Download as pdf or txt
Download as pdf or txt
You are on page 1of 106

®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Pumps

Section 6
Pumps

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pumps

Equipment Used to Pressurize Liquids


– Centrifugal (Kinetic Energy)
 Impellers Rotating within Stationary Case
 Centrifugal Force “Flings” Liquid at Higher Velocity
 Adds Velocity – Converts to Pressure
 Good for Large Range of Q and ΔP
 Can not deliver a Low Q to a High ΔP
– Positive Displacement – Reciprocal
 Reciprocating Pistons within Cylinders
 Intermittent Flow – Pulsation
 Good for Low Q with High ΔP
– Positive Displacement – Rotary
 Rotating Elements
 Continuous Flow – No Pulsation
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Centrifugal Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump: Cross Section

Discharge Nozzle

Volute
Casing
Bearings
Impeller

Suction Seal
Nozzle Shaft
Oil Rings

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pumps

Convert Energy from Prime Mover:


– First into Velocity (Kinetic Energy): IMPELLER

– Then into Pressure Energy: DIFFUSER (Volute)


(as Velocity Decreases)

© 2010 PetroSkills, LLC. All rights reserved.


Centrifugal Pump Impeller

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Liquid Path: Centrifugal Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Discharge nozzle
Volute
Casing
Shaft

Suction nozzle

Seal Gland

Bearing housing

Seal flush line

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Head – Capacity Curve

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Principle
A Given Pump
With a Given Impeller Diameter
Operating at a Given Speed (rpm)

Increases the Head of any Liquid the Same Amount


Regardless of the Density of the Liquid
Therefore: Pump Curves Given in “Head”
The Pressure Increase Due to this Additional Head
can be Calculated – if the SGL is Known
For Newtonian Fluids
Amount of Work Done by the Pump Varies
with the Density of the Fluid Accelerated

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump “Head”
Centrifugal Pumps Develop Head by Increasing Fluid Velocity
and Converting into Pressure

Tip Velocity  
2


ft/sec 
HEAD developed  ft 
2g
RPM d impeller in 
Tip Velocity =
229
HEAD  ft   .3 x 10 RPM d -6 2 2

The Amount of HEAD Developed Does Not Vary with SG L

A Pump’s Head – Capacity Curve is NOT Adjusted when the


Specific Gravity of the Liquid Changes
The Horsepower Required DOES Vary with Changing SGL

The H – Q Curve Can be Affected by Very High Viscosity


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Centrifugal Pumps

Add Kinetic Energy (Velocity) to Liquids


This Energy is Expressed as “HEAD”
– (a “Specific Energy” Term)
2
v
H = ft
ft / sec

2g ft / sec 2 
“HEAD” Can be Converted to Pressure

P
P ==.433
.433 H
psi
psi
H xx SG
SG ftft LL

P
P == 9.794
9.794 H
kPa
kPa
H xx SG
SG m
m LL

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Horizontal Single Stage Centrifugal Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Vertical Single Stage Centrifugal Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Vertical Can Multiple Stage Centrifugal Pump
LOW SUCTION
Suction Impeller below
Pump Inlet
CRITICAL SERVICE
"at Risk" Chemicals
Contained if Seal Failure

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Horizontal Pump Multiple Stage

SUCTION

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Multi-Stage Horizontal Pump
First stage impeller. Low suction
specific speed and low NPSH.
Finned bearing housing.
Improves heat dissipation.

Heat exchanger. Impellers. Multiple designs


To improve heat for every pump casing.
dissipation. Dynamically balanced.

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Axially Split Case Multistage Centrifugal Pump

MSD by SULZER
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Centrifugal Pumps: Radial Flow

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Axial Flow Centrifugal Pump

Flow Parallel to Shaft Axis


Impeller Vanes – Airfoils

Rates up to 7 + MM Barrels of Liquid per day


Pressure HEAD limited to ≈ 40 feet of HEAD per stage
±17 psi for Water ± 14 psi Oil
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Axial Pumps

Fluid OUT

High Flow Rates


Fluid
Low ΔP per Stage IN

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Performance Curves

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump: Head – Capacity Curve

Centrifugal Pump
Head – Capacity
Curve

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump: Head – Capacity Curve

Against 90 ft. ofPump


Centrifugal Head
Head – Capacity
Pump delivers
Curve 70 GPM

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump: Head – Capacity Curve

Against 80 ft. of Head


Pump delivers 104 GPM

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


What if We Want a Different Flow Rate?

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


EXERCISE

Against 90 ft. of
Centrifugal Head
Pump
Pump Head
delivers 70 GPM
– Capacity
WE wantCurve
100 GPM

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Effect of Pump Speed
N1 > N2 > N3

N1
N2
N3
Head

Flow Rate Q
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
SOLUTION

Against 90 ft. of Head


OriginalCentrifugal
RPM ( N1 ) Pump
= 70 GPM
Head – Capacity
WE want 100 GPM
Curve
Faster RPM ( N2 ) = 100 GPM
ALSO against 90 ft. of Head

N2
N1

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


System Performance Curve
Head

System

Flow Rate Q

Tank SYSTEM Tank


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
System – Pump Interaction

HEAD

PUMP
System

QQ
Flow Rate

Tank SYSTEM Tank


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
System – Pump Interaction
If More Q needed,
System Demands More Head
Pump Can NOT Deliver at Current rpm
HEAD

PUMP
System

Flow RateQQ
Flow Rate Q

Tank SYSTEM Tank


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
System – Pump Interaction

Increased N will deliver


New Q at New Head
– (NEW Pump Curve)
HEAD

System

Flow RateQQ
Flow Rate Q

Tank SYSTEM Tank


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
What if Not Enough Fluid (Q) is Available?

Q Available

Q Needed
HEAD

PUMP

System

Flow Rate Q
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
If Not Enough Fluid (Q) is Available: Slow Pump Speed

Slow Pump SPEED


Q Available

Q Needed
HEAD

PUMP

System

Flow Rate Q
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Insufficient (Q) is even at the LOWEST Pump Speed?

Q Available
HEAD

System PUMP

Flow Rate Q
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Change SYSTEM Curve

Change the
SYSTEM Curve

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Add Higher ∆P to System

Change the
SYSTEM Curve
Q Available
Add Higher ∆P to System
HEAD

System PUMP

Flow Rate Q
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Centrifugal Pump Affinity Laws: 1

N: Pump Speed
(rpm)
Q1 N1
=
Q2 N2
2
H1  N1 
= 
H2  N2 
3
BHP1  N1 
= 
BHP2  N2 
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Centrifugal Pump Affinity Laws: 2

Q1 D1 D: Impeller Diameter
=
Q2 D2
2
H1  D1 
= 
H2  D2 
3
BHP1  D1 
= 
BHP2  D2 
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Head Curves – Impeller Sizes

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Exercise
HEAD CURVES FOR CENTRIFUGAL PUMPS

Problem A:
The Centrifugal Pump described above is to transfer 30API Oil from a Suction
Pressure of 10 psig to a Pressure of 55 psig.
CHOOSE an Impeller Size.
141.5
SG = 1 foot of WATER exerts 0.433 psi
131.5 + API
L

Impeller Size: ___________________


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Pump Exercise
HEAD CURVES FOR CENTRIFUGAL PUMPS

Problem A:
The Centrifugal Pump described above is to transfer 30API Oil from a Suction
Pressure of 10 psig to a Pressure of 55 psig.
141.5
SG = L
= 0.876
131.5 + 30
HEAD = ΔP in psi / .433 psi / foot   SG L

Impeller Size: ___________________ =  55 - 10  / .433  .876  = 119 feet
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Pump Exercise

HEAD CURVES FOR CENTRIFUGAL PUMPS

Pump Speed = 1200 rpm

What Impeller Size


to Deliver 119 of Head?

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Exercise: Want to Pump 120 GPM

HEAD CURVES FOR CENTRIFUGAL PUMPS


Pump Speed = 1200 rpm
Pump Speed
Want=120
1200
gpm
rpm

What Q Results?

88
90 128
127

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Exercise: Want to Pump 120 GPM

HEAD CURVES FOR CENTRIFUGAL PUMPS


Pump Speed = 1200 rpm
Pump Speed
Want=120
1200
gpm
rpm

Q1 N1
= Q Results?
What
Q2 N2

88
90 128
127

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Exercise: Want to Pump 120 GPM
5 -1/2 : Increase Pump Speed
HEAD CURVES FOR=CENTRIFUGAL
1200 rpm x 120 / 88 = 1636  +36% 
PUMPS
6 - 1/16 : Decrease Pump speed = 1200 rpm x 120/127 = 1134  -6% 

Pump Speed = 1200 rpm


Want 120 gpm

Q1 N1
=
Q2 N2

88 127

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Selection
Goulds 3196 i-Frame

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Selection
Goulds 3196 i-Frame
Choose a PUMP
for Delivering between
50 - 150 GPM
with 50 - 150 Ft of HEAD
50 - 150 GPM

50 - 150 Feet of HEAD

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Selected
Goulds 3196 i-Frame
PUMP Choice
for Delivering between
50 - 150 GPM
with 50 - 150 Ft of HEAD
50 - 150 GPM

1 x 1½ - 6

50 - 150 Feet of HEAD

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Classification

1 x 1½ - 6

1 - inch 6 - inch
Discharge maximum impeller

1½ - inch
Suction

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Performance Curve

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


EXERCISE: Draw New Pump Curve
Performance Curve shown for operating Pump Speed (1800 rpm):
Determine the Performance Curve if RPM Increased 20% (2160 RPM)

Pump Affinity
Equations

Q N
= 1 1

Q N
Q N 2 2
1
= 1

QH =N N 
2

N 
2 1 2 1

H
H  
N
2 2
2

1
=  1

H 2 N  2

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Advantages

Inexpensive
Few Moving Parts
– Lower Maintenance Cost
– Greater Up Time
Small and Lightweight for Q
No Close Clearances
– Dirty Fluid OK
Operates at Low Suction Head
Automatically Adjusts to Changes in Head
– ( Capacity Controllable Over Wide Range
even at Constant Speed )

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pump Disadvantages

Can Create High  Pressure


but Needs High Rate, Q

Less Efficient than Positive Displacement


Pumps

Efficiency Declines when Q varies from


Design

Overall Efficiency: 55% to 75%

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Positive Displacement Pumps

Liquid Compressed Mechanically


directly Increasing PRESSURE

Reciprocating Pumps
 Displacement caused by LINEAR Motion
 PISTON within a CYLINDER
 PLUNGER sealed with Packing

Rotary Pumps
– Displacement caused by CIRCULAR Motion

♦ ♦ Almost all PD Pumps are self-priming if wetted ♦ ♦


© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Reciprocating Piston / Plunger Pumps

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Reciprocating Pump Action

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Piston Pump Cross-Section

Piston Outlet
Check
Valve

Cam

Inlet
Check
Head Valve
Seal

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Reciprocating Positive Displacement Pumps

Named by Number of Plungers

Simplex – 1 plunger

Duplex – 2 plungers

Triplex – 3 plungers

Quintuplex – 5 plungers

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Single – Acting Plunger Pump

Discharge
Crankshaft Valve
Connecting Rod

Plunger
Crosshead
Suction
Valve

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Double – Acting Piston Pump

crank discharge valves


end

piston

head
end

suction valves

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Positive Displacement Pump Capacity

2
Q = .1166 D L S C
Q = BPD
D = Plunger DIAMETER, inches
L = Stroke LENGTH, inches
S = Stroke SPEED, rpm
C = Number of CYLINDERS

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Reciprocating Pump Advantages
High Efficiency – 85 to 95%
– Regardless of Required Head or Pump Speed

Lower Speeds – Can Handle Viscous Fluid

Flow Rate Constant – Regardless of Required ΔP


Handle Abrasive Fluids with Modifications

Can Handle Low Q with High P

PLUNGERS Generally Run at Higher Speeds


– And used for Higher Pressure than Pistons
– (Up to 50,000 + psi)

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Reciprocating Pump Disadvantages

Higher Maintenance
Lower “Up Time”

Larger and Heavier

Acoustical and Mechanical Vibration


(Pulsation)

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pulsations Concerns

Maximum Suction and Discharge Pipe


Velocities for Reciprocating Pumps
Pump Speed Suction Velocity Discharge Velocity
rpm ft/sec ft/sec
< 250 2 6

250 – 330 1.5 4.5

> 330 1 3

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Reciprocal Pump Pulsation Dampeners

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Air Operated Diaphragm Pump

Discharges Chamber A Fills Chamber A


Fills Chamber B Discharges Chamber B
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Diaphragm Pumps
Special Type of Reciprocal Pump
– Reciprocating Member Flexes Diaphragm
 Mechanically
 Hydraulic Fluid
 Air/Gas

Handles Large Amount of Suspended Solids


Handles Low Flow Well
Can Run Dry Periodically
Self-Priming, Even When Dry
Good as Metering Pump ( 1%)
Inherently Seal – Less (Zero Leakage)

Limited to Low Pressure and Temperature


Diaphragm Fatigue
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Positive Displacement: ROTARY

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Rotary Pumps

Rotating Member Moves Trapped Fluid


Through Pump
Liquid is Continually Compressed Without
Acceleration
Leakage Between Cavities Exists and
Increases at Low Speeds
Smaller and Lighter than Reciprocating Pumps
Pulsation Free
Minimum Shear and Turbulence

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Common Oil Field Rotary Pumps

Sliding Vane
PCP: Progressing Cavity Pump
Multiple Screw
Canned Rotary

Less Common Rotary Pumps


APPENDIX 6 A
 Flexible Impeller
 External Gear
 Internal Gear
 Rotary Lobe
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Sliding Vane Rotary: Positive Displacement Pump

85000 BLPD
200 psi
12 psi Suction
Runs Dry
Handles Some Solids
Self – Comps for Wear on Vanes
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Sliding Vane Rotary: Positive Displacement Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


PCP: Progressing Cavity Pump
Single Threaded Rotor or Screw Turning Inside a Double
Threaded Flexible Stator
Cavities Progress Axially from Suction to Discharge

85,000 BLPD 2000 psi 13 psi Suction

Handles High Viscosity, Solids, Abrasives

Dry Self-Priming
Low Shear
High Starting Torque – Use Larger Pump Motor
Cannot Run Dry More than Several Minutes
High Cost Replacement Parts

Down-Hole Mud Drilling Motor Down-Hole PCP Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Progressing Cavity Pump – Rotors

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Progressing Cavity Action

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Multiple Screw Pump
Liquid Moves Axially Between Rotor Screw Threads
2 Screws 3 Screws
Timed: Timing Gears Untimed: Central Screw Drive
Handles Abrasives Handles Sand in Oil
Very Viscous Fluids Very Viscous Fluids
CAN RUN DRY CANNOT RUN DRY
500,000 BLPD Max Flow 150,000 BLPD
1,500 Max Press 4,500 psi
12+ psi Max Lift 12 + psi

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Multiphase Pumps

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Multiphase Pumps
PCP: Most Widely Used 3 Phase Pump (MOYNO)
Elastic Stator – Metal Rotor
TWIN-SCREW: Can Handle G V F Up to 95+%
PISTON: Simplest Form – Large Pistons
– First: June 1998 “Mass Transfer Pump” (National Oil Well)
– Offshore: “Ram Pump” – Small size (Weatherford)
DIAPHRAGM: Flexible Diaphragm
– Moved by Power Fluid
– High Solids OK
ESP: Converted Down Hole ESP
– Limited G V F < 20%
HELICOAXIAL: Rotodynamic
– “Poseidon” Technology

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Multiphase Twin – Screw Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Subsea Twin – Screw Pump

MultiBooster
Aker Kvaerner
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Helicoaxial Multiphase Pump Skid
( Variable Frequency )

PUMP

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Seabed Pumps

Twin – Screw Multiphase


Helico – Axial Multiphase
– Operating Depth: 10,000 ft
– Handles Sand / Solids
– Paraffins OK
– Excellent Flexibility
– Volume: Up to 300,000 BFPD
– Fluid Temp: 350F
– Fluid API: 6+
– Depth Limit: 50,000+

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Multiphase Pump Operating Envelope

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


HHP: Hydraulic Horsepower

HHP: Pump Output = Energy Delivered by


the Pump to the Liquid

HHP = SG L
Q ft 3 /sec
H / 8.82 ft

= SG L
Q gpm
H / 3960 ft

= Q gpm
P / 1714 psi

HHP = Q BLPD
P / 58766 psi

HHP watts
= 9797 SG L
Q m3 /sec
H
m

= 9.797 SG L
Q liter/sec
H
m

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


BHP: Brake Horsepower

Brake Horse Power:


Pump Input = Work Performed by Pump
Actual Horsepower Delivered to the Pump

BHP = HHP / E
E = Efficiency of the Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


NPSHr – Net Positive Suction Head Required

Each Pump Requires a Minimum Pressure at


its Suction to assure no Vapor is Flashed
between Suction and Cylinder or Impeller
NPSHr: Suction Pressure Needed to Stay
above Bubble Point
– Specified by Manufacturer for Each Pump
– Measure NPSH at Suction Flange
– Reduces Capacity  3% for H2O at 60F
Reciprocating Pumps Have Higher NPSH Due
to Fluid and Valve Acceleration
Specify Pumps with NPSH 3 to 5 Feet Less
Pressure Available from Your System
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.
Cavitation Behind Impeller

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Operating Range by Pump Type

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump “Type” Selection Chart

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Selection Guide

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Pump Selection Guide: Centrifugal Pumps

CENTRIFUGAL PUMPS

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pumps in Series

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pumps in Parallel

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Identical Centrifugal Pumps in Parallel

GREEN LINE
Pump Curve for
EACH Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Two Non – Identical Centrifugal Pumps in Parallel

For Given Head → Add Qs

H A
( ft )

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Centrifugal Pumps in Series

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Identical Centrifugal Pumps in Series

For Given Q → Add HEADs

Add
Add
3rd
3rdPump
Pump

3 Pumps
3 Pumps
Add
2nd Pump
2 Pumps

1 Pump
1st Pump

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


Non – Identical Centrifugal Pumps in Series

Pump 2 BOTH

Pump 1 2

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.


®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Appendix 6A

Section 6
Centrifugal Pumps: Trouble Shooting
Trouble Probable Cause: Trouble Probable Cause:

1. Failure to deliver liquid a. Wrong direction of rotation 5. Pump overloads driver a. Speed too high
b. Pumped not primed b. Total head lower than rated head
c. Suction line not filled with liquid c. Excessive Recirculation
d. Air or vapor pocket in suction line d. Either or both the specific gravity and viscosity of liquid different
e. Inlet to suction pipe not sufficiently submerged from that for which pump is rated
f. Available NPSH not sufficient e. Mechanical defects
g. Pump not up to rated speed 1. Misalignment
h. Total head required greater than head which pump is 2. Shaft bent
capable of delivering 3. Rotating element dragging
4. Packing too tight
2. Pump does not deliver a. Wrong direction of rotation
rated capacity b. Suction line not filled with liquid 6. Vibration a. Starved suction
c. Air or vapor pocket in suction line 1. Gas or vapor in liquid
d. Air leaks in suction line or stuffing boxes 2. Available NPSH not sufficient
e. Inlet to suction pipe not sufficiently submerged 3. Inlet to suction line not sufficiently submerged
f. Available NPSH not sufficient 4. Gas or vapor pockets in suction line
g. Pump not up to rated speed b. Misalignment
h. Total head greater than head for which pump designed c. Worn or loose bearings
i. Foot valve too small d. Rotor out of balance
j. Foot valve clogged with trash 1. Impeller plugged
k. Viscosity of liquid greater than that for which pump 2. Impeller damaged
designed e. Shaft bent
l. Mechanical defects: f. Improper location of control valve in discharge line
1. Wearing rings worn g. Foundation not rigid
2. Impeller damaged
3. Internal leakage resulting from defective 7. Stuffing boxes overheat a. Packing too tight
gaskets b. Packing not lubricated
m. Discharge valve not fully opened c. Wrong grade of packing
d. Insufficient cooling water to jackets
3. Pump does not develop a. Gas or vapor in liquid e. Box improperly packed
rated discharge b. Pump not up to rated speed
pressure c. Discharge pressure greater than pressure for which pump
designed
d. Viscosity of liquid greater than that for which pump 8. Bearings overheat a. Oil level too low
designed b. Improper or poor grade of oil
e. Wrong rotation c. Dirt in bearings
f. Mechanical defects d. Dirt in oil
1. Wearing rings worn e. Moisture in oil
2. Impeller damaged f. Oil cooler clogged or sealed
3. Internal leakage resulting from defective g. Failure of oiling system
gaskets h. Insufficient cooling water circulation
i. Insufficient cooling air
4. Pump loses liquid after a. Suction line not filled with liquid j. Bearings too tight
starting b. Air leaks in suction line or stuffing boxes k. Oil seals too close fit on shaft
c. Gas or vapor in liquid l. Misalignment
d. Air or vapor pockets in suction line
e. Inlet to suction pipe not sufficiently submerged
f. Available NPSH not sufficient
g. Liquid seal piping to lantern ring plugged 9. Bearings wear rapidly a. Misalignment
h. Lantern ring not properly located in stuffing box b. Shaft bent
c. Vibration
d. Excessive thrust resulting from mechanical failure inside the
pump
© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved. e. Lack of lubrication
Centrifugal Pump Trouble – Shooting Chart
Symptom Possible Causes
Insufficient Flow 1-2-3-4-6-7-10-11-12-13-20
Pressure Too Low 1-2-3-4-6-9-10-11-12-14-20
High Amp Reading 5-6-7-8-9-10-13-15-17-18-22-23-26
Packing Leaks Too Much 15-17-21-22-23-24-25-27-28
Seal/Packing Fails Early 1-7-11-15-17-19-21-22-23-24-25-26-27-28
High Vibration/Noise 1-2-3-7-8-11-13-15-16-17-18-19-20-24-25
Bearings Short Lived 1-6-7-9-11-15-17-24-25-28-29-30
Bearings Run Too Hot 1-7-11-15-18-19-24-25-29-30-31-32
1. Air entrainment 17. Shaft bent
2. Suction obstructed 18. Impeller or wear ring rubbing
3. Poor sump design 19. Worn bearings
4. Speed too low 20. Damaged impeller
5. Speed too high 21. Shaft scored at packing/seal
6. Incorrect rotation 22. Packing installed improperly
7. Pump flow too low 23. Incorrect type of packing
8. Pump flow too high 24. Excessive shaft runout
9. Change in density 25. Impeller or coupling unbalanced
10. Change in viscosity 26. Gland too tight
11. Cavitation 27. Stuff box bushing clearance high
12. Leakage joint excessive 28. Dirt or grit in pumped liquid
13. Foreign matter in impeller 29. Bearing cooling water failure
14. Loose impeller 30. Inadequate bearing lubrication
15. Misalignment 31. High ambient temperature
16. Foundation not rigid 32. High process liquid temperature

© 2011 Dr. Omar Barkat PetroSkills, LLC. All rights reserved.

You might also like