Professional Documents
Culture Documents
1 SG - FDD Order Management
1 SG - FDD Order Management
Change Record
Date Author
Reviewed By Name
1
PwC/PK
Table of Contents
1. Overview ............................................................................................................................. 5
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3.5 Pre Order Costing Woven ...........................................................................................50
3.17 Generation of Master Tracking Number and Maintenance of Retailer Master Record .90
5.3 PO Types..................................................................................................................102
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7. Data Elements .................................................................................................................112
8. Reports ............................................................................................................................148
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FDD - Order Management
1. Overview
Standard Group is one of the largest garments’ manufacturer and exporter in Bangladesh.
It is primarily involved in the manufacturing and sales of Woven (Tops & Bottoms) and Knit (Tops)
garments. Sales are majorly focused on the export market, however, the company is also involved in
local sales (Carton and accessories).
Order Management (OM) / Merchandising module is a complete solution starting from Sampling, Pre
Order Costing, Sales Order Creation, Master BOM to Shipment Execution.
In Standard Group, Order Management (OM) module will be implemented in the following
Companies/units:
Garment Units:
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Wash Unit:
• Amotex Ltd
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Standard Group
(Business
Group)
1.Production 1.Production 1.Production 1.Production 1.Production 1.Production 1.Production 1.Production 1.Production 1.Production 1.Production 1.Production
INV Org INV Org INV Org INV Org INV Org INV Org INV Org INV Org INV Org INV Org INV Org INV Org
- - - - - 1.Maintenanc - - - - - - -
2.Maintenanc 2.Maintenanc 2.Maintenanc 2.Maintenanc 2.Maintenanc e INV Org 2.Maintenanc 2.Maintenanc e 2.Maintenanc e 2.Maintenanc e 2.Maintenanc e 2.Maintenanc e 2.Maintenanc e
e INV Org e INV Org e INV Org e INV Org e INV Org e INV Org INV Org INV Org INV Org INV Org INV Org INV Org
Standard Standard
Stitches Stitches Ltd
Internati onal Internati onal
Ltd (Unit- (Woven
Tradi ng Tradi ng
2)-OU Unit)-OU
Servi ces Servi ces
(Operating (Operating
Ltd-OU Ltd-OU
Unit) Unit)
(Operating (Operating
Unit) Unit)
1.Production 1.Production
INV Org INV Org
1.Production 1.Production - -
INV Org INV Org 2.Maintenanc e 2.Maintenanc e
- - INV Org INV Org
2.Maintenanc e 2.Maintenanc e
INV Org INV Org
NOTE: This architecture is subject to the finalization of the General Ledger Functional Design Document.
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Oracle Order Management & Commercial Documentation structure at Standard Group is as follows:
BPO /
Pre Order Size Wise Master Purchase Comparative Purchase
Sampling Sales
Costing Detail BOM Requisition Statement Order
Order
Proforma
Invoice Inventory
Release Sales
Sales
BBLC Sales Shipment Invoice
Contract
Order
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1. Sample Status
2. Critical Path / Sample TNA
Under Critical Path, Action Master Data Form will be used to record activities performed during the
sample development.
• Merchandiser
• Buyer Coordinator (for Woven only)
• Design and CAD (for Sweater only)
• Pattern Department
• Sample Department
• Washing Department
The system will be so configured that each department will have access to their respective section
in the Sample Status form and will enter/update the relevant details with respect to only that
section.
PwC/PK
FDD - Order Management
• Header Level – To record style, brand, season and retailer information, Machine
Type, Gauge, Yarn weight.
• Line Level – To record sample item, yarn construction, sample code and
submission date
• Sample BOM – To record Yarn/Accessories details required for sample development.
Merchandiser will have the option to create the PO for fabric/accessories required for
sample development from the Sample Status Form.
• Design and CAD Section – To record the design development completion date, tech
pack receive date etc.
• Sample section – To record quantity requested and received from Sample Department
• Printing and Embroidery section – To record quantity requested and received
from Printing and Embroidery
• Washing Section – To record wash instructions and quantity requested and
received from Washing Section.
• Finishing Section – To record quantity requested and received from Sample
Department after final QC/finishing.
• Courier Section – To record the courier details.
Critical path will be entered in ‘Define critical path’ tab of the Critical Path form
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Merchandiser will define the Critical Path entry based on the buyer inquiry. Merchandiser will add
activities in Critical Path required for style.
On selection of Critical path at Critical Path Entry Form, Activities information will be auto
populated from master data.
Following are the major details that will be maintained in the Critical path form:
• Style
• Season
• Buyer
• Actions
• Action Category
• Duration
• Preparer
• Department
• Planned Start date
• Planned Completion date
• Actual Start date
• Actual Completion date
• Status
If the activity is delayed, notification will be sent to the concerned user that the Planned
completion date has passed. Planned start date & Planned completion date will be system
calculated. Attachment option is available at Sample Inquiry (Critical Path entry form)
• Completed (If Actual Start & Completion Date are within the Planned Dates)
• Pending (If Actual Start date has not been entered in system)
• In Process (Actual Completion Date has not been entered)
• Delayed (If Actual Start & Completion Date are not within Planned dates)
User will be able to see the relevant actions based on different search criteria.
2.1.5 Actions
Actions are the activities that can be performed during the process of sampling. It is a part of
Master data that will be used in critical path. Following are the major details that would be entered
in Action tab of the Critical path form:
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• Action
• Action category
• Duration of Action
• Department
2.1.6 Merchandiser
Sample Status form will be used by Merchandiser to generate/forward request for Sample
Development based on different sample types. This form will record and track sample fabric
details, color, wash, size quantity and sample details. POC can also be generated for the
respective sample.
Key Considerations:
• New document will be created based on sample type.
• Merchandiser will record material requirement based on fabric, color and wash.
• Material requirement will be recorded by selecting the Item Code(s) defined in
Oracle Inventory.
• Merchandiser will record the wash details requested from retailer.
• Merchandiser will record Estimated Consumption against each material item.
• Actual Consumption of fabric will be recorded later by the Buyer Coordinator.
• Retailer Name
• Style Name
• Season
• Color
• Fabric Construction
• Fabric Width
• Size
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• Quantity
Once sample pattern is developed by pattern maker, he will update/mark his action as completed
on Sample Status / TNA Form.
Key Considerations:
• In case of sweater sample, Merchandiser sends the sample development request
to Design and CAD department at factory through Sample Status Form.
• Design and CAD will record the sample material sent to the Sample Department.
• Design team will record knit panel quantity send/received from Printing and
Embroidery.
• Design and CAD will send the sample to Wash Department for washing through
Sample Status Form.
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• Buyer Name
• Style
• Season
Tracking Number will be auto generated sequential number.
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• Fabric Cost
• Trims Cost
• Wash Cost (Dry Process and Wet Process)
• CM
• Financial Cost
• Other Costs
Merchandiser will mention budgeted consumption and price along with quoted
consumption and price on Pre Order Costing Form. Merchandiser will submit POC for
online approval to respective Team Leader and Director.
• Yarn Cost
• Trims Cost
• Wash Cost (Rinse Wash)
• CM
• Financial Cost
• Other Costs
Merchandiser will mention budgeted consumption and price along with quoted
consumption and price on Pre Order Costing Form. Merchandiser also record the panel
wise knit information on POC. Merchandiser will submit POC for online approval to
respective Team Leader and Director
• Tracking Details
• Classification
• BPO Number
• BPO Quantity
• Finished Goods Item
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Purchase Requisition (PR) will be auto generated from Master BOM form.
Merchandiser will auto create the Purchase Order (PO) from respective PR using Sourcing
Outbound form. Price will be auto populated from the approved CS in sourcing.
• Organization Name
• PI Number
• PI Receive Date
• Currency
• Supplier Name
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3. Process Flows
This section covers the process flows to be adopted at Standard Group for Oracle Order
Management.
Overview
Start
3.1
3.2
3.3
3.4
Page 2
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Page 1
Online Notification
for approval of
Pre-Costing
3.5
Online Notification
for approval of
Pre-Costing
3.6
Sales
Contract
3.7
3.8
Page 3
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Page 2
3.9
3.10
3.11
3.12
Page 4
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Page 3
3.13
3.14
3.15
3. 16
Page 5
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Page 4
3.17
End
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Start
-Tech Pack
-Wash Details
-Buyer Comments
• Action Name
• Action Category i.e. Type of Sample
• Duration required to complete the actions
Actions • Department (who is responsible for this
action)
3. 1.2
• Person (who will perform the individual
action)
• Name of Action
• Type of Sample
3. 1.3
• Duration of the Action
• Department in which Action will be
performed.
• Name of person who will perform the
Page 2
Action
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• Fabric Composition
• Fabric Construction
• Cuttable Width
Inventory • Weight
Master
• Color
3.1.5
• Wash
• Targeted Sample Submission Date
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Page 2
3.1.6
Inventory
Master 7: For each Sample Requisition Line,
Merchandiser will enter material information
3.1.7 (including fabric, trims and accessories) based
on Inventory Master.
Merchandiser will also attach the respective
Documents which will be downloaded by Buyer
Coordinator. such as:
• Tech Pack
• Buyer Comments (in Word file)
Wash Details
Merchandiser will enter the
color wise wash details on Sample Status
3.1.8
Form by filling the following information:
• Wash Variation
• Wet Process
• Dyeing Process
Page 4
• Dry Process
• Time
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• Document Number
• Retailer
• Style Name
Email Notification • Season
• Product
• Sample Type
•
3.1.9
Development Type
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• Quantity
• Unit Price
• Currency
• Organization Name
• Supplier Name
Inventory
Master
3.1.13
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Page 5
After getting approval, the
merchandiser will send PO to the supplier via
email. In case the PO rejected by approver,
merchandiser will update the purchase order
and again send it for approval from Team Lead.
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• Retailer
• Style Name
• Fabric Construction
• Width
Pattern • Sample size
Requisition • Buyer Coordinator
• Request Date
3.1.20 • Remarks
Page 8
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3.1.22
• Retailer
• Style Number
• Sample Type
• Name of Item
• Quantity required
• Item Type
• Sample Size – (this will populate Sample
Garment Quantity)
Sample Pattern • Requested Qty.
• Remarks if any
Sample
3. 1.24
Development
Request
Page 9
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Page 8
Ref 3.1.34
No
• Item Type
• Send Qty.
• Remarks if any
Page 10
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Page 9
3. 1.29
3. 1.31
Page 11
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Page 10
3. 1.33
3. 1.34
3.1.35
3. 1.36
Page 12
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3. 1.37
3. 1.38
3.1.38:
3. 1.39
Refer
ODM for
Wash
Recipe
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Page 12
3.1.41:
3. 1.41
3. 1.42
3. 1.43
• Send Quantity for finishing
• Remarks if any
Page 14
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Page 13
3. 1.44
3. 1.45
3. 1.46
Page 15
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Page 14
3.1.47
3.1.48
Page 16
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Page 15
3. 1.50
3. 1.51
Ref 3.1.59
Paid
Sample
No Is sample FOC
Yes
Page 17
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Page 16
3.1.53
3.1.54
Page 18
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Page 17
3.1.55: After dispatch, Buyer Coordinator will
record the issue of sample garment in Oracle
Inventory. (Account Alias transaction will be
used)
Rejected
Retailer
Approved
If retailer approves the sample,
Comment merchandiser will select the Approved
Status from list of values at line level of
Sample Status Form.
3.1.56 3. 1.57
3.1.58 End
Sample
Developme
nt
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Process
Continue from
3.1.51 Dispatch
of Paid Sample
3.1.59
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Page 19
Sales Order
Stock Balance
3.1.63
End
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Process
Continue
from 3.1.1 to
3.4.4
Inventory
Master
Email Notification
3.2.8
Page 2
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• Retailer Name
• Style Name
Page 1 • Season
• Sample Qty.
• Size
• Gauge
• Sample Required Date
• Merchandiser Name
• Document Number
3.2.9
Email Notification
3.2.10
Page 3
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Process
Continue
from 3.1.10
to 3.1.16
Purchase Order
3.2.17
Process
Continue
from 3.1.18
to 3.1.19
Email Notification
3.2.20
Process
Material and Tech Pack send to Sample
Continue Department 3.1.24 to 3.1.25
from 3.1.23
to 3.1.48
Sample Department receive the Sample
Request and material 3.1.26
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3.2.49
Process
Continue from
3.1.51 to
3. 1.65
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3.3.2
Yes
Page 2
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Page 1
Process
Continue
from 3.1.2 to
3.1.57
End
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Customer
Creation Template
(Excel)
Master
3.4.3
Page 2
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Page 1
• Name of Merchandisers
• Name of Buyer Coordinator
• Name of Brand
3.4.4
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• POC Purpose
• Sample
• Main
• POC Type
3.5.1
• Tracking Number (Buyer, Style,
Season)
• Production Unit
• Fit
• End User/Division
• Item Description
• Quantity (if required)
• CM (This CM value will be
manually entered in the system )
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enter the
quoted price and quoted consumption for
respective item against each sub costing :
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• POC No.
• Send To ID
• Send date
• Requestor name
Online Approval
3.5.6
Notification • Buyer
• Season
• Brand
• Style
• Item Description
• Order Quantity
• Wash Name
• Color
Ref 3.5.1 to
3.5.7 • Rate
• FOB with commission
• FOB without commission
3.5.7
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Page 3
Refer 3.5.8
Reject POC Approval
Approved
Yes
3.5.12: If the POC is accepted by the retailer,
merchandiser will mark the Final Check
Box on the Pre-order costing form.
3.5.12
Page 5
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Page 4
End
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• Sleeve
• Collar
• Cuff
• Armhole
Merchandiser will select knitting pattern for
the above mentioned parts form the list of
value.
3.6.3
3.6.3: Merchandiser will create sub costing(s)
based on Yarn and Color.
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enter the
quoted price and quoted consumption for
respective item against each sub costing :
• Development Charges
• Lab Test Charge (Management Fee)
• Adjustment in CM
Page 3 • Commission %
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• POC No.
• Send To ID
• Send date
• Requestor name
Online Approval
3.6.7
Notification • Buyer
• Season
• Brand
• Style
• Item Description
• Order Quantity
• Wash Name
• Color
Ref 3.6.1 to
3.6.7 • Rate
• FOB with commission
• FOB without commission
3.6.8
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Page 3
Refer 3.6.9
Reject POC Approval
Approved
Yes
3.6.13: If the POC is accepted by the retailer,
merchandiser will mark the Final Check
Box on the Pre-order costing form.
3.6.13
Page 5
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Page 4
End
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Order
Confirmation
No • Tracking Number
• Wash
• Color
• Tracking Number
Inventory • Color
Master
If the Item Code is already created in system
3.7.2 Yes then Merchandiser will move forward to next
process.
Page 2
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Page 1
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Page 2
Refer
Updating/
3.7.12 Cancellation
Cancellation of BPO
Update
Page 4
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Page 3
3. 7.9
End
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Page 3
REF: BPO
Cancellation
3. 7.12
End
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Ref:
Pre-order
costing
• TBA Number
3. 8.2 • TBA Quantity
• TBA Received Date
• Delivery Terms
• PO Type
3. 8.3
System will be so configured that standard
Sales Orders will be auto generated in Oracle
Order Management through an automated
procedure based on the TBA received from
Page 2 the customer / buyer.
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Page 1
• Tracking Number
• Buyer Name
• TBA Number (if available)
3.8.4
• Ship To
• Bill To
• Salesperson
• Country
• DO No.
3.8.6 • Delivery Start Date
• Delivery End Date
• Country / DO Quantity
• Ship Mode
PwC/PK
FDD - Order Management
Start
Ref:
Pre-order
costing
3.9.1: Based on the price negotiation and
finalization of FOB, retailer confirms all the
order details (via email/portal) but does not
provide the BPO Number at the time of Order
Confirmation.
3. 9.1
Page 2
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Page 1
• Tracking Number
• Buyer Name
• BPO Number (TBA-XXX)
3. 9.4 • Ship To
• Bill To
• Salesperson
• Country
• DO No.
• Delivery Start Date
•
3. 9.6
Delivery End Date
• Country / DO Quantity
• Ship Mode
End
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Start
Ref:
BPO
Creation
3.10.1
Item
Master
3.10.2
3.10.3
Page 2
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Page 1
Thread
Consumption
form
3.10.4
Purchase
Requisition
3.10.5
No
Procurement
FDD
3.10.6
Page 3
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Page 2
Purchase Order
3.10.7
Approval
Notification
3.10.8
No
PO Approval
Yes
Purchase Order
3.10.9
Page 4
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Page 3
Supplier
Portal
3.10.10
Ref 3.10.5
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Ref 3.10.5
Purchase Order
3.10.11
Approval
Notification
3.10.12
No
PO Approval
Yes
Purchase Order
3.10.13
End
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Start
REF:
Upon receiving
the Packing
details from the
retailer
Packing
Email Notification
Information
3.11.1
3.11.2
Page 2
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Page 1
Purchase
Requisition
3.11.3
Purchase Order
3.11.4
3.11.5
NO
PO Approval
Yes
Page 3
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Page 2
Purchase Order
3.11.6
3.11.7
Inventory
Master
3.11.8
Page 4
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Page 3
Production
3.11.9
3.11.10
Stock
Balance
3.11.11
Page 5
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Page 4
Delivery
Challan
Stock
3.11.12 Balance
Sales Order
3.11.13
Stock
Balance
End
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Start
3.12.1
3.12.2
3.12.3
Proforma Invoice
3.12.4
End
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Start
3.13.1
3.13.2
3.13.3
FR
End
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Continue from
BPO Creation
3.14.1
FastReact
3.14.2
Oracle Database
Page 2
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Page 1
3.14.3
3.14.4
3.14.5
FastReact
Page 3
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Page 2
3.14.6
Update/Change in BPO
information
Refer
3.7.9 3.14.7
FastReact
Page 2
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Page 3
3.14.8
End
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Start
3.15.1: Based on order received from Buyer,
Admin Personnel (of Stock Lot) will create
Sales Order on Sales Order form by entering
following information:
• Item Code
Inventory Master
• Ordered Quantity
3.15.2 • Unit selling price
Page 2
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Page 1
3.15.7
Stock Balance
End
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Start
Purchase Order
3.16.1
Inventory
Master
3.16.2
Production
3.16.3
Page 2
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Page 1
3.16.4
Stock
Balance
3.16.5
Delivery
Challan
Stock
3.16.6 Balance
Page 3
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Page 3
Sales Order
3.16.7
Stock
Balance
End
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3.17.1
3.17.2
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Page 1
3.17.5
End
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Document Receivable
Order Management
Operating Unit
Transaction Type
Type Transaction Type
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales– APSL
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Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-KFL
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-SSWL
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-SGL
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-SGLB
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Sales Sub-Contracting
Sub-Contracting Sales
Order SSLU2
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-SSLWU
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-SDL
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-TCEL
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Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-TCELW
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-WML
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-TSL
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Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-YFSL
Sales Sub-Contracting
Sub-Contracting Sales
Order Sales-TCELS
Sales
Local Sale Local Sales - TCELP
Order
The Civil Engineers Ltd
(Packaging)
Sales
Export Sale Export – TCELP
Order
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• Invoice Transaction Type: Invoices relating to the sales order type will be created with this
invoice transaction type.
• Warehouse: Default shipping Inventory Organization.
• Payment Terms
5.3 PO Types
Following PO Types will be defined in the system:
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Sr. No. End User / Division Sr. No. End User / Division
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17. Sales Man Sample 18. Shade Band / Silver Tag Sample
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41. China CIQ Test Sample 42. Bulk Batch Test Sample (For China)
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5.6 Salesperson
Following Sales Person will be open in system
3. Shaukat 4. Nazmul
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Sr.
Term Description
No.
1. CNF CNF
At the time of invoice generation in Oracle Receivable, system will use Exchange Rate as of
Dispatch date for accounting purpose.
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6. Accounting Entries
The system will automatically generate accounting journal entries in the system.
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7. Data Elements
This section covers the list of data elements which will capture the information in the system
on relevant forms.
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25. Wash Standard Received Date 26. Other Information Received Date
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67. Sample Return Date 68. Selected Sample (by Buyer Name)
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111. Size
110. Item Type
113. Remarks
112. Send to Printing Quantity
115. Remarks
114. Received Quantity
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21. Sample Request Received Date 22. Tech Pack Received Date
23. Wash Standard Received Date 24. Other Information Received Date
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69. Tech Pack Received date 70. Sample Development Request date
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5. Style 6. Style No
7. Season 8. Brand
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5. Style 6. Style No
7. Season 8. Brand
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65. Additional Price (For FOB) 66. Additional Price (For MOQ)
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Notification Contents
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Notification Contents
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3. Version 4. Created By
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Tab: Style
42. Remarks
Tab: Season
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59. Brand
5. Style 6. Style No
7. Season 8. Brand
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5. Style 6. Style No
7. Season 8. Brand
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65. Additional Price (For FOB) 66. Additional Price (For MOQ)
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Header Level
5. Ship To 6. Bill To
17. Total
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13. Season
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5. Season
6. Brand 7. Color
8. Shade 9. Ticket
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5. Season
8. Consumption 9. Department
10. Remarks
3. PI Number. 4. PI Date
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8. Reports
All those reports that have been mentioned throughout the process flow are for information
purpose. The real assessment of the report format and its required mapping for the development
will be discussed at the time of submission of signed – off reports formats by the process owners.
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