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Construction and Building Materials 302 (2021) 124196

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Effects of nano cotton stalk and palm leaf ashes on ultrahigh-performance


concrete properties incorporating recycled concrete aggregates
Mohamed Amin a, Abdullah M. Zeyad b, Bassam A. Tayeh c, *, Ibrahim Saad Agwa a
a
Civil and Architectural Constructions Department, Faculty of Technology and Education, Suez University, Egypt
b
Civil Engineering Department, Faculty of Engineering, Jazan University, Jazan, KSA
c
Civil Engineering Department, Faculty of Engineering, Islamic University of Gaza, Palestine

A R T I C L E I N F O A B S T R A C T

Keywords: The demand for partial replacement and complementary products of cement to enhance the properties of con­
Palm leaf ash crete and reduce the environmental pollution from the cement industry is recently increasing. Nano cotton stalk
Nano cotton stalk ash ash (NCSA) and palm leaf ash (PLA) are agricultural residues resulting from the burning of cotton stalk and palm
Ultrahigh-performance concrete
leaves used as biomass. This investigation aims to study the effect of using NCSA and PLA as partial replacements
Microstructure
Recycled concrete aggregates
to cement in ultrahigh-performance concrete (UHPC). As partial replacements for cement mass, 0%, 2.5%, 5,
7.5% and 10% of NCSA and 10%, 20% and 30% of PLA were adopted to produce the UHPC. Sixteen mixtures
were prepared to evaluate the new and mechanical properties of UHPC containing the NCSA and the PLA. In
addition, NCSA and PLA morphologies were evaluated using a scanning electron microscope, and thermogra­
vimetric analysis with differential thermal analysis and X-ray diffraction was applied to assess ash characteristics.
Results of the microstructure tests showed that heat treatment of the ash improved its properties by removing
carbon and unburned organic matter with a slight change in the mineral composition of the PLA. The increase in
the cement replacement rates by ashes led to a decrease in the slump flow, whilst the largest slump flow
reduction was recorded in the mix containing 30% of PLA and 10% of NCSA as a replacement of Portland cement
by 14.5% mm compared with the reference mix. The application of replacement rates by 2.5% and 5% of NCSA
and 20% of PLA by cement mass to produce UHPC respectively realised the highest compressive strengths of
161.7 and 170.1 MPa at 90 days. Moreover, the mixture containing 20% of PLA with 5% of NCSA achieved the
highest values of splitting tensile strength, flexural strength and elastic modulus.

1. Introduction [19,20], coconut shell [21] and sunflower stalk [22]. In addition, agri­
cultural waste ashes are used in engineering applications according to
Agricultural waste ash is produced via replacement with coal and their chemical composition and physical properties [23,24]. Many re­
fossil fuels to produce the necessary energy to operate factories [1]. The searchers have recently focused on studying the use of agricultural ash
global energy production from agricultural waste is approximately 9% waste as a partial substitute for cement. Using such waste as a partial
of the total energy [2]. In general, these agricultural wastes are set on substitute for cement substantially contributes to reduce global cement
fire in the fields by the farmers and then their ash disposed in landfills or consumption. Thus, the following is reduced. 1) Carbon dioxide (CO2)
waterbodies nearby. Advancements in research on ashes that are pro­ emission resulting from limestone calcinations during the clinker
duced as a result of combustion of agricultural waste have resulted in manufacturing process. Previous studies indicate that cement is the
identifying usability of such waste materials in the field of civil engi­ second-largest source of CO2 emissions through an estimated annual
neering and specially in concrete technology [3–6]. emission of 7% of global emissions in 2015 (CO2 emissions from the
Many agricultural residues and waste ash are available: olive stones, cement industry are estimated at 2.2 gigatons per year) [25,26].
bagasse, straw, cotton stems, grape seeds [7–10]; pine mulch [11]; al­ Meanwhile, CO2 emissions are expected to increase by 4% in 2050
monds, hazelnuts, nuts and sunflower husks [12–14]; corn, oats and rice depending on the forecasts of the International Energy Agency [27]. 2) It
hulls [15–18]; apricots, peaches and cherry stones [10,17]; palm oil takes approximately, one ton of limestone, as a raw material and 3.2–6.3

* Corresponding author.
E-mail address: btayeh@iugaza.edu.ps (B.A. Tayeh).

https://doi.org/10.1016/j.conbuildmat.2021.124196
Received 16 April 2021; Received in revised form 7 July 2021; Accepted 7 July 2021
Available online 13 July 2021
0950-0618/© 2021 Elsevier Ltd. All rights reserved.
M. Amin et al. Construction and Building Materials 302 (2021) 124196

Table 1 replacement for cement [32]. The incorporation of cotton straw and
Chemical composition of cementitious materials. palm leaf waste as a SCM is uncommon in concrete application. Some
Properties Cement Nano cotton stalk ash Palm leaf ash researchers have studied the use of palm leaf waste ash (PLA) as a partial
replacement for cement. Similarly, Al-Kutti et al. replaced up to 30% of
CaO 62.34 66.75 16.11
SiO2 20 – 53.11 Portland cement with PLA in the concrete and mortar mixtures. They
Al2O3 6.25 – 3.26 found that replacing 10% of the cement mass would significantly
Fe2O3 3.55 – 3.11 improve the mechanical properties and durability of concrete and
SO3 2.42 – – mortar [32,33]. In addition, only a few researchers have studied the use
MgO 2.12 16.11 6.67
K2O 0.75 10.68 9.71
of cotton straw waste ash (NCSA) as a partial replacement for cement.
Na2O 0.81 – 1.35 Agwa et al. replaced up to 20% of Portland cement with NCSA in the
P2O5 – 6.46 6.68 concrete mixtures and concluded that replacing 10% of the cement mass
Cl – – – enhanced the strength properties and microstructure of concrete [34].
LOI 1.67 – –
The field of concrete industry and technology is undergoing an
accelerated development stage to produce ultrahigh-performance con­
crete (UHPC) with modern environmentally friendly technologies and
700 low cost [35]. Compared with conventional concrete, the UHPC prop­
Constant temperature erties includes high mechanical properties, dense microstructure, long-
600 term durability and high stress-resistance (compressive strength larger
than 150 MPa) [36,37]. The production of UHPC requires the following:
500
remarkably low water-binder ratio of 0.16–0.2, cement content of
Temperature (oC)

400 600–1000 kg/m3, a large amount of silica fume (10–30 wt-% on cement)
as SCM to fill the pores between the cement particles, highly durable
300 aggregate, high superplasticizer dosage to provide sufficient steel fibres
Cool down to control cracks and improve the resistance to tensile loading [38–42].
200 Heat up
The type of SCM and raw materials and special technical procedures are
of crucial importance for UHPC performance. In addition, SCM enhances
100
the microstructure of the cement paste matrix, thus improving the me­
0 chanical properties and reducing the pores and durability of the concrete
0 1 2 3 4 5 6 7 8 [43,44]. At present, numerous researchers have sought to study the ef­
Time (Hour) fect of SCM, such as granular slag, metakaolin, limestone powder, fly
ash, calcined clay and silica fume, on the properties of UHPC [45,46].
Fig. 1. Furnace heating regime. Agricultural wastes ashes have also received considerable research
attention. Many researchers have applied agricultural wastes, such as
gigajoules of energy mostly derived from fossil fuels to produce one ton palm oil fuel ash, cotton stalk, straw ash, rice husk and bottom ash, as a
of clinker. [28,29]. The use of supplementary cementing materials partial substitute for cement to produce UHPC [42,47–49]. This article
(SCMs) from agricultural residue ash in the production of cement or will focus on the potential use of palm leaf ash, cotton straws and their
concrete mixes provides a suitable option to reduce emissions, and these combination as partial substitute of cement in concrete. The authors
materials can be partial replacements between 10% and 30% of the mass have identified that these agricultural waste products have not been
cement based on their pozzolanic content and binding properties [30]. studies to their full potential as a SCM and lack of available research is
Huntzinger and Eatmon believed that major refinement and cement evident. Incorporating recycled aggregate into concrete, which is mainly
production operations will decline in the future due to the environ­ obtained from crushed concrete, is one way to promote sustainable
mental risks of cement production, the desire to eliminate agricultural construction [42,50]. The recycled aggregates, which are obtained from
waste and the benefits of these materials to green concrete [31]. Several crushed concrete, are called crushed recycled aggregates (CRA) ac­
new crops can be added to the list of agricultural wastes, which can be cording to RILEM classification type II [51]. Demolition (breaking) of
used to replace cement partially. Ashes of the combustion process of concrete structures to construct new ones for urban development or due
biomass resulting from agricultural waste from the cotton straw and to natural disasters or expanding traffic routes is common worldwide
palm leaf can be used as supplementary material or as a partial [27,52]. Large quantities of concrete waste, which are disposed of in
landfills, are generated during the disposal of concrete buildings

(a) Palm leaf ash (b) Nano cotton stalk ash


Fig. 2. Ashes after heat treatment.

2
M. Amin et al. Construction and Building Materials 302 (2021) 124196

(a) Palm leaf ash (b) Nano cotton stalk ash


Fig. 3. SEM micrographs of ashes.

(a): Palm leaf ash (b): Nano cotton stalk ash


Fig. 4. EDX analysis.

Fig 5. Recycled concrete coarse aggregate used.

possibly due to environmental hazards and damage [53,54]. According [57,58]. Researchers focused on studying the best ways to utilise CRA to
to Eurostat, 2017, construction industry in European Union alone gen­ produce normal strength concrete [59,60]. The applications of CRA in
erates 820 million tonnes annually of wastes annually, which accounts concrete production depends on several important properties, such as
for 46% of the total waste generated [55]. Similarly, building demolition source, aggregate properties of crushed concrete, size distribution, ab­
waste in the United States was reported to be approximately 569 million sorption and abrasion resistance [42,61]. Accordingly, the applications
tons in 2017 [56]. Utilisation of building demolition waste in concrete of CRA in UHPC are still limited and may be rare in this area. This
production through recycling is one of the best disposal methods research aims to strengthen the field of study in the utilisation of CRA to

3
M. Amin et al. Construction and Building Materials 302 (2021) 124196

Table 2 obtained from El-Mansoura and El-Zagazig, Egypt. Palm leaf and stalk
Physical and mechanical properties of aggregates. were burnt in the open air at an average temperature of around 300 ±
Properties Natural river Recycled concrete coarse 5 ◦ C (measured by an infrared thermometer). The palm leaf and nano
sand aggregate cotton stalk ashes were placed in a 600 ◦ C furnace for two hours in
Specific gravity 2.65 2.67 accordance with the recommendations found in the literature
Water absorption (%) 0.76 3.42 [34,62–65]. The palm leaf and cotton stalk were exposed to elevated
Clay and fine materials (%) 0.82 0.95 temperatures using a regulated temperature furnace, which has been
Elongation index (%) – 18.4 heated at a rate of 10 ◦ C/min. The temperature was kept constant for
Flakiness index (%) 17.2
two hours when the desired temperature was achieved. Afterwards, the

Impact value (%) – 16.8
Crushing value (%) – 15.4 furnace was cooled at a rate of 1.67 ◦ C/min to avoid any thermal shocks
Los Angles abrasion loss – 21.7 to the specimens. The heating and cooling regimes are shown in Fig. 1.
(%) The tested temperatures were 600 ◦ C. The ashes are were cooled in open
space at room temperature for 30 min after heating. Subsequently, a 75
µm sieve was used for sieving ashes, followed by storage in airtight bags
produce UHPC containing ash of agricultural waste. This investigation
for use as a pozzolanic material.
aims to study the effect of using NCSA and PLA as partial replacements
Fig. 2 illustrates the visual inspection of PLA and NCSA. The physical
to cement in ultrahigh-performance concrete (UHPC). Sixteen mixtures
properties, which were tested by SEM analysis, reveal that PLA and
were prepared to evaluate the new and mechanical properties of UHPC
NCSA are respectively micro and nano porous and irregular as shown in
containing the NCSA and the PLA.
Fig. 3. The chemical compositions of PLA and NCSA were determined by
energy-dispersive X-ray (EDX) spectroscopy analysis as shown in and
2. Research importance
Fig. 4, respectively.
Nano cotton stalk ash (NCSA) is relatively a novel material whose
potency in the development of ultra-high-performance concrete (UHPC)
is yet to be explored. In this investigation, agricultural ashes, namely
NCSA and palm leaf ash (PLA) were synthesized with and without Table 3
recycled concrete as coarse aggregate (RCCA). The nano-particles were Proportions of UHPC mixtures Kg per 1 m3.
obtained from combustion process which yielded an ultra-fine material Mixture Cement Sand Recycled Palm Nano SP Water
as SCMs and utilized as a partial replacement for cement in the pro­ ID concrete leaf cotton
aggregates ash straw
duction of UHPC. It is postulated that the synergy of NCSA and PLA as
ash
SCMs is beneficial with or without the RCCA towards the development
of green UHPC. 0PN0 1000 638.7 638.7 0 0 22 180
10PN0 900 626.3 626.3 100 0 22 180
20PN0 800 613.8 613.8 200 0 22 180
3. Materials and methods 30PN0 700 601.3 601.3 300 0 22 180
10PN2.5 875 622.6 622.6 100 25 22 180
3.1. Materials 20PN2.5 775 610.2 610.2 200 25 22 180
30PN2.5 675 597.7 597.7 300 25 22 180
10PN5 850 619.0 619.0 100 50 22 180
3.1.1. Cement 20PN5 750 606.5 606.5 200 50 22 180
An ordinary Portland type OPC (CEM I-52.5 N) cement was used to 30PN5 650 594.1 594.1 300 50 22 180
assisted in UHPC production. Cement tests were performed in accor­ 10PN7.5 825 615.3 615.3 100 75 22 180
dance with BS EN 197-1. Table 1 shows the chemical compositions of 20PN7.5 725 602.9 602.9 200 75 22 180
30PN7.5 625 590.4 590.4 300 75 22 180
cementitious materials. 10PN10 800 611.7 611.7 100 100 22 180
20PN10 700 599.2 599.2 200 100 22 180
3.1.2. Nano cotton stalk and palm leaf ashes 30PN10 600 586.8 586.8 300 100 22 180
In this investigation, palm leaf and cotton stalk were respectively

Fig. 6. Grading curve of sand and crushed recycled concrete as coarse aggregates.

4
M. Amin et al. Construction and Building Materials 302 (2021) 124196

Counts
nano cotton
Nonacalcium Magnesium Potassium Heptakis(phosphate(V)) 15.5 %
21-magnesium Tetracalcium Tetrasodium Phosphate 84.5 %

400

200

10 20 30 40 50 60 70 80 90 100
Position [°2Theta] (Copper (Cu))

Fig. 7. XRD of NCSA before heat treatment (300 ◦ C).

Counts
nano cotton
600 Stanfieldite 15.3 %
21-magnesium Tetracalcium Tetrasodium Phosphate 71.0 %
Tetracalcium Dipotassium Cyclo-decaphosphate(V) Hexadecahydrate 13.7 %

400

200

10 20 30 40 50 60 70 80 90 100
Position [°2Theta] (Copper (Cu))

Fig. 8. XRD of NCSA after heat treatment (700 ◦ C)

3.1.3. Aggregates curve of the aggregates used is shown in Fig. 6. Both fine and coarse
The fine and coarse aggregates used in this study were natural river aggregate (sand and RCCAs) were used in saturated surface-dry
sand and recycled concrete coarse aggregate (RCCAs) with maximum conditions.
sizes of 4.75 and 19 mm, respectively. The RCAs with 4.75/19 mm
(Fig. 5) grading used in the experimental work were extracted from 3.1.4. Superplasticizer
failure and crushing of the testing concrete specimens of the materials A superplasticizer (SP) was utilised to improve the flow capability of
and the concrete laboratory of the faculty of Technology and Education fresh concrete, and a polymer-based high-range water reducer of
of Suez University, Egypt [66,67] and are classified as aggregates of type ViscoCrete-5930 was used 2.2% by weight of binder materials. This
1 according to the standard NF EN 933-11[68]. RCCAs was crushed into value meets the superplasticizer requirements according to ASTM-C494
smaller size manually with a hammer, then it was put in the Los Angeles Type G and BS EN 934 part 2: 2001, with a specific gravity of 1.09 and a
abrasion machine with the twelve steel balls and the machine was colour of clear liquid.
rotated till required particle size were achieved [69]. RCCAs were then
sieved to maintain similar gradation as of the natural coarse aggregate
(NMAS = 19 mm). The properties of aggregates followed ASTM C33/ 3.2. Mix proportions and sample preparation
C33M-18 and ECP 203-2017. The results of the physical and mechani­
cal properties of the aggregates are presented in Table 2. The grading Ultrahigh performance concrete (UHPC) could be produced from a
wide range of mix compositions, but for high strength levels,

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M. Amin et al. Construction and Building Materials 302 (2021) 124196

Counts
palm leaf
100 Quartz low 13.4 %
Quartz high 13.1 %
Silicon Dioxide 24.8 %
Calcium Catena-silicate 48.8 %

50

-50

10 20 30 40 50 60 70 80 90 100
Position [°2Theta] (Copper (Cu))

Fig. 9. XRD of PLA before heat treatment (300 ◦ C)

Counts
palm leaf
Silicon Oxide - Quartz-type, Amorphous 25.7 %
400
Quartz high 25.1 %
Cristobalite (Ca, Al-bearing) 49.2 %

300

200

100

10 20 30 40 50 60 70 80 90 100
Position [°2Theta] (Copper (Cu))

Fig. 10. XRD of PLA after heat treatment (700 ◦ C)

Table 4 Table 6
Pattern List of NCSA before heat treatment. Pattern List of PLA before heat treatment (300 ◦ C).
Ref. Code Score Compound name Chemical Ref. Code Score Compound name Chemical formula
formula
98-004-1446 10 Quartz low Si O2
98-008- 5 Nonacalcium Magnesium Potassium Ca9 K Mg P7 O28 98-003-1088 7 Quartz high Si O2
5109 Heptakis (phosphate(V)) 98-007-5648 7 Silicon Dioxide Si O2
98-002- 4 21-magnesium Tetracalcium Ca4 Mg21 Na4 98-024-0463 4 Calcium Catena-silicate Ca Si O3
0849 Tetrasodium Phosphate P18 O72

Table 7
Table 5 Pattern List of PLA after heat treatment (700 ◦ C).
Pattern List of NCSA after heat treatment (700 ◦ C). Ref. Code Score Compound name Chemical formula
Ref. Code Score Compound name Chemical 98-015- 5 Silicon Oxide - Quartz-type, SiO2
formula 5242 Amorphous
98-002- 17 Stanfieldite Ca3 Mg3 P4 98-008- 24 Quartz high SiO2
3642 O16 9292
98-002- 1 21-magnesium Tetracalcium Ca4 Mg21 Na4 98-007- 13 Cristobalite (Ca, Al-bearing) Al0.1Ca0.05 Si1.9
0849 Tetrasodium Phosphate O72 P18 5491 O4
98-008- 2 Tetracalcium Dipotassium Cyclo- H32 Ca4 K2 P10
2501 decaphosphate(V) Hexadecahydrate O46

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M. Amin et al. Construction and Building Materials 302 (2021) 124196

NCSA-300 °C NCSA-700 °C PLA-300 °C PLA-700 °C


14.5

14

13.5

Residual mass (mg) 13

12.5

12

11.5

11

10.5
0 100 200 300 400 500 600 700 800
Temperature ( °C)
Fig 11. TGA of PLA and NCSA.

particularly for 28 days strength in the range of 130–160 MPa, the 4. Results and discussion
cement content range in the production of UHPC should vary between
700 and 1000 kg/m3 [42]. Cement of CEM I-52.5 N was used to achieve 4.1. Characterisation of raw materials
high early compressive strength (at test age 1-day), and meet UHPC
requirements [70]. The total binder content and water/binder ratios The chemical compositions of NCSA, PLA and OPC are shown in
used to produce UHPC were 1000 kg/m3 and 0.18, respectively [71–73]. Table 1. In addition, the physical properties of the particle size are
The fine aggregate-to-crushed CRA ratio was maintained at 1:1, and the shown in Figs. 2 and 3. Thus, NCSA is finer than PLA powder based on its
SP content was fixed at 2.2% of the cementitious content. The mix average diameter as shown in Fig. 3. Many researchers revealed that the
proportions of the UHPC used in this study are given in Table 3. Sixteen size of the particles (surface area) has a major role in increasing the
UHPC mixes were prepared. One of the mixes, which contained 1000 activity and efficiency of the material because the increase in the surface
kg/m3 of cement, was the reference mix. The same binder content of area leads to an increase in activity [76].
1000 kg/m3 was utilised for the UHPCs, where the ultrafine PLA was Table 1 shows the chemical composition of PLA and NCSA obtained
used as a partial replacement of cement with 0%, 10%, 20% and 30%, from EDX analysis. The NCSA comprised 66.75%, 16.11%, 10.86% and
whilst other ingredients remained. Simultaneously, NCSA was used with 6.46% of CaO, MgO, K2O and P2O5, respectively. Meanwhile, the PLA
varying percentages of 0, 2.5%, 5%, 7.5% and 10% as the partial comprised 16.11%, 53.11%, 3.2% and 3.11% of CaO, SiO2, Al2O3 and
replacement for cement content as shown in Table 3. Fe2O3, respectively.
The solid materials with coarse and fine aggregates were mixed for 2
min in the first stage. Around half of the mixing water was added and 4.1.1. XRD analysis
mixed for 5 min, and the binder materials (cement, PLA and NCSA) were X’Pert High Score Plus software packages were used to identify
gradually added to the mix and stirred for 3 min. The other half of the compounds and phases in NCSA before and after heat treatment as
remaining water and SP were mixed and added to the concrete mix and shown in Figs. 7 and 8, respectively. Meanwhile, identified compounds
stirred for 3 min. The produced concrete was cast in moulds and vibrated and phases in PLA before and after heat treatment are respectively
by a table vibrator. The mould samples were left for 24 h and then shown in Figs. 9 and 10. Tables 4 and 5 show the predominant com­
removed and soaked in a water tank until the curing age according to pounds, reference cod and its score in the NCSA before and after heat
ASTM C192 [74,75]. treatment, respectively. Meanwhile, Tables 6 and 7 respectively
demonstrate the predominant compounds, the reference cod and its
3.3. Testing methods scores in the PLA before and after heat treatment. The XRD analysis
showed that the heat treatment at 700 ◦ C did not change the phase of the
The consistency of fresh concrete was assessed using the slump flow chemical compounds of the NCSA. By contrast, the heat treatment at
test according to ASTM C 143/C143M-15a. The compressive strength of 700 ◦ C slightly affected the chemical compound phase of PLA due to its
the concrete cubes was determined in accordance with BS EN 12390. high SiO2. Researchers reported that amorphous silica may be affected
The test was performed on 100 mm concrete cubes at the ages of 1, 7, 28 and transformed into a crystalline phase when exposed to temperatures
and 91 days. The splitting tensile test was executed on a 150 × 300 mm above 600 ◦ C [77,78]. In addition to the CaO, which is typically present
cylinder at 28 days according to ASTM C 496. The flexural strength test in this type of ash, the XRD analysis shows that the NCSA contains P2O5
was conducted on concrete beams with dimensions of 500 × 100 × 100 within the chemical formula (Ca4 Mg21 Na4P18O72). Researchers indi­
mm at 28 days according to ASTM C 78. The elasticity modulus test was cate that the presence of P2O5 in the chemical composition of alternative
executed on a 150 × 300 mm cylinder at 28 days according to ASTM C materials to cement may contribute to delaying the sitting time and
469. weakening the compressive strength of concrete in the early ages
The microstructure of UHPC specimens is obtained using SEM [79,80]. In addition to hindering the dissolution of cement particles at
analysis. The XRD and TGA are used as an additional tool for the semi- an early age and delaying the formation of ettringite, this condition also
quantitative analysis. The SEM analyses are conducted on the 28th day. indicates that P2O5 impurities reduce the hydration reaction of ye’eli­
mite)C4A3Ś([81,82]. Therefore, the SEM images show a large ettringite
formation when the rate of cement substitution is increased by NCSA.

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M. Amin et al. Construction and Building Materials 302 (2021) 124196

occurred at a temperature between 190 and 217 ◦ C based on the


chemical compositions of the ashes sample. In general, the ash of agri­
cultural waste used for energy production (biomass ash) contains less
carbon, and higher oxygen and hydrogen [84]. The decarbonisation
stage may also extend to above 600 ◦ C due to the combustion of the
remaining organic matter, especially unburned carbon [83]. The weight
loss reduction of the NCSA and PLA treated at 700 ◦ C may be attributed
to the decrease in the group of hydroxyl alcohol molecules; thus, less
water was absorbed into the silica molecules [85]. Notably, the thermal
analysis reveals that the treatment of biomass ashes at 700 ◦ C substan­
tially contributed to the reduction in weight loss compared with the
burning biomass ashes at 300 ◦ C. This result confirms that most of the
lost weight is due to the removal of carbon and organic residues that
have not been burned at a temperature form 0–300 ◦ C. In addition to the
total mass reduction of carbon and organic residues in favour of the total
mass of other desired elements, the removal of unwanted elements and
parts, such as carbon and unburned organic residues, provides remark­
able contributions to the improvement of the ash properties. Researchers
indicate that the complete removal of carbon from the ash used as SCMs
contributed towards improvement of the properties of fresh and hard­
ened concrete [86].

4.2. Scanning electron microscope

Figure 12(a-n) shows the morphology by the SEM technical for UHPC
pastes. SEM shows the replacement effect of various rates of NCSAs of
0%, 2.5%, 5%, 7.5% and 10% with PLA replacement by 20% of the
cement mass. Compared with the other paste mixes, the micrographs of
20PN0 and 20PN10 highlighted cracks in the specimens, while 20PN2.5,
20NP5 and 20NP7.5 showed compact and dense micrographs of cement
paste. Moreover, interstitial fissures indicate the incomplete hydration
process and fragility of the microstructure by SEM, which reflects on the
properties of concrete considering strength and durability. The
improvement in the morphology of the microstructure may be attributed
to the role of SCMs of PLA and NCSA. Their chemical composition
contributes to a reaction with the produced compounds from the cement
hydration (Ca(OH)2) process to produce the additive gel (CSH). The
addition of NCSA at a ratio of 2.5% and 5% with 20% of PLA was the best
mixture for the formation of the best microstructure (dense and free
from pores and cracks) as shown in SEM. This finding may be due to the
main role of NSSA, which contains a remarkable proportion of CaO, and
its high fineness, which reached the size of a nanometre. On the other
hand, the lower density of the microstructure of the 20PN10 mixture
may be due to the dilution effect in the cement content compared to the
other mixtures. This result corresponds to many previous studies, which
suggest that the high fineness and balanced chemical composition sub­
stantially contribute to the improvement of the microstructure, thus
enhancing the engineering properties of concrete [87–89].

4.3. Fresh properties

The consistency parameter in this study was established whilst pre­


paring all the mixtures according to ASTM C143/C143M-15a (2015)
[90], then the slump flows between 398 mm for (0PN0) and 340 for
(30PN10) were obtained. The effects of PLA and NCSA on the slump flow
of the UHPC mixtures are associated with the content of the ashes as
shown in Fig. 13. The inclusion of NCSA and PLA resulted in a reduction
in the slump flow diameter due to increased water demand caused by the
high surface area of ash. A direct reduction occurred; large replacement
Fig. 12. Micrographs by SEM of 20PNx pastes. rates result in a large decline in the slump flow diameter. The decrease in
the slump diameter by 14.5% was obtained when 30% of the cement
4.1.2. Thermal analysis mass was replaced with 10% NCSA and 20% PLA. Similar results were
Figure 11 display the TGA curves, which illustrate the stages of also obtained by [34]. Workability reduction is probably due to finer
weight loss. The initial loss phase can be observed between 20 and particles and the nano size of PLA and NCSA compared with cement.
150 ◦ C due to the removal of the physically absorbed water within the Therefore, the surface area and volume fraction of the binder increase
sample (moisture evaporation) [83]. The second stage of weight loss with PLA and NCSA contents; thus, an additional amount of water is

8
M. Amin et al. Construction and Building Materials 302 (2021) 124196

400

300

Slump flow (mm) 200

100

Mixture ID

Fig. 13. Slump flow of all mixtures.

Table 8
Properties of UHPC mixtures.
Mixture ID Compressive Strength (MPa)28 days Splitting Tensile Strength (MPa)28 days Flexural Strength (MPa)28 days Modulus of Elasticity (GPa)28 days

Values Average Values Average Values Average Values Average

0PN0 130.1129.7128.1 129.3 9.659.639.52 9.6 12.3712.3512.18 12.3 45.1745.0344.41 44.87


10PN0 136.7136.4134.6 135.9 9.769.739.61 9.7 12.6712.6612.47 12.6 46.9846.8646.11 46.65
20PN0 142.3142.2140.3 141.6 9.969.949.80 9.9 12.9812.9612.76 12.9 47.5547.4946.59 47.21
30PN0 134.4134.2132.5 133.7 9.349.339.23 9.3 12.2712.2412.09 12.2 46.4646.3545.58 46.13
10PN2.5 139.2138.9136.8 138.3 10.0510.059.90 10.0 12.8812.8512.67 12.8 47.3247.2046.30 46.94
20PN2.5 145.7145.5143.2 144.8 10.1610.159.99 10.1 13.1713.1612.97 13.1 48.1248.0547.17 47.78
30PN2.5 137.4137.0135.1 136.5 9.659.649.51 9.6 12.4612.4512.29 12.4 47.0446.9246.11 46.69
10PN5 142.6142.4140.4 141.8 10.0610.049.90 10.0 13.0613.0612.88 13.0 48.0747.9246.90 47.63
20PN5 152.2151.9149.5 151.2 10.4610.4610.28 10.4 13.6813.6713.45 13.6 49.2549.1548.03 48.81
30PN5 141.0140.7138.6 140.1 9.759.749.61 9.7 12.7712.7612.57 12.7 47.6547.6046.59 47.28
10PN7.5 137.4137.4135.3 136.7 9.869.849.70 9.8 12.7712.7512.58 12.7 47.1546.9846.21 46.78
20PN7.5 143.6143.5141.3 142.8 10.0610.059.89 10.0 13.0713.0712.86 13.0 47.8947.8646.93 47.56
30PN7.5 135.0134.9133.0 134.3 9.559.549.41 9.5 12.4612.4512.29 12.4 46.7046.6045.87 46.39
10PN10 132.0132.0130.2 131.4 9.649.649.52 9.6 12.4612.4612.28 12.4 45.6045.4544.73 45.26
20PN10 139.5139.1137.2 138.6 10.0510.059.90 10.0 12.8712.8612.67 12.8 47.3747.2946.49 47.05
30PN10 130.4130.2128.5 129.7 9.449.439.33 9.4 12.2512.2512.10 12.2 45.2545.0644.42 44.91

adsorbed due to high surface areas, and the quantity of free water in the compressive strength of mixtures containing PLA can be attributed to
mortar decreases [34,91]. several factors. a) The high fineness contributes to the increased activity
of pozzolanic (cementitious) materials. A portion of PLA interacts with
4.4. Mechanical properties CH to produce additional C-S-H, whilst the other portion acts as a filler
material to fill and close the pores. Both portions contribute to the
The test results of compressive strength, splitting tensile strength, improvement of the strength and durability properties of the concrete
flexural strength and modulus of elasticity are shown in Table 8. [93]. b) A high percentage of active SiO2 (amorphous SiO2) as shown by
the XRD examination, which, in turn, reacts with CH cement products in
4.4.1. Compressive strength the later ages to produce additional C-S-H gel [30]. The diversity of the
Fig. 14 and Table 8 show the results of the compressive strength test properties of agricultural waste ash is an important tributary to
of UHPC samples containing PLA and NCSA. The results generally improving the properties of concrete by mixing more than one type of
indicate that PLA and NCSA as partial replacements of cement have agricultural waste ash. Therefore, in addition to cement, the ashes of
positive effective on the compressive strength of UHPC during a 90-day cotton wastes can be used to produce a ternary binder of PLA and NCSA
period applied in this investigation. In contrast, a slight decrease in to help highly efficient SCMs to produce UHPC [94,95]. In addition to
compressive strength was observed at the early ages of 1 day to mixtures other oxides of varying proportions for both ashes, the chemical analysis
10PN10, 20PN10 and 30PN10 compared with the reference mixture. shows that PLA comprises 53.11% of SiO2, whilst NCSA comprises
Moreover, the results reveal that PLA can be used as a partial replace­ 62.34% of CaO and 20% of SiO2. Accordingly, the results showed that
ment up to 20% of the cement mass, achieving higher compressive the process of combining the PLA (10%, 20% and 30%) with NCSA
strength than the control mixture. This finding may be a familiar phe­ (2.5%, 5%, 7.5% and 10%) of cement mass led to the improvement of
nomenon for many SCMs during the replacement of large quantities of the mechanical properties. Compared with the remaining mixtures,
cement [40,92]. Compared with the control mixture, the compressive using NCSA as a partial replacement by 5% of the with PLA (10%, 20%
strength improves in the late ages of 28 and 90 days. The compressive and 30%) of cement mass helped in the realisation of the highest
strength when using PLA as a partial replacement by 0%, 10%, 20% and compressive strength. The compressive strengths were 158.2, 170.1 and
30% of cement mass were 142.3, 150.8, 158.4 and 149.1 MPa at 90 156.7 MPa for 10PN5, 20PN5 and 30PN5 mixes at 90 days, respectively.
days, respectively. SCMs may require a long curing period to complete This improvement in compressive strength may be attributed to the NSA
the reaction process of calcium hydroxide (CH). The increase in containing large amounts of calcium oxide up to 66.75% of its mass,

9
M. Amin et al. Construction and Building Materials 302 (2021) 124196

180 Compared with concrete with high workability, the effect of decreased
160 workability is reflected in the compressive strength, which causes the
Compressive strength ( MPa )

140 formation of additional voids [98,99]. The results above shows that the
120
use of PLA as a partial substitute of cement (10–30% by mass) in con­
crete mixes achieved better results than the control mix at test ages from
100
7 days up to 90-day. In addition to this, the use of a binary substitutes of
80
NCSA with replacement ratio of 2.5–10% along with PLA, mainly aimed
60 to achieve better compressive strength and reduce cement consumption,
40 which was achieved in this study. This may be attributed to the pozzo­
lanic reaction in addition to the packing capacity.
On the other hand, CRA can be used as a substitute for 100% natural
Mixtures ID aggregate for UHPC production. Results in this research show that the
(a) Compressive strength results of UHPC at test age 1-day lowest compressive strength of UHPC when CRA was used as a substitute
180 for natural aggregate was not less than 129 MPa at the test age of 28-
160
days. These results, in turn, support many of previous researches indi­
Compressive strength ( MPa )

cating CRA’s ability to produce high-strength and high-strength con­


140
crete [59,100].
120
The packing process plays an important role in determining the
100
mechanical and durability properties of concrete. It is noteworthy that
80
the mix proportions used in this research includes a high cement content
60 of 1000 kg /m3 and high fine aggregate content, which represented 50%
40 of the total aggregate. It has been reported previously that the higher
cement content acts in two ways, first, the cement hydrates and forms
the hydration gel that provides strength, and second, the unhydrated
Mixtures ID cement acts as a filler, thus increasing the packing efficiency [101]. In
(b) Compressive strength results of UHPC at test age 7-day addition, replacing part of the cement content by 40% of its weight,
180 which did not decrease in compressive strength, is a confirmation of the
160 importance of the filling process on the properties of concrete.
Compressive strength ( MPa )

140
The role played by the filling process is very important in increasing
the impermeability of concrete and improving its durability. According
120
to previous researchers, the use of agricultural waste ash as a partial
substitute for cement contributed to improving the durability of con­
100

80 crete. Aksoğan et al. reported that the use of wheat straw, corn stalk and
60 sunflower stalk ash as a partial substitute for cement led improved the
40 durability properties of concrete by reducing the surface abrasion ratio
and mass loss due to sulphate effect, in addition to increasing its resis­
tance to sulphate [102]. de Sensale reported that the use of rice-husk ash
Mixtures ID
a partial substitute for cement led improved the durability properties of
(c) Compressive strength results of UHPC at test age 28-day concrete by increasing resistance to chloride ion penetration and resis­
180 tant to HCl solution and sulphate attack, in addition to reducing the
alkali-silica reaction [103]. Zeyad et al. reported that the use of palm oil
Compressive strength ( MPa )

160
fuel ash as a partial substitute for cement up to 60% of cement mass led
140
improved the transport properties of high-strength concrete by reducing
120
permeability, porosity, absorption and chloride migration [104].
100

80 4.4.2. Splitting tensile strength


60 Tensile strength is one of the basic and important properties of
40
UHPC. This property is required for the design of concrete structural
members subject to shear, shrinkage and temperature effects. Table 7
and Fig. 15 show the results of 28 days splitting tensile strength test
carried out. PLA was used as a partial replacement of cement with 0%,
Mixtures ID
(d) Compressive strength results of UHPC at test age 90-day 10%, 20% and 30%, whilst NCSA was used with varying percentages of
0%, 2.5%, 5%, 7.5% and 10% as the partial replacement for cement
Fig. 14. Results of compressive strength test of UHPC. content. UHPC containing PLA shows an increase in splitting tensile
strength up to 20% compared with the control specimen. Compared with
which was reflected in the early reaction and the gain of compressive the control concrete, approximately 1.05%–8.33% increase in splitting
strength higher than the reference mixture. In addition, the ultrahigh tensile strength is observed for UHPC containing PLA and NCSA.
fineness of the NCSA enhanced the following properties: high activity of Notably, 20% PLA with 5% NCSA substitution (20PN5) has a higher
nano-particles, fast interaction with CH and capability to fill pores and splitting tensile strength than the control concrete and other pro­
micropores [96,97]. The increase in the rates of using the NCSA as a portions. This increase can be due to the formation of additional C-S-H
partial replacement to cement by 10% with the PLA by 10%, 20% and gel due to the pozzolanic reaction that enhanced the bonding property.
30% of cement mass led to a slight decrease in the compressive strength Similar observations were made by Altwair et al. [105], who observed
for all ages (1, 7, 28 and 90 days) compared with the 0% NCSA mixture. an increase of 9% in the tensile strength than the control concrete
In addition to the effect of decreased workability, the decrease in specimens when the palm oil fuel ash /cement ratio was 0.4. The in­
compressive strength may be due to the cement content reduction. crease in tensile strength was also due to the high fineness of the NCSA
and PLA and its pozzolanic reaction with cement [106,107]. By contrast,

10
M. Amin et al. Construction and Building Materials 302 (2021) 124196

11

10

Splitting tensile strength (MPa)


9

Mixture ID

Fig. 15. Results of splitting tensile strength.

15

13
Flexural Strength (MPa)

11

Mixture ID

Fig. 16. Results of flexural strength.

tensile strengths of concrete incorporating high volumes of NCSA and NCSA has a minimal amount of the overall C–S–H gel amount because no
PLA and as cement replacement (up to 40%) were found to be lower than further reaction is observed apart from the hydration process. The role of
those of the control concrete [107,108]. The tensile strength develop­ calcium silicate hydrate as the primary product of cement hydration,
ment in PLA and control concrete was similar to the compressive which provides most contributions to engineering properties of con­
strength development. Moreover, it can be seen that UHPC prepared crete, was highlighted by Hu et al [109]. Abdullah et al. [110] reported
using CRA was able to achieve a high split tensile strength of up to 10.4 that the performance of concrete strength produced through the incor­
MPa. poration of palm oil fuel ash is higher than that of plain concrete upon
prolonged exposure to the water supply. By contrast, further addition of
4.4.3. Flexural strength PLA causes a slight reduction in flexural strength beyond 20% replace­
Table 8 and Fig. 16 show the flexural strength of UHPC with different ment level, which is a similar behaviour as that of the compressive and
proportions of PLA with NCSA. The 28-day flexural strength for control splitting tensile strength than the other replacement levels as already
concrete is 12.3 MPa. Notably, 20PN5 has higher flexural strength than reported. Eldegal [111] stated that the flexural strength of UHPC mixes
the other proportions. Compared with the control mix, 20PN5 provided containing oil palm ash was lower than that of the control mix. However,
10.56% high flexural strength. This increase can be due to the densifi­ a 30% replacement level of cement by oil palm ash exhibited a flexural
cation of the microstructure due to the formation of the additional C-S-H strength near that of the control mix. Moreover, it can be seen that UHPC
produced by the pozzolanic reaction of the reactive silica in the PLA. The prepared using CRA is able to achieve a high flexural strength of up to
silica of PLA reacts with the Ca(OH)2 liberated from cement hydration in 10.4 MPa at test age 28-day.
the presence of water (pozzolanic reaction). This reaction forms addi­
tional or secondary calcium silicate hydrate (C–S–H) gel, which in­ 4.4.4. Modulus of elasticity
troduces additional homogeneous densely packed microstructures that Table 8 and Fig. 17 show the modulus of elasticity test results of
enhance the concrete strength. By contrast, concrete without PLA and UHPC samples containing PLA and NCSA. The results generally indicate

11
M. Amin et al. Construction and Building Materials 302 (2021) 124196

55

50

Modulus of Elasticity (GPa)


45

40

35

30

25

20

Mixture ID

Fig. 17. Results of modulus of elasticity.

that the use of PLA and NCSA as partial replacements of cement have CaO comprises 16.11% and 66.75% whilst SiO2 comprises 53.11%
effective roles on the modulus of elasticity of UHPC during the 28-day and 0% in the PLA and NCSA compositions, respectively. K2O, which
period applied in this investigation. The modulus of elasticity of all is the second most abundant major oxide, comprises 9.71% and
mixes is in the range of 45.17–49.25 GPa. The PLA and NCSA, as 10.68% of PLA and NCSA, respectively.
respective partial replacements of cement 20% and 5%, show high 2- The treatment temperature at 700 ◦ C did not change in the mineral
modulus of elasticity. Muthusamy and Zamri [112] studied the modulus structure of the NCSA. By contrast, a slight change was observed in
of elasticity at different curing conditions. The specimens containing the mineral structure of the PLA because it contains SiO2, which is
20% palm oil fuel ash exhibited a higher modulus of elasticity value than affected at 600 ◦ C. This finding is indicated in the results of the XRD
the control concrete specimen throughout the curing age. The superior and TGA/DTA analysis.
performance of the specimen containing PLA is due to the utilisation of 3- The inclusion of NCSA and PLA resulted in a reduction in the slump
ash, which is a pozzolanic material that chemically reacts with calcium flow diameter due to increased water demand caused by the high
hydroxide Ca(OH)2 released during cement hydration. The silica from surface area of ash. A direct reduction occurred; large replacement
the pozzolanic material that reacts with Ca(OH)2 and water produces rates lead to a substantial decline in the slump flow diameter. The
calcium silicate hydrate (CSH) gel results in a dense internal structure of highest decrease in the slump diameter of 14.5% was obtained when
the concrete, which increases the elasticity modulus of the concrete 30% of the cement block was replaced with 10% NCSA and 20% PLA.
[113]. The increase in modulus of elasticity was also due to the high 4- Inclusion of PLA as a partial substitute for cement by up to 20% and
fineness of the NCSA. This finding resulted in densely packed micro­ NCSA up to 5% by mass of cement has a positive role in increasing
structures with a higher modulus of elasticity values than the control the compressive strength to 151.2 MPa compared to the control mix
mix. The internal structure of the control mix revealed the production of that showed a compressive strength of 129.3 MPa.
a minimal amount of CSH gel and the presence of Ca(OH)2. The use of 5- Binary replacement of two types of agricultural waste ash (PLA +
100% cement (control mix) produces a small amount of CSH gel, and the NCSA) as a partial replacement of cement in UHPC may be done up
Ca(OH)2 remains unused unlike mixes containing PLA. The obtained to 40% of the mass of cement. The mixture 30PN10 achieved
findings are also in good agreement with the results acquired by New­ compressive strength of 129.7 MPa compared to 129.3 MPa for the
man and Choo [114] and Sideris et al. [115]. Their results highlighted reference mixture at test age 28-days.
the increase in modulus elasticity of concrete through the inclusion of 6- CRA has a potential to replace 100% of natural aggregates to produce
pozzolanic ash and the changes in the microstructure of paste. UHPC. In this study the authors achieved compressive strength up to
Compared with different replacement levels, a higher reduction in 170 MPa at test age 90-day when they replaced 100% natural
modulus of elasticity at 30% PLA with 7.5% and 10% NCSA replacement aggregate in their mix by CRA.
than the control concrete is still observed [107,116]. Moreover, it can be
observed that the use of CRA replacing 100% of the natural coarse Declaration of Competing Interest
aggregate in UHPC achieved elastic modulus of a maximum of 48 GPa
and a minimum of 44 GPa for the 20PN5 and 30PN10 mixture, The authors declare that they have no known competing financial
respectively, at a test age of 28 days. interests or personal relationships that could have appeared to influence
the work reported in this paper.
5. Conclusions
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