International Journal of Research In Vocational Studies (IJRVOCAS)

VOL. 2, NO. 3, December 2022, PP. 44~50

Print ISSN 2777-0168| Online ISSN 2777-0141| DOI prefix: 10.53893
https://journal.gpp.or.id/index.php/ijrvocas/index

Analysis of Breaking Capacity Calculation on Busbar Room

Panel at PT Trias Indra Saputra
Herman Yani*1, Nur Aminah2, Nofiansah1, Monica Oktarani3
1Department of Electrical Engineering, Politeknik Negeri Sriwijaya, Palembang, Indonesia
2Department of Electrical Engineering, Politeknik Negeri Ujung pandang, Makassar, Indonesia
3PT.Trias Indra Saputra, Jakarta, Indonesia

Email address:
her65yan@gmail.com
*
Corresponding author

To cite this article:

Yani, H., Aminah, N. ., Nofiansah, & Oktarani, M. . (2022). Analysis of Breaking Capacity Calculation on Busbar Room Panel at PT Trias Indra
Saputra. International Journal of Research in Vocational Studies (IJRVOCAS), 2(3), 44–50. https://doi.org/10.53893/ijrvocas.v2i3.141

Received: November 29, 2022; Accepted: December 12, 2022; Published: December 27, 2022

Abstract: The electric panel has a function as a distribution device and as protection for electricity from the PLN. A panel
must at least have protective equipment that functions so that if a fault occurs in electrical equipment, the fault can be corrected
and does not interfere with the performance of the panel. In order for the protection equipment to work properly, accuracy is
required in selecting the current rating and breaking capacity value of the protection components used. The purpose of this
research is to analyze the breaking capacity value, nominal load current value, and short circuit current for each electrical
protection component in the busbar room panel at PT Trias Indra Saputra. The analysis was carried out by comparing the results
of manual calculations with calculations using the XL3-Pro calcul software, as well as the installed protection components. After
calculating and comparing the results, the electrical protection components are still suitable for use as protection in the event of
a fault, both short circuit fault and overcurrent on the electrical equipment in the busbar room panel at PT Trias Indra Saputra.
In the outgoing protection Q0 is a protection component that connects the power source from the LVMDP panel to the busbar
room panel at PT Trias Indra Saputra. Different results were obtained from the three comparisons. By using the MCCB current
rating of 100A, it has been able to secure the circuit from short circuit faults and overload.

Keywords: Electrical panels, electrical protection, breaking capacity, current carrying capacity, MCB, MCCB

1. Introduction
One of the technical factors that need to be considered in
the supply and distribution of electric power is power quality.
These factors include voltage stability, service continuity,
protection reliability, and power capacity as needed.
Protection is an electrical equipment used to protect electrical
components from damage caused by faults such as overload
currents or short circuit currents. Good protection is protection
that immediately responds or trips when a fault occurs. The
type of fault that most often occurs when the system is running
normally is an overcurrent fault or commonly called an
overload. Another type of fault that often occurs is a short
44
circuit current fault. In the distribution of electric power, a
panel must have protection equipment, which is divided into
incoming and outgoing (Firmansyah et al, 2022)
In the busbar space panels at PT Trias Indra Saputra there
are various electrical loads. In order to maintain reliability, it
must pay attention to the electrical protection components. In
the process of operation, unexpected faults may occur such as
short circuit faults or sudden overloads which may damage
equipment. Therefore, we need components that can protect or
secure these equipment so as to minimize faults that occur. The
electrical protection components used in this panel are
 DOI: https://doi.org/10.53893/ijrvocas.v2i3.141
Miniature Circuit Breakers (MCB) and Molded Case Circuit
Breakers (MCCB) (Revi et al, 2022). MCB is a protection
circuit equipped with a thermic component (bimetal) for
overload protection and also equipped with an electromagnetic
relay for short circuit protection. While the MCCB is a
protective device which in the process of operation has two
functions, namely as a protection and as a connecting device
(Pratama et al, 2022). The purpose of this research is to
analyze the breaking capacity value, nominal load current
value, and short circuit current for each electrical protection
component in the busbar room panel at PT Trias Indra Saputra.
Calculation analysis to determine the capacity of the
disconnection capability of the protection components used
for 'incoming' and 'outgoing' in the busbar room panel, and
adjusting the calculations using the XL3-Pro Calcul software,
the use of protective equipment components that have been
used, and by using the calculation formula that has been set.
In = P / ( 3 x V x cos θ)
IK = In x 1,25
Note: In = Nominal Current (A); IK = current carrying
capacity (A); P = Load Power (W); V = Voltage (V); Cos θ =
power factor of system (Astanto, et al. 2022 and Efriyanti et
al, 2022).
Determine the full load current in the transformer (FLA)
𝑘𝑉𝐴 𝑥 1000
Transformator 3 phasa, 𝐼𝐹𝐿𝐴 =
𝑉𝑙−𝑙 𝑥 √3
𝑘𝑉𝐴 𝑥 1000
Transformator 1 phasa, 𝐼𝐹𝐿𝐴 =
𝑉𝑙−𝑙
100
𝑀𝑢𝑙𝑡𝑖𝑝𝑙𝑖𝑒𝑟 = %𝑍 𝑇𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑎𝑡𝑜𝑟
Determine the short circuit current
The short circuit current on the motor contribution and the
total short circuit current.
Isc = Transformator F.L.A x Multiplier
Calculating the "f" factor
√3 𝑥 𝐿 𝑥 𝐼
Fault of 3 phase, 𝑓 = 𝐶 𝑥 𝑛 𝑥 𝑉 3𝜃
𝑙−𝑙
2𝑥𝐿𝑥𝐼
fault of 1 phase, line to line, 𝑓 = 𝐶 𝑥 𝑛 𝑥 𝑉𝑙−𝑙
𝑙−𝑙
2𝑥𝐿𝑥𝐼
fault of 1 phase, line to netral, 𝑓 = 𝐶 𝑥 𝑛 𝑥 𝑉𝑙−𝑛 (9)
𝑙−𝑛
Note: L = Length of conductor (conducting cable) to the
fault; C = constant value “C” for conductors and for busways;
n = number of conductors per phase; I = Value of available
45
short circuit current at the start of the circuit; V = Voltage on
the circuit
Compute “M” (multiplier)
1
𝑀 = 1+𝑓 (10)
Calculates the short-circuit symmetric RMS current
available at the fault point. Add motor contribution, if
applicable,
𝐼𝑠𝑐.𝑠𝑦𝑚.𝑅𝑀𝑆 = 𝐼𝑠𝑐 𝑥 𝑀 (11)
Abdullah Assegaf (2019) in research about “Koordinasi
Selektif MCB Metoda Waktu–Arus dengan Simulasi ETAP
MCB Selective Coordination of TimeCurrent Methods with
ETAP Simulation”. This study discusses the use of
ETAP12.6 software to simulate electrical installation networks
equipped with protection equipment, protection system
coordination, and MCB selectivity from disturbances. Starting
from protecting on the panel side of the main source of power
(1) supply to the load side that can be coordinated precisely and
(2) reliably in handling a disturbance on the load side. The results
show that from the analysis and simulation, namely by
selecting the right class of protection rating, the principle of
coordination and selectivity of protection for power outages
that are released due to disturbances can work properly and
reliably ( Tanjung et al, 2018).
Agusthinus S. Sampeallo (2022) about “Analisis
(3)
Gangguan Hubung Singkat Pada Panel Utama Tegangan
Rendah Gardu C Bandara El Tari Kupang Untuk Menentukan
(4)
Kapasitas Pemutusan Pemutus Tenaga Menggunakan Etap
12.6”. This study aims to determine the magnitude of the short
(5)
circuit value and determine the breaking capacity of a power
breaker in the form of a Circuit Breaker (CB). In the
simulation section, it is carried out using ETAP, then it is
validated with the equations of the existing theory which is
(6) based on the impedance value of each sequence on the
simulated fault. The values or numbers from the research show
that a single-phase short circuit to ground is a fault with a
(7)
minimum value of 4.82 KA on Switchgear 2 buses. A 3-phase
short circuit is a fault with a maximum value of 9.45 KA on
(8)
Switchgear 1 and 2 buses. Breaker capacity Low voltage panel
power results show that the Circuit Breaker (CB) breaking
capacity on Bus Switchgear 1 has a breaking capacity of
10,875 KA, on Bus Switchgear 2 the breaking capacity is 8.67
KA and on Bus Switchgear 1 and 2 the breaking capacity is
14,175 KA. (Agusthinus et al, 2022)
46 Herman Yani et al.: Analysis of Breaking Capacity Calculation on Busbar Room Panel at PT Trias Indra Saputra

2. Methodology Mesin Euromac 1 11.000 19,7 380 10 NYAF

3x1,5mm
The research was conducted to obtain an overview of
Lighting LED 32 14 2,26 220 36 NYM
"calculation analysis of breaking capacity on the busbar room
Wx36 3x1,5mm
panel at PT Trias Indra Saputra". This analysis is based on data
= 448
from manual breaking capacity calculations for the selection
Kipas Angin 3 150 2,4 220 25 NYM
of electrical protection components to be used, then compared
Wx3 3x1,5mm
with calculations using the Xl3-Pro calcul software, and with
= 450
the selection of existing electrical protection components.
Lighting 9 9x71W 220 NYM
2.1 Busbar Room Panel Specifications
Mercury Lamp = 701 3x1,5mm
The research object is the electrical protection components 1.57 50
Lampu TKO 12 12x36W 220 NYM
such as the MCB and MCCB, as well as the loads on the
= 432 3x1,5mm
busbar space panels at PT Trias Indra Saputra.
Stop Kontak 2 75 NYAF
Specifications of the Busbar Room Panel: Location at PT.
3 phasa 2,5mm
Indra Saputra Triassic; Triassic local panel box type; IP 3.0;
SPHC Plate Material finishing Powder Coating; Form 1;
Cable connection: Bottom, cable; Paint/color: Powder coating/ 2.3 Specifications of electrical protection components on

orange, Dimensions/size: 101 cm x 61 cm. busbar room panels

The general specifications of the MCB and MCCB used
range from an isolation voltage rating of 440V–550V AC,
50/60 Hz and the type of trip unit in the form of Thermal
Magnetic.
Research procedure
(a) Data collection. Some of the data needed includes
current values in the R, S, and T phases; Nominal voltage at
each load; Cable length from the load to the protection
Figure 1. Busbar room panels
component on the panel; Specifications of the busbar room
panels, loads, and electrical protection components used; (b)
2.2 Specifications of the load on the busbar room panels
Calculating the protection capacity and breaking ability used
The loads on the busbar room panels are used as data in the
through manual calculation according to equations (1) to (11);
calculations to determine the breaking capacity of each
(c) Calculating the disconnection capability of the protection
protection component.
Table 1. Specifications of the load on the busbar room panels
components using the XL3-Pro calcul software; (d)

Load Nominal Cable

Comparing the results of manual calculations and calculation

Load Name
Numbers
Power
Current
Voltage Length
Type results from the XL3-Pro calcul software; (e) Analyzing data
(unit)
(Watt)
(A)
(Volt) (metre)
Cable from the results of comparisons between manual calculations,
calculations using the XL3-Pro calcul software, and with the
Mesin YSD 1 10.500 22,65 380 20 NYYHY
selection of electrical protection components that have been
35Y-20, 3~, 50 Hz 5x2,5mm
installed.
Mesin Milling 1 4.000 7,22 380 10 NYM
Table 2. Specifications of electrical protection components on busbar room
EX RRC, 50 Hz 3x2,5mm
panels
Mesin 1 62 0,33 220 5 NYM
Rating Rating Breaking
Gerinda Bench 4x1,5mm Name of Number of
Current, Voltage capacity IP
Mesin Adtech 1 25.500 46.2 380 20 NYYHY protection/product Pole/curva
In (A) (KV) (KA)
Q5Y-16, 3~, 50 Hz 5x2,5mm
MCCB pada Q0 3P 160 8 25 40
Mesin Punch Alfra 1 600 3,2 220 15 NYM
EasyPact CVS 160B
3x2,5mm
Schneider
 DOI: https://doi.org/10.53893/ijrvocas.v2i3.141 47

MCB pada Q1 3P / C 20 6 10 20 current at the PLN source is 27.5 KA. The value of the short
Acti 9 IC60N Schneider circuit current based on the calculation on the incoming panel
MCB pada Q2 3P / C 6 10 20 20 side of the busbar room at PT Trias Indra Saputra is 17.88 KA
IC60H merk Schneider (MCCB Q0). The smallest short circuit current on the MCB
MCB pada Q3 dan Q8 3P / C 2 6 6 20 Q11 is 2.5kA. The biggest short circuit current on MCB Q6 is
Acti 9 IC60N Schneider 6.32kA.
MCB pada Q4, 3P / C 3 4 6 20 The results of manual breaking capacity calculations for
Q7, Q13, dan Q14 electrical protection are compared with the selection of
Acti 9 IK60N Schneider components from the calculation results of XL3-Pro calcul and
MCB pada Q5 dan Q6 3P / C 10 6 10 20 installed protection components, using an average breaking
Acti 9 IC60N Schneider capacity value of 6 KA and 10 KA. For example, in MCB Q1,
MCB pada Q9 1P / C 10 6 10 20
a short circuit current value of 5.19 KA is obtained, and a
Acti 9 IC60N Schneider
breaking capacity of 10 KA is used, which means that the

MCB pada Q10 1P / C 20 6 6 20

protection component is able to withstand short circuit

Acti 9 IC60N Schneider

currents of up to 10 KA. If a fault occurs and the resulting short
circuit current is more than 10 KA, the protection component
MCB pada Q11 1P / C 4 6 6 20
will trip and may even burn. Therefore, when selecting the
Acti 9 IC60N Schneider
breaking capacity value for each protection component, it
MCB pada Q12 3P / C 4 6 10 20
must be ascertained whether there will be additional loads in
Acti 9 IC60H Schneider
the future, so that the appropriate breaking capacity value can
be determined. However, the calculated value of the short
3. Results and Discussion
circuit current and the selection of the breaking capacity value
The classification of loads on the Busbar Room at PT Trias in the breaker gap or the range of values cannot be too large.
Indra Saputra includes: a) Lighting Installation Expenses; b) Table 3. The value of Short Circuit Current, breaking capacity current, and
Socket Installation Load; c) Fan / Air Conditioning Installation nominal current of electrical protection components
Expenses; d) Electrical Machinery Installation Expenses breaking
Calculation of Breaking Capacity and Rating Current capacity current
Short Nominal
Protection Connection from (kA)
Circuit Current
Requirements: Iscb (breaker short circuit current) must be No. Protection XL3-
Current (Ampere)
greater than or equal to Isc (maximum short circuit current) or to Loads Pro Actual
(KA)
(Iscb ≥ Isc) on the electrical protection components used. Calcul
Based on PUIL 2011, the value of the RAC for equipment 1. MCB Q1 ke Mesin 5,19 10 10 18,76
overloaded with overload current is 125% of the nominal load YSD 35Y-20
current [7]. With a power factor value (cos ) according to the 2. MCB Q2 ke Mesin 5,19 10 10 7,15
power from the PLN source, which is equal to 0.85. Milling EX RRC
Manual calculation of short circuit current values (Bor Besar)
The value of the short circuit current determines the value
3. MCB Q3 ke Mesin 5,85 10 10 0,33
of the breaking capacity used by the electrical protection
Gerinda Bench
components. Calculations use equations (3), (5), (6), (7), (1.8),
4. MCB Q4 ke Mesin 5,19 10 6 45,58
(9), (10), (11).
Adtech Q5Y-16
At the PLN source. S = 197 KVA, V = 400 Volts, 3 phase.
5. MCB Q5 ke 5,61 10 10 3,21
The short circuit current at the PLN power capacity obtained
Mesin Punch Alfra
using manual calculations is 27.5 KA.
6. MCB Q6 ke 6,32 10 10 19,66
The results of the calculations show that the short circuit
48 Herman Yani et al.: Analysis of Breaking Capacity Calculation on Busbar Room Panel at PT Trias Indra Saputra

Mesin Euromac Table 4. Manual calculations and using XL3-Pro Calcul software

Load Power current carrying

7. MCB Q7 (Spare)
(Watt) capacity (Ampere)
8. MCB Q8 (Spare) Connection from
XL3- XL3-
9. MCB Q9 ke 2,88 10 10 2,4 No. Protection
Manual Pro Manual Pro
Lighting Led to Loads
Calcul Calcul
10. MCB Q10 ke 3,375 10 10 2,4
1. MCB Q1 ke Mesin 10.500 10.500 23,45 17,9
Kipas Angin
YSD 35Y-20
11. MCB Q11 ke 2,5 10 10 5,72
2. MCB Q2 ke Mesin 4.000 4.000 8,9 6,8
Lighting Mercury
Milling EX RRC
Lamp + Lampu KO
(Bor Besar)
12. MCB Q12 (Spare)
3. MCB Q3 ke Mesin 62 62 0,41 0,4
13. MCB Q13 ke Stop 5,9 10 6
Gerinda Bench
Kontak 3P Area QC
4. MCB Q4 ke Mesin 25.500 25.500 56,975 43,4
14. MCB Q14 ke Stop 5,775 10 6
Adtech Q5Y-16
Kontak 3P Area QC
5. MCB Q5 ke 600 600 4,0125 3,1
15. MCCB Q0 17,88 25 20
Mesin Punch Alfra

6. MCB Q6 ke 11.000 11.000 24,575 18,7

The current carrying capacity is 125% of the nominal load
Mesin Euromac
current, the current carrying capacity also affects the selection
7. MCB Q7 (Spare)
of the power cut-off value or electrical protection and the
8. MCB Q8 (Spare)
choice of the diameter of the conducting cable used. The
greater the current-carrying current, the greater the electrical 9. MCB Q9 ke 448 448 3 2,3

protection and the diameter of the cable used. Lighting Led

The main steps using the XL3-Pro calcul software are: a) 10. MCB Q10 ke 450 450 3 2,3

Make the system as a whole using an existing single line Kipas Angin

diagram as a reference without entering circuit specifications, 11. MCB Q11 ke 1.071 1.071 7,15 5,5

simply entering overall general parameters such as voltage, Lighting Mercury

grounding system, and factor power; b) Enter the power Lamp + Lampu KO

specification for the load and/or the current rating on the 12. MCB Q12 (Spare)

circuit line and the cable length used. In this step, XL3-Pro 13. MCB Q13 ke Stop 900 900 1,1

calcul will automatically calculate the electric power used, the Kontak 3P Area QC

current in the circuit, the short circuit calculation, the value of 14. MCB Q14 ke Stop 900 900 1,1

the voltage drop, and so on. c) Select the type of protective Kontak 3P Area QC

equipment components from each circuit. XL3-Pro calcul will 15. MCCB Q0 55.431 53.600 116,564 92,2

select and suggest a list of protective equipment components

to be used and have been sorted by relevance and in
accordance with the IEC 60947-3 standard.
The single line diagram of the electrical installation that
will be made on the XL3-Pro calcul uses the parameters of the
power supply, protection equipment, and loads available in the
XL3-Pro calcul according to the latest Legrand product
catalog when the electrical installation was made.
Figure 2. Comparison graph of the current rating on the outgoing panel of
the busbar room
 DOI: https://doi.org/10.53893/ijrvocas.v2i3.141 49

Table 5. Comparison of Electrical Protection Components in Busbar Room 13. MCB Q13 ke Stop MCB MCB
Panels at PT Trias Indra Saputra Kontak 3P Area QC 3P/C 3P/C
Type of Protection 16 A + 16 A
Connection from Components Used ELCB
Protection XL3- 30mA
No.
to Loads Manual Pro Actual 14. MCB Q14 ke Stop MCB MCB
Calcul Kontak 3P Area QC 3P/C 3P/C

1. MCB Q1 ke Mesin MCB MCB MCB 16 A + 16 A

YSD 35Y-20 25 A 3P/D 3P/C ELCB

20 A 20 A 30mA

2. MCB Q2 ke Mesin MCB 10 MCB MCB 15. MCCB Q0 MCCB RCBO MCCB

Milling EX RRC A 3P/D 3P/C 125A MCCB 160A

(Bor Besar) 10 A 6A 100A

3. MCB Q3 ke Mesin MCB 2 A MCB MCB

Gerinda Bench 1P/D 3P/C
2A 2A

4. MCB Q4 ke Mesin MCB 63A MCB MCB

Adtech Q5Y-16 3P/D 3P/C
50 A 16 A

5. MCB Q5 ke MCB 6 A MCB MCB

Mesin Punch Alfra 1P/D 3P/C
6A 10 A Figure 3. Graph of current ratings comparison on incoming panels of busbar

6. MCB Q6 ke MCB 25 MCB MCB room

Mesin Euromac A 3P/D 3P/C Data between the results of manual calculations and using
20 A 10 A the XL3-Pro calcul software, compared with the electrical
7. MCB Q7 (Spare) MCB protection components that have been installed, obtained
3P/C different values specifically for some protection components.
16 A This can be caused by the level of accuracy of an equipment
8. MCB Q8 (Spare) MCB when the actual measurement is different which affects the
3P/C results of manual calculations and calculations using the XL3-
2A Pro calcul in determining the current rating of the electrical
9. MCB Q9 ke MCB MCB MCB
protection components. Overall, the electrical protection
Lighting Led 6A 1P/C 1P/C
components in PT Trias Indra Saputra's busbar space panels
10 A 10 A
are still suitable for operation as a protection component from

10. MCB Q10 ke MCB MCB MCB

short circuit faults and overcurrent.

Kipas Angin 6A 1P/C 1P/C

10 A 20 A
4. Conclusion
11. MCB Q11 ke MCB MCB MCB 1. The results of the calculation of the value of the short circuit
Lighting Mercury 10A 1P/C 1P/C current, in determining the appropriate breaking capacity, the
Lamp + Lampu KO 10 A 4A smallest Isc value is 2.5 KA and the largest is 6.32 KA, so that
12. MCB Q12 (Spare) MCB the selection of the breaking capacity value for the protection
3P/C component used is 6 KA and 10 ka.
4A
50 Herman Yani et al.: Analysis of Breaking Capacity Calculation on Busbar Room Panel at PT Trias Indra Saputra

2. The selection of the current rating for the protection waveletbased line protection system for multiterminal direct
components based on the results of manual calculations has a current grids, with practical IEC-61869-compliant
greater value, compared to the results of calculations using the measurements. IET Journals ISSN 1751-8687
XL3-Pro calculus, while for the electrical protection
[9] Efriyanti, R. ., Taqwa, A. . ., & Arifin, F. . . (2022).
components that are actually installed there are several
Temperature Decreasing Circulation of Solar Panels Using
components whose current ratings are smaller, and some are
Water Flow. International Journal of Research in Vocational
larger.
Studies (IJRVOCAS), 2(2), 48–52.
https://doi.org/10.53893/ijrvocas.v2i2.106
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