilizing wheel, and is pro-
50 24.9 28.4 31.6 34.5 portional to the pre-load of the stabilizing wheel.
100 35.2 40.3 44.7 48.8 Based on the derived relationship between the critical
150 43.1 49.3 54.8 59.8 lateral force and the pre-load of the stabilizing wheel,
200 49.8 56.9 63.3 69.0 the reasonable value of the pre-load of the stabilizing
250 55.7 63.7 70.7 77.2 wheel is discussed. It is suggested that the pre-load of the
stabilizing wheel is set to the value that corresponds
300 61.0 69.7 77.5 84.6
to the unbalanced centrifugal acceleration that the pas-
senger can accept required for passenger comfort.
Meanwhile, the super-elevation ratio of the track
beam of the straddle-type monorail vehicle should not
Table 6. Minimal curve limit speed when the pre-load on the
stability wheel is 7 kN/km/h. be excessively high to ensure passenger comfort on curve
segment, and the 6% is commended. Moreover, limits
Curve super-elevation rate should be imposed on the maximum and minimum
Curve
speeds of the vehicle traveling on the curve segment.
radius (m) 3% 6% 9% 12%
The formula describing the relationship between speed
50 0 0 12.0 18.3 limits, pre-load of the stabilizing wheel, super-elevation
100 0 0 16.9 25.8 ratio of the track beam and curve radius is obtained.
150 0 0 20.7 31.6
200 0 0 23.9 36.5 Declaration of Conflicting Interests
250 0 0 26.8 40.9 The author(s) declared no potential conflicts of interest with
respect to the research, authorship, and/or publication of
300 0 0 29.3 44.8
this article.
Zhang et al. 169

Funding 6. Kenjiro G, Nishigaito T, Hiraishi M, et al. A curving


The author(s) disclosed receipt of the following financial simulation for a monorail car. In: Proceedings of
support for the research, authorship, and/or publication the 2000 ASME /IEEE Joint Railroad Conference,
of this article: This study was supported by the Ministry Newark, NJ, USA, 6 April 2000, paper no.6684986,
of Science and Technology under the National Science pp.171–177. IEEE.
and Technology Support Program project (grant no. 7. Ren L, Zhou J and Shen G. Dynamics model and simu-
2015BAG19B02). lation study of a straddling monorail car. China Railw
Sci 2004; 25: 26–31.
8. Zhang J, Huang Y, Li F, et al. Research on the pre-
ORCID iD
pressure of the guiding tyre and stabilizing tyre of a
Yuanjin Ji http://orcid.org/0000-0003-0787-7553 straddling monorail car. Railw Locomot Car 2011; 31: 48.
9. Ren L, Zhou J, Shen G, et al. Hunting stability of
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