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  • BJMP2033 MRP Exercise

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    norazila ghazali
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    The document provides information on material requirements planning (MRP) for 5 items (A, B, C, D, E) using different lot sizing techniques. It includes the MRP tables for each item and lot sizing technique, as well as the total costs and a planned order report summary. The key results are: - Item A using lot-for-lot sizing had the lowest cost of $3330 with planned orders of 20, 30, 80, 100, 100, and 50 units. - Item B using minimum lot size of 150 units had a cost of $2340 with planned orders of 150, 150, and 150 units. - The planned order report summary shows the total planned orders

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    The document provides information on material requirements planning (MRP) for 5 items (A, B, C, D, E) using different lot sizing techniques. It includes the MRP tables for each item and lot sizing technique, as well as the total costs and a planned order report summary. The key results are: - Item A using lot-for-lot sizing had the lowest cost of $3330 with planned orders of 20, 30, 80, 100, 100, and 50 units. - Item B using minimum lot size of 150 units had a cost of $2340 with planned orders of 150, 150, and 150 units. - The planned order report summary shows the total planned orders

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    © All Rights Reserved
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    Download as pdf or txt
    15 views3 pages

    BJMP2033 MRP Exercise

    Uploaded by

    norazila ghazali
    The document provides information on material requirements planning (MRP) for 5 items (A, B, C, D, E) using different lot sizing techniques. It includes the MRP tables for each item and lot sizing technique, as well as the total costs and a planned order report summary. The key results are: - Item A using lot-for-lot sizing had the lowest cost of $3330 with planned orders of 20, 30, 80, 100, 100, and 50 units. - Item B using minimum lot size of 150 units had a cost of $2340 with planned orders of 150, 150, and 150 units. - The planned order report summary shows the total planned orders

    Copyright:

    © All Rights Reserved
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    of 3

    EXERCISE

    Carrying cost : $ 1.00 per unit


    Ordering cost : $ 500 per order

    a) Complete the MRP table based on lot sizing; L4L

    Item: A LLC: 1 Period

    Lot Size: L4L LT: 2 1 2 3 4 5 6 7 8 9

    Gross Requirements (D) 60 50 40 120 80 80 200 100 50

    Scheduled Receipts 100 50 50 100

    Projected on Hand 100 140 90 100 0 0 0 0 0 0


    Net Requirements 20 30 80 100 100 50
    Planned Order Receipts 20 30 80 100 100 50
    Planned Order Releases 20 30 80 100 100 50

    Cost: (330x1) + (6x500) = $3330

    b) Complete the MRP table based on lot sizing; MIN150

    Item: B LLC: 1 Period

    Lot Size: MIN150 LT: 2 1 2 3 4 5 6 7 8 9

    Gross Requirements 60 50 40 120 80 80 200 100 50

    Scheduled Receipts 100 50 50 100

    Projected on Hand 100 140 90 100 130 100 20 70 120 70

    Net Requirements 20 80 30

    Planned Order Receipts 150 150 150

    Planned Order Releases 150 150 150

    Cost: (840x1)+ (3x 500) =$ 2340.00

    1
    c) Complete the MRP table based on lot sizing; MULT30

    Item: C LLC: 1 Period

    Lot Size: MULT30 LT: 2 1 2 3 4 5 6 7 8 9

    Gross Requirements 60 50 40 120 80 80 150 100 50

    Scheduled Receipts 100 50 50 100

    Projected on Hand 100 140 90 100 10 10 20 0 20 0


    Net Requirements 20 20 70 30 100 30

    Planned Order Receipts 30 30 90 30 120 30

    Planned Order Releases 30 30 90 30 120 30

    Cost: (390x1)+ (6x500) = $ 3390

    d)Complete the MRP table based on lot sizing; POQ2

    Item: D LLC:2 Period

    Lot Size: POQ2 LT: 2 1 2 3 4 5 6 7 8 9

    Gross Requirements 60 50 40 120 80 80 150 100 50

    Scheduled Receipts 100 50 50 100

    Projected on Hand 100 140 90 100 80 50 150 100 0 0


    Net Requirements 20 30 50

    Planned Order Receipts 100 180 50

    Planned Order Releases 100 180 50

    Cost: [(140+ 90+100+80+50+150+100+0+0) x 1] +(3x500)


    = $2210

    2
    e) Complete the MRP table based on lot sizing; FOQ120

    Item: E LLC: 1 Period

    Lot Size: FOQ120 LT: 2 1 2 3 4 5 6 7 8 9

    Gross Requirements 60 50 40 120 80 80 150 100 50

    Scheduled Receipts 100 50 50 100

    Projected on Hand 100 140 90 100 100 70 110 60 80 30

    Net Requirements 20 10 40

    Planned Order Receipts 120 120 120

    Planned Order Releases 120 120 120

    Cost: (780 x 1) + (3x 500) = $ 2280

    d) Based on above MRP, summarize the results in the planned order report
    as follows:

    ITEM PLANNED ORDER REPORT


    1 2 3 4 5 6 7 8 9
    A 20 30 80 100 100 50
    B 150 150 150
    C 30 30 90 30 120 30
    D 100 180 50
    E 120 120 120
    TOTAL 420 60 470 280 490 130

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