CONSTRUCTION METHOD

A. TEMPORARY FACILITIES

The requirement of this section will be applied to general temporary work which shall be provided at
the outset of work, such as permission of the construction, surveying and temporary facilities.
CONSTRUCTION METHOD 1. Permission of the construction
FOR After signing the contract will arrange document to obtain necessary approval or licenses and
Extension Full Store Project
permissions from relevant authorities of the government.( By Owner )
2. Survey
PT MULTI BINTANG SAMPANG AGUNG BREWERY
2.1. Surveying Instrument
Prior to commencement of surveying work. The instrument such as theodolite, water pass,
measuring tape, will be provided. All of surveying instrument is already calibrated and
certificated.
2.2. Staking Out
Content : Staking out is establishment of boundary of the area of work. It will be executed after
A. Temporary Facilities
confirmed to engineer’s approval due to area to be used of the work.
B. Earth Work
2.3. Bench Mark and Marking
C. Piling Work
D. Steel Structure Work Indicating to bearing designed reference lines as building grid line, mark for designing floor
E. Forming Work level.
F. Steel Reinforcement Work 3. Temporary Facilities
G. Concrete Work Temporary Facilities will be set up after the engineer approved of propose layout of site facilities
plan. Site office , Storage & Workshop for Extension Full Storage Project will be builded
at Contractor area, For temporary fence H = 2.00 m will be made as approved Temporary Plan
Drawing.
B. PREPARATION WORK 1. Flowchart

Mobilization &
Pile delivery

No
Preparation
Check Mill sheet
Setting out/Marking Photos report
ISO F No. QP-006-08
Yes
Wooden shoring
Stock on site
Temp Office etc & Temp
Fence
Removal Existing Foundation
& Pile for Point New Pile Pile setting out

Removal Existing Sub base

No

No Piling point Photos report

Check Obstacles & position ISO F QP –006-09
bottom of new Pile
Yes Base on Planning
Sequence of Pile
Yes
Driving driving
Continue to Other Work

Confirmation to design No
Check Photos report
ISO F QP-006 – 09
Yes

Cutting

PREPARATION FLOW CHART

Confirmation to design No Check Data report

The very important thing in preparation pilling is clear from obstacles. eccentriciti ISO F QP-006 - 10
es
Yes

Recorded
C. PILING WORK
PILING WORK FLOW CHART
2. Sequence of Work “Building Standard Laws of Japan Ministry of Construction Wards”. Or others formula has
2.1. Mobilization and Pile Delivery decided by designer :
 Inspection of incoming material should be referred to mill sheet from the supplier.
Inspection by taking a test on a randomly selected pile shall be implemented for every
incoming truck. For other piles, checking is sufficient enough by visual check and
referring to the previously checked pile. Photo report contents at least 10 photos and R = Bearing capacity (tons)

every checked item should be presented. W = Weight of ram (tons)

Checklist Item H = Stroke of Ram (m)

S = Settlement per blow (m)
CHECKLIST ITEM PLAN

Dimension as designated
1. Dimension Material  If Any , Pile joint should be welded and verify items such as:
(Type/size/length/wall thickness)
2. Condition pile No crack, honeycomb - Type & size of welding material,
- To ensure base metal to be dry and clean before welding,
3. Condition capping No rust, slanted, damaged
- After welding and slag cleaning, check visually for crack, holes, size, etc.

2.2. Pile Setting Out

4. Pile Head Cutting
 Pile-driver shall be determined by considering the capacity of its own weight, weight
 Cutting the excess length of pile by Machine pile cutter or others suitable equipment.
during operation movement and inclination.
 Cutting the reinforcement bar/wire by gas cutter.
 Hammer type shall be determined by the diameter, length, weight, strength of pile and
 Surface of top of pile shall be made flat.
also soil condition.
 Reinforcement of pile and pile cap specified by designer.
 Any existing underground services at piling area should be identified to avoid
damages. And recorded at pile plan drawing.
 Piling area should be cleared and prepared to avoid any obstructions during piling.
5. Eccentricities Pile
 After centerline marking indicated, Inspection eccentricities pile shall be execute than must
3. Driving
be recorded . Pile eccentricities shall be 100 mm maximum.
 During driving, check should be done for pile condition (broken or cracked), capping
 If specified accuracy cannot be secure, necessary measures shall be taken after consultation
condition (slanted or damaged), inclination, and depth of piling. These items should be
with design staff in charge
recorded .
 Photos of inspection pile eccentricities shall be presented
 Ram stroke, hammer weight, final set and pile penetration (depth) for the last 10 blows
should be checked and recorded on Pile Driving Record (Calendaring) form.
 Based on the data from Pile Driving Record (Calendaring) form, pile bearing capacity can be
determined using Record Pile Form. Bearing capacity calculation based on formula from
D. STEEL STRUCTURE WORK
Shop Drawing (Contractor & Subcontractor)
Prior to starting work, an execution plan, fabrication summary at plan, execution summary at site,
fabrication schedule, fabricator, etc. would prepare and submitted to engineer’s approval.
No
Sequence steel structure work shown on flow chart. Check (Engineer)
&
Approv
al
Fabrication
1. Fabrication
Full Size Drawing (Fabricator)
Nominate fabricator will be submitted for engineer’s approval. Check & Approval by Contractor & Engineer
Execution of Fabricating and assembling performed at plant of fabricator. Work execution and Marking

inspection against product of fabrication performed following item on flow chart.

Cutting
Fabrication and assembling accuracy base on specification.

2. Site Work Drilling & Beveling

See flowchart for sequence of site work.

Tack Weld
Inspection against product by
Contractor & Engineer
Welding
Inspection welding by
Contractor & Engineer
Painting (Rust Paint)
Inspection painting by
Contractor & Engineer
Delivery to Site
Site Work
Setting Anchorage Inspection Level of Base Mortar

Inspection Inspection Anchorage Position

Base Mortar

Inspection Base on Level

Inspection Planning
of Base Mortar
Sequence of
Erection
Erection

Tightening Inspection after Tightening

Check :
Alignment Check Alignment Vertical
Alignment Horizontal
STEEL STRUCTURE WORK FLOW CHART
Painting Finish Inspection Painting
E. FORMING WORK G. CONCRETE WORK

1. Foundation 1. General
Timber forming type forms an alternative for system Foundation forming. This clause will be applied to concrete production in ready mix concrete plant. In case of in site
Construction, fabrication and installation Foundation forming executed at site with approval by concrete matter relating to concrete production will be determined after discussion with engineer.
engineer. ( Data report ISO F QP-006–12 & QP-006-13 ) Selection of ready mix concrete plant will be proposed for engineer’s approval.
Construction will be detailed before starting fabrication of forming. Trial Mix Process
2. Floor slab and beam Independent Laboratory
Test Material with Coordination by Supplier
Conventional forming will be applied for system forming slab and beam. For supporting of form
work usage the self-standing folding props. Mix Design Supplier

No
Check & Approval by
Approval Contractor & Engineer
F. STEEL REINFORCEMENT WORK
Trial Mix Supplier, Contractor & Engineer
Fabrication and erection of steel reinforcement performed at site. Steel reinforcement work in
accordance with the specification and in conformity with the requirement shown on the drawings.
Compression Test : Independent Laboratory
- 7 days (approved by Engineer)
Bending Diagram - 28 days with coordination by Supplier
Order List

No Data Report
Report ISO F QP-006-15
Approval Approval by Engineer

Delivery to Site Site Work

Check :
Quantity & Quality
Request Pouring Data Report
Fabrication Concrete ISO F QP-006-16
Check :
Length, Size, Bending, Dimension
Installation & Order Contractor
Setting

Delivery Supplier
Check Refer to Obayashi’s Check List

No Pouring Concrete : Data Report

Approval Approval by Engineer - Foundation ISO F QP-006-17
- Floor Slab

Record
CONCRETE WORK FLOW CHART
STEEL REINFORCEMENT WORK FLOW CHART
2. Trial Mix
Trial mix process will be following as shown on flowchart above.
Request of pouring concrete contain are as follow :
 Method of transportation, placing and compaction and type and numbers of equipment used.
 Placement personnel and assignment of roles.
 Time limit from concrete mixing to placing completion.
 Quantity of concrete, section and sequence of placing
 Result of inspection steel bar arrangement, forming and embedded metal fitting, etc. (refer to
Jaya Obayashi’s check list)
3. Order and Delivery
Inspection, sampling and testing will be executed in accordance with specification as specified by
Engineer.
4. Pouring Concrete Foundation
Pouring concrete foundation will be executed in 6 phases/floor. Removal of foundation forming
will be performed after the concrete reaching 1 days. The space between foundation & soil will
be back filled with good soil 3 days after the concrete has been placed.
5. Pouring Concrete Floor Slab
Equipment to be used to placing concrete of floor slab is concrete pump with capacity 25
m3/hour.
Pouring concrete for floor slab will be executed with chess type method with minimal capacity
pouring 300 ~ 400 m2 area.
We use Screeder machine for minimalize water content so keep level of concrete surface .
The entire surface of the concrete will be kept damp by applying water and be closed by plastic
sheet for period 14 days after the concrete has been placed.