FO-PC-001 Job Safety Analysis Form

Prepared By: Approved By: Approved By:
HEALTH AND SAFETY Position: Production Maintenance Co-ordinator Position: Production SUperintendent (Mill) Position: Health, Safety and Security Manager
HAZARD IDENTIFICATION Signature: Signature: Signature:
JSA #_______
JOB SAFETY ANALYSIS FORM
Date: Date: Date:
WORK AREA Pulper Severity Probability
5 - Catastrophic-may cause death 5 - Frequently- likely to occur regularly

TASK/ACTIVITY Pulper operator routine job tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
3- Moderate- may cause fair injury/illness 3 -Occasional- likely to occur
✘
Safety Safety Safety Safety Safety 2 - Marginal- may cause minor injury/illness 2 - Remote- unlikely but possible
✘ 1 - Negligible-will not cause injury/illness 1 - Improbable- unlikely to occur
PPE REQUIRED
glasses Safety
vest Safety
Harness Dust/Chemical
Mask helmet
Respirator ✘
boots Lanyard mask
Other : Face Shield, Puncture resistant gloves____________________________________________
Man Fire Fire Fire Resistant
HSE EQUIPMENT REQUIRED lift extinguisher clothing
blanket Risk Score = Severity × Probability Risk Rating : Low (1-3)
Other______________________________________________________________________________
General Confined Energized Medium (4-9)
Hot Work High (10-16)
WORK PERMIT REQUIRED Work
Electrical Spaceat
Work Excavation Electrical Work
Other: ______________________ Critical (20-25)
Work heights Work
RISK RISK DATE
STEP NO. TASKS JOB HAZARDS SEVERITY PROBABILITY CONTROLS RESPONSIBLE
SCORE RATING CONTROLLED
0
17/06/21 Version 1 FO-PC-001
HEALTH AND SAFETY Position: Process Improvement Superintendent Position: Production Superintendent (Mill) Position: Health, Safety and Security Manager
JSA #_______
Date: Date: Date:
WORK AREA Pulper Severity Probability

TASK/ACTIVITY Pulper Operator and Helper Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
Safety Safety Safety Safety Safety 2 - Marginal- may cause minor injury/illness 2 - Remote- unlikely but possible
✘ ✘ 1 - Negligible-will not cause injury/illness 1 - Improbable- unlikely to occur
PPE REQUIRED
glasses Safety
vest Safety
Mask helmet
✘ Respirator ✘ ✘ ✘
boots Lanyard mask
HSE EQUIPMENT REQUIRED extinguisher clothing
lift blanket
Other______________________________________________________________________________
Risk Score = Severity × Probability Risk Rating : Low (1-3)
General ✘ Confined Energized Medium (4-9)

✘ Hot Work High (10-16)
WORK PERMIT REQUIRED Electrical
Work Spaceat
Work Excavation Electrical Work
✘ Other: ______________________ Critical (20-25)
Work heights Work
RISK RISK DATE
Scan the area for insects prior to entry. Do not enter zone
Insect/Animal Bites/Stings 2 2 4 Medium if dangerous insects (e.g snakes, scorpians, centipedes,
bees, excessive mosquitoes) are observed in area.
Maintain proper housekeeping of area.

Be alert. Look out for holes, cracks and other
Slips/Trips/Falls 2 3 6 Medium obstructions.
Do not climb unto raw material.
Check Raw Material Ensure bales are properly stacked to allow sufficient
1 Inventory space for access and egress through the lanes (approx.
Falling Stacks /Bales 3 2 6 Medium 3ft).
Ensure bales are not leaning before going in zone.
Stand at least 5ft away from any leaning bales.
Do not attempt to traverse between bales when there is

Scrapes/Cuts 2 3 6 Medium
loose wire observed.
Ensure that high-vis clothing is worn.

Make eye contact with material handler and ensure that
Vehicle Collision 3 1 3 Low
you are given the signal to cross by the driver before
walking in the path of the lift truck.
Adhere to speed limit of 5km/hr in the plant and 10km/hr

in the plant yard.
Vehicle Collision 3 2 6 Medium Ensure pathway is clear of pedestrians.
Reverse when carrying loads.
Make use of horn and mirrors.
Be alert. Lookout for holes and other obstructions.

Forklift overturn 3 2 6 Medium Do not drive too close to edge of pulper conveyor
platform.
Perform maintenance checks of lift truck before oerating

the lift.
High pressure fluid exposure 2 2 4 Medium Alert supervisor of any discrepencies that can create
Transfer raw material hazards when driving.
from warehouse to
2 pulper conveyor using lift
truck
TransferTASKS
raw material RISK RISK DATE
STEP NO. JOB HAZARDS SEVERITY PROBABILITY CONTROLS RESPONSIBLE
from warehouse to SCORE RATING CONTROLLED
2 pulper conveyor using lift
truck Ensure that neither the blades of the lift truck, nor the
wires around the pulp bales are dragged on the floor
Fire 4 1 4 Medium during transport as this may result in sparks that can
cause a fire.
Turn off and exit lift truck when not in use.

Whole body vibration 2 5 10 High Avoid, where possible, driving in holes and uneven
surfurces.
Always be on the lookout and ensure that the area is

Crushing 5 2 10 High clear of any person(s) before attempting to move pulp.
Sound horn and place fork lift in reverse.
Wear long cut and puncture resistant gloves, safety

Cuts/Scrapes/Puncture 2 3 6 Medium glasses, face shield.

Slips/Trips/Falls 2 2 4 Medium Be alert. Look out for holes, cracks and other
obstructions.
Be alert. Lookout for holes and other obstructions.

Do not drive too close to edge of pulper conveyor
platform.
Drive in reverse if your vision is obstructed.
Forklift overturn 3 2 6 Medium In the event of a tip‐over, do not jump from the
forklift—stay with it, hold on to the steering wheel
firmly, brace your feet and lean in the opposite
direction of the tip‐over.
Loading pulp onto
3 conveyor
Adhere to speed limit of 5km/hr in the plant and 10km/hr

in the plant yard.
Ensure pathway is clear of pedestrians.
Reverse when carrying loads.
Vehicle Collision 3 2 6 Medium Make use of horn and mirrors.
Wear high-vis vest.
Stand clear of lift truck when bales are being pushed onto
the conveyor.
Turn off and exit lift truck when not in use.

Whole body Vibration 2 5 10 High Avoid, where possible, driving in holes and uneven
surfurces.
Use best ergonomic principles when cutting wire and
Strains 3 1 3 Low
loading conveyor.
Cuts/Scrapes/Puncture 3 3 9 Medium
glasses and face shield.
Projectiles 3 3 9 Medium
glasses and face shield.
obstructions.
4 Bailing of loose wire

RISK RISK DATE
Follow the standard Operating Procedure.

Impact from swinging door 4 2 8 Medium Stand clear of door and ensure that no one else in the
area prior to opening door.
4 Bailing of loose wire
Follow the standard Operating Procedure.
Be alert when feeding wire into the baler. Avoid wire
being hooked unto clothing or body. If this happens, stop
Entanglement 4 2 8 Medium what you are doing and unhook from clothing or body
immediately.
Never stand between bundles of wires when feeding into
the conveyor.
Wear high-vis vest.

Vehicle Collision 4 2 8 Medium Stand clear of pathway of lift truck during operation of
the wire baler.
Do not point the nozzle of the power washer toward

yourself or anyone else.
Cuts/Laceration/Puncture 3 2 6 Medium
Always ensure that power washer is switched off and
discharged after every use.
Dust 2 5 10 High Wear dust masks and safety glasses.

obstructions.
Ensure power washer is turned off when not in use.

Ensure hands, socket and plug area are dry before
Electric shock 3 2 6 Medium plugging in the electric power washer.
Ensure that there are no loose electrical connections on
the power washer or the plug prior to use.
Cutting of pulp/broke
5 rolls using the power
washer
Ensure power washer is switched off when not in use.
Fire 3 2 6 Medium Never refill gas into hot tank when using the gas power
washer.
Never touch exhaust or motor during operation of the

Burns from Hot Surface 2 2 4 Medium power washer. Always wait until the unit is cooled.
Wear safety glasses during use.

Projectiles 2 3 6 Medium Ensure that other persons are not passing in/near the
area while you are cutting the rolls.
Wear high-vis vest.

Vehicle Collision 4 2 8 Medium Work in an area away from vehicular traffic, allowing a
clear path for vehicles to pass.
Use ladder to enter the pulper.

Fall from heights 4 2 8 Medium Ensure that the ladder is properly secured (tied off).
Pinch points 3 2 6 Medium Ensure that all equipment guards are in place.
RISK RISK DATE
Ensure that the water hose does not get wraped around
any part of the body or any equipment being used. Keep
the hose in front of you at all times.
Ensure that the pulper surface is properly washed to
Slips/trips/falls 2 2 4 Medium
remove any excess pulp/debris and avoid a slippery
surface beofre entry.
Ensure proper housekeeping.
Use handrails when traversing the pulper access ramp.

Scraps/cuts/punctures 3 2 6 Medium glasses and face shield.
Pulper inspection and

6
cleaning
Ensure that the pulper and associated water/pulp valves

are completely off/closed before entering. Ensure that it
is de-energized in the MCC, locked and a tag placed on
the switch (LOTO).
Ensure that the Pulper E-stop is also pressed before
entry.
Crushing 5 2 10 High Inform the supervisor, DIP operator and maintenance
department of work being done in the pulper.
Ensure that the LOTO key is kept by the watchman
observing the job.
Do not re-energize the system until the job is complete
and all persons and equipment have been removed from
the pulper (confirmed by visual inspection).
Do not pass water jet over electrical switches, motors,

control boxes, etc.
Electric shock 3 2 6 Medium Ensure that there are no loose/exposed electrical
conponents.

obstructions.
Do not allow air/water hoses to become entanlgled or to
Slips/Trips/Falls 2 2 4 Medium wrap around your body.
Put air and water hoses back in proper storage areas
after use.
Put all housekeeping tools back in storage area after use.
When using power washer to wash down area, do not

point the nozzle of the power washer toward yourself or
Cuts/Laceration/Puncture 3 2 6 Medium anyone else.
Always ensure that power washer is switched off and
discharged after every use.
Housekeeping in pulper
7 area
Never try to grab or restrain loose/whipping air hose. Get
Loose air hoses 1 1 1 Low clear of the area and shut the flow off at the source.
Housekeeping in pulper
7
area
RISK RISK DATE

Ensure pulper conveyor is de-energized (full LOTO

Pinch points 3 2 6 Medium
procedure) before working on conveyor.

Make eye contact with material handler and ensure that
Vehicle Collision 4 2 8 Medium
you are given the signal to cross by the driver before
walking in the path of the lift truck.
Use forklift with cage, harness and lanyard when

Fall from heights 4 2 8 Medium accessing area below pulper conveyor.
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA DIP Severity Probability

TASK/ACTIVITY DIP Operator and Helper Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
Safety Safety Safety Safety ✘
Safety 2 - Marginal- may cause minor injury/illness 2 - Remote- unlikely but possible
PPE REQUIRED
glasses Safety
vest Safety
Mask helmet
✘ Respirator ✘ ✘ ✘
boots Lanyard mask
HSE EQUIPMENT REQUIRED extinguisher clothing
lift blanket
Other______________________________________________________________________________
✘
General ✘ Confined Hot Energized Medium (4-9)
High (10-16)
Work Spaceat
Work Work
Excavation Electrical Work
✘ Other: ______________________ Critical (20-25)
Work heights Work
STEP NO. TASKS RISK RISK CONTROLS DATE
JOB HAZARDS SEVERITY PROBABILITY RESPONSIBLE
1 Adjust, repair and Use forklift with cage, harness and lanyard when working
troubleshoot valves above 6ft. to access valves.
(automatic and manual)
Fall from heights 3 3 9 Medium

glasses and face shield when using a knife.
Always keep guide hand placement away from motion of
knife and cut away from your body.
Cuts 2 3 6 Medium

Clean up any spills.
obstructions.
Keep boots and shoes free of grease/oil & pulp.
Slips/Trips/Falls 3 2 6 Medium Ensure that platforms are entact and sturdy before
attempting to stand/step on it.
Use proper PPE when handling valves.

Isolate all air sources to lines - shut off hydraulic systems
before attempting to troubleshoot valves.
When opening valves, open slowly to avoid splash/spray.
High pressure fluid 3 3 9 Medium
Warm up & stretch before performing task.
Be sure to have firm, good grip before attempting to
open/close any valves.
Wear proper protective gloves.
Strains/Sprains 3 1 3 Low
Identify all chemicals that are present in the area before

attempting task. Read the MSDS for the chemicals before
handling and Identify the correct PPE that needs to be
worn.
Chemical exposure 2 1 2 Low
Wear proper PPE. Be aware of pinch points & body

positioning. Do not use ring and metal watch.
keep fingers from pinch point and watch where you place
your hands. Focus on objects that move or possibly could
move. Be aware of pinch points created by objects that
Pinches 2 1 2 Low move and come into direct or close contact with
relatively fixed object.
Always notify supervisors or someone in charge of

whereabouts, whenever going into any areas to conduct
work.
Lone work 3 1 3 Low
Wear appropriate hearing protection.
Noise 3 1 3 Low
Wear proper PPE. Don't stand under load / in way of out

flow when adjusting valves.
Apply correct manual handling technique when opening
valves (open slowly to avoid splash/spray).
Sludge spray when adjusting valve 1 1 1 Low
Never try to grab or restrain loose/whipping air hose.
Get clear of the area and shut the flow off at the source.
Notify operators and (or) E&I Technicians to follow up on
repairs to avoid further incidents.
Loose air hoses 1 2 2 Low
2 Assist in troubleshooting, Ensure electrical powered equipment are turned off

repairing and opening of before starting work. Use proper Lock Out/Tag Out
pumps and motors Procedures.
All electrical cords shall be inspected and in good working
condition prior to use (no missing ground pins, no
damaged cords, or frayed wires evident) - Repair/replace
Electric shock 3 2 6 Medium as necessary.
Notify operators and [or] E&I Technicians to follow up on

Pinches 2 2 4 Medium move and come into direct or close contact with
Use harness and lanyard when working above 6ft. to

access equipments.
Ensure that all platform are stable and fully intact before
attemting to stand/or step on.
Maintain proper housekeeping of work area to avoid any
Fall from heights 3 3 9 Medium trip hazard.
Ensure that pumps and motors are off and stopped

before making adjustments or performing
maintenance.
If hot, allow to cool off or wear gloves before touching
pump/motor parts.
Burns 2 3 6 Medium

Use mechanical equipment to move heavy or large loads
when possible.
Be sure to have firm, dry footing & good grip before
attempting any lifting, and if not sure of weight of object
Strains/Sprains 3 1 3 Low being lifted, get help.
Use proper lifting technques - Lift object with legs; do not
twist body while lifting.
Use proper PPE when handling equpiments.
Isolate all energized sources from pumps & motors.
Ensure that pumps are turned off and lines are bled off to
relieve pressure energy, as applicable before attempting
any repair.
High pressure fluids 3 5 15 High

Cuts 2 5 10 High
3 Assist in opening and Wear proper PPE. Be aware of pinch points & body
unplugging of process positioning. Do not use ring and metal watch.
lines (pulp and water) keep fingers from pinch point and watch where you place
Pinches 2 2 4 Medium move and come into direct or close contact with

Use appropriate tools & equipment when attempting to
unbolt any process lines [e.g. use of extension handles
when trying to loosen bolts - Pull using a slow, steady
pull; do not use fast, jerky movements].
Strains/Sprains 3 2 6 Medium Use appropriate lifting technique when attempting to
move any heavy objects/parts.

Always keep guide hand placement away from motion of
knife and cut away from your body.
Cuts 2 2 4 Medium
Use forklift with cage, harness and lanyard when working

above 6ft. to access lines. Ensure that work area is stable.
Keep hands free of additional material when climbing. -
Do not overreach. - Maintain three points of contact at
the working position.
Wear proper PPE.
Ensure that inlet sources to lines are de-energized and
bled off before working on lines.
Stand away from opening/exhaust points.
High pressure fluids 3 5 15 High
Ensure crane is fully functional before attempting to use

to move any pipelines.
Secure load as necessary. Ensure that proper weight
rated straps are used to hold lines before attempting to
move / remove and loosen lines.
Falling pipelines 2 3 6 Medium Ensure area is corden off / free of pedestrian before
moving lines.
4 General housekeeping Wear proper PPE. Be aware of pinch points & body
(washing shovelling, positioning. Do not use ring and metal watch.
cleaning pits and tanks) keep fingers from pinch point and watch where you place
your hands.
Focus on objects that move or possibly could move.
Ensure that all equipment guards are in place.
Be aware of pinch points created by objects that move
Pinches 2 2 4 Medium and come into direct or close contact with relatively fixed
object.

Use appropriate tools & equipment for cleaning.
Use appropriate lifting technique when attempting to
move any heavy objects.
Strains/Sprains 3 2 6 Medium
Do not point the nozzle of the pressure washer / high

pressure hose toward yourself or anyone else.
Always ensure that the pressure washer is switched off &
disgharged after every use.
Cuts/Laceration/Puncture 3 2 6 Medium
Ensure there are no defects in the power cord and
that plug retains grounding prong.
Ensure that any electrical equipment in the vicinity
of the pressure washing activity that presents a
hazard to you is de‐energized, shielded or otherwise
Electric shock 3 2 6 Medium made safe.
Wear proper PPE.

Use harness and lanyard when working above 6ft.
Wear proper heat resistant gloves.

Ensure that valves from boiler to hot water tanks are
completely drained and cooled off.
Avoid getting in contact with hot surfaces. Frequently
take temperature readings of tanks/equipment surfaces
Burns from hot water/surfaces 3 4 12 High before conducting work in area.
Never try to grab or restrain loose/whipping air hose. Get

clear of the area and shut the flow off at the source.
High pressure hoses becoming loose 3 3 9 Medium

obstructions.
Provide outside helpers to watch, instruct or guide

operator entering tanks/confined spaces with the
capability to lift operator out from area in case of an
emergency.
Ensure no additional hazards are introduced into or near
Lack of oxygen in confined space 4 1 4 Medium the space (e.g., welding, generator use,
equipment/vehicles, chemical cleaners).
Establishment of work & rest. Pacing of task to help
alleviate heat stress.
Identify an accessible rest area that is cooler than work
area in case of an emergency.
Drink lots of fluids regularly.
Heat stress 3 2 6 Medium
Wear proper hearing protection.
Noise 3 2 4 Medium
Always notify supervisors or co-worker of whereabouts,

when going within or out off a work area.
Lone work 3 1 3 Low
Identify all chemicals that may be present in dfferent

areas of work where the task are being performed. Read
the MSDS for the chemicals before entering tanks/pits
and Identify the correct PPE that needs to be worn.
Chemical exposure 3 5 15 High
Ensure that all agitators are turned off/isolated before

entering any tanks to conduct work.
Use proper Lock Out/Tag Out Procedures.
Always infom supervisors and operators when about to
perform any task near or within any moving equipment.
Energised equipment (conveyors, agitators) 3 5 15 High
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA TISSUE MACHINE Severity Probability

TASK/ACTIVITY Safety TM Operator and Helper Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
Safety Safety Safety Safety 2 - Marginal- may cause minor injury/illness 2 - Remote- unlikely but possible
✘ ✘ ✘ Dust/ ✘
1 - Negligible-will not cause injury/illness 1 - Improbable- unlikely to occur
Respirato
glasse Safety Safety helmet
PPE REQUIRED ✘ ✘
vest ✘ Harness ✘ Mask
Chemical Low
Otherr boots
s: Face Shield, Puncture Lanyard Medium
Fire Fire
resistant gloves____________________________________________
mask
Man Fire
HSE EQUIPMENT REQUIRED
✘ ✘ extinguishe Resistant High
lift blanket Energized
Critical
r clothing
Other______________________________________________________________________________
General ✘ Confine ✘ Medium (4-9)
✘ Hot Work ✘ Electrical High (10-16)
Work Work
d Space at Excavation Other: ______________________
✘ Work Critical (20-25)
STEP NO. TASKS

Work heights Work CONTROLS
RISK RISK DATE
1 Inspect Tissue machine & Basement Avoid contact with hot surfaces; wear long-sleeved clothing
and proper heat resistant gloves to prevent burns.
Frequently take temperature readings of tanks/equipment
surfaces before conducting work in area.
Ensure guards, shields and/or insulation is in place to
protect from hot surfaces.
Burns (steam, hot surfaces) 3 3 9 Medium Situational awareness

Be alert. Look out for holes, cracks and other obstructions.
Ensure that platforms are entact and sturdy before
Slips/Trips/Falls 3 3 9 Medium attempting to stand/step on.
Stay clear of rotating equipment.

Keep hands, hair and loose clothing clear of all moving parts.
Do not attempting to put hands within proximity of
equipment while its running.
Be mindful of body positioning and never position yourself
in a possible pinch point, line-of-fire or crush
Crush (caught in rotating equipment) 4 3 12 High situations.
2 Cleaning of Wire & Felt: Read the SDS for the chemicals before handling and Identify
- Use of Solvent Cleaner & Caustic the correct PPE that needs to be worn before attempting to
- Power washing clean wire & felt.
Chemical exposure 3 3 9 Medium (E.g respirator, sefety googles, gloves etc.)

Crush (caught in rotating equipment) 4 3 12 High in a possible pinch point, line-of-fire or crush situations.

attempting to stand/step on.

High noise level 2 1 2 Low
When using pressure washer / high pressure hose to wash

wire & felt, do not point the nozzle toward yourself or
anyone else.
Increase pressure slowly until required working
pressure is reached.
Cuts/Laceration/Puncture 2 2 4 Medium disgharged after every use.
Never leave equipment unattended when in
operation or under pressure.
Ensure that all electrical cords are inspected and in good

working condition prior to use (no missing ground pins, no
damaged cords, or frayed wires evident) - Repair/replace as
necessary.
Electric shock 2 2 4 Medium Notify operators and (or) E&I Technicians to follow up on
Eliminate all ignition sources (sparks, flames etc.).
Wear proper personal protective equipment (PPE).
Immediately report unsafe conditions that can lead to
ignition of the combustible dust such as:
- spills of combustible chemicals/materials
- any process issues or equipment failure
Fire (ignition of paper dust) 5 3 15 High - presence of sparks in any area

Slips/Trips/Falls 2 2 4 Medium attempting to stand/step on it.

handling and identify the correct PPE that needs to be worn.
Chemical exposure 2 2 4 Medium
3 Crane Operation Ensure that crane is fully functional and checked prior to
use.
Ensure swinging radius of crane area is clear before
attempting to move any object.
Don’t allow anybody to cross under suspended load.
Make eye contact with any passing persons and give
permission for them to pass if needed.
Avoid passing suspended load over persons.
Crush (Heavy (5ton) falling objects) 5 3 15 High Ensure that line of sight is always clear.
Ensure load is fully secure in the bowl of the crane hooks
before lifting.
Employees working around overhead cranes should always
wear proper head, foot, hand, and eye protection.
Barricade the swinging radius of crane / area attempting to
move object. Don’t allow anybody to cross under suspended
load.
Ensure that load is properly secured on slings/hooks before
attempting to move.
Collision (of loads with objects or persons) 3 3 9 Medium Crane with load will be moved slowly and carefully to avoid
jerking/swinging.

Switch hands often to limit exposure to repetitive motion
injuries.
Hand sprain (when tagging or guiding loads) 2 2 4 Medium Aviod abrupt tugging or pulling of load when guiding.
4 Cutting and removing layers of tissue Wear proper PPE such as cut‐resistant gloves, boots, safety
paper from tissue rolls glasses, face shield, hearing protection, dust mask.
Only cut rolls that have been placed in the designated red
rectangle in front of the reel section.
When using pressure washer to cut/remove tissue from roll,
ensure that all electrical components remain dry.
Ensure gas tank is cool before refilling gas.
When using retractable knives, only use approved
retractable knife from GBPP.
Ensure that your free hand or any body part is free from the
Cuts/Laceration/Puncture 4 3 12 High area or cutting direction. Always make sure the blade is
retracted (not exposed) after every use or when not in use.
Always point knife away from oneself when cutting.
Never use slitter blades for cutting.
necessary.
Notify operators and (or) E&I Technicians to follow up on
Electric shock 3 2 6 Medium repairs to avoid further incidents.

Fire (ignition of paper dust) 5 3 15 High - any process issues or equipment failure
- presence of sparks in any area

High noise level 2 3 6 Medium
Wear Proper PPE.

Ensure that rolls are in chock position.
Avoid leaning on rolls.
Stay clear of any moving rolls.
Crushing 3 3 9 Medium Don’t attempt to grab or stop any loss of control rolls.
Changing of Yankee machine blades Use caution when swinging hammer to loosen blade. Avoid
hitting rotating Yankee.
Impact with Hammer 3 2 6 Medium
Changing of Yankee machine blades

Avoid getting hands in contact with Yankee surface; wear
long-sleeved clothing and proper heat resistant gloves to
Burns (steam, hot surfaces) 4 4 16 High prevent burns.
Stay clear of rotating equipments.

Crush (caught in rotating Yankee) 4 2 8 Medium Be mindful of body positioning,

Wear cut‐resistant work gloves when changing blades.

Avoid from jerky/abrupt pulling movement.
Keep exposed body parts away from sharp edge as much as
possible.
Cuts 4 4 16 High Ensure path is clear before attempting to move blade.
Ensure that the base is stable and the mobile platform is

level.
Never overreach to either side or lean too far
forward or backward.
Fall (working at 3ft height) 3 2 6 Medium Don’t stand on guard rails.
Cleaning of process showers and Maintain proper housekeeping of area.
nozzles on machine Clean up any spills.
Be alert, watch where you are walking
and tread carefully. Look out for any material that may
Slips/trips/falls (water, moss, wet pulp and cause slippage.
paper build-up)
2 3 6 Medium Keep boots and shoes free of grease/oil & pulp.
Avoid stepping on heavily damped areas.

When using ladder to reach/access showers, inspect and
ensure it's safe before use. Ladder must be long/tall enough
to provide safe access to the work area.
Fall from heights 3 2 6 Medium forward or backward.
Avoid contact with hot surfaces; wear long-sleeved clothing

Burns (steam, hot surfaces) 3 3 9 Medium


attempting clean/change any nozzles. Read the MSDS for
the chemicals before handling and identify the correct PPE
Chemical exposure 2 2 4 Medium that needs to be worn.
Wear rain coats & safety googles

Body wet downs 3 5 15 High
Housekeeping Maintain proper housekeeping of area.
Slips/Trips/Falls 3 4 12 High Keep boots and shoes free of grease/oil & pulp.
Report all near misses to Supervisors.
Wear proper personal protective equipments including dust

mask & respirators in areas where necessary.
Airborne particles 3 5 15 High


Crush (rotating equipment) 5 3 15 High in a possible pinch point, line-of-fire or crush situations.
Stay clear of area.

Always inform Supervisor or Tissue Machine Operator when
entering Pope Reel area.
Collision (ejecting tissue rolls) 3 2 6 Medium Be alert and observant of surroundings.
Use harness and lanyard when working above 6ft. Ensure

that work area is stable.
Keep hands free of additional material when climbing. Do
not overreach. Maintain three points of contact at the
Fall from heights 3 2 6 Medium working position.

Electric shock 3 2 6 Medium hazard to you is de‐energized, shielded or otherwise
made safe.
Ensure timely blow down of Hoods & surrounding areas.

Fire (ignition of paper dust) 5 5 25 Critical - any process issues or equipment failure
Cleaning/washing of vibrating screen Identify all chemicals that are present in the area before
handling and Identify the correct PPE that needs to be worn.

Slips/Trips/Falls 4 3 12 High attempting to stand/step on.
Ensure that the equipment is completely off before
attempting to start cleaning work. Use proper Lock Out/Tag
Out Procedures.
Crush/Entanglement (Rotating Belts) 4 3 12 High in a possible pinch point, line-of-fire or crush situations.
Fall from height 4 3 12 High working position.

Pushing broke into the broke pit Avoid getting too close to edge of Broke Pit. Do not go pass
the guard rails.
Make sure shoes are free of any grease/oil or pulp.
Maintain proper housekeeping - clean up any spills and
Slips/Trips/Falls 5 3 15 High ensure area is clear of any objects.
Always inform Supervisors & Tissue Machine Operator when

entering Pope Reel area.
Collision (with ejecting roll) 4 3 12 High Be alert. Don’t turn back towards Parent Roll.
Avoid contact with any nip points / mvoving parts.

Ensure that all guard rails are entact.
Be careful when using pipe/rod to push broke into the Broke
Pit. Ensure that the tip of the rod is in contact with the
ground at all times (when pushing broke forward and
Crush (rotating equipment) 4 3 12 High retracting) to avoid collision/contact with any rotating rolls.
Adjusting tissue machine saw blades Wear heavy duty or other cut‐resistant gloves when
attempting to adjust blades.
De-energize unit and avoid contact with blade. Allow blades
Cuts/Dismemberment (exposed to rotating saw to come to a complete stop before attempting to make any
blade)
4 2 8 Medium adjustments
Wear appropriate dust mask.


Ensure that safety glasses are kept on at all times.

Verify there is no other debris around blade.
Projectiles 4 2 8 Medium Start the blade before it meets the paper.
Blowing down measurex and Maintain proper housekeeping of area.
adjusting measurex sensor Clean up any spills.
Be alert. Avoid going too close to broke pit.
Slips/Trips/Falls 2 1 2 Low Keep boots and shoes free of grease/oil & pulp.

Do not attempt to put hands within proximity of equipment
while its running.
Crush (rotating equipment) 4 2 8 Medium in a possible pinch point, line-of-fire or crush situations.
Wear appropriate dust mask when blowing down paper

dust.
Airborne particles 4 5 20 Critical

Avoid direct exposure to radiation.

Minimise amount of time spent near the radiation source.
Keep a minimum of 3ft away from radiation source.
Radiation Exposure 4 4 16 High
Do not attempt to make any adjustments to any equipment
while its running.
De-energize equipment and ensure that it comes to a
complete stop before conducting work. Use proper Lock
Out/Tag Out procedures.
Adjusting rotating equipment Crush (rotating equipment) 4 5 20 Critical in a possible pinch point, line-of-fire or crush situations.
Reel cycle sequence: When checking to ensure that primary arm is locked, avoid
- Automatic / Manual Operation getting too close to rotating pope reel & spool.
Be mindful of body positioning and never place yourself in a
possible pinch point, line-of-fire or crush situations.
Crush (rotating equipment) 4 4 16 High
Always inform Supervisors or helpers when manually

ejecting completed rolls from TM.
Ensure that pope reel area is cleared of any personnel
Collision (with ejecting roll) 4 3 12 High before ejecting rolls.
Wear proper dust mask.


Transferring completed Rolls from Ensure that crane is fully functional and checked prior to
TM rack to: use.
- Rewinder Ensure swinging radius of crane area is clear before
- Core Extractor/Wrapper attempting to move any object.
Crush (falling crane loads) 4 4 16 High Ensure that line of sight is always clear.
before lifting.

attempting to move.
Collision (crane attachments and loads) 4 3 12 High Crane with load will be moved slowly and carefully to avoid
jerking/swinging.

Employees will be encouraged to switch hands often to limit
exposure to repetitive motion injuries.
Aviod abrupt tugging or pulling of load when guiding in
Hand sprain (when tagging or guiding loads) 2 2 4 Medium desired direction.

Operation of core extractor: Maintain proper housekeeping of area.
- Putting rolls onto core puller Clean up any spills.
- Removing/pushing finished Rolls Be alert. Look out for any obstructions.
- Putting Cores onto spool Slips/Trips/Falls 2 1 2 Low Keep boots and shoes free of grease/oil & pulp.
- Removing empty spool

Don't attempt to physically move rolls or spools.
Use roll mover to push rolls and avoid back strain.
Sprains/Strains 3 2 6 Medium Use roll clamp to remove the separated rolls.
Ensure that crane is fully functional and checked prior to

use.
Crush (falling load) 4 3 12 High attempting to move.
Ensure that Core Extractor area/path is cleared of any

personnel before attempting to place completed rolls onto
core extractor.
Stand clear of track when core puller is operational.
Collision (with roll/spool) 4 3 12 High Keep all body parts away from areas where spool is to be
placed.
Ensure there are no defects in the power cord/control unit

of the core extractor.
Electrical shock 2 2 4 Medium
Passing of paper to spool Maintain proper housekeeping of area.

Be alert, look out for any obstructions.
Slips/Trips/Falls 2 2 4 Medium
If saw is running while trying to catch paper, keep a safe

distance to avoid contact with saw blade.
Cuts (from saw) 4 2 8 Medium

in a possible pinch point, line-of-fire or crush situations.
Before attempting to stand on movable platform to spray

glue onto core/parent roll, ensure that it is stable and
resting on level ground.
Do not overreach or lean over to either sides of platform.
Fall from height 4 3 12 High Don't climb on handrails.

Avoid contact with Yankee surface when working under

machine to pass paper onto spool.
Wear long-sleeved clothing and proper heat resistant gloves
Burns (steam, hot surfaces) 3 3 9 Medium to prevent burns.
Inspection and cleaning of vapo Maintain proper housekeeping of area.
nozzles, chemical showers and Clean up any major spills and avoid stepping on highly
pumps damped areas.
Slips/Trips/Falls (slippery floors) 3 5 15 High Keep boots and shoes free of grease/oil & pulp.

Ensure that valves are turned off before taking out/changing
any nozzles.
Use harness and lanyard when working above 6ft. to access

nozzles.
Ensure that work area is stable - mobile platform is resting
on level ground.
Keep hands free of additional material when climbing. - Do
Fall from height (when accessing nozzles) 3 2 6 Medium not overreach to either sides or lean too far forward or
backward.
Don't stand on guard rails.
Use personal protective equipment and clothing, such as

long cotton pants, long-sleeved shirts, temperature-
resistant gloves, rubber aprons, and face shields.
When inspecting flow, ensure that valves are opened slowly
and then gradually increase opening to avoid a rush flow.
Keep out of the splash zone.
Burns (steam, heat) 3 4 12 High When changing out nozzles, ensure that valves are turned
off before attempting to remove nozzles.


Wear rain coats & safety googles when inspecting and
cleaning nozzles and showers.

Before opening valves to inspect flow, stay a safe distance

away from nozzle.
Don't attempt to change any nozzles while valves are turned
on.
Always open slowly and gradually increase opening as
High pressure shower jet exposure 3 4 12 High necessary to avoid a rush flow.
Inspect product quality: Maintain proper housekeeping of area.

- Checking Temperature Clean up any spills.
- Physical Appearance (picking & Be alert. Look out for holes, cracks and other obstructions.
scratches) Keep boots and shoes free of grease/oil & pulp.

Burns (steam, hot surfaces) 4 3 12 High
In the event of adjusting Hood dampers, ensure that the

platform is stable and entact before standing.
Keep hands free of additional material when climbing onto
platform.
Do not overreach.
Fall from height 2 3 6 Medium Maintain three points of contact at the working position.

Crush (caught in rotating equipment) 5 3 15 High
Assist in changing machine parts Maintain proper housekeeping of area.
Wear cut‐resistant work gloves when changing blades or

objects with sharp edges.
Avoid from jerky/ abrupt pulling movement of blades.
possible.
Cuts (sharp blade edges) 4 3 12 High

Frequently take temperature readings of equipment

Fire fighting Maintain proper housekeeping of area.
Slips/Trips/Falls 4 3 12 High attempting to stand/step on it.
Be aware of the location of all fire extinguishers, fire hoses,

fire alarms and emergency exits.
Never put back towards fire.
Always report fires to relevant personnel.
Burns 4 3 12 High Follow directives given in fire safety training for fire fighting.
Ensure there are no defects in the power cord of the

pressure washer and that plug retains grounding prong.
Electric shock 3 2 6 Medium
When climbing onto platforms above 6ft, ensure that

harness and lanyard are used.
Ensure that all platforms are entact & stable.
Keep hands free of additional material when climbing.
Do not overreach.
Fall from heights 4 3 12 High Always maintain three points of contact.
Felt/Wire changes Maintain proper housekeeping of area.

Avoid stepping on highly damped areas.
Slips/Trips/Falls 4 3 12 High Ensure that platforms are entact and sturdy before

use.
Crush (falling crane loads, between equipment Ensure that line of sight is always clear.
5 3 15 High
parts) Ensure loads are fully secured in the bowl of the crane
hooks before lifting.
when possible.
Sprain/Strain 3 2 6 Medium being lifted, get help.

that all platforms and portable stairs are stable. Keep hands
free of additional material when climbing.
Don't overreach and always maintain three points of contact
Fall from heights 4 4 16 High at the working position.
Establishment of work and rest regimes. Taking breaks at set

intervals to avoid exertion.
Over exertion/Fatigue 4 4 16 High Stay hydrated at all times.

Burns (hot surfaces) 4 3 12 High
Investigation of machinery and Maintain proper housekeeping of area.
equipment for troubleshooting Clean up any spills.


Burns (steam, hot surfaces) 3 3 9 Medium surfaces before conducting work in area.


Machine operation and process Maintain proper housekeeping of area.
monitoring including basement Clean up any spills.
equipment processes. Be alert. Look out for holes, cracks and other obstructions.
Use handrails when traversing stairs.

that work area is stable. Keep hands free of additional
material when climbing. - Do not overreach. - Maintain
three points of contact at the working position.
Fall from heights 3 3 9 Medium Implement work at height training.
Wear all required PPE; boots, safety glasses, hearing

protection, face shield, helmet, rain coat.
Be observant of your surroundings and where you step or
stand on.
Use signage or paint to indicate areas prone to slip/trip/fall
hazards.
Fall into uncovered drain holes and Implement fall prevention training.
underground tanks
4 3 12 High
Ensure that all missing/damaged railings and drain covers
are repaired.
Wear proper PPE; high-vis clothing, helmet, safety boots,

safety glasses.
Be alert and observant of your surroundings. Look out for
Collision (piping) 3 2 6 Medium overhead lines and avoid collision.
Ensure proper houskeeping of area.

attempting task.
Read the MSDS for the chemicals before handling and
Chemical/ sludge exposure 3 3 9 Medium identify the correct PPE that needs to be worn.
Wera proper PPE.

Ensure equipments are properly maintained.
High pressure vessels exposure 4 3 12 High Arrange periodic inspection of equipments, to detect failure
of components, metal cracking, corrosion etc.


01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA PRODUCTION SUPERVISOR Severity Probability

TASK/ACTIVITY Safety Production Supervisor Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
Safety Safety Safety
Dust/ ✘
✘ ✘ 1 - Improbable- unlikely to occur
glasse ✘ Safety
Respirat Safety 1 - Negligible-will not cause injury/illness
PPE REQUIRED ✘ vest ✘ Harness Chemical helmet
✘ Mask
Otheror boots
s: Face Shield, Puncture Lanyard Fire
Fire
mask
Man Fire
HSE EQUIPMENT REQUIRED extinguish Resistant
lift blanket Energized Risk Score = Severity × Probability Risk Rating : Low (1-3)
General ✘ Confine Hot clothing

Other______________________________________________________________________________
er Medium (4-9)
✘ ✘ ✘ Electrical High (10-16)
Work Work
d Space at Excavation
Work
✘ Work
Other: ______________________ Critical (20-25)
STEP NO. TASKS

RISK RISK DATE
1 Supervise and delegate work to employees in
and around tissue machine.





When pressure washing wire & felt, do not point the nozzle
of the power washer / high pressure hose toward yourself
or anyone else.

necessary.



4 Changing and polishing of Yankee machine Use caution when swinging hammer to loosen blade. Avoid
blades (creping, cutting and cleaning blade): hitting rotating Yankee.
- Remove, replace & polish blade

prevent burns.

Be mindful of body positioning,
Crush (caught in rotating Yankee) 4 2 8 Medium


Avoid from jerky/ abrupt pulling movement.
possible.
Ensure path is clear before attempting to move blade.
Cuts 4 4 16 High

level.
Don’t stand on guard rails.
Fall (working at 3ft height) 3 2 6 Medium
5 Cleaning of process showers and nozzles on Maintain proper housekeeping of area.
machine Clean up any spills.
paper build-up)



the chemicals before handling and Identify the correct PPE
that needs to be worn.

6 Reel cycle sequence: When checking to ensure that primary arm is locked, avoid
Crush (rotating equipment) 4 4 16 High possible pinch point, line-of-fire or crush situations.



7 Transferring completed Rolls from TM rack to: Ensure that crane is fully functional and checked prior to
- Rewinder use.
- Core Extractor/Wrapper Ensure swinging radius of crane area is clear before
before lifting.

attempting to move.
jerking/swinging.


8 Passing of paper to spool Maintain proper housekeeping of area.






9 Inspection and cleaning of vapo nozzles, Maintain proper housekeeping of area.
chemical showers and pumps Clean up any major spills and avoid stepping on highly
damped areas.

any nozzles.

nozzles.
on level ground.
backward.

When inspecting flow, ensure that valves are open slowly




away from nozzle.
on.
10 Inspect product quality: Maintain proper housekeeping of area.

- Physical Appearance (picking & scratches) Be alert. Look out for holes, cracks and other obstructions.


platform.
Do not overreach.

11 Fire fighting Maintain proper housekeeping of area.

Follow directives given in fire safety training for fire fighting.
Burns 4 3 12 High


Do not overreach.
12 Felt/Wire changes Maintain proper housekeeping of area.


use.
5 3 15 High
when possible.

Fall from heights 4 4 16 High Don't overreach and always maintain three points of contact
at the working position.

Stay hydrated at all times.
Over exertion/Fatigue 4 4 16 High

13 Cleaning of used/returned Spools. Maintain proper housekeeping of area.

Be alert. Look out for any obstructions.
Slips/Trips/Falls 2 2 4 Medium Keep boots and shoes free of grease/oil & pulp.
Wear proper PPE such as cut‐resistant gloves, boots, safety

glasses, face shield, hearing protection, dust mask.
When using pressure washer to cut/remove excess broke
from spools, ensure that all electrical components remain
dry.
Cuts 4 2 8 Medium retractable knife from GBPP.
area or cutting direction. Always make sure the blade is
Avoid contact with sharp edge of blade.
use.
attempting to move spools.
Ensure that spool is properly secured on slings/hooks before
Crush (falling load) 3 2 6 Medium attempting to move.
14 Investigation of machinery and equipment for Maintain proper housekeeping of area.

troubleshooting Clean up any spills.



01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA TISSUE PAPER MAKER Severity Probability

TASK/ACTIVITY Safety Tissue Paper Maker Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
Dust/ ✘
glasse ✘ Safety
Respirat Safety 1 - Negligible-will not cause injury/illness
PPE REQUIRED ✘ vest ✘ Harness Chemical helmet
✘ Mask
Otheror boots
Fire
mask
Man Fire

Other______________________________________________________________________________
er Medium (4-9)
✘ ✘ ✘ Electrical High (10-16)
Work Work
Work
✘ Work
Other: ______________________ Critical (20-25)
STEP NO. TASKS

RISK RISK DATE
and around tissue machine.





When pressure washing wire & felt, do not point the nozzle
of the power washer / high pressure hose toward yourself
or anyone else.

necessary.



4 Changing and polishing of Yankee machine Use caution when swinging hammer to loosen blade. Avoid
blades (creping, cutting and cleaning blade): hitting rotating Yankee.
- Remove, replace & polish blade

prevent burns.

Be mindful of body positioning,
Crush (caught in rotating Yankee) 4 2 8 Medium

possible.
Ensure path is clear before attempting to move blade.
Cuts 4 4 16 High

level.
Don’t stand on guard rails.
Fall (working at 3ft height) 3 2 6 Medium
5 Cleaning of process showers and nozzles on Maintain proper housekeeping of area.
machine Clean up any spills.
paper build-up)




the chemicals before handling and Identify the correct PPE
that needs to be worn.

6 Reel cycle sequence: When checking to ensure that primary arm is locked, avoid
Crush (rotating equipment) 4 4 16 High possible pinch point, line-of-fire or crush situations.



7 Transferring completed Rolls from TM rack to: Ensure that crane is fully functional and checked prior to
- Rewinder use.
- Core Extractor/Wrapper Ensure swinging radius of crane area is clear before
before lifting.

attempting to move.
jerking/swinging.


8 Passing of paper to spool Maintain proper housekeeping of area.






9 Inspection and cleaning of vapo nozzles, Maintain proper housekeeping of area.
chemical showers and pumps Clean up any major spills and avoid stepping on highly
damped areas.

any nozzles.

nozzles.
on level ground.
backward.

When inspecting flow, ensure that valves are open slowly




away from nozzle.
on.
10 Inspect product quality: Maintain proper housekeeping of area.



platform.
Do not overreach.

11 Fire fighting Maintain proper housekeeping of area.

Follow directives given in fire safety training for fire fighting.
Burns 4 3 12 High


Do not overreach.
12 Felt/Wire changes Maintain proper housekeeping of area.


use.
5 3 15 High
when possible.

Fall from heights 4 4 16 High Don't overreach and always maintain three points of contact
at the working position.

Stay hydrated at all times.
Over exertion/Fatigue 4 4 16 High

13 Cleaning of used/returned Spools. Maintain proper housekeeping of area.

Be alert. Look out for any obstructions.
Wear proper PPE such as cut‐resistant gloves, boots, safety

When using pressure washer to cut/remove excess broke
from spools, ensure that all electrical components remain
dry.
Cuts 2 2 4 Medium retractable knife from GBPP.
Avoid contact with sharp edge of blade.
use.
attempting to move spools.
Ensure that spool is properly secured on slings/hooks before
Crush (falling load) 3 2 6 Medium attempting to move.
14 Assist in changing machine parts Maintain proper housekeeping of area.

Wear cut‐resistant work gloves when changing blades or

objects with sharp edges..
possible.
Cuts (sharp blade edges) 4 3 12 High



15 Investigation of machinery and equipment for
troubleshooting




01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA GENERAL HELPER Severity Probability

TASK/ACTIVITY Safety General Helper Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘ ✘ ✘ Dust/ ✘
Respirato
Chemical Low
Otherr boots
s: Face Shield, Puncture Lanyard Medium
Fire Fire
mask
Man Fire
✘ extinguishe Resistant High
Critical
r clothing
Other______________________________________________________________________________
General ✘ Confine Medium (4-9)
✘ Hot Work Electrical High (10-16)
Work Work
STEP NO. TASKS

RISK RISK DATE
Housekeeping Slips/Trips/Falls 3 4 12 High Keep boots and shoes free of grease/oil & pulp.




Fall from heights 3 2 6 Medium working position.

hazard to you is de‐energized, shielded or otherwise
Electric shock 3 2 6 Medium made safe.
Ensure timely blow down of Hoods & surrounding areas.

Fire (ignition of paper dust) 5 5 25 Critical - spills of combustible chemicals/materials

prevent burns.

When working with saws, always ensure that there is no
Projectiles 4 2 8 Medium other debris around blade.
Start the blade before it meets cutting object.
Always wear high visibility vest and helmet.

Vehicle Collision 4 3 12 High Be alert for lift trucks. Make eye contact with driver before
passing in path.
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA PROCESS TECHNICIAN Severity Probability

TASK/ACTIVITY Safety Process Technician Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
Dust/ ✘
glasse ✘ Safety
Respirat Safety helmet
1 - Negligible-will not cause injury/illness
PPE REQUIRED ✘ vest ✘ Harness ✘ Mask
Chemical
Otheror boots
Fire
mask
Man Fire
General Confine Hot clothing

Other______________________________________________________________________________
er Medium (4-9)
✘ Electrical High (10-16)
Work Work
Work
✘ Work
Other: ______________________ Critical (20-25)
STEP NO. TASKS

RISK RISK DATE
1 Measure and adjust chemical flows Review MSDS for all chemicals before attempting to adjust
flows and identify the correct PPE that needs to be worn.
Chemical exposure 3 0 Low
2 Freeness and consistency testing for refiner Maintain proper housekeeping of area.
outlet and tank sample Clean up any spills.
Slip/Trip/Fall 2 0 Low Keep boots and shoes free of grease/oil & pulp.
Ensure proper PPE is worn; high visibility vest, helmet, safety

goggles.
Falling objects 2 0 Low Be alert and observant of surroundings.
Ensure that peoper PPE is worn such as safety glasses,

helmet etc.
Collision with overhead piping 2 0 Low Be aware of overhead piping and avoid collision.

Crush (contact with rotating equipment) 3 0 Low in a possible pinch point, line-of-fire or crush situations.
Projectiles (water and pulp) 2 0 Low

Burns (hot surfaces) 3 0 Low Situational awareness
3 pH Testing of Tissue machine headbox Maintain proper housekeeping of area.
samples Clean up any spills.
Wear proper dust maks or respirator if necessary.

Airborne particles 3 0 Low

High noise level 3 0 Low
Projectiles (water and pulp) 1 0 Low

Crush (contact with rotating equipment) 3 0 Low
4 TSS testing of DAF and KROFTA samples Maintain proper housekeeping of area.


taking any samples.
Read the MSDS for the chemicals before handling and
identify the correct PPE that needs to be worn.
Chemical exposure 1 0 Low Stand away from sample flow area when opening sample
tap to avoid being wet with sample.
5 Chemical batching Always wear high visibility vest and helmet.

Collision 3 0 Low Stay clear of forklift while transporting chemical tote.

Review chemical MSDS prior to batching and identify the

correct PPE that needs to be worn.
Be careful, stand out of the path of chemical tote while its
flowing to avoid exposure to body.
Chemical exposure 4 0 Low Clean the area of any chemical spills after batching.
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA BOILER OPERATOR Severity Probability

TASK/ACTIVITY Boiler Operator Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
Safety 3- Moderate- may cause fair injury/illness 3 -Occasional- likely to occur
✘ glasse ✘ ✘ Dust/ ✘
PPE REQUIRED Respirato Safety
vest Safety
Harness Mask
✘ Chemical
helmet
✘ s ✘ ✘
boots Lanyard
Otherr: Face Shield, Puncture resistant gloves____________________________________________
Fire
mask
Man Fire Fire
HSE EQUIPMENT REQUIRED Resistant
lift blanket extinguisher Energized Risk Score = Severity × Probability Risk Rating : Low (1-3)
clothing
Other______________________________________________________________________________
General Confined Medium (4-9)
Work Work
Spaceat Excavation Other: ______________________
Work Critical (20-25)
Work heights Work
1 Daily Equipment checks: Avoid contact with hot surfaces; wear long-sleeved
- Safety check on boilers clothing and proper heat resistant gloves to prevent
- Daily record update
- Boiler Blowdown burns.
Burns (steam, hot surfaces) 4 4 16 High Situational awareness. Be aware of your surroundigs and
of any possibe leaks.

Identify any leaks and repair if possible.
Slips/Trips/Falls 2 3 6 Medium obstructions.
Take frequent breaks in cooler area as necessary.

Drink plenty of water.
Heat Exhaustion 4 3 12 High
Ensure equipment is properly maintained.

Arrange periodic inspection of boilers, to detect failure of
components, metal cracking, corrosion etc.
Explosion 5 5 25 Critical Use Gas detector as required.
Review all MSDS for the chemicals before handling and

Chemical exposure 4 3 12 High Identify the correct PPE that needs to be worn.
2 Sampling and analysis: Avoid contact with hot surfaces; wear long-sleeved
- Boiler water sampling clothing and proper heat resistant gloves when taking
- Boiler feed water sampling
- Softener Sampling samples to prevent burns.
- Yankee Condensate Sampling Make sure that valves are fitted properly and are ot
leaking.
Burns (steam,hot liquids/ surfaces) 4 3 12 High Stand back when opening valves. Open slowly and
increase opening gradually as necessary to avoid rush
flow.
- Boiler feed water sampling
- Softener Sampling
- Yankee Condensate Sampling

obstructions.
Slips/Trips/Falls 2 2 4 Medium Avoid stepping on highly damped areas.
Stay alert of surroundings.
Wear all required PPE; safety glasses, chemical gloves.

Take care when handling glass utensils. Follow glass
breakage procedure in event of utensil breaking.
Cuts/Lacerations 4 3 12 High
Review all chemicals MSDS for the chemicals before

worn.
Avoid direct contact with skin.
Chemical exposure 4 3 12 High Inspect sampling point to ensure cooling water is flowing
before sampling.
3 Equipment service/Repairs: Wear all required PPE; insulated boots and clothing.
- Checks in Electrical Panel Ensure electrical powered equipment are turned off
- Removal of Pumps and Motors
- Repairs to Pumps and Motors before starting work.
- Installation of Equipment Use proper Lock Out/Tag Out Procedures.
as necessary.
Electric shock 4 3 12 High Notify operators and [or] E&I Technicians to follow up on
Ensure no part of the body is wet when dealing with
electricity.

Use only, approved retractable knivesfrom GBPP for
cutting.
Ensure that your free hand or any body part is free from
the area or cutting direction. Always make sure the blade
is retracted (not exposed) after every use or when not in
Cuts/Bruises 2 2 4 Medium use.
when possible.
Strains/Sprains 2 2 4 Medium being lifted, get help.
Use proper PPE when handling equpiments.

Isolate all energized sources from pumps & motors.
Ensure that pumps are turned off and lines are bled off to
relieve pressure energy, as applicable before attempting
High pressure fluids 3 5 15 High any repair.
4 Filling of brine tank and chemical drums Warm up & stretch before performing task.
Know your weight lifting capcaity and get help if needed.
Use mechanical equipment (forklift) to move and
Strains/Sprains 2 2 4 Medium transport heavy or large loads when possible.

retractable knife from GBPP for cutting.
Ensure that your free hand or any body part is free from
the area or cutting direction. Always make sure the blade
is retracted (not exposed) after every use or when not in
Cuts/Bruises 2 2 4 Medium use.
Always wear high visibility vest and helmet.

Stay clear of forklift path. Make eye contact with driver
Crush 5 3 15 High before passing.
Review chemical MSDS prior to refilling chemicals and

identify the correct PPE that needs to be worn.
Be careful, stand out of the path of chemical tote while
its flowing to avoid exposure to body.
Chemical exposure/ spills 4 2 8 Medium Clean the area of any chemical spills after batching.
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA ETP OPERATOR Severity Probability

TASK/ACTIVITY Safety ETP Operator Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘ ✘ ✘ Dust/ ✘
Respirato
Chemical
Otherr boots
s: Face Shield, Puncture Lanyard
Fire Fire
mask
Man Fire
HSE EQUIPMENT REQUIRED extinguishe Resistant
r clothing
Other______________________________________________________________________________
Work Work
STEP NO. TASKS

RISK RISK DATE
1 Daily ETP walkthrough Maintain proper housekeeping of area.
Keep work areas free of debris and hazards clean up any
spills.
obstructions.
2 Sampling and analysis: Identify all chemicals that are present in the area before
- 306 Pump Outlet attempting task. Read the MSDS for the chemicals before
- Filtered water holding tank
- Aerobic sludge digester tank handling and Identify the correct PPE that needs to be
- Screw press Chemical burns 4 3 12 High worn (chemical apron, rubber gloves, safety goggles).

obstructions.
Slips/Trips/Falls 3 3 9 Medium Use handrails when climbing stairs/ladders. Use belt
hooks, pockets, etc., to carry material
up ladders and keep both hands free for
climbing.
Ensure that platforms and guard rails are stable and

entact before climbing on.
Stay within the barrier or edge protection where
possible. Avoid over stretching or leaning over tanks.
Drowning 5 4 20 Critical Wear automatically inflated life jackets.
Wear all required PPE; insulated boots and clothing,

chemical apron, long rubber gloves and safety goggles.
Wash hands and (or) exposed skin thoroughly after
Waste liquid and bacteria contact 4 4 16 High handling.
3 Daily / Monthly Operations: Use harness and lanyard when working above 6ft. Ensure
- Plant Monitoring that work area is stable. Keep hands free of additional
- Cleaning of screw press showers
- Cleaning of tanks material when climbing.
- Cleaning of trommel showers Do not overreach. Maintain three points of contact at the
- Chemical Descaling of Trommel Screens Fall from height 4 3 12 High working position.
- Clearing of clogged pumps Implement work at height training.
Wear proper PPE including heavy duty or cut resistant

Cuts/Bruises 2 2 4 Medium gloves.
Wear proper PPE when handling Sodium Hypochlorite to

clean Trommel Screen; chemical gloves, chemical apron,
respirator, safety goggles etc.
Avoid contact with skin. Do not point nozzle of spray can
towards oneself or others.
Chemical exposure 4 3 12 High Review MSDS for the chemical before handling.
Wear all required PPE; insulated boots and clothing,

chemical apron, long rubber gloves and safety goggles.
Wash hands and (or) exposed skin thoroughly after
Waste liquid and bacteria contact 5 3 15 High handling.

Use appropriate tools & equipment for cleaning.
Strains/Sprains 2 2 4 Medium Use appropriate aid for heights. Don't over stretch or
lean.
Ensure that all agitators are turned off/isolated before

entering any tanks to conduct work.
Energised equipment (agitators) 3 5 15 High Always infom supervisors and operators when about to
enter any tanks for cleaning.
Ensure that Trommel & Screw press is turned off and

come to a complete stop before attempting to clean
showers.
Avoid putting hands close to rotatin parts.
Entanglement (Rotating Equipment) 3 5 15 High Always infom supervisors and operators when about to
open equipment to check showers.
4 Service/Repairs to equipment/components: Wear all required PPE; insulated boots and clothing.
- Checks in electrical panel Ensure electrical powered equipment are turned off
- Removal of pumps and motors
- Repairs of pumps and motors before starting work. Use proper Lock Out/Tag Out
- Installation of equipment Procedures.
as necessary.
Electric shock 4 3 12 High Notify operators and [or] E&I Technicians to follow up on
Ensure no part of the body is wet when dealing with
electricity.
Wear proper PPE including heavy duty or cut resistant

Cuts/Bruises 2 2 4 Medium gloves.
Avoid gettiging hands near any rotating equipment.

Ensure that all equipments are turned off/isolated before
conducting any work.
Crush 5 3 15 High Use proper Lock Out/Tag Out Procedures.

Strains/Sprains 2 2 4 Medium Use mechanical equipment (forklift) to move and
transport heavy or large loads when possible.
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA ETP & BOILER SUPERVISOR Severity Probability

TASK/ACTIVITY ETP & Boiler Supervisor Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
Safety Safety Safety Safety ✘
PPE REQUIRED Respirato
glasses ✘ vest Safety Safety
Mask helmet
✘ ✘ ✘
r boots Lanyard mask
lift blanket extinguisher clothing
Other______________________________________________________________________________
General ✘ Confined Energized Medium (4-9)

✘ Hot Work High (10-16)
Work Work
Spaceat Excavation Other: Electrical Work
✘ ______________________ Critical (20-25)
Work heights Work
1 Supervise and delegate work to Avoid contact with hot surfaces; wear long-sleeved
employees in and around Boiler room. clothing and proper heat resistant gloves to prevent
burns.
Situational awareness. Be aware of your surroundigs and
Burns (steam, hot surfaces) 4 3 12 High of any possibe leaks.

obstructions.

Pinch 2 2 4 Medium move and come into direct or close contact with

Chemical exposure 3 3 9 Medium worn.
Wear appropriate respirator when working in area.

Pungent odors (ETP) 2 4 8 Medium
2 Boiler inspection Avoid contact with hot surfaces; wear long-sleeved
clothing and proper heat resistant gloves to prevent
burns.
Situational . Be aware of your surroundigs and of any
possibe leaks.

obstructions.
Take frequent breaks in cooler area as necessary.

Heat Exhaustion 4 3 12 High Drink plenty of water.
Ensure equipment is properly maintained.

Arrange periodic inspection of boilers, to detect failure of
components, metal cracking, corrosion etc.
Use Gas detector as required.
Explosion 5 5 25 Critical
Review all MSDS for the chemicals before handling and

Identify the correct PPE that needs to be worn.
3 Process Optimisation: Avoid contact with hot surfaces; wear long-sleeved

- Review discrepencies in process clothing and proper heat resistant gloves to prevent
information and operation as well as
water treatment of last shift with the burns.
objective of guaranteeing the Situational . Be aware of your surroundigs and of any
continuity of the treatment process and Burns (steam, hot surfaces) 4 3 12 High possibe leaks.
steam production process

obstructions.
4 Confirm sample quality and update Review all chemicals MSDS for the chemicals before
logs: handling and Identify the correct PPE that needs to be
- Check quality of ETP and Boiler
samples. worn.
- Check quality of ETP and Boiler Chemical exposure 2 2 4 Medium Inspect sampling point to ensure cooling water is flowing
samples. before sampling.
5 Perform tours, quality and safety Avoid contact with hot surfaces; wear long-sleeved
inspection: clothing and proper heat resistant gloves to prevent
- Housekeeping
burns.
- Create action plan and take corrective Burns (steam, hot surfaces) 3 3 9 Medium Situational . Be aware of your surroundigs and of any
action on any issues. possibe leaks.
- Supervise and delegate work to
operators.

obstructions.
6 Attend Power suite meeting:

- Report and update on any
discrepencies in work areas to
Production Team Leader at meeting.
01/11/22 Version 2 FO-PC-001

HEALTH AND SAFETY Position: Process Improvement Superintendent Position: Production Superintendent Position: Health, Safety and Security Manager
(Mill)
HAZARD IDENTIFICATION Signature: Signature:
JSA #_______
JOB SAFETY ANALYSIS FORM Signature:
Date: Date:
Date:
WORK AREA REWINDER Severity Probability

TASK/ACTIVITY Safet Rewinder Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
✘
y Safety Safety Safety
Dust/ ✘
Respirat
glass Safety Safety 1 - Negligible-will not cause injury/illness
PPE REQUIRED ✘ ✘ vest ✘ Harness ✘ Chemical helmet
Mask
Otheror
es boots
Fire
: Face Shield, Puncture Lanyard
Fire Fire
Man mask
HSE EQUIPMENT REQUIRED blanke ✘ extinguish Resistant
lift Energized
Other____________________________________________________________________________
Risk Score = Severity × Risk Rating : Low (1-3)
General ✘ tConfine ✘ er Hot clothing Probability

Medium (4-9)
✘
Electrical Work at Electrical High (10-16)
WORK PERMIT REQUIRED Work d Space Excavation
Work
Work heights Work
Other: ______________________ Critical (20-25)
STEP NO. TASKS Work

RISK RISK CONTROLS DATE
1 Changeover of machine for different Wear cut‐resistant work gloves when handling slitter blades.
products: Keep exposed body parts away from sharp edge as much as possible.
- Change out/adjustment of male & Cuts/Scrapes 3 0 Low
female slitter blades.
Wear proper PPE. Be aware of pinch points & body positioning. Do not use ring and
metal watch.
keep fingers from pinch point and watch where you place your hands.
Focus on objects that move or possibly could move. Be aware of pinch points created
by objects that move and come into direct or close contact with relatively fixed
object.
Pinches 3 0 Low

Ensure that platforms are entact and sturdy before attempting to stand/step on it.
Slips/Trips/Falls 3 0 Low
Stay clear of rotating parts.

Do not attempting to put hands within proximity of equipment while its running.
Be mindful of body positioning and never position yourself in a possible pinch point,
line-of-fire or crush situations.
Ensure that eqipment is isolated and comes to a complete stop before attempting to
perform any work.
Crush 4 0 Low
Do not attempting to put hands or any body parts within proximity of blades while its
running.
Stop machine and completely isolate control panel.
Do not attempt to adjust or change blades unless it has completely stopped.
Loss of limbs 5 0 Low Stay focused on the task being performed.
Do not attempting to put hands or any body parts within proximity of equipment
while its running.
Stop machine and completely isolate control panel.
Do not work on machine unless it has completely stopped.
Paralysis 5 0 Low Stay focused on the task being performed.
2 Transfer of Parent roll from tissue Always wear high visibility vest and helmet.
machine area to rewinder stand using Be alert for lift trucks. Make eye contact with driver before passing in path.
crane Do not travel with load blocking view and ensure a clear view of pathway at all times.
Vehicle Collision 3 0 Low
Employees working around overhead cranes should always wear proper head, foot,
hand, and eye protection.
Avoid fast, rough movement of crane. Move slowly and carefully to avoid
Collision with crane hooks 3 0 Low jerking/swinging.
Employees working around overhead cranes should always wear proper head, foot,
hand, and eye protection.
Ensure that load is properly secured on slings/hooks before attempting to move.
Move crane with load slowly and carefully to avoid jerking/swinging.
Collision with swinging rolls 3 0 Low

Ensure that platforms are entact and sturdy before attempting to stand/step on it.
Ensure that crane is fully functional and checked prior to use.

Ensure swinging radius of crane area is clear before attempting to move any object.
Make eye contact with any passing persons and give permission for them to pass if
needed.
Ensure that line of sight is always clear.
Ensure load is fully secure in the bowl of the crane hooks before lifting.
Falling loads 4 0 Low Never exceed safe working load.

Switch hands often to limit exposure to repetitive motion injuries.
Aviod abrupt tugging or pulling of load when guiding.
Strains/Sprains 2 0 Low
Ensure that crane is fully functional and checked prior to use (If mechanical problems
do arise, operators should use the lockout/tagout procedure to prevent accidental
startup or movement of the crane until the problem has been repaired.)
Barricade the swinging radius of crane / area attempting to move object. Don’t allow
anybody to cross under suspended load.
Crush 4 0 Low
3 Threading of paper into rewinder Wear proper PPE. Be aware of pinch points & body positioning.
machine: Do not use ring and metal watch.
- Manually unroll paper from parent roll Keep fingers from pinch point and watch where you place your hands.
and thread to drum roll. Focus on objects that move or possibly could move. Be aware of pinch points created
object.
Pinches 2 0 Low
Wear proper PPE.

Keep exposed body parts away from sharp edge as much as possible.
Avoid contact with slitter blades.
Cuts/Scrapes 2 0 Low

Do stretching and warm‐up exercises before starting

work.
Strains 3 0 Low Do stretching and warm‐up exercises before starting
work.

Make eye contact with forklift driver and ensure that you are given the signal to cross
by the driver before walking in the path of the lift truck.
Vehicle collision 3 0 Low

Do not attempting to put hands within proximity of equipment while its running.
Ensure that machine is offline when threading paper or making adjustments.
Ensure all personnel exit the machine area before restarting machine. No one must
be inside or under the machine area during operation.
Ensure all guards are in place.
Crush 4 0 Low
4 Loading or unloading and mounting or Wear proper PPE. Be aware of pinch points & body positioning.
unmounting shaft Do not use ring and metal watch.
Keep fingers from pinch point and watch where you place your hands.
object.
Pinches 2 0 Low

Use appropriate tools & techniques when performing task.
Use appropriate lifting technique/ergonomic principles when lifting shaft.


Vehicle Collision 3 0 Low
Cutting of cores using table saw Warm up & stretch before performing task.
Use appropriate lifting technique/ergonomic principles when lifting cores.
Use cut resistant gloves, hearing protection and eye protection.

Avoid wearing long sleeves, dangling jewellery or loose fitted clothing.
Ensure all safety guards are in place before operating machine.
Be cautious when using saw. Stay focused on the task being done.
Never reach or lean over a rotating blade.
Maintain a firm stance and do not position body in line with blade.
Cut/Dismemberment 4 0 Low
Wear proper PPE. Be aware of pinch points & body positioning.

Do not use ring and metal watch.
object.
Pinches 2 0 Low

High noise levels 3 0 Low

Verify there is no other debris around blade.
Start the blade before it meets the core.
Projectiles 2 0 Low

Removal of entangled or loose tissue Stay clear of rotating equipment.
paper from rewinder machine Keep hands, hair and loose clothing clear of all moving parts.
Be mindful of body positioning and never position yourself in a possible pinch point,
line-of-fire or crush situations.
Do not attempt to put hands within proximity of equipment while its running.
Ensure equipment are turned off and comes to a complete stop before attempting to
remove any entangled paper.
Crush (rotating rollers, steel drums, etc.) 5 0 Low
Wear proper PPE such as cut‐resistant gloves, boots, safety glasses, face shield,
hearing protection, dust mask.
When using retractable knives, only use approved retractable knife from GBPP for
cutting down paper.
Do not use slitter blades or other sharp objects for removing tangled paper.
Ensure that your free hand or any body part is free from the area or cutting direction.
Always make sure the blade is retracted (not exposed) after every use or when not in
use.
Cuts/Laceration 4 3 12 High Always point knife away from oneself when cutting.

Avoid long sleeves, dangling jewellery or loose fitted clothing.
object.
Pinches 2 0 Low

Be cautious when walking or climbing on uneven surfaces or around still pipes and
Slip/Trip/Falls 3 0 Low rolls.
General housekeeping in rewinder area Maintain proper housekeeping of area.
Slip/Trip/Falls 2 0 Low
Wear appropriate dust mask when blowing down paper dust from area.

Never try to grab or restrain loose/whipping air hose.

Get clear of the area and shut the flow off at the source.
Notify operators and (or) E&I Technicians to follow up on repairs to avoid further
incidents.
High pressure hoses becoming loose 3 0 Low
Ejecting Semifinished rolls Ensure that area is cleared of any personnel before ejecting roll.
Ensure that Jumbo Roll Unloader is up and in position to receive semifinish rewinded
roll when ejecting from rewinder.
Crush 5 0 Low
Stay clear of area.

Always inform Supervisor or Operator when entering Machine area.
Ensure that area is cleared of any personnel before ejecting rolls.
Be alert and observant of surroundings.
Collision (with ejected rolls) 4 0 Low
Wrapping of semi finish rollls with Maintain proper housekeeping of area.
shrink wrap Clean up any spills.
Be cautious when walking or climbing on uneven surfaces or around still pipes and
Slips/Trips/Falls 2 0 Low rolls.
Wear proper PPE.

Keep exposed body parts away from sharp edge as much as possible.
Ensure all guards are in place.
Cuts/Scrapes 4 0 Low

Do not use ring and metal watch.
object.
Pinches 4 0 Low
Ensure that area is cleared of any personnel before ejecting rolls finish wrapped rools
from wrapper scale.
Be alert and observant of surroundings.
Collision (with ejected rolls) 4 0 Low

Look out for pedestrian.
01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:
WORK AREA PRODUCTION ENGINEER Severity Probability

TASK/ACTIVITY Safety Production Engineer Routine Job Tasks 4 - Major- may cause serious injury/illness 4 - Probable- will occur several times
Dust/ Safety 2 - Marginal- may cause minor injury/illness 2 - Remote- unlikely but possible
✘ ✘ ✘ ✘
1 - Improbable- unlikely to occur
Respirat
glasse ✘ Safety Safety helmet
1 - Negligible-will not cause injury/illness
PPE REQUIRED ✘ vest ✘ Harness ✘ Mask
Chemical
Otheror boots
Fire
mask
Man Fire

Other______________________________________________________________________________
er Medium (4-9)
✘ Electrical High (10-16)
Work Work
Work
Work
Other: ______________________ Critical (20-25)
STEP NO. TASKS

RISK RISK DATE
1 Check Raw Material Inventory: Scan area before entering.
- Checking physical quantities with BPSC quantities Do not enter zone if dangerous insects (e.g snakes,
scorpians, centipedes, bees, excessive mosquitoes) are
Insect/Animal Bites/Stings 3 0 Low observed in area.

Avoid stepping in highly damped areas.
DO not climb onto raw materials
Scan area before entering

Ensure bales are properly stacked to allow sufficient space
for access and egress through the lanes.
Respect wall and lane clearance.
Ensure proper lighting.
Ensure bales are not leaning before goin into zone.
Falling Stacks /Bales 4 0 Low Stand atleast 5ft away from any leaning bales.
Wear proper PPE.

Look out for any sharp objects or loose/projecting wires.
Do not attempt to tranverse between bales when there is
loosse wires observed.
Scrapes/Cuts 2 0 Low Be observant of surroundings.

Make eye contact with forklift or truck drivers and ensure
that you are given the signal to cross by the driver before
Vehicle Collision 4 0 Low walking in the path.
2 Conduct plant tours Maintain proper housekeeping of area.

Airborne particles 2 3 6 Medium






01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:

✘ ✘ ✘ Dust/ ✘
Respirato
Chemical
Otherr boots
Fire Fire
mask
Man Fire
r clothing
Other______________________________________________________________________________
Work Work
STEP NO. TASKS

RISK RISK DATE
and around tissue machine, rewinder, DIP and
pulper
2 Inspect tissue machine and basement Avoid contact with hot surfaces; wear long-sleeved clothing


3 Conduct plant tours Maintain proper housekeeping of area.

Slips/Trips/Falls Ensure that platforms are entact and sturdy before
3 3 9 Medium attempting to stand/step on.

Airborne particles 2 3 6 Medium





01/11/22 Version 2 FO-PC-001

JSA #_______
Date: Date: Date:

✘ ✘ ✘ Dust/ ✘
Respirato
Chemical
Otherr boots
Fire Fire
mask
Man Fire
r clothing
Other______________________________________________________________________________
Work Work
STEP NO. TASKS

RISK RISK DATE
Supervise and delegate work to employees in
and around tissue machine, rewinder, DIP and
1 pulper
Inspect tissue machine and basement Avoid contact with hot surfaces; wear long-sleeved clothing
Burns (steam, hot surfaces) 3 3 9 Medium Situational awareness.

2

Conduct plant tours Maintain proper housekeeping of area.

Slips/Trips/Falls 0 Low attempting to stand/step on.
3
Conduct plant tours

3 SCORE RATING CONTROLLED
Airborne particles 0 Low

High noise level 0 Low
Investigation of machinery and equipment for Maintain proper housekeeping of area.





Inspect product quality: Maintain proper housekeeping of area.


5
- Physical Appearance (picking & scratches)

Wear proper PPE such as cut resistant gloves, boots, safety
retractable knife from GBPP.
5 Always point knife away from oneself when cutting.
Cuts (sharp blade edges) 0 Low Never use slitter blades for cutting.

01/11/22 Version 2 FO-PC-001

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WORK AREA Pulper Severity Probability

5 - Catastrophic-may cause death 5 - Frequently- likely to occur regularly

WORK AREA Pulper Severity Probability

5 - Catastrophic-may cause death 5 - Frequently- likely to occur regularly

General ✘ Confined Energized Medium (4-9)

Maintain proper housekeeping of area.

Do not attempt to traverse between bales when there is

Ensure that high-vis clothing is worn.

Adhere to speed limit of 5km/hr in the plant and 10km/hr

Be alert. Lookout for holes and other obstructions.

Perform maintenance checks of lift truck before oerating

Turn off and exit lift truck when not in use.

Always be on the lookout and ensure that the area is

Wear long cut and puncture resistant gloves, safety

Maintain proper housekeeping of area.

Be alert. Lookout for holes and other obstructions.

Adhere to speed limit of 5km/hr in the plant and 10km/hr

Turn off and exit lift truck when not in use.

4 Bailing of loose wire

Follow the standard Operating Procedure.

Wear high-vis vest.

Do not point the nozzle of the power washer toward

Dust 2 5 10 High Wear dust masks and safety glasses.

Maintain proper housekeeping of area.

Ensure power washer is turned off when not in use.

Never touch exhaust or motor during operation of the

Wear safety glasses during use.

Wear high-vis vest.

Use ladder to enter the pulper.

Wear long cut and puncture resistant gloves, safety

Pulper inspection and

Ensure that the pulper and associated water/pulp valves

Do not pass water jet over electrical switches, motors,

Be alert. Look out for holes, cracks and other

When using power washer to wash down area, do not

RISK RISK DATE

Ensure pulper conveyor is de-energized (full LOTO

Ensure that high-vis clothing is worn.

Use forklift with cage, harness and lanyard when

01/11/22 Version 2 FO-PC-001

WORK AREA DIP Severity Probability

5 - Catastrophic-may cause death 5 - Frequently- likely to occur regularly

Fall from heights 3 3 9 Medium

Wear long cut and puncture resistant gloves, safety

Maintain proper housekeeping of area.

Use proper PPE when handling valves.

Identify all chemicals that are present in the area before

Wear proper PPE. Be aware of pinch points & body

Always notify supervisors or someone in charge of

Lone work 3 1 3 Low

Wear appropriate hearing protection.

Wear proper PPE. Don't stand under load / in way of out

2 Assist in troubleshooting, Ensure electrical powered equipment are turned off

Wear proper PPE. Be aware of pinch points & body

Use harness and lanyard when working above 6ft. to

Ensure that pumps and motors are off and stopped

Warm up & stretch before performing task.

Wear long cut and puncture resistant gloves, safety

Warm up & stretch before performing task.

Wear long cut and puncture resistant gloves, safety

Use forklift with cage, harness and lanyard when working

Ensure crane is fully functional before attempting to use