Sheet No.

1 of 1

Date : 30/11/2022
Client : Mastek Engineering Private Limited TAG NO: REV
Q. Number : NVI/QUO/22-23/01415 0

VALVE MATERIAL SPECIFICATION

GATE VALVE SPECIFICATION VENDOR’S OFFER

Class Rating Class150

STANDARD: API 600 SIZE : 10"

GATE VALVE, 150#, RF, FLANGED END

RADIOGRAPHY: NOT REQUIRED ENDS : FLANGED (RF)

DESCRIPTION CONSTRUCTION MATERIAL CONSTRUCTION MATERIAL

BODY CAST CAST IRON CAST CAST IRON

BONNET BOLTED CAST IRON BOLTED CAST IRON

STEM RISING ASTM A 276 T410 RISING ASTM A 276 T410

WEDGE SOLID ASTM A 217 Gr. CA15 SOLID ASTM A 217 Gr. CA15

BODY SEAT RING 13% CR. STEEL + STL 13% CR. STEEL + STL

GLAND AISI 410 AISI 410

STEM SEAL GRAPHITE GRAPHITE

BODY SEAL GRAPHITE GRAPHITE

GASKET SPW SS 316 + GRAPHITE SPW SS 316 + GRAPHITE

BODY STUD ASTM A 193 GR.B7 ASTM A 193 GR.B7

BODY NUT ASTM A 194 GR.2H ASTM A 194 GR.2H

OTHERS

OPERATION HANDWHEEL CARBON STEEL CARBON STEEL

SPECIAL SERVICE
CONDITION

HYDRO STATIC PRESSURE BODY 32 kg/cm² SEAT & BACKSEAT 23 kg/cm²

Doc. MEPL-CPCLCBR-EIL-QAP&DS-001-2022-2023 Rev. 0
TEST PRESSURE WITH AIR SEAT 7 kg/cm²

KA DD PN
PREPARED CHECKED APPROVED
09-DEC-2022
GANGOPADHYAY SAYANTAN (C580)
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 QAP_CI_GTV VALVES

                                                 INSPECTION TEST PLAN
NOVEL VALVES INDIA PVT. LTD.
CLIENT :- M/s. MASTEK ENGINEERING PVT. LTD. ITP NO.: NVI/QA/0128-01
Quotation No.:- NVI/QUO/22-23/01415 REV. NO. 00/ DATE : 30.11.2022
PROJECT:- ----- WO NO. : -----
ITEM : GATE VALVE MOC: CAST IRON
INSPECTION By :- CLIENT TPI
Activity QUANTUM CLIENT/
CHARACTERISTICS TYPE OF CHECK REF.DOC. ACCEPTANCE STANDARD RECORD NOVEL
No. OF CHECK TPIA
1.        MATERIAL INSPECTION
RELEVANT ASTM MATERIAL
CASTINGS / FORGINGS CHEMICAL , MECHANICAL, HEAT 1 Sample/ RELEVANT ASTM MATERIAL FOUNDRY T.C.( EN
1.1 STANDARD/APPROVED R R
(BODY/BONNET/COVER/ADAPTOR) TREATMENT, Heat/Lot STANDARD/APPROVED GAD/DATASHEET 10204 - 3.1)
GAD/DATASHEET
RELEVANT ASTM MATERIAL
CHEMICAL , MECHANICAL, HEAT 1 Sample/ RELEVANT ASTM MATERIAL FOUNDRY T.C.( EN
1.2 WEDGE STANDARD/APPROVED R R
TREATMENT Heat/Lot STANDARD/APPROVED GAD/DATASHEET 10204 - 3.1)
GAD/DATASHEET
RELEVANT ASTM MATERIAL
CHEMICAL , MECHANICAL, 1 Sample/ RELEVANT ASTM MATERIAL
1.3 TRIM PARTS(STEM/SPINDLE) STANDARD/APPROVED (EN 10204 - 3.1) R R
HARDNESS, HEAT TREATMENT Heat/Lot STANDARD/APPROVED GAD/DATASHEET
GAD/DATASHEET
RELEVANT ASTM MATERIAL
1 Sample/ RELEVANT ASTM MATERIAL
1.4 GASKET CHEMICAL , MECHANICAL, STANDARD/APPROVED (EN 10204 - 3.1) R R
Heat/Lot STANDARD/APPROVED GAD/DATASHEET
GAD/DATASHEET
RELEVANT ASTM MATERIAL
CHEMICAL , MECHANICAL, 1 Sample/ RELEVANT ASTM MATERIAL MFG. T.C.
1.5 FASTNERS. STANDARD/APPROVED R R
HARDNESS, HEAT TREATMENT Heat/Lot STANDARD/APPROVED GAD/DATASHEET ( EN 10204 - 3.1)
GAD/DATASHEET
2.         INPROCESS INSPECTION
CASTINGS / FORGINGS MEASURE OF DIEMSION 100% NOVEL DRG. NOVEL DRG. INSPECTION REPORT H --
2.1
VISUAL CHECK OF SURFACE
BODY/ BONNET/ ADAPTOR / COVER 100% -- -- -- H --
QUALITY
3. FINAL INSPECTION
3.1 VISUAL SURFACE CHECK 100% INSPECTION REPORT H 10%W
APPROVED GAD/DATASHEET/API
3.2 SMOOTH OPERATION PERFORMANCE 100% APPROVED GAD/DATASHEET/API 598 -- H 10%W
598
3.3 DIMENSIONAL DIMENSION CHECK 100% INSPECTION REPORT H 10%W
3.4 HYDROSTATIC SHELL TESTING HYDRO TESTING INSPECTION REPORT H 10%W
3.5 HYDROSTATIC SEAT TESTING HYDRO TESTING APPROVED GAD/DATASHEET/API INSPECTION REPORT H 10%W
100% APPROVED GAD/DATASHEET/API 598
3.6 HYDROSTATIC BACK SEAT TESTING HYDRO TESTING 598 INSPECTION REPORT H 10%W
3.7 PNEUMATIC SEAT TESTING PNEUMATIC TESTING INSPECTION REPORT H 10%W
Doc. MEPL-CPCLCBR-EIL-QAP&DS-001-2022-2023 Rev. 0

PREPARED BY: RT REVIWED BY: DD APPROVED BY:PN

09-DEC-2022
GANGOPADHYAY SAYANTAN (C580)
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 QAP_CI_GTV VALVES

                                                INSPECTION TEST PLAN
NOVEL VALVES INDIA PVT. LTD.
CLIENT :- M/s. MASTEK ENGINEERING PVT. LTD. ITP NO.: NVI/QA/0128-01
Quotation No.:- NVI/QUO/22-23/01415 REV. NO. 00/ DATE : 30.11.2022
PROJECT:- ----- WO NO. : -----
ITEM : GATE VALVE MOC: CAST IRON
INSPECTION By :- CLIENT TPI
Activity QUANTUM CLIENT/
CHARACTERISTICS TYPE OF CHECK REF.DOC. ACCEPTANCE STANDARD RECORD NOVEL
No. OF CHECK TPIA
4. FINAL STAMPING
HARD STAMP - SL. NO. /TAG No. & TPI MANUF'RE T.C /
4.1 VISUAL 100% -- -- H H
STAMP INSPECTION REPORT

5. PAINTING (NO PAINTING FOR SS VALVES)

ONE COAT OF PRIMER & TOP COAT
COMPLIANCE REPORT /
5.1 FINAL COAT * VISUAL/DFT CHECK 100% ONE COAT OF PRIMER & TOP COAT BLUE BLUE (TOTAL DFT MINIMUM 150 H R
PAINTING REPORT
MICRON)
6. DOCUMENTATION & IC
REVIEWOF STAGE INSPECTION
DOCUMENTATION & INSPECTION AS PER SPEC. / APP. DRAWING / PO AS PER SPEC / APP. DRAWING /P.O ALL TEST CERTIFICATES /
6.1 REPORTS / TEST REPORTS & 100% H H
CERTIFICATE (IC) REQUIREMENTS / ITP REQUIREMENTS / ITP REPORTS / IC
ISSUE OF IRC

AS PER SPEC. / APP. DRAWING / PO AS PER SPEC / APP. DRAWING /P.O

6.2 IRN & DISPATCH CLEARANCE ISSUE OF IRN 100% IRN H H
REQUIREMENTS / ITP REQUIREMENTS / ITP

1.  ALL MEASURING INSTRUMENTS SHALL BE CALIBRATED & REPORT SHALL BE SUBMITTED.

NOTES

2. DOUBLE STAMPED ON WITNESS VALVES & SINGLE STAMP ON NON-WITNESS VALVES BY TPI NEAR VALVE SR. NO. FOR IDENTIFICATION PURPOSE.
3. DIMENSIONAL INSPECTION CARRIED OUT AS PER NOVEL APPROVED GAD.
TPI – THIRD PARTY INSPECTION, IRN:- INSPECTION RELEASE NOTE, TC:- TEST CERTIFICATES, SS:- STAINLESS STEEL, AS:- ALLOY STEEL, IC:- INSPECTION CERTIFICATES
LEGENDS

H = HOLD, R = REVIEW, W = WITNESS, NA = NOT APPLICABLE, P.O. : PURCHASE ORDER, RW=RANDOM WITNESS
TECH. :- TECHNICAL , SPEC:-SPECIFICATION, DFT:- DRY FILM THICKNESS, PMI:- POSITIVE MATERIAL IDENTIFICATION

PREPARED BY: RMT REVIWED BY: DD APPROVED BY:PN

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 QAP shall be submitted to Inspection.

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