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Beml Profile
Beml Profile
Bharat Earth Movers limited (BEML) is a premiere public sector undertaking under the ministry of Defence production, was incorporated on 11th May 1964 with its corporate office at Bangalore. It commenced its commercial operations from 1st January 1965.
Bharat Earth Movers limited is a certified ISO 9000, ISO 9001 and ISO 9002 company in India and the second largest manufacturer of earth moving equipment in Asia and is considered a front line leader engaged in building machines that build the nation. A three-decade-old multi-location and multi product company, BEML has vital applications in diverse sectors of economy such as mining, steel, cement, power, irrigation construction road building and railways besides the national defence. It has expanded its product range to cover high-quality hydraulics, heavy-duty diesel engines welding robots and undertaking of heavy jobs tailor made to customer needs.
As a public sector undertaking BEML commands a giant 70% market share in domestic earthmover industry in India. Nearly 40% of its equity has been divested to financial institutions and public.
BEML has its corporate headquarters and central marketing division in Bangalore. The company has staff strength of around 12,000 employees with at least 4,000 engaged in marketing division, which caters to sales, service and other related activities
The production units of the company are located at Bangalore, Kolar Gold Fields and Mysore in Karnataka. The company is engaged in the production of rail coaches, dozers, excavators rail bus OHE inspection cars and DC Emus for Indian railways, Heavy duty trucks variants, crash the tenders, heavy recovery vehicles, PMS bridges earth moving equipment and aggregates for defense other major customers of BEML are Coal India Limited, Neyvell lignite corporation, Associated Cement Companies, Steel Authority of India Limited, National Hydro Electric Thermal power corporation, City municipal corporations etc.
BEML manufactures a wide range of products to meet the needs of mining construction, power, irrigation, fertilizer, cement, and steel and rall sectors. The earthmoving equipment includes bulldozers, dump trucks, hydraulic excavators, wheel loaders, rope shovels walking draglines. Motor graders and scrapers BEML has recently introduced Road Headers and side discharge loaders for underground mining applications. Railway products include integral rail coaches, electric multiple units, rail buses, track laying equipment and overhead equipment inspection cars BEML manufactures Heavy Duty Trucks and trailers and hydraulic aggregates for transportation sector.
The company also manufactures high power diesel engines and heavy duty hydraulic aggregates to meet specific customer requirements. The company plans to diversity into varied activities including underground mining equipment underground storage for petro-products, leasing and financial services and joint ventures abroad.
During the financial year 2005-06 BEML achieved a sales turnover of Rs.2206 crores, value of production of 2180 crores. Pretax profit of Rs 285 crores and exports of Rs. 61 crores. BEML is now marching a head for a growth of Rs.5000 crores by 2013-14 coinciding with the Golden Jubilee of the company.
TYPE OF ORGANISATION
BEML is a premier public sector undertaking under the ministry of defense production. It is a certified ISO-9000, ISO-9001 and ISO-9002 Company in India and the second largest manufacturer of earth moving equipment in Asia and is considered a front line leader engaged in building machines that build the nation. BEML is a 3-decade-old multi location and multi product company. As a public sector
undertaking, BEML commands a grant 70% market share in domestic earth industry in India nearly 40% of its equity has been divested to financial institutions and public.
NATURE OF BUSINESS
MINING AND CONSTRUCTION BUSINESS BEML offers a comprehensive and diverse range of mining machinery for both opencast and underground mines. BEML produces machines such as Electric Shovels, Hydraulic Excavators, Bulldozers, Wheel Loaders, Wheel Dozers, Dump Trucks, Motor Graders, Pipe layers, Tyre Handlers, Water Sprinklers, and Backhoe Loaders. Besides, BEML manufactures mammoth walking Draglines for cost- effective operations in the opencast mines. BEML has ventured into
underground mining with Side Discharge Loader, Load Haul Dumper, Winches/ Winders, Granby Car etc. The boom in the mining industry has opened up new avenues for BEML in contract mining. It is forming a joint-venture company to take up contract mining initially within the country and shall expand to overseas markets.
DEFENCE BUSINES
Being Indias leading defence equipment manufacturer, BEML keeps the Indian Army and other defence forces updated with state-of the-art military equipment. The company is manufacturing variants of Tatra vehicle for all terrain operations including Bridge Layer, Field Artillery Tractor, Medium and Heavy Recovery Vehicle, Pontoon Mainstream Bridge Systems, Crash Fire Tenders, Mobile Mast Vehicle. BEML also supplies Engineering Mine Ploughs, Tank Transportation trailers, Weapon Loading equipment, Armored Recovery Vehicle, Milrail Coaches and Wagons apart from Aircraft Weapon Loading Trolley, Aircraft Towing Tractor.
BEML plays a stellar role in the countrys integrated Guided Missile Development Project by supplying ground support vehicles.
The company also manufactures Heavy Duty Diesel Engines, Diesel Generator Sets, Hydraulic Aggregates like BMP Transmission, Ejector and Air Cleaner Assembly and Hydropnuematic Suspensions. BEML also manufactures Disaster Management equipment.
BOARD OF DIRECTORS
Bharat Earth Movers Limited Shri.V.R.S. Natarajan, Chairman and Managing Director
Functional Directors Shri.R.C. Suthar, Director (Mining and Construction) Shri.NK Sreenivasan, Director (Metro and Rail) Shri.R.K. Rustagi, Director (HR) Shri.B.L.Bajaj, Director (Finance)
Official Directors
Dr.Smt.Kiran Chadha, Jt Secretary (Exports), Ministry Of Defence Shri.Mohd Haleem Khan, Jt Secretary and Addl Financial Advisor, Ministry Of Defence Independent Directors Shri.A.Prasad Prof Prakash G Apte Shri Birendra Kumar Shri.K.V.K.Seshavataram Dr.Arabinda Tripathy Prof. S.N.Chary Shri N.R. Mohanty
ORGANIZATION CHART
Share Holders
Minister of Defence
Director Marketing
Director Productio n
Directo r Financ
Chief General Manager General Manager Asst. General Manager Manager Asst. Managers Engineers Supervisors Joint Supervisors Deputy Supervisors Employees
Directo r R &D
Direct or HR
Group A
Group B
Group C
Group
Group
The BEML follows the vertical type ofIII. Organizational Chart Fig: organization hierarchy. Line type of organization is the oldest
type of organization. This type is also known as scalar organization. The share holder's are the first authority holder's and next comes the minister of defence under him. The chairman and managing Director comes. CMD has full authority. Under him there are 5 directors for each
function under each director there are executive Director for concern department. This is toplevel management.
BUSINESS OPERATIONS
1. BANGALORE COMPLEX
Started as a part of M/s Hindustan Aeronautics limited, Bangalore, BEML was declared an independent company in the year 1964. Presently the unit is engaged in manufacture of a wide variety of Rall-Coaches, OHE inspection cars, trallers, heavy duty trucks, wheel loaders etc.
2. MYSORE COMPLEX
Youngest of all the production divisions, the unit consists of engine division and truck division. This complex is engaged in manufacture of heavy duty engines, rear dump trucks, transmission hydraulic system and other defence aggregates.
3. K.G.F.COMPLEX
Being the biggest of all units K.G.F complex comprises of Earthmover Division, Hydraulic and power division, rall products division and R and D division, besides a centralised spare parts store to cater to the needs of its customers, the former three division are purely production oriented and work towards fulfilling the organization requirements of in-house produced spares and equipment. The Rs.300 million strong R and D division houses sophisticated laboratories in fluid powers, CAD facilities, material science, power line testing and structural engineering of sorts. A part of the R and D division is funded by United Nations Development Programme (UNDP).
Several other research organizations like DRDO, BRDE, DSI, Railway board, central ordnance board etc. have joined hands for effective innovative research. This division has successfully achieved a record of 87% indigenization in all its collaborated ventures.
4. MARKETING DIVISION
Marketing division mainly caters to the sales and service requirements of its customers. It operates with a network of offices spread over length and breath of the country as well as at some foreign spots, depending on the concentration of its products and customers. This network is designed in two varying levels viz, larger regional offices and smaller district offices under each regional office. These locations are furnished in detail in table 2. The company has adopted latest technological facilities available in the market. Accordingly, BEML has established its own satcom network named BEMLNET" for dynamic and successful customer services. The company serves its customers through many departments like marketing production, finance, human resource department, service design research and development. Under marketing discipline the following are the functional departments 1. Sales 2. Service 3. Stores 4. Procurement 5. Finance 6. Technical documentation
7. Technical support etc. Every regional office is manned by well- trained service, stores and finance personnel who serve to the satisfaction of customers in their jurisdictional area.
STORES
A centralized spare parts stores in available in K.G.F complex and supplementary stores exist in all regional offices, stores department undertakes the responsibility of ensuring availability of needy spare items to customers at minimum notice time. They also plan, procure, safeguard and account the material held by them for sales.
FINANCE
All activities related to maintenance of sales account, sundry debtors, sundry creditors, collection of amounts receivables payables etc., are dealt by finance department.
Suggestions are made to customers on the BEML products which suit exactly to their requirements.
PRODUCT RANGE
MINING AND CONSTRUCTION CRAWLER EQUIPMENT
Hydraulic Excavators Loading Shovel Backhoe Bulldozers Pipe layers Electric Rope Shovels Walking Dragline 3.1 - 13 cum 0.3 - 11.2 cum 66, 90, 165, 180, 230, 324, 416 41, 70, 100 tons 10 - 42 cum 24 - 30.6 cum
WHEELED EQUIPMENT
Wheel Loaders Backhoe Loaders 0.8 - 6.3 cum Loader 1 cum Backhoe 0.24 / 0.3 cum Motor Graders 135, 145, 173, 280 hp
35,40,50,60,70,85,90,100,120,130,150,170,190,240,360 tons 28,000 ltrs, 35,000 ltrs, 70,000 ltrs 126, 300, 460 hp 3500 Kgs (Lifting Capacity) 0.45 cum 20 Tones
DEFENCE
BEML Tatra Heavy Duty Trucks 4*4, 6*6, 8*8, 10*10, 12*12 for Ground Support and Missile Project Heavy Duty Trailers Pontoon Mainstream Bridge System Armoured Recovery Vehicle Bridge Layer Ammunition Loader 20, 50 tons
Radar Carrier Vehicle Field Artillery Tractor Mobile Mast Vehicle Medium/ Heavy Recovery Vehicle Weapon Loading Equipment Crash Fire Tender Aircraft Towing Tractor Engineering Mine Plough Transmission, Ejectors, Air cleaners and Final Drivers for Combat Vehicles Mine Scattering Equipment and Mine Clearance Systems Milrail Coaches and Wagons
DISASTER MANAGEMENT
Radio- Controlled Dozer Hydraulic Excavator with demolition attachments (Combi-Cutter, Grappler and Rock Breaker)
ENERGY
Diesel Engine 84 hp to 740 hp Diesel Generator Sets 62.5 KVA 550 KVA
HYDRAULIC AGGREGATES
Gear Pumps Axles Cylinders/ Suspensions Control Valves Power Take-Offs
MARKET SHARE
BEML was the first company to enter the earth moving equipment market and is the market leader holding 70% of market share. It holds 66% market share in respect of dozers and dumpers and 33% in respect of excavators. Nearly 40% of its equity has been diverted to financial institutions and public.
COMPETATORS
As the new economic policy of 1991 opened its gates for foreign companies and investment to start their business in India. As a result of this may, MNCs came into existence to compete with the domestic industries in all sectors of the economy. As such BEML is facing competition from many MNC's and domestic industries. AUSA Komatsu Volvo Caterpillar Hitachi Escorts Terex Australia Japan SWISS Russia Japan Komatsu JCB USA
Larsen&turbo -
COLLABORATIONS
M/s Komatsu Industries Omni pol Voest alpine IGM Burma Labedy Indersco The flow of state of the art technology from global partners has enabled BEML to achieve high standards in product engineering and gain international competence. Japan Burma Germany Australia Poland
BANKERS
BEML being a huge organization, should possess better banking facilities to meet the timely requirements of capital of the company and also to fulfill the financial obligations of suppliers, customers and other personnel having relationship with the company. The company bankers are as follow State Bank of India State Bank of Mysore Canara Bank Punjab National Bank State Bank of Maharastra State Bank of Patiala Bank of India State Bank of Bikaner and Jaipur Central Bank of India Bank of Baroda
MARKETING DEPARTMENT
Direct
ED sales
GM Parts
GM Financ
GM Servic
AGM Parts
AGM Stores
AGM Financ
AG M
AG M
CHART
This is line type of organization. The director is the head of marketing activities, under him there are two executives one is in charge for the sales of the manufacturing equipments and another for the purchase and sale of spare parts and service. Under Executive, there are 3 general manager's one for parts, another for finance and the third for service. Under GM there will be AGM.
BEML has its 300 Million composite R& D Centre houses laboratories in fluid power, material science, structural engineering and prototype shop.
Today, BEML brand of products are popular in over 30 countries across the world in Asia, Africa, Europe, Middle East and Latin America.
BEML has opened international procurement offices in Singapore and Shanghai to ensure sourcing of high-quality parts and components at competitive costs.
During the Financial year 2005-06, BEML achieved a sales turnover of Rs. 2206 crores, value of production of Rs. 2180 crores, Pre-Tax profit of Rs. 285 crores and Exports of Rs. 61 crores.
FUTURE PROSPECTS
BEML is now matching ahead for the growth of Rs. 5000 crores by 2013- 14 coinciding with the golden jubilee of the company. BEML is in process of opening overseas offices at Singapore, China and Brazil. BEML is floating a joint-venture soon to take up contract mining and maintenance of mining equipment. BEML has taken a giant step towards becoming a truly global company by signing a MoU with CCC (Companhia Comercio construcoes), Brazil, for starting a joint-venture for manufacture of rail wagons, bogies, mining and construction equipment and spares. BEML is forming a joint-venture company to take up contract mining initially within the
Continuous modernization of shop floors with induction of state- of- the- art machinery
enables BEML to deliver World-class products. BEML aims to get substantial business in the IT- enabled services. With use of CAD/
CAE/ Cam, this Division will offer e-services encompassing product design, process engineering, plant automation, Enterprise management services and implementation of collaborative product
engineering. BEML is in plans to expand its infrastructure to meet the grater needs of metro projects
coming up in the country. BEML has plans in offing to set up assembly operations at Morocco, Suriname and